Installation Procedure: Notice
Installation Procedure: Notice
Installation Procedure: Notice
(SENR9581)
Disassembly and Assembly
2003/12/11 Cylinder Head - Install (SENR9581)
SMCS - 1100 i01982699
Fuel Transfer Pump - Remove - If Equipped
Turbocharger - Assemble
Turbocharger - Install
Valve Mechanism Cover - Remove and Install 3. Lubricate the cylinder head bolts (1) and (2) and the washers with Tooling (A).
Install cylinder head bolts (1) and (2).
Valve Mechanism Cover Base - Remove and In…
Camshaft - Remove
Camshaft - Install
Pistons and Connecting Rods - Remove 4. Tighten the cylinder head bolts according to the following procedure:
Pistons and Connecting Rods - Disassemble
a. Tighten bolt (1) through bolt (14) in a numerical sequence to a torque of
Pistons and Connecting Rods - Assemble 300 ± 15 N·m (221 ± 11 lb ft).
Pistons and Connecting Rods - Install
b. Loosen bolt (1) through bolt (14) until the washers are loose under the bolt
Crankshaft Main Bearings - Remove heads.
Crankshaft Main Bearings - Install
c. Tighten bolt (1) through bolt (14) again in a numerical sequence to a torque of
Crankshaft - Remove
130 ± 15 N·m (95 ± 11 lb ft).
Crankshaft Wear Sleeve (Rear) - Remove - If E…
d. Again tighten bolt (1) through bolt (14) in a numerical sequence to a torque of
Crankshaft Wear Sleeve (Rear) - Install
130 ± 15 N·m (95 ± 11 lb ft).
Crankshaft - Install
Crankshaft Gear - Remove and Install e. Turn bolt (1) through bolt (14) in a numerical sequence for an additional 90°
(1/4 turn).
Bearing Clearance - Check
Idler Pulley - Remove and Install f. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of
Belt Tensioner - Remove and Install 55 ± 7 N·m (41 ± 5 lb ft).
c. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".