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MATERIAL
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PARTS CATALOGUE
VOLTAS VALUE EQUIPMENT
MODEL : VVE - BOPT 2T
( AC DRIVE )

PART NO : MHPC0001VVE VALID FOR TRUCK NO.

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USER INFORMATION
To verify this manual is correct for this truck compare the model with the
nameplate on the truck.
Refer to table of contents for nameplate location and information. If the model
in this manual does not agree with the information on the nameplate contact
your nearest VOLTAS OFFICE.

SPECIAL NOTE
This part manual contains complete and accurate information available at the time of

publication for the components and systems listed. VOLTAS reserves the right to make

changes to its product at any time and the possibility exists that latter changes are not

included in this manual. If your forklift truck is equipped with special options that are not

covered in this part manual, you should contact your local VOLTAS OFFICE for additional

information.

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INDEX

SR NO. DESCRIPTION PAGE NO.

1 TECHNICAL SPECIFICATION FOR VVE ( BOPT ) 2T 4-6
2 VOLATS VALUE EQUIPMENT BOPT ASSEMBLY 7-8
3 FRAME & DRIVE SYSTEM ASSEMBLY 9-16
4 FRAME WELDMENT 17-18
5 SUSPENSION ASSEMBLY 19-20
6 DRIVE UNIT WITH TILLER ASSEMBLY 21-24
7 TILLER GUIDE ASSEMBLY 25-26
8 BRAKE ASSEMBLY 27-28
9 CASTOR WHEEL ASSEMBLY 29-30
10 FORK & LINKAGES ASSEMBLY 31-32
11 FORK WELDMENT 33-34
12 LOAD HOUSING ASSEMBLY WITH BUSH 35-36
13 PULL LINK ASSEMBLY WITH BUSH 37-38
14 FRONT CLEVIS ASSEMBLY WITH BUSH & GEASE NIPPLE 39-40
15 REAR CLEVIS ASSEMBLY WITH BUSH & GEASE NIPPLE 41-42
16 PULL ROD & LH - RH CLEVIS ASSEMBLY 43-44
17 LOAD WHEEL ASSEMBLY 45-46
18 HYDRAULIC CYLINDER ASSEMBLY 47-48
19 PLATFORM ASSEMBLY 49-50
20 TILLER ASSEMBLY & HANDLE 51-52
21 HYDRAULIC POWER ASSEMBLY 53-55
22 ELECTROMAGNETIC BRAKE MTG. & ADJUSTING PROCEDUER 56-59
23 AC CONTROL PANEL LAYOUT 60-67
24 DIAGNOSTICS & TROUBLESHOOTING 68-76
25 MAINTENANCE 77
26 BATTERY & CHARGER 78
27 FRP COVERS & HINGES 79-80
28 RECOMMENDED LUBRICANTS 81
29 STICKER 82

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VOLTAS BATTERY OPERATED PALLET TRUCK

Wa
e
1
5

1
b

1
0
b
1
b
100 l2 100

Ast

A - BRAKING
B - TRAVEL
A
4
140

C
1
h a
4mx.
1 in
4m.

l
h

X
8
10
s
3
h

m2
y (Wheel base) 135
1
h3

l1

NOTE : BATTERY OPERATED VVE (BOPT) CONFIRMING TO IS 10311:1982.

BOPT DESIGNED FOR USE ON SMOOTH & LEVEL WAREHOUSE FLOORS.

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TECHNICAL DETAILS

VVE (BOPT)
DIMENSIONS (MM)
20

BACK OF FORK TO BOGIE WHEEL CENTER

x 976
( L=1200mm FORK RAISED)

h3 LIFT HEIGHT 210

HEIGHT OF HANDLE IN NEUTRAL POS. 1440

h1
HEIGHT OF LOWERED FORK 85
3
b1 CHASSIS WIDTH 800

e FORK WIDTH 180

l FORK LENGTH 1200

b5 WIDTH ACROSS FORK 570 / 685

m2 GROUND CLEARANCE 40

PLATFORM HEIGHT 180

DIMENSION - STANDERD BATTERY BATTERY

COMPARTMENT COMPARTMENT

WHEEL BASE, FORK LOWERED

y 1495
( L = 1200 )

TRUCK LENGTH INCL. BACK OF FORK

l2 710 / 1200
( PLATFORM CLOSE / OPEN )

Ast AISLE WIDTH PLATFORM CLOSE / OPEN 2475 / 2960

Wa TURNING RADIUS PLATFORM CLOSE / OPEN 1640 / 2120

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SPECIAL FEATURES

VOLTAS Battery Operated Pallet Truck is used to handle Palletized Load in a

Warehouse / Stores for horizontal Transportation.
The equipment is operator friendly and maneuverable in small aisle widths.
Spring loaded drive unit enables driving over uneven surfaces.
SPECIAL FEATURES
Drive Train:
•Completely enclosed Oil lubricated Gearbox and Drive Wheel
•AC Traction Motor
•Electromagnetic Brakes
•Spring suspended to provide positive ground contact and Traction
AC Controls:
•MOSFET Controller (Microprocessor based) for smooth jerk free operation.
•No Forward / Reverse Contactors
•Regenerative Braking – conserves energy
All Controls from Tiller Handle:
•Forward / Reverse Travel through butterfly switches
•Lift / Lower operation through Push button switches
•Soft Start option for smooth jerk free lifting
•Safety Belly Button switch for operator’s safety
Safety Features:
•Battery Discharge Indicator provided to monitor state of charge
•Stand on Platform for Operator

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9
7

4 23
24

26 22
25 21
20
11
1 19

2 18

13 17
14

27

5
10 2 16 15
12
3

VOLTAS VALUE EQUIPMENT (BOPT) ASSEMBLY

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VOLTAS VALUE EQUIPMENT (BOPT) ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

1 FRAME WELDMENT 1 SEE DETAILS
2 CASTOR WHEEL ASSLY 2 SEE DETAILS
3 DRIVE UNIT ASSEMBLY 1 SEE DETAILS
4 SUSPENSION ASSEMBLY 1 SEE DETAILS
5 BRAKE ASSEMBLY 1 SEE DETAILS
6 TILLER & DRIVE UNIT MTG. BKT 1 SEE DETAILS
7 TOP PLATE WELDMENT 1 SEE DETAILS
8 TILLER HANDLE ASSEMBLY 1 SEE DETAILS
9 RUBBER BELLOW 1 SEE DETAILS
10 HYD. POWER PACK ASSEMBLY 1 SEE DETAILS
11 CONTROL PANEL ASSEMBLY 1 SEE DETAILS
12 PLATFORM WELDMENT 1 SEE DETAILS
13 GAS SPRING 1 SEE DETAILS
14 RUBBER FOR PLATFORM 1
15 NYLON ROLLER (BATTERY BOTTOM) 8
16 PIN ( BATTERY BOTTOM) 8
17 BATTERY 1 SEE DETAILS
18 BATTERY LOCKING BLOCK 2
19 HYD. CYLINDER ASSLY 1 SEE DETAILS
20 CYLINDER LOCKING PIN - LOWER 1 SEE DETAILS
21 CYLINDER LOCKING PIN - UPPER 1 SEE DETAILS
22 MICROSWITCH MTG. BKT 1
23 FORKS & LINKAGES ASSEMBLY 1 SEE DETAILS
24 CYLINDER TOP COVER 1
25 EMERGENCY STOPER SWITCH 1
26 FRP TOP COVER 1 SEE DETAILS
27 FRONT FRP COVER 1 SEE DETAILS

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FRAME & DRIVE SYSTEM ASSEMBLY

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FRAME & DRIVE SYSTEM ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

REF. FRAME
1 WELDMENT FRAME WELDMENT FOR VVE 1 SEE DETAILS
DETAILS
2 MH798011242 CASTOR WHEEL ASSEMBLY 2

MH992176378 HEX. BOLT M10 x 30 ( P 10.9 ) 8

CASTOR
MH992767114 NYLOC NUT M10 8 WHEEL
ASSLY MTG.
MH992785634 GALVANISED WASHER M10 16

MH992791535 SPRING WASHER M10 8

3 MH798003402 SUSPENSION ASSEMBLY 1

MH992276377 HEX. SCREW M10 x 30 ( P 10.9 ) 8 SUSPENSION

ASSEMBLY
MH992785634 GALVANISED WASHER M10 8 MTG.
MH992791535 SPRING WASHER M10 8

4 MH41077 DRIVE UNIT ASSEMBLY ZF MAKE

1
MH41078 DRIVE UNIT ASSEMBLY COMER MAKE

5 MH992175381 HEX. SCREW M10 x 40 ( P 8.8 ) 6

DRIVE UNIT
MH992781634 PLAIN BLACK WASHER M10 6 ASSEMBLY
MTG.
MH992791535 SPRING WASHER M10 6

6 MH798223263 BRAKE MTG. PLATE 1

BRAKE PLATE
MH992275295 HEX. SCREW M8 x 20 ( P 8.8 ) 3
MTG.
MH992791525 SPRING WASHER M8 3

7 MH41076 EM BRAKE ( FDB 13 ) 1 FOR ZF DRIVE

UNIT
MH798003623 HUB ( SPLINES & KEYWAY ) 1 ASSLY
MH42099 EM BRAKE ( FDB 13 ) 1 FOR COMER
DRIVE
MH798003613 HUB ( SPLINES & KEYWAY ) 1 UNIT ASSLY
SOCKET HEAD CAP SCREW
MH992571225 3 BRAKE MTG.
M6 x 60 ( P 12.9 )
DRIVE MOTOR & TILLER MTG.
8 MH798015502 1 FOR ZF UNIT
WELD'T BKT.
DRIVE MOTOR & TILLER MTG. FOR COMER
MH798015522 1
WELD'T BKT. UNIT

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FRAME & DRIVE SYSTEM ASSEMBLY

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FRAME & DRIVE SYSTEM ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

9 MH992275216 HEX. SCREW M6 x 25 ( P 8.8 ) 4 DRIVE
  MH992781604 PLAIN BLACK WASHER M6 4 MOTOR &
TILLER MTG.
  MH992791515 SPRING WASHER M6 4 WELD'T BKT.
  MH20F57D60 GROMMET 2 MTG.
10 MH798006271 TILLER HANDLE ASSEMBLY 1
  MH798013010 MICROSWITCH TYPE K1B9433-03 1
  MH798006454 RUBBER ( MICROSWITCH MTG.) 1
  MH798006283 GAS SPRING 1
11 MH798009043 RUBBER BELLOW 1
12 MH992275299 HEX. BOLT M8 x 35 ( P 8.8 ) 2
  MH992781624 PLAIN BLACK WASHER M8 2 TILLER
ASSEMBLY
  MH992791525 SPRING WASHER M8 2 MTG.
  MH42138 DOME NUT M8 2
13 MH798015532 TOP PLATE WELDMENT 1
  MH16051600 IGNITION SWITCH (KEY SWITCH) 1
14 MH992275294 HEX. HEAD SCREW M8 x 16 ( P 8.8 ) 2
TOP PLATE
  MH992781624 PLAIN BLACK WASHER M8 2
MTG.
  MH992791525 SPRING WASHER M8 2
15 MH992171381 HEX. BOLT M10 x 40 ( P 4.6 ) 2
TILLER
  MH992761014 HEX. NUT M10 2
STOPER MTG.
  MH992781634 PLAIN BLACK WASHER M10 2
16 MH798013144 EMERGENCY STOP SWITCH 1
17 MH798013283 WIRING HARNESS ASSEMBLY 1
18 MH798013293 POWER CABLE SET 1
19 MH798013040 HORN 1
AC CONTROL PANEL ASSLY (1232-
20 MH798007033 1
2201)
21 MH992271214 HEX. SCREW M6 x 16 ( P 4.6 ) 4 CONTROL
  MH992781604 PLAIN BLACK WASHER M6 4 PANEL ASSLY
  MH992791515 SPRING WASHER M6 4 MTG.
HYDRAULIC POWER PACK
22 MH798005203 1
ASSEMBLY

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FRAME & DRIVE SYSTEM ASSEMBLY

FRAME & DRIVE SYSTEM ASSEMBLY

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ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

23 MH992175382 HEX. SCREW M10 x 45 ( P 8.8 ) 2
  MH992781634 PLAIN BLACK WASHER M10 2
POWER
  MH992791535 SPRING WASHER M10 2
PACK
STRAIGHT ADAPTOR -3/8"BSP to 9/16"- ASSLY.
  MH11193 1
18UNF MTG.
  MH795020119 DOWTY SEAL 1
  MH993750609 90° ELBOW (SWIVEL 9/16"UNF X 9/16"UNF) 1
24 MH798015463 HYDRAULIC CYLINDER 1
  MH870001109 90~ ELBOW 1/2"-20UNF to 9/16"-18UNF 1
  MH993463046 O RING 9/16" - 18 1
  MH42134 HOSE ASSLY 9/16-18 UNF END FITTINGS 1
  MH798018034 CYLINDER LOCK PIN (UPPER) 1
  MH798018044 CYLINDER LOCK PIN (LOWER) 1
  MH992275215 HEX. SCREW M6 x 20 ( P 8.8 ) 2
  MH992781604 PLAIN BLACK WASHER M6 2
  MH992791515 SPRING WASHER M6 2
25 MH798018124 BATTERY TOP COVER FRP 1
26 MH798008182 PLATFORM WELDMENT 1
  MH798008113 PLATFORM MTG. PIVOT PIN 2
  MH15417900 COTTER PIN 2
  MH798006203 GAS SPRING 1
  MH992271296 HEX. SCREW M8 x 25 ( P 4.6 ) 4
  MH992761013 HEX. NUT M8 4
  MH992781624 PLAIN BLACK WASHER M8 4
  MH798008224 PLATFORM RUBBER 1
27 MH798010094 BATTERY 166AH BATTERY 1
28 MH798018154 BATTERY STOPER BLOCK 2
  MH992271217 HEX. SCREW M6 x 30 2
  MH992781604 PLAIN BLACK WASHER M6 2
  MH992791515 SPRING WASHER M6 2
  MH992271216 HEX. SCREW M6 x 25 ( P 4.6 ) 2
  MH992781604 PLAIN BLACK WASHER M6 2

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FRAME & DRIVE SYSTEM ASSEMBLY

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FRAME & DRIVE SYSTEM ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

29 MH798009123 FRONT COVER FRP 1
SOCKET HEAD COUNTERSUNK SCREW FRONT
30 MH42187 4
M6 x 30 FRP MTG.
31 MH798018214 MICROSWITCH MTG. BKT. 1
  MH992271212 HEX. SCREW M6 x 12 ( P 4.6 ) 2
  MH992781604 PLAIN BLACK WASHER M6 2
  MH992791515 SPRING WASHER M6 2
MICROSWITCH K3B330-04-PUSH TYPE
  MH798013020 2
Terminal
SOCKET HEAD CAP SCREW M4 x 25
  MH992571126 4
( P 12.9 )
  MH992781574 PLAIN BLACK WASHER M4 4
  MH992791504 SPRING WASHER M4 4
MH992761108 HEX. NUT M4 4
32 MH798015554 NYLON ROLLER 8
  MH798015564 PIN FOR ROLLER 8
33 MH798018124 CYLINDER TOP COVER 570 WOF
1
MH798018654 CYLINDER TOP COVER 685 WOF
MH42141 BUTTON HEAD SCREW M6x12 4

NOTE: ITEM NO.17, 18, 19, 23 & 32 NOT SHOWN.

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VOLTAS VALUE EQUIPMENT (BOPT) FRAME

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VOLTAS VALUE EQUIPMENT (BOPT) FRAME

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

MH798015011 FRAME WELDMENT FOR VVE 570 WOF

1 1
MH798015401 FRAME WELDMENT FOR VVE 685 WOF

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SUSPENSION ASSEMBLY
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SUSPENSION ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

MH798003402 SUSPENSION ASSEMBLY 1 PER VVE

1 MH798003372 MOTOR FRAME WELDMENT 1

2 MH798003343 LOWER ANGLE 1

3 MH798003603 UPPER ANGLE WELDMENT 1

4 MH798003083 SUSPENSION SPRING 2

5 MH798004023 STUD ASSLY 2

6 MH992781723 BLACK PLAIN WASHER M30 4

7 MH992767123 NYLOCK NUT M30 4

8 MH992785634 GALVANISED WASHER M10 8

9 MH992791535 SPRING WASHER M10 8

10 MH992276377 HEX. BOLT M10 x 30 ( P-10.9 ) 8

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AC DRIVE UNIT WITH TILLER ASSEMBLY

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AC DRIVE UNIT WITH TILLER ASSEMBLY

ITEM NO PART NO DESCRIPTION QTY REMARKS

MH41077 AC MOTOR DRIVE UNIT ASSLY 1 ZF
1
MH41078 AC MOTOR DRIVE UNIT ASSLY COMER
DRIVE MOTOR AC ZF
1
DRIVE MOTOR AC COMER
TRANSMISSION ASSEMBLY ZF
1
TRANSMISSION ASSEMBLY COMER
MH0501320273 DRIVE WHEEL
NUT, DRIVE WHEEL ZF
BRAKE DISC
DRIVE WHEEL
COMER
NUT, DRIVE WHEEL
2 MH992176381 HEX. SCREW M10 x 40 (P-8.8) 6 DRIVE UNIT
3 MH992781634 BLACK WASHER M10 6 ASSEMBLY
4 MH992791535 SPRING WASHER M10 6 MTG.

5 MH798003263 BRAKE MTG. PLATE 1

6 MH992275295 HEX. BOLT M8 x 20 3
7 MH992791525 SPRING WASHER M8 3
EMCO
8 BRAKE DISC PLATE 1
PRECIMA
9 MH798003623 HUB ( SPLINE ) 1 ZF
MH798003613 HUB ( SPLINE ) 1 COMER
10 KEY 1 ZF &
ZF & COMER
CIRCLIP 1 COMER
EMCO
11 ROTOR 1
PRECIMA
12 MH41076 BRAKE 1 ZF
MH42099 BRAKE 1 COMER
13 MH992571225 SOC. HEAD CAP SCR. M6x60 3
14 MH798015502 DRIVE UNIT & TILLER MTG. BKT 1 ZF
MH798015522 DRIVE UNIT & TILLER MTG. BKT 1 COMER

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AC DRIVE UNIT WITH TILLER ASSEMBLY

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AC DRIVE UNIT WITH TILLER ASSEMBLY

ITEM NO PART NO DESCRIPTION QTY REMARK
15 MH992275216 HEX. SCREW M6 4
16 MH992781604 PLAIN WASHER 4
17 MH992791515 SPRING WASHER
18 MH798006271 TILLER HANDLE ASSEMBLY
19 MH798009043 RUBBER BELLOW
20 MH992275299 HEX. BOLT M8
21 MH992781624 PLAIN WASHER
22 MH992791525 SPRING WASHER
23 MH20F57D60 GROMET
24 MH992781624 PLAIN WASHER
25 MH42138 DOME NUT
26 MH52010022 TILLER HANDLE

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TILLER GUIDE ASSEMBLY

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TILLER GUIDE ASSEMBLY

ITEM NO PART NO DESCRIPTION QTY REMARK
1 MH798015532 TOP PLATE WELDMENT 1
DRIVE MOTOR & TILER MTG. WELD'T
MH798015502 1 FOR ZF ASSLY
BKT
2
DRIVE MOTOR & TILER MTG. WELD'T FOR COMER
MH798015522
BKT ASSLY
3 MH798018624 BUSH GUIDE BKT 1

4 MH798018634 BUSH 1
5 MH992791525 SPRING WASHER FOR M8 2
6 MH992785624 PLAIN WASHER FOR M8 4

7 MH992275297 HEX. HD. BOLT M8x30 LG. ( P-8.8 ) 2

8 MH992763013 HEX LOCK NUT M8 2

9 MH992791515 SPRING WASHER FOR M6 4

10 MH992785604 PLAIN WASHER FOR M6 4

11 MH992275215 HEX. SCREW M6 ( P-8.8 ) 2

12 MH798018664 STOPER PLATE 1

13 MH992275214 HEX. SCREW M6 X 16 2

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BRAKE ASSEMBLY ( EMCO PRECIMA )

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BRAKE ASSEMBLY ( EMCO PRECIMA )

ITEM NO PART NO DESCRIPTION QTY REMARK

MH41076 BRAKE ASSLY FDB 13 FOR ZF

MH42099 BRAKE ASSLY FDB 13 FOR COMER

EMCO
1 FIXING BOLT
PRECIMA
EMCO
2 MAGNET BODY WITH COIL
PRECIMA
EMCO
3 SPRING
PRECIMA
EMCO
4 ARMATURE DISC
PRECIMA
EMCO
5 ADJUSTMENT BOLT
PRECIMA
EMCO
6 ROTOR WITH FRICTION LINER
PRECIMA
7 MH798003623 HUB FOR ZF

MH798003613 HUB FOR COMER

EMCO
8 FLANGE
PRECIMA
EMCO
9 DUST PROTECTION COVER
PRECIMA

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CASTOR WHEEL ASSEMBLY

CASTOR WHEEL ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

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MH798011242 CASTOR WHEEL ASSEMBLY 2 PER VVE

1 MH798011253 CASTOR WHEEL MTG. BKT. 1

2 MH798002114 CASTOR WHEEL 1

3 MH993313103 SKF BEARING - SKF 6303-2Z 2

4 MH798011354 BEARING GUIDE PIPE 1

5 HEX. BOLT 1

6 NYLOCK NUT 1

7 MH992176378 HEX. BOLT M10 x 30 ( P - 10.9 ) 4

CASTOR
8 MH992767114 NYLOC NUT M10 4
WHEEL
9 MH992785634 BLACK WASHER M10 8 ASSEMBLY
MTG.
10 MH992791535 SPRING WASHER M10 4

NOTE : ITEM NO.7, 8, 9, 10 IS NOT SHOWN.

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FORK LEG WELD’T & LINKAGES ASSEMBLY

FORK LEG WELD’T & LINKAGES ASSEMBLY

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ITEM NO. PART NO. DESCCRIPTION QTY. REMARKS

MH798018132 FORK LEG WELDMENT & 570 WOF
1
MH798018142 LINKAGES ASSEMBLY 685 WOF
REF. FORKS
FORK LEG & FRONT PLATE PER BOPT
1 WELDMENT 1
WELDMENT (SEE DETAILS)
DETAILS
LOAD WHEEL HOUSING ASSEMBLY PER BOPT
2 MH798018614 2
WITH BUSH (SEE DETAILS)
PER BOPT
3 MH798018604 PULL LINK ASSEMBLY WITH BUSH 2
(SEE DETAILS)
FRONT CLEVIS ASSLY WITH BUSH
4 MH798018574 2 (SEE DETAILS)
& GREASE NIPPLE
REAR CLEVIS ASSLY WITH BUSH &
5 MH798018584 2 (SEE DETAILS)
GREASE NIPPLE
PULL ROD & LH - RH CLEVIS PER BOPT
6 MH798018593 2
ASSEMBLY (SEE DETAILS)
PER BOPT
7 MH798014303 LOAD WHEEL ASSEMBLY 2
(SEE DETAILS)
8 MH798014884 SHAFT Ø16 2 PER BOPT
SHAFT FRONT & REAR CLAMP
9 MH798014083 4 PER BOPT
(CLEVIS)
10 MH798014874 SHAFT Ø18 2 PER BOPT
11 MH992827370 ROLL PINS ( Ø6 X 40 ) 8 PER BOPT
12 MH992375208 SOCKET GRUB SCREW M6 X 8 8 PER BOPT
13 MH993791106 GREASE NIPPLE 2 PER BOPT
14 MH14198 BEARING 4 PER BOPT
15 MH504560100 DISC - WEAR PLUG 4 PER BOPT
16 MH504562101 WEAR PLUG 4 PER BOPT
17 MH992831583 EXTERNAL CIRCLIP 4 PER BOPT
18 MH992573421 SOCKET GRUB SCREW 4 PER BOPT
19 MH14939900 HEX. LOCK NUT 4 PER BOPT
MICROSWITCH ROLLER GUIDE
20 MH798018484 1 PER BOPT
PLATE
21 MH992271214 HEX. BOLT M6 X 16 2 PER BOPT
22 MH992791515 SPRING WASHER M6 3 PER BOPT
23 MH992781604 PLAIN WASHER M6 3 PER BOPT
24 MH992271215 HEX. BOLT M6 X 20 1 PER BOPT
25 MH798018034 CYLINDER LOCKING PIN 1 PER BOPT

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FORK LEG & FRONT PLATE WELDMENT

FORK LEG & FRONT PLATE WELDMENT

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ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

MH798015352 FORK LEG & FRONT PLATE WELDMENT 570 WOF

1 1
MH798015362 FORK LEG & FRONT PLATE WELDMENT 685 WOF

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MATERIAL
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LOAD WHEEL HOUSING ASSLY WITH BUSH

LOAD WHEEL HOUSING ASSLY WITH BUSH

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

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LOAD WHEEL HOUSING ASSLY WITH

MH798018614 2 PER VVE
BUSH
1 MH798015483 LOAD WHEEL HOUSING 1

2 MH798014114 BUSH SPB 182430 2

3 MH798014234 BUSH SPB 203020 2

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PULL LINK ASSEMBLY WITH BUSH

PULL LINK ASSEMBLY WITH BUSH

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

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MH798018604 PULL LINK ASSEMBLY WITH BUSH 2 PER VVE

1 MH798014043 PULL LINK MACHINED 1

2 MH798014124 BUSH SPB 162240 2

3 MH798014014 ROLLER 1

4 MH798014024 ROLLER PIN 1

5 MH992827320 ROLL PIN ( Ø5 X 40 ) 1

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FRONT CLEVIS ASSEMBLY WITH BUSH & GREAGE NIPPLE

FRONT CLEVIS ASSEMBLY WITH BUSH & GREAGE NIPPLE

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

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FRONT CLEVIS ASSEMBLY WITH BUSH &

MH798018574 2 PER VVE
GREAGE NIPPLE
1 MH798014053 FRONT CLEVIS 1

2 MH798014134 BUSH SPB 162225 2

3 MH993791106 GREASE NIPPLE 2

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REAR CLEVIS ASSEMBLY WITH BUSH & GREAGE NIPPLE

REAR CLEVIS ASSEMBLY WITH BUSH & GREAGE NIPPLE

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

MH798018584 REAR CLEVIS ASSEMBLY WITH BUSH & 2 PER VVE

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GREAGE NIPPLE
1 MH798014063 REAR CLEVIS 1

2 MH798014134 BUSH SPB 162225 2

3 MH993791106 GREASE NIPPLE 2

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MATERIAL
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PULL ROD & LH - RH CLEVIS ASSEMBLY

PULL ROD & LH - RH CLEVIS ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

MH798018593 PULL ROD & LH - RH CLEVIS ASSLY 2 PER VVE

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1 MH798015473 PULL ROD WELDMENT 1

2 MH798014544 LOCK NUT R.H 1

3 MH798014534 LOCK NUT L.H 1

4 MH798014514 LOCKING PLATE 2

5 MH798018574 FRONT CLEVIS ASSLY 1

6 MH798018584 REAR CLEVIS ASSLY 1

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LOAD WHEEL ASSEMBLY

LOAD WHEEL ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY. REMARKS

MH798014303 LOAD WHEEL ASSEMBLY 2 PER VVE

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SIDE PLATE WHEEL HOUSING

1 MH798014253 1
(SLOTTED)
2 MH798014263 SIDE PLATE WHEEL HOUSING (C'BORE) 1

3 MH798002014 LOAD WHEEL 2

4 MH993313064 BALL BEARING - 2Z 4

5 MH798002074 SPACER ( LOAD WHEEL ) 4

6 MH798002064 AXLE - LOAD WHEEL 2

7 MH798002094 LOAD WHEEL LOCKING PIN 2

8 MH992831537 EXTERNAL CIRCLIP 2

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HYDRAULIC CYLINDER ASSEMBLY

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HYDRAULIC CYLINDER ASSEMBLY

ITEM NO. PART NO DESCRIPTION QTY REMARKS

1 MH798015463 CYLINDER (125 STROKE) 1

2 MH798018044 LOCKING PIN ( LOWER ) 1

3 MH798018034 LOCKING PIN ( UPPER ) 1

4 MH992275215 HEX. SCREW M6 x 20 ( P - 8.8 ) 2

LOCKING
5 MH992781604 BLACK WASHER M6 2
PIN
6 MH992791515 SPRING WASHER M6 2

7 MH42134 HOSE ASSEMBLY 1

90⁰ ELBOW (1/2"-20 UNF to 9/16-
8 MH870001109 1
18UNF ) CYLINDER
SIDE
9 MH993463046 'O' RING 9/16-18 UNF 1
STRAIGHT ADAPTOR( 3/8" BSP to
10 MH11193 1
9/16"-18 UNF )
HYDRAULIC
11 MH795020119 DOWTY SEAL 1
TANK SIDE
90⁰ ELBOW ( SWIVEL 9/16" UNF x
12 MH993750609 1
9/16" UNF )

NOTE : SR NO.7, 8, 9, 10, 11 & 12 NOT SHOWN.

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PLATFORM ASSEMBLY

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PLATFORM ASSEMBLY

ITEM NO. PART NO DESCRIPTION QTY REMARKS

MH798008240 PLATFORM ASSEMBLY 1 PER BOPT

1 MH798008182 PLATFORM WELDMENT 1

2 MH798006203 GAS SPRING (PLATFORM)

3 MH798008113 PIVOT PIN (PLATFORM)

4 MH798008173 RUBBER - PLATFORM

5 MH992271296 HEX. SCREW M8

6 MH992761013 HEX. NUT M8

7 MH992781624 PLAIN BLACK WASHER M8

8 MH993791106 GREES NIPPLE

9 MH015417900 SPLIT PIN

NOTE : PROTECT THE GAS SPRING PISTON ROD FROM IMPACT DAMAGE,
SCRATCHES, DIRT OR PAINT CONTAMINATION.
THE GAS SPRING BARREL MUST NOT BE DEFORMED OR DAMAGED.

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TILLER ASSEMBLY

TILLER HANDLE

13

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TILLER ASSEMBLY & HANDLE

ITEM NO PART NO DESCRIPTION QTY REMARKS

MH798006271 TILLER HANDLE ASSEMBLY 1 PER TRUCK

1 MH798006420 TILLER HANDLE SUB ASSEMBLY 1

2 MH798006593 GAS SPRING ( TILLER HANDLE ) 1

3 MH992271215 HEX. SCREW M6 x 20 ( P- 4.6) 2

4 MH992781604 PLAIN BLACK WASHER M6 4

5 MH992791515 SPRING WASHER M6 4

6 MH992271213 HEX. SCREW M6 x 14 2

RUBBER ( MICROSWITCH MTG.
7 MH798006454 1
SUPPORT )
8 MH798013010 MICROSWITCH 1

9 MH992571086 SOC HEAD CAP SCREW M3 x 25 2

10 MH992781554 PLAIN BLACK WASHER M3 2

11 MH992791503 SPRING WASHER M3 2

BUTTON HEAD SCREW WITH
12 MH42141 7
WASHER M6 x 12
13 MH5201002 TILLER HANDLE 1
FOR PIVOT
14 MH 993791106 GREASE NIPPLE 2
PIN & BUSH

NOTE : PROTECT THE GAS SPRING PISTON ROD FROM IMPACT DAMAGE,
SCRATCHES, DIRT OR PAINT CONTAMINATION.
THE GAS SPRING BARREL MUST NOT BE DEFORMED OR DAMAGED.

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HYDRAULIC POWER PACK (BUCHER)

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MATERIAL
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SCHEMATIC
FOR
HYDRAULIC POWER PACK (BUCHER)

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HYDRAULIC POWER PACK (BUCHER)

ITEM N0 PART NO DESCRIPTION QTY REMARKS

HYDRAULIC POWER PACK

MH798005203 PER BOPT
ASSEMBLY - BUCHER
M3519-0340 PUMP - MANIFOLD
1 500351910340 1
ASSLY

2 50020500812019 2.2kw & 24Volt DC MOTOR 1

3 50020191095504 10955-D 24V DC SOLENOID COIL 1

4 500216101723200 2.0 GPM FLOW CONTROL 1

RESERVOIR PLASTIC, 6Øx 10,

5 500206414134 1
V/MT, M400

6 500201707900 CLAMP WORM GEAR 1

7 500205904929 RESERVOIR BREATHER 3/4-14 1

8 500216312513200 1.59CC/REV. PUMP 1

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ELECTROMAGNETIC BRAKE

ITEM NO. DESCRIPTION

1 MAGNET BODY
2 FIXING BOLTS
3 BRAKE PLATE
4 ADJUSTING BUSHES
5 ARMATURE DISK

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MOUNTING & ADJUSTING PROCEDURE OF ELECTROMAGNETIC BRAKE

Item no. DESCRIPTION

1 MAGNET BODY
2 ARMATURE COIL
3 ROTOR
4 SPRING
5 KEY
6 FRICTION PLATE
7 BRAKE MOUNTING PLATE
8 O-RING
9 DUST RING
10 ARMATURE DISK
11 FIXING BOLT
12 ADJUSTING BUSH
13 HUB

1) Slide the rotor (item 3) onto the hub keyed on motor shaft.

2) Fasten the magnet body (item 1) with 3 fixing bolts (item 11) with tightening torque 9.6Nm.

3) Adjust air gap “a” to 0.3-0.35mm by feeler gauge.

Adjusting the air gap:-

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 Viewing to the brake loosen the 3 fixing bolts (item 11) by half turn.

 Screw the adjusting bushes(item 12), which enclose the fixing bolt (item 11) into the

magnet body (item 1) by anticlockwise turning.

 Move the magnet body (item 1) towards the armature disk (item 10) by turning the 3

fixing bolts (item 11) clockwise until the rated air gap (0.3mm) is achieved.

 Unscrew the 3 adjusting bushes (item 12) from the magnet body (item 1) by turning

clockwise until a fixed contact is obtained.

 Retighten the fixing bolts (item 11).

 Check air gap “a” on 3 points on the circumference at 120° apart.

 If necessary loosen the fixing bolts (item 11) and correct the air gap by turning the

adjusting bushes (item 12).

 Upon the adjustment tighten the fixing bolts with 9.6Nm torque and check the air gap

“a” again.

4) Install the dust ring (item 9).

5) Electrical connection.

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Power supply

 Make the electrical connection only in the de-energized state.

 The operating voltage (DC) of the brake is marked on the magnet housing.

Maintenance

 The spring loaded brakes are almost maintenance free.

 Air gap “a” and thus the rotor wear are to be checked at regular intervals and adjusted, if

necessary, or the rotor (item 3) is to be replaced.

 Repeated tightening of the screws increases the safety!

Safety Instructions

 The spring-loaded brakes can be dangerous when these are used incorrectly by unqualified

personnel or not for the use as directed. The installation, commissioning, operation and

maintenance are to be made by qualified personnel.

 Use the spring-loaded brake only at such ambient conditions which correspond to the type

of protection. Standard design enclosure IP 54 (attachment for electric motors under the fan

cowl). Higher corrosion protection possible. Max admissible limit temperature is 145 °C).

 The friction lining and the friction surfaces are to be protected from dirt carefully. They must

never be polluted with oil and grease. Even a slight pollution of that kind can result in a

strong reduction of the brake torque.

 Prior to any work on the installed spring loaded brake the voltage source feeding the motor

must always be disconnected.

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AC CONTROL PANEL LAYOUT

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MATERIAL
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POWER WIRING DIAGRAM FOR AC

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MATERIAL
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CONTROL WORING DIGRAM FOR AC

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MATERIAL
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CONTROL WORING DIGRAM FOR AC

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MATERIAL
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CONTROL WORING DIGRAM FOR AC

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MATERIAL
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CONTROL WORING DIGRAM FOR AC

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CONTROL WORING DIGRAM FOR AC

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POWER & CONTROL WIRING DIAGRAM FOR AC

SR NO. PART NO. DESCRIPTION QTY. REMARKS

1 MH016051600 IGNITION SWITCH 1

2 MH17472703 SPY GLASS DISPLAY 1

MH798007033 AC CONTROL PANEL ASSLY 1232-2201
3 1
MH798007033CWH Control Panel Harness
4 MH798013293 POWER CABLE SET FOR VVE BOPT - AC 1

5 MH798013283 WIRING HARNESS FOR VVE BOPT - AC 1

6 MH61063005 TRACTION FUSE - 160A 1

7 MH61063007 PUMP MOTOR FUSE - 250A 1

8 MH798013010 PLATFORM LIMIT SWITCH 1

9 MH798013040 24V HORN 1

10 MH798013144 EMERGENCY PUSH BUTTON 1

FOR AC DRIVE VVE BOPT ASSEMBLY

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BATTERY ASSEMBLY

SR NO. PART NO. DESCRIPTION QTY. REMARKS

MH798010094 BATTERY 24V 166AH - EXIDE MAKE 1

MH798010110 BATTERY 24V 258AH - EXIDE MAKE 1

MH798013060 BATTERY CONNECTOR 175A 1

BATTERY CHARGER

SR NO. PART NO. DESCRIPTION QTY. REMARKS

1 MH798013050 24V , 30Amp CHARGER 1

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FRP COVERS & HINGES

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FRP COVERS & HINGES

SR
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 MH798009123 FRONT FRP COVER 1

2 MH798009133 FRP FOR BATTERY TOP 1

DSHI 2 R HINGE FOR SIGHT SIDE 1 SUPPLIER

-DARSHANA'
DSHI 2 L HINGE FOR LEFT SIDE 1 S MAKE

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RECOMMENDED LUBRICANTS

SR NO. PART NO. DESCRIPTION QTY. REMARKS

1 MH995111270 GEAR BOX OIL 1.5L PER BOPT

2 MH995111107 HYDRAULIC OIL HP 68 2L PER BOPT

3 MH995114230 GREASE MP3 0.5Kg PER BOPT

LUBRICATION

NOTE :- LUBRICATE AFTER EVERY WORKING 300 HRS.

( GREASE BHARAT MP3 )

1) FORK & LINKAGES ASSEMBLY

2) SUSPENSION ASSEMBLY
3) PLATFORM ASSEMBLY

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STICKERS

SR NO. PART NO. DESCRIPTION QTY. REMARKS

1 MH798018164 STICKER - VOLTAS MATERIAL HANDLING 1 PER BOPT

2 MH798009154 STICKER - VVE series 1 PER BOPT

3 MH798009144 STICKER - EMERGENCY STOP BUTTON 1 PER BOPT

4 MH798009164 STICKER - VOLTAS WEBSITE 1 PER BOPT

5 MH798018174 STICKER - VOLTAS VERTICAL 2 PER BOPT

6 MH799918074 STICKER - HOOK 2 PER BOPT

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