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NINE 9 Catalogue 2015 PDF

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Productivity &

Creativity & Infinity


Awarded Patents in
Taiwan
USA
Japan
Germany
China
You will be interested to know that
we have just introduced our new De-B
& X060 engraving tool
Page

60
e-Burring
D exable
d
NC
In

ngraving
E ited
0 nlim ations
X06
ari
U
60
V
60
de

Rad

ee
gr

90
ius

90 degree
an
gl
ed

NC De-Burring fo
Insert has 6 flutes, capable of running 6 times higher feedrate rm
Smallest countersink 0.5mm
High feed rate for high speed de-buring on CNC machines
Indexable type ensures the relative position of de-burring.

Engraving X060
Minimum width of bottom of groove : 0.1mm
Angles from 10° up to 120°
Replace soild carbide engraving tool
Contents >>
urring Tool
Page
Page
09
57
NC Spot Drill

41
Page

i - Center

51
Page

Engraving Tool

63
Radius form

Page

Chamfer Mill

68
Page DC Slim Chuck
Extension Bar
ISO 20/25 Tool Holder
Accessories Center Height Adjusting Sleeve
m

for
Angled
NEW
Website
NC Helix Drill
Productivity & Creativity & Inf inity

The Winner is not necessarily


the one who runs the fastest
but the one who holds on to the last

Nine9 company began in 1994 and with the development of special tools, NC spot drills, super power drills,

boring tools and engraving tools.

The Nine9 logo was commissioned in 1999.

It comes from the Chinese characters meaning “long life and durability” –

words which aptly describe all Nine9 tools.

99 is the largest 2 digit number, indicating maximum product endurance.

1
Time
Saving
We have invested resources
in the design & Manufacture
of inserted cutters.
Indexable insert eliminates
the tool’s changing time.

Long Tool Life Cost Saving


Nine9 Insert geometry, Multi-functional or
grades and coating are specifically interchangeable tooling
engineered to extend tool life. system is designed to
It improves productivity benefit users
and competitive capability of machining, CNC
in a wide range lathes......
of industries.

Highly
Efficient
Our outstanding R&D
capabilities combined
with fast
delivery provide a strong
competitive edge.

2
Spotting

Chamfering

Grooving

Engraving

Drilling
D D
Angle Holder Inserts Page
min. max.

NC Spot Drill
1 9
16
99616-09V V9MT0802 Tmin=0.1

60° 2 13
16
Tmin=0.1
99616-13V V9MT12T3

2 9
17
99619-V082-3/8 V0820802 Tmin=0.1

82° 2 14
17
Tmin=0.1
99619-V082-5/8 V08212T3
1 6
18
99616-06-6... N9MT05T1 Tmin=0.1

2 10
99616-10...
19
Tmin=0.1
N9MT0802
99616-10-M5

3 14 Tmin=0.1
( 2 Cutting edges)
99616-14...
21
90° N9MT11T3
Tmin=1.0
( 4 Cutting edges)
99616-14-M8

3 22
23

99616-22 N9MT1704

4 25
24

99616-25-CT28 N9MT2204

3 16
100°
99616-20-100

3 17
120° 25

99616-20-120 N9MT11T3

3 18

99616-20-142...
142°
2 32
27

99619-V142... V1421604

3.3 20
145°
13
90° 99616-10 / 14 / 22 ... WSP / M4~M16

3 Nine9 Cutting Tool & Tool Holders


Spotting

Chamfering

Grooving

Engraving

Drilling
D D
Angle Holder Inserts Page
min. max.

Corner Rounding

R0.5 R1.0
31
R1.0 R3.0
99616-06..99616-14...RC N9MT05/N9MT11..RC (2 Cutting edges)

R4.0 R6.0
33

99616-22...RC N9MT1704RC (2 Cutting edges)

R1.0 R3.0
99616-16-25R

99616-16-30R 34
N9MT11T3R (4 Cutting edges)

99616-16-40R

Large 45° Chamfering

6 18
99616-18
45° 36
N9MT11T308LA

99616-28
*
*Side grooving

Center Drilling / i-Center

1.0 10

99616-IC... DIN332 Form R

60° 1.0 10
43
120° 99616-IC... DIN332 Form A+B

5/64” 3/8”
60°
99616-IC... ANSI 60°

Engraving Tools
0.45 2.1
45° 99619-V045... V04506T1W
53

0.25 2.7
60° 99619-V060... V06006T1W
54

10° 0.10 2.7


57
120° 99619-X060... X060A
0.25 1.1
60° 99616-10...SW N9MT0802
12

0.25 2.0
12
99616-10...SW N9MT0802
90° 1 6
18
99616-06-6 N9MT05T1

Nine9 Cutting Tool & Tool Holders 4


Inserts >> Quick Pick
Nine9 inserts apply for moden machining by its special geometry which is able to run at
higher speed and feed. In addition,
the indexable insert eliminates the tool’s changing time.
Carbide insert with latest coating technogy extends tool life dramatically.
Nine9 insert helps you to save money and increase productivity.

P M K N H S
Hardened
Stainless Cast Non- Steel
Products Grade Coating Steel
Steel Iron Ferrous Up to 56 Titanium
HRC

NC10 TiAIN

NC40 TiN

NC Spot Drill NC2071 TiN

NC9076 DLC

NC60 Cermet

NC2071 TiN
Corner
Rounding
NC9036 DLC

i-Center NC2033 TiAIN

NC2032 TiAIN

NC2071 TiN

Engraving NC9031 TiN

NC2035 ALDURA

NC9036 DLC

NC2032 TiAIN

Chamfer Mill
NC9071 TiN

Best Suit Possible


5 Nine9 Cutting Tool & Tool Holders
Features

Universal grade for non-ferrous metal, cast iron and stainless steel.
General purpose, fully ground cutting edge and relief angle.

Universal grade for all unhardened steel, and tool steel up to 1200N/mm2
General purpose, fully ground cutting edge and relief angle .

Universal grade for all unhardened steel, free cutting steel and tool steel up to 750N/mm2
The cutting geometry has been designed to optimize the tool’s performance and to use in high speed machining.

For non-ferrous material such as aluminum, acrylic, brass, copper, titanium and long cutting chip materials.
High positive geometry and sharp edge produces excellent surface finish.

For hardened steel up to 56HRC.


Cermet insert reduces heat and low tool wearing at the cutting edge.

Universal grade for all unhardened steel and cast iron.


The cutting geometry has been designed to optimize the tool’s performance.

For non-ferrous material, aluminum, acrylic, brass, cooper, stainless steel (low carbon contain) and titanium.
High positive geometry and sharp edge produces excellent surface finish.

For carbon steel, alloy steel, high alloy steel and cast iron.
2 Cutting flutes design same as carbide center drill for high performance speed and feed rate.

For all kind of steel from 30~50 HRC, carbon steel, alloy steel and cast iron.
TiAIN coating provides a longer tool life.

Universal grade for all kind of steel<30 HRC, non-ferrous metal and stainless steel.
The cutting geometry of this insert has been designed with strong cutting edge.

For non ferrous metal, aluminum, brass, copper, plastic, acrylic and stainless steel.
Very sharp edge for shallow engraving.

For steel with heat treatment up to 56 HRC.


Latest ALDURA coating to reduce heat and tool wear.

For non-ferrous material and titanium.


Very sharp edge for shallow engraving.

For carbon steel, alloy steel, cast iron and hardened steel up to 56 HRC.
Upgraded AITiN coating provides a very long tool life.

For non-ferrous metal, aluminum, al-alloy, brass, copper and stainless steel.
Very sharp produces excellent surface finish.

Nine9 Cutting Tool & Tool Holders 6


No Need To Choose
Nine9 Does It All! >>
Cost Time Highly Long
Saving Saving Efficient Tool Life

Various inserts can fit on same holder

Various Corner
Applications Spotting Rounding
WSP

CT Re1.0

WSP Page 13

Re1.5
SW

CT

SW Page 12

CT Re2.0
PR

PR Page 28

CT Re2.5
CT

CT Page 19

CT-P60 Re3.0
RC

R Page 29

7
A Center drilling

B G Corner rounding

C Thread turning

Now
D Gooving
Future
I
J
E Taper turning
K

F V-grooving
F

H Engraving D
E
A
C

B
I Center drilling

Multifunctional Cutting Tool


• Universal, easy handling and material saving!
• One holder to cover multiple applications!
J Face milling

K Drilling & milling a groove

8
NC Spot Drill >>
NC Spot Drill with indexable carbide insert.
High efficiency! Low cost!
CNC lathes, CNC turning centers and machining centers.

Features
Spotting produces better hole position and
geometrically uniform holes

Available shank diameter-Ø5, Ø6, Ø10, Ø12, Ø16,


Ø20mm, Ø3/8”, Ø1/2”, Ø5/8”, Ø3/4”, M5, M6, M8

One tool will perform multiple applications


a
• Long tool life.
• Each insert has 2 cutting or 4 cutting edges.
• Suitable for spotting, chamfering, grooving and engraving.
• 45° / 60° / 82° / 90° / 100° / 120° / 142° angle for different
applications. b d
• Increase cutting speed with coated carbide inserts.
c

Machining Center a Engraving


b Spotting
c Chamfering
d Grooving

9
ALL IN ONE!!

Spotting

Chamfering

Grooving b

c
Engraving

W Spotting

CNC Lathes a External and internal chamfering


b Grooving
c Centering
d Facing
Corner Rounding

10
A New Drilling Concept!

0.5xD of spotting >>


Many drill manufacturers and suppliers state that their drills start drilling on the solid material. You can look
forward to the following benefits when using the NC Spot Drill to drill a spot that is half of the drilling
diameter.

Drill Benefits >>


• Higher feed rate.
Why? Because the drill is guided at the strongest part of cutting edge.
• Better center position.
Why? Because the spotting is done by a single cutting edge which is out of center, and similar to boring
operation.
• Increased tool life.

NC Spot Drill Without Spotting 0.5xD Spotting Larger Spotting

• Better center • Best result! • Longer spotting time!


position! • Drill has less position accuracy • Higher speed and feed rate. • Guided at the weakest
• Longer tool life! and diameter tolerance. • Better position accuracy and corner of drill.
diameter tolerance. • Shorter tool life

Unstable tool life

Various Applications of NC Spot Drill >>

Turning Center Fig Applications Multifunctional Cutting Tool

A Grooving
E

J
B Helical groove milling
A B
C Engraving
F Use on
D Spot drilling CNC lathes
E Chamfer turning CNC turning centers
C
G Machining centers
F Face groove milling
Milling machines
H
G Internal turning SPM macines
D
H Spot drilling on end surface
.....
I
I Internal Chamfering

J Facing grooveing

11 Nine9 Cutting Tool & Tool Holders


90°
60°
SW
N9MT080201W Engraving

Ancient Now & Future

60 90

NC10 NC40 60°-NC40

Inserts >>
• No need to reset tool length after changing insert or cutting edge.

NC Spot Drill
• Each insert has 4 cutting edges.

NC10: • Universal grade for non-ferrous metal and cast iron.


NC40: • Universal grade for all unhardened steel.
60-NC40: • Very positive angle for 60° engraving
for all kind of unhardened steel and cast iron.

Dimensions
Code Parts No. Angle Grade Coating Wmin. Wmax. Tmax.
L S

013404 N9MT080201W-60-NC40 60° K20F TiN 8 2.38 0.1 1.1 0.8


Re

013405 N9MT080201W-NC40 90° K20F TiN 8 2.38 0.1 2.0 0.9


L

013406 N9MT080201W-NC10 90° K20F TiAlN 8 2.38 0.1 2.0 0.9

Holder >>
Ø10
ød

1
L

Code Parts No. Ød L Screw Key

603001 00-99616-10 10 90
NS-30055
NK-T8
2.0 Nm
613001 00-99616-3/8 3/8” 90

Mini Spotting >>


• Engraving inserts can be used for small diameter spotting.
*Best positioning accuracy!
*Better surface with spotting by NC Spot Drill in advance.

Tool / Insert Spindle Speed / Feed Rate With Spotting Without Spotting

3,000
S r.p.m.
99616-10 25,000
+
N9MT080201W
NC40 0.01
f mm/rev.
0.02

Nine9 Cutting Tool & Tool Holders 12


WSP
W Spotting New Geometry of Spotting Tool

NC2033

Combined spotting and chamfering 145° + 90° >>


• Reduces process to one operation. Shortens cycle time.
• Use to spot prior to drilling with high performance drills for higher accuracy of hole position.

1 process provides 2 applications

90° Chamfering 142°Spot Drilling W Spotting

2 in 1
90°

145°

Inserts >>
NC2033: • Fully ground cutting edge and relief angle.
• Universal grade for steel and cast iron.
• Each insert has 2 cutting edges.

Code Parts No. Grade Coating Thread Size *D1±0.05 D2 L2 Dmax. Tmax.

013203 N9MT0802M04C-NC2033 M4x0.7 3.30 4.20 0.93 2.83

013204 N9MT0802M05C-NC2033 K20F TiAlN M5x0.8 4.20 5.25 1.14 8 2.52

013205 N9MT0802M06C-NC2033 M6x1.0 5.00 6.30 1.39 2.24

014219 N9MT11T3M08C-NC2033 M8x1.25 6.80 8.40 1.81 4.11


K20F TiAlN 13
L2

014220 N9MT11T3M10C-NC2033 M10x1.5 8.50 10.50 2.28 3.53

014221 N9MT11T3UNC25-NC2033 D1
1/4-20 UNC 5.08 6.70 1.55 4.70
D2
014222 N9MT11T3UNC31-NC2033 K20F TiAlN 5/16-18 UNC 6.53 8.40 1.90 13 4.20

014223 N9MT11T3UNC38-NC2033 3/8-16 UNC 7.94 10.00 2.22 3.72

016205 N9MT1704M12C-NC2033 M12x1.75 10.25 12.60 2.91 6.61

016206 N9MT1704M14C-NC2033 K20F TiAlN M14x2.0 12.00 14.70 3.22 20 5.87

016207 N9MT1704M16C-NC2033 M16x2.0 14.00 16.80 3.51 5.11


Note:
* D1 refer to the Tap Pre-drilling sizes.
* Technical information, please refer to page 39.

13 Nine9 Cutting Tool & Tool Holders


WSP
W Spotting New Geometry of Spotting Tool

Holder >> Ø10 Ø3/8”


• Utilizes standard NC Spot Drill holders.

NC Spot Drill
• Holders and inserts are interchangeable.
• Applications: Spotting, grooving and chamfering. Ø16 Ø5/8”

Ø20 Ø3/4”
ød

Code Parts No. Ød Insert Type Thread Size L Screw Key

603001 00-99616-10 10
NS-30055
N9MT0802 M4~M6 89.08±0.29 NK-T8
2.0Nm
613001 00-99616-10-3/8 3/8”

604004 00-99616-14 16 M8~M10


NS-35080
N9MT11T3 97.55±0.55 NK-T15
2.5Nm
614002 00-99616-14-5/8 5/8” 1/4~3/8 UNC

606001 00-99616-22 20
NS-50125
N9MT1704 M12~M16 96.24±0.64 NK-T20
5.5Nm
616001 00-99616-22-3/4 3/4"

Example >>
Drilled hole for M6
• The recommended chamfering is 5% of the nominal
diameter of the thread, for example 6.3 mm for M6 M6+5% Chamfering M6+1mm Chamfering
thread.
• If you need larger chamfer, it can be calculated the M6 M6

required depth of spotting. (see page 39)

Comparison >>
Carbide Step Drill Spotting + Drill W Spotting + Drill

• Tool cost is high • Longer drilling time • Shorter drilling time


• Shorter tool life • Guided at the weakest corner • Guided at the strongest corner of drill
• Can't drill directly from solid on round of drill • Longer tool life
parts. Bad position accuracy. • Shorter tool life • Also for chamfering or grooving
application

90°

Drilling depth Drilling depth

145°

Nine9 Cutting Tool & Tool Holders 14


60°
N9MT11T3P60
Re=0.8

60

P60-NC40

Inserts >>
• Fully ground spotting insert, for 60 degree spotting and engraving.
NC40: • Universal grade for all unhardened steel and cast iron.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re
60°

014204 N9MT11T3P60-NC40 P35 TiN 11 3.97 0.8 6.2 4


L

Re S

Holder >>
• A single cutting edge design creates higher precision and position when spotting.
• Applications: For spotting, engraving, small grooving on milling machines, machining centers.

Ø16
Max.ø6 2

ød

Code Parts No. Ød L Screw Key

604002 00-99616-14-12 12 100


NS-35080
NK-T15
2.5 Nm
604004 00-99616-14 16 100

15 Nine9 Cutting Tool & Tool Holders


60°
V9MT0802 / V9MT12T3
Re=0.8 Re=0.8 Re=0.4

60 60

NC9076 NC2071 NC2071

Inserts >>
• 60 degree indexable spotting insert, Dmax 13mm.

NC Spot Drill
• Special geometry with supporting edges for using in high speed machining.
• Excellent tool for grooving. Saving machining time!
NC9076: • For non-ferrous material such as aluminum, al-alloy, titanium brass,
copper and long cutting chip metal.
• Produces excellent surface finish on non-ferrous metal.
• Each insert has 2 cutting edges.
NC2071: • Universal grade for all unhardened steel and cast iron.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re

019201 V9MT0802CT-NC2071 K20F TiN 8 2.38 0.4 9 7.3

015201 V9MT12T3CT-NC2071 K20F TiN


L

S 12.7 3.97 0.8 13 10.3


015202 V9MT12T3CT-NC9076 K20F DLC

Holder >>
• A single cutting edge creates higher precision and position when spotting.
Ø8
• Applications: • Spotting, engraving, grooving and chamfering
on milling machines, machining centers.
• Spotting, facing on CNC Lathes.
Ø16
Max.ø13

ød

Code Parts No. Insert Type Ød L Screw Key

NS-25045
609001 00-99616-09V V9MT08 8 60 NK-T7
1.2Nm

605001 00-99616-13V 16 100


NS-35080
V9MT12 NK-T15
2.5 Nm
615001 00-99616-13V-5/8 5/8” 100

Nine9 Cutting Tool & Tool Holders 16


82°
V0820802 / V08212T3
Re=0.8 Re=0.4 Re=0.8 Re=0.4

82

NC9076 NC9076 NC2071 NC2071

Inserts >>
• 82 degree indexable spotting insert, Dmax 14mm (0.551”)
• Match the geometry of Amercian standard flat head screw hole.
• Special geometry with supporting edges for use in high speed machining.
NC9076: • For non-ferrous material such as aluminum, al-alloy, titanium brass,
copper and long cutting chip metal.
• Produces excellent surface finish on non-ferrous metal.
• Each insert has 2 cutting edges.
NC2071: • Universal grade for all unhardened steel and cast iron.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re

0108201 V0820802-NC2071 K20F TiN


9 4.8
Re 8 2.38 0.4
(0.354”) (0.189”)
0108202 V0820802-NC9076 K20F DLC

0108211 V08212T3-NC2071 K20F TiN


L

S
14 7.5
12.7 3.97 0.8
(0.551”) (0.295”)
0108212 V08212T3-NC9076 K20F DLC

Holder >>
• Special cutting edge design gives higher precision and position when spotting.
• Applications : • Spotting, engraving, grooving and chamfering
on milling machines, machining centers. Ø3/8”
• Spotting, facing on CNC Lathes.
Max.ø0.551”

Ø5/8”
ød

Code Parts No. Insert Type Ød L Screw Key

NS-30055
693001 00-99619-V082-3/8 V0820802 3/8” 90 NK-T8
2.0 Nm

NS-35080
693002 00-99619-V082-5/8 V08212T3 5/8” 100 NK-T15
2.5 Nm

17 Nine9 Cutting Tool & Tool Holders


90°
N9MT05T1
Re=0.4 Re=0.4

90

NC9076 NC2071

Inserts >>
• Mini spotting drill with indexable insert, low cutting power required.

NC Spot Drill
• Especially good for Swiss type automatic lathes and CNC lathes.
NC9076: • For non-ferrous material such as aluminum, titanium, brass,
copper and stainless steel.
• Produces excellent surface finish on non-ferrous metal.
• Each insert has 2 cutting edges.
NC2071: • Universal grade for all unhardened steel and cast iron.
• Geometry with supporting edges to stabilize the cutting condition
on low power machine.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re
Re
011201 N9MT05T1CT-NC2071 K20F TiN
5 1.8 0.4 6 2.8
L

S
011202 N9MT05T1CT-NC9076 K20F DLC

Holder >>
• Smallest indexable spotting drill holder. Ø5
• Single cutting edge design gives higher precision when spotting.
• Applications : • Spotting, engraving, and chamfering
       on milling machines, machining centers. Ø6

• Spotting, facing on CNC Lathes.

Ø6
Max.ø6

ød

Code Parts No. Ød L Screw Key

601001 00-99616-06-6 6 35

NS-20036
601002 00-99616-06-5 5 35 NK-T6
0.8 Nm

601003 00-99616-06-6L 6 60

Note:601003 is carbide shank holder.

Nine9 Cutting Tool & Tool Holders 18


90°
N9MT0802
Re=0.4
Re=0.8 Re=0.4 Re=0.8 Re=0.8

1 2
90

4 3

NC40 NC10 H-NC40 H-NC9076

Inserts >>
NC40: • General purpose, universal grade for all unhardened steel.
• Each insert has 4 cutting edges.
NC10: • High positive angle and fully ground cutting edge and relief angle.
• Universal grade for non-ferrous metal, cast iron and stainless steel.
• Each insert has 4 cutting edges.
H-NC40: • Best choice for spotting application.
• Special geometry with supporting edges for use in high speed machining.
• Universal grade for all kind of steel and cast iron.
• Each insert has 2 cutting edges.
H-NC9076: • High positive geometry and sharp edge.
• For non-ferrous material such as aluminum, titanium,
brass, copper and long cutting chip metal.
• Produces excellent surface finish on non-ferrous metal.
• Each insert has 2 cutting edges.
Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re
013401 N9MT080208CT-NC40 K20F TiN 8.31 2.38 0.8
Re
013402 N9MT080204CT-NC40 K20F TiN 8.31 2.38 0.4

013403 N9MT080204CT-NC10 K20F TiAlN 8.31 2.38 0.4 10 4.5


L

S
013201 N9MT0802CT2T-H-NC40 K20F TiN 8.31 2.38 0.8

013202 N9MT0802CT2T-H-NC9076 K20F DLC 8.31 2.38 0.8

Holder >>
• Single cutting edge design gives higher precision when spotting.
• Applications : • Spotting, engraving, grooving and chamfering on milling machines,
machining centers. M5 M6
• Spotting, facing, turning on CNC Lathes.
Max.ø10

Ø10 Ø3/8”
ød

ød

L L

Code Parts No. Ød L Screw Key

603001 00-99616-10 10 90

603003 00-99616-10-SL10 10 90
NS-30055
613001 00-99616-10-3/8 3/8” 90 NK-T8
2.0 Nm
623001 00-99616-10-M5 M5 25

623002 00-99616-10-M6 M6 25

Note: • 603003 with side lock flat on shank.


• Nine9 extension bar for M5,M6 screw fit holder, see page 68.

19 Nine9 Cutting Tool & Tool Holders


90°
N9MT0802

90

Single Set >>

NC Spot Drill
• User friendly, each set is fitted with one complimentary insert.

Total
Code Parts No. Ød Insert fitted Dmax. Tmax.
Length

603101-3401 00-99616-10-02S 10 90 N9MT080208CT-NC40 10 4.5

603101-3403 00-99616-10-02SAL 10 90 N9MT080204CT-NC10 10 4.5

Starter Package >>


• Selected package for starter who wants to try NC Spot Drill.
• Included one insert on tool holder and five inserts in the pocket.
• Total 6 inserts are equal to 24 spot drills.

Code Parts No. Ød Insert included Content

603201-3401 00-99616-10-ME6 10 N9MT080208CT-NC40 1 tool holder


+ 6 inserts
+ 1 key
603201-3403 00-99616-10-ME6AL 10 N9MT080204CT-NC10

613201-3401 00-99616-10-IN6 3/8” N9MT080208CT-NC40

613201-3403 00-99616-10-IN6AL 3/8” N9MT080204CT-NC10

Comparison >>

Tool Benefit analysis

24
1 2
spot drills

1 2 4 3
6 inserts 24 spot drills
6 inserts 12 inserts 48 spot drills
4 3 24 inserts 96 spot drills

0 4 8 12 16 20 24

Nine9 Cutting Tool & Tool Holders 20


90°
N9MT11T3
Re=0.8 Re=(0.3) Re=0.8 Re=0.8 Re=0.8

1 2
90

4 3

NC40 NC10 NC60 H-NC40 H-NC9076

Inserts >>
NC40: • General purpose, universal grade for all unhardened steel.
• Each insert has 4 cutting edges.
NC10: • High positive angle and fully ground cutting edge and relief angle.
• Universal grade for non-ferrous metal, cast iron and stainless steel.
• Each insert has 4 cutting edges.
NC60: • Cermet insert, for hardened steel up to HRC56 .
• Each insert has 4 cutting edges.
H-NC40: • Best choice for spotting application.
• Special geometry with supporting edges for use in high speed machining.
• Universal grade for all kind of steel and cast iron.
• Each insert has 2 cutting edges.
H-NC9076: • High positive geometry and sharp edge.
• For non-ferrous material such as aluminum, titanium,
brass, copper and long cutting chip metal.
• Produces excellent surface finish on non-ferrous metal.
• Each insert has 2 cutting edges.
Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re
014401 N9MT11T3CT-NC40 P35 TiN 11.11 3.97 0.8
Re
014402 N9MT11T3CT-NC10 K10F TiAlN 11.11 3.97 (0.3)

014403 N9MT11T3CT-NC60 CERMET 11.11 3.97 0.8 14 7


L

S
014202 N9MT11T3CT2T-H-NC40 K20F TiN 11.11 3.97 0.8

014203 N9MT11T3CT2T-H-NC9076 K20F DLC 11.11 3.97 0.8

Holder >>
• Single cutting edge design gives higher precision when spotting. M8
• Applications : • Spotting, engraving, grooving and chamfering
on milling machines, machining centers.
• Spotting, facing on CNC Lathes. Ø16
Max.ø14

ød

ød

L L

Code Parts No. Ød L Screw Key

604002 00-99616-14-12 12 100

604004 00-99616-14 16 100

604007 00-99616-14-150L 16 150


NS-35080
604009 00-99616-14-220L 20 220 NK-T15
2.5 Nm
614001 00-99616-14-1/2 1/2” 100

614002 00-99616-14-5/8 5/8” 100

624001 00-99616-14-M8 M8 30

Note: • Nine9 extension bar for M8 screw fit holder, see page 68.

21 Nine9 Cutting Tool & Tool Holders


90°
N9MT11T3

90

Single Set >>


• User friendly, each set is fitted with one complimentary insert.

NC Spot Drill
Total
Code Parts No. Ød Insert fitted Dmax. Tmax.
Length

604102-4401 00-99616-14-12-02S N9MT11T3CT-NC40 14 7


12
604102-4402 00-99616-14-12-02SAL N9MT11T3CT-NC10 14 7
100
604104-4401 00-99616-14-02S N9MT11T3CT-NC40 14 7
16
604104-4402 00-99616-14-02SAL N9MT11T3CT-NC10 14 7

614102-4401 00-99616-14-5/8-02S N9MT11T3CT-NC40 0.551” 0.276”


5/8”
614102-4402 00-99616-14-5/8-02SAL N9MT11T3CT-NC10 0.551” 0.276”

Starter Package >>


• Selected package for starter who wants to try NC Spot Drill.
• Included one insert on tool holder and five inserts in the pocket.
• Total 6 inserts are equal to 24 spot drills.

Code Parts No. Ød Insert included Content

1 tool holder
604202-4401 00-99616-14-12-ME6 N9MT11T3CT-NC40
+ 6 inserts
12 + 1 key
604202-4402 00-99616-14-12-ME6AL N9MT11T3CT-NC10

604204-4401 00-99616-14-ME6 N9MT11T3CT-NC40


16
604204-4402 00-99616-14-ME6AL N9MT11T3CT-NC10

614202-4401 00-99616-14-IN6 N9MT11T3CT-NC40


5/8”
614202-4402 00-99616-14-IN6AL N9MT11T3CT-NC10

Comparison >>
Tool Benefit analysis

24
1 2
spot drills

1 2 4 3
6 inserts 24 spot drills
6 inserts 12 inserts 48 spot drills
4 3 24 inserts 96 spot drills

0 4 8 12 16 20 24

Nine9 Cutting Tool & Tool Holders 22


90°
N9MT1704
Re=1.2

90

NC2071

Inserts >>
• 90 degree indexable spot drill insert, Dmax 22mm.

NC2071 : • High positive geometry,


fully ground cutting edge and relief angle.
• Universal grade for all unhardened steel and cast iron.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re
Re

016201 N9MT1704CT-NC2071 K20F TiN 17 4.76 1.2 22 10.4


L

Holder >>
• Single cutting edge design gives high precision when spotting.
• Applications : • Spotting, engraving, grooving and chamfering on milling machines, machining centers.
• Spotting, facing on CNC Lathes.
Ø20
Max.ø22

ød

Code Parts No. Ød L Screw Key

606001 00-99616-22 20 100


NS-50125
NK-T20
5.5 Nm
606002 00-99616-22-25 25 150

23 Nine9 Cutting Tool & Tool Holders


90°
N9MT220408

90

NC40

Inserts >>
• For spotting diameter up to 25mm.

NC Spot Drill
• Fully ground cutting edge and relief angle.

NC40: • Universal grade for carbon steel, alloy steel and cast iron.
• Each insert has 3 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re
Re

017301 N9MT220408CT-NC40 P35 TiN 20.83 4.76 --- 25 12.2


L S

Holder >>
• Large spotting diameter with indexable insert.
• Single cutting edge design gives high precision when spotting.
• Applications : spotting and chamfering on milling machine, machining centers.
Ø25
min.ø5.16
Max.ø25

ød

30
L

Code Parts No. Ød L Screw Key

607001 00-99616-25-CT28 25 120


NS-40100
NK-T15
3.5 Nm
617001 00-99616-1-CT28 1” 120

Nine9 Cutting Tool & Tool Holders 24


100°
120°
142°
N9MT11T3CT2T-H
Re=0.8 Re=0.8

100 120 142

H-NC40 H-NC9076

Inserts >>
H-NC40: • Universal grade for all kind of steel and cast iron.
• Each insert has 2 cutting edges.
H-NC9076: • High positive geometry and sharp edge.
• For non-ferrous material such as aluminum, titanium,
brass, copper and long cutting chip metal.
• Produces excellent surface finish when chamfering non-ferrous metal.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating
L S Re
Re
014202 N9MT11T3CT2T-H-NC40 TiN 11 3.97 0.8
K20F
L

014203 N9MT11T3CT2T-H-NC9076 DLC S 11 3.97 0.8

Ø20

Holder >>
• Indexable insert spotting drill holders for 100°/120°/142° spotting. Ø20
• Spotting produces better hole position and geometrically uniform Ø3/4”
holes.
• Increase tool life of the next drilling operation.
Ø20
Ø3/4”
ød

Code Parts No. Angle Ød L Screw / Key Dmax. Tmax.

604011 00-99616-20-100 100° 20 100 16 6.3

604013 00-99616-20-120 120° 20 100 NS-35080 17 4.76


2.5 Nm
614003 00-99616-3/4-120 120° 3/4” 100 0.669” 0.187”
NK-T15
604014 00-99616-20-142 142° 20 100 18.5 3.16

614004 00-99616-3/4-142 142° 3/4” 100 0.728” 0.124”

25 Nine9 Cutting Tool & Tool Holders


100°
120°
142°
N9MT11T3CT2T-H
2 edge insert
Must load correctly

100 120 142

100 degree 120 degree 142 degree

NC Spot Drill
100° 120° 142°
118° 135~140°

• For spotting before drilling by 118° • For spotting before drilling by


• For aircraft 100° normal rivet hole point angle drill. 135°~140° point angle high
and screw hole.
• 60° chamfering. performance drill.

Starter Package >>


• Selected package for starter who wants to try NC Spot Drill.
• Included one holder and 6 inserts.

Code Parts No. Angle Ød Insert included Content

604211-4202 00-99616-20-100-H-ME6 100° 20

604213-4202 00-99616-20-120-H-ME6 120° 20


1 tool holder
614203-4202 00-99616-3/4-120-H-IN6 120° 3/4” N9MT11T3CT2T-H-NC40 + 6 inserts
+ 1 key
604214-4202 00-99616-20-142-H-ME6 142° 20

614204-4202 00-99616-3/4-142-H-IN6 142° 3/4”

Nine9 Cutting Tool & Tool Holders 26


142°
V14208 / V14216
Re=1.2
Re=0.8

142

V1420803-NC2071 V1421604-NC2071

Inserts >>
• For spotting before drilling by 135° - 140° point angle high performance drill.
• 142 degree indexable spotting drills. Dmax 32mm. 142°
135~140°
NC2071: • High positive geometry,
fully ground cutting edge and relief angle.
• Universal grade for all unhardened steel and cast iron.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating Dmax. Tmax.
L S Re

Re
0114201 V1420803-NC2071 TiN 8 2.38 0.8 16 2.8
K20F
L

0114211 V1421604-NC2071 TiN S 14 4.76 1.2 32 5.5

Holder >>
• Using spotting first may increase higher speed and feed rate of the after drills.
• Extend your drill life with 142° spotting. Reduce your drilling cost. Ø16

• Higher accuracy of positioning and diameter tolerance !

Ø25
Max.ø32

ød

Code Parts No. Insert Type Ød L Screw Key

NS-30072
696001 00-99619-V142-16 V1420803 16 100 NK-T9
2.0 Nm

NS-50125
696002 00-99619-V142-32 V1421604 25 120 NK-T20
5.5 Nm

27 Nine9 Cutting Tool & Tool Holders


PR
N9MT11T3PR Radius Center Drilling

Ancient Now & Future

60

NC40

Inserts >>
• Create 60° center holes SIMILAR to DIN 332 Form R, radius 2.0 / 2.5 / 3.5mm

NC Spot Drill
• Carbide insert can stand very long tool life.
• Easy tool length setting, saving tool changing time. D
d
NC40: • Universal grade for all unhardened steel and cast iron.
• Radius curve eliminates the sharp transition from drill point
to countersink angle. L
L1
• The risk of breakage is reduced.
• Each insert has 2 cutting edges.

Dimensions
Code Parts No. Grade Coating
d D L L1

014205 N9MT11T3PR20-NC40 2.0 5.4 2.7 3.3

014206 N9MT11T3PR25-NC40 P35 TiN 2.5 5.9 3.0 3.7

014207 N9MT11T3PR30-NC40 3.0 6.4 3.3 4.0

Holder >>
• PR holder has small offset value.
• Also apply as a 90° spotting drill while fitted with N9MT11T3CT2T-H insert (page 21).
Ø16
ød

Code Parts No. Ød L Screw Key

NS-35080
604004PR 00-99616-14-PR 16 100 NK-T15
2.5 Nm

Turning and Centering Capacity on CNC Lathes


Action 22
4.1 max
1 Center Drilling

1
2 Facing

3 Chamfering
2

4 External Turning
4 3

Nine9 Cutting Tool & Tool Holders 28


Corner Rounding >>
Various corner radius inserts can fit on same holder
Carbide insert can stand very long tool life
Produces smooth and excellent surface finish on workpiece.

Features RC
Type of RC
• Each insert has 2 cutting edges.
• Combination corner rounding and 45° chamfering application on
same insert.
• Higher cutting speed and feed rate.
• Very small X offset, good for contour chamfering.
• Utilizes standard NC Spot Drill holders
99616-06, 99616-14 & 99616-22.

Type of R
• Each insert has 4 cutting edges.
• R1.0 ~ R3.0 inserts are interchangeable on same holder.
• For front and back chamfering.
• Tool offset can be set after measuring tool length by tool
presetter or Z-Zero Setter.

c
a

b
Applications
a Radius 0.5
b Radius 1.0
b c Radius 2.0

29
RC
Corner Rounding

R
RC
Circular Corner Rounding

R
Front & Back
Corner Rounding

R
Back
Circular Corner Rounding

Inserts are CNC ground for precision radius and


location.
Optimizes the tool performance and reduces the
cutting time.

30
RC
N9MT05T1RC

RC0.5~RC1.0
All are interchangeable
on same holder

NC2071 NC9036

Inserts >>
• Various corner radius inserts can fit on same holder.
• Very small X offset 1.25mm for radius 0.5,
good for small components needs a small corner rounding for removing burrs.

NC2071: • Universal grade for all unhardened steel and cast iron. R
• Inserts are CNC ground for precision radius location.

Y
• Each insert has 2 cutting edges.

Z
NC9036: • For non-ferrous material such as aluminum, acrylic, titanium, brass, copper
and stainless steel.
• High positive geometry and sharp edge produces excellent surface finish. X
• Each insert has 2 cutting edges.

offset Dimensions
Insert Code Parts No. Grade Coating X Y
Radius Z L S
±0.03 ±0.03

w 011203 N9MT05T1RC05-NC2071 TiN


0.5 1.25 1.25
011206 N9MT05T1RC05-NC9036 DLC
R ±0.015

011204 N9MT05T1RC075-NC2071 TiN


0.75 K20F 1.50 0.75 1.50 5 1.8
011207 N9MT05T1RC075-NC9036 DLC
L

011205 N9MT05T1RC10-NC2071 TiN


1.0 1.75 1.75
011208 N9MT05T1RC10-NC9036 DLC

Ø5

Holder >>
• For corner rounding using NC Spot Drill shank. Ø6
Max.ø6

Ø6
ød

Code Parts No. Ød L Screw Key

601001 00-99616-06-6 6 35
NS-20036
601002 00-99616-06-5 5 35 NK-T6
0.8 Nm
601003 00-99616-06-6L 6 60

* 601003 is carbide shank holder

31 Nine9 Cutting Tool & Tool Holders


RC
N9MT11T3RC

RC1.0~RC3.0
All are interchangeable
on same holder

NC40 NC9036

Inserts >>

Corner Rounding
• Higher cutting speed and feed rate.
• Combination corner rounding and 45° chamfering application on same insert.
• Various corner radius inserts can fit on same holder.
NC40: • Universal grade for all unhardened steel and cast iron.
• Inserts are CNC ground for precision radius location. R
• Each insert has 2 cutting edges.

Z
Y
NC9036: • For non-ferrous material such as aluminum, acrylic, titanium, brass,
copper and stainless steel.
• High positive geometry and sharp edge produces excellent surface finish.
X
• Each insert has 2 cutting edges.
offset Dimensions
Insert Code Parts No. Grade Coating X Y
Radius Z L S
±0.03 ±0.03
014209 N9MT11T3RC10-NC40 TiN
1.0 2.75 1.5 2.5
014224 N9MT11T3RC10-NC9036 DLC
014210 N9MT11T3RC15-NC40 TiN
1.5 3.25 1.5 3
014225 N9MT11T3RC15-NC9036 DLC
014211 N9MT11T3RC20-NC40 TiN
2.0 3.75 1.5 3.5 11.11 3.97
014226 N9MT11T3RC20-NC9036 DLC
014212 N9MT11T3RC25-NC40 TiN
2.5 4.25 1.5 4
014227 N9MT11T3RC25-NC9036 DLC
014213 N9MT11T3RC30-NC40 TiN R ±0.015
3.0 4.75 1.4 4.4
014228 N9MT11T3RC30-NC9036 DLC
K20F
014214 N9MT11T3RC1/64-NC40 TiN
L

S
1/64 0.086” 0.059” 0.0747”
014229 N9MT11T3RC1/64-NC9036 DLC
014215 N9MT11T3RC1/32-NC40 TiN
1/32 0.101” 0.059” 0.090”
014230 N9MT11T3RC1/32-NC9036 DLC
014216 N9MT11T3RC1/16-NC40 TiN
1/16 0.133” 0.059” 0.122” 0.437” 0.156”
014231 N9MT11T3RC1/16-NC9036 DLC
014217 N9MT11T3RC3/32-NC40 TiN
3/32 0.164” 0.059” 0.153”
014232 N9MT11T3RC3/32-NC9036 DLC
014218 N9MT11T3RC 1/8-NC40 TiN
1/8 0.199” 0.055” 0.180”
014233 N9MT11T3RC 1/8-NC9036 DLC

Holder >>
• For corner rounding using NC Spot Drill shank.

Code Parts No. Ød L Screw/ Key


ød

604002 00-99616-14-12 12 Corner radius L


100 NS-35080
604004 00-99616-14 16
2.5 Nm Ø12 . Ø16
614001 00-99616-14-1/2 1/2”
NK-T15
100
614002 00-99616-14-5/8 5/8”

Nine9 Cutting Tool & Tool Holders 32


RC
N9MT1704RC

RC4.0~RC6.0
All are interchangeable
on same holder

NC2071 NC9036

Inserts >>
• Higher cutting speed and feed rate.
• Combination corner rounding and 45° chamfering application on same insert.
• Various corner radius inserts can fit on same holder.

NC2071: • Universal grade for all unhardened steel and cast iron.
• Inserts are CNC ground for precision radius location. R
• Each insert has 2 cutting edges.

Z
Y
NC9036: • For non-ferrous material such as aluminum, acrylic, titanium, brass, copper
and stainless steel.
• High positive geometry and sharp edge produces excellent surface finish.
• Each insert has 2 cutting edges. X

offset Dimensions
Corner Code Parts No. Grade Coating X Y
radius(R) Z L S
±0.03 ±0.03
4.0 016202 N9MT1704RC40-NC2071 TiN 6.15 2 6

4.0 016208 N9MT1704RC40-NC9036 DLC 6.15 2 6


R ±0.015

5.0 016203 N9MT1704RC50-NC2071 TiN 7.1 2 7


K20F 17 4.76
5.0 016209 N9MT1704RC50-NC9036 DLC 7.1 2 7
L

6.0 016204 N9MT1704RC60-NC2071 TiN 8.1 2 8

6.0 016210 N9MT1704RC60-NC9036 DLC 8.1 2 8

Holder >>
• For corner rounding using NC Spot Drill shank.
• Good for small work pieces, which need large corner rounding.
Ø20.Ø25
ød

Corner radius L

Code Parts No. Ød L Screw Key

606001 00-99616-22 20 100


NS-50125
NK-T20
5.5 Nm
606002 00-99616-22-25 25 150

33 Nine9 Cutting Tool & Tool Holders


R
N9MT11T3R
1 2

R1.0~R3.0
All are interchangeable
on same holder 4 3

R1.0 R1.5 R2.0 R2.5 R3.0

Inserts >>

Corner Rounding
• For front and back corner rounding.
• Various corner radius inserts can fit on same holder.
• Carbide insert can stand very long tool life.
• Each insert has 4 cutting edges.

NC2071: • Universal grade for all unhardened steel and cast iron.
• Inserts are CNC ground for precision radius location.

Corner Dimensions
Code Parts No. Grade Coating
radius(R) L S

1.0 014404 N9MT11T3R10-NC2071 P35 TiN

1.5 014405 N9MT11T3R15-NC2071 P35 TiN R

2.0 014406 N9MT11T3R20-NC2071 P35 TiN L 11.11 3.97


S

2.5 014407 N9MT11T3R25-NC2071 P35 TiN

3.0 014408 N9MT11T3R30-NC2071 P35 TiN

Holder >>
• Center of radius of each tool is dedicated. Ø16

• Tool offset can be set after measuring tool length


by tool presetter or Z-Zero Setter.
Ø16

Ø25
ød

Code Parts No. Ød L Z Screw Key

604015 00-99616-16-25R 16 100 1

NS-35080
604019 00-99616-16-30R 16 120 1 NK-T15
2.5 Nm

604020 00-99616-25-40R 25 150 4

More >>
• Also can fit with N9MT11T308LA inserts for front and back chamfering. (Please see page 36)

Nine9 Cutting Tool & Tool Holders 34


R
N9MT11T3R

Back
Corner rounding

Cutting Position >>


99616-16-25R
100
*99616-16-30R 120

16

16
30
25

E
X

X
E

E2
X2
Y
R Y
Z R
Z
Z2

*99616-25-40R
Y2
150

99616-16-30R & 99616-25-40R


*For front and back corner rounding.
*
40

25

Eliminates 2nd operation or de-burring time.


E2
X2
E
X

Y
R
Z
Z2
Y2

Insert Front Chamfering Back Chamfering


Holder Z
Radius E X Y Z E2 X2 Y2 Z2

00-99616-16-25R 8.25 9.25 3.25 4.25 ---- ---- ---- ---- 1

R1.0 00-99616-16-30R 10.75 11.75 3.25 4.25 10.75 11.75 11.65 10.65 1

00-99616-25-40R 15.75 16.75 3.25 4.25 15.75 16.75 11.65 10.65 4

00-99616-16-25R 8 9.5 3 4.5 ---- ---- ---- ---- 1

R1.5 00-99616-16-30R 10.5 12 3 4.5 10.5 12 11.9 10.4 1

00-99616-25-40R 15.5 17 3 4.5 15.5 17 11.9 10.4 4

00-99616-16-25R 7.75 9.75 2.75 4.75 ---- ---- ---- ---- 1

R2.0 00-99616-16-30R 10.25 12.25 2.75 4.75 10.25 12.25 12.15 10.15 1

00-99616-25-40R 15.25 17.25 2.75 4.75 15.25 17.25 12.15 10.15 4

00-99616-16-25R 7.5 10 2.5 5 ---- ---- ---- ---- 1

R2.5 00-99616-16-30R 10 12.5 2.5 5 10 12.5 12.4 9.9 1

00-99616-25-40R 15 17.5 2.5 5 15 17.5 12.4 9.9 4

00-99616-16-25R 7.25 10.25 2.25 5.25 ---- ---- ---- ---- 1

R3.0 00-99616-16-30R 9.75 12.75 2.25 5.25 9.75 12.75 12.65 9.65 1

00-99616-25-40R 14.75 17.75 2.25 5.25 14.75 17.75 12.65 9.65 4

35 Nine9 Cutting Tool & Tool Holders


308
LA
N9MT11T308LA 45° Chamfering Tool
Re=0.8 Re=0.8 Re=0.8

1 2

4 3

NC40 NC10 NC60

Inserts >>

NC Spot Drill
NC40: • General purpose, universal grade for all unhardened steel.
• Each insert has 4 cutting edges.
NC10: • High positive angle and fully ground cutting edge and relief angle.
• Universal grade for Al, Al-alloy, non-ferrous metal, cast iron and stainless steel.
• Each insert has 4 cutting edges.
NC60: • Cermet insert, for hardened steel up to HRC56 .
• Each insert has 4 cutting edges.

Dimensions
Code Parts No. Grade Coating
L S Re
014409 N9MT11T308LA -NC40 P35 TiN Re

014410 N9MT11T308LA -NC10 K10F TiAN 11.11 3.97 0.8


L S
014411 N9MT11T308LA -NC60 Cermet

Holder >>
• 99616-28 can be applied for machining back chamfering and side grooving.
min.ø6

Ø20
Max.ø18

00-99616-18
ød

45° L

00-99616-28 Ø20
min.ø16
Max.ø28

ød

45°
L

Code Parts No. Insert type Chamfering Ød L Z Screw / Key

604017 00-99616-18 Ø6-Ø18 20 120 1 NS-35080


N9MT11T308LA 2.5 Nm
604018 00-99616-28 Ø16-Ø28 20 120 1 NK-T15

Example >> 1
Action
2 External and internal
1
chamfering
Max. 65mm

C 2 Side chamfering
ø24 3
3 Side grooving

4 Back chamfering
For back chamfering Min.diameter
Max. 2mm for shift ø24mm. 4
Cø16-ø28

Nine9 Cutting Tool & Tool Holders 36


Cutting Data
Diameter / Depth Chart and Speed / Feed Rate
Calculation of NC Spot Drill

Sectional view of
Chamfering
(for a = 90° only)

α
d

Mimimum
1 mm (0.04”)
Diameter of Spotting ”d”

Sectional view of
Spotting
& Engraving

α
d

Mimimum
1 mm (0.04”)
NC40 / NC60

α
d

Other grade

Depth of Spotting ”t”

Instrucation of Use >>


1. From Spot diameter “d” to get drill depth “ t ”.
2. Point angle “α” is determined by which tool holder you use.
3. From “d” draw a horizontal line to get intersection of the line by point angle “α”.
4. From the intersection draw a vertical line to the bottom to have depth of spotting “ t ”. “ t ” is the drill depth of
the NC program.
5. The sectional view of spotting will depend on the shape of insert, NC40 and other grade of inserts have
different sectional view.
6. For chamfering, do not use tip of insert, 1mm(0.04”) minimum clearance is required for a smooth surface finish.
Calculate spindle speed and feed rate >>
1. Using your “d” value and cutting speed Vc from the data sheet, calculate spindle speed “S”(RPM).
2. “ F” feed rate per minute F = f x S = RPM x IPR

Metric Inch
d = diameter -mm d = diameter-inch
Vc X 1000 S = Spindle Speed -r.p.m. (3.82xSFM) S = Spindle Speed-r.p.m.
S= S=
Xd
Vc = Cutting Speed -m/min. d SFM = Surface Speed-ft./min.
Vc (m/min.) x 3.28
F=fxS
F=Sxf f = mm/rev. f = IPR = inch/rev.
F = mm/min. F = inch/min.

37 Nine9 Cutting Tool & Tool Holders


Cutting Data
N9MT-CT >> Insert Multi-function
Determine spindle speed and feed rate:
• Choose spotting depth to decide spotting diameter according to the Diameter/Depth chart of page 37.
• The spindle speed should be calculated by the maximum diameter of spotting, chamfering and grooving.

Spotting Work Material Vc (m/min) f (mm/rev.) Grade of Insert

Carbon Steel 150~250 0.05~0.10 NC40, NC2071

Alloy Steel 100~200 0.04~0.08 NC40, NC2071

Stainless Steel 65~125 0.03~0.06 NC10, NC60, NC40, NC2071

Cast iron 80-150 0.05~0.10 NC40, NC10, NC2071

NC Spot Drill
Non-Ferrous Metal (Al, Cu) 150~300 0.05~0.10 NC10, NC9076, NC2071

Ti, Ti-alloy 60~80 0.03~0.06 NC9076

Hardened steel HRC 40°~56° 30~60 0.03~0.08 NC60


* For technical construction reasons, the insert is not located on the center of the holder.
* Inserts with supporting edges can increase feed rate 50%.

Chamfering Work Material Vc (m/min) f (mm/rev.) Grade of Insert

Carbon Steel 150~320 0.15~0.24 NC40, NC2071

Alloy Steel 100~250 0.12~0.20 NC40, NC2071

Stainless Steel 65~125 0.1~0.20 NC10, NC60, NC40, NC2071

Cast iron 150-250 0.15~0.25 NC40, NC10, NC2071

Non-Ferrous Metal (Al, Cu) 150~320 0.15~0.25 NC10, NC9076, NC2071

Ti, Ti-alloy 60~80 0.03~0.06 NC9076

Hardened steel HRC 40°~56° 30~60 0.03~0.08 NC60

Grooving Work Material Vc (m/min) f (mm/rev.) Grade of Insert

Carbon Steel 150~250 0.05~0.10 NC40, NC2071

Alloy Steel 100~200 0.04~0.08 NC40, NC2071

Stainless Steel 65~125 0.03~0.06 NC10, NC60, NC40, NC2071

Cast iron 80~150 0.05~0.08 NC40, NC10, NC2071

Non-Ferrous Metal (Al, Cu) 150~320 0.05~0.08 NC10, NC9076, NC2071

Ti, Ti-alloy 60~80 0.03~0.06 NC9076

Hardened steel HRC 40°~56° 30~60 0.03~0.08 NC60

N9MT-W Insert / Engraving Insert Engraving

Engraving : Width of engraving=diameter of cutting=”d” • For α = 90° insert, d=2xT


Depth of engraving=depth of cutting=”T” • For α = 60° insert, d=1.73xT
• Tool shank runout should be below 0.01mm

Vc f Grade Depth of cut


Mini spotting Work Material (m/min) (mm/rev.) of Insert 1st 2nd 3th Finishing
All Kind of Steel,
20~80 0.008~0.02 NC40 0.3 0.2 0.2 0.1
unhardened, Cast iron

Non-Ferrous Metal
(Al, Cu) 20~100 0.008~0.02 NC10 0.3 0.2 0.2 0.1

Attention:The calculated result “d” is only for calculation of spindle speed.

Nine9 Cutting Tool & Tool Holders 38


Cutting Data
W Spotting >>
W spotting Formula
P = distance of theoretical intersection point to tip of insert.
0.5 = fixed factor for calculation
P

Lreq. = Dreq. x 0.5 - P


Lreq. = required drilling depth
Dreq. = required diameter
1/4-20 5/16-18 3/8-16
Lreq.

Dreq. M4 M5 M6 M8 M10 M12 M14 M16


UNC UNC UNC

P= 1.17 1.48 1.76 2.39 2.97 3.59 4.19 4.88 1.80 2.30 2.78

W spotting Work Material Vc (m/min) f (mm/rev.)

Carbon Steel 150 ~ 300 0.05 ~ 0.15

Alloy Steel 120 ~ 250 0.05 ~ 0.10

Stainless Steel 80 ~ 150 0.04 ~ 0.08

Cast iron 100 ~ 200 0.05 ~ 0.10

LA Insert >> 45° Chamfering


45˚ Chamfering Formula
α = point angle 90°

d Vc X 1000 d = effective diameter


S= r.p.m.
dX Vc = cutting speed m/min.or ft./min.

F=Sxf mm/min. S = Spindle speed


f = feed per rev. mm/rev.

45˚ Chamfering Work Material Vc (m/min) f (mm/rev.) Grade of Insert

Carbon Steel 150-320 0.05~0.10 NC40


Alloy Steel 100-250 0.04~0.08 NC40
High alloy steel 60-80 0.03~0.06 NC40
Stainless Steel 65-125 0.03~0.06 NC10
Cast iron 150-250 0.05~0.10 NC10, NC40
Aluminum, AI-alloy Si < 12% 150-320 0.05~0.10 NC10
Al-alloy Si >12% 100-300 0.05~0.10 NC10
Cu 200-250 0.05~0.10 NC10
Brass and Bronze 150-250 0.05~0.10 NC10
Hardened steel HRC 40~°56° 60-80 0.05~0.10 NC60

PR Insert >> Radius Center Drilling


Center Drilling Work Material Vc (m/min) f (mm/rev.) Grade of Insert

60 Carbon Steel 80-150 0.05-0.20

Alloy steel 80-150 0.05-0.20


NC40
High alloy steel 80-150 0.05-0.20

Cast iron 80-150 0.05-0.20

39 Nine9 Cutting Tool & Tool Holders


Cutting Data
N9MT-RC Insert >> Corner Rounding
Determine spindle speed and feed:
To decide running speed of the tools and feed rate, please calculate spindle speed and
feed rate according to the following formula and cutting data:

Corner Rounding Calculate spindle speed


d = diameter of the tool for calculation purpose
d=2xX mm
X = tool radius offset (ref. page 31~33 for RC inserts)

Corner Rounding
Vc x 1000 Vc = Cutting Speed -m/min.
S= r.p.m.
dx S = Spindle Speed -r.p.m.
Center of insert
F = mm/min.
F=Sxf mm/min.
f = mm/rev.

Calculate tool length offest on machining center


Y
Center of holder
X X = tool radius offset (ref. page 31~33 for RC inserts)
distance to the center of radius.
Y=
TL = TL’-Y, (ref. page 31~33 for RC inserts)
H = X TL’ = tool length

TL = tool length offset.

H = tool radius offset

RC Insert Work Material Vc (m/min) f (mm/rev.) Grade of Insert

Carbon Steel 150~320 0.05~0.10 NC40, NC2071

Alloy steel 100~250 0.05~0.10 NC40, NC2071

High alloy steel 80~150 0.04~0.08 NC40, NC2071

Stainless Steel 65~125 0.05~0.10 NC9036

Cast iron 150~250 0.05~0.10 NC40, NC2071

Aluminum, AI-alloy Si < 12% 150~320 0.05~0.10 NC9036

Al-alloy Si >12% 100~300 0.05~0.10 NC9036

Cu 200~250 0.05~0.10 NC9036

Brass and Bronze 150~250 0.05~0.10 NC9036

N9MT-R Insert >> Corner Rounding (4 cutting edges)

R Insert Work Material Vc (m/min) f (mm/rev.) Grade of Insert

Carbon Steel 150~320 0.05~0.10 NC2071

Alloy steel 100~250 0.04~0.08 NC2071

High alloy steel 60~80 0.03~0.06 NC2071

Cast iron 150~250 0.05~0.10 NC2071

Nine9 Cutting Tool & Tool Holders 40


Center Drill >>
The “ i-Center ” is a trademark of Nine9,
the developer of the first indexable center drill in the world.(Patented)
Offering an indexable insert system for the 1st time, Nine9’s “i-Center ” design
improves your process performance.

Features
World’s first indexable center drill
Shortens set up and center drilling time
Increases tool life and reduces tooling costs

High Speed, High Feed Rate


• The special ground insert and rigid holder design facilitate high
performance speed and feed rates. For example, drilling alloy steel
at 6000 rpm and feed rate of 600 mm/min. (0.1 mm/rev.)

Easy Tool Length Setting


• The axial position accuracy of the insert is 0.05 mm (.002”). It is
not necessary to reset the tool length when changing the insert
or cutting edge.

Excellent Repeatability
• The insert is positioned by two fixed pins and clamped by one High pressure coolant can be
insert screw at the center. supplied through center directly
• The positioning repeatability of the insert is within 0.02 mm to tip of center drill insert.
(.0008”) in radial direction, thus ensuring conformity to any national
standards.

Extended Tool Life


• Coolant can be supplied through the center of the
holder to increase performance and extend
tool life.
• Insert geometry, grades and coating process
are specifically engineered for centering applications.

Special forms are possible

41
* Standard stock item

* DIN 332 Form R


Ø1.0~Ø10

* DIN 332 Form A+B


Ø1.0~Ø10

* DIN 332 Form A


Ø2.0~Ø3.15

* ANSI 60°
#2.0~#10

C Type
Excellent repeatability by insert type.
No need tool length re-setting while changing
insert or cutting edge.

F Type

42
Indexable Center Drill
R

DIN332 IC
DIN332 IC
120° d2 d1 120° d3 d2 d1
Form R Form A+B

L1 L1
L2 L2
L3
CT CT

DIN332 Form R >>

Code Parts No. Grade Coating d1 d2 L1 L2 R CT IC


±0.025

032201 I9MT08T1R0100-NC2033 1.00 2.12 02.16 04.14 2.8 7.55

032202 I9MT08T1R0125-NC2033 1.25 2.65 02.74 04.64 3.5 7.90


+ 0.14
08
0
032203 I9MT08T1R0160-NC2033 1.60 3.35 03.45 05.13 4.50 8.40

032204 I9MT08T1R0200-NC2033 2.00 4.25 04.45 06.08 5.65 9.10

033201 I9MT12T2R0200-NC2033 2.00 4.25 04.45 06.64 5.65 11.73


+ 0.14
0
033202 I9MT12T2R0250-NC2033 2.50 5.30 05.59 08.11 7.15 13.00 12
K20F TiAlN
033203 I9MT12T2R0315-NC2033 3.15 6.70 07.21 09.63 9.0 14.00
+ 0.18
034201 I9MT1603R0400-NC2033 4.00 8.50 09.06 12.23 11.0 19.40
0
16
034202 I9MT1603R0500-NC2033 5.00 10.60 11.45 14.20 14.0 19.40

035201 I9MT2004R0630-NC2033 6.30 13.20 14.63 18.20 18.0 28.40


20
+ 0.22
035202 I9MT2004R0800-NC2033 8.00 17.00 18.63 20.44 22.5 28.30
0
036201 I9MT2506R1000-NC2033 10.00 21.20 23.51 25.80 28.0 34.20 25

DIN332 Form A+B >>

Code Parts No. Grade Coating d1 d2 d3 L1 L2 L3 CT IC


±0.025

032001 I9MT08T1B0100-NC2033 1.00 2.12 3.15 1.3 2.21 2.510 7.55

032002 I9MT08T1B0125-NC2033 1.25 2.65 4.00 1.6 2.75 3.140 7.90


+ 0.14
08
0
032003 I9MT08T1B0160-NC2033 1.60 3.35 5.00 2.0 3.46 3.930 8.4

032004 I9MT08T1B0200-NC2033 2.00 4.25 6.30 2.5 4.39 4.980 9.1

033001 I9MT12T2B0200-NC2033 2.00 4.25 6.30 2.5 4.39 4.98 11.73


+ 0.14
0
033002 I9MT12T2B0250-NC2033 2.50 5.30 8.00 3.1 5.53 6.28 13.0 12
K20F TiAlN
033003 I9MT12T2B0315-NC2033 3.15 6.70 10.00 3.9 6.90 7.85 14.0
+ 0.18
034001 I9MT1603B0400-NC2033 4.00 8.50 12.50 5.0 8.90 10.03 19.4
0
16
034002 I9MT1603B0500-NC2033 5.00 10.60 16.00 6.3 11.15 12.68 19.4

035001 I9MT2004B0630-NC2033 6.30 13.20 18.00 8.0 13.98 15.33 28.4


20
+ 0.22
035002 I9MT2004B0800-NC2033 8.00 17.00 2000 10.1 17.89 18.73 28.3
0
036001 I9MT2506B1000-NC2033 10.00 21.20 2500 12.8 22.50 23.57 34.2 25

43 Nine9 Cutting Tool & Tool Holders


DIN332 120° d3 d2 d1 IC ANSI
ANSI 60 120° d2 d1 IC
Form A 60 °
L1 L1
L2
L2
L3
CT CT

DIN332 Form A >>

Code Parts No. Grade Coating d1 d2 d3 L1 L2 L3 CT IC


±0.025
032104 I9MT08T1A0200-NC2033 2.0 + 0.14 4.25 2.15 4.10 7.35
032105 I9MT08T1A0250-NC2033 2.5 0 5.3 2.58 5.00 7.34
K20F TiAlN 8 10.5 08
+ 0.18
032106 I9MT08T1A0315-NC2033 3.15 6.7 3.23 6.30 7.43
0

ANSI 60° >>

i-Center
d1 d2 L1 L2 CT
Code Parts No. Grade Coating Size IC
mm mm mm mm ±0.025
033101 I9MT12T2A2-NC2033 #2 5/64 1.98 + 0.14 3/16 4.76 5/64 1.98 4.4 12.6
033102 I9MT12T2A3-NC2033 #3 7/64 2.78 0 1/4 6.35 7/64 2.78 5.9 13.8 12
033103 I9MT12T2A4-NC2033 #4 1/8 3.18 5/16 7.94 1/8 3.18 7.3 14.25
+ 0.18
034101 I9MT1603A5-NC2033 #5 3/16 4.76 7/16 11.11 3/16 4.76 10.3 20.0 16
K20F TiAlN 0
035101 I9MT2004A6-NC2033 #6 7/32 5.56 1/2 12.7 7/32 5.56 11.8 27.75
035102 I9MT2004A7-NC2033 #7 1/4 6.35 5/8 15.88 1/4 6.35 14.6 28.5 20
+ 0.22
035103 I9MT2004A8-NC2033 #8 5/16 7.94 3/4 19.05 5/16 7.94 17.6 29.0
0
036101 I9MT2506A10-NC2033 #10 3/8 9.53 0.98” 25.0 3/8 9.53 22.9 34.9 25

Holder >>
• Made of hardened high alloy steel. • Shank is ground to h6 tolerance. • Special holders are available on request.
ØD

ød
IC

L2 L1

Code Parts No. Type IC ød L1 L2 øD Screw Key


NS-25060
802001 00-99616-IC08-10 BC10-IC08 08 10 30 18.5 12 1.2 Nm NK-T7
NS-30072
803001 00-99616-IC12-16 SB16-IC12 12 16 48 30.5 21 2.0 Nm NK-T9
NS-35080
804001 00-99616-IC16-16 SB16-IC16 16 16 48 37 27 2.5 Nm NK-T15
NS-50125
805001 00-99616-IC20-20 SB20-IC20 20 20 50 51 32 5.5 Nm NK-T20
NS-50125
806001 00-99616-IC25-25 SB25-IC25 25 25 56 56 43 5.5 Nm NK-T20

Code Parts No. Type IC ød L1 L2 øD Screw Key


NS-25060
812001 00-99616-IC08-3/8 BC3/8"-IC08 08 3/8" 30 18.5 12 1.2 Nm NK-T7
NS-30072
813001 00-99616-IC12-5/8 SB5/8"-IC12 12 5/8" 48 30.5 21 2.0 Nm NK-T9
NS-35080
814001 00-99616-IC16-5/8 SB5/8"-IC16 16 5/8" 48 37 27 2.5 Nm NK-T15
NS-50125
815001 00-99616-IC20-3/4 SB3/4"-IC20 20 3/4" 50 51 32 5.5 Nm NK-T20
NS-50125
816001 00-99616-IC25-1 SB 1"-IC25 25 1" 56 56 43 5.5 Nm NK-T20

Nine9 Cutting Tool & Tool Holders 44


Cutting Data
Attention >>
• For d1< 4 mm or size #5, the center misalignment must be less than 0.05mm.
• If the CNC lathe turret center’s misalignment is above 0.15mm, please use the Center Height Adjusting
Sleeve. (See page 68)
• For low spindle speed special purpose machines or lathes, lower spindle speed is allowed but the feed rate
should be maintained.

ø1~ø4 (#2~#5) >>


f ( mm/ re v )
Work piece Cutting
material IC08 IC12 fluid
Ø1~1.25 Ø1.6~3.15 Ø2 (#2) Ø2.5 (#3) Ø3.15 (#4)

Carbon steel (S=17825 rpm) (S=13930 rpm) (S=11140 rpm) (S=8912 rpm) (S=7073 rpm)
60-70-80 emulsion
C<0.3% 0.02-0.03-0.05 0.03-0.05-0.06 0.04-0.06-0.08 0.06-0.08-0.10 0.08-0.10-0.12
Carbon steel (S=17825 rpm) (S=11940 rpm) (S=9549 rpm) (S=7639 rpm) (S=6063 rpm)
50-60-70 emulsion
C>0.3% 0.02-0.03-0.05 0.03-0.04-0.05 0.03-0.04-0.05 0.06-0.08-0.10 0.08-0.10-0.12
Low alloy steel (S=14005 rpm) (S=10950 rpm) (S=8753 rpm) (S=7002 rpm) (S=5557 rpm)
45-55-65 emulsion
C<0.3% 0.01-0.02-0.04 0.02-0.03-0.05 0.02-0.03-0.05 0.04-0.06-0.08 0.06-0.08-0.10
High alloy steel (S=12732 rpm) (S=9950 rpm) (S=7957 rpm) (S=6366 rpm) (S=5052 rpm)
40-50-60 emulsion
C>0.3% 0.01-0.02 0.01-0.02-0.04 0.01-0.02-0.04 0.02-0.04-0.06 0.04-0.06-0.08
(S=2546 rpm) (S=1592 rpm) (S=1592 rpm) (S=1270 rpm) (S=1010 rpm) emulsion
Stainless Steel 5-10-20
0.003-0.01 0.005-0.02 0.01-0.02 0.01-0.02-0.03 0.02-0.03-0.05 internal>5 bar
(S=15278 rpm) (S=11940 rpm) (S=9549 rpm) (S=7639 rpm) (S=6063 rpm)
Cast iron 50-60-70 dry
0.01-0.02-0.04 0.02-0.04-0.06 0.02-0.04-0.06 0.04-0.06-0.08 0.06-0.08-0.10

Al, and 100-150 (S=38197 rpm) (S=29850 rpm) (S=23873 rpm) (S=19098 rpm) (S=15157 rpm)
non-ferrous metal emulsion
-200 0.01-0.02-0.03 0.01-0.02-0.04 0.01-0.02-0.04 0.02-0.03-0.05 0.02-0.04-0.06

ø5~ø10 (#6~#10) >>


f ( mm/ re v )
Work piece Cutting
material IC16 IC20 IC25 fluid
Ø4 (#5) Ø5 (#6) Ø6.3 (#7) Ø8 (#8) Ø10 (#10)

Carbon steel (S=5570 rpm) (S=4456 rpm) (S=3536 rpm) (S=2785 rpm) (S=2228 rpm)
60-70-80 emulsion
C<0.3% 0.08-0.12-0.14 0.10-0.12-0.16 0.10-0.14-0.16 0.12-0.15-0.18 0.14-0.18-0.20
Carbon steel (S=4774 rpm) (S=3819 rpm) (S=3031 rpm) (S=2387 rpm) (S=1909 rpm)
50-60-70 emulsion
C>0.3% 0.08-0.12-0.14 0.10-0.12-0.16 0.10-0.14-0.16 0.12-0.15-0.18 0.14-0.18-0.20
Low alloy steel (S=4376 rpm) (S=3501 rpm) (S=2778 rpm) (S=2188 rpm) (S=1750 rpm)
45-55-65 emulsion
C<0.3% 0.06-0.08-0.10 0.08-0.10-0.12 0.08-0.12-0.14 0.10-0.14-0.16 0.12-0.16-0.20
High alloy steel (S=3978 rpm) (S=3183 rpm) (S=2526 rpm) (S=1989 rpm) (S=1591 rpm)
40-50-60 emulsion
C>0.3% 0.04-0.06-0.08 0.06-0.08-0.10 0.08-0.10-0.12 0.10-0.14-0.16 0.10-0.14-0.16
(S=1194 rpm) (S=955 rpm) (S=758 rpm) (S=597 rpm) (S=477 rpm) emulsion
Stainless Steel 10-15-25
0.02-0.04-0.06 0.02-0.04-0.06 0.04-0.06-0.08 0.04-0.06-0.08 0.05-0.07-0.10 internal>5 bar
(S=4774 rpm) (S=3819 rpm) (S=3031 rpm) (S=2387 rpm) (S=1909 rpm)
Cast iron 50-60-70 dry
0.06-0.08-0.10 0.08-0.10-0.12 0.08-0.12-0.14 0.10-0.14-0.16 0.12-0.16-0.18

Al, and 100-150 (S=11936 rpm) (S=9549 rpm) (S=7578 rpm) (S=5968 rpm) (S=4774 rpm)
non-ferrous metal emulsion
-200 0.02-0.04-0.06 0.04-0.06-0.08 0.04-0.06-0.08 0.06-0.08-0.10 0.06-0.08-0.10

• Step-1 • Step-2 • Step-3 • Step-4


Loosen the screw Hole in the back Push out insert Place new insert
Logo side up

45 Nine9 Cutting Tool & Tool Holders


Performance
CT± 0.025
Profit by making the right choice >>
• High speed and feed rate reduce cutting time.
• The unique design increases tool life and
reduces change over time.
CT CT

2 cutting edges 2 cutting flutes design

Comparison >>
• Work piece : Low carbon alloy steel, 850 N/mm2
• Machine: VMC BT40 with internal coolant

Diameter of tool : Ø3.15 mm


Depth of drilling : 7.2 mm

Comparison i-Center HSS Center Drill Solid Carbide


( TiN Coating ) Center Drill
Cutting speed m/min. 65 17 65
Spindle speed r.p.m. 6570 1718 6570
Feed rate f = mm/rev.

i-Center
0.12 0.02 0.1
Feed rate F= mm/min. 788.4 34.4 657
Coolant Emulsion External / Internal External External
Drilling time sec. 0.55 12.5 0.65
Holes of drilling per edge 7000 700 5000
Tool Ex: 200,000 holes, total drilling time

i-Center 33 Hours
r
i-Cente
r s
HSS Center Drill 694 Hours 33 Hou
Solid Carbide 36 Hours
Center Drill
0 100 200 300 400 500 600 700 Hour

Tool Ex: 200,000 holes, total tool length setup time

29 min. r
i-Cente
i-Center
.
HSS Center Drill 855 min. 29 min

Solid Carbide 120 min.


Center Drill
0 100 200 300 400 500 600 700 800 900 min.

Surface finish >>


i-Center Insert Material SCM440
Vc 60 m/min.
I9MT1603B0500 S 3800 r.p.m.
f 0.1 mm/rev.
NC2033 F 380 mm/min.
Ap 13.5 mm

Nine9 Cutting Tool & Tool Holders 46


Application of i-Center >> Special holder
Combined centering, facing chamfering and external turning >>

Combined centering and facing >>

Special 25x25 square shank holder >> Parts NO. 99616-IC___-L2525M


99616-IC___-R2525M
*For used on lathe

47 Nine9 Cutting Tool & Tool Holders


Technical Specifications

60° Centre holes DIN 332 >> Form R, A and B


b

d1
d1

d1
DIN332 DIN332 DIN332

120°
90°

60°
d2

d2

d3
d2
Form R Form A Form B

t t t
a a a

DIN332 Form R DIN332 Form A DIN332 Form B


STD
ISO 2541-1972 ISO 866-1975 ISO 2540 1973

d1 d2 t a d2 t a d2 b d3 t a

1 2.12 1.9 3 2.12 1.9 3 2.12 0.3 3.15 2.2 3.5

1.25 2.65 2.3 4 2.65 2.3 4 2.65 0.4 4 2.7 4.5

1.6 3.35 2.9 5 3.35 2.9 5 3.35 0.5 5 3.4 5.5

i-Center
2 4.25 3.7 6 4.25 3.7 6 4.25 0.6 6.3 4.3 6.6

2.5 5.3 4.6 7 5.3 4.6 7 5.3 0.8 8 5.4 8.3

3.15 6.7 5.8 9 6.7 5.9 9 6.7 0.9 10 6.8 10

4 8.5 7.4 11 8.5 7.4 11 8.5 1.2 12.5 8.6 12.7

5 10.6 9.2 14 10.6 9.2 14 10.6 1.6 16 10.8 15.6

6.3 13.2 11.4 18 13.2 11.5 18 13.2 1.4 18 12.9 20

8 17 14.7 22 17 14.8 22 17 1.6 22.4 16.4 25

10 21.2 18.3 28 21.2 18.4 28 21.2 2 28 20.4 31

Advantage of From R Center hole


60° Center of tail stock 90° Center of tail stock Center hole and center are misaligned

Advantage of From B center hole


Avoid scar or distortion
while transportation
Burr Rough surface of work piece Total solution

Nine9 Cutting Tool & Tool Holders 48


i-Center Applications
Tip >>
• Various centering applictions and products - shafts of engine, transmision gear boxes, bearings, motors,
grinding parts, spindles, gear reducers, cooling fan, universal joints...

• Special forms for other application also available on request.

49 Nine9 Cutting Tool & Tool Holders


i-Center Enquiry Form
Company >> Center hole dimension >>
• Please provide workpiece drawing
• One of following type should be chosen.

Challenge or improvement >> Type R

The following information should be checked while discussing with customer.

Machine

Machine Type

Spindle Speed Max. r.p.m.

Power of Spindle motor KW HP Type A

NO

Coolant supply If yes, External

Internal bar(psi)

Current tool

i-Center
HSS Solid Carbide
Cutting Speed Type B
m/min. SFM

Others

Feed Rate mm/rev. inch/rev.

Work Piece

Material code

R A B C Type C
Center hole type
Other as attached drawing

Surface roughness
Other request
Tolerance(see below)

Special Tool holder shank dimensions >>


Special tool holder shank, please fill in D1 and L4. Other

As attached drawing.
Metric Inch

Dimension Table A1 A2 A3 ød1 ød2 ød3

Dimension
+0°
Tolerance --- -1° 1° 0.05 0.05 ---

Dimension Table L1 L2 L3 R øD1 L4

Dimension

Tolerance 0.05 0.05 0.05 0.5 h6 ---

Nine9 Cutting Tool & Tool Holders 50


Engraving 45° / 60° >>
This is a revolutionary new concept of engraving tools with indexable carbide inserts.
They offer you the ability to produce HIGH QUALITY ENGRAVING in most materials.
The latest coated carbide grades help you to obtain higher speed and feed rate,
dramatically reducing your cycle time.

Features
High Positive Rake Angle
• Indexable insert.
• Suitable for engraving all types of materials, such as plastic,non-ferrous
metal, aluminum, copper carbon steel and stainless steel.

Multi-Side Grinding
• Full peripherally ground insert to ensure efficient repeatability.
• It performs excellently without producing any burrs, especially in
copper, aluminum and stainless steel.

High Speed, High Feed Rate


• Designed to run at high speed, up to 40,000 r.p.m.
• Feed rate 0.08mm (0.003”) / rev. apply to aluminum;
0.05mm (0.002”) / rev. apply to stainless steel.
• Reduces engraving cycle time!

Economical
• Each indexable insert has 2 cutting edges.
• No resharpening required. Tool length is unchanged.
• No need to reset after changing insert or cutting edge.
• Excellent repeatability!

Applications
• Serial numbers, product codes, dial scales, signs,
logo, graph and almost any character which can be
created by the NC programming system.

51
Serial number
W
151-T 2013
6

05
S/N 49

22
22

Logo outlines

Mold & Die

7X 9eniN
99-

Product info
n max. 4800min
F max. 34KN
S 84KN

Widely be used for marking on machine components,


medical components, gun components, mold and die,
automotive parts, gears, bearings and luxury goods.
Dial scales

52
45°
Engraving Tool 45°
Re=0.2 Re=0.2 Re=0.2

45

NC2032 NC2071 NC9031

Inserts >>
NC2032: • Long tool life
• For all kind of steel from 30~50 HRC, carbon steel, alloy steel, and cast iron.

NC2071: • Strong edge on chip groove best suited for min. DOC 0.2 mm Wmax.
• Universal grade for all kind of steel <30HRC, non-ferrous metal and
stainless steel.
T
NC9031: • Fully postive ground rake angle, very sharp edge for shallow engraving.
• For non-ferrous metal such as aluminum, brass, copper, titanium, Wmin.
plastic and acrylic.
Dimensions W T
Code Part No. Angle Grade Coating
L S Re Wmin. Wmax. Tmin. Tmax.
0104501 V04506T1W06-NC2071 TiN 0.65 0.20

0104502 V04506T1W06-NC2032 45° K20F TiAlN 6.35 2.0 0.2 0.65 2.1 0.20 2.0

0104504 V04506T1W06-NC9031 TiN 0.45 0.05

Holder >>
* • Carbide shank holders designed for shrink-fit holder, Ø6
engraving machines, high speed cutting.
* • XL (100mm length) is only for AI, AI-alloy cutting, unbalanced <0.6gm.
ød

Code Parts No. Angle Ød L L1 Screw / Key

691001 00-99619-V045-06 40 --- NS-22044


0.9Nm
00-99619-V045-06L 45° 6 60 ---
* 691002 NK-T7
00-99619-V045-06XL 100 ---
* 691003
Note: • DC Slim chuck, see page 68.

Starter Kit >>


Code Part No. Shankø Angle Insert included Content

691201-4501 00-99619-V045-03K-71 V04506T1W06-NC2071


Ø6 1 x Holder
691201-4502 00-99619-V045-03K-32 45° V04506T1W06-NC2032
00-99619-V045-06 1 x T7 Key
691201-4504 00-99619-V045-03K-31 V04506T1W06-NC9031 3 x inserts

692201-6001 00-99619-V060-03K-71 V06006T1W06-NC2071

692201-6002 00-99619-V060-03K-32 Ø6 V06006T1W06-NC2032


60°
692201-6003 00-99619-V060-03K-35 00-99619-V060-06 V06006T1W06-NC2035

692201-6004 00-99619-V060-03K-31 V06006T1W06-NC9031

53 Nine9 Cutting Tool & Tool Holders


60°
Engraving Tool 60°
Re=0.2 Re=0.2 Re=0.2 Re=0.2 flat flat

60

NC2032 NC2071 NC2035 NC9031 NC2032 NC9036

Inserts >>
NC2032: • Long tool life
• For all kind of steel from 30~50 HRC, carbon steel, alloy steel,and cast iron.
NC2071: • Strong edge on chip groove best suited for min. DOC 0.2 mm
Wmax.
• Universal grade for all kind of steel <30HRC, non-ferrous metal and
stainless steel.
T
NC2035: • ALDURA coating, reduce the heat and tool wear.
Wmin.
• For steel with heat treatment up to 56 HRC. 1
NC9031: • Fully postive ground rake angle very sharp edge for shallow engraing.
• For non-ferrous metal such as aluminum, brass, copper, titanium, Wmax.
plastic and acrylic.
NC9036: • DLC coating, very sharp edge produces excellent surface finish. T
• For non ferrous metal such as aluminum, brass, Wmin.
2
copper, titanium, plastic and acrylic.
Dimensions W T
Fig Code Part No. Angle Grade Coating
L S Re Wmin. Wmax. Tmin. Tmax.
1 0106001 V06006T1W06-NC2071 TiN 0.65 0.20

Engraving Tool
1 0106002 V06006T1W06-NC2032 TiAlN 0.65 0.20
60° K20F 6.35 2.0 0.2 2.7 2.0
1 0106003 V06006T1W06-NC2035 ALDURA 0.65 0.20

1 0106004 V06006T1W06-NC9031 TiN 0.45 0.05


Dimensions W T
Fig Code Part No. Angle Grade Coating
L S Re Wmin. Wmax. Tmin. Tmax.
2 0106006 V06006T1W03-NC2032 TiAlN
60° K20F 6.35 2.0 --- 0.25 1.1 0.05 0.8
2 0106007 V06006T1W03-NC9036 DLC

Holder >>
Ø4
* • Carbide shank holders designed for shrink-fit holder, engraving machines,
high speed cutting. Ø6
* • XL (100mm length) is only for AI, AI-alloy cutting, unbalanced <0.6gm.
Ø6
ød

ød

L1
L L

Code Parts No. Angle Ød L L1 Screw / Key

692004 00-99619-V060-04 4 30 12
NS-22044
692001 00-99619-V060-06 40 --- 0.9Nm
60°
NK-T7
00-99619-V060-06L 6 60 ---
* 692002
00-99619-V060-06XL 100 ---
* 692003

Nine9 Cutting Tool & Tool Holders 54


Cutting Data
Engraving Depth and Width Reference Chart
• To use the engraving chart, select your engraving width (w) on the vertical axis. Select your engraving insert
angle (45° or 60°), and follow the horizontal line from the (w) axis to the intersection with the insert angle.
• Follow the vertical line from this intersection point to the engraving depth (t) axis to determine the engraving
depth.

V045/V060 T1W06 >>


mm inch

2.5 0.10” Reference chart


of engraving depth and width
0.09”

99619-V060
2.0 0.08”
α=60°
0.07” 99619-V045
α=45°
1.5 0.06”

0.05”

1.0 0.04”

0.8mm
0.03”

0.50 0.02”

0.01” 0.01” 0.02” 0.03” 0.04” 0.05” 0.06” 0.07” 0.08” inch
0.005” 0.015” 0.025” 0.035” 0.045” 0.055” 0.065” 0.075”
mm
0.05
0.10

0.20

0.30

0.40

0.50

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.0
0.35mm

Work Material S RPM f (mm/rev.) Grade of Insert

Carbon steel 5000~40000 0.008~0.05 NC2071,NC2032

Alloy steel 5000~40000 0.008~0.03 NC2032,NC2071

Alloy steel≧HRc40°~56° 5000~40000 0.008~0.02 NC2035

Stainless Steel 5000~40000 0.008~0.05 NC2071,NC9031

Cast iron 5000~40000 0.008~0.03 NC2032

Aluminum≧Non-Ferrous Metal 5000~40000 0.008~0.08 NC2071,NC9031

Tmax.:2mm
Ap Fine
1st 2nd 3rd 4th 5th 6th ~
Material finishing

Carbon steel 0.8 0.6 0.3 0.2 0.1 ~ ~ 0.1

Alloy steel 0.5 0.4 0.3 0.3 0.2 0.2 0.1 0.1

Alloy steel≧HRc40°~56° 0.2 0.2 0.15 0.15 0.1 0.1 0.1 0.05

Stainless Steel 0.5 0.4 0.3 0.3 0.2 0.2 0.1 0.05

Cast iron 0.8 0.6 0.3 0.2 0.1 ~ ~ 0.1

Aluminum≧Non-Ferrous Metal 1.0 0.8 0.2 ~ ~ ~ ~ 0.1

55 Nine9 Cutting Tool & Tool Holders


Cutting Data

V060 T1W03 >>


mm (inch)
Reference chart
1.10 0.043”
of engraving depth and width
0.98 0.039”

0.86 0.034”

0.74 0.029”

0.64 0.025”

0.52 0.020”

0.40 0.016”

0.29 0.011”
0.24 0.009”
0.002”
0.004”
0.008”

0.012”

0.016”

0.020”

0.024”

0.028”

0.031”

(inch)

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 (mm)

Engraving Tool
Work Material S RPM f (mm/rev.) Grade of Insert

Carbon steel C<0.3% 5000 ~ 40000 0.005 ~ 0.01 NC2032

Carbon steel C>0.3% 5000 ~ 40000 0.005 ~ 0.015 NC2032

Alloy steel 5000 ~ 40000 0.005 ~ 0.01 NC2032

Stainless Steel 5000 ~ 40000 0.005 ~ 0.01 NC9036

Cast iron 5000 ~ 40000 0.005 ~ 0.015 NC2032

Aluminum 5000 ~ 40000 0.005 ~ 0.015 NC9036

Copper, Brass 5000 ~ 40000 0.005 ~ 0.01 NC9036

Titanium 5000 ~ 40000 0.005 ~ 0.015 NC9036

Tmax.:0.8mm
Ap Fine
1st 2nd 3rd 4th 5th ~
Material finishing

Carbon steel C<0.3% 0.3 0.2 0.1 0.1 0.05 0.05 0.03

Carbon steel C>0.3% 0.3 0.2 0.1 0.1 0.05 0.05 0.03

Alloy steel 0.3 0.1 0.1 0.05 0.05 0.05 0.03

Stainless Steel 0.2 0.1 0.1 0.1 0.05 0.05 0.03

Cast iron 0.2 0.1 0.1 0.1 0.05 0.05 0.03

Aluminum 0.2 0.1 0.1 0.1 0.05 0.05 0.03

Copper, Brass 0.2 0.1 0.1 0.1 0.05 0.05 0.03

Titanium 0.2 0.1 0.1 0.1 0.05 0.05 0.03

Nine9 Cutting Tool & Tool Holders 56


X060
Engraving X060 >>
Custom forms based on your specification of angle, width, depth and corner radius
NEW
Re

6.0
2.0
NC2032 NC2035 NC9036

One holder supports the entire X060 series >>


• Minimum width of bottom : 0.1mm.
• Angles from 10° up to 120°.
• Replace soild carbide engraving tool.

Angled form Radius form Radius angled form

Unlimited variations : The X060 insert will be designed based on your specific application of angle, width, depth and radius.

Inserts Grade Carbide Coating Material P M K N H S

NC2071 K20F TiN For all kind of steel < 30 HRC.


For all kind of steel from 30-50HRC, carbon steel,
NC2032 K20F TiAlN alloy steel and casting iron.
NC2035 K20F ALDURA For steel with heat treatment up to 56 HRC.
For non-ferrous metal, Al, Al-alloy, Brass, copper
NC9036 K20F DLC and long cutting chip metal.
NP9001 K20F ---- Uncoated fine polishing insert

Developed Bottom
Angled form Angle Coating Re Depth P M K N H S
Non-Stock width

X060A30W100S NC2032 1.0 1.0

X060A30W030S-NC2032 30° TiAlN -- 0.3 2.0

X060A30W051S-NC2032 0.508 2.0

X060A50W007S-NP9001 50° ---- -- 0.07 1.0

X060A60W010S-NC2032 TiALN -- 0.1 0.5


Depth

X060A60W010S-NC9036 DLC -- 0.1 0.5

X060A60W020S-NC2032 TiALN -- 0.2 1.2


Bottom 60°
width
X060A60W020S-NC9036 DLC -- 0.2 1.2

X060A60W030S-NC2032 TiALN -- 0.3 2.0

X060A60W030S-NC9036 DLC -- 0.3 2.0


S Developed Bottom Rmax.
Radius form Angle Coating Re Depth P M K N H S
Non-Stock width Depth

X060A30R010-NC9036 30° DLC 0.1 0.2 0.07 2.0


R max.

X060A60R010-NC2035 ALDURA 0.1 0.2 0.05 0.5


Depth

Depth

Re
X060A60R040-NC2035 ALDURA 0.4 0.7 0.2 1.0
60°
X060A60R040-NC2071 TiN 0.4 0.7 0.2 1.0
Bottom
width X060A60R050-NC2035 ALDURA 0.5 0.9 0.25 1.0

X060A90R010-NC2035 90° ALDURA 0.1 0.14 0.03 1.0

Best Suit Possible

57 Nine9 Cutting Tool & Tool Holders


X060

NEW
Features >>
• Full peripherally ground insert to ensure accurate repeatability.
• Each insert has 2 cutting edge. Cost saving!
• High speed, high feedrate, reducing engraving cycle time.

Radius angled Developed Bottom


Angle Coating Re Depth P M K N H S
form Non-Stock width

X060A30W040R-NC2032 TiALN 0.08 0.4 2.0


30°
X060A30W040R-NC9036 DLC 0.08 0.4 2.0

X060A45W010R-NC2035 ALDURA 0.02 0.1 1.5


X060A45W040R-NC2032 0.4 2.0
45° TiALN 0.08
(V04506T1W06-NC2032)
X060A45W040R-NC9036 DLC 0.08 0.4 2.0
X060A60W010R-NC2032 0.1 1.0
0.02
(N9MT080201W-60-NC40)
X060A60W013R-NC2032 0.03 0.127 2.0
Depth

Re
X060A60W020R-NC2032 0.2 1.2
0.04
(V06006T1W03-NC2032) TiALN
Bottom X060A60W030R-NC2032 0.06 0.3 1.0
width 60°
X060A60W038R-NC2032 0.08 0.380 2.0
X060A60W040R-NC2032 0.4 2.0
0.08
(V06006T1W06-NC2032)

Engraving Tool
X060A60W040R-NC9036 DLC 0.08 0.4 2.0

X060A60W051R-NC2032 TiALN 0.10 0.508 2.0


X060A90W010R-NC2032 0.1 0.7
0.02
(N9MT080201W-NC10) 90° TiALN
X060A90W030R-NC2032 0.06 0.3 0.5

Best Suit Possible

Holder >>
• Carbide shank is ground to h6 tolerance, unbalanced <0.6gm.
• Made of high alloy steel and brazed on a carbide shank.
• Provides high rigidity and anti-vibration
• One holder supports the entire X060 series of engraving inserts.
Maximum overhang length
30mm
Ø6
ød

Code Parts No. Ød L Screw Key

NS-22044
00-99619-X060-06L BC06-CT-X060-60L 6 60 0.9Nm NK-T7

Attention >>
• Using high precision tool holder to make sure run out of whole tool is below 0.01 mm
on the tool holder.
• High precision collect chuck, shrink fit chuck and hydraulic chuck are recommended.

Nine9 Cutting Tool & Tool Holders 58


X060
X060 Enquiry Form
NEW

Enquiry Example >>


X060 A 30 W 030 S - NC2032
Series Angle Bottom Form Bottom Width Depth Corner Shape Insert Grade

S Flat
NC2032
W
R Radius NC2035
X060 A 30 030 T 0.05
NC9036
R ------
NP9001
from 10°~120°

Comment

Angle From 10° up to 120° Depth Depth of engraving

Bottom Form W for flat shape or R for radius shape Corner Shape S for flat shape or R for radius shape

Bottom Width of engraving.


Bottom Width Grade Refer to previous page
Minimum width of bottom : 0.1 mm or 0.005”

Example >>
Bottom Bottom Corner Bottom Bottom Corner
Angled form Angle Angle
Form Width Shape Form Width Shape

30° W 0.30 S 60° W 1.20 S

Radius angled Bottom Bottom Corner Bottom Bottom Corner


Angle Re Angle Re
form Form Width Shape Form Width Shape

60° W 0.10 R 0.02 30° W 0.30 S 0.02

Bottom Bottom
Radius form Angle Radius Angle Radius
Form Form

60° R 0.10 60° R 0.50

59 Nine9 Cutting Tool & Tool Holders


NC De-Burring
NEW
Features >>
60 90 • High feed rate for high speed de-buring on
CNC machines.
• Indexable type ensure the relative position of
CT± 0.02
de-burring.
NC2032

Inserts >>
• Smallest counter sink diameter Ø0.5 mm.
• Ideal for fine hole de-burring.
• Each insert has one cutting edge.
• Using same tool holder of X060 engraving tool. 2mm

• Indexable type. Relative position of deburring depth and diameter are accurate.
• TiAlN coated carbide insert can stand very long life.
C Dimensions
Code Part No. Angle Grade Coating Tmax.
Cmin. Cmax. L S Re
01X601 X060A60T6-NC2032 60° 0.1 1.0 6 2.0 -- 1.6
K20F TiAlN
01X901 X060A90T6-NC2032 90° 0.1 1.2 6 2.0 -- 1.75

60 degree 90 degree

60° 90°
30° 45°
C

NC De-Burring
Ø0.5 Ø0.5

De-burring Counter sinking De-burring Counter sinking

Holder >>
• Carbide shank is ground to h6 tolerance.
• Made of high alloy steel and brazed on a carbide shank.
• Provides high rigidity and anti-vibration.
30mm
Maximum overhang length
Ø6
ød

Code Parts No. Ød L Screw Key

NS-22044
69X002 00-99619-X060-06L 6 60 0.9Nm NK-T7

Attention >>
• Using high precision tool holder to make sure run out of tool shank is below 0.01 mm.
• High precision collect chuck, shrink fit chuck and hydraulic chuck are recommended.

Starter Kit >>


Code Part No. Shankø Angle Insert included Content

69X202-X601 00-99619-X060-DB60-02K-32 60° X060A60T6-NC2032 1 x Holder


6 1 x T7 Key
69X202-X901 00-99619-X060-DB90-03K-32 90° X060A90T6-NC2032 2 x inserts

Nine9 Cutting Tool & Tool Holders 60


Performance

Comparison >>

Tool

Cutting data 00-99619-V060-06 Ball nose end


Engraving tool
V06006T1W06-NC2071 mill Radius 0.4 mm

Work piece material Tool steel SKD 61 (JIS G 4404), Hardness: HRB92~93 ( HB 200)

Spindle speed r.p.m. 10000 10000 10000

Feed rate mm/min. 100 100 300

Cutting depth Ap 0.2 mm 0.2 mm 0.05 mm,


4 times to cut to 0.2 mm
Roughness of bottom Ra 0.36 m 0.83 m 0.46 m

Change and resetting No need Need Need

Tool life Long Short Short

Measured result by Alicona


IFM system

Tool
Tool 00-99619-V060-06 00-99619-V060-06 00-99619-V060-06
Cutting data V06006T1W06-NC2071 V06006T1W06-NC2071 V06006T1W06-NC2035

Work piece material SKD 51 SS SKD 61 (50HRC)

Spindle speed r.p.m. 10000 10000 10000

Feed rate mm/min. 300 300 100

Cutting depth Ap 0.1 mm 0.35 mm 0.2 mm

Change and resetting No need No need No need

Tool life 24 min.(1440 sec.) 7.2 meters 3.5 meters

Attention >>
Selecting the speed and feed rate
• Select the spindle speed and feed rate according to the selected material’s cutting data.
• The downward feed rate of the Z-axis should be reduced to 50% of the table feed rate.
Cutting fluid and cooling condition
• Elmusion is recommended for engraving on steel, stainless steel, Al and Al-alloy.
• Blown cooled air is recommended for engraving on cast iron and plastic.
Setting-up the tool holder
• The tool shank runout should be below 0.01 mm.
• Shrink fit chucks, hydraulic chuck and high precision spring collet chucks are recommended.
• Pre-balance the tool holder minimum G6.3/10,000 R.P.M. is necessary.
Clamping the engraving insert
• Place and hold the insert in the insert pocket against the positioning side.
• See illustration below:
• Step-1 • Step-2 • Step-3
Place the insert in the Push insert against insert
pocket and insert the Tighten the insert screw.
insert pocket.
screw.

61 Nine9 Cutting Tool & Tool Holders


Engraving Applications
Tip >>
Use the V045 and V060 style engravers in materials that tend to push burrs such as stainless steels and
high temp alloys. These inserts have a 0.2mm(0.008”) radius with a very sharp cutting edge and cut very
freely. Character widths start around 0.45mm(0.017”).
This tool best replaces ball nose endmills. This tool is considered to be first choice for all but fine
engraving width below 0.25mm.

Components

Luxury goods

Engraving Tool
Mold & Die

Product

Nine9 Cutting Tool & Tool Holders 62


Chamfer Mill 45° >>
Nine9 chamfer mill
is designed for chamfering and countersinking with an indexable insert.
The insert is a specifically designed for use in high speed machining ; the multiple flutes
provide for increased feed rate, optimizing performance and reducing cutting time.

Features
Ultra high speed and feed rate is the biggest advantage of
Nine9 Chamfer Mills.
It is not a traditional chamfer tool, it runs 4 times faster in cutting speed
and 10 times higher in feed rate. It is the most efficient tool you ever met.

Excellent Repeatability >>


• Smallest insert in the world for chamfering mill.
• Smallest Indexable counter sink, diameter ø7 mm.
• The insert is dual-relief angle, specially edge
honning and optimized coated for high cutting
speed.
• Optimized the number of teeth on the holder to ø7mm
achieve higher feed rate.

Applications >>
• 90° counter sink and 45° chamfering.
• For counter sink, circular chamfering, contour chamfering and
face milling.

Sma
in the llest
world

Actual
size

63
Face Milling

Chamfering

Back Chamfering

Countersink

Back
Circular Chamfering

For front and back chamfering.


Eliminates 2nd operation or de-burring time.

64
45°
Indexable Chamfer Mill
Features >>
• Benefitting from the specially ground dual-relief insert and optimized coating, higher feed rates and
cutting speeds can be achieved on chamfering operations.
• Each insert has 4 cutting edges, reducing cost of inserts.
• Fine edge honning cutting edge, good chip breaking condition and long tool life.

99616-C02, C04, C06 >>


• Made from hot working steel and hardened.
• Elliptical necked bar to optimize the tool strength.
L
L1
E
Cmax
Cmin
ØD

Ød
d1
d2
R2
R1

0.1
Lc1
Lc2 E E E
Lc3

Cmin Cmax ød ød1 ød2 øD R1 insert


Parts No. Type R2 L L1 Lc1 Lc2 Lc3 E z
ø ø Screw / Key
00-99616-C02 BC10-C02-80 6.8 8.8 10 5.25 6.5 9 3.4 4.4 80 20 2.56 2.93 3.93 1.25 1
N9GX04T002
00-99616-C04 BC12-C04-100 8.5 10.8 12 6.45 8 11.1 4.25 5.4 100 25 2.51 2.98 4.13 1.55 1 NS-18037 0.6Nm
NK-T6
00-99616-C06 BC12-C06-100 10.26 13.2 12 7.88 9.75 13.5 5.13 6.6 100 30 2.51 2.98 4.45 1.88 1
Lc3
99616-C10~99616-C52 >> Lc2
Lc1
• Made from tool steel.

Ød1
0.5
Cmax.
Cmin.
ØD

Ød
Lc3
Lc3
Lc2
Lc2
Lc1
Lc1 L1 1
0.5
R2
R1

0.5 L
Ød1

Cmax.
Cmin.
Cmax.

Cmin.
ØD

ØD
Ød

Ød
L1 2 3
R2
R1

L L
R2
R1

Cmin Cmax ød ød1 øD insert


Fig Parts No. Type R1 R2 L L1 Lc1 Lc2 Lc3 z
ø ø Screw / Key
1 00-99616-C10 BC10-C07-60 7 11 10 7.5 12 3.8 4.3 60 15 2.6 2.9 4.6 2 N9GX04T002
NS-18037 0.6Nm
00-99616-C20 BC12-C11-100 11 16 12 9.6 16.2 5.9 8 100 25 2.6 2.9 5.0 4 NK-T6

2 00-99616-C30 BC16-C15-120 15 21 16 14 22 7.5 11.5 120 40 3.5 4.9 7.9 4 N9GX060204


NS-22055 0.9Nm
00-99616-C40 BC20-C19-130 19 25 20 18 26 9.5 12.5 130 50 3.5 4.9 7.9 4 NK-T7

3 00-99616-C50 BC20-C22-130 22 32 20 -- 33 11 16 130 -- 5.5 7.1 12.1 4 N9GX090308


NS-30072 2.0Nm
2 00-99616-C52 BC25-C22-180 22 32 25 20 33 11 16 180 80 5.5 7.1 12.1 4 NK-T9

Starter Kit >>


Fig Part No. Insert included Holder included Content 1 2 3
00-99616-C1020-32 N9GX04T002-NC2032 00-99616-C10
1 +
00-99616-C1020-71 N9GX04T002-NC9072 00-99616-C20
00-99616-C3040-32 N9GX060204-NC2032 00-99616-C30 2 x holders
2 + + 10 inserts
00-99616-C3040-71 N9GX060204-NC9071 00-99616-C40 + 1 key
00-99616-C5052-32 N9GX090308-NC2032 00-99616-C50
3 +
00-99616-C5052-71 N9GX090308-NC9071 00-99616-C52

65 Nine9 Cutting Tool & Tool Holders


45°

Inserts >>
NC2032: • AlTiN coating, very long tool life. 1 2
• For carbon steel, alloy steel, cast iron and hardened steel up to 56HRC
• Each insert has 4 cutting edges.
NC9071: • TiN coating, very sharp cutting edge produces excellent surface finish
4 3
• For non ferrous metal, aluminum, aluminum-alloy, brass, copper and
stainless steel. NC2032 NC9071
• Each insert has 4 cutting edges.

Parts No. Dimensions


Coating
Code of insert Grade L S Re Screw Key
NC2032 AlTiN NS-18037
N9GX04T002 4.0 1.8 0.2 NK-T6
NC9071 TiN 0.6Nm
Re
NC2032 AlTiN NS-22055
N9GX060204 K20F L 6.35 2.38 0.4 NK-T7
NC9071 TiN 0.9Nm
S

NC2032 AlTiN NS-30072


N9GX090308 9.52 3.18 0.8 NK-T9
NC9071 TiN 2.0Nm

99616-C02, C04, C06 Cutting Data >>


Work Piece Material Feed Rate mm / tooth
Cutting Speed
Grade N9GX04T002
Sample Code VC
Material Group of insert
(JIS) m/min. Max.
Chamfering 1.5mm
Carbon steel C<0.3% SS400 NC9071 60-80-120 0.02 ~ 0.07

Carbon steel C>0.3% S50C, P5 NC2032 60-80-120 0.02 ~ 0.07

Low alloy steel C<0.3% SCM420 NC9071 60-80-120 0.01 ~ 0.04

High alloy steel C>0.3% SKD11 NC2032 60-80-120 0.02 ~ 0.07

Stainless Steel SUS304 NC9071 30-60-100 0.01 ~ 0.04

Cast iron FC25 NC2032 60-80-120 0.02 ~ 0.06

AI, and non-ferrous metal A6061 NC9071 80-100-150 0.03 ~ 0.10

99616-C10~C52 Cutting Data >> Chamfer Mill


Feed rate mm / tooth
Work piece material
Cutting Speed N9GX04T002 N9GX060204 N9GX090308
Grade
Vc
of insert
Sample Code m/min. Max. Max. Max.
Material Group Chamfering Chamering Chamfering
(JIS) 1.5mm 2.5mm 4mm
Carbon steel C<0.3% SS400 NC9071 150-250-350 0.06~0.12 0.10~0.25 0.10~0.25

Carbon steel C>0.3% S50C,P5 NC2032 200-300-400 0.06~0.10 0.10~0.20 0.10~0.25

Low alloy steel C<0.3% SCM420 NC9071 180-240-260 0.06~0.10 0.10~0.20 0.10~0.20

High alloy steel C>0.3% SKD11 NC2032 120-150-200 0.06~0.10 0.10~0.15 0.10~0.15

Stainless Steel SUS304 NC9071 120-150-180 0.06~0.10 0.06~0.15 0.10~0.20

Casting iron FC25 NC2032 120-150-180 0.06~0.10 0.10~0.15 0.10~0.20

AI, and non-ferrous metal A6061 NC9071 200-400-600 0.06~0.15 0.10~0.25 0.10~0.25

Hardened steel<HRC50˚ SKD61 NC2032 80-90-100 0.06~0.10 0.06~0.12 0.10~0.15

Nine9 Cutting Tool & Tool Holders 66


45°
Performance

Feed Rate =
Feed per Tooth x Spindle Speed x No. of Flute mm/min.

Cutting Speed x 1000


UP Spindle Speed =
x Cmin.

Test Result >> Example 1


• Chamfer tool with larger insert(Sxxx1204) and Nine9 N9GX04 insert.

Tool

Cutting data Nine 9 Chamfer mills Other makers with Large insert

Chamfering 1 mm 1 mm

Feed rate mm/rev. 0.1 0.1

Dia. of cutter mm 11 32

Teeth of cutter 4 2

Cutting Speed Vc m/min. 300 200

Spindle Speed r.p.m. 8685 1990

Feed rate mm/min 3474 398

Tool Feed Rate: mm/min

00-99616-C20 3474 mm/min Nine9


(4 teeth tool) es
8.72 tim
higher
Other makers
with large insert 398 mm/min WI N
Sxxx1204

0 1 2 3 4 5 6 7 8 9 times

Tool Ex:10 meter chamfer, total chamfering time

00-99616-C20 173 sec. Nine9


(4 teeth tool) es
8.72 tim
faster
Other makers
with large insert 1508 sec. WI N
Sxxx1204

0 200 400 600 800 1,000 1,200 1,400 1,600 sec.

67 Nine9 Cutting Tool & Tool Holders


DC Slim Chuck
Extension Adaptor >>

DC-E Collet

Spotting
45° Engraving Tool 60° Engraving Tool 90° Engraving Tool
D1

D1

D
D
L1 L1
L L
* Stop Nut
Parts No. Type of d L L1 øD D1 θ Collet Back Stop Hexagon Stop
Holder Screw Screw Key Nut
0-329090-102 ST12-DC4-90 2~4 90 14 12 9 -- M4 * L60 -- TP-M8
DC4 0-301940~632
-112 ST12-DC4-120 2~4 120 38 12 9 3° M4 * L85 OP-M8 --
0-329090-212 ST12-DC6-120 2~6 120 40 12 14 -- M5 * L95 -- TP-M12
-222 ST16-DC6-150 2~6 150 38 16 14 3° DC6 M5 * L100 OP-M10 0-301940~642 --
-232 ST20-DC6-200 2~6 200 70 20 14 3° M5 * L100 OP-M10 --
-242 ST25-DC6-250 2~6 250 115 25 14 3° M5 * L100 OP-M10 0-301940~643 --
0-329090-322 ST20-DC8-200 3~8 200 28 20 19 2° DC8 M6 * L120 OP-M12 0-301940~652 --
0-329090-432 ST25-DC10-250 4~10 250 28 25 24 2° DC10 M8 * L150 OP-M16 0-301940~662 --
Stop nut is applied when clamping and unclamping tools.
*
DC-E Collet >>
• The design of DC-E collets is emphasized on increasing the clamping force of end mills.
øD
ød

L 4D

Type DC-4E DC-6E DC-8E DC-10E


D 7 9.6 15 19.1
L 31 36 45 52
DC4-E DC6-E DC8-E DC10-E
Parts No. Size(mm) Parts No. Size(mm) Parts No. Size(mm) Parts No. Size(mm)
0-300090-102 2.0 0-300090-203 3.0 0-300090-303 3.0 - -
0-300090-103 3.0 0-300090-204 4.0 0-300090-304 4.0 0-300090-404 4.0
0-300090-104 4.0 0-300090-206 6.0 0-300090-306 6.0 0-300090-406 6.0
0-300090-308 8.0 0-300090-408 8.0
0-300090-410 10.0

Extension Bar For NC Spot-Drill


Accessories

Solid Carbide Extension Ba >>


• TiN coated to indentify the efficient length.

• NC Spot Drill
99616-10-M6 (P.19) Order No. Part No. ØD T L M
99616-14-M8 (P.21)
00-99801-12W BC12-100M06W 12 60 100 M6xP1.0
00-99801-14W BC14-120M08W 14 70 120 M8xP1.25
00-99801-16W BC16-150M08W 16 80 150 M8xP1.25

68
ISO 20/25 Tool Holder for Engraving Machine
Tool Holder >>
• Runout: 0.01mm (4xD).
• Max. speed: 50,000 r.p.m.
• Applied with pull stud and nut.
G
D1

D2

D
D3

d
L2
L4 L1 L3

Taper Pull Clamping


Parts No. Type D1 D2 D3 D L1 L2 L3 L4 G Collet
Shank Stud Nut

ISO20 225100-325 ISO20 ER16-R 33 22.2 8.5 22 33 8 30 12 M8 ER16 ISO20-D CN-ER16R

ISO25 235100-425 ISO25 ER20-R 37 25.4 9 30 39.7 8 33 16 M8 ER20 ISO25-L CN-ER20R

Pull Stud >>

Parts No. Type L L1 L2 D D1 D2 D3 θ G SW

220000-150 ISO20-D 26 12 9 12 9 6 8.5 15° M8 10


θ
SW
220000-250 ISO20-L 28 14 10 11 8.5 6 8.5 15° M8 9

D2
D1
D
D3
G

230000-150 ISO25-D 28 12 9 13 11 7 9 15° M8 11


L2
230000-250 ISO25-L 32 16 11.5 12 10 7 9 15° M8 10 L1
L

Clamping Nut >> Spring Collet >>


• Concentricity (0.01mm)

Parts No. Type D H G Parts No: 300100-3XX Parts No: 300100-4XX

205100-302 CN-ER16R 22 19 M19X1.0P Size Range Size Range


ER16-3* 3-2 ER20-3 3-2
205200-402 CN-ER20R 30 25 M25X1.5P
ER16-4 4-3 ER20-4 4-3
ER16-5 5-4 ER20-5 5-4
ER16-6 6-5 ER20-6 6-5
ER16-7 7-6 ER20-7 7-6
H

ER16-8 8-7 ER20-8 8-7


G
ER16-9 9-8 ER20-9 9-8
D
ER16-10 10-9 ER20-10* 10-9
* Ordering example ER20-11 11-10
ER16-3:300100-303-AA
ER20-12 12-11
ER20-13 13-12
* Ordering example
ER20-10:300100-410-AA
69
Center Height Adjusting Sleeve
Principle >>
• Designed for adjusting Center Height of center drills, NC spot drills, reamers and taps on the CNC lathes.
• The main body is made from two sleeves. The inner sleeve is to hold and lock the cutting tool.
• Its center is inclined to the outer sleeve. When the inner sleeve is pushed or pulled, the cutting tool’s center
height is adjusted to lower or higher position.

Parts No.:00-99600-320H >>


Type : SB32-IDER20

ø3~ ø13mm ER20


cutting tool coolant slot
ø3~13

ø32 h6
ø34
±0.15 mm
Adjusting
range

80
150 ~ 156

Parts No.:00-99600-400H >>


Type : SB32-ID16

coolant slot
Dust protection wiper
ø16 mm
cutting tool holder
ø40 h6
±0.15 mm
Adjusting
range

90
95~101

Applications >>
• Used when the CNC lathes need to adjust the center height. Tightening screw 4mm Hex key
• This sleeve can be clamped by VDI 40, VDI 50 E2 tool
holders,and other type of internal turning tool holders. Tw o s e t s c r e w s
• Center height adjusting range: ±0.15 mm(.006”). to hold the inner
• Total axial movement is 6mm(.236”). sleeve.
Accessories

Adjusting center
height with 4 mm
Hex key.

70
Center Height Adjusting Sleeve
Principle >>
• Designed for adjusting Center Height of center drills, NC spot drills, reamers and taps on the CNC lathes.
• The main body is made from two sleeves. The inner sleeve is to hold and lock the cutting tool.
• Its center is inclined to the outer sleeve. When the inner sleeve is pushed or pulled, the cutting tool’s center
height is adjusted to lower or higher position.

Parts No.:00-99600-320H >>


Type : SB32-IDER20

ø3~ ø13mm ER20


cutting tool coolant slot
ø3~13

ø32 h6
ø34
±0.15 mm
Adjusting
range

80
150 ~ 156

Parts No.:00-99600-400H >>


Type : SB32-ID16

coolant slot
Dust protection wiper
ø16 mm
cutting tool holder
ø40 h6
±0.15 mm
Adjusting
range

90
95~101

Applications >>
• Used when the CNC lathes need to adjust the center height. Tightening screw 4mm Hex key
• This sleeve can be clamped by VDI 40, VDI 50 E2 tool
holders,and other type of internal turning tool holders. Tw o s e t s c r e w s
• Center height adjusting range: ±0.15 mm(.006”). to hold the inner
• Total axial movement is 6mm(.236”). sleeve.
Accessories

Adjusting center
height with 4 mm
Hex key.

70

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