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Gas Turbine Power Plant Presentation

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Dr Jehad Yamin

Introduction
 The use of gas turbine plant for developing power was
known as early as in 1872.

 The gas turbine is most satisfactory power developing unit


among various means of producing mechanical power due to

1. Its exceptional reliability;


2. freedom from vibration;
3. ability to produce large powers from units of comparatively
small size and weights;
4. They can be started and stopped quickly .
 Unfortunately, most efforts towards the development
failed due to the lack of understanding of diffusion
process taking place in the air passing through the
compressor.

 The axial flow compressor was built to a reasonable


degree of efficiency in period of 1930 to 1935 and high
temperature materials were also made available during
the same period.

 The rapid progress in the gas turbine development was


made as a result of industrial and military needs. The use
of gas turbine in the power generation industry is more
recent than its use in any other field.
Types of GT Power Plants
 Gas turbine power plants can be anyone of the
following type.

(a) Simple cycle Gas turbine power plant.


(b) Combined cycle Gas turbine power plant.
(c) Co-generation Gas turbine power plant.
(a) Simple cycle Gas turbine power plant.

 It is based on Brayton cycle in which air is


compressed to a higher pressure with the help
of compressor and temperature of air firing fuel
in the combustion chamber before expanding in
the turbine.
 The difference between work output in
expansion process and the work input in
compression process is the net output of Gas
turbine which will be converted into electricity.
(b) Combined cycle Gas turbine Power plant.

 This type of power plant is combination of simple


Brayton cycle gas turbine and Rankine steam cycle as
bottoming cycle.
 Exhaust gases from Gas turbine whose temperature is
of the order of 550°C are led the heat recovery steam
generator to generate steam which in turn drives
steam turbine producing additional power.
 Gross efficiency of the order of 47% can be achieved
in such combined cycle power plant which is higher
that super critical pressure conventional power plant.
(c) Co-generation Gas turbine power plant.

 These power plants are similar to combined


cycle power plants; the basic difference being
that the steam generated in the heat recovery
steam generator by the gas turbine exhaust
gases is used for process application either fully
or partially instead of generating electricity only.
Application of Gas Turbine Plants
 Gas turbine plants have the following
applications:
1. To drive generators and supply peak loads to
steam, diesel or hydro plants.
2. To work as combination plants.
3. To supply mechanical drive for auxiliaries.
 These plants are suited for peak load purposes because
their fuel costs are some what higher while their initial
costs are low. When these plants are used with
conventional boilers they may be used for (a)
supercharging or (b) heat recovery from exhaust gases.
Gas Turbine Plant
 The gas turbine plant essentially consists of
compressor, combustion chamber and turbine.
 The air is compressed in a compressor and the fuel is
burned in the combustion chamber when the
compressed air is supplied from the compressor. The
burned high temperature gases are passed through
the turbine.
 The part of the work developed by the gases passing
through the turbine is used to run the compressor
and remaining (30-40%) is used to generate the
electrical energy.
 When the heat is given to the air by mixing and
burning the fuel in the air and the gases coming
out of the turbine are exhausted to the
atmosphere, the cycle is known as open cycle
power plant.

 If the heat to the working medium (air or any


other suitable gas) is given without directly
burning the fuel in the air and the same working
fluid is used again and again, the cycle is known
as closed cycle power plant.
CLASSIFICATION OF DIFFERENT GAS
TURBINE POWER PLANTS
 Gas turbine power plants which are used in
electric power industry are classified into two
groups as per the cycle of operation :
(a) Open cycle gas turbine.
(b) Closed cycle gas turbine.
Open cycle gas turbine power plant.

 A simple open cycle gas turbine plant consists of


the turbine itself, a compressor mounted on the
shaft or coupled to the turbine, the combustor,
and auxiliaries, such as starting device, auxiliary
lubrication system, fuel system, the dust system
etc.
 A modified plant may have in addition to the
above, an intercooler, a regenerator and a
reheater.
method of operation
 Air enters the air compressor in which it is
compressed, through a pressure compression
ratio of some 4 or 6 : 1.
 There are some installations in which the
pressure compression ratio is as high as 10 : 1
or even 18 : 1, although these are not common.
 Centrifugal compressors are often used in small
gas turbines.
 An axial-flow compressor consists of sets of
moving and fixed blades, resembling a turbine in
reverse.
 The compressed air is passed from the air
compressor into the combustion chamber
through a duct.
 In the combustion chamber fuel, which is usually
a fuel oil, such as gas oil or kerosene is sprayed
inform a burner and is burnt continuously.
 Thus the air passing through the combustion
chamber has its temperature and volume
increased while its pressure remains constant.
 The heated gases coming out of combustion
chamber are then passed to the turbine where it
expands doing mechanical work.
 Part of the power developed by the turbine is utilized
in driving the compressor and other accessories and
remaining is used for power generation.
 In traversing the passages between the blades, the
kinetic (motion) energy of the gas imparted by the
rotation is changed into pressure (internal) energy
(i.e. the pressure of the gas is increased).
 The speed of the gas turbines varies considerably. It
can be as low as 3000 rev/min and as high as
35,000 rev/min.
 Turbine of output as high as 20,000 kW have now
been built, and air consumption as much as 130 kg/s
is recorded.
Advantages
1. Warm-up time. Once the turbine is brought up to
the rated speed by the starting motor and the fuel is
ignited, the gas turbine will be accelerated from cold
start to full load without warm-up time.
2. Low weight and size. The weight in kg per kW
developed is less.
3. Fuels. Almost any hydrocarbon fuel from high
octane gasoline to heavy diesel oils can be used in
the combustion chamber.
4. Open cycle plants occupy comparatively little
space.
6. The stipulation of a quick start and take-up of load
frequently are the points in favor of open cycle
plant when the plant is used as peak load plant.
6. Component or auxiliary refinements can usually
be varied to improve the thermal efficiency and
give the most economical overall cost for the plant
load factors and other operating conditions
envisaged.
7. Open-cycle gas turbine power plant, except those
having an intercooler, does not require cooling
water. Therefore, the plant is independent of
cooling medium and becomes self-contained.
Disadvantages
1. The part load efficiency of the open cycle plant
decreases rapidly as the considerable percentage of
power developed by the turbine is used to drive the
compressor.
2. The system is sensitive to the component efficiency;
particularly that of compressor. The open cycle plant is
sensitive to changes in the atmospheric air
temperature, pressure and humidity.
3. The plant has high air rate compared to the other
cycles, therefore, it results in increased loss of heat in
the exhaust gases and large diameter duct work is
necessary.
4. It is essential that the dust should be prevented from
entering into the compressor in order to minimize
erosion and depositions on the blades and passages
of the compressor and turbine and so impairing their
profile and efficiency. The deposition of the carbon
and ash on the turbine blades is not at all desirable
as it also reduces the efficiency of the turbine.
(b) Closed cycle gas turbine power plant.
 The idea of closed cycle gas turbine plant was
originated and developed in Switzerland. In the
year 1935, J. Ackeret and C. Keller first proposed
this type of machine and first plant was
completed in Zurich in 1944.
 It used air as working medium and had a useful
output of 2 MW. Since then, a number of closed
cycle gas turbine plants have been built all over
the world and largest of 17 MW capacity is at
Gelsenkirchen, Germany and has been
successfully operating since 1967.
 The working fluid (air or any other suitable gas)
coming out from compressor is heated in a heater by
an external source at constant pressure.
 The high temperature and high pressure air coming
out from the external heater is passed through the
gas turbine.
 The fluid coming out from the turbine is cooled to its
original temperature in the cooler using external
cooling source before passing to the compressor.
 The working fluid is continuously used in the system
without its change of phase and the required heat is
given to the working fluid in the heat exchanger.
Advantages
1. Reduced size.
The density of the working fluid is increased in the
closed cycle by placing the system under an initial
overall high pressure.
Also since the working medium is not required to
support combustion, it is not mandatory that it
should be air.
2. Fuel.
The closed cycle utilizing external heating can use an
inexpensive solid fuel, such as coal.
3. No contamination.
 Since the working medium does not contain the
gases of combustion the turbine and the generator
are not subjected to carbon deposits and should
remain relatively clean. There is absence of risk of
corrosion and abrasion of the interior of the turbines.
4. Fluid friction loss is reduced due to the higher
Reynolds’ number.
5. Improvement in the rate of heat transmission.
6. The regulation of the closed cycle gas turbine is
simpler. The power output at constant speed can be
varied by adding or subtracting the working fluid and
thus altering the charge weight.
Disadvantages
1. The use of high pressure requires a strong heat
exchanger.
2. The complexity and cost of the system particularly in
the load control, is increased. Since the system is
under an initial high pressure with a working medium
other than air, it is necessary that the system be gas
tight. This adds to the cost and increases the
engineering problems.
3. Cooling water must be provided for the precooler.
Hence cannot be used in aeronautical applications.
4. Heavy, large air heater is required.
Working Fluid
 The ratio “K” of the working fluid plays an important
role in determining the performance of the gas
turbine plant. An increase in “K” from 1.4 to 1.67 (for
argon) can bring about a large increase in output per
kg of fluid circulated and thermal efficiency of the
plant.
 The theoretical thermal efficiencies of the
monoatomic gases will be highest for the closed
cycle type gas turbine. Further, by using the
relatively dense inert gases, such as argon, krypton
and xenon, the advantage of smaller isentropic heat
fall and smaller cross-sectional flow areas would be
realized.
ANALYSIS OF OPEN CYCLE
ANALYSIS OF CLOSED CYCLE
Methods of Improvements
 Some modifications improve the thermal
efficiency of a gas turbine, they are:
(1) Regeneration
(2) Intercooling
(3) Reheating
(4) Gas Temperature (T1 and T3)
(5) Pressure ratio (Rp)
(6) Combined cycle and Co-generation
Regenerator
 The energy recovered from the exhaust in actual
gas turbines varies from 50 to 90%.
 They operate most commonly between 70% and
80%, recovery.
 They percentage recovery of the heat exchanger is
called its effectiveness.
Intercooling
 Regenerator, as discussed above does not
change the work output of a gas turbine cycle.
 Two possible methods for increasing the work
output are:
(i) by reducing the work of compression, and
(ii) by increasing the work done by the turbine.
 By employing multistage compression with
intercooling between stages, the compression
process in the compressor can be made to
approach isothermal compression which requires
less power than the adiabatic compression.
 In the ideal state of intercooling the fluid should
be cooled to its ambient temperature, i.e. the
temperature of the fluid before compression, in
each stage; and there should be no loss of
pressure in the system.
 Also the maximum advantage of intercooling is
obtained when the pressure ratio for each stage
is the same.
 Maximum advantage of intercooling occurs when
pressure ratio is high, compression efficiency is
low and regeneration is employed.
Reheating
Actual Cycle
Gas Temperature (T3)
 The thermal efficiency of a gas turbine, depends in the first
place on the turbine intake gas temperature, which should
be as high as possible.
 In practice, this temperature is limited by the potential for
blade damage. Commonly in the range from 800 to 900°C.
 By the use of special alloys and protective refractory
coatings for the blades, the temperature can be increased
to about 1250°C or so.
 For still higher temperature, it would probably be necessary
to use special means of cooling the blades. However, the
increase in thermal efficiency resulting from an increase in
gas temperature must be balanced against the greater cost
of the turbine.
Pressure ratio (Rp)
 The thermal efficiency of a gas turbine is related to
the pressure ratio (i.e. the pressure in the combustor
relative to the exhaust gas pressure).

 Up to a point, an increase in the pressure ratio, to


about 10 at moderate gas intake temperatures or to
20 at high temperatures, is accompanied by an
increase in efficiency once again, however, the
increased cost of the equipment must be taken into
account.
Combined cycle and Cogeneration
 Another approach to increasing the efficiency of
fuel utilization would be in a combined cycle or
cogeneration system.
 The still hot exhaust gas from the turbine
provides the heat for generating steam in a
waste heat boiler.
 The steam is then used to operate a steam
turbine i.e. combined cycle generation.
 Alternatively, the hot gas might be used to
produce process heat i.e. cogeneration.
Components of Gas Turbine Plant
 The basic gas turbine components are:
(1) Compressor,
(2) Combustion chamber,
(3) Turbine and
(4) Heat exchangers.
Layout gas turbine power plant
 In the case of a gas turbine plant the main building is
the turbine house in which major portion of the plant
as well as auxiliaries are installed.
 The fuel oil storage tanks are arranged outside but
adjoining the turbine house.
 In some installations even heat exchangers are
placed out doors.
 The rotating parts of the plant form a very small part
of the total volume of the plant.
 intercoolers, combustion chambers, heat exchangers,
waste heat boilers and interconnecting ducts work
which have to be arranged and accommodated
occupy the major portion of the total space.
 The purpose of the air filter is to clean air. From this
air filter air flows to the L.P. compressor.
 From there the compressed air enters H.P.
compressor via intercooler.
 The air leaving the H.P. compressor enters heat
exchanger, the- hot air from there flows to the
combustion chamber.
 Products of combustion are first expanded in H.P.
turbine and than in L.P. turbine.
 The layout of a gas turbine plant has a very
important effect on the overall performance of the
plant.
 Since there may be a loss of as much as 20% of
power developed in the interconnecting ducts with a
large number of sharp bends.
 Great care has therefore to be exercised in the
design and layout of the air as well as gas circuits.
Gas Turbine
 The common type of turbines which are in use are
axial flow type.
 The basic requirements of the turbines are
1. Light weight,
2. High efficiency,
3. Reliability in operation,
4. Ability to operate at high temperatures for long
periods, and
5. Serviceability.
 More stages of the turbine are always preferred
because it helps to reduce the stresses in the blades
and increases the overall life of the turbine.
 Since there may be a loss of as much as 20% of
power developed in the interconnecting ducts with a
large number of sharp bends.
 Great care has therefore to be exercised in the
design and layout of the air as well as gas circuits.
 Cooling of the gas turbine blades is essential for long
life as it is continuously subjected to high temperature
gases.
 There are different methods of cooling the blades.
The common method used is the air cooling. The air
is passed through the holes provided through the
blade.
 Gas turbines may be impulse or reaction.
 If the entire pressure drop of the turbine occurs
across the fixed blades, the design is impulse type,
while if this drop takes place in the moving blades, the
fixed blades serving only as deflectors, the design is
called reaction type.
Basic Difference
Impulse Turbine Reaction Turbine
Gas Turbine System

 A schematic of a gas turbine-based CHP system. Some combined


cycles extract steam at an intermediate pressure for use in
industrial processes and are combined cycle CHP systems
The photo shows, for a large gas turbine,
 The photo shows, for a large gas turbine, the
cross-section of a typical burner/combustor
combination, the arrangement of these
combustors and the area between the
combustors and the turbine. The heat resistant
ceramic tiles used in these hot areas can be
clearly seen.
Air Compressor
 Should be able to handle a relatively large volume of
air or working media.
 Delivering it at 4 to 6 atmospheric pressure with the
highest possible efficiencies.
 Should be able to be coupled to the turbine shaft which
runs at very high speed ranging from about 600 rpm to
40,000 rpm.
 On the above basic requirements, only a centrifugal or
axial compressors can be employed.
 The air compressors used in gas turbines are made up
of several rows of blades.
 Each row of blades compress and push the air onto
the next row of blades.
 As the air becomes more and more compressed, the
sizes of the blades become smaller from row to row.
 Note: A row of blades fixed to the outer casing of the
compressor is also located after each row of moving
blades.
 Reciprocating compressors can not be used,
because it suffers from a number of disadvantages,
such as, inertia of moving parts, sliding friction of the
piston inside the cylinder, limitations in speed, etc.
and are not considered suitable for use in gas
turbine plants.
centrifugal compressor
 Consists of a rotor called impeller provided with
vanes and moving in a casing or scroll.
 The inlet section at the hub of the impeller on
one side, called the inducer, is curved to
minimize entry losses and is provided with vanes
to direct the air to the eye.
 Air is given a whirling motion at high velocity by
the impeller and is thrown out of it by centrifugal
force.
 The static pressure of air increases to the tip.
 A stationary passage surrounding the impeller
diffuser helps to convert most of the velocity head
into pressure head as the air has a high velocity
when it leaves the impeller.
 The impeller converts the mechanical energy
imparted to air by the rotation of the impeller into
pressure and kinetic energy.
 The pressure rise in the impeller is due to diffusion
action (i.e. the relative velocity decreases from inlet
to outlet due to diverging channel area) and the
centrifugal action (i.e. the air enters at lower
diameter and comes out at higher diameter).
 The efficiency of centrifugal compressor lies between
80 to 90%.
 The efficiency of multistage compressor is lower than
a single stage due to the losses.

 The compressors may have single or double inlet.

 The single inlet compressors are designed to handle


the air in the range of 15 to 300 m3/min.
 The double inlets are preferred above 300 m3/min
capacity.
Axial flow compressor
 consist of a rotor and a stator.
 The blades are fixed on the rotor and rotor is fixed on
the shaft.
 The rotor (i.e. moving element) consists of rows of
moving blades and the stator (i.e. stationary
component) consists of row of stationary blades.
 The stator blades guide the air flow to the next rotor
stage coming from the previous rotor stage.
 The air flows along the axis of the rotor.
 The kinetic energy is given to the air as it passes
through the rotor and part of it is converted into
pressure.
 Some part of the kinetic energy imparted to the air
by the rotor is converted to pressure energy in the
rotor due to diffusion action and the rest is converted
in the stator.
 The stator blades also redirects the air into an angle
suitable for entry to the succeeding rows of moving
blades.
 The rotor as well as the stator blade channels are of
diverging type.
 A row of moving blade with a succeeding row of
stationery blades is called a stage of axial
compressor.
 Blades are usually made of air foil section.
 The centrifugal compressor is superior to the axial
flow compressor in that
1. High pressure ratio can be obtained in a short
rugged single stage machine.
2. It is relatively insensitive to surface deposits, has a
wider stability range, and
3. Less expensive.
 However
1. The efficiency is lower,
2. The diameter greater and
3. It is not as readily adoptable to multistaging.
 The important characteristics of the axial flow
compressor are :
 High peak efficiencies,
 Adoptability to multistaging to obtain higher overall
pressure ratio,
 High isentropic efficiency )%90 - 95(,
 High flow rate capabilities, and
 Relatively small diameter.
 However, the axial flow compressor is sensitive to
changes in air flow and rpm, which results in a rapid
drop off in efficiency, i.e. the stability range of speeds
for good efficiencies is small.
Fuel
 Gas turbines can operate on a variety of gaseous or
liquid fuels, including:

Liquid or gaseous fossil fuel such as crude oil, heavy


fuel oil, natural gas, methane, distillate and "jet fuel"
(a type of kerosene used in aircraft jet engines);
Gas produced by gasification processes using, for
example, coal, municipal waste and biomass; and
Gas produced as a by-product of an industrial
process such as oil refining.

 When natural gas is used, power output and thermal


efficiency of the gas turbines are higher than when
using most liquid fuels.
Inlet Air
 Air coming into the compressor of a gas turbine must
be cleaned of impurities (such as dust and smoke)
which could erode or stick to the blades of the
compressor or turbine, reducing the power and
efficiency of the gas turbine.
 Dry filters or water baths are usually used to carry out
this cleaning.
 The inlet system is divided into four main components:
1. The intake weather hoods
2. The inlet filter compartment
3. The inlet ducting and 4. The gas turbine inlet plenum
Burners and Combustors
 The gas turbine is a continuous flow system, therefore,
the combustion in the gas turbine differs from the
combustion in diesel engines.
 High rate of mass flow results in high velocities at
various points throughout the cycle (300 m/sec).
 One of the vital problems associated with the design of
gas turbine combustion system is to secure a steady
and stable flame inside the combustion chamber.
 The compressed air and fuel is mixed and metered
in special equipment called burners.
 The burners are attached to chambers called
combustors.
 The fuel & air mixture is ignited close to the exit tip of
the burners, then allowed to fully burn in the
combustors.
 Special heat resistant materials (such as ceramics)
are used to line the inside walls of the combustors.
 The area between the combustors and the turbine
are also lined.
 The temperature of the gas in the combustors and
entering the turbine can reach up to 1350°C.
Characteristics of GTCC
 Combustion in the gas turbine takes place in a
continuous flow system and, therefore, the
advantage of high pressure and restricted volume
available in diesel engine is lost.
 A pilot or recirculated zone should be created in the
main flow to establish a stable flame which helps to
ignite the combustible mixture continuously.
 A stable continuous flame can be maintained inside
the combustion chamber when the stream velocity
and fuel burning velocity are equal.
 The gas turbine requires about 100:1 air-fuel ratio by
weight for the reasons mentioned earlier. But the air-
fuel ratio required for the combustion in diesel
engine is approximately 15:1.
 It is necessary to provide rich mixture for ignition and
continuous combustion, and therefore, it is
necessary to allow required air in the combustion
zone and the remaining air must be added after
complete combustion to reduce the gas temperature
before passing into the turbine.
 Flame Stability Techniques :
 There are many flame stabilization techniques. The
common methods of flame stabilization used in
practice are bluff body method and swirl flow
method.
 The major difference between two is the use of
different methods to create the pilot zone for flame
stabilization.
 Nearly 15 to 20% of the total air is passed around
the jet of fuel providing rich mixture in the primary
zone.
 This mixture burns continuously in the primary (pilot)
zone and produces high temperature gases.
 About 30% of the total air is supplied in the
“secondary zone” through the annuals around the
flame tube to complete the combustion.
 The secondary air must be admitted at right points in
the combustion chamber otherwise the cold injected
air may chill the flame locally thereby reducing the
rate of reaction.
 The secondary air helps to complete the combustion
as well as helps to cool the flame tube.
 The remaining 50% air is mixed with burnt gases in
the “tertiary zone” to cool the gases down to the
temperature suited to the turbine blade materials.
 By inserting a bluff body in main stream, a low
pressure zone is created downstream side which
causes the reversal of flow along the axis of the
combustion chamber to stabilize the flame.
 In case of swirl stabilization, the primary air is
passed through the swirler which produces a vortex
motion creating a low pressure zone along the axis
of the chamber to cause the reversal of flow.
 Sufficient turbulence must be created in all three
zones of combustion and uniform mixing of hot and
cold gases to give uniform temperature gas stream
at the outlet of the combustion chamber.
Intercoolers and heat exchangers
 Used in gas turbine plant when the pressure ratio used
is sufficiently large and the compression is completed
with two or more stages.
 The cooling of compressed air is generally done with
the use of cooling water.
 A cross-flow type intercooler is generally preferred for
effective heat transfer.
 Regenerators which are commonly used in gas turbine
plant are of two types, recuperator and regenerator.
Recuperator
 In a recuperative type of heat exchanger, the air and
hot gases are made to flow in counter direction as
the effect of counter-flow gives high average
temperature difference causing the higher heat flow.
 A number of baffles in the path of air flow are used to
make the air to flow in contact for longer time with
heat transfer surface.
Regenerator
 Consists of a heat conducting member which is
exposed alternately to the hot exhaust gases and the
cooler compressed air.
 It absorbs the heat from hot gases and gives it up
when exposed to the air.
 The heat capacity member is made of a metallic
mesh or matrix which is rotated slowly (40-60 r.p.m.)
and continuously exposed to hot and cold air.
 The heat exchanging element A is slowly rotated by
a drive from the gas turbine via shaft S.
 The rotation places the heat transferring element A in
the exhaust gas passage for one half of the time
required for one r.p.m. and in the air supply passage
for the remaining half.
 The heat element absorbs heat from the hot gases,
when exposed to hot gases and gives out the same
heat to the cold air when the heated part moves in
the air region.
 By suitable design of the speed of rotation of transfer
element and its mass in relation to the heat to be
transferred, it is possible to secure a high
effectiveness, values of 90% are claimed.
 The principal advantages claimed of this heat-
exchanger over the recuperative type are lightness,
smaller mass, small size for given effectiveness and
low pressure drop.
 The major disadvantage of this heat exchanger is,
there will be always a tendency for air leakage to the
exhaust gases as the compressed air is at a much
higher pressure than exhaust gases.
 This tendency of leakage reduces the efficiency gain
due to heat exchanger.
 Therefore, the major problem in the design of this
type of heat exchanger is to prevent or minimise the
air loss due to leakage.
ARRANGEMENTS OF PLANT
COMPONENTS
This arrangement is
cheaper to construct but
suffers certain
disadvantages.
This arrangement is less
efficient and more difficult
to control and operate at
high speeds than others.
Offers some advantages over single shaft
arrangement as listed below : Free Power Turbine
(a) It allows the compressor-turbine unit to
operate at its best performance speed and the free
turbine can run at appropriate speed and provides
flexibility of control.
(b) This system can be started more easily from
cold as the starter has to drive the compressor-
turbine unit leaving the power turbine free and its
output shaft
remains stationary.
(c) The absence of mechanical coupling between
the compressor-turbine and generator turbine
helps the latter to be accelerated more rapidly
from idling to
maximum speed.
(d) It is possible to vary the free turbine shaft
speed over a wide range at constant compressor
speed.

This arrangement suffers from the disadvantage of


low thermal efficiency of the power turbine at part
load conditions as the inlet temperature of the
power turbine is reduced due to the variation of
fuel supply in the main combustion chamber.
Free Power Turbine with Combustion Chambers in Series
In the arrangement, two combustion
chambers are used, one for each turbine.

The control as per the load on generator


can be achieved by adjusting the fuel
supply to the combustion chamber of
power turbine and constant running
conditions of compressor-turbine unit
are maintained to achieve the better
efficiency conditions throughout the
load variations.

As the flow is continuous, the system is


known as series flow.
Free Power Turbine with Separate Combustion Chambers in
Parallel
The arrangement shown in previous
arrangement suffers from the
disadvantage of requiring big power
turbine (high capital cost) as all the
air coming out of the compressor is
passed through the power-turbine.
To overcome this difficulty, the
arrangement shown is preferred. In
this arrangement, the air coming out
from the compressor is subdivided as
per the requirement of power turbine
and compressor turbine.
This reduces the size of the power
turbine as the quantity of air passed
through the power turbine in this
arrangement is less than previous.
Straight compounding
It is always preferable to divide the
compressor into two stages to avoid the
instability of the plant during starting and
when operating at part loads. Such
arrangement shown.

The low pressure turbine drives the low


pressure compressor and high pressure
turbine drives high pressure compressor.

The power required to drive the generator is


taken from L.P. turbine.

The ability of two shafts to adjust their


speeds independently improves the part
load performance and helps for easy
starting.
Cross-compounding
In this method of arrangement,
low pressure compressor is driven
by high pressure turbine and high
pressure compressor by low
pressure turbine.

The main advantage of this


arrangement over the previous
one is better part load efficiency.

The straight compounding is


generally used for base load plants
where cross-compounding is
preferred for peak load plants.
Governing System For Gas Turbine
Power Plant
 The efficiency of the gas turbine decreases with the
decrease in load, when the plant is used as peak
load plant.
 But in all circumstances, it is necessary to maintain
the speed of the turbine (or alternator) constant.
 The turbine plant is governed by varying the quantity
of fuel injected into the combustion chamber.
Function of Governing System
 Must be able to provide proper amount of fuel for
starting the plant from cold, afterwards increase the
fuel supply to accelerate the engine to its normal
speed.
 The system must prevent over speeding and
excessive turbine inlet temperatures which might
wreck the turbine unit in the event of sudden
reduction in load.
 Adjustment must be provided to take into account
ambient air temperature and pressure changes.
 To shut off the fuel for stopping purposes.
Environmental Impact Of Gas
Turbine Power Plants
 Carbon Monoxide (CO) :
 Most of CO comes from incomplete combustion.
 It is dominant during idling of the machine or running
at low load.
 High CO percentage exists if the combustor is
designed to operate fuel-rich.
 Significant amount of CO will be present in the
primary zone of combustor operating with
stoichiometric or moderately lean mixture.
 It is possible to reduce CO to a negligible level by
staged admission of additional air downstream of
primary zone.
 In short, CO is formed due to :
(a) Insufficient residence time in primary zone.
(b) Inadequate mixing of fuel and air and over-rich
combustion produces high local concentration of CO.
 Oxides of Nitrogen :
 produced by the oxidation of atmospheric N2 in high
temperature regions of the flame.
 The NOx emission increases exponentially with flame
temperature as per the relation
NOx = K Exp (0.009T)
 The process of NOx formation is endothermic and is
at a significant rate above the temperature of 1800K.
 Similarly, NOx level is highest at full load condition.

Formation of SO2
 The SO2 emission depends solely on the amount of
sulphur content in the fuel.

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