QEHS Manual PDF
QEHS Manual PDF
QEHS Manual PDF
This document shall be considered “For Reference Only” when printed as a hardcopy. Revision status must be verified prior to use.
Title: Prepared By: Revision No.:
Maribel Abella, Joel Sanchez, Anna
Table of Contents and Cross Reference Herrera and Anson Chen
23
Ford CSR for UL CTDP
ISO IATF ISO ISO 45001:
Section IATF ISO/IEC
Title 9001:2015 16949:2016 14001:2015 2018
No 16949:2016 17025:2017
Reference Reference Reference Reference
Reference Reference
7.1.5, 7.1.5,
Control of Monitoring and 7.1.5.1.1, 7.1.5.1.1,
14 7.1.5 9.1 9.1 6.5
Measuring Devices 7.1.5.2, 7.1.5.2,
7.1.5.3 7.1.5.3.2
9.1, 9.1.1.1, 9.1, 9.1.1.1,
9.1.1.2, 9.1.1.2,
Monitoring, Measurement, 9.1, 9.1.1, 8.1, 8.2, 9.1,
15 9.1.1.3, 9.1.1.3, 9.1.2, 9.1, 10.3 N/A
Analysis and Improvement 9.1.3 9.2, 9.3, 10
9.1.2.1, 9.1.2.1,
9.1.3.1 9.1.3.1, 9.2.2.3
8.7.1.1,
8.7.1.1,
8.7.1.3,
8.7.1.3,
8.7.1.4,
8.7.1.4,
8.7.1.5,
Control of Non- 8.7.1.5,
8.7.1.6,
16 conforming Product and 8.7, 10.2 8.7.1.6, 10.2 10.2 N/A
8.7.1.7,
Material 8.7.1.7,
10.2, 10.2.3,
10.2,1, 10.2.2
10.2.4,
10.2.3, 10.2.4,
10.2.5,
10.2.5, 10.2.6
10.2.6
9.1, 9.1.1.1,
17 Analysis of Data 9.0 9.1 9.1.1 9.1.1 N/A
9.1.2, 9.1.2.1
5.4, 6.1, 8.2,
18 Improvement 10.0 10.3, 10.3.1 10.3,10.3.1 6.2, 9.1, 10 8.6
9.1, 9.3, 10.3
6.1.2, 6.1.3,
Additional Environmental 7.4.2, 7.4.3,
19.1 Management System N/A N/A N/A 7.5.3, 8.1, N/A N/A
Requirements 8.2, 9.1.1,
9.2.2, 10.2
4.3.1, 4.3.2,
4.4.3.1,
Additional Occupational
4.4.6, 4.4.7,
Health and Safety
19.2 N/A N/A N/A N/A 4.5.1, N/A
Management System
4.5.3.1,
Requirements
4.4.5, 4.4.1,
4.5.4
UL Client Test Data
20.1 Acceptance Program - N/A N/A N/A N/A N/A 7.5
Technical Records
UL Client Test Data
Acceptance Program -
20.2 N/A N/A N/A N/A N/A 6.6
Externally Provided
Products and Services
UL Client Test Data
20.3 Acceptance Program - N/A N/A N/A N/A N/A 7.10
Nonconforming Work
UL Client Test Data
Acceptance Program -
20.4 N/A N/A N/A N/A N/A 6.3
Facilities and
Environmental Conditions
UL Client Test Data
20.5 N/A N/A N/A N/A N/A 6.4
Acceptance Program -
This document shall be considered “For Reference Only” when printed as a hardcopy. Revision status must be verified prior to use.
Title: Prepared By: Revision No.:
Maribel Abella, Joel Sanchez, Anna
Table of Contents and Cross Reference Herrera and Anson Chen
23
Ford CSR for UL CTDP
ISO IATF ISO ISO 45001:
Section IATF ISO/IEC
Title 9001:2015 16949:2016 14001:2015 2018
No 16949:2016 17025:2017
Reference Reference Reference Reference
Reference Reference
Equipment
This document shall be considered “For Reference Only” when printed as a hardcopy. Revision status must be verified prior to use.
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
President & CEO Statement 00 1 of 1
Toshiba International Corporation (TIC) is proud to design, manufacture, and provide sales and service of motors,
adjustable speed dries, uninterruptible power suppliers, and motor control and distribution equipment; and to provide sales
and support of programmable logic controllers (PLCs), industrial plant systems, magnetic flow meters, transportation
equipment.
TIC defines its mission as contributing to the development of customers and society, paying taxes, disbursing dividends to
its shareholders, and providing employees with opportunities to exert their full capability.
TIC understands that quality should not only relate to the performance and function of products but also integrated into
the operations process including quotation, booking of orders, design manufacturing, testing, shipment, delivery,
acceptance and after-sale service.
TIC defines Quality Management as persistently pursuing the cycle of activities necessary to establish the manufacturing
process of products, documenting the process, periodically checking it and improving it, if necessary, with financial
investments.
TIC encourages every single employee to fully understand the definition of Quality Management and work to
continuously improve the quality in daily operations in accordance with legal, customer and ISO compliance
requirements.
The Chief Quality Executive of TIC has pledged to draw up the Quality Management Plan, to understand how the plan is
being implemented in each department and to report to Top Management of TIC when necessary.
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
Assistant CEO, VP and General Manager Statement 01 1 of 1
Toshiba International Corporation (TIC) Designs, Manufactures, and provides Sales and Service of Industrial Motors,
Adjustable Speed Drives, Uninterruptible Power Supplies, Motor Controls, and Distribution Equipment. In addition, we
manufacture and sell HEV Motors, sell and support Programmable Logic Controllers (PLC’s), Industrial Plant Systems,
Magnetic Flow Meters, and Transportation Equipment.
As VP and General Manager I have responsibility for the Quality, Environmental, Health and Safety Management
Systems (QEHS), which is comprised of methods, documents, and people producing products for our Customers. To
support the QEHS Management Systems, we have compiled this QEHS Management Systems Manual as a tool to provide
guidance to our employees and assure our Customers the System we have in place will provide the highest Quality, which
meets requirements of ISO 9001:2015, IATF 16949:2016, Ford Customer Specific Requirements (CSR), ISO 14001:2015,
ISO 45001:2018 and ISO/IEC 17025:2017 UL Client Test Data Program (CTDP).
To ensure our processes and methods meet the needs of our Customers, we have put our concept of what Quality is into
our Quality, Environmental, Health and Safety Policy. It is important everyone here at Toshiba International Corporation
work together to meet this Policy, so we have identified measurable Objectives specific to various Departments and Work
Centers throughout the Organization to support this Policy.
Additional Procedures, Work Instructions, and Records supplement this QEHS Management Systems Manual to ensure
effective planning, operation, and control of the QEHS Management Systems. The QEHS Management Systems is
planned to meet requirements of the referenced standards. Changes to the QEHS Management Systems are planned to
maintain its integrity.
As part of the QEHS Management Systems, we have identified processes needed, how they are sequenced, and how they
interact with each other. We have determined criteria and methods needed to ensure both operation and control of these
processes are effective.
To ensure they continue to function at the highest level of Quality, Environmental Compliance, and Occupational Health
and Safety, we monitor, measure, and analyze these processes, and when necessary, implement actions necessary to
achieve planned results. Customer Satisfaction is very important to me, therefore we will ensure Customer Requirements
are identified and met. We will collect and analyze Customer Satisfaction data to detect trends, so appropriate
improvements can be made to our QEHS Management Systems.
I will show my commitment to our QEHS Management Systems by communicating to our employees the importance of
meeting Customer, Statutory, Regulatory and Laboratory Requirements, and by approval and support of the Quality,
Environmental, Health and Safety Policy and Key Objectives. We will regularly examine the QEHS Management
Systems to evaluate its effectiveness and identify areas for improvement.
It is essential we provide resources and information for these processes so they function at a level necessary to provide our
Customers with products of the highest Quality. Responsibilities and authorities are defined and communicated to the
Organization. I have appointed members of Management who have responsibility and authority to promote the QEHS
Management Systems. To ensure we have a good process for communication, I have established appropriate methods,
including those needed regarding effectiveness of the QEHS Management Systems.
July 27, 2020 July 27, 2020 July 29, 2020 July 27, 2020
____________________ __________ _____________________ __________ ____________________ __________ ____________________ __________
Motors & Drives Division Date Power Electronics Division Date Automotive Systems Division Date Assistant CEO Date
VP & General Manager VP & General Manager VP & General Manager VP/Strategic Planning
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
QEHS Management System 02 1 of 7
1.0 PURPOSE:
This section establishes the Scope of and requirements for the integrated Quality Management Systems,
Environmental Management Systems, and Occupational Health and Safety Management Systems (QEHS
Management Systems) in order to demonstrate Toshiba International Corporation’s (TICs) ability to consistently
provide product and services meeting requirements of interested parties, Customer and applicable Legislative and
Regulatory Requirements, and aims to enhance Customer Satisfaction through Continual Improvement. Policies
and Objectives are formulated which take into account Legislative Requirements, information regarding Significant
Environmental Impacts, internal external issues relevant to business purposes, and Occupational Health and Safety.
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Title: Section No.: Page:
QEHS Management Systems 02 2 of 7
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QEHS Management Systems 02 3 of 7
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QEHS Management Systems 02 4 of 7
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Title: Section No.: Page:
QEHS Management Systems 02 5 of 7
5.0 RESPONSIBILITY:
5.1 It is the responsibility of Toshiba International Corporation, Senior Management, to ensure the QEHS Policy
is strategically aligned, implemented, and understood by all employees and to commit resources necessary to
establish, implement, maintain, and improve the Quality, Environmental, Health and Safety Management
Systems and Organizational Infrastructure.
5.2 It is the responsibility of Management at all levels of the Organization to establish and communicate the
Quality, Environmental, and Occupational Health and Safety Objectives to employees.
5.3 All employees are responsible for Product Quality, Environmental Aspects under their control, and
Occupational Health and Safety.
5.4 Organizational responsibilities for the QEHS Management Systems are stated in 2.2 above, including the
interrelation of all personnel who manage, perform and verify work which affects Quality.
6.0 RECORDS:
6.1 None
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Title: Section No.: Page:
QEHS Management Systems 02 6 of 7
PLAN DO CHECK
Management Processes Operational Processes Monitoring & Measuring
Customer Related Processes
Strategy & Balance Scorecard
Development Process Owners: Monitor, Measure, Analyze &
Sales, Customer Service, Marketing, Evaluate
Process Owner: Product/Project Management
Top Management Process Owners:
Management, Quality Assurance
Design & Development & Quality Control
QMS Planning
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Title: Section No.: Page:
QEHS Management Systems 02 7 of 7
PROCESS: HEV Plant Process Map and Interactions Doc No. 4PD-001
Rev No. 4
PROCESS OWNER: Plant Manager Page(s): 1 of 2
10 IMPROVEMENT A 4 QMS
QEHS Manual
P 6. PLANNING
Corrective / Preventive Actions Sales
Process owner: Quality Assurance (WIXOM)
PFMEA
Process owner: Manufacturing Quality Goals & Objectives
Process owner: Top Management
5 LEADERSHIP
Control Plan Quality Policy HEV Organization
Process owner: Quality Control Deployment Chart QMS Planning
Process owner: Top Management/
Quality Assurance
Continual Improvement
Process owner: Industrial Engineering
C D
8 OPERATION
Product Design Development 7 SUPPORT
Process Design Development
(TISS JAPAN) (TIC) Engineering
9 PERFORMANCE Human Resource/ Qualified
EVALUATION Operational Control Employees
Receive & Inspect & Ship
Process owner: Production Process owner: TIC /Top Management
Process owner: Materials/
Monitor Measurement Analysis & Procurement/Quality Control
Evaluation Production Planning
Process owner: Quality Assurance Process owner: Materials IS Support
Control of Non Conforming Material (TIC)
Process owner: Quality Control
Supplier Monitoring and
Development Health & Safety
Internal & External Audits Process owner: Quality Assurance Preventive & Predictive (TIC)
Process owner: Quality Assurance Maintenance
Process owner: Maintenance
Purchasing Process
Calibration
Process owner: Procurement
Plant Maintenance-Equipment ( HEV QC, TIC MP / Ext. Lab)
Management Review Breakdown
Business Plan Inventory Control Process owner: Maintenance Facilities
Process owner: Top Management Process owner: Materials (TIC)
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
QEHS Management Systems Planning 03 1 of 4
1.0 PURPOSE:
This Section establishes QEHS Management Systems Planning, identifying how activities are coordinated to direct
and control the QEHS Management Systems of Toshiba International Corporation (TIC).
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Title: Section No.: Page:
QEHS Management Systems Planning 03 2 of 4
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 EMS – Environmental Management Systems
3.3 ISO – International Organization for Standardization
3.4 OHSAS – Occupational Health and Safety Assessment Series
3.5 QEHS – Quality, Environmental, Health and Safety
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Title: Section No.: Page:
QEHS Management Systems Planning 03 3 of 4
4.2.1.3 updating, as necessary, Quality Control and Inspection/Testing Techniques, including the
development of new Measuring and Test Equipment;
4.2.1.4 identification of any measurement requirement exceeding known state of the art
capability in sufficient time to be made available;
4.2.1.5 identification and implementation of suitable Inspection and Checks at appropriate stages
in the manufacture of product;
4.2.1.6 clarification of all Inspection criteria for all features and requirements of the product,
including any containing a subjective element.
4.3 Planning for Occupational Health and Safety Hazard Requirements:
4.3.1 Toshiba International Corporation recognizes development, implementation, maintenance, and
continual improvement of an effective Occupational Health and Safety Management System are not
possible without appropriate planning. Occupational Health and Safety minimal planning elements
are listed below along with Hazard identification and Risk assessment methodology is proactive and
includes:
4.3.1.1 Determination of internal and external issues relevant to the organizations purpose and
ability to achieve objectives
4.3.1.2 Determination of the needs and expectations interested parties and which elements are or
could be requirements
4.3.1.3 classification and identification of risks to be eliminated or controlled;
4.3.1.4 ensuring consistency with operating experience and capabilities of risk control measures
employed;
4.3.1.5 provision of input into determination of facility requirements, identification of training
needs and/or development of operational controls;
4.3.1.6 provision for monitoring required actions to ensure both the effectiveness and timeliness
of their implementation;
4.3.1.7 establishing and documenting Occupational Health and Safety Objectives.
4.4 Planning for Meeting Environmental Requirements:
4.4.1 Toshiba International Corporation recognizes development, implementation, and maintenance of an
effective Environmental Management Systems (EMS) are not possible without appropriate planning.
At a minimum, such planning includes:
4.4.1.1 identifying Environmental Aspects and evaluating associated Impacts for each production
process which can be controlled;
4.4.1.2 determining all Legal Regulatory Requirements, internal and external issues relevant to
its purpose and needs and expectations of interested parties;
4.4.1.3 establishing and documenting Facility Environmental Objectives and Targets;
4.4.1.4 creating Environmental Procedures, Plans and Programs;
4.4.1.5 establishing Internal Environmental Performance Criteria and Measurement Systems.
4.5.1.1 Internal and External issues relevant to the Organizations purpose, as well as the needs
and expectations of Interested Parties, must be considered.
4.5.1.2 Risk Analysis should include at a minimum, lessons learned from product recalls, product
audits, field returns and repairs, complaints, scrap, and rework.
4.5.1.3 The Organization shall establish a process to lessen the impact of negative effects of risks
per IATF 16949:2016 – 6.1.2.2
4.5.1.4 Establishing a Contingency Plan to identify & evaluate internal & external risks to all
manufacturing process & infrastructure equipment, continuity of supply, and periodically
test the plan for effectiveness.
5.0 RESPONSIBILITY:
5.1 Toshiba International Corporation Management, Design Engineering, Quality Assurance, Quality Control,
Manufacturing Engineering, and Marketing are responsible for QEHS Management Systems Planning within
their respective functions.
6.0 RECORDS:
6.1 Records associated with Planning are identified throughout the QEHS Management Systems and associated
documentation.
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
Management Responsibility 04 1 of 3
1.0 PURPOSE:
This Section establishes Management’s Responsibilities with regard to Continual Improvement of the QEHS
Management Systems and enhancement of Customer Satisfaction.
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Title: Section No.: Page:
Management Responsibility 04 3 of 3
4.1.1.1.11 Promotes a culture that supports Quality, Health and Safety outcomes
4.1.2 Customer Focus:
4.1.2.1 Management ensures Customer Requirements are determined. These requirements are
met with the aim of enhancing Customer Satisfaction.
4.1.2.2 Management shall designate personnel with responsibility and authority to ensure the
requirements of interested parties are addressed efficiently/effectively. This includes
selection of special characteristics, setting quality objectives and related training,
corrective and preventive actions, product design and development, capacity analysis,
logistics information, customer score cards and customer portals.
4.1.2.3 HEV Plant/IATF 16949: Management has designated process owners with responsibility
and authority to ensure that customer requirements are addressed through the use of the
business planning process and the APQP process.
4.1.2.4 ISO/IEC 17025 - Validation Lab: The Laboratory management’s commitment to good
professional practice and to the quality of testing and calibration in servicing customer.
4.1.3 Consultation and Communication:
4.1.3.1 Management has established communication processes within Toshiba International
Corporation to ensure communication takes place regarding the QEHS Management
Systems. These processes are documented in procedures and are maintained for:
4.1.3.1.1 OH&S pertinent information and Environmental related communications
between various levels and functions of the Organization and other
interested parties;
4.1.3.1.2 Receiving, documenting, and responding to QEHS communications related
to external interested parties. Processes for external communication are
considered relative to Significant Environmental Aspects and Occupational
Health and Safety; the decision of which is recorded.
4.1.3.2 Employee involvement and consultation arrangements are documented. Employees are
involved in development and review of Policies and Procedures to manage risks and
consulted when there are any changes affecting Occupational Health and Safety.
Employees are also represented on Occupational Health and Safety matters and informed
of their OH&S Representatives.
5.0 RESPONSIBILITY:
5.1 It is the responsibility of Management to ensure communication to interested parties relative to the QEHS is
communicated.
5.2 External communications to interested parties relative to Environmental Aspects and their significance, and
Occupational Health and Safety Risks is the responsibility of the VP of Human Resources of Toshiba
International Corporation.
6.0 RECORDS:
6.1 Records include Job Descriptions, Organization Charts, and External Environmental Aspects related
communications.
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
1.0 PURPOSE:
This Section establishes responsibilities and authorities of Toshiba International Corporation (TIC) personnel for
implementing and maintaining the QEHS Management System.
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Title: Section No.: Page:
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Title: Section No.: Page:
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Title: Section No.: Page:
4.2.11.5 ISO/IEC 17025 – PEP Validation Lab: managing technical operations, resources
needed and verifying work of quality of the testing and/or calibration activities.
4.2.12 Material Control is Responsible for:
4.2.12.1 storage of Toshiba International Corporation product and materials in a way to
prevent damage and deterioration, in compliance with documented procedures,
4.2.12.2 packaging and shipping of finished product; in compliance with documented
procedures,
4.2.12.3 following and enforcing rules contained in the Chemical Hazard Communication
Program Procedure.
4.2.13 Production Managers are Responsible for:
4.2.13.1 production, scheduling, prioritizing, and controlling processes to meet Customer
Requirements;
4.2.13.2 following and enforcing rules contained in the Chemical Hazard Communication
Program Procedure;
4.2.13.3 following Regulatory Compliance rules and Recycling efforts.
4.2.14 Inspectors are Responsible for:
4.2.14.1 Receiving, In-process, and Final Inspections of products in accordance with pre-
determined Inspection Checklists, Procedures, etc.
4.2.14.2 Following regulatory compliance rules.
4.2.15 Maintenance Manager is Responsible for:
4.2.15.1 maintenance of machinery, equipment, and tooling used for product production and
facilities use, including Preventive and Predictive Maintenance;
4.2.15.2 maintaining equipment used to monitor Environmental Aspects;
4.2.15.3 following and enforcing rules contained in the Chemical Hazard Communication
Program Procedure;
4.2.15.4 Motor Plant - Responsible for storage of chemicals to meet Regulatory Compliance.
4.2.16 Facilities Manager is Responsible for:
4.2.16.1 maintaining equipment used to monitor Environmental Aspects;
4.2.16.2 following and enforcing rules contained in the Chemical Hazard Communication
Program Procedure;
4.2.16.3 Contracting suppliers related to Environmental Regulatory Compliance.
4.2.17 Field Service Manager is Responsible for:
4.2.17.1 post-delivery support of products.
4.2.17.2 Prepare reports for and work with other department managers to improve product
design;
4.2.17.3 Establish service training programs for both Toshiba employees and customers.
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Title: Section No.: Page:
5.0 RESPONSIBILITY:
5.1 Responsibilities are designated in the above paragraphs, Organization Chart, respective Job Descriptions,
and as specified, in each Section of this QEHS Management System Manual; and Procedures and Work
Instructions.
5.2 Managers with responsibility and authority for corrective action shall be promptly informed of products
or processes which do not conform to requirements.
5.3 Personnel responsible for conformity to product requirements shall have the authority to stop production
to correct quality problems.
5.4 Production operations across all shifts shall be staffed with personnel in charge of, or delegated
responsibility for, ensuring product quality.
5.5 HEV Plant/ IATF16949: FMC STA shall be notified within 10 working days of any changes to senior
management responsible for Quality or company ownership.
6.0 RECORDS:
6.1 Records include Organization Charts, Job Descriptions, and Meeting Minutes.
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
Management Review 06 1 of 4
1.0 PURPOSE:
This Section establishes requirements for Management’s review of the QEHS Management Systems to ensure its
continuing suitability, adequacy and effectiveness.
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Title: Section No.: Page:
Management Review 06 3 of 4
4.2.1.10 changes affecting the QEHS Management Systems, including changes to the Policy,
Objectives, requirements of interested parties, significant environmental aspects, risks
and opportunities, Procedure or other elements of the QEHS Management Systems;
4.2.1.11 recommendations for improvement;
4.2.1.12 Legal and Regulatory Requirements relevant to the QEHS Management Systems;
4.2.1.13 Changes in the external and internal issues that are relevant to the Quality and
environmental management system
4.2.1.14 The extent of which QEH&S objectives have been met, resources, and continual
improvement opportunities.
4.2.1.15 Communication from external parties, including complaints regarding Environmental
matters.
4.2.1.16 ISO/IEC 17025 – PEP Validation Lab: Results of interlaboratory comparisons or
proficiency tests.
4.2.1.17 ISO/IEC 17025 – PEP Validation Lab: Changes in volume and type of work.
4.2.1.18 HEV Plant/FMC CSR: Management Review Input must also include the Q1
Manufacturing Site Assessment results, cost of poor quality, product performance,
assessments of manufacturing feasibility made for changes to existing operations and for
new product, customer satisfaction, review of performance against maintenance
objectives, warranty performance, customer score cards, identification of potential field
failures identified through risk analysis (FMEA), actual field failures and the impact on
safety or the environment
4.3 Review Output:
4.3.1 Management Review Outputs include all decisions and actions related to:
4.3.1.1 improvement of adequacy and effectiveness of the QEHS Management Systems and its
processes;
4.3.1.2 improvement of product related to Customer Requirements;
4.3.1.3 continued suitability of the QEHS Policies and Objectives;
4.3.1.4 possible need for changes to the QEHS Policies, Objectives and other elements of the
QEHS Management Systems;
4.3.1.5 Resource needs;
4.3.1.6 actions for objectives that have not been achieved, if needed
4.3.1.7 Management Review Records.
4.3.1.8 ISO/IEC 17025 – PEP Validation Lab: Quality Control Activities, Resource and Staffing.
4.3.1.9 Any related QEH&S implications for the strategic direction and opportunities to better
integrate the management systems with other business process if needed.
5.0 RESPONSIBILITY:
5.1 Individual responsibilities associated with Management Review are stated in the Management Review
Procedure. Overall responsibility for Management Review resides with Management. Ensuring Management
Reviews and Quality Operating System Meetings are scheduled and conducted is the responsibility of the
Management Representatives.
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Title: Section No.: Page:
Management Review 06 4 of 4
6.0 RECORDS:
6.1 Management Review Records are documented as determined by the respective Management Representatives
or designee in accordance with Section 7 of this QEHS Management Systems Manual, and includes minutes
and associated data.
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QEHS Manual
Doc. No. 2M-421-001 Rev. 23
Title: Section No.: Page:
Documentation Requirements 07 1 of 5
1.0 PURPOSE:
This Section establishes Documentation Requirements of the QEHS Management System.
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Title: Section No.: Page:
Documentation Requirements 07 3 of 5
4.2.2.4 the applicable clauses of ISO/IEC 17025:2017 standard to meet UL Client Test Data
Program (CTDP) in PEP Validation Lab.
4.3 Control of Documents:
4.3.1 Documents required by the QEHS Management Systems are controlled as defined in the Document
and Data Control Procedure, which defines the controls needed for:
4.3.1.1 approval of documents for adequacy prior to issue;
4.3.1.2 review and update as necessary and re-approval of documents;
4.3.1.3 ensuring changes, and current revision status of documents are identified;
4.3.1.4 ensuring relevant versions of applicable documents are available at points of use;
4.3.1.5 ensuring documents remain legible, readily identifiable, and can be located;
4.3.1.6 ensuring documents of external origin are identified and their distribution is controlled;
4.3.1.7 preventing unintended use of obsolete documents, and applying suitable identification if
retained for any purpose.
4.3.2 Documented procedures have been established and maintained to cover situations where their
absence could lead to deviations from the QEHS Policies, Objectives and Targets. Current operating
criteria are stipulated in the associated procedures.
4.3.3 HEV/ IATF 16949: Customer engineering standards/ specifications and changes based on customer
required schedule will be reviewed, distributed and implemented in a timely manner, not to exceed
two working weeks.
4.3.4 HEV/ IATF 16949: shall maintain a record of the date on which each change is implemented in
production. The implementation includes updated documents.
4.3.5 HEV/ IATF 16949: A change in these standards/specifications requires and updated record of
customer production part approval when these specifications are referenced on the design record or if
they affect documents of production part approval process, such as control plan, FMEAs, etc.
4.3.6 PEP Validation Lab/CTDP system - Test and calibration methods and method validation:
4.3.6.1 The laboratory shall use appropriate methods and procedures for all tests and/or
calibrations within its scope. These include sampling, handling, transport, storage and
preparation of items to be tested and/or calibrated, and, where appropriate, an estimation
of the measurement uncertainty as well as statistical techniques for analysis of test and/or
calibration data.
4.3.6.2 The laboratory shall have instructions on the use and operation of all relevant equipment,
and on the handling and preparation of items for testing and/or calibration, or both, where
the absence of such instructions could jeopardize the results of tests and/or calibrations.
Current - UL specifies the methods to be used. All instructions, standards, manuals and
reference data relevant to the work of the laboratory shall be kept up to date and shall be
made readily available to personnel.
4.3.6.3 As Jan. 1, 2009 other supporting documentation required. Deviation from test and
calibration methods shall occur only if the deviation has been documented, technically
justified, authorized, and accepted by the customer. Current - Deviations from published
methods are to be authorized by UL.
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4.4.3 Records will be maintained for a specified amount of time to satisfy regulatory and customer
requirements.
4.4.4 Customer requirements do not supersede any regulatory requirements. (HEV Reference FMC CSR
7.5.3.2.1)
4.4.5 HEV/ IATF 16949: Production part approvals, tooling records, purchase orders and amendments
shall be maintained for the length of time that the part (or family of parts) is active for production
and service requirements plus one calendar year unless otherwise specified by FMC.
4.4.6 HEV/ IATF 16949: Records of inspection shall be maintained for each customer specification,
unless waived in writing by STA. The actual test results (variable or attribute) shall be recorded.
Simple pass/fail records are not acceptable for variable measurements.
4.4.7 HEV/ IATF 16949: Specific records requirements specified by FMC (CSR 7.5.3.2.1) will be
included in the Records Management Procedure.
4.4.8 PEP Validation Lab/CTDP system: Calculations and data transfers shall be subject to appropriate
checks in a systematic manner. Requirement as of Jan 1, 2009. When computers or automated
equipment are used for the acquisition, processing, recording, reporting, storage or retrieval of test or
calibration data, the laboratory shall ensure that: Requirement as of Jan 1, 2009.
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4.4.8.1 Computer software developed by the user is documented in sufficient detail and is
suitably validated as being adequate for use; Requirement as of Jan 1, 2009.
4.4.8.2 Procedures are established and implemented for protecting the data; such procedures
shall include, but not be limited to, integrity and confidentiality of data entry or
collection, data storage, data transmission and data processing; Requirement as of Jan 1,
2009.
4.4.8.3 Computers and automated equipment are maintained to ensure proper functioning and are
provided with the environmental and operating conditions necessary to maintain the
integrity of test and calibration data.
5.0 RESPONSIBILITY:
5.1 Department Managers are responsible for ensuring issues of appropriate documents are available for use in
their area which is pertinent and periodically reviewed for removal of all obsolete issues. It is the
responsibility of Department Managers to ensure required documented records from their functional areas are
also created and maintained as specified
5.2 Management Representatives are responsible for establishment, identification and maintenance of QEHS
documentation.
5.3 Document Control Administrators are responsible for controlling and maintaining Master Lists of hardcopy
and electronic QEHS documents.
6.0 RECORDS:
6.1 QEHS Management Systems Records are identified in each Section of this QEHS Manual and within each
Procedure or Work Instruction.
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1.0 PURPOSE:
This Section establishes requirements for Resources Management essential to implementation and continual
improvement of the QEHS Management Systems.
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3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 ISO – International Organization for Standardization
3.3 QEHS – Quality, Environmental, Health and Safety
3.4 DAP – Data Acceptance Program
3.5 CTDP – Client Test Data Program
4.0 QEHS MANAGEMENT SYSTEMS REQUIREMENTS:
4.1 Provision of Resources – General:
4.1.1 Toshiba International Corporation (TIC) Management determines and provides resources needed to
implement and maintain the QEHS Management Systems and continually improve its effectiveness,
and to enhance Customer Satisfaction by meeting Customer Requirements and requirements of
Interested Parties.
4.1.2 Any employee may identify requirements for additional resources (equipment, services, and
personnel). Management is responsible to evaluate and provide for such resources to ensure
continuing capability and all Customer Requirements are consistently met.
4.2 Human Resources – General:
4.2.1 Personnel (employees or persons performing tasks on our behalf) whose work may affect Product
Quality, or cause or create a Significant Environmental Impact have been determined to be
competent on the basis of appropriate education, training, skills and experience. All employees
receive instruction in the QEHS Management Systems applicable to their specific work assignments.
They also receive training on the consequences of departing from all relevant procedures.
4.2.2 Training or other action is provided to address activities associated with Environmental Aspects and
the Environmental Management System.
4.2.3 Personnel performing certain specialized activities identified and addressed in the QEHS
Management Systems are formally qualified to perform those designated activities.
4.2.4 Toshiba International Corporation (TIC) incorporates processes to motivate employees to achieve
quality objectives, to make continual improvements, and to create an environment to promote
innovation. The process shall include the promotion of quality and technological awareness
throughout the whole organization.
4.2.5 Toshiba International Corporation (TIC) incorporates processes to measure the extent to which its
personnel are aware of the relevance and importance of their activities and how they contribute to the
achievement of the quality objectives.
4.2.6 PEP Validation Lab/CTDP system:
4.2.6.1 The laboratory must have competent personnel conducting testing and/or calibrations.
4.2.6.2 The laboratory management shall ensure the competence of all who operate specific
equipment, perform tests and/or calibrations, evaluate results, and sign test reports and
calibration certificates.
4.2.6.3 When using staff who are undergoing training, appropriate supervision shall be provided.
4.2.6.4 Personnel performing specific tasks shall be qualified on the basis of appropriate
education, training, experience and/or demonstrated skills, as required.
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4.2.6.5 The laboratory shall maintain current job descriptions for managerial, technical and key
support personnel involved in tests and/or calibrations.
4.3 Infrastructure:
4.3.1 Management determines, provides and maintains the Infrastructure needed to achieve Environmental
conformity, and product conformity to Customer Requirements. Infrastructure includes:
4.3.1.1 buildings, workspace and associated utilities;
4.3.1.2 process equipment (hardware and software);
4.3.1.3 supporting services (such as transport, communication or information systems).
4.4 Work Environment:
4.4.1 Management determines and manages the Work Environment needed to achieve conformity to
Environmental, Occupational Health and Safety, and Product requirements. Examples of
Environmental control include special Work Environments with exhaust systems or requiring air
conditioning.
5.0 RESPONSIBILITY:
5.1 Toshiba International Corporation (TIC) Management is responsible for provision of resources necessary to
meet Customer and Interested Parties Requirements, requirements of the QEHS Management Systems, and
associated Work Environment and Infrastructure.
5.2 Management and Supervision are responsible for ensuring necessary training is provided to complete specific
production tasks and to ensure competency of the employees to perform work affecting Product Quality and
the Environment.
5.3 The Quality Assurance Manager is responsible for the Quality Management Systems related training.
5.4 Management and Supervision are responsible for ensuring training material is kept current.
5.5 The Environmental, Health and Safety Manager is responsible for Occupational Health and Safety and
Environmental related Training.
6.0 RECORDS:
6.1 Data on education, training, skills and experience is recorded and maintained in accordance with Section 7 of
this QEHS Manual.
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Product Realization 09 1 of 4
1.0 PURPOSE:
This Section establishes requirements for planning and developing processes needed for Product Realization.
Planning of Product Realization is consistent with requirements of all Sections of this QEHS Management System
Manual.
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4.1.7 Products of Toshiba International Corporation are based on contractual requirements and associated
specifications, and are produced in accordance with those requirements. Product Realization
planning is in accordance with these requirements. The Output of this planning is the defined process
to successfully meet contractual requirements.
4.1.8 HEV/ IATF 16949: Customer requirements and references to its technical specifications shall be
included in the planning of product realization design and develop planning shall include all affected
stakeholders within the organization and as appropriate its supply chain, some areas for using such as
multidisciplinary approach include but are not limited to APQP, DFMEA, PFMEA, Control Plan
4.1.9 HEV/ IATF 16949: Acceptance criteria shall be defined and approved by the customer. For attribute
data sampling, acceptance-level shall be zero defects. (Reference FMC CSR Table A)
4.1.10 HEV/ IATF 16949: Toshiba International Corporation ensures the confidentiality of customer-
contracted products and projects under development, and related product information.
4.1.11 HEV/ IATF 16949: For all product and manufacturing related changes that impact product
realization, process control and action plan, including verification and validation activities are
defined. The effects of any change, including those changes caused by any supplier, shall be
assessed. Compliance with customer requirements is ensured, and changes will be validated and
agreement made with the customer before implementation. For proprietary designs, impact on form,
fit and function (including performance, and/or durability) shall be reviewed with the customer so
that all effects can be properly evaluated. When required by the customer, additional
verification/identification requirements, such as those required for new product introduction, shall be
met.
5.0 RESPONSIBILITY:
5.1 Product Realization planning is the responsibility of Management, in conjunction with other involved parties,
including but not limited to Production and Material Control, Supply Manufacturing Engineering, Quality
Control, etc.
6.0 RECORDS:
6.1 Records for Product Realization are defined in associated procedures, check sheets, production schedules,
control plans (as applicable), and those maintained electronically on the Toshiba International Corporation
Network.
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1.0 PURPOSE:
This Section is to determine, review, and communicate product requirements for Customer Related Processes.
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4.1.2.1.1 requirements are adequately defined and documented, and verbal order
requirements are confirmed before their acceptance;
4.1.2.1.2 any differences in the accepted requirements and those quoted are resolved;
4.1.2.1.3 Toshiba International Corporation has the capability to meet defined
requirements.
4.1.2.2 Toshiba International Corporation ensures results of Review records and actions arising
from the Review are maintained.
4.1.2.3 Where the customer provides no documentation statement of requirement, customer
requirements are confirmed before acceptance.
4.1.2.4 Where product requirements are changed, relevant documents are amended and relevant
personnel are made aware of the requirement changes, which are then distributed to the
appropriate Manufacturing or Engineering function responsible for Product Realization.
4.1.2.5 Waiving the requirements stated above for a formal review shall require customer
authorization.
4.1.3 Customer Communication:
4.1.3.1 Primary Customer communications are handled by Customer Service, Marketing, and
Sales relative to product information, inquiries, estimates, proposals, contract review,
contracts, order handling, including amendments and contract related feedback, including
but not limited to complaints.
4.1.3.2 With regard to Environmental Aspects and Occupational Health and Safety Risks, in
relation to the Customer and Customer Related Processes, Management has established
and maintains procedures for:
4.1.3.2.1 internal communication between various levels and functions of the
Organization;
4.1.3.2.2 receiving, documenting, and responding to relevant Environmental, and
Occupational Health and Safety communication from external interested
parties including but not limited to Customers.
4.1.3.3 HEV Plant/FMC CSR: Ford requires all manufacturing sites to report all materials per
WSS-M99P999-A1, as noted in PPAP, Ford Specific Instructions. These requirements
are detailed on FSP (environmental).
4.1.3.4 HEV Plant/FMC CSR: The customer authorization for waiving formal review may be
obtained from the Buyer, and when appropriate, Ford Engineering.
4.1.3.5 HEV Plant/FMC CSR: Manufacturing feasibility reviews, e.g. APQP appendix E, shall
include all supplier and Ford Engineering organizations, as appropriate. Product volume
change requests from FMC increasing volume by 20% or more over the previously
verified volume capability shall require full volume feasibility studies (APQP appendix
E, or capacity verification may be required).
4.1.3.6 All necessary information, including data, will be communicated in a customer-specified
language and format; e.g. computer-aided design data, electronic data exchange (HEV:
Reference FMC CSR 7.5.2).
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6.0 RECORDS:
6.1 Results of Review requirements related to the product and actions arising from the Review are recorded and
maintained in accordance with Section 7 of this QEHS Manual.
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Design and Development 11 1 of 4
1.0 PURPOSE:
This Section establishes requirements for Design and Development of product as performed at Toshiba
International Corporation (TIC).
2.0 REFERENCE DOCUMENTS:
Standard(s) and Specification(s):
2.1 ISO 9001:2015, Clause 8.3
2.2 IATF 16949:2016 Clause 8.3
2.3 Ford Customer Specific Requirements for IATF 16949:2016, Clauses 8.3
2.4 ISO 14001:2015 Clause 8.1
2.5 ISO 45001:2018 Clause 8.1.4
Corporate Documents:
2.6 Product Safety Manual – Doc. No. DOD1000
QEHS Manual:
2.7 QEHS Manual, Section 7, Documentation Requirements
2.8 QEHS Manual, Section 10, Customer-Related Processes
Applicable Procedure(s):
2.9 Design Control of Modified and or Custom Product Procedure – Doc. No. 2P-830-002
2.10 Design Control New Product Development Procedure – Doc. No. 2P-734-001
2.11 Change Request Procedure – Doc. No. 2P-723-001
2.12 Engineering Change Order Procedure – Doc. No. 2P-737-001
2.13 Records Management Procedure – Doc. No. 2P-424-001
2.14 Configuration Management Procedure – Doc. No. 2P-714-001
2.15 Control Plan Procedure – Doc. No. 2P-851-001
2.16 Product Identification and Traceability Procedure – Doc. No. 2P-753-002
2.17 Inspection and Test Plan (ITP) Procedure – Doc. No. 2P-722-002
2.18 Reliability Availability Maintainability Safety (RAMS) Procedure – Doc. No. 2P-731-001
2.19 Record Management Procedure – Doc. No. 4P-424-001 (HEV)
2.20 Product Design Development Procedure 4P-001 (HEV)
2.21 Process Design Development Procedure 4P-002 (HEV)
2.22 QC Notice / Change Notice Procedure – Doc. No. 4P-019 (HEV)
2.23 FMEA Procedure – Doc. No. 4P-021 (HEV)
2.24 Special Characteristics Procedure – Doc. No. 4P-023 (HEV)
2.25 Control Plan Procedure– Doc. No. 4P-030 (HEV)
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3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 FMC CSR – Ford Motor Company Customer-Specific Requirements
3.3 FSP – Ford Supplier Portal
3.4 GPDS – Global Product Development System
3.5 ISO – International Organization for Standardization
3.6 QEHS – Quality, Environmental, Health and Safety
3.7 SDS – System Design Specification
3.8 IAFT – International Automotive Task Force
3.9 VDS – Vehicle Design Specification
3.10 FMEA – Failure Mode and Effects Analysis
4.0 QEHS MANAGEMENT SYSTEM REQUIREMENTS:
4.1 Design and Development Planning:
4.1.1 In determining the stages and controls for design and development, the following shall be
considered:
a. The nature, duration and complexity of the design and development activities;
b. The required process stages, including applicable design and development reviews;
c. The required design and development verification and validation activities;
d. The responsibilities and authorities involved in the design and development process;
e. The internal and external resources needs for the design and development of products and
services;
f. The need to control interfaces between persons involved in the design and development process;
g. The need for involvement of customers and users in the design and development process;
h. The requirements for subsequent provision of products and services;
i. The level of control expected for the design and development process by customers and other
relevant interested parties;
j. The documented information needed to demonstrate that design and development requirements
have been met
k. HEV/ IATF 16949: Multidisciplinary Approach
Product realization shall be prepared using multidisciplinary approach (involving design,
manufacturing, engineering, quality, production, etc.), including:
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• All affected stakeholders within the organization and as appropriated its supply
chain.
• Project management including product and manufacturing process design
activities.
• Development/finalization and monitoring of special characteristics
• Development and review of process flow
• Development and review of FMEAs including actions to reduce potential risks
• Development and review of control plans, plans including incoming inspection
and standard work instructions.
• Design FMEA by design responsible organization required Ford engineering
approval in writing, as well as revisions to these documents after initial
acceptance.
• Manufacturing Feasibility assessments shall include capacity planning following
FMC CSR 7.1.3.1
5.0 RESPONSIBILITY:
5.1 Research and Development is responsible for Design and Development activities of new product
development.
5.2 Plant Design Engineering Departments are responsible for Design and Development activities of existing
products.
6.0 RECORDS:
6.1 Records associated with product Design and Development are maintained.
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1.0 PURPOSE:
This Section establishes requirements for verifying purchased material conforms to specified purchasing
requirements.
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 FMC CSR – Ford Motor Company Customer-Specific Requirements
3.3 ISO – International Organization for Standardization
3.4 QEHS – Quality, Environmental, Health and Safety
3.5 TS – Technical Specification
3.6 FMEA – Failure Mode and Effects Analysis
4.0 QEHS MANAGEMENT SYSTEMS REQUIREMENTS:
4.1 Toshiba International Corporation (TIC) has established and maintains documented procedures which define
controls for purchasing of production related product and materials.
4.1.1 Purchasing Process:
4.1.1.1 The Purchasing process ensures purchased material conforms to specified purchasing
requirements. The type and extent of control applied to the supplier and the purchased
material is dependent upon its effect on subsequent Product Realization or final product.
4.1.1.2 Suppliers are evaluated and selected based on their ability to supply material in
accordance with Toshiba International Corporation requirements. Criteria for selection,
evaluation, and re-evaluation of suppliers are established.
4.1.1.3 Environmental Health and Safety requirements for suppliers are listed in the TIC Supplier
Standards Manual.
4.1.1.4 HEV/FMC CSR: When required by the contract with Ford, subcontractor approval shall
be obtained from the FMC buyer, and concurred by the STA.
4.1.1.5 HEV/ IATF 16949: Purchasing process shall include recycling, environmental impact and
characteristics identified based on product and manufacturing knowledge.
4.1.2 Purchasing Information:
4.1.2.1 Purchasing documents contain data clearly describing material to be purchased including
requirements for approval of material, procedures, processes, qualification of personnel
and equipment, where applicable.
4.1.2.2 Purchasing documents, in conjunction with Engineering documents, contain technical
requirements, accept/reject criteria, and QEHS Management System requirements, and
are provided to Receiving Inspection. The adequacy of specified purchase requirements is
ensured through Verification prior to their communication with the supplier.
4.2 Verification of Purchased Material:
4.2.1 Inspection or other activities necessary for ensuring purchased material meets specified purchasing
requirements are established and implemented. Where Toshiba International Corporation personnel
or Customer intends to perform Verification at the supplier’s facility, the intended Verification
arrangements and method of material release in the purchasing information are stated.
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4.2.2 Purchase Orders, in conjunction with relevant procedures and specifications, provide information
determining the nature, extent, and method of Receiving Inspection as well as for Verification
records to ensure no key component is used or processed until it has been Inspected or otherwise
verified as conforming to specified requirements.
5.0 RESPONSIBILITY:
5.1 Purchasing is responsible for purchasing materials conforming to specified purchasing requirements.
5.2 Purchasing is responsible for coordinating the evaluation and approval of potential new suppliers and
arranging for additions to the Approved Supplier List. They are also responsible for maintaining the
Approved Supplier List and performing certain supplier approval processes, such as sending and receiving
supplier self-assessments, participating in on-site Audits, and maintaining supplier records.
5.3 Toshiba International Corporation maintains responsibility for ensuring the quality of purchased products
from customer-designated sources, including tool/gauge suppliers.
5.4 Purchasing reviews and approves purchasing documents for adequacy of the specified requirements prior to
release.
5.5 Receiving Inspection is responsible for Verification of incoming material.
6.0 RECORDS:
6.1 Results of supplier evaluations and any necessary actions arising from the evaluation are maintained.
6.2 Records of acceptable suppliers have been established and are maintained.
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Title: Section No.: Page:
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1.0 PURPOSE:
This Section establishes requirements for Production and Service Provision related to the Manufacture, Sales and
Service of Industrial Motors, Adjustable Speed Drives, Uninterruptible Power Supplies, Motor Controls, and
Distribution Equipment. In addition, we manufacture and sell HEV Motors, sell and support Programmable Logic
Controllers (PLC’s), Industrial Plant Systems, Magnetic Flow Meters, and Transportation Equipment.
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 FMC CSR – Ford Motor Corporation Customer-Specific Requirements
3.3 ISO – International Organization for Standardization
3.4 MMOG – Material Management Operation Guideline
3.5 MP&L – Material Planning and Logistics
3.6 QEHS – Quality, Environmental, Health and Safety
3.7 IATF – International Automotive Task Force
3.8 CTDP – Client Test Data Program
4.0 QEHS MANAGEMENT SYSTEMS REQUIREMENTS:
4.1 Control of Production Provision:
4.1.1 Production Provision is planned and performed under controlled conditions which include, as
applicable:
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4.2.2.5 re-validation of the process when a process parameter is changed (i.e. material,
equipment, initial run of a job, material changeover, or job change, etc.).
4.2.3 Toshiba International Corporation has identified key process equipment and provide resources for
machine/equipment maintenance and develop an effective planned total preventive maintenance
system, which includes:
- Planned maintenance activities
- Packaging and preservation of equipment, tooling and gauging
- Availability of replacement parts for key manufacturing equipment
- Documenting, evaluating and improving maintenance objectives
4.2.4 Toshiba International Corporation utilizes preventive and predictive maintenance methods to
continually improve the effectiveness and the efficiency of production equipment.
- This includes timely review of planned maintenance activities and a documented action plan,
included in the Management Review process, to address any backlog.
- HEV Plant/ IATF 16949: Predictive maintenance requires studies to predict maintenance
requirements (Statistical Process Control study, etc.) and consideration of cost of quality prior
to implementation.
4.2.5 Toshiba International Corporation has determined resources for tool and gauge design, fabrication
and verification activities, as well as a system for production tooling management, including:
- Maintenance and repair facilities and personnel
- Storage and recovery
- Set-up
- Tool-change programs for perishable tools
- Tool design modification documentation, including engineering change level
- Tool modification and revision to documentation
- Tool identification, defining the status, such as production, repair or disposal
4.2.6 Job set-ups shall be verified whenever performed, such as an initial run of a job, material
changeover, job change. The organization shall use statistical methods of verification where
applicable.
4.2.7 Documented work instructions shall be prepared for all employees having responsibilities for the
operation of processes that impact conformity to product requirements. These instructions shall be
accessible for use at the work-station. These instructions shall be derived from sources such as the
quality plan, the control plan and the product realization process.
4.2.8 Operators shall use the most current work instructions, unless otherwise authorized in writing.
4.2.9 HEV Plant /IATF 16949. Documentation for set up personnel must be maintained, perform first-off
last-off part variation and comparison where applicable
4.2.10 HEV Plant / IATF 16949. Verification after planned or unplanned shutdown: necessary actions shall
be implement to ensure product compliance with requirements.
4.2.11 HEV Plant / IATF 16949: Standardized operator instructions shall be legible and presented in the
language(s) understood by the personnel responsible to follow them. They shall be communicated
and understood by the employees performing the task; these instructions shall be accessible for use at
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the designated work area(s). These instructions shall be derived from sources such as the quality
plan, the control plan and the product realization process.
4.2.12 HEV Plant / FMC CSR: The organization shall ensure that work instructions contain reaction plans
for non-conformances showing the specific required steps.
4.3 Identification and Traceability:
4.3.1 Toshiba International Corporation (TIC) maintains Systems and Procedures for identifying product
and material by suitable means. Suitable identification from receipt, during all stages of production,
storage, and delivery to the Customer is maintained.
4.3.2 Where and to the extent traceability is a specified Customer Requirement, Toshiba International
Corporation has established and maintains procedures for unique identification of product and
material. This identification is recorded.
4.3.3 HEV/CSR: Toshiba International Corporation meets all logistics requirements as specified by
MP&L, compliance to MMOG, including:
- Annual assessment
- Adherence to customer delivery rating requirements
- Part identification and tracking
- Lot traceability through shipping
- Prevention of damage or deterioration
- Maintenance of returnable dunnage
- Use of customer packaging requirements from 1121R
4.4 Customer Property:
4.4.1 Toshiba International Corporation has established and maintains documented procedures to identify,
verify, protect, and safeguard Customer Property; and for storage, and maintenance of Customer
Supplied Property which are provided for incorporation into supplies of the facilities or related
activities.
4.4.2 Customer Supplied Product, which falls under the procedure, which is lost, damaged, or is found to
be unsuitable for use is recorded and reported to the Customer for disposition.
4.4.3 HEV Plant/ IATF16949: Customer-owned tools, manufacturing, test, inspection tooling and
equipments are permanently marked so that the ownership of each item is visible, and can be
determined.
4.5 Preservation of Product:
4.5.1 Toshiba International Corporation maintains Preservation of Product and materials during internal
processing, and delivery to the intended destination. This preservation includes identification,
handling, packaging, storage and protection of all tangible aspects of our product. Preservation also
applies to the constituent parts of the product.
4.5.2 Toshiba International Corporation assesses the condition of product in stock at planned intervals in
order to detect deterioration, as well as use an inventory management system to optimize inventory
turn-over time and assure stock rotation. Obsolete products are controlled in a similar manner to
nonconforming product. Organizations shall comply with preservation, packaging, shipping, and
labeling requirements as provided by their customers.
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Production and Service Provision 13 6 of 6
5.0 RESPONSIBILITY:
5.1 Assembly Departments are primarily responsible for control of handling and storage of materials, and
packaging.
5.2 Manufacturing and Material Control are responsible for product preservation, as defined in 4.5 above.
5.3 The Customer Service Manager is responsible for Shipping.
5.4 HEV Plant: Materials Manager is responsible for shipping.
5.5 Production Engineering is responsible for Validation of Processes. The responsibility for the control of
Customer Supplier Product is identified in the procedure.
5.6 Manufacturing Engineering is responsible for Validation of production processes.
5.7 Quality Control is responsible for monitoring and measurement, identification, and traceability.
5.8 Each Manufacturing facility is responsible for Operational Control with respect to the Environment and
Occupational Health and Safety.
6.0 RECORDS:
6.1 Records of Customer Supplied Product which is lost, damaged, or otherwise found unsuitable for use are
maintained.
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Control of Monitoring and Measuring Devices 14 1 of 3
1.0 PURPOSE:
This Section establishes requirements for monitoring and measuring, and the Control of Monitoring and Measuring
Devices needed to provide evidence of conformity of product, materials, and Environmental activities to
determined requirements.
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4.8 HEV Plant/IATF 16949: the calibration lab at TIC is to have a defined scope that includes its capability to
perform the required calibration services. The lab will specify and implement, as a minimum, technical
requirements for:
• Adequacy of the procedures used in the lab,
• Competency of the lab personnel,
• Testing of the product,
• Capability to perform calibrations correctly, traceable to the relevant process standards,
• Review of the related records.
• Customer requirements if any
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4.9 HEV Plant/ IATF 16949: For calibrations performed by service providers, the provider is to have a defined
scope that includes its capability to perform the required calibration services and be approved prior to use.
Acceptance criteria is based on the latest ISO/IEC 17025 (or national equivalent), there shall be evidence that
the external laboratory is acceptable to the customer.
4.10 HEV Plant/ IATF 16949: When a qualified lab is not available for a given piece of equipment, calibration
services may be performed by the equipment manufacturer. In such cases, TIC will ensure that the
requirements listed in 4.8 above have been met.
4.11 PEP Validation Lab/CTDP system: For testing laboratories, equipment with measuring functions used,
unless it has been established that the associated contribution from the calibration contributes little to the
total uncertainty of the test result. When this situation arises, the laboratory shall ensure that the equipment
used can provide the uncertainty of measurement needed.
4.12 PEP Validation Lab/CTDP system: Where traceability of measurements to SI units is not possible and/or not
relevant, the same requirements for traceability to, for example, certified reference materials, agreed methods
and/or consensus standards, are required as for calibration.
5.0 RESPONSIBILITY:
5.1 Quality Control is responsible for overseeing calibration requirements at Toshiba International Corporation
(TIC).
5.2 The Environmental Health & Safety Department is responsible for overseeing calibration requirements at
Toshiba International Corporation for equipment used to verify Environmental and Occupational Health and
Safety related requirements as applicable (Reference 2.6).
5.3 The Manufacturing Departments are responsible for using calibrated equipment to verify product or process
characteristics.
5.4 The Water and Wastewater Contractor is responsible for overseeing calibration requirements at Toshiba
International Corporation for equipment used to verify operational and permit requirements of the water
supply system and the wastewater treatment system.
6.0 RECORDS:
6.1 Calibration records for and Verification results are maintained (Reference 2.9).
6.2 HEV/ IATF 16949: Records of calibration are to include:
• Equipment identification, including the measurement standards against which the equipment is
calibrated,
• Revisions following engineering changes,
• Any out-of-specification readings as received for calibration/verification,
• An assessment of the impact of out-of-specification condition,
• Statements of conformity to specification after calibration/verification,
• Notification to the customer if suspect product or material has been shipped
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Evaluation of Compliance
1.0 PURPOSE:
This Section establishes requirements for Monitoring, Measurement, Analysis and Improvement of the QEHS
Management System and associated processes.
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2.26 Internal Audit for Environmental and Safety Compliance Procedure
2.27 Internal and External Audit Procedure – Doc. No. 4P-039 (HEV)
2.28 Monitoring and Measurement of Processes Procedure – Doc. No. 4P-040 (HEV)
2.29 Product Release Procedure – Doc. No. 4P-041 (HEV)
2.30 FMEA Procedure - Doc No 4P-021 (HEV)
2.31 Records Management Procedure – Doc. No. 4P-008 (HEV)
2.32 Corrective and Preventive Action Procedure 4P-003 (HEV)
2.33 HEV Process Map and Interactions 4PD-001 (HEV)
2.34 Monitor, Measurement Analysis & Evaluation 4PD-016 (HEV)
2.35 Internal and External Audits 4PD-017 (HEV)
2.36 Continual Improvement 4PD-021 (HEV)
2.37 Receive & Inspect & Ship 4PD-009 (HEV)
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 ES – Engineering Specification
3.3 FMC CSR – Ford Motor Corporation Customer-Specific Requirements
3.4 ISO – International Organization for Standardization
3.5 PFMEA – Process Failure Mode and Effect Analysis
3.6 QEHS – Quality, Environmental, Health and Safety
3.7 STA – Supplier Technical Assistance
3.8 IATF – International Automotive Task Force
4.0 QEHS MANAGEMENT SYSTEMS REQUIREMENTS:
4.1 General:
4.1.1 Toshiba International Corporation (TIC) continually monitors its performance by measuring and
evaluating production processes, determining capability of processes, and whether Objectives have
been achieved to the Customer and other interested parties’ satisfaction. Process data is collected and
analyzed based on the process control needs.
4.1.2 HEV/ IATF 16949: Appropriate statistical tools for each process shall be determined during advance
quality planning and included in the APQP, DFMEA, PFMEA and Control Plan.
4.1.3 HEV/ IATF 16949: Basic statistical concepts, such as variation, control (stability), process capability
and over-adjustment shall be understood and utilized by the employees involve in the collection,
analysis, management of statistical data.
4.1.4 Results are provided as Inputs to Management and Supervision to provide information for improving
Organization performance.
4.1.5 Monitoring, measurement, analysis and improvement processes are needed to demonstrate product
conformity and ensure QEHS Management System conformity. This includes determination of
applicable methods, including statistical techniques, as applicable, and the extent of their use
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4.1.6 Audit Results, Non-conformances, Corrective and Preventive Actions, and Customer Feedback are
used to continually improve QEHS Management System effectiveness.
4.2 Customer Satisfaction:
4.2.1 As one of the QEHS Management System performance measurements, information relating to
Customer Perception regarding whether the Organization has met Customer Requirements is
monitored. Methods for obtaining and using this information have been determined and include:
4.2.1.1 Customer Complaints (on-line and manual);
4.2.1.2 Customer Scorecard;
4.2.1.3 Customer Feedback (E-mail, letters, phone calls);
4.2.1.4 Continued repetitive purchases;
4.2.1.5 Direct contact with Customers;
4.2.1.6 Customer Audits;
4.2.1.7 Customer Corrective Action Requests;
4.2.1.8 Customer Recognition;
4.2.1.9 Customer Survey;
4.3 Internal Audit:
4.3.1 Internal Audits are conducted at planned intervals to determine whether the QEHS Management
Systems are effective.
4.3.2 Conforms to planned arrangements, requirements of ISO 9001:2015/IATF 16949:2016, ISO
14001:2015, ISO 45001:2018, and ISO/IEC 17025:2017 UL CTDP Standards, requirements
established within this QEHS Manual (Reference 2.13 and 2.26);
4.3.2.1 is properly and effectively implemented and maintained.
4.3.3 Information regarding results of QEHS Management System Audits is provided to Sr. Management
for review
4.3.4 An Audit Program is planned, taking into consideration the status and importance of processes and
areas to be audited, including Environmental, and Occupational Health and Safety Risk importance,
as well as results of previous Audits. Audit criteria, scope, frequency, and methods as well as
responsibilities and requirements for conducting Audits, and reporting of results are defined.
Selection of Auditors and conducting Audits ensure objectivity and impartiality of the Audit process.
For ISO 9001:2015, Auditors do not Audit their own work, or any other area where there may be a
conflict of interest.
4.3.5 Management responsible for the area being audited ensures actions are taken without undue delay to
eliminate detected non-conformities and their causes. Follow-up activities include verification of
actions taken and reporting of verification results. Follow-up Audits are performed, as necessary, to
verify and record possible Corrective and Preventive Actions have been completed and are effective
4.3.6 HEV/ IATF 16949 Internal Audits shall cover the entire quality management system including
quality management system audits, manufacturing process audits and product audits. Audit program
shall be prioritized based on risk.
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4.4 Monitoring and Measurement of QEHS Processes:
4.4.1 Suitable methods for monitoring and, where applicable, measurement of the QEHS Management
System processes are applied within Toshiba International Corporation operations to demonstrate the
ability of business processes to achieve planned results. When planned results are not achieved,
appropriate Corrective Action is taken.
4.4.2 Documented procedures to monitor and measure, on a regular basis, the key characteristics of
operations and activities having a Significant Environment or Occupational Health and Safety
Impact have been established and are maintained. Recorded information is included to track
performance, relevant operational controls, and conformance with the QEHS Policy, Objectives and
associated Targets. In addition, Toshiba International Corporation has established and maintains a
documented procedure for periodically evaluating compliance with relevant Environmental, and
Occupational Health and Safety Legislation and Regulations and requirements from interested
parties.
4.4.3 Emergency Preparedness and Response plans and procedures are reviewed and revised, where
necessary, and in particular after the occurrence of accidents or emergency situations including
external environmental conditions with potential impact to Toshiba International Corporation. These
procedures are periodically tested.
4.4.4 Statistical techniques and other metrics, as applicable, are used to establish, monitor, control and
improve processes, and to verify process capability for critical variables and product characteristics.
4.4.5 Toshiba International Corporation has also established procedures to monitor and measure
Environmental and Occupational Health and Safety performance on a regular basis. These
procedures provide for:
4.4.2.1 monitoring the extent of which Environmental and Occupational Health and Safety
Objectives are met;
4.4.2.2 proactive measures of performance to monitor compliance with QEHS requirements,
operational criteria, and applicable Legislation and Regulatory requirements;
4.4.2.3 reactive measures of performance to monitor accidents, ill health, incidents (including
near-misses) and other historical evidence of deficient OH&S performance;
4.4.2.4 recording monitoring and measurement data and results sufficient to facilitate subsequent
Corrective and Preventive Action analysis.
4.4.6 Where monitoring equipment is required for Environmental and Occupational Health and Safety
performance measurement and monitoring, Toshiba International Corporation has established and
maintains procedures for calibration and maintenance of such equipment. Records of calibration,
maintenance activities, and results are retained.
4.5 Monitoring and Measurement of Product and Material:
4.5.1 Product characteristics, to verify product requirements have been met, are monitored and measured.
This is performed at appropriate stages of the Product Realization process in accordance with
planned arrangements (Reference 2.8).
4.5.2 Evidence of conformity with acceptance criteria is maintained {Reference 2.8 (See 6.0 below)}.
4.5.3 These records indicate the person(s) authorizing release of product.
4.5.4 Product release and delivery do not proceed until all planned arrangements have been satisfactorily
completed, unless otherwise approved by a relevant authority, and where applicable by the Customer
(Reference 2.8).
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4.5.5 Toshiba International Corporation Inspects and/or Tests all products and materials in accordance
with documented procedures and established Quality Plans prior to use (Receiving Inspection),
during manufacture (In-process Inspection), and prior to shipment (Final Inspection) to achieve
conformance verification to Quality Requirements.
4.5.6 Records of Inspections and Tests performed are maintained as stated in these referenced procedures.
4.5.7 HEV Plant/ IATF16949: For any characteristics that are either not statistically capable or are
unstable, a reaction plan is initiated from the control plan, which includes containment of product
and 100% inspection as appropriate. A corrective action plan shall be developed and implemented by
the organization indicating specific actions, timing and assigned responsibilities are indicated until
process becomes stable and capable. The plans are to be reviewed with and approved by the
customer when so required.
4.5.8 HEV Plant/FMC CSR: If product does not meet specification, production shipments are stopped
immediately and containment actions are taken. STA and direct customer facility is notified
immediately, and test failure are analyzed, determined, corrected, and verified, at which point
shipments may be resumed. Suspect products are not shipped without sorting or reworking to
eliminate the cause of failure.
4.5.9 HEV Plant/FMC CSR: Product Validation Engineering Specification testing frequency requirements
shall be clearly noted in the Control Plan and PFMEA. Any revisions to these frequencies require
Ford Engineering approval and STA concurrence.
4.5.10 HEV Plant/ IATF16949: Records of significant process events such as tool change, machine repair
or any process changes and their effective dates are recorded.
4.5.11 HEV Plant/ IATF16949: A layout inspection and a functional verification to applicable customer
engineering material and performance standards are performed for each product as specified in the
control plans. Results are readily available for customer review.
4.5.12 Ensuring product conformity to requirements is demonstrated by:
4.5.2.1 Customer Feedback;
4.5.2.2 Non-conformance analysis based on reject rates;
4.5.2.3 Customer specific product Audits as applicable;
4.5.2.4 Warranty Feedback;
4.5.2.5 Identification of opportunities for improvement through monthly Quality Meetings and
associated analysis of non-conforming data.
5.0 RESPONSIBILITY:
5.1 Responsibility for monitoring, measurement, analysis and improvement does not reside with any specific
Department or person within Toshiba International Corporation but with affected Department Managers,
Supervisors or associated personnel.
5.2 All employees are responsible for ensuring Customer Satisfaction.
5.3 Management and Supervision are responsible for monitoring and measurement of processes.
6.0 RECORDS:
6.1 Required records are listed in the associated procedures. Records associated with Internal QEHS
Management System Audits are defined.
6.2 All records are maintained.
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Title: Section No.: Page:
Control of Non-conforming Product and Material 16 1 of 3
1.0 PURPOSE:
This Section defines the QEHS Management System requirements for Control of Non-conforming Product and
Material.
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 FMC CSR – Ford Motor Company Customer-Specific Requirements
3.3 ISO – International Organization for Standardization
3.5 QEHS – Quality, Environmental, Health and Safety
3.6 IATF – International Automotive Task Force
4.0 QEHS MANAGEMENT SYSTEMS REQUIREMENTS:
4.1 General:
4.1.1 Incoming raw materials, in-process materials, and finished product not conforming to requirements
are identified in order to avoid their unintended use during production operations or distribution to the
Customer. Controls and related responsibilities and authorities for handling and investigating non-
conformances as well as for dealing with non-conforming product and material are defined in
documented procedures
4.1.2 (Included with the above is taking of action to mitigate any impacts caused and for initiating and
completing Corrective and Preventive Action.
4.1.2.1 This control provides for identification, documentation, evaluation, segregation (where
practical), and disposition of non-conforming product and material, as well as for
notification to functions concerned.
4.1.2.2 Non-conforming product or material is dealt with in one or more of the following ways:
4.1.2.3 taking action to eliminate the detected non-conformity;
4.1.2.4 reworked to meet specifications;
4.1.2.5 authorizing its use, release or acceptance under Concession by a relevant authority and,
where applicable, by the Customer;
4.1.2.6 regraded for alternate applications;
4.1.2.7 rejected as scrap to be moved off-site;
4.1.2.8 taking action to preclude its original intended use or application.
4.1.2.9 When non-conforming product is corrected, it is re-verified to demonstrate conformity to
requirements.
4.1.2.10 Records of the nature of non-conformities and any subsequent actions taken, including
Concessions obtained, are maintained.
4.1.2.11 When non-conforming product or material is corrected, it is subject to re-verification to
demonstrate conformity to the requirements.
4.1.2.12 When non-conforming product or material is detected after delivery or use has started,
action is taken which is appropriate to the effects, or potential effects, of the non-
conformity.
4.2 HEV Plant/FMC CSR General:
4.2.1 Any non-conforming product or process output is analyzed using the 8D methodology to ensure root
cause correction and problem prevention; unless an alternate methodology is approved in writing by
the STA. The appropriate documentation (e.g. PFMEA, Control Plan) shall be review and updated
when necessary.
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4.2.2 Ford approval is required before the use or implementation of a non-conforming or changed process.
Such process change authorization is obtained through the Supplier Request for Engineering
Approval (SREA) and PPAP process.
4.2.3 Product with unidentified or suspect status are classified and treated as nonconforming product.
4.2.4 Instructions for rework, including re-inspection requirements, are readily available to and utilized by
the appropriate personnel.
4.2.5 Customers are informed promptly in the event that nonconforming product has been shipped.
4.2.6 Customer concession or deviation permit is obtained prior to further processing whenever the product
or manufacturing process is different from that which is currently approved. Record is maintained to
show expiration date or quantity authorized. Compliance is ensured with the original or superseding
specifications and requirements when the authorization expires. Material shipped on an authorization
is properly identified on each shipping container.
5 RESPONSIBILITY:
Responsibility and authority for disposition of non-conforming product or material as well as the responsibilities and
methods for material review and authorization are defined.
6 RECORDS:
The nature of non-conformities and any subsequent actions taken, including Concessions obtained, are documented
and maintained.
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Title: Section No.: Page:
Analysis of Data 17 1 of 3
1.0 PURPOSE:
This Section of the QEHS Management System Manual establishes requirements for Analysis of Data.
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 ISO – International Organization for Standardization
3.3 QEHS – Quality, Environmental, Health and Safety
3.4 IATF – International Automotive Task Force
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5.0 RESPONSIBILITY:
5.1 Responsibility for Analysis of Data does not reside with any specific Department or person within Toshiba
International Corporation (TIC) but with affected Department Managers, Supervisors or associated Quality,
Environmental, and/or Occupational Health and Safety personnel.
6.0 RECORDS:
6.1 A variety of records are generated as a result of analysis activities. Records are identified in the Records
Management Procedure.
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Improvement 18 1 of 4
1.0 PURPOSE:
This Section establishes requirements for ensuring Continual Improvement of QEHS Management System
suitability, adequacy and effectiveness.
4.2.3.3 taking action to mitigate any consequences arising from accidents, incidents or non-
conformances, and the application of controls to ensure non-conformances do not recur;
4.2.3.4 confirming effectiveness of Corrective Action taken;
4.2.3.5 updating risks and opportunities determined during planning, if necessary;
4.2.3.6 changing the Quality Management System, if necessary.
4.2.4 Corrective Action may come from one or more of the following:
4.2.4.1 Internal Audits;
4.2.4.2 External Audits;
4.2.4.3 recurring Customer Feedback (Complaints);
4.2.4.4 Preventive Action opportunities (information identifying potential non-conformities);
4.2.4.5 Corrective Action opportunities;
4.2.4.6 Product non-conformities;
4.2.4.7 supplier Rejected Material Report;
4.2.4.8 usage of Waivers and Deviations.
4.2.5 The nature of non-conformities and any subsequent actions taken, including Concessions obtained,
are documented and maintained, and may be recorded on the Corrective Action Request Form.
4.2.6 Any changes to documented procedures resulting from Corrective Action is implemented and
recorded, following the Corrective Action Procedure.
4.2.7 HEV Plant/ IATF 16949: All parts rejected by the customer’s manufacturing plants, engineering
facilities and dealerships shall be analyzed. The organization should analyze any non-conformance
using the 8D methodology following Ford CSR Guidelines, and test results are to be included in the
monthly QOS performance report.
4.2.8 PEP Validation Lab/CTDP system: The laboratory shall monitor the results to ensure that the
corrective actions taken have been effective.
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4.4 Objectives:
4.4.1 Toshiba International Corporation will implement and document Objectives for Quality,
Environmental, and Occupational Health and Safety at relevant functions within the Organization to
improve the performance and effectiveness of the QEHS Management System.
4.4.2 The Objectives will be measurable and practical within the Scope of the QEHS Policy and will
include compliance with Legal requirements and other requirements to which Toshiba International
Corporation subscribes.
5.0 RESPONSIBILITY:
5.1 Any Toshiba International Corporation employee may initiate a Corrective or Preventive Action Request.
5.2 The Management Representatives for Quality, and Environmental and Occupational Health and Safety or
Designees are responsible for administration of any Corrective Actions issued against their respective
Management Systems.
5.3 Persons assigned to respond to Corrective Action Requests are responsible for ensuring causes of problems
and adverse trends are thoroughly investigated and effective Corrective or Preventive Actions are taken
without undue delay.
5.4 Management and Supervision are responsible for facilitating and overseeing the Corrective and Preventive
Action in their respective work areas.
5.5 The Management Representatives or Designees are responsible for the Corrective and Preventive Action
closeout after verification of the effectiveness of actions taken.
5.6 HEV Plant/ IATF 16949: The Customer Representative is responsible for ensuring that customer
requirements are addressed through the use of the business planning process and the APQP process.
6.0 RECORDS:
6.1 Records associated with Corrective and Preventive Action is contained in the Corrective and Preventive
Action Procedure.
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Title: Section No.: Page:
Additional Environmental
19.1 1 of 4
Management System Requirements
1.0 PURPOSE:
This Section addresses all of ISO 14001:2015 requirements not previously addressed in other Sections of this
QEHS Management System Manual.
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4.0 QEHS MANAGEMENT SYSTEMS REQUIREMENTS:
4.1 Environmental Aspects:
4.1.1 Environmental Aspects are considered throughout implementation and maintenance of the
Environmental Management System.
4.1.2 A procedure has been established and is periodically updated, to identify Environmental Aspects of
activities, products, and services.
4.1.3 This procedure includes the method for determining those Aspects which have or can have
Significant Environment Impacts. The procedure identifies Aspects related to planned or new
developments, or new or modified activities, products, and services, considering the life cycle stages
4.1.4 Aspects related to any Significant Impacts are considered in establishing Environmental Objectives.
4.2 Legal and Other Requirements:
4.2.1 A procedure has been established and maintained to identify and provide direction to access
Governmental Statutes and Other Requirements including those from interested parties which
Toshiba International Corporation (TIC) is regulated with regard to Environmental Aspects of its
activities, products, or services.
4.2.2 The procedure also provides how Legal and Other Requirements apply to the Organization’s
Environmental Aspects.
4.2.3 Management Representatives communicate these requirements to all affected personnel. Toshiba
International Corporation operates in accordance with these requirements.
4.3 Consultation and Communication (Internal and External):
4.3.1 A procedure has been established and maintained to describe Internal and External Communication
between various levels and functions at Toshiba International Corporation (Reference 2.12).
4.3.2 The procedure also details methods for receiving, documenting and responding to relevant
communication from external interested parties.
4.3.3 Employees are:
4.3.3.1 involved in development and review of policies and procedures to manage risks;
4.3.3.2 consulted when there are any changes affecting Occupational Health and Safety;
4.3.3.3 informed of their Environmental Representative(s) and specified Management Appointee.
4.4 Operational Control:
4.4.1 Toshiba International Corporation has identified operations and activities associated with its
Significant Environmental Aspects are controlled and aligned with its Policy, Objectives, Targets
and Environmental Management System. Toshiba International Corporation, plans and controls
these activities, including maintenance, to ensure they are performed under specified conditions by:
4.4.1.1 establishing and maintaining documented procedures to cover both internal and
controlled outsourced situations where their absence could lead to deviations from the
Environmental Management System requirements;
4.4.1.2 stipulating operating criteria in the procedures;
4.4.1.3 establishing and maintaining procedures related to identifiable Significant Environmental
Aspects of activities, goods and services used by Toshiba International Corporation and
communicating relevant procedures and requirements to suppliers and contractors.
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Management System Requirements
4.4.1.4 Establishing appropriate controls to ensure that environmental requirements are met for
product or service development that take into account the life cycle.
4.4.1.5 Considering needed information related to potential significant environmental impacts of
products and services from transportation through disposal
4.4.1.6 Determining appropriate environmental requirements for the procurement of products
and services
4.4.1.7 Communicating relevant environmental requirements to external providers
4.5 Emergency Preparedness and Response:
4.5.1 A procedure has been established and maintained to identify a potential for and response to
accidents, incidents, and emergency situations, and for preventing and mitigating the likely illness,
injury and Environmental Impacts associated with them.
4.5.2 The Emergency Preparedness Procedure and associated plans are reviewed and revised, where
necessary, and in particular, after the occurrence of accidents, incidents, or emergency situations.
The Emergency Preparedness Procedure and associated plans are periodically tested where
practicable.
4.6 Performance Measuring and Monitoring:
4.6.1 Toshiba International Corporation has established and maintains documented procedures to monitor
and measure, on a regular basis, key characteristics of its operations and activities having a
Significant Impact on the Environment and Environmental Performance. This includes recording
information to track performance, relevant operational controls, and conformance with Toshiba
International Corporation Environmental, Objectives and Targets and EH&S Management System.
4.6.1.1 Toshiba International Corporation shall list criteria that need to be monitored and
measured in the Environmental Health & Safety Targets & Objectives Procedure and
through the EH&S Compliance Listing .
a. The EH&S Management System effectiveness, compliance and requirements of
interested parties shall be evaluated during Internal Audits, Management Review, and
communicated internally, and externally as defined in the Internal & External
Communications Procedure and EH&S Compliance Listing.
4.6.2 Monitoring equipment is calibrated and maintained, and records kept according to Toshiba
International Corporation Records Management Procedure and the Calibration, Control of
Inspection, Measuring and Test Equipment Procedure.
4.6.3 The procedures provide for:
4.6.3.1 both qualitative and quantitative measures, appropriate for the needs of Toshiba
International Corporation;
4.6.3.2 proactive measures of performance monitoring compliance with QEHS Objectives are
met;
4.6.3.3 reactive performance measures monitoring accidents, ill health, incidents (including near-
misses) and other historical evidence of deficient QEHS Management System
performance;
4.6.3.4 recording monitoring and measurement data and results sufficient to facilitate subsequent
Corrective and Preventive Action analysis.
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Management System Requirements
4.6.4 Toshiba International Corporation has established and maintains a documented procedure for
periodically evaluating compliance with relevant Environmental Legislation, Regulations, and Other
Requirements Toshiba International Corporation subscribes.
4.7 Environmental System Audits:
4.7.1 Toshiba International Corporation has established and maintains a documented procedure for
Environmental Management System Audits to ensure the QEHS Management System (Reference
2.13):
4.7.1.1 conforms to planned arrangements for Environmental Management including the
requirements of the ISO 14001 Standard;
4.7.1.2 has been properly implemented and maintained;
4.7.1.3 provides information regarding Audits Results, past and present, to Sr. Management.
4.7.2 Audits are periodically performed by Toshiba Japan as part of the TGEA Program.
4.8 Accidents, Incidents, Non-conformances, and Corrective and Preventive Action:
4.8.1 Toshiba International Corporation has established and maintains procedures for defining
responsibility and authority for handling and investigating Environmental accidents, incidents, and
non-conformances; taking action to mitigate any impacts caused and initiating and completing
Corrective and Preventive Action, and confirmation of effectiveness of actions taken.
4.8.2 Toshiba International Corporation implements and records any changes in documented procedures
resulting from Corrective and Preventive Action.
4.9 Document and Data Control:
4.9.1 Toshiba International Corporation has established and maintains a procedure for controlling
documents and data required by ISO 9001 and ISO 14001.
5.0 RESPONSIBILITY:
5.1 Management Representatives are responsible for Emergency Preparedness and Response.
5.2 Management Representatives, in conjunction with Management, are responsible for communicating
Environmental requirements to all affected personnel.
5.3 Management is responsible for determination of Aspects and their significance.
6.0 RECORDS:
6.1 Records associated with requirements of this QEHS Management System Manual Section are stated in
associated procedures and are maintained.
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Management System Requirements
1.0 PURPOSE:
This Section addresses all Occupational Health and Safety requirements not previously addressed in other Sections
of this QEHS Management System Manual.
3.0 DEFINITIONS:
3.1 See QEHS Manual, Section 21, Glossary (Terms and Definitions) for definitions of italicized terms.
3.2 ISO – International Organization for Standardization
3.3 QEHS – Quality, Environmental, Health and Safety
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International Corporation and communicating relevant procedures and requirements to
suppliers and contractors;
4.4.2.4 establishing and maintaining procedures for the Design of workplace, process,
installations, machinery, operating procedures, and work organizations, including their
adaptation to human capabilities, in order to eliminate or reduce Occupational Health and
Safety Risks at their source, or present deviation to Occupational Health and Safety Policy
or Organization Objectives.
4.5 Emergency Preparedness and Response:
4.5.1 A procedure has been established and maintained to identify potential for and response to accidents,
incidents, and emergency situations; and for preventing and mitigating the likely illness, injury and
Environmental Impact associated with them
4.5.2 The Emergency Preparedness Procedure and associated plans are reviewed and revised, where
necessary, and in particular, after the occurrence of accidents, incidents or emergency situations. The
Emergency Preparedness Procedure and associated plans are periodically tested where practicable.
4.5.3 When evaluating and assessing Emergency Response actions, Toshiba International Corporation will
take into account needs of all interested and affected parties, neighbors, as well as Emergency
Response agencies and service providers.
4.6 Performance Measuring and Monitoring:
4.6.1 Toshiba International Corporation has established and maintains documented procedures to monitor
and measure, on a regular basis, key characteristics of its operations and activities having a Significant
Occupational Health and Safety Impact. This includes recording information to track performance,
relevant operational controls, and conformance with Toshiba International Corporation’s
Environmental, Health and Safety Goals, Objectives and
4.6.2 Monitoring equipment is calibrated and maintained, and records kept according to Toshiba
International Corporation Records Management Procedure and Calibration, Control of Inspection,
Measuring and Test Equipment Procedure.
4.6.3 The procedures provide for:
4.6.3.1 both qualitative and quantitative measures, appropriate needs of Toshiba International
Corporation;
4.6.3.2 proactive performance measures monitoring compliance with Environmental, and
Occupational Health and Safety Goals, Objectives and Targets are met;
4.6.3.3 reactive performance measures of monitoring accidents, ill health, incidents (including
near-misses) and other historical evidence of deficient QEHS Management System
performance;
4.6.3.4 recording monitoring and measurement data and results sufficient to facilitate subsequent
Corrective and Preventive Action analysis;
4.6.3.5 Evaluation of “Other Requirements” and Systems which the Organization subscribes.
4.6.4 Toshiba International Corporation has established and maintains a documented procedure for
periodically evaluating compliance with relevant Environmental, Health and Safety Legislation and
Regulation.
4.7 Accidents, Incidents, Non-conformances, and Corrective and Preventive Action:
Toshiba International Corporation has established and maintains procedures for defining responsibility
and authority for handling and investigating accidents, incidents and non-conformance, taking action
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Management System Requirements
to mitigate any impacts caused, initiating and completing Corrective and Preventive Action, and
confirmation of effectiveness of actions taken having any Occupational Health and Safety
consequences. Toshiba International Corporation implements and records any changes in documented
procedures and Management System documentation to reflect such changes resulting from Corrective
or Preventive Action.
4.8 Document and Data Control:
4.8.1 Toshiba International Corporation has established and maintains a procedure for controlling
documents and data
5.0 RESPONSIBILITY:
5.1 Management Representatives are responsible for Emergency Preparedness and Response.
5.2 Management Representatives, in conjunction with Management, are responsible for communicating
Occupational Health and Safety requirements to all affected personnel.
6.0 RECORDS:
6.1 Records associated with requirements of this QEHS Management System Manual Section are stated in
associated procedures and are maintained.
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Technical Records
1.0 PURPOSE:
This section establishes the requirements for the identification, collection, indexing, access, filing,
storage, maintenance and disposal of quality and technical records.
3.0 DEFINITIONS:
3.1 CTDP – Client Test Data Program
4.1.2 All records shall be legible and shall be stored and retained in such a way that they are
readily retrievable in facilities that provide a suitable environment to prevent damage or
deterioration and to prevent loss.
4.1.4 Retention times of records shall be established. 5 year period after product withdrawal for
DAP participants.
4.1.6 The laboratory shall have procedures to protect and back-up records stored electronically
and to prevent unauthorized access to or amendment of these records.
4.2.2 The laboratory shall retain records of original observations, derived data and sufficient
information to establish an audit trail, calibration records, staff records and a copy of each
test report or calibration certificate issued, for a defined period.
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4.2.3 The records for each test or calibration shall contain sufficient information to facilitate, if
possible, identification of factors affecting the uncertainty and to enable the test or
calibration to be repeated under conditions as close as possible to the original.
4.2.4 The records shall include the identity of personnel responsible for the sampling,
performance of each test and/or calibration and checking of results.
4.2.5 Observations, data and calculations shall be recorded at the time they are made and shall be
identifiable to the specific task.
4.2.6 When mistakes occur in records, each mistake shall be crossed out, not erased, made
illegible or deleted, and the correct value entered alongside. All such alterations to records
shall be signed or initialed by the person making the correction.
4.2.7 In the case of records stored electronically, equivalent measures shall be taken to avoid loss
or change of original data.
5.0 RESPONSIBILITY:
5.1 The QC Manager or designee is responsible for the effective implementation of this requirement.
5.2 The lab personnel are responsible for following the requirements set forth in this document.
6.0 RECORDS:
6.1 Validation records shall be maintained in accordance with the Power Electronics Plant Records
Management Procedure.
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Externally Provided Products and Services
1.0 PURPOSE:
This section establishes the requirements for verifying that purchased material conforms to the specified
purchasing requirements.
3.0 DEFINITIONS:
3.1 CTDP – Client Test Data Program
4.2 The laboratory shall ensure that purchased supplies and reagents and consumable materials that
affect the quality of tests and/or calibrations are not used until they have been inspected or
otherwise verified as complying with standard specification or requirements defined in the
methods for the tests and/or calibrations concerned. Records of actions taken to check
compliance shall be maintained.
4.3 Purchasing documents for items affecting the quality of laboratory output shall contain data
describing the services and supplies ordered. These purchasing documents shall be reviewed and
approved for technical content prior to release.
4.4 The laboratory shall evaluate suppliers of critical consumables, supplies and services that affect
the quality of testing and calibration, and shall maintain records of these evaluations and list
those approved.
5.0 RESPONSIBILITY:
5.1 The QC Manager is responsible for annual evaluation of suppliers of critical consumables.
5.2 The QC Data Specialist is responsible for ordering critical consumables and inspecting purchased
product.
6.0 RECORDS:
6.1 Supplier evaluations and inspection records of laboratory consumables shall be maintained.
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Nonconforming Work
1.0 PURPOSE:
This section of the quality manual defines the requirements for the control of testing and calibration that
is found to be nonconforming.
4.2 The laboratory must have a process to recall test data generated with equipment that is received at
calibration out of tolerance.
4.3 The responsibilities and authorities for the management of nonconforming work are designated
and actions (including halting of work and withholding of test reports and calibration certificates,
as necessary) are defined and taken when nonconforming work is identified.
4.5 Correction is taken immediately, together with any decision about the acceptability of the
nonconforming work.
4.8 Where the evaluation indicates that the nonconforming work could recur or that there is doubt
about the compliance of the laboratory's operations with its own policies and procedures, the
corrective action procedures given in section 18 shall be promptly followed.
5.0 RESPONSIBILITY:
5.1 The QC Manager or designee is responsible for the effective implementation of this requirement.
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Control of Non-conforming Testing and/or Calibration
6.0 RECORDS:
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Facilities and Environmental Conditions
1.0 PURPOSE:
Management determines, provides and maintains the infrastructure needed to achieve environmental
conformity and product conformity to customer requirements.
3.0 DEFINITIONS:
3.1 CTDP – Client Test Data Program
4.2 Laboratory facilities for testing and/or calibration, including but not limited to energy sources,
lighting and environmental conditions, shall be such as to facilitate correct performance of the tests
and/or calibrations.
4.3 The laboratory shall ensure that the environmental conditions do not invalidate the results or
adversely affect the required quality of any measurement.
4.4 Particular care shall be taken when sampling and tests and/or calibrations are undertaken at sites
other than a permanent Laboratory facility.
4.5 The technical requirements for accommodation and environmental conditions that can affect the
results of tests and calibrations shall be documented.
4.6 The laboratory shall monitor, control and record environmental conditions as required by the
relevant specifications, methods and procedures or where they influence the quality of the results.
4.7 Due attention shall be paid, for example, to biological sterility, dust, electromagnetic disturbances,
radiation, humidity, electrical supply, temperature, and sound and vibration levels, as appropriate to
the technical activities concerned.
4.8 Tests and calibrations shall be stopped when the environmental conditions jeopardize the results of
the tests and/or calibrations.
4.9 There shall be effective separation between neighboring areas in which there are incompatible
activities.
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4.11 Access to and use of areas affecting the quality of the tests and/or calibrations shall be controlled.
4.12 The laboratory shall determine the extent of control based on its particular circumstances.
4.13 Measures shall be taken to ensure good housekeeping in the laboratory. Special procedures shall be
prepared where necessary.
5.0 RESPONSIBILITY:
5.1 The QC Manager or designee is responsible for the effective implementation of this requirement.
5.2 The lab personnel are responsible for following the requirements set forth in this document.
6.0 RECORDS:
6.1 Records demonstrating monitoring and control of laboratory conditions specified by the testing
requirements are to be acquired throughout the testing process for proof of compliance.
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1.0 PURPOSE:
This section establishes the requirements for ensuring that the laboratory is furnished with all items of
sampling, measurement and test equipment required for the correct performance of the tests and/or
calibrations.
4.2 Equipment and its software used for testing, calibration and sampling shall be capable of
achieving the accuracy required and shall comply with specifications relevant to the tests and/or
calibrations concerned.
4.3 Calibration programs shall be established for key quantities or values of the instruments where
these properties have a significant effect on the results.
4.4 Before being placed into service, equipment (including that used for sampling) shall be calibrated
or checked to establish that it meets the laboratory's specification requirements and complies with
the relevant standard specifications. It shall be checked and/or calibrated before use.
4.6 Up-to-date instructions on the use and maintenance of equipment (including any relevant manuals
provided by the manufacturer of the equipment) shall be readily available for use by the
appropriate laboratory personnel.
4.7 Each item of equipment and its software used for testing and calibration and significant to the
result shall, when practicable, be uniquely identified.
4.8 Records shall be maintained of each item of equipment and its software significant to the tests
and/or calibrations performed. The records shall include at least the following:
4.8.1 The identity of the item of equipment and its software; Current Requirement.
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4.8.2 The manufacturer's name, type identification, and serial number or other unique
identification.
4.8.3 Checks that equipment complies with the specification (see 4.2).
4.8.4 The current location, where appropriate.
4.8.5 The manufacturer's instructions, if available or reference to their location.
4.8.6 Dates, results and copies of reports and certificates of all calibrations, adjustments,
acceptance criteria, and the due date of next calibration.
4.8.7 The maintenance plan, where appropriate, and maintenance carried out to date.
4.8.8 Any damage, malfunction, modification or repair to the equipment.
4.9 The laboratory shall have procedures for safe handling, transport, storage, use and planned
maintenance of measuring equipment to ensure proper functioning and in order to prevent
contamination or deterioration.
4.10 Equipment that has been subjected to overloading or mishandling, gives suspect results, or has
been shown to be defective or outside specified limits, shall be taken out of service. It shall be
isolated to prevent its use or clearly labeled or marked as being out of service until it has been
repaired and shown by calibration or test to perform correctly.
4.11 The laboratory shall examine the effect of the defect or departure from specified limits on
previous tests and/or calibrations and shall institute the “Control of nonconforming work”
procedure (see section 3).
4.12 Whenever practicable, all equipment under the control of the laboratory and requiring calibration
shall be labeled, coded or otherwise identified to indicate the status of calibration, including the
date when last calibrated and the date or expiration criteria when recalibration is due.
4.13 When, for whatever reason, equipment goes outside the direct control of the laboratory, the
laboratory shall ensure that the function and calibration status of the equipment are checked and
shown to be satisfactory before the equipment is returned to service.
4.14 When intermediate checks are needed to maintain confidence in the calibration status of the
equipment, these checks shall be carried out according to a defined procedure.
4.15 Where calibrations give rise to a set of correction factors, the laboratory shall have procedures to
ensure that copies (e.g. in computer software) are correctly updated.
4.16 Test and calibration equipment, including both hardware and software, shall be safeguarded from
adjustments which would invalidate the test and/or calibration results.
5.0 RESPONSIBILITY:
5.1 The QC Manager or designee is responsible for the effective implementation of this requirement.
5.2 The QC Manager or designee is responsible for ensuring the calibrated test items meet the
accuracy as defined in the UL Test Equipment Accuracy Table.
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5.3 Lab personnel are responsible for maintaining the PEP Validation Lab Equipment Check Out
Sheet.
6.0 RECORDS:
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Handling of Test and Calibration Items
1.0 PURPOSE:
This section establishes the requirements for ensuring that the laboratory handles test and calibration items
under controlled conditions.
3.0 DEFINITIONS:
3.1 CTDP – Client Test Data Program
4.2 The laboratory shall have a system for identifying test and/or calibration items. The identification
shall be retained throughout the life of the item in the laboratory. The system shall be designed and
operated so as to ensure that items cannot be confused physically or when referred to in records or
other documents. The system shall, if appropriate, accommodate a sub-division of groups of items
and the transfer of terms within and from the laboratory.
4.3 Upon receipt of the test or calibration item, abnormalities or departures from normal or specified
conditions, as described in the test or calibration method, shall be recorded.
4.4 When there is doubt as to the suitability of an item for test or calibration, or when an item does not
conform to the description provided, or the test or calibration required is not specified in sufficient
detail, the laboratory shall consult the customer for further instructions before proceeding and shall
record the discussion.
4.5 The laboratory shall have procedures and appropriate facilities for avoiding deterioration, loss or
damage, to the test or calibration item during storage, handling and preparation.
4.7 When items have to be stored or conditioned under specified environmental conditions, these
conditions shall be maintained, monitored and recorded.
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4.8 Where a test or calibration item or a portion of an item is to be held secure, the laboratory shall
have arrangements for storage and security that protect the condition and integrity of the secured
items or portions concerned.
5.0 RESPONSIBILITY:
5.1 The QC Manager or designee is responsible for the effective implementation of this requirement.
6.0 RECORDS:
6.1 None.
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Reporting the Results
1.0 PURPOSE:
This section establishes the requirements for ensuring that the laboratory handles test and calibration
items under controlled conditions.
4.1.2 The results of each test, calibration, or series of tests or calibrations carried out by the
laboratory shall be reported accurately, clearly, unambiguously and objectively, and in
accordance with any specific instructions in the test or calibration methods.
4.1.3 The results shall be reported, usually in a test report or a calibration certificate, and shall
include all the information requested by the customer and necessary for the interpretation
of the test or calibration results and all information required by the method used. This
information is normally that required by 4.2, and 4.3 or 4.4.
4.1.4 In the case of tests or calibrations performed for internal customers, or in the case of a
written agreement with the customer, the results may be reported in a simplified way.
4.1.5 Any information listed in 4.2 to 4.4, which is not reported to the customer, shall be readily
available in the laboratory which carried out the tests and/or calibrations.
4.2.1 Each test report or calibration certificate shall include at least the following information,
unless the laboratory has valid reasons for not doing so:
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4.2.1.2 The name and address of the laboratory, and the location where the tests and/or
calibrations were carried out, if different from the address of the laboratory,
4.2.1.3 Unique identification of the test report or calibration certificate (such as the
serial number), and on each page an identification in order to ensure that the
page is recognized as a part of the test report or calibration certificate, and a clear
identification of the end of the test report or calibration certificate,
4.2.1.7 The date of receipt of the test or calibration item(s) and the date of sampling,
where this is critical to the validity and application of the results,
4.2.1.10 Reference to the sampling plan and procedures used by the laboratory or other
bodies where these are relevant to the validity or application of the results.
4.2.1.11 A statement to the effect that the results relate only to the items tested, calibrated
or sampled,
4.2.1.12 The test or calibration results with, where appropriate, the units of measurement,
4.3.1 In addition to the requirements listed in 4.2, test reports shall, where necessary for the
interpretation of the test results, include the following:
4.3.2
4.3.2.1 Deviations from, additions to, or exclusions from the test method, and
information on specific test conditions, such as environmental conditions.
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4.3.2.3 Where applicable, the measurement uncertainty presented in the same unit as that
of the measurement or in a term relative to the measurement (e.g. percent) when:
4.3.3 In addition to the requirements listed in 4.2 and 4.3, test reports containing the results of
sampling shall include the following, where necessary for the interpretation of test results:
4.3.3.5 Details of any environmental conditions during sampling that may affect the
interpretation of the test results.
4.3.3.6 Any standard or other specification for the sampling method or procedure, and
deviations, additions to or exclusions from the specification concerned.
4.4.1 In addition to the requirements listed in 4.2, calibration certificates shall include the
following, where necessary for the interpretation of calibration results:
4.4.1.1 The conditions (e.g. environmental) under which the calibrations were made that
have an influence on the measurement results.
4.4.1.2 The measurement uncertainty of the measurement result presented in the same
unit as that of the measurement or in a term relative to the measurement (e.g.
percent)
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4.4.1.4 The results before and after any adjustment or repair, if available.
4.4.2 The calibration certificate shall relate only to quantities and the results of functional tests.
If a statement of compliance with a specification is made, this shall identify which clauses
of the specification are met or not met.
4.4.2.2 When statements of compliance are made, the uncertainty of measurement shall
be taken into account.
4.4.3 When an instrument for calibration has been adjusted or repaired, the calibration results
before and after adjustment or repair, if available, shall be reported.
4.4.4 A calibration certificate or calibration label shall not contain any recommendation on the
calibration interval, except where this has been agreed with the customer. This
requirement may be superseded by legal regulations.
4.5.2 The laboratory shall report on the statement of conformity, such that the statement clearly
identifies:
4.6.1 When opinions and interpretations are expressed, the laboratory shall ensure that only
personnel authorized for the expression of opinions and interpretations release the
respective statement. The laboratory shall document the basis upon which the opinions and
interpretations have been made. Opinions and interpretations shall be clearly marked as
such in a test report.
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4.6.1.1 Opinions and interpretations should not be confused with inspections and
product certifications.
4.6.1.2 Opinions and interpretations included in a test report may comprise, but not be
limited to, the following:
4.7.1 When the test report contains results of test performed by subcontractors, these results shall
be clearly identified. The subcontractor shall report the results in writing or electronically.
4.7.2 When a calibration has been subcontracted, the laboratory performing the work shall issue
the calibration certificate to the contracting laboratory.
4.8.1 In the case of transmission of test or calibration results by telephone, facsimile other
electronic or electromagnetic means, the requirements of this international standard shall
be met (see also Section 1, 4.4)
4.9.1 The format shall be designed to accommodate each type of test or calibration carried out
and to minimize the possibility of misunderstanding or misuse.
4.9.1.1 Attention should be given to the lay-out of the test report or calibration
certificate, especially with regard to the presentation of the test or calibration
data and ease of assimilation by the reader.
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UL Client Test Data Acceptance Program
20-7 6 of 6
Reporting the Results
4.10.1 When an issued report needs to be changed, amended or re-issued, any change of
information shall be clearly identified and, where appropriate, the reason for the change
included in the report.
4.10.2 Amendments to a report or Calibration Certificate after issue shall be made only in the
form of a further document, or data transfer, which includes the following statement
“Amendment to Report, Serial Number (or as otherwise identified), or an equivalent form
of wording:
“Amendment to Test Report [or Calibration Certificate], serial number… [or otherwise
identified]”,
4.10.3 Such amendments shall meet all the requirements of this International Standard.
4.10.4 When it is necessary to issue a complete new test report or calibration certificate, this shall
be uniquely identified and shall contain a reference to the original that it replaces.
5.0 RESPONSIBILITY:
5.1 The QC Manager or designee is responsible for the effective implementation of this requirement.
5.2 Lab personnel are responsible for adhering to the requirements as set forth in this document.
6.0 RECORDS:
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Title: Section No.: Page:
Glossary (Terms and Definitions) 21 1 of 5
Applicable Laws and Regulations – Legal requirements promulgated by Country, State or Local Government
Authorities applying to Organizational Environmental Aspects and Occupational Health and Safety activities, products
or services.
Assign – To transfer responsibility for action, with mutual consent, to an individual or group (i.e. team or committee).
Audit – Systematic, independent, and documented process for obtaining and evaluating evidence objectively to
determine the extent of which criteria is fulfilled.
Audit Conclusion – Outcome of an Audit provided by an Audit Team after consideration of Audit objectives and all
Audit findings.
Audit Evidence – Records, statement of facts, or other information which is relevant to audit criteria and verifiable.
Audit Finding – Results of the collected audit evidence evaluation against audit criteria. Note: Audit findings can
indicate either conformity or non-conformity with audit criteria, or opportunities for improvement.
Audit Program – Set of one or more audits planned for a specific time frame and directed towards a specific purpose.
Note: One auditor of the Audit Team is generally appointed as Lead Auditor.
Audit Team – One or more auditors conducting an audit.
Capability – Ability of an Organization, System, or Product Realization Process fulfilling requirements for a product.
Corrective Action – Action to eliminate the root cause(s) of a detected non-conformance, non-conforming product, or
other undesirable situation. Note: There is a distinction between Correction and Corrective Action.
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Glossary (Terms and Definitions) 21 2 of 5
Corrective Action System (CAS) – System identifying, analyzing, and implementing improvements and Corrective
Action in products, services or work processes.
Corrective and Preventive Action Report (CPAR) – A documented request to improve a Procedure, Work
Instruction, or initiate an internal investigation into the cause of a non-conformance for the purpose of applying
Corrective or Preventive Action.
Customer Satisfaction – Customer’s perception regarding the degree Customer Requirements have been fulfilled.
Defect – Failure to meet a specification or requirement related to an intended or specified use. This term should not be
used whenever the term “non-conformance” will suffice. Note: Use of the term “defect” is not intended in any other
manner and is not intended to convey a judgment that product has a defective design or is in a defective condition.
Design and Development – Set of processes transforming requirements into specified characteristics or into a product,
process, or system specification.
Deviation – Permission to depart from originally specified requirements of a product prior to realization.
Effectiveness – Extent to which planned activities are realized, and planned results are achieved.
Environment – Surroundings in which an Organization operates including air, water, land, natural resources, flora,
fauna, humans, and their interrelation.
Environmental Aspect – Element of an Organization’s activities, products, or services interacting with the
Environment.
Environmental Impact – Any change to the Environment, whether adverse or beneficial, wholly or partially resulting
from an Organization’s activities, products, or services.
Environmental Management Program – Plan identifying responsibilities and timeframes for achieving Objectives
and Targets.
Environmental Objective – Overall Environmental Goal, arising from the Environmental Policy, an organization
establishes itself to achieve, and which is quantified where practicable.
Environmental Target – Detailed performance requirement, quantified where practicable, applicable to the
Organization or parts thereof, and arising from the Environmental Objectives and must be established and attained in
order to achieve those Objectives.
Follow-up Audit – A special audit performed to verify Corrective Action has been implemented as scheduled and the
action was effective in preventing or minimizing recurrence.
Independence – Freedom from bias and external influence; provides for objectivity and impartiality.
Infrastructure – System of facilities, equipment, and services needed for the operation of an Organization.
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Interested Party – Individual or group concerned with or affected by the Environmental performance of an
Organization and the Environmental Impacts of the Organization’s activities, products, or services.
Lead Auditor – The individual who manages the Audit Team during an audit.
Management Innovation – Toshiba International Corporation based continual improvement activities founded on Six
Sigma Methodology.
Management System – System to establish Policy and Objectives, and achieve those Objectives.
Measurement Control System – Set of interrelated or interacting elements necessary to achieve metrological
confirmation and continual control of measurement processes.
Metrological Confirmation – Set of operations required to ensure measuring equipment conforms to requirements for
its intended use. Note: Generally includes calibration or verification, any necessary adjustment or repair, and
subsequent recalibration comparison with metrological requirements for the intended use of the equipment; as well as
any required sealing and labeling.
Measuring Equipment – Measuring instrument, software, measurement standard, reference material, auxiliary
apparatus or combination thereof necessary to realize a measurement process.
Metrological Function – Function with Organizational responsibility for defining and implementing a measurement
control system.
Observation – A concern or weakness detected in an element of a Management System, but is not a non-conformance;
a condition that may become a non-conformance if not addressed; an opportunity for improvement.
Opening Meeting – An introductory meeting between the auditor(s) and the Auditee’s Representative, at which time
an overview of the Audit Plan is presented.
Opportunity for Improvement – An input into the Corrective Action System not initiated by a non-conformance, but
is nevertheless an opportunity for improving QEHS Management System Procedures or Work Instructions.
Organization – Group of people and facilities with an arrangement of responsibilities, authorities and relationships.
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Pre-award Survey – An activity conducted prior to a contract award, and used to evaluate the overall Quality capability
of a prospective supplier or contractor.
Preventive Action – Action to reduce and/or eliminate the cause of potential non-conformances, non-conforming
product, or other undesirable situations from occurring. Note: Preventive Action is taken to prevent occurrence,
whereas Corrective Action is taken to prevent recurrence.
Procedure – Specified way to perform an activity or process.
Process – Set of interrelated or interacting activities which transform Inputs into Outputs. Note 1: Process Inputs are
generally Outputs from other processes. Note 2: Processes in an Organization are generally planned and performed
under controlled conditions to add value. Note 3: A process where conformity of the resulting product cannot be readily
or economically verified is frequently referred to as a “special process”.
Project – Unique process, consisting of a set of coordinated and controlled activities with start and finish dates,
undertaken to achieve an objective conforming to specific requirements, including the constraints of time, cost and
resources.
Quality Assurance – Part of Quality Management focused on providing confidence Quality Requirements will be
fulfilled.
Quality Improvement – Part of Quality Management focused on increasing the ability to fulfill Quality Requirements.
Quality Management System (QMS) – A Management System to direct and control an Organization with regard to
Quality.
QEHS Policy Manual – Document specifying the Quality, Environmental, and Occupational Health and Safety
Management System of an Organization.
Quality Objective – Something sought, or aimed for, related to Quality. Note 1: Quality Objectives are generally
based on the Organization’s Quality Policy. Note 2: Quality Objectives are generally specified for relevant Levels and
Functions within the Organization.
Quality Plan – Document specifying which procedures and associated resources shall be applied by whom and when
to a specific project, product, process or contract.
Quality Planning – Part of Quality Management focused on establishing Quality Objectives and specifying necessary
operational processes and related resources to fulfill the Quality Objectives.
Quality Policy – The overall intentions and direction of an Organization related to Quality as formally expressed by
Top Management.
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Glossary (Terms and Definitions) 21 5 of 5
Resources – People, time, money, buildings, equipment, and support activities, as necessary, that may be applied to a
specific project, product, process, and/or contract in order to fulfill requirements.
Review – Activity undertaken to determine the suitability, adequacy, and effectiveness of subject matter to achieve
established objectives.
Root Cause – A fundamental deficiency resulting in a non-conformance that must be eliminated through Corrective
Action to prevent recurrence of the same or similar non-conformance.
Root Cause Analysis – Investigation to determine the fundamental deficiency resulting in a non-conformance.
Service – The result of at least one activity necessarily performed at the interface between the supplier and the customer
and is generally intangible. Provision of a service can involve:
Activity performed on a customer-supplied tangible product;
Activity performed on a customer-supplied intangible product;
Delivery of an intangible product;
Creation of ambience for the customer.
Top Management – A person or group of people who direct and control an Organization at the highest level.
Traceability – Ability to trace the history, application, or location of which is under consideration.
Validation – Confirmation, through provision of objective evidence, requirements for a specific intended use or
application have been fulfilled.
Verification – Confirmation, through provision of objective evidence, specified requirements have been fulfilled.
Work Environment – Set of conditions under which work is performed. Note: Conditions include physical, social,
psychological, and Environmental factors (temperature, recognition schemes, ergonomics, and atmospheric
composition).
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Record of Revisions 22 1 of 4
6 - Removed 4.7 & 4.8 reference clauses from Ford CSR in 2.0 Reference
Documents
- Added reference documents 2.17 to 2.19
- Revised 4.2.1.3, 4.2.1.6 4.2.1.7 and 4.2.1.9 Review Inputs requirement.
8 - Removed 4.9 & 4.10 clause reference from Ford CSR in 2.0 Reference
Documents.
- Updated 5.3 from Quality Systems Manager to Quality Assurance
Manager
- Updated 6.1 from QEHS Management Systems Manual to QEHS
Manual
10 - Added Clauses 8.2.1, 9.1.2 to 2.1, 2.2, 2.3 in 2.0 Reference Documents
- Removed Clauses 4.16, 4.17, 4.18, 4.19 from 2.3 in 2.0 Reference
Documents.
- Added reference 2.12 to 2.17
- Changed TS to IATF in 3.0 Definitions
- Added 4.1.4.1.3HEV Plant: The Organization shall monitor performance
and customer satisfaction metric as defined per Q1.
- Updated 6.1 from QEHS Management Systems Manual to QEHS
Manual
15 - Removed Clauses 4.40 & 4.41 from Ford CSR in 2.0 Reference
Documents
- Added reference documents 2.10, 2.15 to 2.19
- Changed TS to IATF in 3.0 Definitions
- Updated 4.3.2 from QEHS Management Systems Manual to QEHS
Manual
16 - Removed Clauses 4.44 & 4.45 from Ford CSR in 2.0 Reference
Documents
- Added reference documents 2.10 to 2.14
- Changed TS to IATF in 3.0 Definitions