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Take a step into the future

with SIMOCODE pro


The motor management system for safety,
transparency and efficiency. Connected to the Cloud.

siemens.com/simocode
SIMOCODE pro

SIMOCODE pro.
A long-established
synonym for motor
management.
People today use the word SIMOCODE to mean “motor
management and control devices” because, among specialists,
SIMOCODE has long since become a generic term for this
technology. Because SIMOCODE pro is uncomplicated and easy
to use. Because you can rely on SIMOCODE pro over many,
many years. And because SIMOCODE pro always leads the field
from a technological viewpoint.
As it is doing now with its interface to the Cloud.

2
Flexible, modular, integrated.
The way modern motor management
should be.
For 30 years now, SIMOCODE pro has been controlling and monitoring low-voltage,
constant-speed motors all over the world. Wherever motors keep things running in the process
industry, SIMOCODE is there. Many thousands of times over. Now even more powerful thanks to
connection to the Cloud.

The highlights of SIMOCODE pro


• E
 xtensive protection, monitoring and control functions,
independent of the automation system
• D
 etailed operational, service and diagnostics data –
at any time or place
• Safe shutdown of motors
• Scalable, flexible solutions for all plant configurations
• V
 ersatile, open communication via various bus systems
and protocols
• Integration in process control systems such as
SIMATIC PCS 7

SIMOCODE pro offers multifunctional, SIMOCODE pro delivers detailed oper- With both the SIMOCODE pro General
solid-state full motor protection.The ating, service and diagnostic data from Performance and SIMOCODE pro High
motor management system monitors, across the entire process. Performance device classes, we offer
protects and controls constant-speed The engineering is simple and likewise scalable, flexible solutions for indus-
motors and enables the implementa- the integration into process control trial controls and plant optimization in
tion of predictive maintenance. It does systems. SIMOCODE pro communi- the context of Industrie 4.0.
not wait for a problem to occur before cates via PROFIBUS and PROFINET,
shutting down the motor, but estab- Modbus, EtherNet / IP and OPC UA.
lishes a level of transparency in ad- It implements simple and economical
vance. This avoids plant standstills and motor management.
improves economic efficiency.

3
SIMOCODE pro.
A really strong family.
Two functionally graded device series form the core of the multifunctional
SIMOCODE pro motor management system: General Performance and High
Performance. The devices in both series incorporate all essential motor protection,
monitoring and control functions – including data transparency through the Cloud
connection. SIMOCODE pro General Performance is your entry into modern motor
management and addresses standard motor applications. SIMOCODE pro High
Performance features up to five expansion modules and offers additional measured
variables. Find out how you can take advantage of the two SIMOCODE pro device
series in all areas of the process industry.

SIMOCODE pro – General Performance: SIMOCODE pro – High Performance:


Ideal for the entry level The fully professional solution for every motor
The smart and compact motor management system for direct- The SIMOCODE pro High Performance motor management
on-line, reversing, and star-delta (wye-delta) starters or for system is variable, intelligent and can be adapted individually
controlling a motor starter protector or soft starter. The basic to suit every requirement. The basic system includes a module
system includes a current measuring module and the basic unit for measuring current (and optionally also voltage), as well as
for overload or thermistor motor protection, for example. a basic unit, and is suitable for removing pump blockages, for
Communication with the automation level takes place via example. Communication with the automation level takes
PROFIBUS/PROFINET. Optional additions include an operator place via PROFIBUS or Modbus RTU, via Ethernet with the
panel and an expansion module that allows additional inputs/ PROFINET or EtherNet/IP protocols, and also via OPC UA. The
outputs, ground-fault detection and temperature measure- optional expansions available include separate current/voltage
ment to be realized. measuring modules for dry-running protection, an operator
panel with display, a ground-fault module, a temperature
module, standard digital modules, fail-safe digital modules and
an analog module.

4
SIMOCODE pro Safety:
Fail-safe expansion modules
Various modules are available for SIMOCODE pro for the
extended protection of personnel, machines and the envi-
ronment. These guarantee the safety-related shutdown of
motors and meet all the requirements of the standards.

The advantages:
• F
 unctional switching and fail-safe shutdown without
manual wiring or additional effort
• Safety function parameters can be flexibly configured
• T
 ransfer of meaningful diagnostic data to the
control system
• Logging of errors for detailed evaluation
• Fail-safe shutdown via PROFIsafe

PROFINET IO / OPC UA ETHERNET / IP PROFIBUS MODBUS RTU

Current / voltage
SIMOCODE pro V PN SIMOCODE pro V EIP SIMOCODE pro V PB SIMOCODE pro V MR
measuring module

Operator panel with display


High Performance

max. 5 / 7 expansion


modules

Safety

Extended control functions


(e.g. positioner, pole-
changing starter)

SIMOCODE pro V PN GP SIMOCODE pro S Current measuring module


General Performance

Operator panel

1 expansion module

Basic control functions


(e.g. direct-on-line/reversing start)

5
Remove pump blockages and
increase availability.
Say goodbye to blocked pumps with SIMOCODE pro –
the modular, compact motor management system that tackles
the challenge by automatically reversing the pump.
Another benefit: SIMOCODE pro can be retrofitted in existing plants.

Every water utility is familiar with the threshold value is exceeded,


problems of a blocked pump – and the SIMOCODE pro autonomously re-
possible consequences: environmental verses the rotational direction of the
harm, damage due to flooding, and pump in order to dislodge deposits
dangers to health as a result of lifting on the impeller blades, for example.
and cleaning pumps. This is com-
pounded by the financial impact of
plant downtimes. SIMOCODE pro
monitors the current and active power
of the pump motor – and derives the
pump status from them. If a defined

SIMOCODE pro –
The advantages at a glance
• M
 inimized downtimes –
with less maintenance work
• E
 nergy and cost savings over the entire
plant life cycle
• Simple use
• Scalable solution
• A
 choice of networked or autonomous
configuration

6
Reliable monitoring. Dry-running
protection reconceptualized.
Reliable dry-running protection is a must in many applications in the chemical industry.
SIMOCODE pro reliably prevents the dry running of centrifugal pumps in order to preclude
hazardous situations – and completely redefines dry-running protection for pumps in
hazardous areas with an innovative solution.

Controller
Continuous monitoring
Motor for active power under-
feeder shoot

Active power P [kW] Motor feeder


with
SIMOCODE pro

Flow Q [m³/h]

Level sensor Pump Pump

Conventional dry-running monitoring with a sensor Active power-based dry-running protection

Sensors on centrifugal pumps in hazardous areas are often


prone to fault and are thus high-maintenance. The solution:
Using active power-based dry-running detection, SIMOCODE pro
monitors the active electrical power consumption of the
pump motor and thus the status of the pump – without the
need for additional monitoring devices or sensors to be
installed. The new technology ensures reliable explosion
protection in accordance with ATEX and IECEx criteria and
saves costs and time for commissioning and maintenance.

Your benefits through active power-based


dry-running protection
Earlier fault detection Reduction of hardware
• D
 irect conclusions concerning the flow rate can be drawn • N
 o need for additional sensors and mechanical
from the active power consumption of the pump motor components
• R
 eliable prevention of dry running of the pump and • Simplified engineering
therefore less damage to the pump Reliable monitoring of the system
Cost and time savings • Compliance with ATEX and IECEx criteria
• N
 o maintenance effort due to the elimination of • R
 eliable and automatic pump shutdown in the event of
mechanical wear of the sensors inadmissible operating conditions
• No additional sensor required

7
SIMOCODE pro speaks to everyone.
Including the Cloud.
With the OPC UA industrial M2M communication protocol, SIMOCODE pro
provides an additional communication interface that is independent of the
automation system.

Digitalization for more economical The open and supplier-independent The data can then be used more
operation: SIMOCODE pro with communication via OPC UA guaran- intensively and in a targeted
OPC UA tees the direct exchange of data with fashion – without the need for
HMI panels or SCADA systems. Motor, any intervention in the control.
process and plant data is therefore
The result: Plant availability and
available without any losses, wher-
economy are increased, because you
ever it is needed: At the switchboard,
can run analyses, improve energy
but also in the control room for diag-
consumption, or even optimize the
nostic purposes. As part of the digital
entire process.
revolution and the efforts to evaluate
vast quantities of data even more
quickly, all feeder data from
SIMOCODE pro can be transmitted by
the most direct route to the Cloud
using OPC UA.

Benefits
Thanks to OPC UA, SIMOCODE facilitates
simple and convenient integration
into Cloud-based solutions, e.g. Siemens
MindSphere – with so many advantages:
MindSphere
• D
 ata provision in the Cloud for cross-plant,
reliable diagnostics
• C
 onvenient and reliable process
optimization
• P
 lant-wide access to control data,
process values and readings without
complex engineering effort
• P
 redictive maintenance, energy data
management and resource optimization
• E
 ffective protection against manipulation
(security)

8
SIMOCODE ES: The convenient way to optimum The result: A high level of transparency
For diagnostics and simple configu- process guidance: The integration of throughout the plant, enabling faults
ration, including in the TIA Portal SIMOCODE pro into SIMATIC PCS 7 to be detected at an early stage or pre-
vented from occurring altogether. In
SIMOCODE ES provides you with Using standardized blocks and face-
general, the greater density of informa-
the software for the configuration, plates, SIMOCODE pro can very easily
tion in the control system enables you to
startup, operation and diagnosis of be integrated into the SIMATIC PCS 7
achieve not only greater transparency,
SIMOCODE pro. The software is process control system. This makes it
but also higher process quality.
based on the central Totally Integrated extremely easy to integrate service and
Automation Portal (TIA Portal) engi- diagnostic data from the motor manage-
neering framework, providing an ment system into higher-level process
integrated, efficient and intuitive control systems, for example.
solution for all automation tasks.
SIMOCODE ES offers you a host of
advantages, including convenient
configuration in the device view,
graphical commissioning using drag
and drop functions, presentation
of signal states online, or clear
measurement curves for diagnostic
purposes.

Benefits
SIMOCODE pro is your reliable data supplier for maximum
process quality. The motor management system offers:

• Data analysis and simulation


• Secure data storage and transmission
• Visualization and recommendation(s)
• Increased availability of components
• Optimization of energy consumption
• Maximization of process efficiency

9
SIMOCODE pro system overview –
General Performance
Current Operator
Basic unit Multifunction modules
measuring module panel

Stromerfassungs- Bedien-
SIMOCODE pro S

Grundgerät Multifunktionsmodul
modul baustein
PROFIBUS
Stromerfassungs- Bedien-
Grundgerät Multifunktionsmodul
modul baustein

Functions
SIMOCODE pro S

Profibus
SIMOCODE pro S

Funktionen
Profibus

Funktionen
1 2 3

1 2 3

Current measuring Operator Ground-fault Temperature Digital


Basic unit
module panel module module module
Standard

Eine Option wählbar


SIMOCODE pro V PN GP

1 2 3
Eine Option wählbar
PROFINET
1 2 3
Stromerfassungs- Bedien- Erdschluss- Temperatur- Digital-
Grundgerät

Functions
modul baustein modul modul module
Stromerfassungs- Bedien- Erdschluss- Temperatur-StandardDigital-
Grundgerät
modul baustein modul modul module
Standard
CODE pro V PN GP
CODE pro V PN GP

Profinet
Funktionen

Profinet
Funktionen

Basic units Current measuring modules


SIMOCODE pro S Straight- 0.3 ... 3 A 45 mm 3UF7100-1AA00-0
through 2.4 ... 25 A 45 mm 3UF7101-1AA00-0
• 24 V DC 3UF7020-1AB01-0
• 110 ... 240 V AC/DC 3UF7020-1AU01-0 transformers 10 ... 100 A 55 mm 3UF7102-1AA00-0
SIMOCODE pro V PN GP 20 ... 200 A 120 mm 3UF7103-1AA00-0
Busbar 20 ... 200 A 120 mm 3UF7103-1BA00-0
• 24 V DC, 2 ports 3UF7011-1AB00-1
connections 63 ... 630 A 145 mm 3UF7104-1BA00-0
• 110 ... 240 V AC/DC, 2 ports 3UF7011-1AU00-1
• 24 V DC, 1 port 3UF7011-1AB00-2
• 110 ... 240 V AC/DC, 1 port 3UF7011-1AU00-2
Expansion modules
Digital modules
Expansion modules
Relay outputs Input voltage
SIMOCODE pro S multifunction modules
24 V DC
Monostable relay outputs, 110 ... 240 V AC / DC
• Monostable 3UF7300-1AB00-0
input voltage 3UF7300-1AU00-0
• 24 V DC 3UF7600-1AB01-0 Ground-fault module 3UF7510-1AA00-0
• 110 ... 240 V AC/DC 3UF7600-1AU01-0
Temperature module 3UF7700-1AA00-0

Connection cables
Operator panel
3UF793x-0AA00-0 connection cables available in various
versions from 0.025 m – 0.5 m • Titanium gray 3UF7200-1AA01-0

10
SIMOCODE pro system overview –
High Performance

SIMOCODE
SIMOCODE pro V

Current / voltage Operator Ground-fault Temperature Digital modules Analog


Basic unit
measuring module Kommunikation panel module module Standard Fail-safe module

Funktionen
SIMOCODE pro V

Communication

Functions
Basic units Expansion modules
SIMOCODE pro V PROFIBUS Digital modules
• 24 V DC 3UF7010-1AB00-0 Relay outputs Input voltage
• 110 ... 240 V AC/DC 3UF7010-1AU00-0
• Bistable 24 V DC
SIMOCODE pro V PROFINET  110 ... 240 V AC / DC 3UF7310-1AB00-0
• 24 V DC 3UF7011-1AB00-0 3UF7310-1AU00-0
• 110 ... 240 V AC/DC 3UF7011-1AU00-0 Analog module 3UF7400-1AA00-0
SIMOCODE pro V Modbus RTU
Stromerfassungs-
• 24 V DC Bedien-
3UF7012-1AB00-0
modul
• 110 ... 240 V AC/DC
Grundgerät
baustein
3UF7012-1AU00-0
Fail-safe Multifunktionsmodul
expansion modules

SIMOCODE pro V EtherNet / IP DM-F Local


fail-safe digital module
• 24 V DC 3UF7013-1AB00-0 Rated control supply voltage
• 110 ... 240 V AC/DC 3UF7013-1AB00-0 • 24 V DC 3UF7320-1AB00-0
SIMOCODE pro S

• 110 ... 240 V AC/DC 3UF7320-1AU00-0
Current / voltage measuring
Profibus modules
DM-F PROFIsafe
Funktionen

Straight- 0.3 ... 4 A 45 mm 3UF71☐0-1AA01-0


fail-safe digital module1)
through 3 ... 40 A 45 mm 3UF71☐1-1AA01-0
Rated control supply voltage
3UF7330-1AB00-0
transformers 10 ... 115 A 55 mm 3UF71☐2-1AA01-0 • 24 V DC
1 2
3UF7330-1AU00-0
3

20 ... 200 A 120 mm 3UF71☐3-1AA01-0 • 110 ... 240 V AC/DC


Busbar 20 ... 200 A 120 mm 3UF71☐3-1BA01-0 1)
Possible with SIMOCODE pro V PROFIBUS / PROFINET basic unit
connection 63 ... 630 A 145 mm 3UF71☐4-1BA01-0

1 Standard version 2 Dry-running protection


Operator panels with display
Languages: English / German /  3UF7210-1AA01-0
Eine Option wählbar
French / Spanish / Portuguese / 
1Italian / Polish / Finnish
2 3

Languages: English / Chinese / Russian /  3UF7210-1BA01-0


Stromerfassungs- Bedien- Korean
Erdschluss- Temperatur- Digital-
Grundgerät
modul baustein modul modul module
Standard

11
PN GP
Software
SIMOCODE ES (TIA Portal) V15 Basic
Basic functional scope
including Premium Trial License 3ZS1322-6CE13-0YG8

SIMOCODE ES (TIA Portal) V15 Standard


Floating license for one user
• L icense key on USB flash drive, Class A 3ZS1322-5CC13-0YA5
• License key and software download, 3ZS1322-5CE13-0YB5
Class A
Upgrade for SIMOCODE ES 2007 Standard 3ZS1322-5CC13-0YE5

Software Update Service 3ZS1322-5CC00-0YL5

SIMOCODE ES (TIA Portal) V15 Premium


Floating license for one user
• L icense key on USB flash drive, Class A 3ZS1322-6CC13-0YA5
• License key and software download, 3ZS1322-6CE13-0YB5
Class A
Upgrade for SIMOCODE ES 2007 Premium 3ZS1322-6CC13-0YE5

Software Update Service 3ZS1322-6CC00-0YL5

SIMOCODE pro block library for SIMATIC PCS 7


Version V9 with Advanced Process Library (APL)
Engineering software V9 3ZS1632-1XX03-0YA0

Runtime license V9 3ZS1632-2XX03-0YB0

Upgrade for PCS 7 block library


SIMOCODE pro V8 3ZS1632-1XX03-0YE0

SIMOCODE pro block library for SIMATIC PCS 7


Version V8 with Advanced Process Library (APL)
Engineering software V8 3ZS1632-1XX02-0YA0

Runtime license V8 3ZS1632-2XX02-0YB0

SIMOCODE pro block library for SIMATIC PCS 7


Version V7 without Advanced Process Library (APL)
Engineering software V7 3UF7982-0AA10-0

Runtime license V7 3UF7982-0AA11-0

Engineering software for V7–V9 migration 3UF7982-0AA20-0

Published by
Siemens AG 2018
Digital Factory
Control Products
P.O. Box 23 55
90713 Fürth
Germany
Article No. DFCP-B10220-00-7600
Printed in Germany
Dispo 27601 The requested performance features are binding only when they are
HL 17012670 WS 11182. expressly agreed upon in the concluded contract
Subject to changes and errors. The information given in this document SIMOCODE is a registered trademark of Siemens AG. Any unauthorized
only contains general descriptions and/or performance features which use is prohibited. All other designations in this document may represent
may not always specifically reflect those described, or which may undergo trademarks whose use by third parties for their own purposes may violate
modification in the course of further development of the products. the proprietary rights of the owner.

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