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Switchgears and Switchboard Assemblies

The document provides a detailed procedure for inspecting and testing switchgears and switchboard assemblies. It involves a visual and mechanical inspection to check for proper installation and components. Electrical tests are then performed, including insulation resistance tests, current injection tests, and verifying correct voltages and functions. Test values are compared to manufacturer specifications or common thresholds to identify any issues.

Uploaded by

Honeylyn Ignacio
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© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
79 views

Switchgears and Switchboard Assemblies

The document provides a detailed procedure for inspecting and testing switchgears and switchboard assemblies. It involves a visual and mechanical inspection to check for proper installation and components. Electrical tests are then performed, including insulation resistance tests, current injection tests, and verifying correct voltages and functions. Test values are compared to manufacturer specifications or common thresholds to identify any issues.

Uploaded by

Honeylyn Ignacio
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Switchgears and switchboard assemblies

1. Visual and Mechanical Inspection

1. Compare equipment nameplate data with drawings and specifications.

2. Inspect physical and mechanical conditions.

3. Inspect anchorage, alignment, grounding and required area clearances.

4. Verify the unit is clean.

5. Verify the fuse and/or circuit breaker sizes and types correspond to drawings and
coordination study as well as to the circuit breakers address for microprocessor-
communication packages.

6. Verify that current and voltage transformer ratio corresponds to drawings

7. Inspect bolted electrical connections for high resistance using one of the following methods.

1. Use of low-resistance ohmmeter in accordance with Section 7.1.2.3.

2. Verify tightness of accessible bolted electrical connections by calibrated torque


wrench method in accordance with manufacturer’s published data or table 100.12.

3. Perform thermo graphic survey in accordance with section 9.

8. Confirm correct operation and sequencing of electrical and mechanical interlock systems.

1. Attempt closure on locked-open devices. Attempt to open locked-closed devices.

2. Make key exchange with devices operated in off-normal positions.

9. Lubrication requirements

1. Verify appropriate lubrication on moving current carrying parts.

2. Verify appropriate lubrication on moving and sliding surfaces.

10. Inspect insulators for evidence of physical damage or contaminated surfaces.

11. Verify correct barrier and shutter installation and operation.

12. Exercise all active components.

13. Inspect mechanical indicating devices for correct operation.

14. Verify that filters are in place and/or vents are clear.

15. Perform visual and mechanical inspection of instrument transformers in accordance with

Section 7.10.

16. Inspect control power transformers.


1. Inspect for physical damage, cracked insulation, broken leads, tightness of
connections, defective wiring, and overall condition.

2. Verify that primary and secondary fuse or circuit breakers ratings match drawings.

3. Verify correct functioning of draw out disconnecting and grounding contacts and

Interlocks.

2. Electrical Test.

1. Perform electrical tests on instrument transformers in accordance with section 7.10.

2. Perform ground-resistance test in accordance with section 7.13.

3. Perform resistance measurements through bolted electrical connections with a low


resistance ohmmeter, if applicable, In accordance with section 7.1.1.

4. Perform insulation-resistance test on each bus section, phase to phase and phase to ground
for one minute in accordance with table 100.1.

5. Perform an overpotential test on each bus section, each phase to ground with phases not
under

6. Test grounded, in accordance with manufacturers published data. If manufacturer has no


recommendation for this test, it shall be in accordance with table 100.2. The test applied for
one minute.

7. Perform system function tests in accordance with Section 8.

8. Perform current injection tests on the entire current circuit in each section of switchgear.

1. Perform current tests by secondary injection with magnitudes such that a minimum
of 1.0 ampere flows in the secondary circuit. Verify correct magnitude of current at
each device in the circuit.

2. Perform current tests by primary injection with magnitudes such that a minimum of
1.0 ampere flows in the secondary circuit. Verify correct magnitude of current at
each device in the circuit.

9. Determine accuracy of all meters and calibrate watt-hour meters in accordance with Section
7.11. Verify multipliers.

10. Perform phasing check on double-ended or dual-source switchgear to insure correct bus
phasing from each source.

11. Control Power Transformers

1. Perform insulation-resistance tests. Perform measurements from winding-to-


winding and each winding-to-ground. Test voltages shall be in accordance with
Table 100.1 unless otherwise specified by manufacturer.
2. Perform secondary wiring integrity test. Disconnect transformer at secondary
terminals and connect secondary wiring to a rated secondary voltage source. Verify
correct potential at all devices.

3. Verify correct secondary voltage by energizing primary winding with system voltage.
Measure secondary voltage with the secondary wiring disconnected.

4. Verify correct function of control transfer relays located in switchgear with multiple
control power source.

12. Voltage Transformers

1. Perform insulation-resistance tests. Perform measurements from winding-to-


winding and each winding-to-ground. Test voltages shall be in accordance with
Table 100.1 unless otherwise specified by manufacturer.

2. Perform secondary wiring integrity test. Verify correct potential at all devices.

3. Verify secondary voltages by energizing primary winding with system voltage.

13. Verify operation of cubicle switchgear/switchboard space heaters.

3. Test Values

1. Compare bus connection resistance to values of similar connections.

2. Bolt-torque levels should be in accordance with Table 100.12 unless otherwise specified
by manufacturer.

3. Microhm or millivolt drop values shall not exceed the high levels of the normal range as
indicated in the manufacturer’s published data. If manufacturer’s data is not available,
investigate any values which deviate from similar bus by more that 50 percent of the
lowest value.

4. Insulation-resistance values for bus and control power transformers shall be in


accordance with manufacturer’s published data. In the absence of manufacturer’s date,
use Table 100.1. Values of insulation resistance less than this table or manufacturer’s
minimum should be investigated. Overpotential tests should not proceed until insulation-
resistance levels are raised above minimum values.

5. Bus insulation shall withstand the overpotential test voltage applied.

6. Insulation-resistance values for control wiring shall be a minimum of 2.0 mega ohms.

ATS-2003.24

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