PRESENTATION FOR

BIOMASS POWER PLANT

INDEX

ABOUT DYPNF

MATERIAL HANDLING SYSTEM

BIOMASS POWER PLANT

PROJECT EXECUTION

EXPERIENCE

DYPNF – MCS DIVISION 2

COMPANY

FOUNDED RELIABLE
CREDIT RATING
SINCE
SPECIALIST (BBB+)
1996 OF * Dun & Bradstreet

SYSTEMS IN BULK MATERIAL LISTED

OPERATING HANDLING COMPANY
SYSTEM
MORE THAN IN

30 COUNTRIES KOSDAQ
EXPERIENCED TURNOVER
HEAD OFFICE
ENGINEERS 140 MILLION USD
IN
FOR IN

SEOUL, KOREA
MCS BUSINESS 2019
BRANCHES FACTORIES
IN IN

SHANGHAI, CHINA GIMPO & GYEONGJU,

& CA, USA PAJU, KOREA

DYPNF – MCS DIVISION 3

VALUES OF DONGYANG P&F

OUR VALUES
We focus on clients
expectation of services
and solutions

Our systems concern your

EXPECTED ENVIRONMENT workers and neighbors
PERFORMANCE FRIENDLY DESIGN

Conveyor is not old

technology, we’re seeking
new solution
PIONEER MARKET
NEW COMPETITIVENESS
TECHNOLOGY We believe technical
development will lead our
market competitiveness
CLIENT’S
SUCCESS

We do our work to
convey client’s success
through the project

DYPNF – MCS DIVISION 4

ADDED VAUE FOR CLIENTS

Engineering Design &

Project Management Fabrication
Consulting

Procurement Construction Commissioning

Maintenance Training & Education

DYPNF – MCS DIVISION 5

INDEX

ABOUT DYPNF

MATERIAL HANDLING SYSTEM

BIOMASS POWER PLANT

PROJECT EXECUTION

EXPERIENCE

DYPNF – MCS DIVISION 6

MATERIAL HANDLING SYSTEM
Stacking Tripper conveyor
Conveyors are any of various devices that provide mechanized
movement of material, as in a factory; they are used
principally in industrial applications.

BUT,
We think the conveyor system is not only the mean of
transportation of bulk material to the destination but it’s the
main stream of networking of resources within client’s plant
for the promised performance.

Pulley
& Roller Structural
Design Design
Chute General Hazardous
Dust Control
Design Arrange Enclosure
System
Location & Design
Bulk System
Properties Seismic
Capacity
Belt Cleaner Belt Condition
Process Civil
& Material
Requirement Design
Scrapper &Tension
Parts
Motor & Equipment
Material
Gearbox Selection
Selection

DYPNF – MCS DIVISION 7

APPLICABLE INDUSTRIES

OIL & GAS PETROCHEMICAL POWER PLANT INDUSTRIAL

• Granulated Sulfur • Polyolefin • Fuel (Coal, Biomass) • Alumina
• Cokes • Butadiene Rubber • Ash (Fly & Bottom) • Mineral & Mining
• Catalyst • Fertilizer Urea • Limestone • Polysilicon
• Industrial Chemical • ESP • Gypsum
• FGD • Calcining System

DYPNF – MCS DIVISION 8

SYSTEM ENGINEERING
GENERAL SCOPE OF SUPPLY
- Ship / Barge Unloader
- Wagon / Truck Unloading Station
- Belt Conveying System
- Storage Management System (Stacker / Reclaimer)
- Dust Control System (Dust Collection / Suppression)
- Process Machines (Crusher / Screen)
- Control System (PLC, Instrumentation)
- Electrical System

DYPNF – MCS DIVISION 9

PERFORMANCE IS GUARANTEED

For Better performance and Centering the bulk on the belt Dust comes from Air
operation rate, Fugitive is Critical because it impacts
material shall be controlled the performance of the 3 Sources of Air movement;
conveyor. 1. Displaced Air (Material Vol.)
1. Adhering on Belt (Carry Back) 2. Induced Air (Mat’l Stream)
Material build-up will cause the 3. Generated Air (By Equip.)
belt to mistrack and lead extra
maintenance and clean-up cost
Air
+ Dust

Therefore, we developed a
solution of 3D DEM analysis to
minimize the problem from
loading area.
2. Transfer Point Spillage
Minimize Belt Sag Tight is Right ;
Skirt Edge Seals / Protectors Seal the entry and exit area

Dust control equipment

- Dust Collection System
- Dust Suppression system
Degradation, dust & ware
Problem can be eliminated.

DYPNF – MCS DIVISION 10

BETTER COMMUNICATION FOR BETTER DELIVERY

For Better Compliance of Design

Communication criteria of Users

Total Engineering Design Criteria of

Solution Steel Structure
• International Code and
• Quick – Accurate proposal & Standards such as;
design through standardized  ACI318-11
 AISC 14th Ed.
(modulated) structure  AISC 360-10
• 3D Modeling for easy review  ASCE/SEI 7-05
 IBC
of structures  UBC-97
 ASCE

Modulation and
Programs
Standardization

• Conveyor Truss • SKETCH UP

• Conveyor Trestle • SOLID WORKS
• Handrail & Walkway • TEKLA

DYPNF – MCS DIVISION 11

INDEX

ABOUT DYPNF

MATERIAL HANDLING SYSTEM

BIOMASS POWER PLANT

PROJECT EXECUTION

EXPERIENCE

DYPNF – MCS DIVISION 12

TYPES OF BIOMASS MATERIAL
“CLASS 1”: Rounded particles, free‐flowing:

•Pellets and dry Chips + powders (not too fine)

“CLASS 2”: Rounded particles, cohesive:

•Milled nuts, wet powders; fine powders

“CLASS 3”: Flaky/stringy particles – extreme shape:

•At least one dimension much smaller than other two

•Chopped straw and grass;
•Sawdust, wood shavings, chicken litter
•Shredded paper or plastic;
•Many wastes from sheet material
•Herbaceous materials

Class 1 Class 2 Class 3

Pellets and fines Sticky, cohesive Long, stringy particles
Rounded Particles roughly rounded Special behaviour
Like any other free flowing bulk solid Like any other cohesive bulk solid

Reference : The Wolfson Centre For Bulk handling technology, Greenwich University, U.K

DYPNF – MCS DIVISION 13

MATERIAL INTAKING SYSTEM

System Description

•Normally, the Biomass Fuel is imported and

shipped by vessel
•Transportation of Fuel is normally done by
Truck
•For bigger size power plant may require ship
unloader to import the fuel directly

Problems

•High dust emission rate in the unloading

station
•Uneven size / Flow Properties of the Fuel to
design proper unloading system

Countermeasures

•Higher Volume of Dust Removal System

•Forced Discharge / Unloading System
(Push Floor, Screw Discharge and etc)

DYPNF – MCS DIVISION 14

MATERIAL STORAGE DESIGN

DYPNF – MCS DIVISION 15

RECLAIMING BY STORAGE TYPE

Storage Yard / Shed Storage Silo

• Stacker / Reclaimer system is required for • Normally applicable to flat bottom silos
Operation • Screw type reclaimer is recommended due to
• Dust control issue in the Shed or yard the flowability of fuel
• Large storage capacity and higher capital • Less Footprint for the same storage volume
cost and less capital cost

DYPNF – MCS DIVISION 16

CONVEYORS

Chain conveyor can be totally enclosed that essentially prevents the

emission of fine dust.

Chain conveyor can be designed for steep angle up to 60° to minimize

the plant foot print.

Multiple discharges is applicable with the use of slide gate, which is

simpler than a discharge plow from belt conveyor.

DYPNF – MCS DIVISION 17

INDEX

ABOUT DYPNF

MATERIAL HANDLING SYSTEM

BIOMASS POWER PLANT

PROJECT EXECUTION

EXPERIENCE

DYPNF – MCS DIVISION 18

PROJECT ORGANIZATION

 Supervision
Project Manager
 Field Safety
 Field QA/QC
 Field Engineering
QA/QC Manager
Site Team  Commissioning
Safety Manager

Mechanical / Piping Steel Structure Lead Procurement

Project Engineer E&I Lead Engineer
Lead Engineer Engineer Manager (*)

MANAGEMENT STRATEGE

 Overall Project Management by dedicated Project Manager

 Involve the design Engineers to Site during Installation and Commissioning
 Assignment of dedicated Project Engineer for Interface Management with other Package Contractors and Owner
 Will use skilled local labor for Equipment Installation under our Supervision

<Note>
Marked functions as (*)to be executed and supported by Company
Common Organization

DYPNF – MCS DIVISION 19

HSE ACTIVITIES DURING ENGINEERING
HSE POLICY
 Creator of Prosperous and Comfortable Lives
 Top Priority “Humanism”
 Plan, Do, Check all Activities to Protect, Conserve, Enhance the Environment
 Strictly Comply with all applicable Laws, Regulations of the Country
 Educate and Train our Personnel for Importance of HSE Awareness

HSE Activities during Engineering

• HAZOP • Noise Studies • Constructability Review

• SIL • Relief System Design
• Fire Fighting System
• 3D Model Review
• Hazardous Area Study

Health and
Process Safety HSE Related
Environment
Activities Activities
Activities

DYPNF – MCS DIVISION 20

INTERFACE MANAGEMENT

Interface with Client / Plant

• Piping Interfaces
• Electrical Interfaces
• Control Systems and Instrumentation
Interfaces
• Develop Design and Show Interface Point Interface with Other Packages
• Civil Foundation/Structural/Platform
Interfaces • Participate Interface Meetings with end-user
• Develop Design and Show Interface Point • Identify Interface Issues
• Supply Detailed Design and Condition Inputs to
Interface Management

3D Model Review HAZOP/SIL Meeting

•Participate in 3D Model Review Meeting •Attend HAZOP/SIL Review Meeting
•Coordinate the Input Data for the 3D Model •Follow Up the Result/Comments of HAZOP/SIL
Work of EPC Contractor Review
•Follow Up the Result/Comments of 3D Model
Review

DYPNF – MCS DIVISION 21

INDEX

ABOUT DYPNF

MATERIAL HANDLING SYSTEM

BIOMASS POWER PLANT

PROJECT EXECUTION

EXPERIENCE

DYPNF – MCS DIVISION 22

OUR CLIENTS

DYPNF – MCS DIVISION 23

POSEUNG BIOMASS PROJECT

Project:

•Poseung Biomass Fuel Handling System

Location:

•Pyeongtaek, Korea

Plant Description :

•Biomass Fuel Handling System

(Wood Pellet & Wood Chip)

Contract form :

•Engineering, Procurement and Installation &

Commissioning

Handling Capacity

•45 Ton/Hr

Scope of Supply :

•Fuel Intaking Facility

•Fuel Storage Silo and Discharge System
•Fuel Conveying System
•Fire Fighting system

Start-up :

•Dec, 2017

DYPNF – MCS DIVISION 24

POSEUNG BIOMASS PROJECT

DYPNF – MCS DIVISION 25

POSEUNG BIOMASS PROJECT (CONT.)

DYPNF – MCS DIVISION 26

DANGJIN BIOMASS PROJECT
Project:

•GS Dangjin Biomass No.2 Power Plant Project

Location:

•Dangjin, Korea

Plant Description :

•Biomass Fuel Handling System

(Demolition Wood Chip, Wood Pellet, PKS)

Contract form :

•Consortium with FMW, Austria (Main Equipment)

•Engineering, Procurement and Installation &
Commissioning

Handling Capacity

•125 Ton/Hr

Scope of Supply :

•Fuel Intaking Facility

•Fuel Storage Silo and Discharge System
•Fuel Conveying System
•Fire Fighting system

Status :

•Under Construction

DYPNF – MCS DIVISION 27

DANGJIN BIOMASS PROJECT

DYPNF – MCS DIVISION 28

DANGJIN BIOMASS PROJECT

DYPNF – MCS DIVISION 29

DAESAN BIOMASS PROJECT

Project:

•CGN Daesan Biomass Power Plant Project

Location:

•Daesan, Korea

Plant Description :

•Biomass Fuel Handling System

(Wood Pellet)

Contract form :

•Engineering, Procurement and Installation &

Commissioning

Handling Capacity

•200 Ton/Hr

Scope of Supply :

•Fuel Intaking Facility

•Fuel Storage Silo and Discharge System
•Fuel Conveying System
•Fire Fighting system

Status :

•Under Construction

DYPNF – MCS DIVISION 30

DAESAN BIOMASS PROJECT

DYPNF – MCS DIVISION 31

DAESAN BIOMASS PROJECT

DYPNF – MCS DIVISION 32

DONGYANG P&F CO., LTD.
17&18th Floor, IT Premier
Tower, 88 Gasandigital 1 Ro,
Seoul, Korea 08590

Tel. +82 2 2106 8000

Fax. +82 2 2106 8100