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    Dalmia Cement (B) Limited: Description Unit ALR DPM Kadapa Value

    Uploaded by

    Senthilkumar Pragasam
    This document contains operational data for various components of a cement plant located at Dalmia Cement (B) Limited including the kiln, raw mill, coal mill, and cooler vent rain (CVRM) system. Key parameters reported include feed rates, temperatures, pressures, volumes, and power consumption for components like the kiln, mills, fans, and cyclones. Heat available from exhaust gases is also specified.

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    Dalmia Cement (B) Limited: Description Unit ALR DPM Kadapa Value

    Uploaded by

    Senthilkumar Pragasam
    99 views10 pages
    This document contains operational data for various components of a cement plant located at Dalmia Cement (B) Limited including the kiln, raw mill, coal mill, and cooler vent rain (CVRM) system. Key parameters reported include feed rates, temperatures, pressures, volumes, and power consumption for components like the kiln, mills, fans, and cyclones. Heat available from exhaust gases is also specified.

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    Questionnaire.xls

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    This document contains operational data for various components of a cement plant located at Dalmia Cement (B) Limited including the kiln, raw mill, coal mill, and cooler vent rain (CVRM) system. Key parameters reported include feed rates, temperatures, pressures, volumes, and power consumption for components like the kiln, mills, fans, and cyclones. Heat available from exhaust gases is also specified.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    99 views10 pages

    Dalmia Cement (B) Limited: Description Unit ALR DPM Kadapa Value

    Uploaded by

    Senthilkumar Pragasam
    This document contains operational data for various components of a cement plant located at Dalmia Cement (B) Limited including the kiln, raw mill, coal mill, and cooler vent rain (CVRM) system. Key parameters reported include feed rates, temperatures, pressures, volumes, and power consumption for components like the kiln, mills, fans, and cyclones. Heat available from exhaust gases is also specified.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    Dalmia Cement (B) Limited 

    Kiln

    ALR DPM Kadapa


    Description Unit
    Value
    Kiln feed TPH 315
    Convertion fact 1.66
    Kiln RPM RPM 4.3
    Secondary air temperature 0
    C
    Hood draft mm wg -3
    TAD damper % 60
    TAD temperature 0
    C 907
    TAD Volume Nm3/Hr -
    Primary air Volume Nm3/Hr
    Primary air pressure mm wg 2020
    Primary air temperature 0
    C 35
    Kiln inlet O2 % 2.5
    Kiln inlet CO % 0
    Kiln in let draft mm wg -35
    Kiln inlet temperature 0
    C 1050
    Kiln coal TPH TPH 7.5 - 9
    Calciner coal TPH TPH 15
    Calciner O/L Temp 0
    C 890
    Calciner O/L draft in mm wg mm wg -94
    Calciner O/L O2 % 2.7
    Calciner O/L CO ppm 20
    Cooling air Volume Nm3/Hr
    Cooler vent temperature 0
    C 313
    Cooler vent Volume Nm3/Hr
    Cooler vent fan RPM RPM
    Cooler vent fan Power KW
    Cooler under grate pressure mm wg
    Clinker temperature 0
    C
    PH String O/L temperature 0
    C
    PH String O/L Draft mm wg
    PH fan RPM RPM
    PH fan Power KW
    PH string O/L Volume Nm3/Hr
    PH string O/L O2 %
    IV or V Cyclone diverting gate %
    Heat availability through PH gases Million Kcal/Hr
    Heat availability through Cooler vent gases Million Kcal/Hr
    Flame Momentum % m/s
    Burner type

    Raw Mill
    ALR DPM Kadapa
    Description Unit
    Value
    Mill Feed TPH
    Mill Inlet temperature 0
    C
    Mill inlet Hot air Volume Nm3/Hr
    Mill inlet Hot air temperature 0
    C
    Recirculation damper %
    Recirculation air Volume Nm3/Hr
    Recirculation air temperature 0
    C
    Recirculation air draft mm wg
    Fresh air damper %
    Fresh air Volume Nm3/Hr
    Mill DP mm wg
    Volume of water spray m3
    Bed thickness mm
    MD power KW
    Classifier RPM RPM
    Mill O/L Temperature 0
    C
    Mill O/L draft mm wg
    Fan inlet temperatuere 0
    C
    Fan inlet Volume Nm3/Hr
    Mill fan RPM RPM
    Mill fan Power KW
    Grinding Pr Bar
    Rejects TPH
    Heat utilized from PH gases Million Kcal/Hr
    Heat utilized from cooler vent gases Million Kcal/Hr
    Heat utilized from HAG Million Kcal/Hr

    CVRM ( PPC Running )

    ALR DPM Kadapa


    Description Unit
    Value
    Mill Feed TPH 312
    Gypsum % 3.5
    Wet fly ash % 30
    Dry fly ash % 7
    Sweetner % 0
    Mill Inlet temperature 0
    C
    Mill inlet Hot air Volume Nm3/Hr
    Mill inlet Hot air temperature 0
    C
    Recirculation damper %
    Recirculation air Volume Nm3/Hr
    Recirculation air temperature 0
    C
    Recirculation air draft mm wg
    Fresh air damper %
    Fresh air Volume Nm3/Hr
    Mill DP mm wg
    Volume of water spray m3
    Bed thickness mm
    MD power KW
    Classifier RPM RPM
    Mill O/L Temperature 0
    C
    Mill O/L draft mm wg
    Fan inlet temperatuere 0
    C
    Fan inlet Volume Nm3/Hr
    Grinding Pr Bar
    Rejects TPH
    Reject BE load KW
    Heat utilized from PH gases Million Kcal/Hr
    Heat utilized from cooler vent gases Million Kcal/Hr
    Heat utilized from HAG Million Kcal/Hr

    CVRM ( OPC Running )

    ALR DPM Kadapa


    Description Unit
    Value
    Mill Feed TPH
    Gypsum %
    Dry fly ash %
    Sweetner %
    Mill Inlet temperature 0
    C
    Mill inlet Hot air Volume Nm3/Hr
    Mill inlet Hot air temperature 0
    C
    Recirculation damper %
    Recirculation air Volume Nm3/Hr
    Recirculation air temperature 0
    C
    Recirculation air draft mm wg
    Fresh air damper %
    Fresh air Volume Nm3/Hr
    Mill DP mm wg
    Volume of water spray m3
    Bed thickness mm
    MD power KW
    Classifier RPM RPM
    Mill O/L Temperature 0
    C
    Mill O/L draft mm wg
    Fan inlet temperatuere 0
    C
    Fan inlet Volume Nm3/Hr
    Grinding Pr Bar
    Rejects TPH
    Reject BE load KW
    Heat utilized from PH gases Million Kcal/Hr
    Heat utilized from cooler vent gases Million Kcal/Hr
    Heat utilized from HAG Million Kcal/Hr

    Coal Mill
    ALR DPM Kadapa
    Description Unit
    Value
    Mill Feed TPH
    Mill Inlet temperature 0
    C
    Mill inlet Hot air Volume Nm3/Hr
    Mill inlet Hot air temperature 0
    C
    Recirculation damper %
    Recirculation air Volume Nm3/Hr
    Recirculation air temperature 0
    C
    Fresh air damper %
    Fresh air Volume Nm3/Hr
    Mill DP mm wg
    Volume of water spray m3
    Bed thickness mm
    MD power KW
    Classifier RPM RPM
    Mill O/L Temperature 0
    C
    Mill O/L draft mm wg
    Fan inlet temperatuere 0
    C
    Fan inlet Volume Nm3/Hr
    Grinding Pr Bar
    Rejects TPH
    Bag house DP mm wg
    Heat utilized from PH gases Million Kcal/Hr
    Heat utilized from cooler vent gases Million Kcal/Hr
    OCL

    OCL
    OCL
    OCL

    OCL
    Raw Mill
    ALR DPM Kadapa OCL
    Description Unit
    Value
    Residue 90 µ %
    Residue 212 µ %
    Raw Moisture %
    Product moisture %

    Kiln feed

    ALR DPM Kadapa OCL


    Description Unit
    Value
    SiO2 %
    Al2O3 %
    Fe2O3 %
    CaO %
    MgO %
    SO3 %
    Na2O %
    K2O %
    LSF
    MS
    MA

    ALR DPM Kadapa OCL


    Description Unit
    Value
    Residue 90 µ %
    Residue 212 µ %
    Moisture %

    Clinker

    ALR DPM Kadapa OCL


    Description Unit
    Value
    SiO2 %
    Al2O3 %
    Fe2O3 %
    CaO %
    MgO %
    SO3 %
    Na2O %
    K2O %
    F.CaO %
    LSF
    MS
    MA

    Coal

    ALR DPM Kadapa OCL


    Description Unit
    Value
    Ash %
    IM %
    NCV Kcal/Kg
    Residue 90 µ %
    Residue 212 µ %

    CVRM
    ALR DPM Kadapa OCL
    Description Unit
    Value
    Residue 45 µ %
    Blains PPC
    Blains OPC
    Wet fly ash Moisture %
    Gypsum Moisture %

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