S TA R M E T T O O T H SY S T E M

The worlds most trusted

Bucket Tooth system
MAXIMISE THE RETURN ON YOUR MACHINE INVESTMENT BY USING THE MOST
RELIABLE AND SAFEST, HAMMERLESS TEETH ON YOUR BUCKETS

THE STARMET ADVANTAGE

n Guaranteed no loss of components

n Faster change over times
n No need to weld up adapter noses
n Up to 30% increase in G.E.T wear life
n Increased safety with hammerless
pin technology

Over 250 Excavators and Loaders are

successfully using this StarMet system in
New Zealand

3 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T T O O T H SY S T E M

Increase your productivity

ULTIMATE SAFETY ADAPTER WEAR CAP
The hammerless twist pin mechanism A slide-on mechanical wear cap is fitted to
requires no hammering action to install the the top of each adapter to prevent wear and
pins, greatly reducing the risk of flying metal damage. These are held on by the tooth and can
and accidents. The pins are simply pushed into last up to 4 teeth changes before needing to
place by hand and turned 90 degrees with a be replaced, depending on the abrasiveness of
tool to securely fasten them. material.

NO LOSS OF TEETH FASTER TIP CHANGES

The hammerless locking system uses the The teeth and wear caps are very quick and
twist pin and an elastomet retainer that has easy to replace on-site by only one person.
excellent retention. This ensures the teeth can
never come loose or fall off. WELL PROVEN PRODUCT
This STARMET system has been very well
LONGER SERVICE LIFE proven, tried and tested in extreme mining
All teeth styles are designed to self sharpen applications all over the world. With most large
as they wear and do not need to be reversed, excavators successfully using this system in
therefore reducing machine downtime. New Zealand mines and quarries, its the only
Adapter geometry is designed to protect the choice for maximum safety and productivity.
welded area from washing.
RELIABLE SUPPLY
The teeth auto tighten onto the adapter under West-Trak maintain large stock holdings of
impact so there is no movement or wear on the componentry at all times to ensure exemplary
adapter nose. Adapter noses do not need to be service and reliability of supply.
built up.

READ OUR CASE STUDIES ONLINE AT WWW.WEST-TRAK.CO.NZ

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 4

 S TA R M E T T O O T H SY S T E M

Performance benefits
like no other
MANY IMPORTANT FEATURES AND BENEFITS ARE BUILT INTO THE STARMET TOOTH
AND ADAPTER SYSTEM TO INCREASE SAFETY, DURABILITY AND MACHINE EFFICIENCY

Locking
Elastomet
Arm
Retainer
HAMMERLESS LOCKING SYSTEM

n The innovative twist pin

solution ensures quick
assembly and disassembly
reducing your machine’s
downtime.
Tapered Pin
n Safer holding mechanism Body for
Easier Extraction
with excellent pin retention.
n The pin is tapered to ensure a
tight fit in the adapter,
preventing any movement. Extraction Square Cavity for a Plug
Arm Standard Square Key

BETTER BUCKET PENETRATION

n The streamline integrated geometry of the
Tooth, Wear cap, and Adapter allows for
good flow of material and improved bucket
penetration.

5 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T T O O T H SY S T E M

LONGER ADAPTER LIFE

n The unique design of StarMet adapters

mean they will last longer and stay
stronger as they wear
n The top of adapters are protected by a
slide-on replaceable wear cap to protect it
Welding
Welding Area Area
from wear and damage
n The adapter welding areas are protected
from excessive wear (one of the primary Welding
Welding Area Area

reasons for adapter breakage)

SELF SHARPENING TEETH

n All teeth styles are designed to self

sharpen as they wear, providing excellent
penetration, long service life and less fuel
consumption
n Every StarMet tooth is designed to have
the maximum usable wear material
n Teeth are available in a range of different
styles for all types of applications

“StarMet teeth have the most amount of

usable wear material than any other brand of
tooth"

USEABLE WEAR MATERIAL

BOXBOX MORE WM

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 6

 S TA R M E T A DA P T E R S

2-STRAP ADAPTERS

BB

A E°

F
F

Part No A B C D E F KG Machine Size

1MA40WC45 45mm 266 198 114 30 409 14 20 - 30 Tonne
1MA50WC50 50mm 297 213 127 30 441 19 35 - 40 Tonne
1MA60WC60 60mm 314 206 145 30 486 29 45 - 55 Tonne
1MA120WC80 80mm 433 326 208 30 678 55 60 - 110 Tonne
1MA180WC100 100mm 445 337 200 30 717 76 120 - 140 Tonne
1MA240WC100 100mm 566 421 218 30 877 125 140 - 220 Tonne
1MA240WC120 120mm 566 421 218 30 877 119 140 - 220 Tonne
1MA500WC120 120mm 582 508 246 30 930 177 240 - 400 Tonne
1MA500WC140 140mm 582 508 246 30 930 172 240 - 400 Tonne
Dimensions in mm

2-STRAP STRADDLE ADAPTERS

A
E°

G D

Part No A B C D E F G KG Machine Size

1MA180WS90 90 mm 444 341 198 30 720 75 78 120-140 Tonne
1MA240WS100 100mm 574 427 224 30 876 75 125 140 - 220 Tonne
1MA240WS120 120mm 574 427 224 30 876 75 120 140 - 220 Tonne
1MA500WS120 120mm 576 506 245 30 920 90 166 240 - 400 Tonne
1MA500WS140 140mm 576 506 245 30 920 90 172 240 - 400 Tonne
Dimensions in mm

7 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T A DA P T E R S

ADAPTER WEAR PLATE

n Protect your adapters from wearing away

with these weld-on wear plates

n Cast to the correct shape and curve of the

Starmet adapters

n Ideal for high abrasion applications

Adapter
Part No A (mm) B (mm) KG
size
4MA120HD 120 25 15 7
4MA180HD 180 31 19 10
4MA500HD 500 42 20 24

Welding area
B
(inside the plate) A

FITMENT & WELDING INSTRUCTIONS

Position: Place the wear plate over the

adapter’s bottom leg assuring its position by
pulling it towards the adapters nose

Welding Areas: Preheat the adapter’s bottom

leg and tack weld on the designated area in
order to keep its final position. Proceed with
welding completion by filling all the welding
area

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 8

 S TA R M E T A DA P T E R W E A R C A P S

CENTRE ADAPTER WEAR CAP

Fig.1

STRADDLE ADAPTER WEAR CAP

Fig.2

Fig Part No A B C KG Machine Size

1 4MA40M 135 50 90 2.1 20 - 30 Tonne
1 4MA50M 150 75 96 2.3 35 - 40 Tonne
1 4MA60M 178 112 102 4.2 45 - 55 Tonne
1 4MA120M 208 104 129 5.8 60 - 110 Tonne
1 4MA180M 231 148 117 8.5 120 - 140 Tonne
1 4MA240M 245 164 140 11.3 140 - 220 Tonne
1 4MA500M 280 145 205 18.0 240 - 400 Tonne
2 4MA500MS 280 145 205 19.0 240 - 400 Tonne
Dimensions in mm

9 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T T O O T H SY S T E M

StarMet Tooth
size reference chart
THE CHARTS BELOW SHOW THE RECOMMENDED STARMET TOOTH SIZE FOR THE
BREAK OUT FORCE LEVEL OF WHEEL LOADERS, BACKHOE AND FACE SHOVEL
EXCAVATORS

WHEEL LOADERS

BOF 75 100 130 135 160 165 200 220 245 295 300 380 385 465 505 590 635 703 886 904 1055 1139 1357

15 30 50 120 240
XHD.
20 40 60 180

15 30 50 120 240
STD-HD.
20 40 60 180

BACKHOE EXCAVATORS

BOF 50 65 85 105 110 120 140 155 160 175 180 185 225 250 260 280 300 310 335 400 477 499 613 775 910 1200

15 30 50 120 240
XHD.
20 40 60 180 500

15 30 50 120 240
STD-HD.
20 40 60 180 500

FACE SHOVEL EXCAVATORS

BOF 170 305 365 375 452 563 591 704 863 1045 1376

60 180 500
XHD.
120 240

60 180 500
STD-HD.
120 240

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 10

 S TA R M E T T O O T H R A N G E

Get the right tool

for the job
(E1) EXTRA (I) IMPACT

A general purpose design

sign oaders in
For excavators and loaders
for medium abrasion ons
low abrasion applications
applications, providing
g with a high level of
good penetration impact

(EX) EXTREME (V) VECTOR

For highly abrasive and low For high penetration,

on, low
ions.
penetration applications. abrasion applications.
ons. Ideal
More wear material for clay and coal
than the (E1) design

(A) ABRASION (W) DOUBLE VECTOR

ECTOR
For use on loaders, tion, low
For high penetration,
providing maximum wear tions.
abrasion applications.
om
material on the bottom nd
Ideal for clay and
side coal. Often used
on the outside adapters
dapt
pters

Using the correct tooth style for the application will maximise
your machines performance, productivity and fuel economy

11 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T B U C K E T T E E T H

EXTRA TIP (E1) - Premium quality, self sharpening design

C
E

D B

Part No A B C D E KG Machine Size

MA40E1 321 70 6 126 141 10.4 20 - 30 Tonne
MA50E1 347 73 8 139 153 12.5 35 - 40 Tonne
MA60E1 391 123 6 161 176 19.5 45 - 55 Tonne
MA120E1 441 100 5 191 202 29 60 - 110 Tonne
MA180E1 492 136 5 212 225 42 120 - 140 Tonne
MA240E1 522 139 6 242 246 51 140 - 220 Tonne
MA500E1 588 154 7 277 294 78 240-400 Tonne
External measurements in mm

EXTREME TIP (EX) - Premium quality, self sharpening design

C
E

D B

Part No A B C D E KG Machine Size

MA50EX 367 115 9 139 153 17 35 - 40 Tonne
MA60EX 409 130 13 161 176 24.0 45 - 55 Tonne
MA120EX 443 151 16 191 202 33.8 60- 110 Tonne
MA180EX 492 202 23 212 225 52.3 120 - 140Tonne
MA240EX 524 214 23 242 246 62.7 140 - 220 Tonne
MA500EX 588 202 25 277 294 95.0 240 - 400 Tonne
External measurements in mm

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 12

 S TA R M E T B U C K E T T E E T H

VECTOR TIP (V) - Premium quality, self sharpening design

C
E

B
D

Part No A B C D E KG Machine Size

MA40V 332 8 8 126 141 8.13 20 - 30 Tonne
MA50V 359 13 8 139 153 10.13 35 - 40 Tonne
MA60V 407 15 10 161 176 15.7 45 - 55 Tonne
MA120V 475 18 12 191 202 23.45 60 - 110 Tonne
MA180V 516 10 18 212 225 32.5 120 - 140 Tonne
MA240V 567 20 20 242 246 45 140 - 220 Tonne
MA500V 595 23 16 277 294 66 240- 400 Tonne
External measurements in mm

DOUBLE VECTOR TIP (W) - Premium quality, self sharpening design

C
E

D B

Part No A B C D E KG Machine Size

MA40W 332 163 8 126 141 10.63 20 - 30 Tonne
MA50W 359 181 8 139 153 13.7 35 - 40 Tonne
MA60W 407 205 10 161 176 19.6 45 - 55 Tonne
MA120W 475 241 12 191 202 31.0 60 - 110 Tonne
External measurements in mm

13 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T B U C K E T T E E T H

IMPACT TIP (I) - Premium quality, self sharpening design

C
E

D B

Part No A B C D E KG Machine Size

MA50I 273 135 14 139 153 11 35 - 40 Tonne
MA60I 305 157 12 161 176 16 45 - 55 Tonne
MA120I 355 158 19 191 202 24 60 - 110 Tonne
External measurements in mm

ABRASION TIP (A) - Premium quality, self sharpening design

C
E

D B

Part No A B C D E KG Machine Size

MA60A 383 143 5 161 176 30 CAT988 / WA600
MA120A 463 188 - 191 202 48.0 CAT 992 / WA900
External measurements in mm

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 14

 S TA R M E T B U C K E T T E E T H P I N S

PIN AND RETAINER

Part No A B C
2MA40PR 113 24 3/8”
2MA50PR 132 28 1/2”
2MA60PR 150 32 1/2”
2MA120PR 177 30 1/2”
2MA180PR 196 32.5 1/2”
2MA240PR 213 37 3/4”
2MA500PR 246 41 3/4”
External measurements in mm
B

15 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 S TA R M E T T E E T H F I T M E N T

GENERAL INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF STARMET TEETH

Tools
Assembly

Recommended Equipment Position the bucket Cleaning adapter

To assemble and disassemble To facilitate assembly and Clean the whole tooth nose
MTG StarMet teeth, and disassembly of the teeth, place and the retainer housing. This
extraction tool is required. The the bucket so that the teeth are enables subsequent assembly of
use of protective clothing is also facing slightly upwards. the tooth and the retainer.
recommended: helmet, gloves
and goggles.

Push in the retainer Assemble the tooth Push in the pin

Push in the retainer Assemble the tooth Push in the pin
Push the
Push the retainer intothe
retainer into therecess
recess Push the
Push the tooth
tooth on
onthe
thenose
noseof of Insert the
Insert the pin
pinbyby
hand until
hand it it
until
in the
in the nose
nose of
of the
the adapter. Slide
adapter. Slide the adapter.
the adapter stops.
stops.
the wear
the wear cap
cap on
on toto adapter.
adapter.

Extraction tool Turn the pin Fit the plug

Standard size square headed Place the square head of the Push in the plug to prevent the
extraction tool. extraction tool into the pin hole pin hole becoming filled with soil,
and rotate the pin clockwise. saving time and cleaning when
disassembling.

Dissasembly

Remove the
Extraction plug
tool Turn the pin Remove
Fit the pin
the plug
Remove the plug to allow Place the square head of the Remove the pin by hand to free
removal of the pin using the extraction tool into the pin hole the tooth.
extraction tool. and rotate the pin anticlockwise.

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 16

 S TA R M E T T E E T H CO N V E R S I O N S

EC290 Rock Bucket PC600 Rock Bucket

5130 Rock Bucket 992 Loader Bucket

EX3600 Rock Bucket 5130 Rock Bucket

Read more about our projects online at www.west-trak.co.nz/news

17 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

Case Study - OceanaGold
INCREASING G.E.T LIFE, SAFETY AND MACHINE PRODUCTIVITY

OceanaGold Corporation is a significant solution that worked. By using the most

multinational gold producer with a portfolio advanced, highest performing and safest GET
of operating, development and exploration system in the world, good gains were made for
assets. The Company’s assets are located on OceanaGold.
the South Island of New Zealand, including
the largest gold mine in the country. Outcome
Significant increases in GET wear life, com-
OceanaGold has built a strong business in New ponent fastening, safety of installation and
Zealand, operating three mines – Macraes machine productivity has been achieved using
Open Pit, Frasers Underground and the Reefton West-Trak’s MTG hammerless GET system.
Open Pit mines. OceanaGold has reaped the following benefits
of this outcome;
Situation
The OceanaGold open pit gold mine at Macraes n Up to 20% increase in GET life with better
and Reefton were having problems with their wear rates
previous GET systems on the mass excavator
and loader buckets with the impacts of high n Increased safety with the Hammerless
wear rates and cumbersome installation and pin technology
locking devices. Interrupted supply and wear
components becoming loose and falling off n No loss of GET components
were costing OceanaGold unnecessary
downtime and money. n Reduced GET costs and reliable back-up
support from West-Trak
Response
West-Trak worked closely with OceanaGold to n The improved safety of personnel during
improve the situation and to provide a GET routine GET replacement

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 18

 G E N E R A L W E L D I N G I N ST R U C T I O N S

For: Adapters, Base Edges, Lip Protectors, Side Styles,

Repair Noses and other Heat Treated, 400, 450 and
500HB steel Items.

Note: Before cutting off any existing componentry,

it is recommended to heat up the area to approx 100°
to avoid affecting the steel hardness when cutting it
cold.

Cleaning and preliminary preparation Weld must be done with short beads and a
First of all, clean the parts to weld. The target is maximum oscillation of three times the diam-
to remove paintings, greases, oxides and other eter of the electrode. Completely remove the
elements which can produce blowholes in the slags and lightly hammer the bead to reduce
welding stage or another problems. To do this tensions after each run.
in the right way, use a metallic brush or light
grinding. Basic cover absorbs humidity. To avoid this, we
recommend to stock electrodes in the original
Preheating packaging hermetically sealed. Once opened,
Its principal target is to prevent cracks. To avoid keep them heated within 65-150ºC.
them, preheat and keep the area to be weld,
between 140-180ºC. We recommend to use a GMAW procedure (Gas Metal Arc Welding)
gas torch, and control temperature with When it is done with gaseous protection, for
temperstilks or contact or radiation moderate thickness and requirement welding,
pyrometers. we recommend to use welding wire with solid
thread. For high thickness and high
Maximum Temperature and final check requirement welding, use welding wire of
During the welding process, do not go over tubular thread (Flux-core).
250ºC, except the direct affected parts. The
best method to keep the temperature within n Welding wire of solid thread Diameter: 1,6
these limits, is to space each run. When mm (maximum recommended) Types: UNE-EN
finishing the welding, it is essential to check the 440 type G 46 M or G 50 M; ASME/AWS ER 70
quality of the surface of the filler material and S-6; DIN 8559 SG2; and equivalents. Gas pro-
the absence of defects. The surface of beads tection flow: 12-18 liters per minute.
must be as flat and regular as possible. Grind
the irregularities, avoiding parallel grinding n Welding wire of tubular thread (Flux-core)
lines to the beads. Types: ASME/AWS ER 70 T1 (rutile type); ASME/
AWS E 70 T5 (basic type); DIN 8559.
Covered electrode procedure
If you use covered electrodes, we recommend With both types of welding wire, the welding
to use basic covered electrodes with a low- must be done with a maximum oscillation of 10
hydrogen content. mm. Lightly hammer the bead to avoid residual
stresses after each run. It is very important to
Diameter: use the bigger diameter as possible, avoid draughts to protect the gas.
6 mm is suitable. Types: UNE-EN 499 E 42 B or
UNE-EN 499 E 46 B; AWS A5.1 E- 7016 or AWS For the highest thickness and requirement
A5.1 E-7018 Amperage and Polarity: follow welding, use welding wire of tubular thread
manufacturer’s instructions. (Flux-core) with low-hydrogen content, type
DIN SG B1 C5254.

53 CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS

 P R E - FA B R I C AT E D B U C K E T E D G E S

SAVE YOURSELF THE HASSLE OF WELDING AND GET WEST-TRAK TO SUPPLY A

PRE-FABRICATED CUTTING EDGE, WITH ADAPTERS FITTED, READY TO WELD IN YOUR
BUCKET

You'll get 100% guaranteed quality with correct adapter fitment and welding procedures
when done by West-Trak!

DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 54

 Delivering the
solutions you
need to stay
productive

CALL 0800 654 323 TODAY FOR YOUR BUCKET TEETH SOLUTIONS
Machine names and part numbers are for reference only.
All parts are high-quality replacement parts and are not produced by the original equipment manufacturers.

CALL 0800 654 323 NOW TO DISCUSS YOUR NEEDS