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produtos: EXCAVATOR
Modelo: 320D2 EXCAVATOR LMA00278
Configuração: 320D2 & 320D2 L Excavators LMA00001-UP (MACHINE) POWERED BY C7.1 Engine

Desmontagem e Montagem
C7.1 (Mech) Engines For Caterpillar Built Machines
Número de Mídia -UENR0674-01 Data de Publicação -01/09/2013 Data de Atualização -27/09/2013

i04780408

Cylinder Head - Install

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
Guide Studs
B - 2
M16 by 115mm
C 8T-3052 Degree Wheel 1
D 1U-6396 O-Ring Assembly Compound 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not
damage the gasket surfaces of the cylinder head or the cylinder block. Ensure that no debris
enters the cylinder bores, the coolant passages, or the lubricant passages.

2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications,
"Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted
beyond maximum permitted limits, replace the cylinder head.

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Illustration 1 g02717296

3. Inspect dowels (20) for damage. If necessary, replace the dowels in the cylinder block.

4. Install Tooling (B) to the cylinder block.

5. Align a new cylinder head gasket (21) with dowels (19). Install the new cylinder head
gasket (20) onto the cylinder block.

6. Use a suitable lifting device to lift cylinder head. The weight of the cylinder head is
approximately 96 kg (212 lb).

Note: A spreader bar must be used in order to distribute the weight of the cylinder head
during the lifting operation.

7. Use Tooling (B) to align the cylinder head with the cylinder block. Install the cylinder head
to the cylinder block.

Note: Ensure that the cylinder head is correctly positioned on dowels (20) .

8. Remove Tooling (B) .

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Illustration 2 g02717298

9. Clean bolts (18). Follow Step 9.a for the procedure to inspect the bolts.

a. Use a straight edge to check the threads of the bolts. Refer to Illustration 2. Replace
any bolts that show visual reduction in the diameter of the thread over Length (Y) .

10. Lubricate the threads and the shoulder of bolts (18) with clean engine oil.

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Illustration 3 g02717339

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Illustration 4 g02717340

11. Install bolts (18) to cylinder head (19) .

12. Tighten the bolts to a torque of 50 N·m (37 lb ft) in the numerical sequence that is shown in
Illustration 4.

13. Tighten the bolts to a torque of 160 N·m (118 lb ft) in the numerical sequence that is shown
in Illustration 4.

14. Use Tooling (C) in order to turn the bolts through an additional 130 degrees in the
numerical sequence that is shown in Illustration 4.

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Illustration 5 g02717238

15. Use Tooling (D) in order to lubricate new O-ring seal (16) and O-ring seal (17). Install O-
ring seal (16) and O-ring seal (17) to bypass tube (15) .

16. Install the bypass tube in the cylinder head. Install bolts (14). Tighten the bolts to a torque
of 22 N·m (195 lb in).

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Illustration 6 g02717217

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Illustration 7 g02717219

17. Install bolts (12) to the clips for tube assembly (13). Tighten the bolts to a torque of 44 N·m
(32 lb ft).

18. Remove plugs from plastic tube assembly (6) and plastic tube assembly (8) .

19. Remove caps from connections on fuel injection pump (7)

20. Connect plastic tube assembly (6) and plastic tube assembly (8) to fuel injection pump (7) .

21. Position bracket (5) and bracket (10) onto cylinder head.

22. Install bolts (4) and bolts (9) to bracket (5) and bracket (10). Tighten the bolts to a torque of
22 N·m (195 lb in).

23. Position bracket (2) onto the cylinder head. Install bolt (3) to the bracket. Tighten the bolt to
a torque of 22 N·m (195 lb in).

24. Connect the tube assembly and hose assembly from connection (11). Tighten hose the
clamp securely.

25. If necessary, install the tube assembly from the cylinder head and the boost control on the
fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump- Install
(With Boost Control)" for the correct procedure.

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Illustration 8 g02717216

26. If necessary, install water temperature regulator housing (1) to the cylinder head. Refer to
Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install"
for the correct procedure.

27. Connect the upper radiator hose to water temperature regulator housing (1) on the cylinder
head. Tighten hose clamp securely.

End By:

a. Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrods - Install" for the correct procedure.
b. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install" for
the correct procedure.
c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install" for the correct procedure.
d. Install the secondary fuel filter and the fuel filter base and bracket. Refer to Disassembly
and Assembly, "Fuel Filter Base - Remove and Install" for the correct procedure.
e. Install the water separator and fuel filter (Primary) and bracket. Refer to Disassembly and
Assembly, "Water Separator and Fuel Filter (Primary) - Remove and Install" for the correct
procedure.
f. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
g. Install the crankcase breather canister and plastic tube assemblies. Refer to Disassembly and
Assembly, "Crankcase Breather - Install" for the correct procedure.

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h. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct filling procedure.
i. If necessary, fill the engine oil pan to the correct level that is indicated on the engine oil
level gauge. Refer to Operation and Maintenance Manual, "Engine Oil Level - Check" for
the correct procedure.

Direitos Autorais 1993 - 2020 Caterpillar Inc. Thu Oct 8 15:06:47 UTC-0300 2020
Todos os Direitos Reservados.
Rede Particular Para Licenciados SIS.

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