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Burj Dubai Development The Dubai Mall: Main Contract Joint Venture: Dbb/Ag&Ccc

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Joseph Darwin

This document outlines quality control activities for the construction of the Dubai Mall. Key steps include: 1) Verifying materials are properly identified and marked. 2) Inspecting welding, including checking consumables and performing visual and non-destructive testing on welds. 3) Erecting steel structures and bolting connections according to specifications. 4) Conducting testing and producing documentation dossiers for handover including material certificates, welding procedures, and inspection reports. Quality control involves checks by Technofab Steel Construction and oversight by the DBB/AGCCC joint venture and consultants.

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© All Rights Reserved
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Download as xls, pdf, or txt

Burj Dubai Development The Dubai Mall: Main Contract Joint Venture: Dbb/Ag&Ccc

Uploaded by

Joseph Darwin
63 views3 pages
This document outlines quality control activities for the construction of the Dubai Mall. Key steps include: 1) Verifying materials are properly identified and marked. 2) Inspecting welding, including checking consumables and performing visual and non-destructive testing on welds. 3) Erecting steel structures and bolting connections according to specifications. 4) Conducting testing and producing documentation dossiers for handover including material certificates, welding procedures, and inspection reports. Quality control involves checks by Technofab Steel Construction and oversight by the DBB/AGCCC joint venture and consultants.

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DBB ITP 2

Original Title

DBB ITP 2

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This document outlines quality control activities for the construction of the Dubai Mall. Key steps include: 1) Verifying materials are properly identified and marked. 2) Inspecting welding, including checking consumables and performing visual and non-destructive testing on welds. 3) Erecting steel structures and bolting connections according to specifications. 4) Conducting testing and producing documentation dossiers for handover including material certificates, welding procedures, and inspection reports. Quality control involves checks by Technofab Steel Construction and oversight by the DBB/AGCCC joint venture and consultants.

Copyright:

© All Rights Reserved
Download as XLS, PDF, TXT or read online from Scribd
Download as xls, pdf, or txt
63 views3 pages

Burj Dubai Development The Dubai Mall: Main Contract Joint Venture: Dbb/Ag&Ccc

Uploaded by

Joseph Darwin
This document outlines quality control activities for the construction of the Dubai Mall. Key steps include: 1) Verifying materials are properly identified and marked. 2) Inspecting welding, including checking consumables and performing visual and non-destructive testing on welds. 3) Erecting steel structures and bolting connections according to specifications. 4) Conducting testing and producing documentation dossiers for handover including material certificates, welding procedures, and inspection reports. Quality control involves checks by Technofab Steel Construction and oversight by the DBB/AGCCC joint venture and consultants.

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© All Rights Reserved
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BURJ DUBAI DEVELOPMENT

THE DUBAI MALL: MAIN CONTRACT

JOINT VENTURE : DBB/AG&CCC

Item CONTROL CODE


No Process Description Quality Control Activity Acceptance Criteria Verifying Documents 1 2 3 Remarks

2.3 Identification of Checked material received is identified by job number or Part Material Requisition A S S
materials Delivery Notes
No., material requisition number, sizes and thickness with
metal marker
3.0 Pre-Fabrication
Operations

3.1 Trace ability on Cut Check if job number of the relevant plate is A
out materials transferred on cut out by marking, if cut out >1
meter / sq. rneter.

3.2 Trace ability on Check if job number is transferred by marking


surplus material on the balance piece Drawings Mill certificate A
returned to store yard
3.3 Material ready for Material identified properly, edge preparation as per drawing Client drawing A S S
fabrication
3.4 Material joint fit-up at Visual and dimensional check prior to welding Approved fabrication Inspection Record
tack up stage drawing Dimension checks A S S
4.0 Welding Operation
Consumable to be identified by their batch Batch Certificate and data A S S
4.1 Consumable control certificates. Manufactures recommendation sheets for the
shall be observed for storage, handling and drying consumables
4.2 Welding Verify approved WPS being utilized and worked on daily basis WPS/WQT

4.3 Visual Inspection of Check weld profile/profile parameters. Release for visual Client Drawings Visual inspection reports. A S S
Welds acceptance. Request for NDT AWS D1.1 Sect. 6.0 Welder certifications

5.0 Post Weldinq


Operation

5.1 NDT by Third Party Inspection Report from third


Conduct NDT as fellows. A W W
1. 100% of UT on Full Penetration Butt Weld & 100% M.P.I. AWS C1.1 Sect. 6.12.2 TPI R R WIR
+ table 6.3 for UT, party (m/s Arabian Pipe
2. 30% M.P.I on Fillet Welds ASTM-578 level II for
lamination, AWS D1.2
3. 100% UT & 100% M.P.I for partial penetration butt welds.
Testing Services LLC)
BURJ DUBAI DEVELOPMENT
THE DUBAI MALL: MAIN CONTRACT

JOINT VENTURE : DBB/AG&CCC

Item CONTROL CODE


No Process Description Quality Control Activity Acceptance Criteria Verifying Documents 1 2 3 Remarks
Sect 6.10 for MPI,
AWS D1.1 Sect 6.12
for RT AND As per
approved NDT
procedures
OR
BS-5135, BS-6072 OR
BSEN-1714
5.2 Weld defects Evaluate defects, check clients specifications and relevant
code for weld defect. A A S

5.3 NDT After repair Area and location to be marked up. Welding Department
to be informed conduct repair as per NDT Report. NDT Reports A R R
Extent of NDT to be in accordance with client NDT Reports A R R
specification and relevant code. TPI

5.4 Stage Inspection release Notify client for final acceptance before blasting. Final Dimension Reports A A A M.I.R
(Shop Assembly) & N.D.T Reports H H
5.5 After Painting Notify client for final Inspection. QC Dossier including A A M.I.R
Paint report H H
6.0 Steel Work Erection
6.1 Erection of Structures 1. Check Alignment of Beam
2. Check No. of bolts at every connection. Technofab Inspection
Section 7 of AISC Report & Client A A A/ WIR
Drawing W
BURJ DUBAI DEVELOPMENT
THE DUBAI MALL: MAIN CONTRACT

JOINT VENTURE : DBB/AG&CCC

Item CONTROL CODE


No Process Description Quality Control Activity Acceptance Criteria Verifying Documents 1 2 3 Remarks

6.2 Bolting Verification of Bolt tightening. Specification Snug Tightening A S S


R R
W W

7.0 Testing Plan NDT on weld joints (As per 5.1) Specification &
Drawings M/s APTS Report A R R/ Third party
W Test report

Complete Dossier documented for final


documentation's to include.
8.0 Documentation 1. Material Mill Certificate. Specification A H H Handing Over
2. Welding Procedure & Drawings Documentation WIR
3. Weldr qualification Certificates Dossier
4. NDT Reports.
5. Dimensional reports of TECHNOFAB
6. Painting

LEGEND:
ACTION/ A : Actual Inspection, H: Hold Point, W: Witness, R: Reviwew of Documentation, S: Surveillance
VERIFYING PARTY/ 1: Technofab Steel Construction LLC 2: DBB/AGCCC-JV, 3: CONSULTANTS

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