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Conveyor Design Summary: PT. Siko Techno

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24 Jun 2014 10:14 Conveyor Design Summary Page 1/37

PT. Siko Techno


Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Conveyed Material
Material Description COAL BITUMINOUS <50 Surcharge Angle 30 deg
MESH
Low Bulk Density 800 kg/m3 Angle of Repose 45 deg
High Bulk Density 870 kg/m3 Material Lump size 50 mm
Conveyor Data
Conveying Distance 161.29 m Design Capacity 720 tonnes/hr
Nett Lift / Lower (-) 27.93 m Belt Speed 1.6 m/s
Belt Details
Belt Width Selected 1200 mm Calculated Belt % Full 78.9 %
Belt Class & Run Safety Factor 800/4 13.47 Top Cover Thickness 5 mm
Belt Rated Tension 80 kN/m Bottom Cover Thickness 4 mm
Belt Total Length 376.0 m Belt Mass 20.84 kg/m
Belt Tensions and Power Calculations CEMA
Effective Tens. Fully Loaded 38.34 kN Belt Power - Empty Belt 8.97 kW
Maximum Tension Tmax 71.28 kN Belt Power - Inclines Loaded 61.09 kW
Minimum Tension Tmin 29.89 kN Belt Power - Declines Loaded 10.55 kW
Sag Tension 2% 10.73 kN Belt Power - Fully Loaded 61.35 kW
Takeup Type Vertical Gravity Drive Efficiency 83.0 %
Takeup Mass 6200 kg Absorbed Power Fully Loaded 73.90 kW
Takeup Pulley Belt Tension 30.40 kN Installed Motor Power 90 kW
Carry and Return Idlers
Carry Idler Trough Angle 45 º Return Idler Trough Angle 0 º
Carry Idler Spacing 1.2 m Return Idler Spacing 3 m
Carry Idler No Rolls x Dia 3 x 139.8 mm Return Idler No Rolls x Dia 1 x 139.8 mm
Dynamics and Miscellaneous Data
Startup Factor - Fully Loaded 140 % CEMA Temperature Factor Kt 1.00
Startup Factor - Empty 140 % Total Braking Torque LSS 0.00 kNm
Starting Time - Fully Loaded 2.11 sec Stop Time - Loaded, Braking 1.84 sec
Starting Time - Empty 0.72 sec Stop Time - Loaded, Coasting 1.84 sec
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Conveyor Sections - Input Data Page 2/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Section
Section Section Cap- Ten Idler Skirt Friction
Length Lift X co- Y co- Z co- acity Adj. Spacing Length No. of Factor
Station Description m m ord m ord m ord m tph kN m m Scrapers Input

1 Tail 1.04 0.15 0.00 0.00 0.00 0 1.20 1 0.0000

2 Int. Pt 7.14 1.53 1.03 0.00 0.47 0 1.20 0.0000

3 Hopper 105.05 23.22 8.00 0.00 2.00 600 1.20 5.00 0.0000

4 Int. Pt 9.21 1.97 110.45 0.00 25.22 600 1.20 0.0000

5 Int. Pt 9.09 -0.09 119.45 0.00 27.19 600 1.20 0.0000

6 Int. Pt 20.77 0.18 128.54 0.00 27.10 600 1.20 0.0000

7 Int. Pt 11.58 0.10 149.31 0.00 27.28 600 1.20 0.0000

8 Int. Pt 5.58 2.55 160.89 0.00 27.38 600 1.20 0.0000

9 Head 2.38 -1.83 166.00 0.00 29.65 0 1.20 0.0000

10 Bend 6.08 0.10 164.92 0.00 27.47 0 1.20 0.0000

11 Drive 1.87 -0.19 171.00 0.00 26.96 0 3.00 2 0.0000

12 Snub 7.27 0.06 169.14 0.00 26.16 0 3.00 0.0000

13 Int. Pt 18.96 -0.10 161.96 0.00 26.46 0 3.00 0.0000

14 Int. Pt 11.61 -0.06 143.00 0.00 26.36 0 3.00 0.0000

15 Int. Pt 11.57 -0.08 131.39 0.00 26.30 0 3.00 0.0000

16 Bend 55.53 -12.10 119.83 0.00 25.97 0 3.00 0.0000

17 Bend 9.48 -9.48 65.63 0.00 13.88 0 3.00 0.0000

18 Takeup 9.10 9.10 65.00 0.00 4.40 0 3.00 0.0000

19 Bend 57.93 -12.90 64.32 0.00 13.50 0 3.00 0.0000

20 Int. Pt 6.68 -1.22 7.78 0.00 0.84 0 3.00 0.0000

21 Int. Pt 1.22 0.06 1.22 0.00 -0.38 0 3.00 1 0.0000

Totals: 369.12 1.00 0.00 5.00 4

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Takeup & Drive Traction Calculation Page 3/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive Torque Start-up Factor Loaded 140 % Takeup Pulley Belt Tension 30.4 kN
Drive Torque Start-up Factor Empty 140 % Takeup Mass 6200 kg
Running Starting Braking

Drive Fully Empty Fully Empty Fully Empty


Number Loaded Belt Loaded Belt Loaded Belt

Drive No. 1 Drive


Pulley No. 11 Lagging Type Rubber Rubber Rubber
Wrap Angle º 180 180 180 180 180 180
Co-efficient of Friction 0.25 0.25 0.35 0.35 0.35 0.35
Drive Factor Cw 0.838 0.838 0.499 0.499 0.499 0.499
Calculated Belt Tension T1 kN 71.23 38.54 91.2 59.6 48.39 36.6
Calculated Belt Tension T2 kN 33.09 33.09 36.32 24.42 38.8 34.44
Minimum Required T2 kN 31.96 4.57 27.39 17.55 4.79 1.08
Surplus T2 Tension (T1-T2) kN 1.13 28.52 8.93 6.87 34.01 33.36
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Summary Run / Start Page 4/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive Torque Start-up Factor Loaded 140 %


Drive Torque Start-up Factor Empty 140 % Takeup Mass 6200 kg

Running Starting Braking Coasting


Fully Inclines Declines Fully Fully Fully
Loaded Empty Loaded Loaded Loaded Empty Loaded Empty Loaded Empty
Station Tension Tension Tension Tension Tension Tension Tension Tension Tension Tension
No kN kN kN kN kN kN kN kN kN kN
1 Tail 30.37 30.37 30.37 30.37 32.25 35.86 28.23 29.87 28.23 29.87

2 Int. Pt 31.02 31.02 31.02 31.02 33.15 37.23 28.59 30.45 28.59 30.45

3 Hopper 31.40 31.40 31.40 31.40 33.70 38.13 28.77 30.78 28.77 30.78

4 Int. Pt 63.74 37.09 63.74 37.97 76.99 51.50 48.60 35.76 48.60 35.76

5 Int. Pt 66.45 37.57 66.45 38.46 80.66 52.67 50.21 36.18 50.21 36.18

6 Int. Pt 66.52 37.58 66.46 38.58 81.68 53.35 49.19 36.13 49.19 36.13

7 Int. Pt 67.29 37.81 67.33 38.80 84.61 55.08 47.49 36.21 47.49 36.21

8 Int. Pt 67.71 37.93 67.81 38.92 86.24 56.06 46.53 36.26 46.53 36.26

9 Head 70.98 38.50 71.11 39.49 90.10 57.05 49.13 36.79 49.13 36.79

10 Bend 70.89 38.30 70.91 39.29 90.46 58.18 48.51 36.47 48.51 36.47

11 Drive 71.23 38.54 71.15 39.53 91.20 59.60 48.39 36.60 48.39 36.60

12 Snub 34.00 34.00 33.98 34.00 37.29 25.50 39.64 35.33 39.64 35.33

13 Int. Pt 34.21 34.21 34.21 34.21 38.26 27.96 38.97 35.33 38.97 35.33

14 Int. Pt 34.26 34.26 34.26 34.26 38.68 29.08 38.60 35.29 38.60 35.29

15 Int. Pt 34.29 34.29 34.29 34.29 38.94 29.77 38.37 35.26 38.37 35.26

16 Bend 34.31 34.31 34.31 34.31 39.18 30.44 38.14 35.22 38.14 35.22

17 Bend 32.16 32.16 32.16 32.16 38.28 31.94 34.56 32.73 34.56 32.73

18 Takeup 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40

19 Bend 32.43 32.43 32.43 32.43 32.84 33.62 31.96 32.32 31.96 32.32

20 Int. Pt 30.11 30.11 30.11 30.11 31.85 35.18 28.13 29.65 28.13 29.65

21 Int. Pt 29.89 29.89 29.89 29.89 31.74 35.32 27.76 29.38 27.76 29.38

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Summary Run / Start Page 5/37

Running Starting Braking Coasting


Fully Inclines Declines Fully Fully Fully
Loaded Empty Loaded Loaded Loaded Empty Loaded Empty Loaded Empty
Station Tension Tension Tension Tension Tension Tension Tension Tension Tension Tension
No kN kN kN kN kN kN kN kN kN kN

Minimum Ten 29.89 29.89 29.89 29.89 30.40 25.50 27.76 29.38 27.76 29.38
Maximum Ten 71.23 38.54 71.15 39.53 91.20 59.60 50.21 36.79 50.21 36.79
Effective Ten 38.34 5.60 38.18 6.59

Ave. Belt Ten 42.91 33.97 42.92 34.26 49.84 39.70 37.86 33.60 37.86 33.60
Belt Elong. m 0.522 0.055 0.522 0.07 0.884 0.354 0.258 0.036 0.258 0.036
T/up Travel m 0.261 0.028 0.261 0.035 0.442 0.177 0.129 0.018 0.129 0.018
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Belt Details Report Page 6/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Low BD = 800kg/m3 High BD = 870kg/m3


Conveyed Material Belt Speed & Capacity
Material Description COAL BITUMINOUS <50 Belt Speed 1.6 m/s
MESH
Low Bulk Density 800 kg/m3 Belt Design Capacity Input 720 tonnes/hr
High Bulk Density 870 kg/m3 Section Loading Max Capacity 600 tonnes/hr
Surcharge Angle 30 deg Carry Idler Trough Angle 45 º
Angle of Repose 45 deg Belt Dimensions
Material Lump size 50 mm Top Cover Thickness 5 mm
Belt Make & Class Bottom Cover Thickness 4 mm
Belt Category Goodyear Fabric Belt Carcass Thickness 6.1 mm
Belt Description GOODYEAR PLYLON-HI Belt Total Thickness 15.1 mm
Belt Class / Plies 800/4 4 Belt Total Belt Length (L) 376.0 m
Belt Reinforcement Fibre Fabric Time for 1 Revolution 235.0 sec
Belt Width Selected 1200 mm Belt Load Area and Capacity at 800kg/m3
Belt Modulus 6000 kN/m Minimum Rec. Edge Distance 89 mm
Actual Edge Distance Low BD 142 mm
Load Burden Depth 275 mm
Load Burden Width 758 mm
Belt Tensions Belt Load Area at Minimum
Recommended Edge Distance 0.1981 m2
Belt Rated Tension / m width 80 kN/m
Calculated Tension / m width 59.4 kN/m Belt Load Area Utilised at Low
Belt Rated Tension for width 96 kN Bulk Density 0.1563 m2
Calculated Max Run Tension 71.28 kN Belt Actual % Full at Low BD 78.9 %
Minimum Tension Tmin 29.89 kN Belt Load Area and Capacity at 870kg/m3
Allowable Tension Rise, Starting 150 % Minimum Rec. Edge Distance 89 mm
Allowable Belt Tension, Starting 144 kN Actual Edge Distance High BD 159 mm
Actual Belt Tension, Starting 91.2 kN Belt Load Area Utilised at High
Bulk Density 0.1437 m2
Belt and Material Mass Belt Actual % Full at High BD 72.5 %
Belt Top Cover Mass 6.8 kg/m Flooded Belt Capacity at 870kg/m3
Belt Bottom Cover Mass 5.4 kg/m Flooded Belt Load Area at Zero
Edge Distance 0.2767 m2
Belt Carcass Mass 8.6 kg/m
Belt Mass Wb (per linear m) 20.8 kg/m Flooded Belt Capacity 1386 tonnes/hr
Material Mass Wm 125 kg/m Flooded Belt Material Mass 240.7 kg/m
Total Mass (Wb + Wm) 145.8 kg/m
Total Belt Mass (Wb x L) 7836 kg
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Summary Belt Sag Page 7/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Allowable Belt Sag % Running 2 %


Allowable Belt Sag % Start / Stop 5 % Takeup Mass 6200 kg

Running Starting Braking Coasting


Fully Inclines Declines Fully Fully Fully
Loaded Empty Loaded Loaded Loaded Empty Loaded Empty Loaded Empty
Station Tension Tension Tension Tension Tension Tension Tension Tension Tension Tension
No kN kN kN kN kN kN kN kN kN kN
1 Tail 30.37 30.37 30.37 30.37 32.25 35.86 28.23 29.87 28.23 29.87
Idler Spacing m 1.20
Belt Sag % 0.1 0.1 0.1 0.1 0.1 0.09 0.11 0.1 0.11 0.1
2 Int. Pt 31.02 31.02 31.02 31.02 33.15 37.23 28.59 30.45 28.59 30.45
Idler Spacing m 1.20
Belt Sag % 0.1 0.1 0.1 0.1 0.09 0.08 0.11 0.1 0.11 0.1
3 Hopper 31.40 31.40 31.40 31.40 33.70 38.13 28.77 30.78 28.77 30.78
Idler Spacing m 1.20
Belt Sag % 0.59 0.1 0.59 0.1 0.55 0.08 0.64 0.1 0.64 0.1
4 Int. Pt 63.74 37.09 63.74 37.97 76.99 51.50 48.60 35.76 48.60 35.76
Idler Spacing m 1.20
Belt Sag % 0.29 0.08 0.29 0.08 0.24 0.06 0.38 0.09 0.38 0.09
5 Int. Pt 66.45 37.57 66.45 38.46 80.66 52.67 50.21 36.18 50.21 36.18
Idler Spacing m 1.20
Belt Sag % 0.28 0.08 0.05 0.48 0.23 0.06 0.37 0.08 0.37 0.08
6 Int. Pt 66.52 37.58 66.46 38.58 81.68 53.35 49.19 36.13 49.19 36.13
Idler Spacing m 1.20
Belt Sag % 0.28 0.08 0.28 0.08 0.23 0.06 0.37 0.08 0.37 0.08
7 Int. Pt 67.29 37.81 67.33 38.80 84.61 55.08 47.49 36.21 47.49 36.21
Idler Spacing m 1.20
Belt Sag % 0.27 0.08 0.27 0.08 0.22 0.06 0.39 0.08 0.39 0.08
8 Int. Pt 67.71 37.93 67.81 38.92 86.24 56.06 46.53 36.26 46.53 36.26
Idler Spacing m 1.20
Belt Sag % 0.27 0.08 0.27 0.08 0.21 0.05 0.4 0.08 0.4 0.08
9 Head 70.98 38.50 71.11 39.49 90.10 57.05 49.13 36.79 49.13 36.79
Idler Spacing m 1.20
Belt Sag % 0.04 0.08 0.04 0.08 0.03 0.05 0.06 0.08 0.06 0.08
10 Bend 70.89 38.30 70.91 39.29 90.46 58.18 48.51 36.47 48.51 36.47
Idler Spacing m 1.20
Belt Sag % 0.04 0.08 0.04 0.08 0.03 0.05 0.06 0.08 0.06 0.08

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Summary Belt Sag Page 8/37

Running Starting Braking Coasting


Fully Inclines Declines Fully Fully Fully
Loaded Empty Loaded Loaded Loaded Empty Loaded Empty Loaded Empty
Station Tension Tension Tension Tension Tension Tension Tension Tension Tension Tension
No kN kN kN kN kN kN kN kN kN kN
11 Drive 71.23 38.54 71.15 39.53 91.20 59.60 48.39 36.60 48.39 36.60
Idler Spacing m 3.00
Belt Sag % 0.11 0.2 0.11 0.19 0.08 0.13 0.16 0.21 0.16 0.21
12 Snub 34.00 34.00 33.98 34.00 37.29 25.50 39.64 35.33 39.64 35.33
Idler Spacing m 3.00
Belt Sag % 0.23 0.23 0.23 0.23 0.21 0.3 0.19 0.22 0.19 0.22
13 Int. Pt 34.21 34.21 34.21 34.21 38.26 27.96 38.97 35.33 38.97 35.33
Idler Spacing m 3.00
Belt Sag % 0.22 0.22 0.22 0.22 0.2 0.27 0.2 0.22 0.2 0.22
14 Int. Pt 34.26 34.26 34.26 34.26 38.68 29.08 38.60 35.29 38.60 35.29
Idler Spacing m 3.00
Belt Sag % 0.22 0.22 0.22 0.22 0.2 0.26 0.2 0.22 0.2 0.22
15 Int. Pt 34.29 34.29 34.29 34.29 38.94 29.77 38.37 35.26 38.37 35.26
Idler Spacing m 3.00
Belt Sag % 0.22 0.22 0.22 0.22 0.2 0.26 0.2 0.22 0.2 0.22
16 Bend 34.31 34.31 34.31 34.31 39.18 30.44 38.14 35.22 38.14 35.22
Idler Spacing m 3.00
Belt Sag % 0.22 0.22 0.22 0.22 0.2 0.25 0.2 0.22 0.2 0.22
17 Bend 32.16 32.16 32.16 32.16 38.28 31.94 34.56 32.73 34.56 32.73
Idler Spacing m 3.00
Belt Sag % 0.24 0.24 0.24 0.24 0.2 0.24 0.22 0.23 0.22 0.23
18 Takeup 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40
Idler Spacing m 3.00
Belt Sag % 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25
19 Bend 32.43 32.43 32.43 32.43 32.84 33.62 31.96 32.32 31.96 32.32
Idler Spacing m 3.00
Belt Sag % 0.24 0.24 0.24 0.24 0.23 0.23 0.24 0.24 0.24 0.24
20 Int. Pt 30.11 30.11 30.11 30.11 31.85 35.18 28.13 29.65 28.13 29.65
Idler Spacing m 3.00
Belt Sag % 0.25 0.25 0.25 0.25 0.24 0.22 0.27 0.26 0.27 0.26
21 Int. Pt 29.89 29.89 29.89 29.89 31.74 35.32 27.76 29.38 27.76 29.38
Idler Spacing m 3.00
Belt Sag % 0.26 0.26 0.26 0.26 0.24 0.22 0.28 0.26 0.28 0.26

Minimum Ten 29.89 29.89 29.89 29.89 30.40 25.50 27.76 29.38 27.76 29.38
Maximum Sag 0.59 0.26 0.59 0.48 0.55 0.3 0.64 0.26 0.64 0.26
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Run Fully Loaded Page 9/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Takeup Mass 6200 kg


Tensions CEMA
Section Section Ten Material Skirt Scraper Section
Station / Pulley
Length Lift T1 Run T2 Run Tp Drive Adj. Accel. Friction Friction Effective Friction
Station m m kN kN Pulley Te kN kN kN kN kN Tension Factor

1 Tail 1.04 0.15 30.37 30.51 0.14 0.47 0.04 0.016

2 Int. Pt 7.14 1.53 31.02 31.02 0.38 0.016

3 Hopper 105.05 23.22 31.40 31.40 0.27 0.62 31.46 0.0172

4 Int. Pt 9.21 1.97 63.74 63.74 2.71 0.0206

5 Int. Pt 9.09 -0.09 66.45 66.45 0.07 0.016

6 Int. Pt 20.77 0.18 66.52 66.52 0.77 0.016

7 Int. Pt 11.58 0.10 67.29 67.29 0.42 0.016

8 Int. Pt 5.58 2.55 67.71 67.71 3.27 0.016

9 Head 2.38 -1.83 70.98 71.25 0.27 -0.37 0.016

10 Bend 6.08 0.10 70.89 71.16 0.27 0.08 0.016

11 Drive 1.87 -0.19 71.23 33.09 0.21 38.14 0.94 -0.03 0.015

12 Snub 7.27 0.06 34.00 34.15 0.15 0.06 0.0172

13 Int. Pt 18.96 -0.10 34.21 34.21 0.05 0.0172

14 Int. Pt 11.61 -0.06 34.26 34.26 0.03 0.0172

15 Int. Pt 11.57 -0.08 34.29 34.29 0.02 0.015

16 Bend 55.53 -12.10 34.31 34.47 0.15 -2.30 0.015

17 Bend 9.48 -9.48 32.16 32.31 0.14 -1.91 0.015

18 Takeup 9.10 9.10 30.40 30.54 0.14 1.89 0.015

19 Bend 57.93 -12.90 32.43 32.57 0.15 -2.46 0.015

20 Int. Pt 6.68 -1.22 30.11 30.11 -0.23 0.015

21 Int. Pt 1.22 0.06 29.89 29.89 0.47 0.02 0.015

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Run Fully Loaded Page 10/37
Tensions CEMA
Section Section Ten Material Skirt Scraper Section
Station / Pulley
Length Lift T1 Run T2 Run Tp Drive Adj. Accel. Friction Friction Effective Friction
Station m m kN kN Pulley Te kN kN kN kN kN Tension Factor

Totals: 1.62 38.1 0.00 0.27 0.62 1.88 33.96


Maximum Tension 71.25 kN Total Effective Tension 38.34 kN
Minimum Tension 29.89 kN Total Belt Power (Te x V) 61.35 kW
Average Tension Fully Loaded 42.91 kN Belt Modulus 6000 kN/m
Average Tension Belt Stationary 32.92 kN Total Belt Length 375.99 m
Average Tension Difference 9.99 kN Belt Elastic Elongation 0.522 m
Takeup Movement 0.261 m
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Tension Calculations - Run Empty Page 11/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Pulley Tensions


Section Section Ten Material Skirt Scraper Section CEMA
Length Lift T1 Run T2 Run Tp Drive Adj. Accel. Friction Friction Effective Friction
Station m m kN kN Pulley Te kN kN kN kN kN Tension Factor

1 Tail 1.04 0.15 30.37 30.51 0.14 0.47 0.04 0.016

2 Int. Pt 7.14 1.53 31.02 31.02 0.38 0.016

3 Hopper 105.05 23.22 31.40 31.40 5.69 0.0172

4 Int. Pt 9.21 1.97 37.09 37.09 0.49 0.0206

5 Int. Pt 9.09 -0.09 37.57 37.57 0.01 0.016

6 Int. Pt 20.77 0.18 37.58 37.58 0.22 0.016

7 Int. Pt 11.58 0.10 37.81 37.81 0.12 0.016

8 Int. Pt 5.58 2.55 37.93 37.93 0.57 0.016

9 Head 2.38 -1.83 38.50 38.67 0.17 -0.37 0.016

10 Bend 6.08 0.10 38.30 38.47 0.16 0.08 0.016

11 Drive 1.87 -0.19 38.54 33.09 0.16 5.45 0.94 -0.03 0.015

12 Snub 7.27 0.06 34.00 34.15 0.15 0.06 0.0172

13 Int. Pt 18.96 -0.10 34.21 34.21 0.05 0.0172

14 Int. Pt 11.61 -0.06 34.26 34.26 0.03 0.0172

15 Int. Pt 11.57 -0.08 34.29 34.29 0.02 0.015

16 Bend 55.53 -12.10 34.31 34.46 0.15 -2.30 0.015

17 Bend 9.48 -9.48 32.16 32.31 0.15 -1.91 0.015

18 Takeup 9.10 9.10 30.40 30.54 0.14 1.89 0.015

19 Bend 57.93 -12.90 32.43 32.57 0.15 -2.46 0.015

20 Int. Pt 6.68 -1.22 30.11 30.11 -0.23 0.015

21 Int. Pt 1.22 0.06 29.89 29.89 0.47 0.02 0.015

Totals: 1.36 5.45 0.00 1.88 2.37


Maximum Tension 38.67 kN Total Effective Tension 5.6 kN
Minimum Tension 29.89 kN Total Belt Power (Te x V) 8.97 kW
Average Tension Fully Loaded 33.97 kN Belt Modulus 6000 kN/m
Average Tension Belt Stationary 32.92 kN Total Belt Length 375.99 m
Average Tension Difference 1.05 kN Belt Elastic Elongation 0.055 m
Takeup Movement 0.028 m

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Pulley Tensions


Section Section Ten Material Skirt Scraper Section CEMA
Length Lift T1 Run T2 Run Tp Drive Adj. Accel. Friction Friction Effective Friction
Station m m kN kN Pulley Te kN kN kN kN kN Tension Factor

1 Tail 1.04 0.15 30.37 30.51 0.14 0.47 0.04 0.016

2 Int. Pt 7.14 1.53 31.02 31.02 0.38 0.016

3 Hopper 105.05 23.22 31.40 31.40 0.27 0.62 31.46 0.0172

4 Int. Pt 9.21 1.97 63.74 63.74 2.71 0.0206

5 Int. Pt 9.09 -0.09 66.45 66.45 0.01 0.016

6 Int. Pt 20.77 0.18 66.46 66.46 0.87 0.0193

7 Int. Pt 11.58 0.10 67.33 67.33 0.48 0.0193

8 Int. Pt 5.58 2.55 67.81 67.81 3.30 0.0193

9 Head 2.38 -1.83 71.11 71.28 0.17 -0.37 0.016

10 Bend 6.08 0.10 70.91 71.07 0.16 0.08 0.016

11 Drive 1.87 -0.19 71.15 33.07 0.10 38.08 0.94 -0.03 0.015

12 Snub 7.27 0.06 33.98 34.13 0.15 0.08 0.0321

13 Int. Pt 18.96 -0.10 34.21 34.21 0.05 0.0172

14 Int. Pt 11.61 -0.06 34.26 34.26 0.03 0.0172

15 Int. Pt 11.57 -0.08 34.29 34.29 0.02 0.015

16 Bend 55.53 -12.10 34.31 34.46 0.15 -2.30 0.015

17 Bend 9.48 -9.48 32.16 32.31 0.15 -1.91 0.015

18 Takeup 9.10 9.10 30.40 30.54 0.14 1.89 0.015

19 Bend 57.93 -12.90 32.43 32.57 0.15 -2.46 0.015

20 Int. Pt 6.68 -1.22 30.11 30.11 -0.23 0.015

21 Int. Pt 1.22 0.06 29.89 29.89 0.47 0.02 0.015

Totals: 1.62 38.14 0.00 0.27 0.62 1.88 33.96


Maximum Tension 71.28 kN Total Effective Tension 38.18 kN
Minimum Tension 29.89 kN Total Belt Power (Te x V) 61.09 kW
Average Tension Inclines Loaded 42.92 kN Belt Modulus 6000 kN/m
Average Tension Belt Stationary 32.92 kN Total Belt Length 375.99 m
Average Tension Difference 10 kN Belt Elastic Elongation 0.522 m
Takeup Movement 0.261 m

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Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Pulley Tensions


Section Section Ten Material Skirt Scraper Section CEMA
Length Lift T1 Run T2 Run Tp Drive Adj. Accel. Friction Friction Effective Friction
Station m m kN kN Pulley Te kN kN kN kN kN Tension Factor

1 Tail 1.04 0.15 30.37 30.51 0.14 0.47 0.04 0.016

2 Int. Pt 7.14 1.53 31.02 31.02 0.38 0.016

3 Hopper 105.05 23.22 31.40 31.40 0.27 0.62 5.69 0.0172

4 Int. Pt 9.21 1.97 37.97 37.97 0.49 0.0206

5 Int. Pt 9.09 -0.09 38.46 38.46 0.12 0.016

6 Int. Pt 20.77 0.18 38.58 38.58 0.22 0.016

7 Int. Pt 11.58 0.10 38.80 38.80 0.12 0.016

8 Int. Pt 5.58 2.55 38.92 38.92 0.57 0.016

9 Head 2.38 -1.83 39.49 39.66 0.17 -0.37 0.016

10 Bend 6.08 0.10 39.29 39.46 0.16 0.08 0.016

11 Drive 1.87 -0.19 39.53 33.09 0.15 6.44 0.94 -0.03 0.015

12 Snub 7.27 0.06 34.00 34.15 0.15 0.06 0.0172

13 Int. Pt 18.96 -0.10 34.21 34.21 0.05 0.0172

14 Int. Pt 11.61 -0.06 34.26 34.26 0.03 0.0172

15 Int. Pt 11.57 -0.08 34.29 34.29 0.02 0.015

16 Bend 55.53 -12.10 34.31 34.46 0.15 -2.30 0.015

17 Bend 9.48 -9.48 32.16 32.31 0.15 -1.91 0.015

18 Takeup 9.10 9.10 30.40 30.54 0.14 1.89 0.015

19 Bend 57.93 -12.90 32.43 32.57 0.15 -2.46 0.015

20 Int. Pt 6.68 -1.22 30.11 30.11 -0.23 0.015

21 Int. Pt 1.22 0.06 29.89 29.89 0.47 0.02 0.015

Totals: 1.62 38.1 0.00 0.27 0.62 1.88 33.96


Maximum Tension 39.66 kN Total Effective Tension 6.59 kN
Minimum Tension 29.89 kN Total Belt Power (Te x V) 10.55 kW
Average Tension Declines Loaded 34.26 kN Belt Modulus 6000 kN/m
Average Tension Belt Stationary 32.92 kN Total Belt Length 375.99 m
Average Tension Difference 1.34 kN Belt Elastic Elongation 0.07 m
Takeup Movement 0.035 m

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Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

System Masses Input Data


Mass of Belt 7,838 kg Belt Speed 1.6 m/s
Mass of Material 16,801 kg Belt Rated Tension 80 kN/m
Carry Idler Equivalent Mass 2,333 kg Allow. Belt Start Tension Rise 150 %
Return Idler Equivalent Mass 643 kg Drive Inertia 1.4 kg-m2
Pulley Equivalent Mass 3,381 kg Total Braking Torque 0 kNm
Drive Equivalent Mass 13,136 kg Start-up Factor - Loaded 140 %
Total System Equivalent Mass 44,132 kg Start-up Factor - Empty 140 %
Installed Power 90 kW
Tensions and Accelerating Forces
Drive Efficiency (Average) 83 %
Effective Tens. Fully Loaded 38.34 kN
Effective Tension Empty 5.60 kN Stopping Times & Deceleration Rates
Total Braking Force 0.00 kN Stopping Time Loaded Braking 1.84 sec
Stopping Time Loaded Coasting 1.84 sec
Tension Available to Accelerate Conveyor
Stopping Time Empty Braking 7.80 sec
Accelerating Tension - Loaded 33.54 kN
Stopping Time Empty Coasting 7.80 sec
Accelerating Tension - Empty 60.71 kN
Deceleration - Loaded Braking -0.87 m/s2
Starting Times & Acceleration Rates
Deceleration - Loaded Coasting -0.87 m/s2
Starting Time - Fully Loaded 2.11 sec
Deceleration - Empty Braking -0.21 m/s2
Starting Time - Empty 0.72 sec
Deceleration - Empty Coasting -0.21 m/s2
Acceleration Rate - Loaded 0.76 m/s2
Accelerating Rate - Empty 2.22 m/s2 Stopping Distances & Discharge Volumes
Stopping Distance Loaded Braking 1.47 m
Belt Tension Rise Starting / Braking
Stopping Distance Loaded Coasting 1.47 m
Max Belt Tension, Start/Brake 91.20 kN
Stopping Distance Empty Braking 6.24 m
Belt Width 1200 mm
Stopping Distance Empty Coasting 6.24 m
Maximum Belt Tension / width 76 kN/m
Belt Rated Tension / width 80 kN/m Discharge Mass, Braking 184 kg
Actual Max Tension, Start/Brake 95 % Discharge Mass, Coasting 184 kg
Discharge Volume, Braking 0.23 m3
Discharge Volume, Coasting 0.23 m3
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Carry Side Idlers Return Side Idlers


Idler Category Sandvik Carry Sandvik Flat Return
Idler Description Series 15 3 Roll Carry 139.8 Plain Series 15 1 Roll Flat Carry
Inline 139.8 Dia
Idler Design Belt Width 1200 mm 1200 mm
Idler Series 15 15
Drawing Number
Nominal Idler Spacing 1.2 m 3 m
Total Number of Idlers 162 51
Idler Price 0 0
Troughing Angle 45.0 deg 0.0 deg
Idler Shaft Diameter 25.0 mm 30.0 mm
Idler Bearing Diameter 25.0 mm 25.0 mm
Number of Idler Rolls 3 1
Idler Roll Diameter 139.8 mm 139.8 mm
Idler Rotation Speed 219 rpm 219 rpm
Roll Face Width 438 mm 1296 mm
Roll Bearing Centres 381.8 mm 1239.8 mm
Shaft Support Centres 462 mm 1320 mm
Idler Support Fixing Width 1450 mm 1450 mm
Idlerset Rotating Mass 14.4 kg 12.6 kg
Idlerset Total Mass 41.6 kg 23.8 kg
Idler Vertical Misalignment Allowance 3.0 mm 5.0 mm
Dynamic Load Factor 1.04 1.40
Belt Deviation Load 500 N 500 N
Total Load on Centre Roll 1,756 N 1,565 N
Type of Bearing Ball Ball
Bearing Designation 6205 6205
Bearing Dynamic Load Rating C 14,000 N 14,000 N
Bearing L10h Life 309,280 hrs 436,770 hrs
Allowable Shaft Deflection at Bearing 8.00 min 10.00 min
Actual Shaft Deflection at Bearing 5.74 min 8.01 min
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

24 Jun 2014 10:14 Vertical Curve Radius Calculations Page 19/37


Belt Width 1200 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 20.84 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 6.78 kg/m Average Drive Torque Start-up Factor - Loaded 140 %
Bottom Cover Mass 5.42 kg/m Average Drive Torque Start-up Factor - Empty 140 %
Worn Belt Mass 15.63 kg/m Belt Modulus 6000 kN/m
Reduction of Top Cover Mass 76.8 % Belt Rated Tension 80 kN/m 96 kN
Conveyed Material Mass 125.0 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Section Design
Vertical Running Starting Braking Largest
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

1 Tail 30.37 30.37 32.25 35.86 28.23 29.87

2 Int. Pt Concave 31.02 31.02 33.15 37.23 28.59 30.45

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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Belt Width 1200 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 20.84 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 6.78 kg/m Average Drive Torque Start-up Factor - Loaded 140 %
Bottom Cover Mass 5.42 kg/m Average Drive Torque Start-up Factor - Empty 140 %
Worn Belt Mass 15.63 kg/m Belt Modulus 6000 kN/m
Reduction of Top Cover Mass 76.8 % Belt Rated Tension 80 kN/m 96 kN
Conveyed Material Mass 125.0 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Section Design
Vertical Running Starting Braking Largest
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

Belt Tension at Curve kN 31.02 31.02 33.15 37.23 28.59 30.45


Min. Concave Lift Off Radius 202 202 216 243 187 199 243
Min. Edge Tension Radius 44 44 41 36 47 45
Max. Centre Tension Radius 9 9 9 9 8 8

3 Hopper 600 31.4 31.4 33.7 38.13 28.77 30.78

4 Int. Pt 600 63.74 37.09 76.99 51.5 48.6 35.76

5 Int. Pt Convex 600 66.45 37.57 80.66 52.67 50.21 36.18

Belt Tension at Curve kN 66.45 37.57 80.66 52.67 50.21 36.18


46
Min. Edge Tension Radius 31 19 46 23 23 18
Max. Buckling Radius 13 29 10 18 19 31
Belt Edge Tension Rise at Curve kN 0 0 0 0 0 0
Total Edge Tension at Curve kN and % 66.45 69% 37.57 39% 80.66 84% 52.67 55% 50.21 52% 36.18 38%
Centre Tension at Curve kN 66.45 37.57 80.66 52.67 50.21 36.18

6 Int. Pt Concave 600 66.52 37.58 81.68 53.35 49.19 36.13

Belt Tension at Curve kN 66.52 37.58 81.68 53.35 49.19 36.13


Min. Concave Lift Off Radius 434 245 533 348 321 236 533
Min. Edge Tension Radius 20 36 17 25 28 38
Max. Centre Tension Radius 15 9 24 12 11 9

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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Belt Width 1200 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 20.84 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 6.78 kg/m Average Drive Torque Start-up Factor - Loaded 140 %
Bottom Cover Mass 5.42 kg/m Average Drive Torque Start-up Factor - Empty 140 %
Worn Belt Mass 15.63 kg/m Belt Modulus 6000 kN/m
Reduction of Top Cover Mass 76.8 % Belt Rated Tension 80 kN/m 96 kN
Conveyed Material Mass 125.0 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Section Design
Vertical Running Starting Braking Largest
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

7 Int. Pt 600 67.29 37.81 84.61 55.08 47.49 36.21

8 Int. Pt Concave 600 50 67.71 37.93 86.24 56.06 46.53 36.26

Belt Tension at Curve kN 67.71 37.93 86.24 56.06 46.53 36.26


Min. Concave Lift Off Radius 442 247 563 366 304 237 563
Min. Edge Tension Radius 20 36 16 24 29 37
Max. Centre Tension Radius 16 9 28 12 11 9

9 Head 70.98 38.5 90.1 57.05 49.13 36.79

10 Bend 70.89 38.3 90.46 58.18 48.51 36.47

11 Drive 71.23 38.54 91.2 59.6 48.39 36.6

12 Snub 34.0 34.0 37.29 25.5 39.64 35.33

13 Int. Pt Convex 34.21 34.21 38.26 27.96 38.97 35.33

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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Belt Width 1200 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 20.84 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 6.78 kg/m Average Drive Torque Start-up Factor - Loaded 140 %
Bottom Cover Mass 5.42 kg/m Average Drive Torque Start-up Factor - Empty 140 %
Worn Belt Mass 15.63 kg/m Belt Modulus 6000 kN/m
Reduction of Top Cover Mass 76.8 % Belt Rated Tension 80 kN/m 96 kN
Conveyed Material Mass 125.0 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Section Design
Vertical Running Starting Braking Largest
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

Belt Tension at Curve kN 34.21 34.21 38.26 27.96 38.97 35.33


50
Min. Edge Tension Radius 18 18 19 16 19 18
Max. Buckling Radius 34 34 28 50 28 32
Belt Edge Tension Rise at Curve kN 0 0 0 0 0 0
Total Edge Tension at Curve kN and % 34.21 36% 34.21 36% 38.26 40% 27.96 29% 38.97 41% 35.33 37%
Centre Tension at Curve kN 34.21 34.21 38.26 27.96 38.97 35.33

14 Int. Pt 34.26 34.26 38.68 29.08 38.6 35.29

15 Int. Pt 34.29 34.29 38.94 29.77 38.37 35.26

16 Bend 34.31 34.31 39.18 30.44 38.14 35.22

17 Bend 32.16 32.16 38.28 31.94 34.56 32.73

18 Takeup 30.4 30.4 30.4 30.4 30.4 30.4

19 Bend 32.43 32.43 32.84 33.62 31.96 32.32

20 Int. Pt Concave 30.11 30.11 31.85 35.18 28.13 29.65

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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Belt Width 1200 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 20.84 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 6.78 kg/m Average Drive Torque Start-up Factor - Loaded 140 %
Bottom Cover Mass 5.42 kg/m Average Drive Torque Start-up Factor - Empty 140 %
Worn Belt Mass 15.63 kg/m Belt Modulus 6000 kN/m
Reduction of Top Cover Mass 76.8 % Belt Rated Tension 80 kN/m 96 kN
Conveyed Material Mass 125.0 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Section Design
Vertical Running Starting Braking Largest
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

Belt Tension at Curve kN 30.11 30.11 31.85 35.18 28.13 29.65


Min. Concave Lift Off Radius 196 196 208 230 184 193 230
Min. Edge Tension Radius 45 45 43 39 48 46
Max. Centre Tension Radius

21 Int. Pt Concave 29.89 29.89 31.74 35.32 27.76 29.38

Belt Tension at Curve kN 29.89 29.89 31.74 35.32 27.76 29.38


Min. Concave Lift Off Radius 195 195 207 230 181 192 230
Min. Edge Tension Radius 45 45 43 38 49 46
Max. Centre Tension Radius

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


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24 Jun 2014 10:14 Viscoelastic Friction Factor Report Page 24/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Viscoelastic Calculations Input Data


Belt Rubber Description Rubber description ... Carry Idler Centre Roll Dia 127 mm
Top Cover Dynamic Modulus E' 6 N/mm2 Carry Idler Centre Roll Drag 2 N
Top Cover Dynamic Loss Factor Tan(delta) 0.13 Carry Idler Wing Roll Dia 152 mm
Belt Top Cover Temperature 30 deg C Carry Idler Wing Roll Drag 2 N
Rolling Resistance Factor RRF Top 0.072 RRF Bot. 0.072 Return Idler Centre Roll Dia 127 mm
Bottom Cover Dynamic Modulus E' 6 N/mm2 Return Idler Centre Roll Drag 2 N
Bot Cover Dynamic Loss Factor Tan(delta) 0.13 Return Idler Wing Roll Dia 152 mm
Belt Bottom Cover Temperature 30 deg C Return Idler Wing Roll Drag 2 N
Belt & Material Flexure Adjustment factor 1 Idlerset Skew Angle 0.1 deg
Belt has Turnover on Return Run Idlerset Forward Tilt angle 0.1 deg

Station / Section friction factor f (loaded) Empty


Total Indentation Matl.& Belt Idler Drag Idler Skew & Tilt
Loaded Indent Indent Freq Flexure Flexure Drag Drag Tilt Tilt Empty
Section Idler Friction factor factor uency friction friction factor factor friction friction Friction
No Length Spacing factor f fi % rad/s fm % fr % ft % factor f
1 1.04 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

2 7.14 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

3 105.05 1.20 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

4 9.21 1.20 0.0206 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

5 9.09 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

6 20.77 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

7 11.58 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

8 5.58 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

9 2.38 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

10 6.08 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160

11 1.87 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

12 7.27 3.00 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0172

13 18.96 3.00 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0172

14 11.61 3.00 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0172

15 11.57 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

16 55.53 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

17 9.48 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

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Station / Section friction factor f (loaded) Empty
Total Indentation Matl.& Belt Idler Drag Idler Skew & Tilt
Loaded Indent Indent Freq Flexure Flexure Drag Drag Tilt Tilt Empty
Section Idler Friction factor factor uency friction friction factor factor friction friction Friction
No Length Spacing factor f fi % rad/s fm % fr % ft % factor f
18 9.10 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

19 57.93 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

20 6.68 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

21 1.22 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150

Totals: 369.12 1.00 0.00 5.00 4

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
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PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Carry Roll Diameter 139.8 mm Belt Speed 1.6 m/s


Return Roll Diameter 139.8 mm Takeup Mass 6200 kg
Belt Resonance +/- Tolerance 10 %
Station / Section Running Fully Loaded Belt Resonance
Critical Critical Idler
Start End Belt Transverse Idler Roll Section Idler Idler Spacing

Mode
Belt Belt Wave Frequency Excitation Idler Spacing Spacing within
Station Description
Tension Tension Range Frequency Spacing Start End +/- 10%
kN kN Hz to Hz Hz m m m m

1 Tail 30.51 31.4 15.92 16.15 3.64 1.2 5.24 5.32 OK

2 Int. Pt 31.02 63.74 16.05 23.02 3.64 1.2 5.29 7.58 OK

3 Hopper 31.4 66.45 6.54 9.56 3.64 1.2 2.15 3.15 OK

4 Int. Pt 63.74 66.52 9.36 9.57 3.64 1.2 3.08 3.15 OK

5 Int. Pt 66.45 67.29 9.56 9.62 3.64 1.2 3.15 3.17 OK

6 Int. Pt 66.52 67.71 9.57 9.65 3.64 1.2 3.15 3.18 OK

7 Int. Pt 67.29 70.98 9.62 9.88 3.64 1.2 3.17 3.26 OK

8 Int. Pt 67.71 70.89 9.65 9.88 3.64 1.2 3.18 3.25 OK

9 Head 71.25 71.23 24.35 24.34 3.64 1.2 8.02 8.02 OK

10 Bend 71.16 34 24.33 16.8 3.64 1.2 8.01 5.53 OK

11 Drive 33.09 34.21 6.63 6.74 3.64 3 5.46 5.55 Caution 1/2

12 Snub 34.15 34.26 6.74 6.75 3.64 3 5.55 5.56 Caution 1/2

13 Int. Pt 34.21 34.29 6.74 6.75 3.64 3 5.55 5.56 Caution 1/2

14 Int. Pt 34.26 34.31 6.75 6.75 3.64 3 5.56 5.56 Caution 1/2

15 Int. Pt 34.29 32.16 6.75 6.54 3.64 3 5.56 5.38 Caution 1/2

16 Bend 34.47 30.4 6.77 6.35 3.64 3 5.57 5.23 Caution 1/2

17 Bend 32.31 32.43 6.55 6.56 3.64 3 5.4 5.41 Caution 1/2

18 Takeup 30.54 30.11 6.37 6.32 3.64 3 5.24 5.21 OK

19 Bend 32.57 29.89 6.58 6.3 3.64 3 5.42 5.19 Caution 1/2

20 Int. Pt 30.11 30.37 6.32 6.35 3.64 3 5.21 5.23 OK

21 Int. Pt 29.89 30.37 6.3 6.35 3.64 3 5.19 5.23 OK

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Takeup Travel Report Page 27/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Takeup Travel
Takeup Type Vertical Gravity
Auto Calc Takeup Mass
Takeup Mass step increment 200 kg
Max no. of Calc Increments 100
Takeup Mass kg (Manual 5000 kg
Input)
Takeup Mass Calculated 6200 kg
Takeup Travel Estimate
Safety Margin Top + 0.5 m
Belt Splice Allowance + 2 m
Dynamic Travel Up + 1 m
Dynamic Travel Down + 2 m
Safety Margin Bottom + 0.5 m
Thermal Expansion Distance
Minimum Site Temperature 0 deg
Maximum Site Temperature 40 deg
Belt Expansion co-efficient
1.17E-05
m/m per degree C
Total Belt Length 375.99 m
Thermal Expansion Distance + 0.088 m
Permanent Belt Stretch
Permanent Stretch co-
0.15 %
efficient % of Belt Length
Permanent Belt Stretch 0.283 m
Distance +
Total Takeup Travel Distance 6.37 m

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Drive Details Report Page 28/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive No. 1 Drive Pulley No. 11


Drive Description Return Pulley Condition Moist
Load Share on Drive Pulley 100 % Pulley Lagging Type Rubber
Starting Torque Factor, Fully Loaded 140 % Belt Wrap Angle 180 º
Starting Torque Factor, Empty 140 % Coefficient of Friction, Running 0.25
Number of Motors on Drive Pulley 1 Drive Factor Cw, Running 0.84
Motor Description Electric Motor Coefficient of Friction, Starting 0.35
Motor Power Rating 90 kW Drive Factor Cw, Starting 0.5
Motor Voltage 380 Volts Pulley and Shaft Dimensions
Gearbox Description Flender Helical Bevel Gear Pulley Shell Diameter 727 mm
Drive Efficiency 83 % Pulley Lagging Thickness 12 mm
Fluid Coupling Pulley Outside Diameter 751 mm
Fluid Coupling VOITH TSS Pulley Shaft Diameter at Hub 200 mm
Fluid Coupling Size 487 Pulley Shaft Diameter at Brg 170 mm
High Speed Coupling Pulley and Belt Speed
Motor Full Load Speed 1480 rpm
Required Gearbox Ratio 35.282 :1
Low Speed Coupling Selected Gearbox Ratio 35.5 :1
LS Coupling Make PENCOflex Required Pulley Speed 41.95 rpm
LS Coupling Model PN575 Calculated Pulley Speed for Reducer 40.44 rpm
Brake Required Belt Speed 1.6 m/s
Brake Location High Speed Calculated Belt Speed 1.59 m/s
Low Speed Brake Torque Input 0 kNm Drive Inertia
Equiv HS Brake Torque 0 Nm Motor Inertia 1.4 kg-m2
Holdback High Speed Coupling Inertia 0 kg-m2
Static Analysis Runback Force Fv 34239 N High Speed Brake Disc Inertia 0 kg-m2
Static Analysis Horizontal Force Fh 4101 N Flywheel Inertia 0 kg-m2
Calculated Holdback Torque 12087 Nm Gearbox Inertia (HSS) 0 kg-m2
Holdback Required (Yes / No) Yes Fv>Fh/2 Total Drive Inertia 1.4 kg-m2
Holdback Torque 3 x Motor FLT 63370 Nm Total Drive Equivalent Mass 13136 kg
Holdback Make Marland
Holdback Model 63MA
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Drive Motor Details Report Page 29/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive No. 1 Drive Pulley No. 11


Drive Description Return Total Motor Power on Drive 90 kW
Number of Motors on Drive Pulley 1 Absorbed Power at Pulley 61.34 kW
Motor Category Metric Motor Drive Efficiency 83 %
Motor Description Electric Motor Absorbed Power at Motor 73.9 kW
Motor Power Rating 90 kW Motor Full Load Speed 1480 rpm
Motor Voltage 380 Volts Motor Full Load Torque 581 Nm
Number of poles 4 Motor Full Load Current 177 Amps
Motor Frame Size D280S Motor Efficiency @ Duty Point 93.74 %
Motor Shaft Diameter 80 mm Motor Power Factor @ Duty Pt 0.8
Motor Shaft Height 280 mm Mass of Motor 669 kg
Motor Inertia 1.4 kg-m2
Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Drive Fluid Coupling Details Report Page 30/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive No. 1 Drive Pulley No. 11


Drive Description Return Coupling Size 487
Number of Motors on Drive Pulley 1 Motor Power Rating 90 kW
Selection Mode Auto Motor Full Load Speed 1480 rpm
Coupling Category Voith Coupling Rated Slip 3 %
Coupling Description VOITH TSS Peak Torque % 140 % FLT
Coupling Power Rating 132 kW Run-up Torque % (2 sec) 75 % FLT
Min. Required Ramping Time sec Coupling Output Speed 1436 rpm
Max Starting Time 30 sec Mass of Coupling 92 kg

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Drive Gearbox Details Report Page 31/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive No. 1 Drive Pulley No. 11


Drive Description Return Motor Power Rating 90 kW
Number of Motors on Drive Pulley 1 Motor Full Load Speed 1480 rpm
Selection Mode Auto Motor Torque @ FL Speed 581 Nm
Gearbox Category Flender Motor Torque at Pulley Speed 20489 Nm
Gearbox Description Flender Helical Bevel Gear Gearbox Rated Torque 39400 Nm
Type Helical Bevel Gear Service Factor Required 1.5
Size 10 Service Factor Calculated 1.92
Code B3SH10
Plus Speed Selection Tolerance 5 %
Ratio 35.5
Minus Speed Selection Tolerance 5 %
Number of Stages B3SH10
Fluid Coupling Slip 3 %
Design Efficiency (Input) 83 % Required Gearbox Ratio 35.282 :1
Gearbox Actual Efficiency 93 % Selected Gearbox Ratio 35.5 :1
Maximum Input Shaft Speed 1500 rpm Required Pulley Speed 41.95 rpm
Minimum Input Shaft Speed 700 rpm Calculated Pulley Speed for Reducer 40.44 rpm
Input Shaft Diameter 55 mm Required Belt Speed 1.6 m/s
Output Shaft Diameter 140 mm Calculated Belt Speed 1.59 m/s
Gearbox Inertia kg-m2 Mass of Gearbox 1020 kg

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Brake Details Report Page 32/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive / Brake No. 1 Drive Pulley No. 11


Description Return Brake Location High Speed
Load Share on Drive Pulley 100 % Disc Material Mild Steel
Brake Category Svendborg BSFH 200 Disc Diameter 600 mm
Brake Description Svendborg Disc Thickness 30 mm
Caliper BSFH 206 Co-eff of Friction (Pad-Disc) 0.4
Number of Motors on Drive Pulley 1
Caliper Clamping Force Minimum 6000 N
Brake Selection Input Data Caliper Clamping Force Maximum 8300 N
Low Speed Brake Torque Input 0 kNm Pad offset Width W 60 mm
Equiv HS Brake Torque 0 Nm Maximum Air Gap 3 mm
Design Braking Torque Input 1000 Nm Recommended working airgap is 1mm
Selected Brake's Torque Rating 1063 Nm Disc Initial Speed 1480 rpm
Design Stopping Time 10.0 sec Disc Moment of Inertia 3.0 kg-m2
Consecutive No of Stops 3 Required Gearbox Ratio 35.282 :1
Average No of Stops 6 Drive Efficiency 83 %
Ambient Temperature 40 deg C Mass of Caliper 26 kg
Disc Temperature after stops 74 deg C Brake Caliper Price $0.00

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Shaft Coupling Report Page 33/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Drive No. 1 Drive Pulley No. 11


Drive Description Return Motor Power Rating 90 kW
Load Share on Drive Pulley 100 % Motor Full Load Speed 1480 rpm
Starting Torque Factor, Fully Loaded 140 % Motor Torque @ FL Speed 581 Nm
Starting Torque Factor, Empty 140 % Motor Torque at Pulley Speed 20489 Nm
Number of Motors on Drive Pulley 1 Pulley Shaft Diameter at Brg 170 mm
Drive Efficiency 83 %
High Speed Coupling Low Speed Coupling
HS Coupling Category Falk SteelFlex Grid LS Coupling Category PENCOflex
HS Coupling Make Falk LS Coupling Make PENCOflex
HS Coupling Model 1080T LS Coupling Model PN575
Coupling Type Grid Coupling Type Pin & Buffer
Coupling Torque Rating 2050 Nm Coupling Torque Rating 45000 Nm
Service Factor Required 1.5 Service Factor Required 1.5
Service Factor Calculated 3.53 Service Factor Calculated 2.13
Maximum Shaft Bore 80 mm Maximum Shaft Bore 190 mm
Minimum Shaft Bore 0 mm Minimum Shaft Bore 125 mm
Maximum Rotation Speed 3600 rpm Maximum Rotation Speed 1200 rpm
High Speed Coupling Inertia 0.045 kg-m2 Low Speed Coupling Inertia 11.8 kg-m2
Drawing Number Drawing Number
High Speed Coupling Mass 17.7 kg Low Speed Coupling Mass 385 kg
High Speed Coupling Price 0 Low Speed Coupling Price 0
Fluid Coupling
Direct Drive
Fluid Coupling VOITH TSS
Fluid Coupling Size 487

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Conveyor Pulley Shafts Page 34/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Section Resul- Calculated Selected


T1 T2 tant T1
Shaft Wrap Run Run Start Defl. Dt. Shaft Brg Brg Shaft
Length Angle Force Dia Dia Dia Dia Ctrs Mass
Station Description mm kN kN kN kN
deg mm mm mm mm mm kg
1 Tail 2180 * 180.0 30.4 30.5 0.3 32.2 138.2 131.3 160 140 1800 344

9 Head 2340 * 154.0 71.0 71.3 0.3 90.1 169.8 172.7 200 170 1800 577

10 Bend 2340 * 130.0 70.9 71.2 0.3 90.5 166.7 168.5 200 170 1800 577

11 Drive 2340 * 180.0 71.2 33.1 0.4 91.2 158.1 173.3 200 170 1800 577

12 Snub 2050 * 340.0 34.0 34.2 0.3 37.3 91.8 76.1 150 115 1800 284

16 Bend 2050 13.0 34.3 34.5 0.3 39.2 82.6 66.2 80 75 1800 81

17 Bend 2120 * 77.0 32.2 32.3 0.3 38.3 124.5 114.3 150 115 1800 294

18 Takeup 2180 * 180.0 30.4 30.5 0.3 30.4 138.2 131.3 160 140 1800 344

19 Bend 2140 * 105.0 32.4 32.6 0.3 32.8 132.6 124.2 150 125 1800 297

Designers Comments * Denotes manual pulley shaft dimensions entered

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Conveyor Pulleys Page 35/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Section
Face Shaft Brg Shaft Brg Wrap Pulley Pulley & Mom of
Shell Lagging Width Length Ctrs Dia Dia Angle Speed Shaft Inertia
Station Description Dia mm mm mm mm mm mm mm deg rpm Mass kg kgm2
1 Tail 630 * 12 1350 2180 1800 160 140 180.0 46.7 762 28.7

9 Head 630 * 12 1350 2340 1800 200 170 154.0 46.7 1217 53.9

10 Bend 500 * 0 1350 2340 1800 200 170 130.0 61.1 893 20.0

11 Drive 727 * 12 1350 2340 1800 200 170 180.0 40.7 1362 53.9

12 Snub 500 * 0 1350 2050 1800 150 115 340.0 61.1 596 50.0

16 Bend 500 0 1350 2050 1800 80 75 13.0 61.1 416 15.2

17 Bend 500 * 0 1350 2120 1800 150 115 77.0 61.1 620 17.9

18 Takeup 630 * 0 1350 2180 1800 160 140 180.0 48.5 762 28.7

19 Bend 500 * 0 1350 2140 1800 150 125 105.0 61.1 623 17.9

Designers Comments * Denotes manual pulley dimensions entered

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Conveyor Pulley Dimensions Page 36/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Section
Face Shaft Brg Shaft Brg Belt Pulley & Mom of
Shell Lagging OD Width Length Ctrs Dia Dia Width Shaft Inertia
Station Description Dia mm mm mm mm mm mm mm mm mm Mass kg kgm2
1 Tail 630 12 654 1350 2180 1800 160 140 1200 762 28.7

9 Head 630 12 654 1350 2340 1800 200 170 1200 1217 53.9

10 Bend 500 0 500 1350 2340 1800 200 170 1200 893 20.0

11 Drive 727 12 751 1350 2340 1800 200 170 1200 1362 53.9

12 Snub 500 0 500 1350 2050 1800 150 115 1200 596 50.0

16 Bend 500 0 500 1350 2050 1800 80 75 1200 416 15.2

17 Bend 500 0 500 1350 2120 1800 150 115 1200 620 17.9

18 Takeup 630 0 630 1350 2180 1800 160 140 1200 762 28.7

19 Bend 500 0 500 1350 2140 1800 150 125 1200 623 17.9

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies
24 Jun 2014 10:14 Conveyor Pulleys Data Sheet Page 37/37
PT. Siko Techno
Project STG & BOILER BATUBARA Client PT. Rekayasa Industri
PROJECT
Project No. Prepared By Jeff
Conveyor No. 6P-5700-V / 6P-5800-V Design Date

Station / Section
Face Brg Drive Wrap Pulley T1 T2 T1 T2
Shell Lagging Width Ctrs Power Angle Speed Run Run Start Start
Station Description Dia mm mm mm mm kW deg rpm kN kN kN kN
1 Tail 630 12 1350 1800 180.0 46.7 30.37 30.51 35.86 36.59
Running Full Starting Empty

9 Head 630 12 1350 1800 154.0 46.7 70.98 71.25 90.1 90.75
Running Full Starting Full

10 Bend 500 0 1350 1800 130.0 61.1 70.89 71.16 90.46 90.97
Running Full Starting Full

11 Drive 727 12 1350 1800 90 180.0 40.7 71.23 33.09 91.2 36.32
Running Full Starting Full

12 Snub 500 0 1350 1800 340.0 61.1 34.0 34.15 39.64 39.1
Running Full Braking Full

16 Bend 500 0 1350 1800 13.0 61.1 34.31 34.47 39.18 39.52
Running Full Starting Full

17 Bend 500 0 1350 1800 77.0 61.1 32.16 32.31 38.28 38.64
Running Full Starting Full

18 Takeup 630 0 1350 1800 180.0 48.5 30.4 30.54 30.4 31.18
Running Full Starting Empty

19 Bend 500 0 1350 1800 105.0 61.1 32.43 32.57 33.62 34.4
Running Full Starting Empty

Designers Comments

Z:\065 PAC_STG & Boiler Batubara Project\Mechanical\6P-5004-V (A-B).xml Helix


Ver 6.0.15 Licenced to PT Siko Techno Technologies

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