MaxiFit & MaxiFitXtra Couplings & End Caps

Datasheet 1/2

Coupling
L
A

T
M

Setting Gap
Maximum Gap

MaxiFit Couplings - Standard Sleeve & End Caps

Nominal Size Range Diameter Overall Sleeve Setting Gap Maximum
Bolts Gasket Weight MaxiCap MaxiFit Plus
Size (mm) (mm) Length (mm) Length x Thickness (mm) Threaded
No.-Dia x Length Mould No. (kg) Available Available
(mm) Min Max M L (A) x (T) Min Max Outlet
DN40 47.9 59.5 149.5 190.0 100.0 x 4.5 20.0 40.0 2-M12 x 180 1637 3.1
DN50 57.0 74.0 154.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/1 3.0 3 1" 3
DN65 63.0 85.0 173.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/2 3.6 3 1” 3
DN80 85.0 107.0 195.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/3 4.1 3 2” 3
DN100 107.0 132.0 224.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/4 5.0 3 2” 3
DN125 132.0 158.0 254.5 190.0 95.0 x 5.0 20.0 40.0 4-M12 x 180 12392/6 6.1 3 2” 3
DN150 158.0 184.0 280.5 190.0 95.0 x 5.0 20.0 40.0 4-M12 x 180 12392/7 7.0 3 2” 3
DN175 189.0 212.0 306.5 230.0 130.0 x 5.0 25.0 50.0 4-M12 x 220 12392/9 9.4 3 2”
DN200 218.0 244.0 342.5 230.0 130.0 x 5.0 25.0 50.0 4-M12 x 220 12392/10 10.9 3 2”
DN225 243.0 269.0 367.5 230.0 130.0 x 5.0 25.0 50.0 6-M12 x 220 12392/11 12.4 3 2”
DN250 266.0 295.0 399.5 230.0 130.0 x 5.0 25.0 50.0 6-M12 x 220 12392/12 14.6 3 2”
DN300 315.0 349.0 462.5 230.0 130.0 x 5.0 25.0 50.0 8-M12 x 220 12392/14 19.4 3 2”

MaxiFitXtra Couplings - Long Sleeve & End Caps

Nominal Size Range Diameter Overall Sleeve Setting Gap Maximum
Bolts Gasket Weight MaxiCap
Size (mm) (mm) Length (mm) Length x Thickness (mm) Threaded
No.-Dia x Length Mould No. (kg) Available
(mm) Min Max M L (A) x (T) Min Max Outlet
DN50 57.0 74.0 154.5 285.0 200.0 x 5.5 20.0 140.0 4-M12 x 275 12392/1 4.6 3 1”
DN65 63.0 85.0 173.5 285.0 190.0 x 5.5 20.0 130.0 4-M12 x 275 12392/2 5.2 3 1”
DN80 85.0 107.0 195.5 285.0 200.0 x 5.5 20.0 140.0 4-M12 x 275 12392/3 6.3 3 2”
DN100 107.0 132.0 224.5 285.0 190.0 x 5.5 20.0 130.0 4-M12 x 275 12392/4 7.2 3 2”
DN125 132.0 158.0 254.5 285.0 190.0 x 6.0 20.0 130.0 4-M12 x 275 12392/6 9.0 3 2”
DN150 158.0 184.0 280.5 285.0 190.0 x 6.0 20.0 130.0 4-M12 x 275 12392/7 10.3 3 2”
DN175 189.0 212.0 306.5 285.0 190.0 x 6.0 25.0 110.0 4-M12 x 275 12392/9 12.1 3 2”
DN200 218.0 244.0 342.5 285.0 190.0 x 6.0 25.0 110.0 4-M12 x 275 12392/10 14.1 3 2”
DN225 243.0 269.0 367.5 350.0 250.0 x 6.0 25.0 165.0 6-M12 x 340 12392/11 18.6 3 2”
DR9550_03_2020_ISSUE 6

DN250 266.0 295.0 399.5 350.0 250.0 x 6.0 25.0 165.0 6-M12 x 340 12392/12 21.4 3 2”
DN300 315.0 349.0 462.5 350.0 240.0 x 6.0 25.0 155.0 8-M12 x 340 12392/14 27.0 3 2”

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

48 Viking Johnson MaxiFit Telephone: +44 (0)1462 443322

MaxiFit & MaxiFitXtra Couplings & End Caps
Datasheet 2/2

Technical Information

Working Pressure Rating Temperature Rating of Product

Water 16 bar EPDM -20°C to +90°C
Gas 6 bar Nitrile -20°C to +90°C
For use on applications with fluctuating and / or elevated
Vacuum Pressure temperatures (> 60°C) may require regular maintenance
Capable of accommodating a vacuum pressure of -0.7 bar to re-tighten the bolts and must be included in any
maintenance schedule.

Couplings & Flange Adaptors

Site Test Pressure
End Load Due to Internal Pressure
1.5 times working pressure for short duration (2 hours)
MaxiFit DOES NOT resist end load due to the internal pressure -
adequate external restraint must be provided to prevent pipe
Angularity
pull out.
Couplings 6°
The above are for when the product is on maximum pipe outside Approvals
diameters; can achieve larger ones with smaller pipe diameters. The following water contact materials used in MaxiFit are
approved for use with potable water:-
Bolt Torque/Spanner
Rilsan Nylon 11:
M12; Torque 55-65Nm on every bolt ➤➤ WRAS, AS/NZS 4020, DVGW, W270, ACS & KIWA
Spanner size A/F 19mm EPDM Gaskets:
➤➤ WRAS, AS/NZS 4020
In addition to the above, MaxiFit range as a finished product has
KIWA certification verifying that the above products comply with
the requirements of the Water Supply (Water Fittings) Regulations
for England and Wales 1999, the Water Byelaws 2000, Scotland
and the Water Regulations Northern Ireland.
DN40 to DN300 MaxiFit has been independently tested

Wide Tolerance
by BSI to confirm it meets the requirements of BS EN 14525
(VC 669122)

Materials & Relevant Standards

End Ring, Adaptor Body/Centre Sleeve and End Cap Tee Bolts/Bolts
Ductile Iron to BS EN 1563 Symbol EN GJS-450-10 Steel to BS EN ISO 898-1 Property Class 4.8

Gasket Bolts
EPDM compound Grade E to BS EN 681-1, Type WA, WC Standard - Steel to BS EN ISO 898-1: property class 4.8
Nitrile compound to Grade G BS EN 682, Type G Option - Stainless Steel to BS EN ISO 3506-1:
grade A4 property class 50
Coating
Nuts
Sleeve & End Ring:
➤➤ Rilsan Nylon 11 to WIS 4-52-01 Part 1 Standard - Steel to BS EN 4190 Grade 4

Bolts & Nuts: Option - Stainless Steel to BS EN ISO 3506-2:

grade A4 property class 8
➤➤ Sheraplex to WIS 4-52-03
Washers
Stainless Steel to BS 1449:Part 2 Grade 304 S15
DR9550_03_2020_ISSUE 6

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.vikingjohnson.com Viking Johnson MaxiFit 49