GMW14400 May2007 PDF
GMW14400 May2007 PDF
GMW14400 May2007 PDF
ENGINEERING GMW14400
Metals
STANDARDS
1.3 Typical Applications. Typical applications are may be imposed by local Materials Engineering
uncoated or pre-coated sheet metal and thin gauge organizations depending on the application.
tubular structural parts requiring yield and tensile Table 1: Chemical Composition
strengths exceeding 950 MPa and 1250 MPa,
respectively. Carbon 0.19 to 0.27%
Manganese 1.00 to 1.50%
2 References
Aluminum 0.010% minimum
Note: Only the latest approved standards are
applicable unless otherwise specified. Silicon 0.50% max.
2.1 External Standards/Specifications. Phosphorous 0.030% max.
AS 1391 ISO 898-1 Sulfur 0.015% max.
ASTM A370 ISO 6892
Chromium 0.35% max.
ASTM A428 ISO 10275
ASTM A513 ISO/TS-16949 Nitrogen 0.010% max. (100 ppm)
ASTM A751 JFS A1001 Note 1
Boron 0.0005 to 0.003%
ASTM E45 JIS Z2201 Note 1: For die quenched steel, boron is permissible in the
ASTM E1077 SAE J419 range of 0.0005 to 0.005 wt. %.
EN 10327 3.1.1.1 Surface Treatment. Products coated with
2.2 GM Standards/Specifications. a designated lubricant (i.e., mill oil or prelube) shall
comply with GM-North America specification
9984001 GME 60410 9984001, GM-Latin America specification
B 040 1270 GMW3001 EMS 9310015, GM-Europe specifications B 040
B 440 1271 GMW3011 1270/B 440 1271 (oil) respective with the VDA
EMS 9310015 GMW3059 Specification 230-201 and GME 8689.
EMS.ME.1508 GMW3224 3.1.2 Mechanical Requirements. The steel
GM9769P GMW3335 products shall meet the mechanical property
requirements depending on the specific
GME 00007 L 000 0726
application. Tubular products, post-form induction
GME 8689 OPEL 105 heat treated products, and hot stamped products
2.3 Additional References shall adhere to the requirements in Table 2, Table
VDA Specification 230-201 on Prelubes 3, and Table 4, respectively. The 0.2% Offset Yield
Strength, Tensile Strength and Percent Total
Elongation shall be determined in the longitudinal
3 Requirements
direction per GMW3335 for cold-formed parts. The
The following section defines specific requirements test direction is not critical for finished, hot-formed
for material on delivery, processing, performance parts. Tests shall be performed using samples per
and other stages during life cycle. Deviations ISO 6892 Type I (50 mm gage length ASTM type
required for individual GM business units are listed sample), ISO 6892 Type II (80 mm gage length
in Deviations at the end of this document. DIN type sample), or JIS Z2201 (#5).
Parts supplied according to this specification must When specified, the strain hardening exponent n
undergo successful trials that fully meet end- value shall be determined per ISO 10275. The
product requirements. In the event of any changes specific strain level shall be reported with all test
to the heat treatment and/or manufacturing results. The strain hardening exponent n value
process to which the part was successfully shall be determined at 10 to 20% strain, or at 10%
validated, the appropriate engineering group must to end of uniform elongation when uniform
be notified and the part must be re-validated with elongation is less than 20% unless the specified
the new process. minimum (min.) n-value is less than 0.12. In these
3.1 Requirements on Delivery. cases, the strain-hardening exponent must be
3.1.1 Chemical Requirements. Base metal determined at 6% to end of uniform elongation.
composition based on product (ladle, coil, or The specific strain range shall be reported with all
sheet/blanks) analysis determined per ASTM A751 test results. The determination of strain hardening
shall conform to the requirements of Table 1 and/or exponent n value does not apply to heat treated
shall be agreed upon between supplier and parts or for parts that are hot-formed.
purchaser. Additional demands and restrictions
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3.1.3 Additional Pre-Coated Product stamping for each side is designated in g/m2. Only
Requirements for Hot-Stamping Applications. a minimum specified coating mass of 60 g/m2
3.1.3.1 Aluminized Sheet. The following (triple spot test) may be used unless the
requirements shall be met by the supplier for appropriate engineering group is consulted. The
aluminized pre-coated boron steel used in hot- letter U follows the coating and mass designation
stamping applications, in addition to chemical and to specify an unexposed surface finish. See the
mechanical requirements in Table 1 and Table 4. example in section 8.3.2.
3.1.3.1.1 Al-Si Coating Bath Analysis. The 3.1.3.1.5 Coating Surface Quality. The steel shall
continuous coating shall adhere to the composition be free from surface defects as negotiated
requirements in Table 5 and shall meet the between purchaser and supplier. For unexposed
requirements of GMW3059. The coating shall not (U) surfaces defects such as slight indentations,
contain trace elements that are detrimental to small marks, minor scratches, and slight coloring
adhesive bondability, phosphateability, or are permissible if they do not affect corrosion
paintability. resistance, formability, or the application of any
other surface coating. Regulations in detail will be
3.1.3.1.2 Coating Mass. ASTM A428 or DIN
issued by the responsible formability analysis
EN 10327- Appendix B shall be used for
organization (e.g., NAO Manufacturing Engineering
determination of coating mass for aluminized
Metal Parts Specification (MPS) sheet, GMIO
coatings. The test sample size shall be 2000 mm2
responsibly manufacturing or metallurgical
minimum, with a preferred sample size of
engineering document).
3330 mm2 (57.7 ± 0.1 mm square or 65.1 ± 0.1 mm
in diameter). Coating mass shall be measured by 3.1.4 Physical Requirements.
triple spot test, and must conform to values in 3.1.4.1 Material Thickness and Tolerances. The
Table 6. The mass shall be an average of three detailed engineering part drawing or electronic
measurements taken across the width of the strip math data file will specify the material thickness
at least 25 mm from the edge. In no case shall the and tolerance per GMW3224. For post formed
lowest value of the three samples fall below the induction heat treat applications, the product
minimum individual requirement in Table 6. Each thickness range is 1.9 to 6.0 mm nominal hot rolled
side should be measured separately (e.g., by and 1.0 to 1.8 mm nominal cold rolled. Tolerances
masking the coating from one side) to ensure the for electric resistance welded tubes not specified
requirements of Table 6 are met. on drawings shall follow ASTM A513.
3.1.3.1.3 Coating Thickness. For conversion of 3.1.4.2 Surface Requirements.
coating thickness to coating mass, a density factor 3.1.4.2.1 Surface Texture.
of 3.0 g/cm3 shall be used for Al-Si alloy coatings.
3.1.4.2.2 Phosphateability/Paintability. For
Coating measurements may be used for routine
painted applications of bare, finished parts the
quality control evaluations. Coating thickness shall
surface shall be capable of achieving a high quality
be measured using a suitable layer thickness
zinc phosphate conversion coating according to
gauge, on-line x-ray gauge, or from a specimen cut
GMW3011. Special requirements for aluminized
perpendicular to the panel surface. Suitable
pre-coated, finished parts may be agreed upon
instruments for evaluation of coating thickness on
between the part supplier and purchaser. All parts
the as-received pre-coated sheet (e.g., eddy
supplied to this specification must meet tape
current, ferromagnetic, or metallurgical
adhesion requirements as stated in
microscope) shall have a capability of ± 1.0 μm
GMW3011 (Table 1).
accuracy. Magnetic inductive measurements are
not recommended on the finished hot-stamped part For GMNA applications, steel must be compatible
without proper calibration due to the alloy reaction with phosphate and paint systems and must meet
which occurs during hot-stamping. When using a 9984001. For GME applications, the paintability
metallurgical microscope, standard mounting and adhesion must fulfill GME 00007 for organic
practices shall be used and thickness shall be coated parts and GME 60410, respectively. For
measured at 1000x magnification. The referee other locations the materials have to be agreed
method for determining coating thickness shall be between the local responsible and supplier.
coating mass, as specified by paragraph 3.1.3.1.2. 3.1.4.2.3 Adhesive Bondability. For bonded
3.1.3.1.4 Coating Designation. The type of applications, the surface of the finished part
coating and coating mass is specified by a suffix furnished to this specification shall be capable of
added to the basic specification number. The first adhering to surfaces bonded with GM qualified and
two letters AL will designate a continuous approved adhesives.
aluminized coating. The coating mass prior to hot
© Copyright 2007 General Motors Corporation All Rights Reserved
3.1.4.3 Microstructure. Note that standard weld test methods are intended
3.1.4.3.1 Inclusions. Two (2) optional methods for for yield strength levels up to 420 MPa.
analysis are available. There should be an Modifications to these methods may be required
agreement with the local business unit which of the for higher strength levels. Due to unique properties
two following methods has to be performed: of ultra high strength steels, selection of the weld
process parameters should be determined in
Method A: ASTM E45 Method D, Plate III, by
consultation with the steel supplier.
analysis @ 100X inclusion content shall not
exceed a rating of 2.0 for thin and 2.0 for heavy. 3.2.2 Weld Seams in Coils. If the local business
unit allows weld seams in cold rolled material, the
Method B: Opel 105 (DIN 50602) technique M: by
following restrictions have to be considered:
analysis, inclusions shall not exceed size index 3;
in case of diameters smaller than 20 mm, they For cold reduced coils, pickling weld seams from
shall not exceed size index 2. the manufacturing process of hot rolled coils are
permissible without any restriction. Welding seams
3.1.4.3.2 Surface Decarburization. Total
in cold reduced coils are allowed in combination
(complete) surface decarburization exceeding 0.05
with punch holes to detect the welds and remove
mm is prohibited as defined by ISO 898-1, ASTM
them before stamping; they have to be avoided in
E1077, or SAE J419 Type 1.
parts. For cold reduced coils with unexposed (U)
3.1.4.4 Quality. Electrical resistance welded tubes surfaces, the welding seams are not permissible
shall be free of laps, cracks, seams, or other unless special exceptions are allowed by the local
defects which could be detrimental to the business unit. For hot rolled coils weld seams are
fabricated part. The weld shall be uniform, not permissible.
metallurgically sound, and free from defects such
3.2.3 Stretcher Strains. All steel used for exposed
as voids or foreign material which could be
(E) surfaces and secondary exposed surfaces
detrimental to the final product. All as-received
located in zones A, B, and C, as defined by GM
tubes and sheet products shall have a smooth
Product Quality Standards, shall be free from
finish and shall be coated with a designated
stretcher strains for six (6) months. The zones will
lubricant (ie. mill oil or prelube) and shall comply
be identified on the manufacturing requirements
with GM-NAO specification 9984001, GMB
document (GMNA MPS Sheet or other regional
specification EMS.9310015, or GME-ME
manufacturing requirement documents) of the GM
specification B 040 1270/B 440 1271 respective
Purchase Order or in the purchased stamping
with GME 8689. All sheet product surfaces must
Statement of Requirements (SOR).
be free of heavy oxides, scale, etc. which may
contaminate paint systems or affect subsequent 3.3 Performance Requirements. Not Applicable.
manufacturing operations. 3.4 Requirements on Other Stages During Life
3.1.4.5 Marking. If required, marking shall be Cycle.
carried out on the unexposed surface of full finish 3.4.1 Chemical Requirements. Provisions must
coils for outer parts and on the outer side of the be made to prevent the addition of such elements
coils for inner parts. The marking must be agreed (see paragraph 5.2) from scrap or other materials
upon between the supplier and purchaser. The used in the manufacturing process which would
purchaser must release the marking ink. impair the recycleability of the finished
3.1.4.6 Other requirements. Requirements such components.
as tolerances on product shape and dimensions, 3.4.2 Mechanical Requirements. Not applicable.
inspections units, number of tests, sampling, test 3.4.3 Physical Requirements. Not applicable.
conditions, retests, inspection documents, packing,
3.4.4 Additional Requirements. Not applicable.
and handling of disputes shall be agreed upon
between supplier and the local business unit.
4 Manufacturing Process
3.2 Processing Requirements.
Not applicable.
3.2.1 Welding. The steel substrates supplied to
this standard shall be approved for welding by the
GM Conveyors, Controls, Robotics and Welding 5 Rules and Regulations
(CCRW) Department of GM Manufacturing 5.1 All materials supplied to this specification must
Engineering. Contact the GM Weld Council for comply with the requirements of GMW3001, Rules
specific information regarding weldability at and Regulations for Material Specifications.
weld.council@gm.com. 5.2 All materials supplied to this specification must
comply with the requirements of GMW3059,
8.2 Example of coding for low carbon, heat 8.3 Example of coding for low carbon, heat
treatable boron steel for post-form induction heat treatable boron steel for hot-stamped applications:
treat applications: 8.3.1 Example of engineering part drawing and
8.2.1 Example of engineering part drawing and manufacturing coding for uncoated high strength
manufacturing coding for uncoated high strength steel:
steel: GMW14400M-ST-S HS1300T/950Y MS UNCOATED U
GMW14400M-ST-S HT1475T/1170Y MS UNCOATED U Where:
Where:
GMW14400M = Continuous Number
GMW14400M = Continuous Number
ST = Materials Type (STeel)
ST = Materials Type (STeel)
S = Materials Category (Sheet)
S = Materials Category (Sheet)
HS = Hot-Stamped
HT = Post-Form Heat Treated
1300T = Minimum Tensile Strength
1475T = Minimum Tensile Strength (MPa)
(MPa)
950Y = Minimum Yield Strength (MPa)
1170Y = Minimum Yield Strength (MPa)
MS = Steel Type (MS)
MS = Steel Type (MS)
UNCOATED = Coating Designation
UNCOATED = Coating Designation
U = Surface Quality
U = Surface Quality
GMW14400M- = Base Metal Specification
GMW14400M- = Base Metal Specification ST-S
ST-S
Table 2: Welded and Heat Treated Tubular Product Mechanical PropertiesNote 1, Note 2
Yield
Tensile
Strength at Total
Condition Designation Strength
0.2% offset Elongation
(MPa)
(MPa)
Yield
Tensile Total Elong. Total Elong.
Strength at
Strength in 50 mm in 80 mm
0.2% offset
(MPa) (min. %) (min. %)
(MPa)
Condition Designation min. max. min. max. ISO 1 JIS ISO II
Finished Part GMW14400M-ST-S HS1300T/950Y MS 950 1250 1300 1700 5 6 4.5
Note 1: Additional demands can be specified by the local business units.
Note 2: Mechanical properties valid on flat areas where, thinning < 10% (after hot-stamping).
Note 3: If a standard tensile specimen may not be obtained, microhardness in the core (HV1, 10, or 30 kg = 400-550) and macrohardness
on the surface (41-50 HRC) requirements must be met.
Note 4: Mechanical properties only valid for finished parts.
Aluminum 85 to 95%
Silicon 5 to 11%
9.2 Revisions.
9 Release and Revisions
Rev Approval Description (Organization)
9.1 Release. This standard originated in Date
September 2005. It was first approved by the
Global Steel Team in November 2005. It was first B MAR 2007 1.1.3.1, 2.2, 2.3, Table 1 – Cr,
published in November 2005. 0.35% max., 3.1.1.1,
3.1.4.1, 3.1.4.2.2, 3.1.4.2.3,
3.2.3, 7.2 (added), Table 3
and Table 4 (added note 4).
C MAY 2007 Callout Modification, 8.3.2
(Global Steel Team)