HY-BA

SLITTER REWINDER

User Manual

WEBTEC INDUSTRIES CO.,LTD®

NO.51,WU CHUAN ROAD NEW TAIPEI
INDUSTRIAL PARK , WUKU DISTRICT
NEW TAIPEI CITY,TAIWAN, R . O . C
TEL:+886-2-22992289
FAX:+886-2-22991055

www.webtec-hy.com
 CONTENTS

1. REMOVAL AND INSTALLATION NOTES

2. SPECIFICATION OF OPERATIONAL PERSONNEL
3. LAYOUT OF THE SLITTER
4. OPERATION PANEL
5. CONTROL PANEL SETTING
- Length Setting
- Brake Controller
- Setting of Jumbo Run Out
- Data Display
- Other Setting
- Function Selector
- Time Display
- Error List
6. ADJUSTMENT OF EACH MECHANICAL PART
(1) Rewind Shaft and Tension Adjustment for Differential Shaft
(2) Tension Adjustment on the Rewind Shaft
(3) Adjustment of Jumbo Roll Right/Left Movement
(4) Industrial Cutting Unit and Operation
(5) Instruction for Setting Razor Blade
(6) Adjustment of the Spread Roller
(7) Instruction for Automatic Tabbing Device
(8) Core Loading & Unloading Unit
7. OPERATION FLOW DIAGRAM
8. TROUBLESHOOTING
9. MAINTENANCE

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1. Removal and Installation Notes

Installation:
Use fork lifter to transport machine, please be noted the balance of machine during movement.

I. Water-level installation

Main machine water-level adjustment: Adjust Y coordinate.

（１）Put water-level equipment on the edge of A wall and adjust stand 2 or 4 to make
Digit of water-level equipment within 0.04mm. Put water-level equipment on the
B and adjust stand 1 or 3 as above.

（２）Put water-level equipment on roller central of c and adjust 1，3 or 2，4 (adjust
Stands at the same time to avoid Y coordinate obliquity) till digit of water-
Level equipment within 0.04mm.

（３）Put water-level equipment on the A,B and C separately to ensure digit of water-
Level equipment within 0.04mm Otherwise; please adjust again as per above
Point (1) and (2).

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2. Specifications of Operational Personnel

Notes for operational personnel:

1. Please read the operation manual carefully before running the machine.

2. Operation personnel shall not be in long hair.

3. Avoid wearing too loose clothes and no ties.

4. Please do not attempt to clean the machine during the operation.

5. Power off before any mechanical maintenance work.

6. Cutting device is very sharp. Special care is required and please wear gloves when
removing the knife.

7. Power off before opening the electrical box.

8. Please do not attempt to repair the machine if you are not a professional engineer.

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3. Layout of the Slitter

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4. Operation Manual

1. Power On/Off: It indicates the start and stop of POWER.

2. Power Start: To press this button to turn on the power.
3. Start: Start running of the main motor.
4. Stop: Stop running of the main motor.
5. R.P.M Set: Set various machine speed between 0 ~ 200M/Min.
6. Counter Reset: Reset length counter.
7. TURRET MANU/AUTO: In an auto mode, after unload and reload process, hit the key of
Turret Ready, rewind shaft will be exchanged to another shaft automatically after the
desired length is reached. In a manual mode, you need to hit the key of “Turret” in order
to exchange shafts.
8. MANUAL TURRET: Push this button to exchange the shafts manually.
9. TURRET Rev/Stop/For: To select running direction of the shaft exchange. It is at “For”
position under normal condition.
10. TABBING COMPLETED: When LABEL is at the manual mode, the machine will stop
at tabbing position based on the data you preset on the touch screen, where an operator
can apply the paper mark. After tabbing is finished hit the button of “Tabbing Completed”,
the machine will run again to reach the final preset distance. As the LABEL is at the
auto mode, push the button “Tabbing Completed”, the tabbing device will run again to
drag the paper mark.
11. Label Manu/Off/Auto: To select the tabbing method. In manual mode, the machine
stops automatically in the tabbing position and the operator can apply the paper mark
by hand. In off mode, the tabbing device does not function at all and the machine will
stop automatically when the preset length counter is reached. In auto mode, the
machine applies paper mark when the preset tabbing distance is reached, when
completed the machine will continue to run again and stop as the preset required length
is obtained each time.

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Unwind Panel

1. Emergency Stop: If any emergency occurs, hit this button all the power will be terminated
at once on the machine.
2. Brake On/Off: To control unwind brake on or off.
3. Brake Pressure Meter: It shows volumes of the unwind brake. (0-6kgs/CM2)
4. Push Roll Pressure Meter and Adjustment: To adjust pressure of the touch roller, normal
setting at 1-3kgs/cm2. The right pressure is when the touch roller not wobbling during the
operation.
5. Push Roll Up/Down: To control movement of the touch roller.
6. Jog: When this button is hit, the motor will run in slow motion for ease of web pulling.
7. Lift Up: To control the unwind lifter moves up.
8. Lift Down: To control the unwind lifter moves down.
9. Noise Reduction Hood Up: Push this button the hood will be lifted up.
10. Noise Reduction Hood Down: Push this button the hood will be lifted downward.

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5.Control Panel Setting：

~ Length Setting ~

1. Length counter: Touching this display to show the setting length (unit: M). To enter the
frame for length setting once touching this display on screen.
2.Exist length indicator: Show the present total length of rewinding.
3. Clear: To erase the counter back to zero.
4. Distance for tabbing: This is the length from where the paper tab is applied until the
final stop position after the rewind shaft is exchanged.
5.Total length Counter: Show the total length that already rewind.
6.Turret counter: Show how many production cycle that already done.

: Pressing this display to go back to the main setting display on screen.

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~ Brake Controller ~

1. Jumbo Diameter : The outside diameter of jumbo roll, it counts and changes when
the jumbo roll is running. (mm)
2. Torque Setting : Setting & shown the power from brake (kgfm). In Auto mode, this is
for setting the power of brake.
3. Brake Output Percentage : Shown current brake output percentage (0~100%). In
Manual mode, this is for setting the power of brake.
4. Automatic : Push this button to start the mode of brake auto.
5. Brake On/Off : Brake starts or stops functioning.

: Pressing this display to go back to the main setting display on screen.

: Pressing this display to go back to the Setting of Jumbo Run Out display on
screen.

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~ Setting of Jumbo Run Out ~

1. Jumbo Run Out : To set the alarm of jumbo run out. It could be either alarm or shut
down the power when the real jumbo outside diameter is smaller
than setting.
2. Stop On/Off : In Off mode, it alarms when the real jumbo outside diameter is smaller
than setting. In On mode, it alarms and also shuts down the power.
3. Jumbo Diameter : Setting & shown the jumbo outside diameter.
4. Unwind Shaft (Core O.D) : To set the outside diameter of unwind paper core.
5. Material Thickness : To set the thickness of material (this setting will effect the accuracy
of remnant length).
6. Remnant Length : To show the rest length on jumbo (this is only for reference and will
be effected by material thickness & core O.D).

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~ Data Display ~

Main shaft line speed: To show current running speed, a unit is m/min.
Exist length indicator : To show how much length has been wound ,a unit is meter.
Remnant length: To show the rest length on jumbo (this is only for reference and will
be effected by material thickness & core O.D).

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~ Other Setting ~

Data Search

Data Search : To show the control status code internal the machine (for engineer only).
Input Code – Status for all sensors and switches on the machine.
Output code – Status for all signal output.
Program Code – Status for PLC program running.
** All of above data are for authorized engineer only, we will asking you for these information
when the machine got problems.

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Material Code

Material code – the system is able to memorize 100 different material codes of all the data on
the “Length Setting” & “Brake Controller”.

Other Setting
↓
Material Code - 1
↓
Select Serial No. To select other serial no. It is able to set from 1 ~
100 modes, a total of 100 modes.
↓
Input Description Name or specifications for each material.
↓
Setting Go back to previous page “Other Setting“.
↓
Length Setting To set up all parameters for each serial no. as per
your requirements. The data can be varied from one to
another.
↓
Previous page Go back to previous page; main start up page.

↓
Brake Controller To set up Jumbo Diameter ,Torque Setting ,
↓
Previous Page Click twice back to machine start up page.
↓
Setting
Complete

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 Copy and Paste Material Code

This function of this program is able to copy the content of each material code and past on to
preferred location, which saves operator to inputting the data again.
The content includes cutting width, cutting numbers, knife feeding speed, cutting angle,
material thickness, main shaft speed, knife running speed,

For example: Copy material code 0 to material code 4

1. Press the copy icon of code 0 the icon will blink as soon as you hit it and rest of

the serial numbers will show

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2. After pressing the copy button on code 0, select save button on code 4.
The data is now transferred from code 0 to code 4.

3. When changing data is required, press the material code, a page will show up
for data inputting. You can also change the title of material name, press the
name and it is now available to key in.

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~ Function Selector ~

Length Counting Unit: To convert length counting unit. There are units such as meter, feet
and yard to choose from.
Buzzer Control: If any breakdown occurs or any preset alarm will not be affected by it.

~ Time Display ~

Time of power on: To show total time of power on when the machine is installed.
Run timer: To show total running time when the machine is installed.
Clock: To show present date and time.

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~ Error List ~

To show the date & the time when error happened also the time when operator noticed & error
solved, error code & list. (Max.200 lists).

Press to search old history error message.

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6. Adjustment of Each Mechanical Part

(1) Rewinding shaft

1. Friction Washer

2. Tension Spring

3. Fixed Nut Screw

4. Tension Control Screw

5. Adjustable Screw

(1). The construction of this differential shaft can eliminate uneven thickness of
materials and various materials O.D. winding.

(2). Tension is controlled by the spring and the screw, when the appropriate
tension is in place, tighten up the screw 3.

(3). Please pay attention to part A: Ensure the four shafts adjust to the same
length as A so that the paper core can place accurately.

(4). The plastic and the abrasive padding will get after using for a while; remove
and wash with water, let it dry before putting it back on.
*please do not attempt to use anything with oil added fluid in order to ensure
better control of the tension.

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(2) Tension adjustment on the rewind shaft

Tension adjustment on the rewind material. (to adjust upper and lower shaft tension
respectively.)
1. Loose A AN screw head (turn anticlockwise direction)
2. Adjust B screw head; Turn Clockwise – Tension ↑, Turn Anticlockwise – Tension↓.

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(3) Adjustment of the Jumbo Roll Right/Left Movement
This device enables unwind shaft moving right/left in order to adapt the position of slitting
knives. Firstly, please take unwind shaft movable clamp (1) to lock the bearing (2) on
unwind shaft and turn manual wheel (3) to make unwind shaft right/left moving.

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(4) Industrial cutting unit and operation

1. Hand Wheel 2. Joint Lever

3. Knife Wheel Bolt 4. Blade
5. Adjustable Hand Bars 6. Knife Tube
7. Knife Tube Mount 8. Fixing screw for knife shaft

The construction is performed according to lever principal, when operation is executed, turn
the hand wheel so the knife can rest upside, loose fixed screw, remove the knife tube then
equipped into the cylinder with width required for the separation. Rest the knife tube and
Insert the knife blade. Adjusting angle of each blade carefully, general angle requirement is
30 ~ 45 . After adjustment is completed, tighten the fixing screw and aiming at the paper
core on the first rewind shaft.

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(5) Instruction for setting razor blade

1. Take off the knife tube, release the right screw and block then you can put the knife
spacers in.

2. Put the required knife spacers into knife tube first, for example：
Place knife spacer of 47.8mm if you want to slit 48mm wide. Then lock the knife tube and
bring it back to the machine.

3. Insert the razor blade to the gap between each knife spacer (must release the right/left
screws first) and make the angle of each razor blade is the same. Finally, fasten the
right/left screws again and put down the knife tube then you can start to slit the materials
for testing. (Perfect angle is on 45o )

4. Usually, when you slit the small width there will be more tolerance appears on each
finished product due to the quantity of small size knife spacers are too many. So that, you
have to use a little bit bigger knife spacer in order to share and average the tolerance in
this case.

◆ Solution：For example: We have 2 kinds of knife spacers for slitting 12mm

wide. One is 11.8mm and the other one is 11.83mm (we have marked a line on
this spacer for your reference). You can start to put in the spacer of 11.83mm
from the 1/3 position and decide how many bigger spacers you have to use by testing.

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(6) Adjustment of the Spread Roller

Feature:
The spread roller is used for spreading the web evenly; it is adjustable as per different
web thickness. The general spread roller can only be adjusted by curve but it is very likely
to cause distorted web. The spread roller on this model is able to adjust the depth and
curve for different materials.

Adjustment:

1. Spread roller curve :

Release C and adjust D to make different curves of spread roller. It makes the web
smoothly without any wrinkles in the center & both sides when it goes through the
roller.

2. Spread roller depth :

a. If there are still wrinkles on both sides after adjusting the spread roller curve, then it
is necessary to make the roller deeper to a1 direction (release A and adjust B). Adjust
the curve of spread roller again.
b. If the web in the center is tight but both sides are loose, adjust the spread roller. If
the problem remained, it is necessary to make the roller upper to a2 direction.
a
1

Spread Roller
a
2
B
A

C
D

Material

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(7) Instructions for Automatic Tabbing Device

1. Figure.1 is a structural diagram of the tabbing device:

1.Paper mark 7.Paper jaw

2.Suction pipe 9.Jaw stopper
3.Mark base S1.Right sensor
4.Cutter S2.Left sensor
6.Lever-free cylinder

2. Action: (Flowchart)
Pull mark STAR ( Press “Tabbing”)

Jaw Move Right

NO
S1 Sensor
YES ※Jaw will stop at right side if S1 is not detected.
Jaw Move Left
NO
S2 Sensor
YES ※Paper mark will not be cut off if S2 is not
Cutter cut down detected.

YES
Completed OK!

F:\PUBLIC\MANUAL\TAP1E.DOC

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3. Operation: Please follow the steps as below

1. Place the paper roll in the paper rack.

2. Pull the paper mark into the hole of the lathe arm, and elevate S4 Mark Clamp to allow
the paper mark stretching outside of the cutter (FIG. 2).

3. Press down the cutter for cutting paper straight.

4. Press the Pull Mark key for testing, if paper mark can not be sucked by the suction
pipe, it means fan motor is opposite; please change connection of the two cores of the
three-core power cable.
4. Adjustment for Tabbing Device

1. S1 sensor is movable. If the gripper moves back without catching the paper, then
move S1 sensor to right side a little bit. If the gripper catches the paper but not
moving back, then move S1 sensor to left side a little bit.
2. S2 Sensor is to control the timing when the cutter cut down the paper. When the
gripper moves here, the cutter will cut down. S2 sensor can adjust the paper mark
on the right side.
3. No. 9(left) is to adjust when the paper mark can be released and it is able to adjust
the paper mark position on the left side. No. 9(right) can not be adjusted and
moved, but only when the gripper did not catch the paper, you can move it to the
right slightly. (FIG. 3A and 3B).
4. In order to make No.9 to move, release the hexagon bolt first and tighten it up after
the movement is made.

　　　　　　　　　

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　5. Tabbing and Adjustment

(1) Referring to Fig. 5A and 5B, 5 is the idle guide wheel, 2 is the suction pipe, and 1 is the
paper mark.
(2) When counter setting reaches the tabbing point, a rotary clutch (CB6) will release to make
No.2 suction pipe turning by one cycle. In the meantime, the paper mark will be tabbed
onto adhesive side of material.
(3) When tabbing device gone wrong either tab partially or not even tabbed at all. You will
need to adjust the gap between No.5 and No.2 .
Adjustment: A. The wheel base beside the No.5 idle guide wheel is based on the idle
wheel principle. Loose the major angle bolt and the three minor hexagon
bolts so that you can adjust the gap between No.5 and 2.
B. Release the rotary clutch (CB6) and turn No.22 which is closed to guide
wheel. In the meantime, you can adjust the gap between the paper mark
and the guide wheel.

※ Do not adjust too close otherwise the suction pipe might get stuck on the guide wheel
to damage the transmission system.

6. Important Notes
Make sure the power is turned off before any adjustment is made, otherwise operators will be
in danger. Do not attempt to make any changes, if you are unsure about the adjustment.
Please contact Webtec for further instruction.

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(8) Core Loading & Unloading Unit
1. Shaft supporter 7. Hopper
2. Height adjustment wheel (rare part) 8. Aluminum mold
3. Height adjustment wheel (front part) 9. Cylinder joint
4. Shaft In/Out switch 10. Cylinder
5. Up/Down switch 11. Screw for the upper shaft adjustment
6. Mold cover 12. Screw for the lower shaft adjustment

Operation:
This unit load/unload is proceeded and completed at the same time. When the Hopper is
loaded with paper cores and forward to Aluminum Mold ditch, close the aluminum mold and
direct the Cylinder to the front side of the mold by switching to “IN” position. Put the shaft on
the supporter and let the front head locked to the Cylinder Joint; turn the switch to either Upper
or Lower shaft first then switch to shaft “OUT” position. At this time, the finished rolls are being
removed from the shaft and the shaft has been reloaded with paper cores for next production.

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7. Operation Flow Diagram
Air pressure installation
of power

Material laying and

material can be pulled with JOG (dead-man type)
completed

Brake configuration is
discharge of winding flow

Completion of paper tube

and winding axis fabrication

Configuration according to length counter is configured to be at N

counter is completed labeling counter is configured to be at R
speed is configured to be at a fixed position
(the configured speed allows the press of START at
START starts to wind the next starting time to be done)

Length counter S2 ON manual labeling automatic labeling can waive this motion

Press the start of section 3 automatic labeling can waive this motion

Labeling counter
one-time winding is completed
configuration is reached

The cutting angle shall be

manual Press roll
Auto/manual operated by the operation
replacement key personnel at their own

auto
Material cutting manual material cutting

Remove the winding axis of 2units are both removed first to load paper tube on
final product the loading machine

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8. Trouble Shooting
1. In case any fold occurs to the normal semi- product during the winding process, first,
increase the brake pressure of the material release shaft of the semi-product.

2. In case the loosening ring occurs to the winding product, check if the tension of the
wining shaft is too tight and the glue quality of the tape.

3. As the central part of the semi-product becomes loose, it is because the

temperature control of the glue machine is closely connected to the glue roller. Be
sure to fasten the brake of the material releasing shaft and the cutter.

4. Due action for the winding shaft while it fails to be horizontally balanced In winging:

(1). It is necessary to inspect if the gear of both sides are falling apart.

(2). Upon revision, fit the 4 axial cores, operate bilateral horizontal adjustment. The
adjustment position is at the 2 screws of the internal gear to the right side, as
shown in the diagram.

First adjust the left side (as shown in the diagram) to the desired angle, then
adjust it to the horizontal balance from the right side. For the left side, release
A for adjustment .To the right side, operate the adjustment. through B & C.

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9. Maintenance

1. Keep the machine clean and control box ventilation.

2. Push the valve of the air 3-points combination set upright to drain water waste daily.
Open it per four hours in a highly moist environment.

3. Check lubrication oil of the 3-points combination set and the oil filler to ensure the machine
is running in good condition.

4. Clean the air shaft and the machine everyday.

5. Fill lubrication oil once a week.

6. Check the transmission belt and all screws per month.

7. Change lubrication oil every year.

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Application method of the air 3-point combination set
1. Adjust pressure (A) to 4 – 6kg/cm ( 60-90 psi)
2. E is where the water out. Push it upright to drain the water waste.
3. Check the oil cup (G) each week. Refilled oil M22, M12 or No.10 engine oil when
necessary.
4. When the chuck working on/off per 5 times, it will drop lubrication oil once. Adjust
the oil set (F) for the amount of oil dropping. ( Right turn, oil drop ↑; Left turn, oil
drop↓)

A: Pressure setting button (Pull upward and right turn, pressure↑; left turn, pressure ↓)
B: Pressure meter
C: Air source. (Air connector)
D: Cleaner
E: Tube for water out
F: Lubrication oil adjustment
G: Oil cup

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 Hydraulic driver set
1. Oil filling hole 8.Electromagnetic valve
2. Motor 9.Solenoid
3.Pump 10.Counter balance
4.Pressure adjustment 11.Oil circuit board
5.Speed adjustment for knife goes back 12.Oil & temperature indicator
6.Oil pressure meter 13.Oil drained valve
7.On/off switch for oil pressure meter

1 2 3 4 5 6 7

8
9
MCB-02-B1-1-10
10

11

12

13

Operation & Maintenance:

1. If power is not sufficient during the operation, adjust pressure meter to the required power
(switch on the pressure meter and adjust via the knob 4). Switch off the pressure meter after
the adjustment is completed.

2. If there is any abnormal mechanical function happened because of electromagnetic valve

stops working. Please take off the valve and clean all dirt inside by yourself. Normally, when
this situation happened you have to check is any dirt in oil box firstly to avoid the same
problem happens again in the future.

3. When the oil is running low, please refill oil type R55-65# to mix with old one.

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