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    ESAB Weld Metal Cost Worksheet: Labor & Overhead

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    Smith Siva
    This document is a cost worksheet that compares the costs of using two different welding methods - a dual shield flux-cored wire and a solid wire electrode. It calculates the cost per pound of deposited weld metal for both methods, finding that the dual shield wire results in a $17.18/lb lower cost. It also estimates that it would take 37 welder hours of use to offset the $2,900 equipment cost difference through savings on weld metal costs alone.

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    ESAB Weld Metal Cost Worksheet: Labor & Overhead

    Uploaded by

    Smith Siva
    113 views1 page
    This document is a cost worksheet that compares the costs of using two different welding methods - a dual shield flux-cored wire and a solid wire electrode. It calculates the cost per pound of deposited weld metal for both methods, finding that the dual shield wire results in a $17.18/lb lower cost. It also estimates that it would take 37 welder hours of use to offset the $2,900 equipment cost difference through savings on weld metal costs alone.

    Original Title

    Handbook - Calculations 8

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    This document is a cost worksheet that compares the costs of using two different welding methods - a dual shield flux-cored wire and a solid wire electrode. It calculates the cost per pound of deposited weld metal for both methods, finding that the dual shield wire results in a $17.18/lb lower cost. It also estimates that it would take 37 welder hours of use to offset the $2,900 equipment cost difference through savings on weld metal costs alone.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    113 views1 page

    ESAB Weld Metal Cost Worksheet: Labor & Overhead

    Uploaded by

    Smith Siva
    This document is a cost worksheet that compares the costs of using two different welding methods - a dual shield flux-cored wire and a solid wire electrode. It calculates the cost per pound of deposited weld metal for both methods, finding that the dual shield wire results in a $17.18/lb lower cost. It also estimates that it would take 37 welder hours of use to offset the $2,900 equipment cost difference through savings on weld metal costs alone.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Covered
    Electrodes
    ESAB Weld Metal Cost Worksheet
    Stainless Prepared For: Customer Name Date:
    Steel
    Products (1) Proposed Method Cost Calculation (2) Present Method Cost Calculation Result
    Formulas for Calculating Dual Shield 7100 Ultra (E71T-1) E7018 3/16" (4.8 mm) (Cost Reduction)
    Cost per Pound Deposited Weld Metal 1/16"  (1.6 mm) @ 300 Amps @250 Amps Cost Increase
    Solid Wire (3) (4) (5) (4) (6) (5-6)
    & Rod Labor & Overhead
    Products Labor & = Cost/Hr = $45.00 = $45.00 = $9.80 $45.00 = $45.00 = $27.78 ($17.98)
    Overhead Deposition XOperating 10.2   X 0.45 = 4.59 5.4    X    0.3    = 1.62
    Rate Factor
    ESAB (3) (4) (9) (5) (4) (6) (5-6)
    TIG & MIG Electrode Electrode Cost/lb = 1.78 = 2.05 0.85 = 1.33 0.72
    Wires Deposition Efficiency 0.87 0.64
    2" (50mm) stub
    (3) (4) (5) (4) (6) (5-6)
    Cored Gas Flow Rate (Cu ft/hr)
    Gas = 40 X 0.02 = 0.8 = 0.08 0 X 0 = 0 = 0 0.08
    X    Gas Cost/Cu ft.
    Wire 10.2 5.4
    Products Deposition Rate (lbs/hr)
    (7) (8) (7-8)
    Total Variable Cost/lb Total Variable Cost/lb
    Sum of the Above = $11.93 = $29.11 ($17.18)
    Submerged Deposited Weld Metal Deposited Weld Metal
    Total
    Arc
    Products
    Pounds of Weld Metal and Welder Man Hours Required to Amortize Equipment Cost
    Equipment Cost
    Power Supply Equipment Cost in Dollars Pounds of Weld Metal   ÷ Deposition Factor = Welder Man Hours
    Hard- Wire Feeder Savings/lb Required to Required to
    surfacing Gun & Accessories Amortize Cost Amortize Cost
    Filler Metal $2,900 (9)
    Products Total $2,900 $17.18 = 168.8 ÷ 4.59 = 37   Hours
    Consumption

    StubLoss
    Correction
    Calculations
    Electrode/Wire
    Consumption

    Weld Metal Cost


    Filler Metals Worksheet
    ASTM
    Steels Weight/Foot
    Weld Metal

    Weight/Meter
    Conversion Weld Metal
    Tables 8

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