Conveyor Design Summary: PT. Siko Techno
Conveyor Design Summary: PT. Siko Techno
Conveyor Design Summary: PT. Siko Techno
Conveyed Material
Material Description COAL BITUMINOUS <50 Surcharge Angle 30 deg
MESH
Low Bulk Density 800 kg/m3 Angle of Repose 45 deg
High Bulk Density 870 kg/m3 Material Lump size 50 mm
Conveyor Data
Conveying Distance 161.29 m Design Capacity 720 tonnes/hr
Nett Lift / Lower (-) 27.93 m Belt Speed 1.6 m/s
Belt Details
Belt Width Selected 1200 mm Calculated Belt % Full 78.9 %
Belt Class & Run Safety Factor 800/4 13.47 Top Cover Thickness 5 mm
Belt Rated Tension 80 kN/m Bottom Cover Thickness 4 mm
Belt Total Length 376.0 m Belt Mass 20.84 kg/m
Belt Tensions and Power Calculations CEMA
Effective Tens. Fully Loaded 38.34 kN Belt Power - Empty Belt 8.97 kW
Maximum Tension Tmax 71.28 kN Belt Power - Inclines Loaded 61.09 kW
Minimum Tension Tmin 29.89 kN Belt Power - Declines Loaded 10.55 kW
Sag Tension 2% 10.73 kN Belt Power - Fully Loaded 61.35 kW
Takeup Type Vertical Gravity Drive Efficiency 83.0 %
Takeup Mass 6200 kg Absorbed Power Fully Loaded 73.90 kW
Takeup Pulley Belt Tension 30.40 kN Installed Motor Power 90 kW
Carry and Return Idlers
Carry Idler Trough Angle 45 º Return Idler Trough Angle 0 º
Carry Idler Spacing 1.2 m Return Idler Spacing 3 m
Carry Idler No Rolls x Dia 3 x 139.8 mm Return Idler No Rolls x Dia 1 x 139.8 mm
Dynamics and Miscellaneous Data
Startup Factor - Fully Loaded 140 % CEMA Temperature Factor Kt 1.00
Startup Factor - Empty 140 % Total Braking Torque LSS 0.00 kNm
Starting Time - Fully Loaded 2.11 sec Stop Time - Loaded, Braking 1.84 sec
Starting Time - Empty 0.72 sec Stop Time - Loaded, Coasting 1.84 sec
Designers Comments
Station / Section
Section Section Cap- Ten Idler Skirt Friction
Length Lift X co- Y co- Z co- acity Adj. Spacing Length No. of Factor
Station Description m m ord m ord m ord m tph kN m m Scrapers Input
3 Hopper 105.05 23.22 8.00 0.00 2.00 600 1.20 5.00 0.0000
Designers Comments
Drive Torque Start-up Factor Loaded 140 % Takeup Pulley Belt Tension 30.4 kN
Drive Torque Start-up Factor Empty 140 % Takeup Mass 6200 kg
Running Starting Braking
2 Int. Pt 31.02 31.02 31.02 31.02 33.15 37.23 28.59 30.45 28.59 30.45
3 Hopper 31.40 31.40 31.40 31.40 33.70 38.13 28.77 30.78 28.77 30.78
4 Int. Pt 63.74 37.09 63.74 37.97 76.99 51.50 48.60 35.76 48.60 35.76
5 Int. Pt 66.45 37.57 66.45 38.46 80.66 52.67 50.21 36.18 50.21 36.18
6 Int. Pt 66.52 37.58 66.46 38.58 81.68 53.35 49.19 36.13 49.19 36.13
7 Int. Pt 67.29 37.81 67.33 38.80 84.61 55.08 47.49 36.21 47.49 36.21
8 Int. Pt 67.71 37.93 67.81 38.92 86.24 56.06 46.53 36.26 46.53 36.26
9 Head 70.98 38.50 71.11 39.49 90.10 57.05 49.13 36.79 49.13 36.79
10 Bend 70.89 38.30 70.91 39.29 90.46 58.18 48.51 36.47 48.51 36.47
11 Drive 71.23 38.54 71.15 39.53 91.20 59.60 48.39 36.60 48.39 36.60
12 Snub 34.00 34.00 33.98 34.00 37.29 25.50 39.64 35.33 39.64 35.33
13 Int. Pt 34.21 34.21 34.21 34.21 38.26 27.96 38.97 35.33 38.97 35.33
14 Int. Pt 34.26 34.26 34.26 34.26 38.68 29.08 38.60 35.29 38.60 35.29
15 Int. Pt 34.29 34.29 34.29 34.29 38.94 29.77 38.37 35.26 38.37 35.26
16 Bend 34.31 34.31 34.31 34.31 39.18 30.44 38.14 35.22 38.14 35.22
17 Bend 32.16 32.16 32.16 32.16 38.28 31.94 34.56 32.73 34.56 32.73
18 Takeup 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40 30.40
19 Bend 32.43 32.43 32.43 32.43 32.84 33.62 31.96 32.32 31.96 32.32
20 Int. Pt 30.11 30.11 30.11 30.11 31.85 35.18 28.13 29.65 28.13 29.65
21 Int. Pt 29.89 29.89 29.89 29.89 31.74 35.32 27.76 29.38 27.76 29.38
Minimum Ten 29.89 29.89 29.89 29.89 30.40 25.50 27.76 29.38 27.76 29.38
Maximum Ten 71.23 38.54 71.15 39.53 91.20 59.60 50.21 36.79 50.21 36.79
Effective Ten 38.34 5.60 38.18 6.59
Ave. Belt Ten 42.91 33.97 42.92 34.26 49.84 39.70 37.86 33.60 37.86 33.60
Belt Elong. m 0.522 0.055 0.522 0.07 0.884 0.354 0.258 0.036 0.258 0.036
T/up Travel m 0.261 0.028 0.261 0.035 0.442 0.177 0.129 0.018 0.129 0.018
Designers Comments
Minimum Ten 29.89 29.89 29.89 29.89 30.40 25.50 27.76 29.38 27.76 29.38
Maximum Sag 0.59 0.26 0.59 0.48 0.55 0.3 0.64 0.26 0.64 0.26
Designers Comments
11 Drive 1.87 -0.19 71.23 33.09 0.21 38.14 0.94 -0.03 0.015
11 Drive 1.87 -0.19 38.54 33.09 0.16 5.45 0.94 -0.03 0.015
11 Drive 1.87 -0.19 71.15 33.07 0.10 38.08 0.94 -0.03 0.015
11 Drive 1.87 -0.19 39.53 33.09 0.15 6.44 0.94 -0.03 0.015
Designers Comments
2 7.14 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
3 105.05 1.20 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
4 9.21 1.20 0.0206 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
5 9.09 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
6 20.77 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
7 11.58 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
8 5.58 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
9 2.38 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
10 6.08 1.20 0.0160 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0160
11 1.87 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
12 7.27 3.00 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0172
13 18.96 3.00 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0172
14 11.61 3.00 0.0172 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0172
15 11.57 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
16 55.53 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
17 9.48 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
19 57.93 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
20 6.68 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
21 1.22 3.00 0.0150 0.00000 0.0 0 0.00000 0.0 0.00000 0.0 0.00000 0.0 0.0150
Designers Comments
Mode
Belt Belt Wave Frequency Excitation Idler Spacing Spacing within
Station Description
Tension Tension Range Frequency Spacing Start End +/- 10%
kN kN Hz to Hz Hz m m m m
11 Drive 33.09 34.21 6.63 6.74 3.64 3 5.46 5.55 Caution 1/2
12 Snub 34.15 34.26 6.74 6.75 3.64 3 5.55 5.56 Caution 1/2
13 Int. Pt 34.21 34.29 6.74 6.75 3.64 3 5.55 5.56 Caution 1/2
14 Int. Pt 34.26 34.31 6.75 6.75 3.64 3 5.56 5.56 Caution 1/2
15 Int. Pt 34.29 32.16 6.75 6.54 3.64 3 5.56 5.38 Caution 1/2
16 Bend 34.47 30.4 6.77 6.35 3.64 3 5.57 5.23 Caution 1/2
17 Bend 32.31 32.43 6.55 6.56 3.64 3 5.4 5.41 Caution 1/2
19 Bend 32.57 29.89 6.58 6.3 3.64 3 5.42 5.19 Caution 1/2
Designers Comments
Takeup Travel
Takeup Type Vertical Gravity
Auto Calc Takeup Mass
Takeup Mass step increment 200 kg
Max no. of Calc Increments 100
Takeup Mass kg (Manual 5000 kg
Input)
Takeup Mass Calculated 6200 kg
Takeup Travel Estimate
Safety Margin Top + 0.5 m
Belt Splice Allowance + 2 m
Dynamic Travel Up + 1 m
Dynamic Travel Down + 2 m
Safety Margin Bottom + 0.5 m
Thermal Expansion Distance
Minimum Site Temperature 0 deg
Maximum Site Temperature 40 deg
Belt Expansion co-efficient
1.17E-05
m/m per degree C
Total Belt Length 375.99 m
Thermal Expansion Distance + 0.088 m
Permanent Belt Stretch
Permanent Stretch co-
0.15 %
efficient % of Belt Length
Permanent Belt Stretch 0.283 m
Distance +
Total Takeup Travel Distance 6.37 m
Designers Comments
Designers Comments
Designers Comments
Designers Comments
9 Head 2340 * 154.0 71.0 71.3 0.3 90.1 169.8 172.7 200 170 1800 577
10 Bend 2340 * 130.0 70.9 71.2 0.3 90.5 166.7 168.5 200 170 1800 577
11 Drive 2340 * 180.0 71.2 33.1 0.4 91.2 158.1 173.3 200 170 1800 577
12 Snub 2050 * 340.0 34.0 34.2 0.3 37.3 91.8 76.1 150 115 1800 284
16 Bend 2050 13.0 34.3 34.5 0.3 39.2 82.6 66.2 80 75 1800 81
17 Bend 2120 * 77.0 32.2 32.3 0.3 38.3 124.5 114.3 150 115 1800 294
18 Takeup 2180 * 180.0 30.4 30.5 0.3 30.4 138.2 131.3 160 140 1800 344
19 Bend 2140 * 105.0 32.4 32.6 0.3 32.8 132.6 124.2 150 125 1800 297
Station / Section
Face Shaft Brg Shaft Brg Wrap Pulley Pulley & Mom of
Shell Lagging Width Length Ctrs Dia Dia Angle Speed Shaft Inertia
Station Description Dia mm mm mm mm mm mm mm deg rpm Mass kg kgm2
1 Tail 630 * 12 1350 2180 1800 160 140 180.0 46.7 762 28.7
9 Head 630 * 12 1350 2340 1800 200 170 154.0 46.7 1217 53.9
10 Bend 500 * 0 1350 2340 1800 200 170 130.0 61.1 893 20.0
11 Drive 727 * 12 1350 2340 1800 200 170 180.0 40.7 1362 53.9
12 Snub 500 * 0 1350 2050 1800 150 115 340.0 61.1 596 50.0
17 Bend 500 * 0 1350 2120 1800 150 115 77.0 61.1 620 17.9
18 Takeup 630 * 0 1350 2180 1800 160 140 180.0 48.5 762 28.7
19 Bend 500 * 0 1350 2140 1800 150 125 105.0 61.1 623 17.9
Station / Section
Face Shaft Brg Shaft Brg Belt Pulley & Mom of
Shell Lagging OD Width Length Ctrs Dia Dia Width Shaft Inertia
Station Description Dia mm mm mm mm mm mm mm mm mm Mass kg kgm2
1 Tail 630 12 654 1350 2180 1800 160 140 1200 762 28.7
9 Head 630 12 654 1350 2340 1800 200 170 1200 1217 53.9
10 Bend 500 0 500 1350 2340 1800 200 170 1200 893 20.0
11 Drive 727 12 751 1350 2340 1800 200 170 1200 1362 53.9
12 Snub 500 0 500 1350 2050 1800 150 115 1200 596 50.0
17 Bend 500 0 500 1350 2120 1800 150 115 1200 620 17.9
18 Takeup 630 0 630 1350 2180 1800 160 140 1200 762 28.7
19 Bend 500 0 500 1350 2140 1800 150 125 1200 623 17.9
Designers Comments
Station / Section
Face Brg Drive Wrap Pulley T1 T2 T1 T2
Shell Lagging Width Ctrs Power Angle Speed Run Run Start Start
Station Description Dia mm mm mm mm kW deg rpm kN kN kN kN
1 Tail 630 12 1350 1800 180.0 46.7 30.37 30.51 35.86 36.59
Running Full Starting Empty
9 Head 630 12 1350 1800 154.0 46.7 70.98 71.25 90.1 90.75
Running Full Starting Full
10 Bend 500 0 1350 1800 130.0 61.1 70.89 71.16 90.46 90.97
Running Full Starting Full
11 Drive 727 12 1350 1800 90 180.0 40.7 71.23 33.09 91.2 36.32
Running Full Starting Full
12 Snub 500 0 1350 1800 340.0 61.1 34.0 34.15 39.64 39.1
Running Full Braking Full
16 Bend 500 0 1350 1800 13.0 61.1 34.31 34.47 39.18 39.52
Running Full Starting Full
17 Bend 500 0 1350 1800 77.0 61.1 32.16 32.31 38.28 38.64
Running Full Starting Full
18 Takeup 630 0 1350 1800 180.0 48.5 30.4 30.54 30.4 31.18
Running Full Starting Empty
19 Bend 500 0 1350 1800 105.0 61.1 32.43 32.57 33.62 34.4
Running Full Starting Empty
Designers Comments