Installation Instructions: Aquaforce 30XW150-400 Water-Cooled Liquid Chillers

AQUAFORCE®
30XW150-400
Water-Cooled Liquid Chillers
Installation Instructions
CONTENTS When working on the equipment, observe precautions in the
Page literature, and on tags, stickers, and labels attached to the
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 equipment.
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2 • Follow all safety codes.
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 • Wear safety glasses and work gloves.
• SYSTEM PIPING • Use care in handling, rigging, and setting bulky
• MINIMUM LOOP VOLUME equipment.
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Step 1 — Inspect Shipment . . . . . . . . . . . . . . . . . . . . . . 2 WARNING
Step 2 — Prepare Installation Site . . . . . . . . . . . . . . . . 2
Step 3 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . 24 DO NOT USE TORCH to remove any component. System
Step 4 — Connect Piping. . . . . . . . . . . . . . . . . . . . . . . . 25 contains oil and refrigerant under pressure.
• EVAPORATOR FLUID, CONDENSER FLUID, VENT, To remove a component, wear protective gloves and gog-
AND DRAIN PIPING gles and proceed as follows:
• CONDENSER FLUID CONTROL VALVE
• INSTALL PRESSURE RELIEF VENT PIPING a. Shut off electrical power to unit.
• FILL FLUID LOOP b. Recover refrigerant to relieve all pressure from sys-
• WATER TREATMENT tem using both high-pressure and low pressure ports.
• BRINE UNITS c. Traces of vapor should be displaced with nitrogen
• PREPARATION FOR YEAR-ROUND OPERATION and the work area should be well ventilated. Refrig-
• DUAL CHILLER CONTROL erant in contact with an open flame produces toxic
Step 5 — Make Electrical Connections . . . . . . . . . . 33 gases.
• FIELD POWER CONNECTIONS
• FIELD CONTROL POWER CONNECTIONS d. Cut component connection tubing with tubing cutter
• EVAPORATOR PUMP CONTROL and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
• CARRIER COMFORT NETWORK® COMMUNICA-
for how much oil to add to the system.
TION BUS WIRING
• NON-CCN COMMUNICATION WIRING e. Carefully unsweat remaining tubing stubs when nec-
• FIELD CONTROL OPTION WIRING essary. Oil can ignite when exposed to torch flame.
Step 6 — Install Accessories . . . . . . . . . . . . . . . . . . . . 40 Failure to follow these procedures may result in personal
• ENERGY MANAGEMENT MODULE injury or death.
• REMOTE ENHANCED DISPLAY (OR TOUCH
PILOT™ DISPLAY)
• CONTROL ACCESSORIES CAUTION
• MISCELLANEOUS ACCESSORIES
Step 7 — Leak Test Unit . . . . . . . . . . . . . . . . . . . . . . . . . 40 DO NOT re-use compressor oil or any oil that has been
Step 8 — Charge Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 exposed to the atmosphere. Dispose of oil per local codes
Step 9 — Install Field Insulation and Lagging . . . 41 and regulations. DO NOT leave refrigerant system open to
air any longer than the actual time required to service the
SAFETY CONSIDERATIONS equipment. Seal circuits being serviced and charge with
dry nitrogen to prevent oil contamination when timely
IMPORTANT: This equipment generates, uses, and can repairs cannot be completed. Failure to follow these proce-
radiate radio frequency energy. If not installed and used in dures may result in damage to equipment.
accordance with these instructions, this equipment may
cause radio interference. The equipment has been tested
and found to comply with the limits of a Class A comput- INTRODUCTION
ing device as defined by the FCC (Federal Communica- These instructions cover installation of 30XW liquid
tions Commission, U.S.A.) Regulations, Subpart J of Part chillers with electronic controls and units with factory-installed
15, which are designed to provide reasonable protection options (FIOPs).
against such interference when operated in a commercial
environment. System Design
SYSTEM PIPING — Proper system design and installation
Installing, starting up, and servicing this equipment can procedures should be followed closely. The system must be
be hazardous due to system pressures, electrical components, constructed with pressure tight components and thoroughly
and equipment location. Only trained, qualified installers and tested for installation leaks.
service mechanics should install, start up, and service this
Installation of water systems should follow sound engineer-
equipment. ing practice as well as applicable local and industry standards.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300070-01 Printed in U.S.A. Form 30XW-8SI Pg 1 7-12 Replaces: 30XW-3SI
Improperly designed or installed systems may cause unsatis- INSTALLATION
factory operation and/or system failure. Consult a water Step 1 — Inspect Shipment — Inspect unit for dam-
treatment specialist or appropriate literature for information age upon arrival. If damage is found, immediately file a claim
regarding filtration, water treatment, and control devices. with the shipping company. Verify proper unit delivery by
MINIMUM LOOP VOLUME — The preferred minimum checking unit nameplate data and the model number nomen-
loop volume is dependent on the type of application. In order clature shown in Fig. 2. Do not store units in an area exposed to
to obtain leaving water temperature stability for comfort cool- weather because of sensitive control mechanisms and electron-
ing applications, a minimum of 3 gallons per ton (3.25 liters ic devices. Chiller should be stored indoors, protected from
per kW) is required on all unit sizes. For process cooling appli- construction dirt and moisture and with temperatures between
cations or applications where high stability is critical, the loop 40 F (4.4 C) and 120 F (48.9 C) and relative humidity between
volume should be increased to 6 to 10 gallons per ton (6.46 to 10% and 80% (non-condensing).
10.76 liters per kW) of cooling. In order to achieve this Step 2 — Prepare Installation Site — Locate unit
volume, it may be necessary to add a water storage tank to the indoors. When considering unit location, consult National
water loop. If a storage tank is added to the system, it should be Electrical Code (NEC, U.S.A.) and local code requirements.
installed on the return/entering fluid side and properly vented Allow sufficient space for wiring, piping, and service. Install
so that the tank can be completely filled and all air eliminated. unit in an area which will not be exposed to ambient tempera-
Failure to do so could cause lack of pump stability and poor tures below 50 F (10 C).
system operation. Any storage tank that is placed in the water
loop should have internal baffles to allow thorough mixing of Be sure surface beneath unit is level and is capable of
the fluid. See Fig. 1. supporting the operating weight of the unit. See Tables 1 and 2
and Fig. 3-7 for unit mounting and operating weights.
If necessary, add supporting structure (steel beams or rein-
forced concrete slabs) to floor to transfer weight to nearest
beams. See Fig. 3-5 for clearance details.
Allow the following clearances for service access:
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ft (914 mm)
BAD GOOD
Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ft (914 mm)
Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ft (610 mm)
Ends. . . . . . . . . . . . . . . . . . . . . . .tube length at one (either) end;
3 ft (914 mm) at opposite end.
a30-3185
BAD GOOD
Fig. 1 — Tank Baffling
2
30XW – 325 6 – – – 2 – 3 R
30XW – AquaForce® Water-Cooled Packaging/Charging Options

Screw Chiller B – R-134a Refrigerant with Bag and Isolation Valves
C – R-134a Refrigerant with Crate Over Bag and Isolation Valves
D – Nitrogen Refrigerant with Bag and Isolation Valves
Design Series
F – Nitrogen Refrigerant with Crate Over Bag and Isolation Valves
R – R-134a Refrigerant with Bag (Std)
Unit Size (Nominal Tons) (kW) S – R-134a Refrigerant with Crate Over Bag
150 – 150 (528) 250 – 250 (878) 350 – 350 (1231) T – Nitrogen Refrigerant with Bag
175 – 175 (615) 260 – 260 (914) 375 – 375 (1319) V – Nitrogen Refrigerant with Crate Over Bag
185 – 185 (651) 275 – 275 (965) 400 – 400 (1407)
200 – 200 (703) 300 – 300 (1055)
Controls/Communications Options
225 – 225 (791) 325 – 325 (1143)
- – Navigator™ Display
0 – Navigator Display, EMM
Voltage 1 – Navigator Display, GFCI Service Option
1 – 575-3-60 6 – 460-3-60 2 – Navigator Display, EMM, GFCI Service Option
2 – 380-3-60 7 – 200-3-60 3 – Touch Pilot™ Display (Std)
4 – 230-3-60 4 – Touch Pilot, EMM
5 – Touch Pilot, GFCI Service Option
6 – Touch Pilot, EMM, GFCI Service Option
Condenser Options 7 – Navigator Display, BACnet** Translator
- – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Discharge Connections (Std) 8 – Navigator Display, EMM, BACnet Translator
0 – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Suction Connections 9 – Navigator Display, GFCI Service Option, BACnet Translator
1 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Connections B – Navigator Display, EMM, GFCI Service Option, BACnet Translator
2 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Connections C – Touch Pilot Display, BACnet Translator
3 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Discharge Connections D – Touch Pilot Display, EMM, BACnet Translator
4 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Suction Connections F – Touch Pilot Display, GFCI Service Option, BACnet Translator
5 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Connections G – Touch Pilot Display, EMM, GFCI Service Option, BACnet Translator
6 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Connections H – Navigator Display, LON Translator
7 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Discharge Connections J – Navigator Display, EMM, LON Translator
8 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Suction Connections K – Navigator Display, GFCI Service Option, LON Translator
9 – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Discharge Connections L – Navigator Display, EMM, GFCI Service Option, LON Translator
B – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Suction Connections M – Touch Pilot Display, LON Translator
C – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Connections N – Touch Pilot Display, EMM, LON Translator
D – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Connections P – Touch Pilot Display, GFCI Service Option, LON Translator
F – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Discharge Connections Q – Touch Pilot Display, EMM, GFCI Service Option, LON Translator
G – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Connections
H – 1 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving Electrical Options
J – 1 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Leaving - – Single Point, XL Starter, Terminal Block (Std 380, 460, 575-v)
K – 1 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving 0 – Single Point, Wye-Delta Starter, Terminal Block (Std 200, 230-v)
L – 1 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Leaving 3 – Dual Point, XL Starter, Terminal Block†
M – 3 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving
4 – Dual Point, Wye-Delta Starter, Terminal Block†
N – 3 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Leaving 7 – Single Point, XL Starter, Non-Fused Disconnect
P – 3 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving
8 – Single Point, Wye-Delta, Non-Fused Disconnect
Q – 3 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Leaving C – Dual Point, XL Starter, Non-Fused Disconnect†
D – Dual Point, Wye-Delta Starter, Non-Fused Disconnect†
Heat Machine H – Single Point, XL Starter, Terminal Block, CPT
- – Std Condenser/Comfort Cooling (Std) J – Single Point, Wye-Delta Starter, Terminal Block, CPT
0 – Std Condenser/Medium Temperature Brine M – Dual Point, XL Starter, Terminal Block, CPT†
M – Heat Machine/Comfort Cooling N – Dual Point, Wye-Delta Starter, Terminal Block, CPT†
R – Single Point, XL Starter, Non-Fused Disconnect, CPT
Evaporator Options S – Single Point, Wye-Delta, Non-Fused Disconnect, CPT
- – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Discharge Connections (Std) W – Dual Point, XL Starter, Non-Fused Disconnect, CPT†
0 – 2 Pass, NIH, 150 psig (1034 kPa), Victaulic, Suction Connections X – Dual Point, Wye-Delta Starter, Non-Fused Disconnect, CPT†
1 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Discharge Connections
2 – 2 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Connections Refrigeration Circuit Options*
3 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Discharge Connections
2 – Standard Unit
4 – 2 Pass, NIH, 300 psig (2068 kPa), Victaulic, Suction Connections
4 – Insulation Package
5 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Discharge Connections
5 – Suction Service Valves
6 – 2 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Connections 6 – Insulation Package and Suction Service Valves
7 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Discharge Connections B – Minimum Load Control
8 – 2 Pass, MWB, 150 psig (1034 kPa), Victaulic, Suction Connections D – Minimum Load Control and Insulation Package
9 – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Discharge Connections F – Suction Service Valves and Minimum Load Control
B – 2 Pass, MWB, 300 psig (2068 kPa), Victaulic, Suction Connections G – Suction Service Valves and Minimum Load Control and Insulation
C – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Discharge Connections L – Condenser Insulation for Heat Machine
D – 2 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Connections N – Condenser Insulation for Heat Machine and Insulation Package
F – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Discharge Connections P – Suction Service Valves and Condenser Insulation for Heat Machine
G – 2 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Connections Q – Suction Service Valves, Condenser Insulation for Heat Machine
H – 1 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving and Insulation Package
J – 1 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Leaving V – Minimum Load Control and Condenser Insulation for Heat Machine
K – 1 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving X – Minimum Load Control, Condenser Insulation for Heat Machine
L – 1 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Leaving and Insulation Package
M – 3 Pass, NIH, 150 psig (1034 kPa), Flange, Suction Leaving Y – Suction Service Valves, Minimum Load
P – 3 Pass, NIH, 300 psig (2068 kPa), Flange, Suction Leaving Control and Condenser Insulation for Heat Machine
R – 3 Pass, MWB, 150 psig (1034 kPa), Flange, Suction Leaving Z – Suction Service Valves, Minimum Load Control, Condenser
T – 3 Pass, MWB, 300 psig (2068 kPa), Flange, Suction Leaving Insulation for Heat Machine and Insulation Package
LEGEND
CPT — Control Power Transformer MWB — Marine Waterbox
EMM — Energy Management Module NIH — Nozzle-In-Head
GFCI — Ground Fault Circuit Interrupter XL — Across-the-Line Start a30-5498
LON — Local Operating Network
*Evaporator insulation is standard.
†Available on unit sizes 325-400 only.
**Sponsored by ASHRAE (American Society of Heating, Refrigerating and Air
Conditioning Engineers).
Fig. 2 — Unit Model Number Nomenclature
3
Table 1 — 30XW150-400 Unit Physical Data — English
30XW UNIT SIZE 150 175 185 200 225 250
NOMINAL CAPACITY (tons) 150 175 185 200 225 250
UNIT WEIGHT (lb) (Operating/Shipping) 7281/6826 7421/6966 7356/6901 7551/7096 9936/9217 10,010/9,291
COMPRESSORS Semi-hermetic, twin screw
Compressor Speed (rpm) 3500
Compressor Model Number (qty) 06TU483 (1) 06TU483 (1) 06TU554 (1) 06TU554 (1) 06TV680 (1) 06TV680 (1)
Unloading Type Slide Valve
Minimum Step Capacity % (standard) 15%
Minimum Step Capacity % (heat machine) 30% 30% 30% 30% 20% 20%
Minimum Step Capacity % (standard with
optional minimum load control) 10%
Minimum Step Capacity % (heat machine 20% 20% 20% 20% 15% 15%
with optional minimum load control)
Economizer No Yes No Yes No Yes
Temperature Relief Valve Connection — 3/ — 3/ — 3/
(in. SAE Flare) (2 per circuit) 8 8 8
REFRIGERANT HFC, R-134a

Charge (lb) Circuit A 290 300 290 300 420 430
Charge (lb) Circuit B — — — — — —
OIL POE, SW-220
Charge (gal.) Circuit A 6 6 6 6 8 8
Charge (gal.) Circuit B — — — — — —
EVAPORATOR
Net Fluid Volume (gal.) 33.2 33.2 33.2 33.2 46.3 46.3
Maximum Refrigerant Pressure (psig) 220
Maximum Fluid Side Pressure (psig)
Standard 150
Optional 300
Fluid Connections
Inlet and Outlet (in.)
1-Pass NIH or MWB Flange (optional) 6
2-Pass NIH Victaulic (standard) 6 6 6 6 8 8
2-Pass MWB Victaulic (optional) 6
Drain (in. NPT) 3/
8
Relief Valve Connection (in. NPTF) 3/
4
Quantity Per Circuit 1
Relief Valve Setting (psig) 220
Flow Rate (lb air/min) 31.7
CONDENSER
Net Fluid Volume (gal.) 33.5 33.5 33.5 33.5 52.0 52.0
Maximum Refrigerant Pressure (psig)
Standard Condenser 220
Heat Machine 300
Standard 150
Optional 300
Heat Machine 300
Fluid Connections
3-Pass NIH Flange (optional) 4 4 4 4 6 6
3-Pass MWB Flange (optional) 6
Drain (in. NPT) 3/
8
Relief Valve Connection (in. NPTF) 3/ 3/
(Standard/Heat Machine) 4/ 4
Quantity Per Circuit 2/2
Relief Valve Setting (psig) 220/300
Flow Rate (lb air/min) 31.7/46.6
Temperature Relief Valve Connection 1/
(in. SAE Flare) 4
Discharge Line (Qty per Circuit) 1
Liquid Line (Qty per Circuit) 1
CHASSIS DIMENSIONS (ft-in.)
Length 10 - 7/8 10 - 1011/16
Width 3 - 7 3 /8 4-0
Height 5 - 107/8 6 - 613/16
LEGEND
HFC — Hydrofluorocarbon
MWB — Marine Waterbox
NIH — Nozzle-In-Head
NPTF — National Pipe Thread Female
POE — Polyolester
SAE — Society of Automotive Engineers
NOTE: Weights are shown for standard chiller (2-pass, nozzle-in-
head, Victaulic water boxes).
4
Table 1 — 30XW150-400 Unit Physical Data — English (cont)
30XW UNIT SIZE 260 275 300 325 350 375 400
NOMINAL CAPACITY (tons) 260 275 300 325 350 375 400
14,319/ 14,515/ 14,468/ 14,759/
UNIT WEIGHT (lb) (Operating/Shipping) 9956/9237 10,029/9,311 10,043/9,324 13,173 13,369 13,323 13,614
Compressor Speed (rpm) 3500
Compressor Model Number (qty) 06TV753 (1) 06TV753 (1) 06TV819 (1) 06TU483 (2) 06TU483 (2) 06TU554 (2) 06TU554 (2)
Minimum Step Capacity % (standard) 15% 15% 15% 8% 8% 8% 8%
Minimum Step Capacity % (heat machine) 20%
10% 10% 10% 5.5% 5.5% 5.5% 5.5%
optional minimum load control)
Minimum Step Capacity % (heat machine
with optional minimum load control) 15%
Economizer No Yes Yes No Yes No Yes
Temperature Relief Valve Connection 3/ 3/ 3/ 3/
(in. SAE Flare) (2 per circuit) — 8 8 — 8 — 8

Charge (lb) Circuit A 420 430 430 260 270 260 270
Charge (lb) Circuit B — — — 260 270 260 270
OIL POE, SW-220
Charge (gal.) Circuit A 8 8 8 6 6 6 6
Charge (gal.) Circuit B — — — 6 6 6 6
EVAPORATOR
Net Fluid Volume (gal.) 46.3 46.3 46.3 76.0 76.0 76.0 76.0
Maximum Refrigerant Pressure (psig) 220
Standard 150
Optional 300
Fluid Connections
2-Pass NIH Victaulic (standard) 8
Drain (in. NPT) 3/
8
4
Relief Valve Setting (psig) 220
Flow Rate (lb air/min) 31.7
CONDENSER
Net Fluid Volume (gal.) 52.0 52.0 52.0 82.6 82.6 82.6 82.6
Maximum Refrigerant Pressure (psig)
Heat Machine 300
Standard 150
Optional 300
Heat Machine 300
Fluid Connections
3-Pass NIH Flange (optional) 6
Drain (in. NPT) 3/
8
Relief Valve Connection (in. NPTF) 3/ / 3/
(Standard/Heat Machine) 4 4
Relief Valve Setting (psig) 220/300
Flow Rate (lb air/min) 31.7/46.6
(in. SAE Flare) 4
CHASSIS DIMENSIONS (ft-in.)
Length 10 - 1011/16 13 - 33/4
Width 4-0 4-0
Height 6 - 613/16 6 - 611/16
LEGEND
POE — Polyolester
5
Table 2 — 30XW150-400 Unit Physical Data — SI
30XW UNIT SIZE 150 175 185 200 225 250
NOMINAL CAPACITY (kW) 528 615 651 703 791 878
UNIT WEIGHT (kg) (Operating/Shipping) 3303/3096 3366/3160 3337/3130 3425/3219 4507/4181 4540/4214
Compressor Speed (r/s) 58.3
Compressor Model Number (qty) 06TU483 (1) 06TU483 (1) 06TU554 (1) 06TU554 (1) 06TV680 (1) 06TV680 (1)
Minimum Step Capacity % (standard) 15%
Minimum Step Capacity % (heat machine) 30% 30% 30% 30% 20% 20%
10%
with optional minimum load control) 20% 20% 20% 20% 15% 15%
Economizer No Yes No Yes No Yes
Temperature Relief Valve Connection 3/ 3/ 3/
(in. SAE Flare) (2 per circuit) — 8 — 8 — 8

Charge (kg) Circuit A 131.5 136.1 131.5 136.1 190.5 195.0
Charge (kg) Circuit B — — — — — —
OIL POE, SW-220
Charge (L) Circuit A 22.7 22.7 22.7 22.7 30.3 30.3
Charge (L) Circuit B — — — — — —
EVAPORATOR
Net Fluid Volume (L) 125.7 125.7 125.7 125.7 175.3 175.3
Maximum Refrigerant Pressure (kPa) 1517
Maximum Fluid Side Pressure (kPa)
Standard 1034
Optional 2068
Fluid Connections
Drain (in. NPT) 3/
8
4
Relief Valve Setting (kPa) 1517
Flow Rate (kg air/min) 14.38
CONDENSER
Net Fluid Volume (L) 126.8 126.8 126.8 126.8 196.8 196.8
Maximum Refrigerant Pressure (kPa)
Heat Machine 2068
Standard 1034
Optional 2068
Heat Machine 2068
Fluid Connections
3-Pass NIH Flange (optional) 4 4 4 4 6 6
Drain (in. NPT) 3/
8
Relief Valve Connection (in. NPTF) 3/ 3/
(Standard/Heat Machine) 4/ 4
Relief Valve Setting (kPa) 1517/2068
Flow Rate (kg air/min) 14.38/21.1
(in. SAE Flare) 4
CHASSIS DIMENSIONS (mm)
Length 3070.2 3319.5
Width 1139.8 1219.2
Height 1806.6 2001.8
LEGEND
POE — Polyolester
6
Table 2 — 30XW150-400 Unit Physical Data — SI (cont)
30XW UNIT SIZE 260 275 300 325 350 375 400
NOMINAL CAPACITY (kW) 914 965 1053 1143 1231 1319 1407
UNIT WEIGHT (kg) (Operating/Shipping) 4516/4190 4549/4223 4555/4229 6495/5975 6584/6064 6563/6043 6695/6175
Compressor Speed (r/s) 58.3
Compressor Model Number (qty) 06TV753 (1) 06TV753 (1) 06TV819 (1) 06TU483 (2) 06TU483 (2) 06TU554 (2) 06TU554 (2)
Minimum Step Capacity % (standard) 15% 15% 15% 8% 8% 8% 8%
Minimum Step Capacity % (heat machine) 20%
10% 10% 10% 5.5% 5.5% 5.5% 5.5%
with optional minimum load control) 15%
Economizer No Yes Yes No Yes No Yes
Temperature Relief Valve Connection 3/ 3/ 3/ 3/
(in. SAE Flare) (2 per circuit) — 8 8 — 8 — 8

Charge (kg) Circuit A 190.5 195.0 195.0 117.9 122.5 117.9 122.5
Charge (kg) Circuit B — — — 117.9 122.5 117.9 122.5
OIL POE, SW-220
Charge (L) Circuit A 30.3 30.3 30.3 22.7 22.7 22.7 22.7
Charge (L) Circuit B — — — 22.7 22.7 22.7 22.7
EVAPORATOR
Net Fluid Volume (L) 175.3 175.3 175.3 287.7 287.7 287.7 287.7
Maximum Refrigerant Pressure (kPa) 1517
Standard 1034
Optional 2068
Fluid Connections
Drain (in. NPT) 3/
8
4
Relief Valve Setting (kPa) 1517
Flow Rate (kg air/min) 14.38
CONDENSER
Net Fluid Volume (L) 196.8 196.8 196.8 312.7 312.7 312.7 312.7
Maximum Refrigerant Pressure (kPa)
Heat Machine 2068
Standard 1034
Optional 2068
Heat Machine 2068
Fluid Connections
3-Pass NIH Flange (optional) 6
Drain (in. NPT) 3/
8
Relief Valve Connection (in. NPTF) 3/ / 3/
(Standard/Heat Machine) 4 4
Relief Valve Setting (kPa) 1517/2068
Flow Rate (kg air/min) 14.38/21.1
(in. SAE Flare) 4
CHASSIS DIMENSIONS (mm)
Length 3319.5 4057.7
Width 1219.2 1215.0
Height 2001.8 1998.7
LEGEND
POE — Polyolester
7
a30-5269
STANDARD 30XW150-200 UNIT DIMENSIONS

MOUNTING LOCATION WEIGHT
OPERATING WEIGHT
30XW UNIT SIZE 1 2 3 4
lb kg lb kg lb kg lb kg lb kg
150 7281 3303 1312 595 1772 804 1785 810 2411 1094
175 7421 3366 1338 607 1806 819 1820 825 2457 1115
185 7356 3336 1326 601 1790 812 1804 818 2436 1105
200 7551 3425 1361 617 1838 834 1852 840 2500 1134
NOTE: Weights shown for standard chiller (2 pass with NIH, victaulic waterboxes).
30XW150-200 UNIT AND WATERBOX SPECIFICATIONS

A Evaporator Heat Exchanger Length — 9'-1 1/16" [2770 mm] C
B Condenser Heat Exchanger Length — 9'-1 1/16" [2770 mm] D
Overall Length = Larger of A or B + 9’-1 1/16 ” [2770 mm] + larger of C or D, where:
A = evaporator discharge end water box length B = condenser discharge end water box length
C = evaporator suction end water box length D = condenser suction end water box length
WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

TYPE EVAP COND EVAP COND
ft-in. mm ft-in. mm lb kg lb kg
Return Cover 0-4 1/16 103 0-4 3/8 111 Std Std Std Std
NIH 2 Pass Vic 0-7 1/8 181 0-7 7/16 189 Std Std Std Std
NIH 2 Pass FL 0-4 5/8 117 1-1 7/8 352 137 62.1 146 66.2
NIH 1 Pass FL 1-0 5/8 321 1-1 7/8 352 188 85.3 244 110.7
NIH 3 Pass FL 1-0 5/8 321 1-1 7/8 352 198 89.8 185 83.9
MWB 2 Pass Vic 1-4 5/16 414 1-4 5/16 414 232 105.2 274 124.3
MWB 2 Pass FL 1-4 5/16 414 1-4 5/16 414 265 120.2 357 161.9
MWB 1 Pass FL 1-4 5/16 414 1-4 5/16 414 508 230.4 598 271.3
MWB 3 Pass FL 1-4 5/16 414 1-4 5/16 414 539 244.5 706 320.2
LEGEND
MWB —Marine Waterbox
NIH —Nozzle-In-Head
NOTES:
1. Add the additional weight to the standard unit operating weight to find the total weight of the unit.
2. Denotes center of gravity.
3. Dimensions shown in ft-in. [mm] unless noted.
4. The recommended service clearance for the machine is 3 ft [914 mm] at the front and rear, 2 ft [610 mm] at the top, and the tube length at one
end and 3 ft [914 mm] at the opposite end. Consult local electrical codes for minimum clearance requirements on control panel side.
5. Victaulic nozzles are standard on all units. A flow switch is factory-installed in evaporator inlet victaulic nozzle.
6. Maximum fluid side pressure of condenser or evaporator is 150 psig [1034 kPa] (standard) or 300 psig [2068 kPa] (optional).
7. Operating weight includes weight of water, refrigerant, and oil.
Fig. 3 — 30XW150-200 Unit Dimensions
8
aa30-5266
FRONT VIEW — DISCHARGE END
WIDTH
Fig. 3 — 30XW150-200 Unit Dimensions (cont)
9
SIDE VIEW
ISOLATION VALVE
3/8” (OPTIONAL)
3/8”
ISOLATION VALVE
(OPTIONAL)
619 mm
“A”
(SEE TABLE BELOW)
CHILLER DIMENSIONS LEGEND

PASSES WATER BOX ADDED 1P — 1 Pass
CONNECTION COOLER/ COOLER/ PRESSURE NOZZLE “A” WGT 2P — 2 Pass
PSIG TYPE ft-in. [mm] 3P — 3 Pass
COND COND lb [kg]
FLG — Flange
STD ENDS 2P / 2P NIH / NIH 150 or 300 VIC 10- 0 7/8 [3071] 0 MLV — Minimum Load Valve
STD ENDS 2P / 2P NIH / NIH 150 or 300 FLG 10-10 1/16 [3304] 283 [128] MWB — Marine Water Box
STD ENDS 2P / 2P NIH / MWB 150 or 300 VIC 10- 9 13/16 [3297] 274 [124] OPP ENDS — Opposite Ends
STD ENDS 2P / 2P NIH / MWB 150 or 300 FLG 10- 9 13/16 [3297] 357 [162] SAE — Society of Automotive Engineers
SSV — Suction Service Valve
STD ENDS 2P / 2P MWB / NIH 150 or 300 VIC 10- 9 13/16 [3297] 231 [105] STD ENDS — Standard Ends
STD ENDS 2P / 2P MWB / NIH 150 or 300 FLG 10- 9 13/16 [3297] 265 [120] VIC — Victaulic
STD ENDS 2P / 2P MWB / MWB 150 or 300 VIC 10- 9 13/16 [3297] 505 [229]
STD ENDS 2P / 2P MWB / MWB 150 or 300 FLG 10- 9 13/16 [3297] 621 [282]
STD ENDS 2P / 3P NIH / NIH 150 or 300 FLG 11- 4 5/8 [3469] 322 [146]
STD ENDS 2P / 3P NIH / MWB 150 or 300 FLG 11- 9 3/4 [3600] 843 [382]
OPP ENDS 1P / 1P NIH / NIH 150 or 300 FLG 11- 4 13/16 [3474] 432 [196] a30-5267
OPP ENDS 1P / 1P NIH / MWB 150 or 300 FLG 11- 9 3/ [3600] 787 [357]
4
OPP ENDS 1P / 1P MWB / NIH 150 or 300 FLG 11- 9 3/4 [3600] 751 [341]
OPP ENDS 1P / 1P MWB / MWB 150 or 300 FLG 11- 9 3/4 [3600] 1106 [502]
OPP ENDS 2P / 2P NIH / NIH 150 or 300 VIC 10- 0 7/8 [3071] 0
OPP ENDS 2P / 2P NIH / NIH 150 or 300 FLG 10-10 1/16 [3304] 283 [128]
OPP ENDS 2P / 2P NIH / MWB 150 or 300 VIC 10- 9 13/16 [3297] 274 [124]
OPP ENDS 2P / 2P NIH / MWB 150 or 300 FLG 10- 9 13/16 [3297] 357 [162]
OPP ENDS 2P / 2P MWB / NIH 150 or 300 VIC 10- 9 13/16 [3297] 231 [105]
OPP ENDS 2P / 2P MWB / MWB 150 or 300 VIC 10- 9 13/16 [3297] 505 [229]
OPP ENDS 3P / 1P NIH / NIH 150 or 300 FLG 11- 4 13/16 [3474] 442 [200]

10
NIH EVAPORATOR
WATERBOX FLANGE DETAIL
a30-5516
COMPRESSOR
DISCHARGE END
COMPRESSOR
SUCTION END
a30-4725
NIH EVAPORATOR
NUMBER VICTAULIC
30XW UNIT OF
SIZE A B CONNECTION
PASSES in. (mm) in. (mm) SIZE, in. (mm)
2 59/16 (142) 59/16 (142) 6 (152)
150-200 1 — — —
COMPRESSOR 3 — — —
DISCHARGE END
NUMBER FLANGE
30XW UNIT OF
SIZE A B CONNECTION
2 413/16 (122) 413/16 (122)) 6 (152)
150-200 1 0 (0) 0 (0) 6 (152)
3 411/16 (119) 411/16 (119) 6 (152)
COMPRESSOR
SUCTION END
MARINE EVAPORATOR
COMPRESSOR COMPRESSOR
DISCHARGE END DISCHARGE END
SUCTION END SUCTION END
MARINE EVAPORATOR A30-5517

30XW NUMBER
A B CONNECTION
UNIT OF in. (mm) in. (mm) SIZE, in. (mm)
SIZE PASSES
2 6 (152) 6 (152) 6 (152)
150-200 1* 6 (152) 6 (152) 6 (152)
3* 6 (152) 6 (152) 6 (152)
* Flange only. Not available on Victaulic.

11
NIH CONDENSER
COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

DISCHARGE END DISCHARGE END DISCHARGE END DISCHARGE END

SUCTION END SUCTION END SUCTION END SUCTION END
30XW NUMBER A B CONNECTION

UNIT OF A30-5508
SIZE PASSES in. (mm) in. (mm) SIZE, in. (mm)
2 6 (152) 55 /
8 (142) 6 (152)
150-200 1* 0 (0) 0 (0) 6 (152)
3* 7 (178) 7 (178) 4 (102)
MARINE CONDENSER


30XW NUMBER
UNIT OF A B CONNECTION SIZE,
in. (mm) in. (mm) in. (mm)
SIZE PASSES
A30-5509
2 57/8 (149) 57/8 (149) 6 (152)
150-200 1* 57/8 (149) 57/8 (149) 6 (152)
3* 57/8 (149) 57/8 (149) 6 (152)
12
A30-5269

OPERATING WEIGHT
225 9,936 4506 1901 862 2390 1084 2501 1134 3144 1426
250 10,010 4541 1915 869 2408 1092 2520 1143 3168 1437
260 9,956 4516 1905 864 2395 1086 2506 1137 3151 1429
275 10,029 4549 1919 870 2412 1094 2524 1145 3174 1440
300 10,043 4557 1921 872 2416 1096 2528 1147 3178 1442

A Evaporator Heat Exchanger Length — 9' - 8 15/16" [2970 mm] C
B Condenser Heat Exchanger Length — 9' - 8 15/16" [2970 mm] D
Overall Length = Larger of A or B + 9’- 8 15/16” [2970] + larger of C or D, where:

NIH 2 Pass FL 1-1 7/8 352 1-1 7/8 352 151 68.5 170 77.1
NIH 1 Pass FL 1-1 7/8 352 1-1 7/8 352 224 101.6 268 121.6
NIH 3 Pass FL 1-1 7/8 352 1-1 7/8 352 237 107.6 319 144.7
MWB 2 Pass Vic 1-4 5/16 414 1-4 5/16 414 278 126.1 285 129.3
MWB 2 Pass FL 1-4 5/16 414 1-4 5/16 414 311 141.1 335 152.0
MWB 1 Pass FL 1-4 5/16 414 1-4 5/16 414 600 272.2 607 275.3
MWB 3 Pass FL 1-4 5/16 414 1-4 5/16 414 635 288.0 929 421.4
LEGEND
NOTES:
4. The recommended service clearance for the machine is 3 ft [914 mm] at the front and rear, 2 ft [610 mm] at the top, and the tube length at
one end and 3 ft [914 mm] at the opposite end. Consult local electrical codes for minimum clearance requirements on control panel side.
13
WIDTH
a30-5270
14
SIDE VIEW
ISOLATION VALVE
(OPTIONAL)
3/8”
3/8”
ISOLATION VALVE
(OPTIONAL)
“A”
(SEE TABLE BELOW)
a30-5271
CHILLER DIMENSIONS
PASSES WATER BOX PRESSURE NOZZLE ADDED
“A”
CONNECTION COOLER/ COOLER/ WGT
COND COND PSIG TYPE ft-in. [mm] lb [kg]
STD ENDS 2P / 2P NIH / NIH 150 or 300 VIC 10-10 11/16 [3320] 0
STD ENDS 2P / 2P NIH / MWB 150 or 300 VIC 11- 6 9/16 [3519] 285 [129]
STD ENDS 2P / 2P MWB / NIH 150 or 300 VIC 11- 6 9/16 [3519] 278 [126]
STD ENDS 2P / 2P MWB / NIH 150 or 300 FLG 11- 6 9/16 [3519] 311 [141]
STD ENDS 2P / 2P MWB / MWB 150 or 300 VIC 11- 6 9/16 [3519] 563 [255]
STD ENDS 2P / 2P MWB / MWB 150 or 300 FLG 11- 6 9/16 [3519] 646 [293]
OPP ENDS 2P / 2P NIH / NIH 150 or 300 VIC 10-10 11/16 [3320] 0
OPP ENDS 2P / 2P NIH / MWB 150 or 300 VIC 11- 6 9/16 [3519] 285 [129]
OPP ENDS 2P / 2P NIH / MWB 150 or 300 FLG 11- 6 9/16 [3519] 335 [152] LEGEND
1P — 1 Pass
OPP ENDS 2P / 2P MWB / NIH 150 or 300 VIC 11- 6 9/16 [3519] 278 [126] 2P — 2 Pass
OPP ENDS 2P / 2P MWB / NIH 150 or 300 FLG 11- 6 9/16 [3519] 311 [141] 3P — 3 Pass
MLV — Minimum Load Valve
OPP ENDS 2P / 2P MWB / MWB 150 or 300 VIC 11- 6 9/16 [3519] 563 [255]
OPP ENDS 2P / 2P MWB / MWB 150 or 300 FLG 11- 6 9/16 [3519] 646 [293] OPP ENDS — Opposite Ends
SSV — Suction Service Valve
OPP ENDS 3P / 1P NIH / MWB 150 or 300 FLG 12- 5 5/8 [3800] 844 [383] STD ENDS — Standard Ends
15
NIH EVAPORATOR
COMPRESSOR
DISCHARGE END
A30-5518
a30-4725
COMPRESSOR
SUCTION END NIH EVAPORATOR
NUMBER VICTAULIC
30XW UNIT
SIZE OF A B CONNECTION
2 511/16 (145) 511/16 (145) 8 (203)
225-300 1 — — —
3 — — —
COMPRESSOR NUMBER FLANGE

30XW UNIT
DISCHARGE END SIZE OF A B CONNECTION
2 55/8 (142) 55/8 (142) 6 (152)
225-300 1 0 (0) 0 (0) 6 (152)
3 51/2 (140) 51/2 (140) 6 (152)
COMPRESSOR
SUCTION END
MARINE EVAPORATOR
MARINE EVAPORATOR
30XW NUMBER
A B CONNECTION
UNIT OF in. (mm) in. (mm) SIZE, in. (mm) A30-5519
SIZE PASSES
2 65/16 (160) 65/16 (160) 6 (152)
225-300 1* 65/16 (160) 65/16 (160) 6 (152)
3* 65/16 (160) 65/16 (160) 6 (152)
16
NIH CONDENSER


30XW NUMBER CONNECTION SIZE,

UNIT OF A B in. (mm) A30-5510
in. (mm) in. (mm)
SIZE PASSES Flange Victaulic
2 611/16 (170) 611/16 (170) 6 (152) 8 (203)
325-400 1 0 (0) 0 (0) 6 (152) —
3 73/16 (198) 73/16 (198) 6 (152) —
MARINE CONDENSER


30XW NUMBER
A B CONNECTION SIZE,
UNIT OF in. (mm) in. (mm) in. (mm)
SIZE PASSES
2 73/8 (188) 73/8 (188) 6 (152)
225-300 1* 73/8 (188) 73/8 (188) 6 (152)
3* 73/8 (188) 73/8 (188) 6 (152) A30-5511
17
a30-5273

OPERATING WEIGHT
325 14,319 6495 3770 1710 3891 1765 3277 1486 3381 1534
350 14,515 6584 3822 1734 3944 1789 3322 1507 3428 1555
375 14,468 6563 3810 1728 3931 1783 3311 1502 3417 1550
400 14,759 6695 3886 1763 4010 1819 3378 1532 3485 1581

A Evaporator Heat Exchanger Length — 12' - 2" [3708 mm] C
B Condenser Heat Exchanger Length — 12' - 2" [3708 mm] D
Overall Length = Larger of A or B + 12’- 2” [3708] + larger of C or D, where:

NIH 2 Pass FL 1-0 5/8 321 1-1 7/8 352 158 71.7 174 78.9
NIH 1 Pass FL 1-0 5/8 321 1-1 7/8 352 241 109.3 268 121.6
NIH 3 Pass FL 1-0 5/8 321 1-1 7/8 352 253 114.8 318 144.2
MWB 2 Pass Vic 1-4 5/16 414 1-4 5/16 414 276 125.2 278 126.1
MWB 2 Pass FL 1-4 5/16 414 1-4 5/16 414 355 161.0 362 164.2
MWB 1 Pass FL 1-4 5/16 414 1-4 5/16 414 611 277.1 651 295.3
MWB 3 Pass FL 1-4 5/16 414 1-4 5/16 414 657 298.0 928 420.9
LEGEND
MWB —Marine Waterbox
NIH —Nozzle-In-Head
NOTES:
4. The recommended service clearance for the machine is 3 ft [914 mm] at the front and rear, 2 ft [610 mm] at the top and the tube length at one
end and 3 ft [914 mm] at the opposite end. Consult local electrical codes for minimum clearance requirements on control panel side.
18
WIDTH

a30-5274
19
SIDE VIEW
3/8”
3/8”
ISOLATION VALVES
(OPTIONAL)
ISOLATION VALVE
ISOLATION VALVE (OPTIONAL)
(OPTIONAL)
6’- 6’-
[1837mm] [1837mm]
“A”
(SEE TABLE BELOW)
CHILLER DIMENSIONS LEGEND

PASSES WATER BOX ADDED 1P — 1 Pass
CONNECTION COOLER/ COOLER/ PRESSURE NOZZLE “A”
WGT 2P — 2 Pass
PSIG TYPE ft-in. [mm]
COND COND lb [kg] 3P — 3 Pass
STD ENDS 2P / 2P NIH / NIH 150 or 300 VIC 13- 3 3/4 [4058] 0 FLG — Flange
MLV — Minimum Load Valve
STD ENDS 2P / 2P NIH / NIH 150 or 300 FLG 13- 9 1/16 [4193] 331 [150] MWB — Marine Water Box
STD ENDS 2P / 2P NIH / MWB 150 or 300 VIC 13-11 9/16 [4256] 278 [126] NIH — Nozzle-In-Head
OPP ENDS — Opposite Ends
STD ENDS 2P / 2P NIH / MWB 150 or 300 FLG 13-11 9/16 [4256] 362 [164] SAE — Society of Automotive Engineers
STD ENDS 2P / 2P MWB / NIH 150 or 300 VIC 13-11 9/16 [4256] 276 [125] SSV — Suction Service Valve
STD ENDS — Standard Ends
STD ENDS 2P / 2P MWB / NIH 150 or 300 FLG 13-11 9/16 [4256] 355 [161] VIC — Victaulic
STD ENDS 2P / 2P MWB / MWB 150 or 300 VIC 13-11 9/16 [4256] 555 [252]
STD ENDS 2P / 2P MWB / MWB 150 or 300 FLG 13-11 9/16 [4256] 717 [325]
STD ENDS 2P / 3P NIH / MWB 150 or 300 FLG 14-10 9/16 [4535] 1086 [493]
a30-5275
OPP ENDS 1P / 1P NIH / MWB 150 or 300 FLG 14-10 9/16 [4535] 892 [405]
OPP ENDS 1P / 1P MWB / NIH 150 or 300 FLG 14-10 9/16 [4535] 880 [399]
OPP ENDS 1P / 1P MWB / MWB 150 or 300 FLG 14-10 9/16 [4535] 1262 [572]
OPP ENDS 2P / 2P NIH / NIH 150 or 300 VIC 13- 3 3/4 [4058] 0
OPP ENDS 2P / 2P NIH / MWB 150 or 300 VIC 13-11 9/16 [4256] 278 [126]
OPP ENDS 2P / 2P MWB / NIH 150 or 300 VIC 13-11 9/16 [4256] 276 [125]
OPP ENDS 2P / 2P MWB / MWB 150 or 300 VIC 13-11 9/16 [4256] 555 [252]
OPP ENDS 2P / 2P NWB / MWB 150 or 300 FLG 13-11 9/16 [4256] 717 [325]
OPP ENDS 3P / 1P MWB / MWB 150 or 300 FLG 14-10 9/16 [4535] 1308 [593]
20
NIH EVAPORATOR
COMPRESSOR
DISCHARGE END
COMPRESSOR a30-5520
SUCTION END a30-4725
NIH EVAPORATOR
NUMBER VICTAULIC
30XW UNIT
2 611/16 (170) 611/16 (170) 8 (203)
325-400 1 — — —
COMPRESSOR 3 — — —
DISCHARGE END
NUMBER FLANGE
30XW UNIT
2 513/16 (148) 513/16 (148) 6 (152)
325-400 1 0 (0) 0 (0) 6 (152)
3 513/16 (148) 513/16 (148) 6 (152)
COMPRESSOR
SUCTION END
MARINE EVAPORATOR
MARINE EVAPORATOR
30XW NUMBER
A B CONNECTION
UNIT OF in. (mm) in. (mm) SIZE, in. (mm)
SIZE PASSES A30-5521
2 71/8 (180) 71/8 (180) 6 (152)
325-400 1* 71/8 (180) 71/8 (180) 6 (152)
3* 71/8 (180) 71/8 (180) 6 (152)
21
NIH CONDENSER


A30-5512
30XW NUMBER CONNECTION SIZE,
A B in. (mm)
UNIT OF in. (mm) in. (mm)
SIZE PASSES Flange Victaulic
2 611/16 (170) 611/16 (170) 6 (152) 8 (203)
325-400 1 0 (0) 0 (0) 6 (152) —
3 73/16 (198) 73/16 (198) 6 (152) —
MARINE CONDENSER


30XW NUMBER A B CONNECTION

UNIT OF
SIZE PASSES in. (mm) in. (mm) SIZE, in. (mm) A30-5513
2 73 /
8 (188) 73/8 (188) 6 (152)
325-400 1* 73/8 (188) 73/8 (188) 6 (152)
3* 73/8 (188) 73/8 (188) 6 (152)
22
2X 1.00[25.40 ]
ONLY ON TOP. R0.25
2X 3.94 [6.35 ]
[100.08 ] 2X 2.00
(4 PLCS)
2X .406[10.31] SQUARE [50.80 ]
2X 4.00
[101.60 ]
2X 3.03 2X 3.00
[76.96 ] [76.20 ]
44.90
[1140.46 ] 3/4 -10 UNC -2B WELD STUDS X 4
GRADE 5 STEEL OR BETTER
ASTM-A449, ASME SA-449
2X 23.50 2X 7.00
[596.90 ] [177.80 ]
CONTROL
BOX 4X 1.75
[44.45 ]
SIDE
4.00
10.00 [101.60 ]
[254.00 ]
3.94 37.02
[100.08 ] [940.31 ]
.250 THICK
2X 0.88
[22.35 ]
a30-5277
4X 5.00
[127.00 ]
NOTE: Dimensions shown in inches [mm].

42.90 1.00
[1089.66 ] [25.40 ]
Fig. 6 — 30XW150-200 Unit Mounting Feet Dimensions
(4 PLACES)
2X 1.00 R0.39
[25.40 ] [10.00 ]
3.15
[80.00 ]
3.94
6.30
[100.00 ]
[160.00 ]
1.97
[50.00 ]
1.97 4.56
[50.00 ] [115.87 ]
3.94
[100.00 ]
15.18 23.43
[385.58 ] [595.00 ]
3/4-10 UNC-2B WELD STUDS x 4
4X 1.77
[45.00 ]
4.00
[101.60 ]
CONTROL
BOX
SIDE
10.00
48.00 [254.00 ]
[1219.20 ]
2X 0.98 2X 0.87
a30-5278
[24.99 ] [22.00 ]
2X 0.406
[10.312 ]
(10.00 )
[254.00 ]
2X 0.406
5.00 [10.312 ]
[127.00 ]
NOTE: Dimensions shown in inches [mm].

39.50 3.58
[1003.33 ] [90.88 ]
Fig. 7 — 30XW225-400 Unit Mounting Feet Dimensions
23
Step 3 — Rig and Place Unit Do not remove the shipping blocks or packaging until the
unit is in its final position. Units can be moved with a fork lift
CAUTION truck, as long as the forks are positioned in the correct and di-
rection using the fork pockets on either side of the unit. Rig
Rig unit from the top heat exchanger only. Rigging from from the rigging holes provided in the top heat exchanger. See
the bottom heat exchanger will cause the unit to be lifted Fig. 3-9 for rigging and center of gravity information. Lower
unsafely. Personal injury or damage to the unit may occur. the unit carefully onto the floor. Do not tilt the unit more than
15 degrees.
Areas where unit mounting points will be located must be
IMPORTANT: Install unit in area which will not be level to within 1/16 in. per ft (5 mm per m) along the long axis
exposed to ambient temperatures below 50 F (10 C). of the unit. Once unit is in place and level, bolt unit to the floor
or mounting pad. Use isolation pads under the unit to aid in
vibration isolation as required.
IMPORTANT: Carrier suggests that a structural engineer
be consulted if transmission of vibrations from mechanical
equipment is of concern.
I-BEAM LENGTH (MIN)

NOTE 3 10 FEET (3048 MM)
ACTUAL
OF VESSEL
"B"
"A"
CONTROL BOX
CENTER
OF
GRAVITY
CHAIN LENGTH
30" MINIMUM
FORK
POCKETS
NOTES:
30XW UNIT A B 1. 11/2 in. (38 mm) holes are provided for lifting unit.
SIZE in. (mm) in. (mm) 2. Rig with cables as shown.
150-200 49.80 (1265) 0.94 (24) 3. Run rigging cables to a central suspension point.
225-300 53.44 (1357) 0.94 (24) 4. Check bill of lading for shipping weight of unit.
5. For vertical location of center of gravity, see Fig. 3 and 4.
a30-5251
Fig. 8 — 30XW150-300 Unit Rigging
24
I-BEAM LENGTH (MIN)
13 FEET (3981 MM)
NOTE 3
ACTUAL
OF VESSEL
"B"
"A"
CENTER
OF
GRAVITY
CONTROL BOX
FORK
POCKETS
NOTES:
30XW UNIT A B 1. 11/2 in. (38 mm) holes are provided for lifting unit.
SIZE in. (mm) in. (mm) 2. Rig with cables as shown.
325-400 75.03 (1906) 3.18 (81) 3. Run rigging cables to a central suspension point.
4. Check bill of lading for shipping weight of unit.
5. For vertical location of center of gravity, see Fig. 5.
a30-5252
Fig. 9 — 30XW325-400 Unit Rigging
Step 4 — Connect Piping Field-supplied shutoff and balancing valves should also be
installed to facilitate servicing and flow balancing. Locate
CAUTION valves in return and supply fluid lines as close to the chiller as
possible.
Protect insulation from weld heat damage and weld splat- Provide openings in fluid piping for pressure gages and
tering. Cover with wet canvas cover during water piping thermometers (if used). These openings should be 5 to 10 pipe
insulation. diameters from the unit water nozzles. For thorough mixing
and temperature stabilization, wells in the leaving water piping
See Fig. 10-12 for typical piping diagram and applications. should extend at least 2 in. (50 mm) into the pipe. Water flow
direction must be as specified by inlet and outlet connections
EVAPORATOR FLUID, CONDENSER FLUID, VENT, shown in Fig. 3-5.
AND DRAIN PIPING — Plan the piping arrangement in ac-
cordance with good piping practices. Use flexible connections NOTE: Outlet (supply) fluid connection is always the upper
on evaporator and condenser piping to reduce vibration trans- nozzle of the 2 evaporator connections. Inlet (return) fluid con-
mission. Offset the piping to permit removal of the evaporator nection is always the lower nozzle.
head for maintenance. Install pipe hangers where needed. The evaporator flow switch (CWFS) is factory installed in
Make sure no weight or stress is placed on the water nozzle. the inlet nozzle and wired.
A screen strainer with a minimum of 20 mesh must be Install air vents at all high points in piping to remove air
installed ahead of the evaporator and condenser inlet (within and prevent water hammer. See Fig. 10 and 11. Provide drain
10 ft [3.05 m]) to prevent debris from damaging internal tubes. connections at all low points to permit complete drainage of the
system.
25
*Control power supply is not required for chillers ordered with the control power transformer option.
NOTES:
1. Wiring and piping shown are for general point-of-connection only and are not intended to show details for a
specific installation. Certified field wiring and dimensional diagrams are available upon request. The 30XW
units should be installed using certified drawings.
2. All wiring must comply with applicable codes.
3. Refer to Carrier System Design Manual for details regarding piping techniques.
4. Piping, wiring, switches, valves, vent gages, strainers, drain, and vibration isolation are all field supplied.
5. Water connections are shown on left side of control box in this figure. Actual connections can be on either
side according to chiller configuration ordered.
CONTROL POWER TO CHILLED
SUPPLY * WATER PUMP
EVAPORATOR TO CONDENSER
INSULATE EVAPORATOR WATER PUMP
HEADS, BOTH ENDS
MAIN POWER
BALANCING OUTLET
VALVE SUPPLY
SHUT-OFF
VALVE VENT INLET
TO
COOLING
LOAD
VIBRATION
ISOLATION
VIBRATION
ISOLATION
26
PRESSURE
GAGE
STRAINER
SHUT-OFF
VALVE
FROM
COOLING
LOAD
VIBRATION
ISOLATION CONDENSER
CONDENSER 30XW
WATER SHUT-OFF
INLET VALVE LEGEND
Field Wiring
DRAIN
Field Piping
BALANCING
VALVE
CONDENSER
WATER
OUTLET
a30-4901
Fig. 10 — Typical Evaporator and Condenser Piping and Wiring — 30XW150-300

*Control power supply is not required for chillers ordered with the control power transformer option.
NOTES:
1. Wiring and piping shown are for general point-of-connection only and are not intended to show details for a
specific installation. Certified field wiring and dimensional diagrams are available upon request. The 30XW
units should be installed using certified drawings.
a30-4700
2. All wiring must comply with applicable codes.
3. Refer to Carrier System Design Manual for details regarding piping techniques.
4. Piping, wiring, switches, valves, vent gages, strainers, drain, and vibration isolation are all field supplied.
5. Water connections are shown on left side of control box in this figure. Actual connections can be on either
side according to chiller configuration ordered.
CONTROL POWER MAIN POWER

EVAPORATOR SUPPLY * SUPPLY TO CHILLED
WATER PUMP
INSULATE EVAPORATOR
HEADS, BOTH ENDS
BALANCING OUTLET TO CONDENSER
VALVE WATER PUMP
SHUT-OFF
VALVE VENT INLET
TO
COOLING
LOAD
VIBRATION
ISOLATION
VIBRATION
ISOLATION
27
PRESSURE
GAGE
STRAINER
SHUT-OFF
VALVE
FROM CONDENSER
COOLING 30XW
LOAD
VIBRATION
ISOLATION
CONDENSER
WATER SHUT-OFF
INLET VALVE LEGEND
Field Wiring
DRAIN Field Piping
BALANCING
VALVE
CONDENSER
WATER
OUTLET
Fig. 11 — Typical Evaporator and Condenser Piping and Wiring — 30XW325-400

THERMOMETERS
(OPTIONAL)
PRESSURE PIPE
GAGES FLANGES
AIR VENT
LEAVING
CONDENSER
AIR VENT WATER
ENTERING
PIPE HANGERS CONDENSER
LEAVING ENTERING WATER
CHILLED CHILLED
WATER WATER
THERMOMETERS PRESSURE
(OPTIONAL) GAGES
NOTES:
1. Chilled water flow switch is factory installed in the evaporator inlet nozzle.
2. Entering and leaving water thermistors are located in the evaporator inlet and outlet nozzles.
3. A 3/8 in. NPT vent plug is located in the top of the evaporator and condenser outlet nozzle.
4. A 3/8 in. NPT drain plug is located in the bottom of the evaporator and condenser inlet nozzle. a30-5507
5. Condenser water flow switch is factory installed in the condenser inlet nozzle on units with
heat machine option only.
6. Entering and leaving water thermistors are located in the condenser inlet and outlet nozzles
on units with heat machine option only.
Fig. 12 — Typical NIH Piping
CONDENSER FLUID CONTROL VALVE — For installa- This will allow enough space to make vent connections to the
tions where entering condensing fluid temperature could be be- elbow. An additional relief valve is located on the liquid line
low 65 F (18.3 C), a field-supplied control valve is required. and the economizer assembly, if equipped, for each circuit.
Operation below 65 F (18.3 C) without this valve may cause Refer to Tables 1 and 2 for connection size information. If the
the unit to shut down on low oil pressure alarms. unit is equipped with an optional isolation service valve, an
NOTE: A valve that can be controlled by a 0 to 10 vdc signal additional relief valve is located on the discharge line. See
is supported by the ComfortLink control system. Figure 13 Fig. 3-5 for location and connection size information. See
shows the installation details for the regulating valve. Fig. 14 for location of temperature relief valves on the econo-
mizer assembly. Vent relief devices to the outdoors in accor-
IMPORTANT: A separate, field-supplied power supply dance with ANSI/ASHRAE (American National Standards
must be used with the condenser fluid control valve. Fail- Institute/American Society of Heating, Refrigerating and Air
ure to use a separate power supply may result in damage to Conditioning Engineers) 15 Safety Code for Mechanical
the electronic chiller components. Refrigeration (latest edition) and all other applicable codes.
INSTALL PRESSURE RELIEF REFRIGERANT VENT DANGER

PIPING — The 30XW chiller is factory equipped with relief
valves on the evaporator and condenser shells. There is one re- Refrigerant discharged into confined spaces can displace
lief valve per circuit on the evaporator and two relief valves per oxygen and cause asphyxiation.
circuit on the condenser. Make the vent connection to the low
side relief valve by installing a male NPT to copper OD braze
adapter. Braze a 90-degree short-radius elbow to the adapter.
OPTIONAL BYPASS VALVE FOR NORMAL DUTY BYPASS VALVE
SIGNAL
CHILLER CONTROL PANEL
OUTLET
30XW CONDENSER 3 WAY VALVE

(OPTIONAL)
A30-5279
INLET
Fig. 13 — Condenser Fluid Control Valve Installation
28
MAIN EXV CONNECTOR
CAUTION
6
1
Water must be within design flow limits, clean, and treated
to ensure proper chiller performance and reduce the poten-
NAME PLATE tial of tube damage due to corrosion, scaling, erosion, and
TEMPERATURE RELIEF algae. Carrier assumes no responsibility for chiller damage
resulting from untreated or improperly treated water.
2
NOTE: Do not use automobile anti-freeze or any other fluid

1
that is not approved for heat exchanger duty. Only use appro-
priately inhibited glycols, concentrated to provide adequate
3 protection for the temperature considered.
BRINE UNITS — Special factory modifications to the units
are required to allow them to operate at fluid temperatures less
ECONOMIZER
EXV CONNECTOR than 40 F (4.4 C). Be sure that the fluid has sufficient inhibited
5 ethylene glycol or other suitable corrosion-resistant antifreeze
solution to prevent cooler freeze-up. Condenser water flow
LEGEND
4 must be maintained to prevent freeze-up on unit applications
EXV — Electronic Expansion Valve
where condenser water does not contain antifreeze.
1 — Fuse Plug Adapter
2 — High Flow Access Fitting IMPORTANT: On brine applications where leaving cooler
3 — Filter Drier
4 — Main Expansion Valve water is less than 40 F (4.4 C), a minimum water flow of
5 — Economizer Expansion Valve 0.75 gpm/ton (0.14 L/s per kW) should be maintained
6 — Brazed Plate Heat Exchanger
a30-5424 through the condenser at all times. In addition to the fac-
tory-installed chilled water flow switch, a factory-supplied
Fig. 14 — Typical Economizer Assembly condenser water flow switch must be installed per the
switch manufacturer's instructions. The chiller must control
Dual pressure relief valves mounted on three-way valves both the chilled water pump and the condenser pump and
are located on the condenser to allow testing and repair without utilize cooler and condenser pump interlocks. The cooler
transferring the refrigerant charge. Three-way valve shafts pump must operate for a minimum of 10 minutes after the
should be turned either fully clockwise or fully counterclock- chiller has shut down and the condenser pump must oper-
wise so only one relief valve is exposed to refrigerant pressure ate for 30 minutes after the chiller has shut down. In the
at a time. event of loss of condenser water flow, the flow of chilled
The flow area of discharge piping routed from more than fluid to the evaporator must be stopped or an isolation
one relief valve, or more than one heat exchanger, must be valve must be closed. Condenser head pressure control
greater than the sum of the outlet areas of all relief valves that valve must be coordinated with condenser flow switch to
are expected to discharge simultaneously. All relief valves ensure the minimum valve position does not prevent flow
within a machinery room that are exposed to refrigerant may detection. This is necessary to reduce the possibility of con-
discharge simultaneously in the event of a fire. Discharge pip- denser freeze-up.
ing should lead to the point of final release as directly as possi-
ble with consideration of pressure drop in all sections down- PREPARATION FOR YEAR-ROUND OPERATION —
stream of the relief valves. In areas where the piping or unit is exposed to 32 F (0° C)
Provide a pipe plug in the vent piping near outlet side of or lower ambient temperatures, freeze-up protection is
each relief device for leak testing. Provide pipe fittings that al- recommended using inhibited ethylene glycol or other suitable
low vent piping to be disconnected periodically for inspection corrosion-resistant antifreeze solution and electric heater
of valve mechanism. Piping to relief devices must not apply tapes (field supplied and installed). Heater tapes should have a
stress to the device. Adequately support piping. A length of rating for area ambient temperatures and be covered with a
flexible tubing or piping near the relief device is essential on suitable thickness of closed-cell insulation. Route power for
spring-isolated machines. the heater tapes from a separately fused disconnect. Mount the
disconnect within sight from the unit per local or NEC codes.
Cover the outdoor vent with a rain cap and place a conden- Identify disconnect as heater tape power source with warning
sation drain at the low point in the vent piping to prevent water that power must not be turned off except when servicing unit.
build-up on the atmospheric side of the relief device.
FILL FLUID LOOP — Fill the fluid loop with water (or suit- IMPORTANT: Use of electric heat will not prevent freeze
able corrosion-resistant antifreeze solution) and a corrosion-re- up in the event of a power failure.
sistant inhibitor suitable for the water of the area. Consult the
local water authority for characteristics of area water and a rec- DUAL CHILLER CONTROL — The ComfortLink control-
ommended inhibitor for the evaporator fluid loop. ler allows 2 chillers (piped in parallel or series) to operate as a
A drain connection is located at the bottom of the evapora- single chilled water plant with standard control functions
tor head. See Fig. 3-5 for connection location. Install shut-off coordinated through the master chiller controller. This standard
valves to the drain line before filling the system with fluid. ComfortLink feature requires a communication link between the
2 chillers.
IMPORTANT: Before starting the unit, be sure all of the air There are several advantages to this type of control:
has been purged from the system.
• redundancy (multiple circuits)
WATER TREATMENT — Untreated or improperly treated • better low load control, (lower tonnage capability)
water may result in corrosion, scaling, erosion, or algae. The • lower rigging lift weights (2 machines rather than one
services of a qualified water treatment specialist should be ob- large machine)
tained to develop and monitor a treatment program. • chiller lead-lag operation (evens the wear between the
two machines)
29
Parallel Dual Chiller Operation (See Fig. 15) — Parallel Dual Chiller Leaving Water Sensor — If the dual chiller
chiller operation is the recommended option for dual chiller algorithm is used, and the machines are installed in parallel, a
control. In this case, each chiller must control its own dedicated dual chilled water sensor must be installed for each module.
pump or isolation valve. Balancing valves are recommended to Install the wells in the common leaving water header. See
ensure proper flow in each chiller. Two field-supplied and Fig. 15, 17 and 18. DO NOT relocate the chiller’s leaving wa-
installed dual chiller leaving water temperature sensors are ter thermistors. They must remain in place for the unit to oper-
required, one for each chiller for this function to operate ate properly.
properly. The thermistor well is a 1/4 in. NPT fitting for securing the
Consider adding additional shutoff valves to isolate each well in the piping. The piping must be drilled and tapped for
chiller to allow for service on a machine, and still allow for par- the well. Select a location that will allow for removal of the
tial capacity from the other chiller. thermistor without any restrictions.
Series Dual Chiller Operation (See Fig. 16) — Series chiller Once the well is inserted, install the thermistors. Insert the
operation is an alternate control method supported by the thermistor into the well until the O-ring reaches the well body.
ComfortLink control system. Certain applications might re- Use the nut on the thermistor to secure the thermistor in place.
quire that the two chillers be connected in series. For nominal Once the thermistor is in place, it is recommended that a
10º F (5.6º C) evaporator ranges, use the 1-pass evaporator thermistor wire loop be made and secured with a wire tie to the
arrangements to reduce the fluid-side pressure drop. Use the chilled water pipe. See Fig. 18.
2-pass arrangement for low flow, high evaporator temperature The series dual chiller application is shown in Fig. 16. Ad-
rise applications. See Table 3. ditional sensors are not required for series dual chiller applica-
Consider adding additional piping and isolation valves to tions. For dual chiller control a CCN bus must be connected
isolate each chiller to allow for service on a machine, and still between the two chillers. See the Carrier Comfort Network®
allow for partial capacity from the other chiller. Communication Bus Wiring section for additional information.
MASTER CHILLER
PUMP & CHECK VALVE
CONTROL BOX a30-5505
OPT
OPT OR ISOLATION VALVE
SLAVE CHILLER
PUMP & CHECK VALVE
CONTROL BOX
OPT
LEGEND
OPT OR ISOLATION VALVE
LWT — Leaving Water Temperature
Field-Installed Communication Bus (slashes
indicate number of conductor wires)
Field-Installed Wiring
Optional Piping
DUAL CHILLER
LWT SENSORS
& WELLS
Fig. 15 — Parallel Dual Chiller Operation
30
SLAVE CHILLER
CONTROL BOX
PUMP
OPT OPT
OPT
MASTER CHILLER
CONTROL BOX
OPT OPT OPT

LEGEND
Field-Installed Communication Bus (slashes
indicate number of conductor wires)
Field-Installed Wiring
Optional Piping
Isolation Valve
a30-5506
Fig. 16 — Series Dual Chiller Operation
5/8 in. HEX 1/4-18 NPT

a30-3999
INSERT THERMISTOR UNTIL
O-RING MEETS THE
THERMISTOR WELL BODY.
6" MINIMUM
1.188 in.
CLEARANCE FOR
THERMISTOR 2.315 in.
REMOVAL
WIRE TIE
Fig. 17 — Dual Chiller Leaving Water Thermistor

Well (Part No. 00PPG000008000A)
a30-4000
LOOP
THERMISTOR WIRE
AND SECURE
TO CHILLED WATER PIPE
Fig. 18 — Dual Chiller Leaving Water

Thermistor (Part No. 30RB660036)
31
Table 3 — Evaporator and Condenser Flow Rates
EVAPORATOR CONDENSER NOMINAL
Leaving Fluid/Entering Fluid Leaving Fluid/Entering Fluid
Minimum Maximum Minimum Maximum*
Evaporator Condenser
30XW UNIT 40 F (4.4 C)/ 60 F (15.6 C)/ 70 F (21.1 C)/ 118 F (47.8 C)/
45 F (7.2 C) 70 F (21.1 C) 65 F (18.3 C) 110 F (43.3 C)
Minimum Maximum Minimum Maximum Nominal Nominal
Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate
GPM L/s GPM L/s GPM L/s GPM L/s GPM L/s GPM L/s
Two pass 200 12.6 720 45.4 240 15.1 960 60.6 384 24.2 480 30.3
150 One pass 384 24.2 1520 95.9 480 30.3 1600 100.9 384 24.2 480 30.3
Three pass 120 7.6 480 30.3 160 10.1 528 33.3 384 24.2 480 30.3
Two pass 213 13.4 765 48.3 255 16.1 1021 64.4 408 25.8 510 32.2
175 One pass 408 25.8 1616 102.0 510 32.2 1701 107.3 408 25.8 510 32.2
Three pass 128 8.0 510 32.2 170 10.7 561 35.4 408 25.8 510 32.2
Two pass 223 14.1 802 50.6 267 16.9 1069 67.5 428 27.0 535 33.7
185 One pass 428 27.0 1693 106.8 535 33.7 1782 112.4 428 27.0 535 33.7
Three pass 134 8.4 535 33.7 178 11.2 588 37.1 428 27.0 535 33.7
Two pass 239 15.1 860 54.3 287 18.1 1147 72.3 459 28.9 573 36.2
200 One pass 459 28.9 1815 114.5 573 36.2 1911 120.6 459 28.9 573 36.2
Three pass 143 9.0 573 36.2 191 12.1 631 39.8 459 28.9 573 36.2
Two pass 278 17.5 1001 63.2 334 21.1 1335 84.2 534 33.7 668 42.1
225 One pass 534 33.7 2114 133.4 668 42.1 2225 140.4 534 33.7 668 42.1
Three pass 167 10.5 668 42.1 223 14.0 734 46.3 543 33.7 668 42.1
Two pass 301 19.0 1085 68.4 362 22.8 1447 91.3 579 36.5 723 45.6
250 One pass 579 36.5 2290 144.5 723 45.6 2411 152.1 579 36.5 723 45.6
Three pass 181 11.4 723 45.6 241 15.2 796 50.2 579 36.5 723 45.6
Two pass 306 19.3 1102 69.5 367 23.2 1469 92.7 588 37.1 734 46.3
260 One pass 588 37.1 2326 146.7 734 46.3 2448 154.4 588 37.1 734 46.3
Three pass 184 11.6 734 46.3 245 15.4 808 51.0 588 37.1 734 46.3
Two pass 329 20.7 1183 74.6 394 24.9 1577 99.5 631 39.8 788 49.7
275 One pass 631 39.8 2497 157.5 788 49.7 2628 165.8 631 39.8 788 49.7
Three pass 197 12.4 788 49.7 263 16.6 867 54.7 631 39.8 788 49.7
Two pass 357 22.5 1285 81.1 428 27.0 1713 108.1 685 43.2 857 54.0
300 One pass 685 43.2 2712 171.1 857 54.0 2855 180.1 685 43.2 857 54.0
Three pass 214 13.5 857 54.0 286 18.0 942 59.4 685 43.2 857 54.0
Two pass 403 25.4 1450 91.4 483 30.5 1933 122.0 773 48.8 967 61.0
325 One pass 773 48.8 3061 193.0 967 61.0 3222 203.3 773 48.8 967 61.0
Three pass 242 15.2 967 61.0 322 20.3 1063 67.1 773 48.8 967 61.0
Two pass 429 27.0 1544 97.4 515 32.5 2058 129.8 823 51.9 1029 64.9
350 One pass 823 51.9 3259 205.6 1029 64.9 3430 216.4 823 51.9 1029 64.9
Three pass 257 16.2 1029 64.9 343 21.6 1132 71.4 823 51.9 1029 64.9
Two pass 455 28.7 1639 103.4 546 34.5 2186 137.9 874 55.2 1093 69.0
375 One pass 874 55.2 3461 218.3 1093 69.0 3643 229.8 874 55.2 1093 69.0
Three pass 273 17.2 1093 69.0 364 23.0 1202 75.8 874 55.2 1093 69.0
Two pass 481 30.4 1733 109.3 578 36.4 2310 145.7 924 58.3 1155 72.9
400 One pass 924 58.3 3658 230.8 1155 72.9 3850 242.9 924 58.3 1155 72.9
Three pass 289 18.2 1155 72.9 385 24.3 1271 80.2 924 58.3 1155 72.9
*Maximum condenser fluid temperature shown for standard con-
densing option. High condensing or heat machine option may have
leaving fluid temperatures up to 140 F (60 C) and entering up to
128 F (53.3 C).
32
Step 5 — Make Electrical Connections — The elec- field-supplied relay coil is limited to 10-va sealed, 25-va in-
trical characteristics of the available power supply must agree rush. See Fig. 19.
with the unit nameplate rating. Supply voltage must be within A field-supplied condenser pump relay must be connected
the limits shown. to main base board channel 22, connector J2C. A connector is
FIELD POWER CONNECTIONS — All units are supplied factory supplied. Power for the field-supplied relay coil is lim-
with 7/8 in. pilot holes for field power conduit connections. ited to 10-va sealed and 25-va inrush. See Fig. 19.
All power wiring must comply with applicable local and na- EVAPORATOR PUMP CONTROL — It is required that
tional codes. Install field-supplied, branch circuit fused discon- evaporator pump control be utilized on all chillers unless the
nect(s) of a type that can be locked off or open. Disconnect(s) chilled water pump runs continuously or the chilled water sys-
must be located within sight and readily accessible from the tem contains a suitable antifreeze solution.
unit in compliance with NEC Article 440-14. See Table 4 for There are two interlocks required for pump control. It is re-
compressor electrical data. See Tables 5 and 6 for unit electrical quired that the chiller be electrically interlocked with the
data. See Fig. 19 for field wiring diagram. chilled water pump starter to provide additional protection.
Terminals TB5-1 and TB5-2 are provided for field installation
IMPORTANT: The 30XW units have a factory-installed of a chilled water (fluid) pump interlock (PMPI). Contacts
option available for a non-fused disconnect for unit power must be capable of handling a 24-vac load up to 50 mA.Termi-
supply. If the unit is equipped with this option, all field nals 11 and 13 of TB5 have been provided for a field-supplied
power wiring should be made to the terminal blocks or bus chilled water (fluid) pump relay (PMP1). Terminals 15 and 13
bars supplied. of TB5 have been provided for a field-supplied chilled water
All units have a single location for power entry to simplify (fluid) pump relay (PMP2). Power for the field-supplied relay
the field power wiring. Maximum wire size that the unit termi- coil is limited to 10-va sealed and 25-va inrush. See Fig. 19.
nal block or non-fused disconnect will accept is 500 kcmil. It is also required that the evaporator pump output be used
FIELD CONTROL POWER CONNECTIONS (See as an override to the chilled water pump control circuit to pro-
Fig. 19) — All units require a separate 115-1-60 control circuit vide additional freeze protection, if required. This input works
power supply. A factory-installed control power transformer in conjunction with the flow switch for more protection. If the
option is available for all voltages. A separate power supply is pump control outputs are used from the control system, an ad-
NOT required for units ordered with this option. Field control ditional dry contact must be made to the MBB (main base
power connections are made at terminals T1 and T2 of CB-13. board), channel 18, connector J5C. Normally open contacts
from PMP1 and PMP2 must be connected to the violet and
A field-installed dry contact wired into TB5-9 and TB5-10 pink wires in the MBB J5C - channel 18. Contacts should not
can be used to start the chiller. See Fig. 19 for remote on-off be wired to TB5 terminals 1 and 2.
and PMPI wiring. Contacts must be capable of handling a
24-vac to 50 mA. Refer to Fig. 19 for proper connection of the evaporator
pump output. The evaporator pump output will remain ener-
CAUTION gized for 30 seconds after all compressors stop because of an
OFF command. In the event a freeze protection alarm is gener-
Do not use interlocks or other safety device contacts ated, the evaporator pump output will be energized regardless
connected between TB5 terminals 9 and 10 as remote of the evaporator pump control software configuration. The
on-off. Connection of safeties or other interlocks between evaporator pump output is also energized anytime a compres-
these 2 terminals will result in an electrical bypass if the sor is started and when certain alarms are generated. A thermal
enable-off-remote contact switch is in the Enable position. flow sensor is factory installed in the entering fluid nozzle to
If remote on-off unit control is required, a field-supplied prevent operation without flow through the evaporator. See
relay must be installed in the unit control box and wired as Fig. 20. The flow sensor is factory wired.
shown in Fig. 19. Failure to wire the remote on-off as Proper software configuration of the evaporator pump con-
recommended will result in tube freeze damage. trol parameters is required to prevent possible evaporator
freeze-up. Refer to the Controls, Start-Up, Operation, Service
Terminals 12 and 13 of TB5 have been provided for a and Troubleshooting guide for more information.
field-supplied remote alarm (ALM). If an audible alarm is
installed, an alarm shutoff is also recommended. Power for a
33
TB3
EQUIPMENT
GROUND
TOUCH PILOT
FIELD POWER SUPPLY GROUND
* *
EQUIPMENT
GROUND
a30-5320
FIELD POWER SUPPLY GROUND
CB-13
J2C
LEGEND
PUMP FEEDBACK
AWG — American Wire Gage NEC National Electrical Code
PMP - 2 CB — Circuit Breaker PMP — Chilled Water Pump
FIELD INCOMING COM — Communication Port PMPI — Chilled Water Pump Interlock
CONTROL PANEL
115-1-60 Hz
J5C CPMP — Condenser Pump Relay TB — Terminal Block
PMP - 1 EMM — Energy Management Module Field Power Wiring
(SEE NOTE #6) FIOP — Factory-Installed Option Field Control Wiring
* Field supplied. 1/2 watt 250 ohm resistor required. MLV — Minimum Load Valve Factory-Installed Wiring
NOTES: 6. For control of chilled water pumps, a set of normally open contacts rated
1. Factory wiring is in accordance with UL 1995 standards. Field modifica- for dry circuit application must be supplied from field-supplied pump starter
tions or additions must be in compliance with all applicable codes. relay. Connect contacts directly to connector at main base board J5C
2. Wiring for main field supply must be rated 75C minimum. Use copper for all channel 18.
units. Incoming wire size range for the terminal block is #4 AWG to 7. Terminals 12 and 13 of TB5 are for an alarm relay. The maximum load
500 kcmil for single point power (two conductors per phase). Incoming wire allowed for the alarm relay is 10-va sealed, 25-va inrush at 24-v. Field
size range for the terminal blocks for dual point power option is #4 AWG to power supply is not required.
500 kcmil for single point power (one conductor per phase). Incoming wire 8. Make appropriate connections to TB6 as shown for energy management
size range for 200 and 230-v models is 3/0 to 500 kcmil for single point board options. The contacts for occupancy override, demand limit, and ice
power (one conductor per phase). Unit sizes 150-300 are available only done options must be rated for dry circuit application capable for handling
with single point power connections. a 24-vac load up to 50 mA.
3. Terminals 9 and 10 of TB5 are for field external connections for remote on- 9. Terminal blocks TB5 and TB6 are located in the display panel box for all
off. The contacts must be rated for dry circuit application capable of han- units. Refer to certified dimensional drawing for each unit to get the exact
dling a 24-vac load up to 50 mA. locations.
4. Terminals 1 and 2 of TB5 are for external connections of chilled water 10. Refer to certified dimensional drawings for exact locations of the main
pump interlock. The contacts must be rated for dry circuit application capa- power and control power entrance locations.
ble of handling a 24-vac load up to 50 mA. 11. For control of condenser pump, connect field-supplied relay (max 10-va
5. Terminals 11 and 13 of TB5 are for control of chilled water pump 1 (PMP 1) sealed, 25-va inrush at 24-v) directly to terminals 3 and 4 (channel 22) of
starter. Terminals 15 and 13 of TB5 are for control of chilled water pump 2 J2C on the main base board.
(PMP 2) starter. Remove factory-installed jumper when using pump inter- 12. Terminals 1 and 2 of TB7 provide 0 to 10-vdc signal for head pressure con-
lock. The maximum load allowed for the chilled water pump relay is 10-va trol. Refer to controls manual for configuration of field-supplied water regu-
sealed, 25-va inrush at 24-v. Field power supply is not required. lating valve control parameters.
Fig. 19 — 30XW Unit Field Wiring
34
chrome vinyl, or Teflon with a minimum operating tempera-
ture range of –4 F (–20 C) to 140 F (60 C) is required. See
Table 7 for a list of manufacturers that produce CCN bus wir-
ing that meet these requirements.
It is important when connecting to a CCN communication
bus that a color coding scheme be used for the entire network
a30-4708 to simplify the installation. It is recommended that red be used
for the signal positive, black for the signal negative, and white
for the signal ground. Use a similar scheme for cables contain-
ing different colored wires. At each system element, the shields
of its communication bus cables must be tied together. If the
communication bus is entirely within one building, the result-
ing continuous shield must be connected to a ground at one
point only. If the communication bus cable exits from one
building and enters another, the shields must be connected to
grounds at the lightning suppressor in each building where the
cable enters or exits the building (one point per building only).
To connect the unit to the network:
1. Turn off power to the control box.
2. Cut the CCN wire and strip the ends of the red (+), white
WIRING (ground), and black (–) conductors. Substitute appropri-
ate colors for different colored cables.
3. Connect the red wire to (+) terminal on TB3 of the plug,
the white wire to COM terminal, and the black wire to the
(–) terminal.
4. The RJ14 CCN connector on TB3 can also be used, but is
only intended for temporary connection (for example, a
Fig. 20 — Chilled Water and Condenser laptop computer running service tool).
(Optional) Flow Switch
IMPORTANT: A shorted CCN bus cable will prevent
CARRIER COMFORT NETWORK® COMMUNICATION some routines from running and may prevent the unit
BUS WIRING (See Fig. 21) — The communication bus wir- from starting. If abnormal conditions occur, disconnect
ing is a shielded, 3-conductor cable with drain wire and is field the machine from the CCN. If conditions return to
supplied and installed in the field. normal, check the CCN connector and cable. Run new
cable if necessary. A short in one section of the bus
The system elements are connected to the communication can cause problems with all system elements on the
bus in a daisy chain arrangement. The positive pin of each bus.
system element communication connector must be wired to the
positive pins of the system elements on either side of it. This is
also required for the negative and signal ground pins of NON-CCN COMMUNICATION WIRING — The 30XW
each system element. Wiring connections for CCN (Carrier units offer several non-CCN translators. Refer to the separate
Comfort Network) should be made at TB (terminal block) 3. installation instructions for additional wiring steps.
Consult the CCN Contractor’s Manual for further information. FIELD CONTROL OPTION WIRING — Install field control
See Fig. 21. wiring options. Some options, such as 4 to 20 mA demand lim-
NOTE: Conductors and drain wire must be 20 AWG it that requires the energy management module, may require
(American Wire Gage) minimum stranded, tinned copper. that accessories be installed first (if not factory installed) for
Individual conductors must be insulated with PVC, PVC/ terminal connections.
nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester
100% foil shield and an outer jacket of PVC, PVC/nylon,
(+) (COM) (-) SHIELD (+) (COM) (-) SHIELD (+) (COM) (-) SHIELD
TB3
LEN CCN CCN LEN CCN CCN LEN CCN CCN
WHT
WHT
WHT
RED
RED
BLK
RED
BLK
BLK
SHIELD
TO NEXT
DEVICE
LEGEND
CCN — Carrier Comfort Network®
LEN — Local Equipment Network a30-5280
Fig. 21 — TB3 — CCN Wiring
35
Table 4 — Compressor Electrical Data
COMPRESSOR B
VOLTAGE COMPRESSOR A
30XW UNIT SIZE COMPRESSOR (SIZES 325-400 ONLY)
V-Ph-Hz
RLA LRA (WD) LRA (XL) RLA LRA (WD) LRA (XL)
200-3-60 06TU483 409.0 938 — 409.0 938 —
230-3-60 06TU483 355.1 816 — 355.1 816 —
150, 325 380-3-60 06TU483 216.7 494 1537 216.7 494 1537
460-3-60 06TU483 178.2 408 1270 178.2 408 1270
575-3-60 06TU483 141.0 326 1016 141.0 326 1016
200-3-60 06TU483 519.2 1329 — 519.2 1329 —
230-3-60 06TU483 452.6 1156 — 452.6 1156 —
150, 325 HM 380-3-60 06TU483 273.1 700 2179 273.1 700 2179
460-3-60 06TU483 227.0 578 1800 227.0 578 1800
575-3-60 06TU483 180.8 462‘ 1440 180.8 462 1440
200-3-60 06TU483 409.0 938 — 409.0 938 —
230-3-60 06TU483 355.1 816 — 355.1 816 —
175, 350 380-3-60 06TU483 216.7 494 1537 216.7 494 1537
460-3-60 06TU483 178.2 408 1270 178.2 408 1270
575-3-60 06TU483 141.0 326 1016 141.0 326 1016
200-3-60 06TU483 519.2 1329 — 519.2 1329 —
230-3-60 06TU483 452.6 1156 — 452.6 1156 —
175, 350 HM 380-3-60 06TU483 273.1 700 2179 273.1 700 2179
460-3-60 06TU483 227.0 578 1800 227.0 578 1800
575-3-60 06TU483 180.8 462 1440 180.8 462 1440
200-3-60 06TU554 462.8 938 — 462.8 938 —
230-3-60 06TU554 401.3 816 — 401.3 816 —
185, 200, 375, 400 380-3-60 06TU554 242.3 494 1537 242.3 494 1537
460-3-60 06TU554 201.3 408 1270 201.3 408 1270
575-3-60 06TU554 162.8 326 1016 162.8 326 1016
200-3-60 06TU554 591.0 1329 — 588.5 1329 —
230-3-60 06TU554 514.1 1156 — 512.8 1156 —
185, 200, 375, 400
HM 380-3-60 06TU554 311.5 700 2179 309.0 700 2179
460-3-60 06TU554 257.7 578 1800 256.4 578 1800
575-3-60 06TU554 206.4 462 1440 203.8 462 1440
200-3-60 06TV680 550.0 1329 — — — —
230-3-60 06TV680 478.2 1156 — — — —
225, 250 380-3-60 06TV680 288.5 700 2179 — — —
460-3-60 06TV680 239.7 578 1800 — — —
575-3-60 06TV680 191.0 462 1440 — — —
200-3-60 06TV680 — — — — — —
230-3-60 06TV680 — — — — — —
225, 250 HM 380-3-60 06TV680 378.2 758 — — — —
460-3-60 06TV680 311.5 625 1906 — — —
575-3-60 06TV680 247.4 498 1521 — — —
200-3-60 06TV753 609.0 1329 — — — —
230-3-60 06TV753 529.5 1156 — — — —
260, 275 380-3-60 06TV753 319.2 700 2179 — — —
460-3-60 06TV753 265.4 578 1800 — — —
575-3-60 06TV753 211.5 462 1440 — — —
200-3-60 06TV753 — — — — — —
230-3-60 06TV753 — — — — — —
260, 275 HM 380-3-60 06TV753 419.2 758 — — — —
460-3-60 06TV753 344.9 625 1906 — — —
575-3-60 06TV753 275.6 498 1521 — — —
200-3-60 06TV819 650.0 1329 — — — —
230-3-60 06TV819 565.4 1156 — — — —
300 380-3-60 06TV819 342.3 700 2179 — — —
460-3-60 06TV819 283.3 578 1800 — — —
575-3-60 06TV819 224.4 462 1440 — — —
200-3-60 06TV819 — — — — — —
230-3-60 06TV819 — — — — — —
300 HM 380-3-60 06TV819 444.9 758 — — — —
460-3-60 06TV819 367.9 625 1906 — — —
575-3-60 06TV819 293.6 498 1521 — — —
LEGEND
HM — Heat Machine Units
LRA — Locked Rotor Amps
RLA — Rated Load Amps
WD — Wye-Delta
XL — Across-the-Line
36
Table 5 — Standard Single Input Power Configuration Electrical Data
UNIT VOLTAGE NO. POWER CONTROL CIRCUIT
30XW UNIT ICF REC FUSE
SIZE Supplied SUPPLY MCA MOCP
SIZE VOLTAGE MCA and
V-Ph-Hz CONDUCTORS
Min Max WD XL 1 PH, 60Hz MOCP
200-3-60 187 220 6 511.3 800 938.0 — 700 115 20
230-3-60 207 253 6 443.9 700 816.0 — 600 115 20
150 380-3-60 342 418 3 270.9 450 494.0 1537 350 115 20
460-3-60 414 506 3 222.8 400 408.0 1270 300 115 20
575-3-60 518 633 3 176.3 300 326.0 1016 225 115 20
200-3-60 187 220 6 649.0 1000 1329.0 — 800 115 20
230-3-60 207 253 6 565.8 1000 1156.0 — 700 115 20
150 HM 380-3-60 342 418 3 341.4 600 700.0 2179 450 115 20
460-3-60 414 506 3 283.8 500 578.0 1800 350 115 20
575-3-60 518 633 3 226.0 400 462.0 1440 300 115 20
200-3-60 187 220 6 511.3 800 938.0 — 700 115 20
230-3-60 207 253 6 443.9 700 816.0 — 600 115 20
175 380-3-60 342 418 3 270.9 450 494.0 1537 350 115 20
460-3-60 414 506 3 222.8 400 408.0 1270 300 115 20
575-3-60 518 633 3 176.3 300 326.0 1016 225 115 20
200-3-60 187 220 6 649.0 1000 1329.0 — 800 115 20
230-3-60 207 253 6 565.8 1000 1156.0 — 700 115 20
175 HM 380-3-60 342 418 3 341.4 600 700.0 2179 450 115 20
460-3-60 414 506 3 283.8 500 578.0 1800 350 115 20
575-3-60 518 633 3 226.0 400 462.0 1440 300 115 20
200-3-60 187 220 6 578.5 1000 938.0 — 700 115 20
230-3-60 207 253 6 501.6 800 816.0 — 700 115 20
185 380-3-60 342 418 3 302.9 500 494.0 1537 400 115 20
460-3-60 414 506 3 251.6 450 408.0 1270 350 115 20
575-3-60 518 633 3 203.5 350 326.0 1016 250 115 20
200-3-60 187 220 6 738.8 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 642.6 1000 1156.0 — 800 115 20
185 HM 380-3-60 342 418 6 389.4 700 700.0 2179 500 115 20
460-3-60 414 506 3 322.1 500 578.0 1800 400 115 20
575-3-60 518 633 3 258.0 450 462.0 1440 350 115 20
200-3-60 187 220 6 578.5 1000 938.0 — 700 115 20
230-3-60 207 253 6 501.6 800 816.0 — 700 115 20
200 380-3-60 342 418 3 302.9 500 494.0 1537 400 115 20
460-3-60 414 506 3 251.6 450 408.0 1270 350 115 20
575-3-60 518 633 3 203.5 350 326.0 1016 250 115 20
200-3-60 187 220 6 738.8 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 642.6 1000 1156.0 — 800 115 20
200 HM 380-3-60 342 418 6 389.4 700 700.0 2179 500 115 20
460-3-60 414 506 3 322.1 500 578.0 1800 400 115 20
575-3-60 518 633 3 258.0 450 462.0 1440 350 115 20
200-3-60 187 220 6 687.5 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 597.8 1000 1156.0 — 800 115 20
225 380-3-60 342 418 3 360.6 600 700.0 2179 450 115 20
460-3-60 414 506 3 299.6 500 578.0 1800 400 115 20
575-3-60 518 633 3 238.8 400 462.0 1440 300 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
225 HM 380-3-60 342 418 3 472.8 800 758.0 — 600 115 20
460-3-60 414 506 3 389.4 700 625.0 1906 500 115 20
575-3-60 518 633 3 309.3 500 498.0 1521 400 115 20
200-3-60 187 220 6 687.5 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 597.8 1000 1156.0 — 800 115 20
250 380-3-60 342 418 3 360.6 600 700.0 2179 450 115 20
460-3-60 414 506 3 299.6 500 578.0 1800 400 115 20
575-3-60 518 633 3 238.8 400 462.0 1440 300 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
250 HM 380-3-60 342 418 3 472.8 800 758.0 — 600 115 20
460-3-60 414 506 3 389.4 700 625.0 1906 500 115 20
575-3-60 518 633 3 309.3 500 498.0 1521 400 115 20
200-3-60 187 220 9 761.3 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 661.9 1000 1156.0 — 800 115 20
260 380-3-60 342 418 6 399.0 700 700.0 2179 500 115 20
460-3-60 414 506 3 331.8 500 578.0 1800 400 115 20
575-3-60 518 633 3 264.4 450 462.0 1440 350 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
260 HM 380-3-60 342 418 6 524.0 800 758.0 — 700 115 20
460-3-60 414 506 3 431.1 700 625.0 1906 600 115 20
575-3-60 518 633 3 344.5 600 498.0 1521 450 115 20
NOTE: See legend and notes on page 38.
37
Table 5 — Standard Single Input Power Configuration Electrical Data (cont)
UNIT VOLTAGE NO. POWER CONTROL CIRCUIT
30XW UNIT ICF REC FUSE
Supplied SUPPLY MCA MOCP VOLTAGE MCA and
SIZE V-Ph-Hz CONDUCTORS SIZE
Min Max WD XL 1 PH, 60Hz MOCP
200-3-60 187 220 9 761.3 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 661.9 1000 1156.0 — 800 115 20
275 380-3-60 342 418 6 399.0 700 700.0 2179 500 115 20
460-3-60 414 506 3 331.8 500 578.0 1800 400 115 20
575-3-60 518 633 3 264.4 450 462.0 1440 350 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
275 HM 380-3-60 342 418 6 524.0 800 758.0 — 700 115 20
460-3-60 414 506 3 431.1 700 625.0 1906.0 600 115 20
575-3-60 518 633 3 344.5 600 498.0 1521.0 450 115 20
200-3-60 187 220 9 812.5 1200 1329.0 — 1000 115 20
230-3-60 207 253 6 706.8 1200 1156.0 — 1000 115 20
300 380-3-60 342 418 6 427.9 700 700.0 2179.0 600 115 20
460-3-60 414 506 3 354.1 600 578.0 1800.0 450 115 20
575-3-60 518 633 3 280.5 500 462.0 1440.0 350 115 20
200-3-60 187 220 — — — — — — — —
230-3-60 207 253 — — — — — — — —
300 HM 380-3-60 342 418 6 556.1 1000 758.0 — 700 115 20
460-3-60 414 506 3 459.9 800 625.0 1906.0 600 115 20
575-3-60 518 633 3 367.0 600 498.0 1521.0 450 115 20
200-3-60 187 220 9 920.3 1200 1347.0 — 1200 115 20
230-3-60 207 253 9 799.0 1000 1171.1 — 1000 115 20
325 380-3-60 342 418 6 487.6 700 710.7 1753.7 600 115 20
460-3-60 414 506 6 401.0 500 586.2 1448.2 450 115 20
575-3-60 518 633 3 317.3 450 467.0 1157.0 400 115 20
200-3-60 187 220 12 1168.2 1600 1848.2 — 1600 115 20
230-3-60 207 253 9 1018.4 1200 1608.6 — 1200 115 20
325 HM 380-3-60 342 418 6 614.5 800 973.1 2452.1 700 115 20
460-3-60 414 506 6 510.8 700 805.0 2027.0 600 115 20
575-3-60 518 633 6 406.8 500 642.8 1620.8 500 115 20
200-3-60 187 220 9 920.3 1200 1347.0 — 1200 115 20
230-3-60 207 253 9 799.0 1000 1171.1 — 1000 115 20
350 380-3-60 342 418 6 487.6 700 710.7 1753.7 600 115 20
460-3-60 414 506 6 401.0 500 586.2 1448.2 450 115 20
575-3-60 518 633 3 317.3 450 467.0 1157.0 400 115 20
200-3-60 187 220 12 1168.2 1600 1848.2 — 1600 115 20
230-3-60 207 253 9 1018.4 1200 1608.6 — 1200 115 20
350 HM 380-3-60 342 418 6 614.5 800 973.1 2452.1 700 115 20
460-3-60 414 506 6 510.8 700 805.0 2027.0 600 115 20
575-3-60 518 633 6 406.8 500 642.8 1620.8 500 115 20
200-3-60 187 220 9 1041.3 1200 1400.8 — 1200 115 20
230-3-60 207 253 9 902.9 1200 1217.3 — 1200 115 20
375 380-3-60 342 418 6 545.2 700 736.3 1779.3 700 115 20
460-3-60 414 506 6 452.9 600 609.3 1471.3 600 115 20
575-3-60 518 633 3 366.3 500 488.8 1178.8 450 115 20
200-3-60 187 220 12 1329.8 1600 1920.0 — 1600 115 20
230-3-60 207 253 12 1156.7 1600 1670.1 — 1600 115 20
375 HM 380-3-60 342 418 6 700.9 1000 1011.5 2490.5 800 115 20
460-3-60 414 506 6 579.8 800 835.7 2057.7 700 115 20
575-3-60 518 633 6 464.4 600 668.4 1646.4 600 115 20
200-3-60 187 220 9 1041.3 1200 1400.8 — 1200 115 20
230-3-60 207 253 9 902.9 1200 1217.3 — 1200 115 20
400 380-3-60 342 418 6 545.2 700 736.3 1779.3 700 115 20
460-3-60 414 506 6 452.9 600 609.3 1471.3 600 115 20
575-3-60 518 633 3 366.3 500 488.8 1178.8 450 115 20
200-3-60 187 220 12 1329.8 1600 1920.0 — 1600 115 20
230-3-60 207 253 12 1156.7 1600 1670.1 — 1600 115 20
400 HM 380-3-60 342 418 6 700.9 1000 1011.5 2490.5 800 115 20
460-3-60 414 506 6 579.8 800 835.7 2057.7 700 115 20
575-3-60 518 633 6 464.4 600 668.4 1646.4 600 115 20
LEGEND 5. Maximum allowable phase imbalance is: voltage, 2%; amps, 5%.
HM — Heat Machine Units 6. Use copper conductors only.
ICF — Maximum Instantaneous Current Flow 7. The MOCP is calculated as follows:
LRA — Locked Rotor Amps MOCP = (2.25) (largest RLA) + the sum of the other RLAs. Size the fuse one
MCA — Minimum Circuit Ampacity (for wire sizing) size down from the result. The RLAs are listed on the nameplate. The recom-
MOCP — Maximum Overcurrent Protection mended fuse size in amps (RFA) is calculated as follows: RFA = (1.50) (larg-
RLA — Rated Load Amps est RLA) + the sum of the other RLAs. Size the fuse one size up from the
WD — Wye-Delta Start result. The RLAs are listed on the nameplate.
XL — Across-the-Line Start
NOTES:
1. Each main power source must be supplied from a field-supplied fused electri-
cal service with a (factory-installed or field-installed) disconnect located in
sight from the unit.
2. Control circuit power must be supplied from a separate source through a field-
supplied disconnect. An optional control transformer may be used to provide
control circuit power from the main unit power supply.
3. Maximum instantaneous current flow (ICF) during start-up is the point in the
starting sequence where the sum of the LRA for the start-up compressor, plus
the total RLA for all running compressors is at a maximum.
4. Maximum incoming wire size for each terminal block is 500 kcmil.
38
Table 6 — Optional Dual Input Power Configuration Electrical Data
30XW UNIT VOLTAGE NO. POWER CONTROL CIRCUIT

ICF REC FUSE
UNIT Supplied SUPPLY MCA MOCP MCA and
SIZE V-Ph-Hz CONDUCTORS SIZE V-Ph-Hz
Min Max WD XL MOCP
200-3-60 187 220 6/6 511.3/511.3 800/800 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 443.9/443.9 700/700 816/816 — 600/600 115-1-60 20
325 380-3-60 342 418 3/3 270.9/270.9 450/450 494/494 1537/1537 350/350 115-1-60 20
460-3-60 414 506 3/3 222.8/222.8 400/400 408/408 1270/1270 300/300 115-1-60 20
575-3-60 518 633 3/3 176.3/176.3 300/300 326/326 1016/1016 225/225 115-1-60 20
200-3-60 187 220 6/6 649.0/649.0 1000/1000 1329/1329 — 800/800 115-1-60 20
230-3-60 207 253 6/6 565.8/565.8 1000/1000 1156/1156 — 700/700 115-1-60 20
325
380-3-60 342 418 3/3 341.4/341.4 600/600 700/700 2179/2179 450/450 115-1-60 20
HM
460-3-60 414 506 3/3 283.8/283.8 500/500 578/578 1800/1800 350/350 115-1-60 20
575-3-60 518 633 3/3 226.0/226.0 400/400 462/462 1440/1440 300/300 115-1-60 20
200-3-60 187 220 6/6 511.3/511.3 800/800 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 443.9/443.9 700/700 816/816 — 600/600 115-1-60 20
350 380-3-60 342 418 3/3 270.9/270.9 450/450 494/494 1537/1537 350/350 115-1-60 20
460-3-60 414 506 3/3 222.8/222.8 400/400 408/408 1270/1270 300/300 115-1-60 20
575-3-60 518 633 3/3 176.3/176.3 300/300 326/326 1016/1016 225/225 115-1-60 20
200-3-60 187 220 6/6 649.0/649.0 1000/1000 1329/1329 — 800/800 115-1-60 20
230-3-60 207 253 6/6 565.8/565.8 1000/1000 1156/1156 — 700/700 115-1-60 20
350 380-3-60 342 418 3/3 341.4/341.4 600/600 700/700 2179/2179 450/450 115-1-60 20
HM
460-3-60 414 506 3/3 283.8/283.8 500/500 578/578 1800/1800 350/350 115-1-60 20
575-3-60 518 633 3/3 226.0/226.0 400/400 462/462 1440/1440 300/300 115-1-60 20
200-3-60 187 220 6/6 578.5/578.5 1000/1000 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 501.6/501.6 800/800 816/816 — 700/700 115-1-60 20
375 380-3-60 342 418 3/3 302.9/302.9 500/500 494/494 1537/1537 400/400 115-1-60 20
460-3-60 414 506 3/3 251.6/251.6 450/450 408/408 1270/1270 350/350 115-1-60 20
575-3-60 518 633 3/3 203.5/203.5 350/350 326/326 1016/1016 250/250 115-1-60 20
200-3-60 187 220 6/6 738.8/738.8 1200/1200 1329/1329 — 1000/1000 115-1-60 20
230-3-60 207 253 6/6 642.6/642.6 1000/1000 1156/1156 — 800/800 115-1-60 20
375
380-3-60 342 418 6/6 389.4/389.4 700/700 700/700 2179/2179 500/500 115-1-60 20
HM
460-3-60 414 506 3/3 322.1/322.1 500/500 578/578 1800/1800 400/400 115-1-60 20
575-3-60 518 633 3/3 258.0/258.0 450/450 462/462 1440/1440 350/350 115-1-60 20
200-3-60 187 220 6/6 578.5/578.5 1000/1000 938/938 — 700/700 115-1-60 20
230-3-60 207 253 6/6 501.6/501.6 800/800 816/816 — 700/700 115-1-60 20
400 380-3-60 342 418 3/3 302.9/302.9 500/500 494/494 1537/1537 400/400 115-1-60 20
460-3-60 414 506 3/3 251.6/251.6 450/450 408/408 1270/1270 350/350 115-1-60 20
575-3-60 518 633 3/3 203.5/203.5 350/350 326/326 1016/1016 250/250 115-1-60 20
200-3-60 187 220 6/6 738.8/738.8 1200/1200 1329/1329 — 1000/1000 115-1-60 20
230-3-60 207 253 6/6 642.6/642.6 1000/1000 1156/1156 — 800/800 115-1-60 20
400 380-3-60 342 418 6/6 389.4/389.4 600/600 700/700 2179/2179 500/500 115-1-60 20
HM
460-3-60 414 506 3/3 322.1/322.1 500/500 578/578 1800/1800 400/400 115-1-60 20
575-3-60 518 633 3/3 258.0/258.0 450/450 462/462 1440/1440 350/350 115-1-60 20
LEGEND 4. Maximum instantaneous current flow (ICF) during start-up is
HM — Heat Machine Units the point in the starting sequence where the sum of the LRA
ICF — Maximum Instantaneous Current Flow for the start-up compressor, plus the total RLA for all running
LRA — Locked Rotor Amps compressors is at a maximum. See Table 4 for LRA and RLA
MCA — Minimum Circuit Ampacity (for wire sizing) values.
MOCP — Maximum Overcurrent Protection 5. Maximum incoming wire size for each terminal block is
RLA — Rated Load Amps 500 kcmil.
WD — Wye-Delta Start 6. Maximum allowable phase imbalance is: voltage, 2%; amps,
XL — Across-the-Line Start 5%.
7. Use copper conductors only.
NOTES: 8. The MOCP is calculated as follows:
1. Unit sizes 150-300 are only available with single point power MOCP = (2.25) (largest RLA) + the sum of the other RLAs. Size
connections. the fuse one size down from the result. The RLAs are listed on
2. Each main power source must be supplied from a field-supplied the nameplate. See Table 4 for RLA values.
fused electrical service with a (factory-installed or field- The recommended fuse size in amps (RFA) is calculated as
installed) disconnect located in sight from the unit. follows:
3. Control circuit power must be supplied from a separate source RFA = (1.50) (largest RLA) + the sum of the other RLAs. Size
through a field-supplied disconnect. An optional control trans- the fuse one size up from the result. The RLAs are listed on the
former may be used to provide control circuit power from the nameplate.
main unit power supply.
39
Table 7 — CCN Communication Bus Wiring Step 8 — Charge Unit — The standard 30XW chiller
is shipped with a full charge of R-134a in the vessels. How-
PART NUMBER ever, the 30XW may be ordered with a nitrogen holding charge
MANUFACTURER
Regular Wiring Plenum Wiring of 15 psig (103 kPa). In this case, evacuate the nitrogen from
Alpha 1895 — entire chiller. It is recommended that a vacuum of at least 500
American A21451 A48301 microns (0.5 mm Hg) be obtained. Use industry standard prac-
Belden 8205 884421 tices or refer to Carrier Standard Service Techniques Manual
Columbia D6451 — or the Controls, Start-up, Operation, Service and Troubleshoot-
Manhatten M13402 M64430 ing guide as required. Charge the chiller from refrigerant cylin-
Quabik 6130 — ders.
Step 6 — Install Accessories — A number of acces- IMPORTANT: These units are designed for use with
sories are available to provide the following optional features R-134a only. DO NOT USE ANY OTHER REFRIGER-
(for details, refer to the Controls, Start-Up, Operation, Service, ANT in these units without first consulting your Carrier
and Troubleshooting guide shipped with the unit). representative.
ENERGY MANAGEMENT MODULE — The energy man-
agement module is used for any of the following types of NOTE: The liquid charging method is recommended if the
temperature reset, demand limit and ice features: system pressure is above 35 psig (241 kPa) for complete charg-
• 4 to 20 mA inputs for cooling set point reset and demand ing or when additional charge is required.
limit (requires field-supplied 4 to 20 mA generator)
• 0 to 10 v output for percentage total capacity running CAUTION
• 24 v discrete outputs for shutdown and running relays
• 10 k space temperature input When adding or removing charge, circulate water through
• Discrete inputs for occupancy override, demand limit the condenser and evaporator at all times to prevent freeze-
switch 2 (step 1 demand limit is wired to the base board, up. Never charge liquid R-134a into the chiller if the pres-
requires field-supplied dry contacts), remote lockout sure is less than 35 psig (241 kPa). Charge as gas only until
switch and ice done switch (requires field-supplied dry 35 psig (241 kPa) is reached. Flashing of liquid refrigerant
contacts). at low pressures can cause tube freeze-up and considerable
REMOTE ENHANCED DISPLAY (OR TOUCH PILOT™ damage. Freeze damage is considered abuse and may nega-
DISPLAY) — For applications where remote monitoring of tively affect the Carrier warranty.
the equipment is required; the remote enhanced display (or
Touch Pilot display) provides an indoor display, capable of CAUTION
monitoring any equipment on the Carrier Comfort Network®
(CCN) bus. A CCN bus is required. DO NOT OVERCHARGE system. Overcharging can
CONTROL ACCESSORIES — Several optional control ac- result in higher discharge pressure at most operating condi-
cessories are available to provide the following features: tions, possible compressor damage, and higher power
consumption.
• BACnet translator
• Local Operating Network (LON) translator
• Carrier Comfort Network (CCN) system The refrigerant can then be added through the refrigerant
• Energy management module (EMM) charging valve located at the bottom of the evaporator and con-
denser. Charge the refrigerant as a gas until the system pressure
Refer to Controls, Start-Up, Operation, Service, and exceeds 35 psig (241 kPa) for R-134a. After the chiller is be-
Troubleshooting guide and separate accessory installation in- yond this pressure, charge the refrigerant as a liquid until all the
structions for additional information. refrigerant charge as listed on the unit nameplate has been add-
MISCELLANEOUS ACCESSORIES — For applications re- ed. Refer to Table 8 for evaporator refrigerant storage capacity.
quiring special accessories, the following packages are avail-
able: sound blanket, external vibration isolation, and tempera- IMPORTANT: Failure to properly evacuate the nitrogen
ture reset sensor. Refer to individual accessory installation in- holding charge from the unit before charging with refriger-
structions for installation details. ant will result in poor operating performance because of
non-condensables in the refrigeration system.
Step 7 — Leak Test Unit — The 30XW units are
shipped from the factory with a full charge of R-134a or a ni-
trogen holding charge (see Tables 1 and 2). Perform a leak test Table 8 — Evaporator Refrigerant Storage
to ensure that leaks have not developed during unit shipment. Capacity
Dehydration of the system is not required unless the entire re-
frigerant charge has been lost. UNIT SIZE
TOTAL REFRIGERANT STORAGE
CKT VOLUME CAPACITY (R-134a)
There are several O-ring face seal fittings used in the refrig- 30XW
cu ft cu m lb kg
erant and lubrication piping. If a leak is detected at any of these 150-200 A 10.748 0.304 662 300.3
fittings, tighten the O-ring face seal nut to 85 to 118 in.-lb (9.5 225-300 A 13.407 0.380 825 374.2
to 12.4 Nm). Always use a back up wrench when tightening A 9.343 0.265 575 260.8
the O-ring face seal nut. If a leak is still detected, evacuate and 325-400
B 9.343 0.265 575 260.8
open system to inspect O-ring surface for foreign matter or
damage. Do not re-use O-rings. Repair any leak found using NOTE: This table represents 80% volume allowance at 44 F (6.7 C)
saturated liquid conditions.
good refrigeration practice.
40
Step 9 — Install Field Insulation and Lag- is recommended that the first 12 in. of the drain line, if field in-
ging — Field insulation is required for several components. stalled, should be insulated to minimize any condensation that
Refer to Table 9 for field insulation requirements. may form.
When installing insulation at the job site, insulate the fol- NOTE: Insulation of the waterbox return covers and water
lowing components: heads is applied only at the job site by the contractor. When
• compressor suction housing (if not equipped from fac- insulating the covers, make sure there is access for removal of
tory) waterbox covers for servicing (Fig. 22).
• suction piping (if not equipped from factory) For heat machines, additional insulation is required as
• evaporator tubesheets follows:
• evaporator water heads • discharge pipe assembly
Once the evaporator fluid lines, drain and vent lines have • oil lines and filter
been installed and checked for leaks, insulate the evaporator • minimum load valve lines (if equipped)
heads with a suitable thickness of closed-cell insulation. • condenser tubesheets
This will minimize the amount of condensation that forms • condenser water heads
on the evaporator heads. When insulating the evaporator heads, Refer to Table 9 for field insulation requirements.
allow for service access and removal of heads. Additionally, it
Table 9 — Field Insulation Requirements

Field Insulation Requirements Tubesheet and Head
30XW150-200 30XW225-300 30XW325-400
Water Box Type Evaporator Condenser* Evaporator Condenser* Evaporator Condenser*
sq ft sq m sq ft sq m sq ft sq m sq ft sq m sq ft sq m sq ft sq m
Return Cover 6 0.6 7 0.7 7 0.7 9 0.8 8 0.8 9 0.8
Nozzle-In-Head 7 0.7 8 0.8 8 0.8 10 0.9 9 0.8 10 0.9
Marine Waterbox 12 1.1 13 1.2 13 1.2 16 1.5 14 1.3 16 1.5
Field Insulation Requirements Heat Machine

30XW150-300 30XW325-400
Duty Component Type
sq ft sq m sq ft sq m
Compressor† 25 2.3 50 4.6
Standard and Heat Machine
Suction Line† 7 0.7 14 1.4
Discharge Line 33/8 in. Tubular 15 1.4 30 2.8
Discharge Line 14 1.3 28 2.6
Oil Lines 5/ in. Tubular 12 1.1 24 2.2
8
Heat Machine Only 3/ in. Tubular
Oil Lines 8 6 0.6 12 1.2
MLV Lines 5/ in. Tubular 3 0.3 6 0.6
8
Oil Filter 1.2 0.1 2.4 0.2
* Condenser insulation required for Heat Machine only.

† Not required if insulation package option selected.
41
30XW150-300 UNITS
COMPRESSOR SUCTION
a30-5281 HOUSING NEEDED
UNLESS OPTIONAL
INSULATION PACKAGE
WAS PROVIDED
30XW325-400 UNITS
COMPRESSOR SUCTION COMPRESSOR SUCTION

HOUSING NEEDED HOUSING NEEDED
UNLESS OPTIONAL UNLESS OPTIONAL
INSULATION PACKAGE INSULATION PACKAGE
WAS PROVIDED WAS PROVIDED
NOTES: a30-5282
1. Field-installed insulation for standard units shown in medium gray.
2. Field-installed insulation for heat machine units shown in dark gray.
3. Factory-installed insulation for optional insulation kit shown in light gray.
4. Back of the unit shown.
Fig. 22 — 30XW Field Insulation
42
Copyright 2012 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300070-01 Printed in U.S.A. Form 30XW-8SI Pg 44 7-12 Replaces: 30XW-3SI

Installation Instructions: Aquaforce 30XW150-400 Water-Cooled Liquid Chillers

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AQUAFORCE®

Fig. 1 — Tank Baffling

30XW – AquaForce® Water-Cooled Packaging/Charging Options

Fig. 2 — Unit Model Number Nomenclature

REFRIGERANT HFC, R-134a

REFRIGERANT HFC, R-134a

REFRIGERANT HFC, R-134a

REFRIGERANT HFC, R-134a

STANDARD 30XW150-200 UNIT DIMENSIONS

30XW150-200 UNIT AND WATERBOX SPECIFICATIONS

WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

Fig. 3 — 30XW150-200 Unit Dimensions

Fig. 3 — 30XW150-200 Unit Dimensions (cont)

CHILLER DIMENSIONS LEGEND

Fig. 3 — 30XW150-200 Unit Dimensions (cont)

MARINE EVAPORATOR A30-5517

* Flange only. Not available on Victaulic.

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER A B CONNECTION

* Flange only. Not available on Victaulic.

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

STANDARD 30XW225-300 UNIT DIMENSIONS

30XW225-300 UNIT AND WATERBOX SPECIFICATIONS

WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

Fig. 4 — 30XW225-300 Unit Dimensions

Fig. 4 — 30XW225-300 Unit Dimensions (cont)

Fig. 4 — 30XW225-300 Unit Dimensions (cont)

COMPRESSOR NUMBER FLANGE

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER CONNECTION SIZE,

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

* Flange only. Not available on Victaulic.

Fig. 4 — 30XW225-300 Unit Dimensions (cont)

STANDARD 30XW325-400 UNIT DIMENSIONS

30XW325-400 UNIT AND WATERBOX SPECIFICATIONS

WATER BOX ADDITIONAL LENGTH ADDERS WATER BOX WEIGHT ADDERS

Fig. 5 — 30XW325-400 Unit Dimensions

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

CHILLER DIMENSIONS LEGEND

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

* Flange only. Not available on Victaulic.

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR

30XW NUMBER A B CONNECTION

* Flange only. Not available on Victaulic.

Fig. 5 — 30XW325-400 Unit Dimensions (cont)

NOTE: Dimensions shown in inches [mm].

Fig. 6 — 30XW150-200 Unit Mounting Feet Dimensions

NOTE: Dimensions shown in inches [mm].

Fig. 7 — 30XW225-400 Unit Mounting Feet Dimensions

I-BEAM LENGTH (MIN)

Fig. 8 — 30XW150-300 Unit Rigging