Energies: A Holistic Review On Biomass Gasification Modified Equilibrium Models
Energies: A Holistic Review On Biomass Gasification Modified Equilibrium Models
Energies: A Holistic Review On Biomass Gasification Modified Equilibrium Models
Review
A Holistic Review on Biomass Gasification Modified
Equilibrium Models
Sérgio Ferreira 1 , Eliseu Monteiro 2,3, * , Paulo Brito 2 and Cândida Vilarinho 1
1 CT2M—Centre for Mechanical and Materials Technologies, Mechanical Engineering Department of Minho
University, 4804-533 Guimarães, Portugal; sergio.c.m.ferreira@gmail.com (S.F.);
candida@dem.uminho.pt (C.V.)
2 VALORIZA-Research Center for Endogenous Resource Valorisation, Polytechnic Institute of Portalegre,
7300-555 Portalegre, Portugal; pbrito@ipportalegre.pt
3 CIENER-LAETA/Faculty of Engineering, University of Porto, 4200-465 Porto, Portugal
* Correspondence: eliseu@ipportalegre.pt or elmmonteiro@portugalmail.pt; Tel.: +351-254-300-200
Received: 2 December 2018; Accepted: 26 December 2018; Published: 3 January 2019
1. Introduction
Gasification occupies a preponderant position from both economic and efficiency perspectives [1].
It is considered an important route to convert biomass and waste materials into useful gas products
that can be converted into energy by several technological options—boilers, engines, turbines and fuel
cells—or used as raw material to produce value-added fuels, hydrogen gas or chemicals [2,3].
Some technological problems remain unresolved in gasification for a robust market penetration [4].
The main challenge is related with the optimization and understanding of the reactor behavior, which is
the lowest efficiency component of a gasification plant [5]. Its design and operation encompass the
comprehensive knowledge of the gasification process and how the design, biomass, and the operating
parameters influence the overall performance [6].
Another challenge is the development of gas cleaning systems in an efficient and cost-effective
way for downstream application of biomass gasification technology for power, biofuels and chemicals
production [7,8]. Gas cleaning must be applied to prevent erosion, corrosion and environmental
problems in downstream application [7]. Tars are mostly heavy hydrocarbons resulting from a biomass
gasification process that can block engine valves or cause fouling of a turbine leading to higher
maintenance costs and lower performance. In addition, tars interfere with the synthesis of fuels
and chemicals [8,9].
ANN are not a feasible option for biomass gasification due to the restricted number of experimental
data available [14].
From the above exposition, the selection of the most appropriate model to a given application
depends on the goals defined and the experimental data available. Sophisticated models are more
useful, because they allow obtaining more information on the process. However, this option is
dependent upon the availability of reliable input data. Otherwise, simpler models may be more
appropriate for certain applications as long as their limitations are known. In certain cases, such as
preliminary studies, constrained equilibrium models are sufficient.
This review is focused on the modified equilibrium models specially in the non-stoichiometric
method where the review literature is inexistent. A problem that arises from these modified equilibrium
models is that they are receiving several different designations that are needed to be clarified.
The following subsections depict the opportunity and a justification for this review.
Gómez-Barea and Leckner [11] review the biomass fluidized bed gasification modeling. Bubbling
and circulating fluidized beds modeling are discussed with focus on comprehensive fluidization
models. The work emphasizes the prediction of the bubbling fluidized bed gasification models in
terms of gas composition, solid conversion and gasification efficiency. It is also reviewed the main
Energies 2019, 12, 160 4 of 31
CFD tools applied to biomass gasification in fluidized beds. The equilibrium models are categorized
as black-box or zero-dimension models. The designation black-box model comes from the fact that
the processes inside the reactor are not determined. In the black-box models the authors includes the
simple mass and heat balances; the equilibrium models; pseudo-equilibrium models, that are modified
equilibrium models supplemented by empirical correlations; zone models, that divide the gasifier
into black-box regions; empirical or fitting-data models, that use empirical correlations obtained from
fitting experimental data in a specific reactor.
From these different equilibrium model types, it is possible to verify the great variety of
equilibrium models that have been developed. The first type of models consists of overall mass
(species) and heat balances over the entire gasifier supported by assumptions to determine the material
distribution in the reactor. This type of models does not include the equilibrium relationships and hence
are out of the scope of the present review. Equilibrium models and equilibrium models enhanced by
empirical correlations obtained from experimental data, classified by the authors as pseudo-equilibrium
models, will be the main focus of the present review. However, the designation pseudo-equilibrium
models should rather fall into the modified equilibrium model’s category in order to avoid possible
misunderstandings with the thermodynamic pseudo-equilibrium process. In the so-called zone models,
the reactor is divided into black-box zones where different gasification phases are considered and
different models can be used. This type of models is still an equilibrium model; therefore, it should
also fall in the modified equilibrium model category. Finally, other researchers simply use empirical
correlations to improve the model predictions of specific gasifiers. These models are classified by
Gómez-Barea and Leckner [11] as empirical or fitting-data models. This class of models is similar to
the pseudo-equilibrium models only differ in the amount of data considered. Therefore, it should also
be included into the category of modified equilibrium models.
Puig-Arnavat et al. [12] divided the models into thermodynamic equilibrium, kinetic rate,
and ANN models. Regarding the thermodynamic equilibrium models, they identified two classic
methods - stoichiometric and non-stoichiometric. All the equilibrium models departing from these
two classical approaches are refereed as modified and corrected equilibrium models. Equilibrium
models are founded on common assumptions suitable for some types of reactors for which equilibrium
models have better predictive capabilities. Owing to these assumptions, equilibrium models have
wide divergence under specific conditions. Common drawbacks at relatively low temperatures are the
overestimation of hydrogen and carbon monoxide yields and the underestimation of carbon dioxide,
methane, tars and char. For these reasons, numerous researchers have developed modified equilibrium
models or used the quasi-equilibrium temperature approach. Besides the excellent description of the
equilibrium models, the mathematical formulation is not shown and the intensive development of
equilibrium models in the literature are not classified.
Baruah and Baruah [13] categorized the approaches for gasification modeling into thermodynamic
equilibrium, kinetic and ANN. They reviewed the biomass gasification modeling approaches
classifying the thermodynamic equilibrium models as thermodynamic models, modified
thermodynamic models or thermodynamic models incorporating empirical parameters. Equilibrium
models are additionally categorized as stoichiometric and non-stoichiometric models. Besides the
effort to categorize the recent equilibrium modeling works, the mathematical formulation is not shown.
Loha et al. [22] investigated different modeling approaches classified as follows: equilibrium
models, rate based or kinetic models and fluid dynamics. Regarding the equilibrium models they
are subcategorized into stoichiometric and non-stoichiometric equilibrium models. The equilibrium
models including different improvements towards better agreement against experimental data are
referred as modified equilibrium models. Mathematical formulations for fluidized bed gasification
was discussed, as well as their merits and demerits. A detailed review of different models used by
different researchers and the main results obtained are presented, whereas a special focus is given to
CFD models.
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Patra and Sheth [14] discuss different modeling approaches for downdraft gasifiers. The models
were divided into equilibrium, combined transport and kinetic, CFD, ANN and ASPEN Plus
models. Regarding the equilibrium models they are also further subcategorized as stoichiometric
and non-stoichiometric models. Although, the review is oriented to the downdraft gasifiers a general
mathematical formulation of the equilibrium model is given. This approach is independent of the
gasifier geometry; hence it can be applied to other reactors. When reviewing the equilibrium models,
they implicitly recognize the existence of another category of equilibrium models that are referred as
modified models. However, the formulation of these modified models is not explicitly shown and a
formal categorization of the equilibrium models is also missing.
Recently, Villetta et al. [29] reviewed the gasification models highlighting those based on the
stoichiometric method. They considered stoichiometric models as an evaluation of the equilibrium
constants for an independent set of reactions, which may also be associated with Gibbs free energy.
Non-stoichiometric modeling approach is presented as a developed based on the direct minimization
of the Gibbs free energy of reaction, therefore it is also referred as “Gibbs free energy minimization
approach”. Detailed mathematical formulation for the stoichiometric equilibrium model is presented
and several developed models of this category are described. However, the non-stoichiometric model
description is not on the scope of their review.
Table 2. Thermodynamic modeling structures applied in biomass gasification. Adapted from [30].
Kangas et al. [30] categorize the equilibrium models into four categories: equilibrium, modified
equilibrium, quasi-temperature and constrained free energy. From the description of the models, it is
possible to determine that the first category (thermodynamic equilibrium) is in the reality the pure
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equilibrium approach being the other three categories all modified equilibrium models. The modified
equilibrium models are defined as an extended thermodynamic equilibrium model by dividing
the model in two parts. One part of the gasified biomass bypasses the equilibrium reactor and is
converted into tar, char and light hydrocarbons. The other part of the biomass is modeled using
thermodynamic equilibrium.
In the quasi-temperature model approach, the reaction temperature is lowered to estimate
the formation of light hydrocarbons, tars and char. The constrained free energy method is an
upgrading to Gibbs free energy method by introducing additional immaterial constraints. As the
additional constraints are related to physical entities without material content such as extent of reaction,
electrochemical potential and surface area or volume, they have been designated as immaterial [31].
The distinct advantage of this method is settled in the calculation of constrained chemical reactions,
state properties and enthalpic effects simultaneous and interdependently.
Vakalis et al. [32] presented a multi-stage and two-phase thermodynamic gasification model.
This model was designated as multi-box model. The basic idea of the multi-box model is to improve
the black-box thermodynamic model (or single stage model) by developing multiple transitional boxes
that compute two phase (solid-gas) equilibrium. Biagini et al. [33] developed a so-called bi-equilibrium
model for biomass gasification in a downdraft reactor. According to the authors this multizonal model
is based on non-stoichiometric equilibrium modeling features. Lim and Lee [34] presented a so-called
quasi-equilibrium thermodynamic model for biomass gasification. This designation of the model
was advanced solely based on the introduction of empirical factors preventing the model to reach
the equilibrium.
From the previous paragraphs it is possible to verify that there are different approaches with
several designations and classifications for the thermodynamic models. Apparently, some entropy
can be generated with so many designations and classifications. The main purpose of this paper is to
review the modified thermodynamic equilibrium models used in biomass gasification and elucidate
about the designations, there complexity and the different assumptions.
2. Gasification Process
Gasification is a thermochemical conversion process at high temperatures involving partial
oxidation of the fuel components [6,35]. From the gasification process a fuel gas is obtained
(synthesis gas or syngas), which composition depends on various factors such as the type of biomass,
reactor design and operational conditions (temperature, pressure and gasifying agent) [36].
The produced gas is a mixture of carbon monoxide, carbon dioxide, methane, hydrogen,
water vapor, nitrogen and light hydrocarbons, such as propane and ethane, and heavy hydrocarbons,
such as tars [35,36]. Small amounts of hydrochloric acid (HCl) and hydrogen sulfide (H2 S) can also be
found in the produced gas [37]. Gasification takes place in four phases: drying, pyrolysis, oxidation
and reduction that can be described as follows [38,39]:
• Drying—where moisture is transformed into steam at temperatures around 100–200 ◦ C. At these
temperatures no chemical reaction takes place; the biomass is not decomposed. For a produced
gas with high calorific value, the vast majority of gasification systems use biomass with moisture
content in-between 10 to 20%;
• Pyrolysis—is the thermal decomposition (devolatilization) of the dry biomass in the absence
of oxygen at temperatures in-between 150–700 ◦ C releasing the volatiles components and a
residue containing char and ash. The volatiles produced are a mixture comprising mostly carbon
monoxide, hydrogen, carbon dioxide, light hydrocarbons, tar (liquid fraction) and water vapor;
• Oxidation—various oxidation chemical reactions take place in a gasification scenario releasing the
heat needed for the endothermic reactions. The reaction between the char and oxygen, forming
carbon dioxide. The hydrogen in the biomass is oxidized to generate water. The oxygen is present
in sub-stoichiometric amounts; partial oxidation of carbon might occur, resulting in the production
of carbon monoxide;
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• Reduction—various chemical reactions mainly endothermic occur without the presence of oxygen
due to its consumption in the oxidation reactions. The main products of the reduction reactions
are hydrogen, carbon monoxide and methane.
Although these steps are often described and modeled in series as depicted in Figure 1, in a real
gasification scenario
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12, x FOR PEERisREVIEW
no clear boundary between them and they often occur simultaneously.
7 of 31
Biomass
Drying
Pyrolysis
Heterogeneous Homogeneous
reactions reactions
Figure
Figure 1. Possible
1. Possible routes
routes for gasification.
for gasification. Adapted
Adapted fromfrom
[6]. [6].
In aThe
biomass gasification
following scenario,
list shows therelevant
the most biomasschemical
is primary dried and
reactions that then
occuritin
experiences thermal
a gasification process:
degradation in the pyrolysis step. Pyrolysis products can react between themselves, as well as with the
Carbon Reactions
gasifying agent, to form the ultimate gasification products. The char produced is a product containing
Boudouard:
unconverted carbon, some hydrocarbons and ash [37]. While the quantity of char largely depends on
the reactor and operational conditions,Cthe+ CO ↔ 2CO
amount of + 172
ash MJ⁄kmol
depends on the biomass used. (1)
The following list shows the most relevant chemical reactions that occur in a gasification process:
Water-gas or steam
Carbon Reactions
Boudouard: C + H O ↔ CO + H + 131 MJ⁄kmol (2)
Hydrogasification C + CO 2 ↔ 2CO + 172 MJ/kmol (1)
H 0.5O
CO + + 0.5O →H
2 → CO O 284
2− − 242 MJ⁄kmol
MJ/kmol (6)(8)
Shift Reaction CH4 + 2O2 ↔ CO2 + 2H2 O − 803 MJ/kmol (7)
CO + H O ↔ CO + H − 41.2 MJ⁄kmol (9)
Methanation Reactions
2CO + 2H → CH + CO − 247 MJ⁄kmol (10)
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Shift Reaction
CO + H2 O ↔ CO2 + H2 − 41.2 MJ/kmol (9)
Methanation Reactions
As is possible to verify, the gasification process is globally endothermic being the required heat
obtained by two possible ways. When the heat required is produced outside the reactor, gasification
is called allothermal (or indirect). When the heat is produced inside the reactor due to exothermic
reactions, gasification is called autothermal (or direct) [40].
• Steady state;
• Reactions reach the equilibrium state (infinite residence time);
• Homogeneous mixing with uniform pressure and temperature;
• Kinetic and potential energies are neglected;
• Perfect gas behavior of the gas phase;
• Pyrolysis is considered a single step reaction producing gas, tar and char;
• Gasifying medium is enough to convert all carbon of the biomass;
• The gasifier operates at constant pressure and temperature;
• The reactor is considered adiabatic;
• The produced gas does not contain oxygen;
• Nitrogen is considered as inert;
• Solely major species compose the produced gas (CO, H2 , CO2 , CH4 , N2 and H2 O);
• Tar is not modeled or modeled in the gas phase;
Energies 2019, 12, 160 9 of 31
Due to the above assumptions, pure equilibrium models yield large divergences under certain
conditions. Characteristic drawbacks at relatively low temperatures are the overestimation of hydrogen
and carbon monoxide yields and the underestimation of carbon dioxide, methane, char and tar [45].
When developing a gasification model, the first step is the definition of a system of equations
representing the gasification process. The number of equations is defined as a function of the number
of unknowns. In the side of the reactants the unknown is only the oxidant, while in the products side
there are only unknowns [46].
In the following subsections, different approaches and conditions for stoichiometric and
non-stoichiometric equilibrium will be presented concerning the definition of the system of equations,
which generally are all developed based on a global gasification reaction.
where n1 to n6 are the stoichiometric coefficients. CHx Oy Nz represents the biomass feed material and
x, y, and z represent numbers of atoms of hydrogen, oxygen, and nitrogen per number of atoms of
carbon present in the biomass and w, is molar moisture amount in the biomass. All these quantities can
be obtained from the ultimate analysis. It is possible to find several modeling studies in the literature
where the global gasification reaction includes other terms as will be seen in the next section.
The material balance equations for C, H, O and N are presented below:
C : n2 + n4 + n5 = 1 (16)
O : n2 + n3 + 2n4 = y + w + 2m (18)
The next step in the model formulation is the equilibrium constants definition. In this step special
care must be taking in order to select independent chemical reactions [6,47]. From the computational
point of view, the independence concept is relevant. If there is a non-independent group of reactions
the model will be computing repeated information. This happens when a reactions group can be
written as a combination of at least two of the others. The most important gasification reactions to
determine independent combinations are the Boudouard reaction (Equation (1)), the endothermic
water-gas (Equation (2)), the exothermic methane formation (Equation (3)), the water-gas shift reaction
(Equation (9)) and methane reforming reaction (Equation (11)). There are ten possible combinations,
eight combinations are independent and two dependents, specifically the combinations of Equations
(1), (2) and (9) and Equations (2), (3) and (11). Two independent equilibrium reactions are sufficient
to model the gasification process, for example Equations (3) and (9) (methanation and water gas
reactions); the equilibrium constants for those gasification reactions are:
PCH4
K1 = (20)
( PH2 )2
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PCO2 PH2
K2 = (21)
PcO PH2 O
These two sets of equations (mass balance and equilibrium constants) can be solved
simultaneously to obtain the composition of produced gas at steady state. Resolving the equations
system (16)–(21) we find six unknowns (n1 through n6 ), allowing to obtain the composition and yield
of the produced gas for a given equivalence ratio.
The following step is the energy balance given by Equation (22) from which the gasification
temperature can be obtained considering that the process is adiabatic:
h i h i
∑ ni T
h0f ,i + ∆H298
i,reactants
= ∑ ni h0f ,i + ∆H298
T
i,products
(22)
i i
0 0 0 0 0 0 0
ℎ, + 𝑤 ℎ+, w(h+
h f ,biomass f ,Hℎ2O
+ h+ vap𝑚
) +ℎmh +2 3,76
, f ,O 𝑚 ℎ f,,N2 =
+ 3.76mh =𝑛 n1 hℎf ,H +
, 2 + 𝑛2 ℎf ,CO
n h
,
++n𝑛3 hℎf ,H, 2 O ++
(23)
(23)
0
𝑛 ℎ , f ,CO+
0 0 ∆T
2 𝑛 ℎ f ,,CH4 + 𝑛 ℎ , 2 + ∆𝑇 𝑛 𝑐 ,2 + 𝑛 𝑐 , + 𝑛 𝑐2 , + 𝑛 𝑐 2,
n 4 h + n 5 h + n 6 h f ,N + ( n 1 c p,H + n 2 c p,CO + n 3 c p,H O + n 4 c p,CO + n 5+ 𝑛 𝑐4 ,+ n6+
c p,CH c p,N2 )
𝑛 𝑐 ,
Since h0f ,O , h0f ,N and h0f ,H are zero at ambient temperature, Equation (23) reduces to:
2 2 2
Since ℎ , , ℎ , and ℎ , are zero at ambient temperature, Equation (23) reduces to:
0 h0f ,H O=+ 𝑛hvap 0 ++n3𝑛h0fℎ,H2 O ++n𝑛4 hℎ0f ,CO2 + 0
ℎ ,
h+ 𝑤 ℎ , +w
f ,biomass +(ℎ 2 ℎ ), =+n𝑛
2hℎf ,CO
, , , + n𝑛5 hℎf ,CH +
, 4+ (24)
(24)
n6∆𝑇 0
h f ,N𝑛 + ∆T +n1𝑛c p,H
𝑐 ,2 ++n2𝑛c p,CO
𝑐 , ++ n3𝑛c p,H𝑐 2, O ++n𝑛 𝑐 , 2 ++n𝑛5 c𝑐p,CH
4 c p,CO + n6 c p,N2
2 𝑐 , , 4
ℎh0, ,, ℎh and 𝑐 represent the biomass enthalpy of formation for the different chemical species,
f ,i vap and c p,i, represent the biomass enthalpy of formation for the different chemical species,
the
the enthalpyofof
enthalpy vaporization of water, and and
the specific heat, respectively. ∆𝑇 = 𝑇 ∆T = T − 𝑇
vaporization of water, the specific heat, respectively. gasi f ication −
refers to the temperature difference between the gasification temperature and the
Tambient refers to the temperature difference between the gasification temperature and the biomassbiomass feed
temperature.
feed temperature.
The systemofofequations
The system equations is general
is general solved
solved usingusing the iterative
the iterative Newton-Raphson
Newton-Raphson method,
method, although
although other possibilities are available. The flowchart of a stoichiometric equilibrium
other possibilities are available. The flowchart of a stoichiometric equilibrium model is shown model is
shown in
in Figure 2. Figure 2.
Figure 2.
Figure General flowchart
2. General flowchart of
of aa stoichiometric
stoichiometric model.
model.
N
∑i=1 ai,j ni = A j , j = 1, 2, 3, . . . , k (26)
Aj is defined as the total number of atoms of the jth element reaction mixture, ai,j is the number of
atoms of the jt,h element in a mole of the it,h species.
Notwithstanding existing several possibilities to minimize the Gibbs free energy, the Lagrange
multipliers yield satisfactory results [44,48], hence consider here. Other alternatives will be discussed
in the next section.
The Lagrangian function (L) is formed through the Lagrange multipliers λj = λ1 , . . . , λk , and can
be defined as:
K N
L = Gtotal − ∑ j=1 λi (∑i=1 aij ni − Ai ) (27)
Dividing Equation (27) by RT and setting the partial derivatives equal to zero, we find the
extreme point.
∂L
=0 (28)
∂ni
Finally, replacing the value of Gtotal from Equation (25) in Equation (27) and taking its partial
derivatives the Gibbs free energy can be expressed as follows:
∂L
∆G0f ,i N
ni
1 K N
= + ∑i=1 ln + ∑ j=1 λi (∑i=1 aij ni ) = 0 (29)
∂ni RT ntotal RT
Equation (29) can be formed in terms of a matrix with i rows and can be solved simultaneously by
some iteration technique.
As in the stoichiometric equilibrium models, several approaches/modifications can be found to
non-stoichiometric equilibrium models. These approaches and modifications will be comprehensively
described in the next section. The algorithm shown in the Figure 3 requires the assignment of a process
temperature. Therefore, in the first iteration, an initial guess for the temperature is established and
used to estimate the gas composition.
by some iteration technique.
As in the stoichiometric equilibrium models, several approaches/modifications can be found to
non-stoichiometric equilibrium models. These approaches and modifications will be
comprehensively described in the next section. The algorithm shown in the Figure 3 requires the
assignment of a process temperature. Therefore, in the first iteration, an initial guess for the
Energies 2019, 12, 160 12 of 31
temperature is established and used to estimate the gas composition.
Figure
Figure3.3.General
Generalflowchart
flowchartof
ofaanon-stoichiometric
non-stoichiometricmodel.
model.
4.4.Modified
ModifiedEquilibrium
Equilibrium Models
Models
Thermodynamicequilibrium
Thermodynamic equilibriummodels
modelsare
areoften
oftenassumed
assumedto tobe
be aa guideline,
guideline, especially
especially for
for high
high
temperatures (more than 800 ◦ C), being useful for several engineering applications predicting the
temperatures (more than 800 °C), being useful for several engineering applications predicting the
maximumconversion
maximum conversionobtained
obtainedforfor a given
a given reaction
reaction condition.
condition. However,
However, equilibrium
equilibrium conditions
conditions may
maybenot be reached in practice at low temperatures (less than 800 ◦
not reached in practice at low temperatures (less than 800 °C).C).Several
Severalauthors
authorsreport
report that
that
thermodynamic results deviate from experimental data due to the presence of non-equilibrium factors
in the reactor.
It is frequently pointed out the underestimation of CH4 and CO2 and the overestimation of CO
and H2 in the gas produced [30,45]. It is also reported that during biomass gasification also tar, char,
ammonia and light hydrocarbons can be formed [49–51]. Those deviates take us into the discussion
of the different approaches of the equilibrium models that tends towards the minimization of those
limitations. The most pertinent equilibrium models are described in the next subsections respecting
the chronological order of appearance.
Table 3. Cont.
The carbon boundary point (CBP) divided the model into two parts:
- The first part of the model is focus on the heterogeneous equilibrium used to determine the equilibrium composition below
and at the CBP.
- The second part of the model is focus in the homogeneous equilibrium. Supplementary addition of oxygen above the CBP
leads to the decrease of the heating value and the increase of the sensible heat of the produced gas.
Stoichiometric chemical
Karamarkovic and
equilibrium model and Equilibrium is calculated by four partial mass balances (C, H, O and N), by three independent reactions (1), (2), and (3) for the first
Karamarkovic
modified equilibrium part of the model and the reactions (9) and (11) for the second part of the model.
(2010) [62]
models Unknowns of the first part of the model are: temperature, amount of gasifying agent, amount and composition of produced gas.
Unconverted carbon is defined only for the first part of the model. Unconverted carbon quantity is equal to zero, when
gasification occurs at the CBP. Heterogeneous thermodynamic equilibrium of the produced gas and a given amount of
unconverted carbon are calculated in the first part of the model. To achieve a better agreement with the experimental data,
the reactions (9) and (11) are multiplied by 0.63 and 420, respectively. The artificial temperature differences for these reactions are
164 K and –226 K (referred by Prins et al. [53] as quasi-equilibrium temperatures).
Energies 2019, 12, 160 15 of 31
Table 3. Cont.
Table 3. Cont.
Table 3. Cont.
Table 3. Cont.
Only the main aspects of the models are shown, such as the global gasification reaction,
the equilibrium conditions, and other specific features such as the treatment of the tar, char and
ash. From Table 3 it is possible to inquire that many efforts were applied since the work of Zainal
et al. [46] with the objective of approximate the simulated syngas composition to the experimental
measured syngas composition. It is also possible to conclude that the pure equilibrium models were
abandoned being all modified in some sort of features.
The predicting capabilities of the models were not directly included in Table 3 in order to keep
it with reasonable dimensions. Nevertheless, the predicting capabilities of the different models are
indicated by the products of the global gasification reaction as well as the temperature needed for the
heat balance. There are different approaches to modify the pure equilibrium models in order to improve
their prediction capabilities. The most common is the use of correction factors that are multiplied by
equilibrium constants for the reactions (most common: methane formation, homogeneous water-gas
reaction, and methane reforming) used in modeling of syngas composition. The simplest correction
factors are calculated in an empirical manner (attempt and error) on different researches regarding
modeling of syngas composition for a specific reactor type, which does not allow the general use for
other type of gasifiers. Although the modifications increase the accuracy of the model predictions,
the lack of a correlation with the gasification conditions makes these models less reliable. The more
sophisticated correction factors use computer algorithms for the error minimization and are generally
more complex than a simple constant. In this regard, these correction factors may assume different
forms since a simple constant [42,62,66,67,70] to a more or less complex functions of equivalence
ratio [34,65,71,74], gasification temperature [63,74] and equilibrium temperature [68,74].
Other approaches have been made such as the use of the carbon boundary temperature [53,62,67].
The carbon boundary temperature (or carbon boundary point, as is also known) is the temperature
obtained when exactly enough gasifying agent is supplied to attain complete gasification.
This approach is also considered as a two-stage model being the first stage below the carbon
boundary temperature, where only heterogeneous reactions occurs, and a second stage, where only
homogeneous reactions take place. The main advantage of using the carbon boundary point is the fact
it represents the optimal conditions for gasification considering both the energy and exergy efficiencies
as was demonstrated by Desrosiers [75], Double and Bridgwater [76] and Prins et al. [77]. Energy and
exergy in the syngas have a pronounced maximum at the carbon boundary point. That is the reason
why the gasification parameters at the carbon boundary point are considered the ideal conditions for a
gasifier to operate [77].
Approaches that are more sophisticated are also being implemented such as the three-stage model
of Ngo et al. [63]. The idea of dividing the model into three stages is based on the fact of pyrolysis
is the most significant step of biomass gasification, since it remarkably influences the final produced
gas composition [78,79]. Therefore, a detailed knowledge of devolatilization is crucial for an accurate
prediction of the model.
The mathematical modeling of the gasification departs from a proposed global reaction. On the
reactants side the biomass is usually represented by a molecule comprising C, H, O and N [34,42,59,62,
66,67,71,72]. Some authors consider also sulfur (S) in the biomass molecule [55,56,58,68,71], and others
neglected the nitrogen content in the biomass molecule [46,52,53,65,74]. Biomass moisture is usually
represented by a specific term in the global gasification equation. The main gasifying agents used
in the modeling works are air, air and steam [64–66,71], just steam [63], oxygen and steam [54] and
oxygen enriched air [67].
Considering the side of the products, the principal species presented in syngas are H2 , CH4 ,
CO, CO2 , H2 O, and N2 . These six gases leaving the gasifier are considered by few authors [37,41].
In addition, the unconverted carbon (C) is included by several authors [34,52,56,58,62,65,69–71,74].
Instead, some authors consider tars [59,66], others char [63,67], tar and char [72] and ashes [68].
Other gases can also be found, such as H2 S [58], SO2 [55,56,68] as resulting products of the inclusion of
the sulfur in the biomass molecule.
Energies 2019, 12, 160 20 of 31
The particular case of the ashes comprising chemical compounds such as SiO2 , CaO, Al2O3 , MgO,
KO2 , among others [47], are neglected in the major part of the modeling studies. The ash present in the
biomass is considered as inert in the modeling studies or chemically represented solely as SiO2 [68],
due to its higher content in many biomass ashes [47].
Tar is an unwanted product of biomass gasification due to the various problems of slugging and
fouling in the downstream equipment [79]. Although there are hundreds of species in a tar sample it is
commonly treated by the single major component benzene (C6 H6 ) [80,81]. This is the case of model
studies [59,70,71,73], but other possibilities are also being used such as a tar molecule of CH1.003 O0.33
implemented by Barman et al. [66], or a tar molecule of C6 H6.2 O0.2 implemented by Gagliano et al. [72].
Various correlations for tar yield are implemented assuming different forms since a simple mass
percentage [72] to complex temperature functions [59,70,71].
In a real biomass gasification scenario, the carbon conversion is not possible to completely
accomplish so the presence of char can be seen at the end of the process. At this moment is pertinent
to remember that char is a mixture of unconverted organic fraction, mainly comprising carbon and
ash [11]. This biomass gasification product has been considered into two forms in numerous modeling
studies, mainly as unconverted carbon (C) in [34,52,56,58,59,65,68–71,74] and as char in [67,72].
However, this last two modeling works further simplifies the char considering to be only carbon with
the same thermochemical properties as graphite as suggested by Di Blasi [82]. Various correlations for
the carbon conversion were developed. These correlations may assume the form of a simple percentage
of biomass carbon content [59,72] or functions of equivalence ratio [34,65,74] and temperature [71].
Equilibrium is calculated by the minimization of the Gibbs free energy using the Lagrange multipliers and an energy balance. The non-linear
system is solved using the Newton–Raphson method as in Altafini et al. [18].
The equilibrium model was modified to consider the residual char formed and the methane concentration.
To calibrate the model, the measured concentration of hydrocarbons (CH4 and C2 H4 ) and the amount of char collected were considered
through:
Baratieri et al. Thermodynamic
(2010) [85] equilibrium model - a correlation between ER and the carbon conversion efficiency (η c ): 1 − η c = 14.826 × (ER + 3.954)
- the experimental gas composition to evaluate the methane and ethylene contents; then the moles of carbon and hydrogen converted
into CH4 and C2 H4 are estimated;
- the correction of the initial composition considering η c and subtracting the moles of C and H from the previous step. The initial input
vector of the model is then: Ninput = [ηc nC − n1 , n H − n2 , nO ].
Energies 2019, 12, 160 22 of 31
Table 4. Cont.
In the second step, the produced gas composition of the first step is modified by the water shift (9) and steam reforming (14) reactions. In this
Gibbs free energy model an unreacted solid carbonaceous residue is formed and considered insensitive to process operating conditions. Consequently,
Barba et al. two parameters (δ and γ) are defined as function of gasifying medium/feedstock ratio and reaction temperature:
gradient method
(2011) [88] Steam:
model
CHx H OxO Nx N SxS + γH2 O → ( xO − δ + γ)CO + x4H − x2S + γ2 CH4 + 2δ CO2 + xs H2 S + x2N N2 + 1 − x4H − x N + x2S − 3γ
2 − xO + 2 C
δ
Air:
CHx H OxO Nx N SxS + γH2 O + w(O2 + 3.76N2 ) → ( xO − δ + γ)CO + x4H − x2S + γ2 − w2 CH4 + 2δ + w2 CO2 + xs H2 S + x2N + 3.76w N2 +
1 − x4H − x N + x2S − 3γ
2 − xO + 2 C + wH2 O.
δ
Where
3
δCO ↔ 2δ C + 2δ CO2 ; 2 γC + γH2 O → γCO + γ2 CH4
Equilibrium is calculated minimizing the Gibbs free energy using the Lagrange multipliers method and subjecting mass balance to
Semi-equilibrium
constraints and an energy balance.
Buragohain et al. non-stoichiometric
To modify the model, the extent of carbon conversion was considered. The designation semi-equilibrium comes from the carbon conversion
(2012) [83] thermodynamic
being taken as an independent parameter; four levels of carbon conversion (70, 80, 90, 100%) were considered.
model
FACTSAGE software was used to carried out simulations.
This equilibrium model follows the overall framework of single-stage equilibrium models. The system considers 43 different species.
The ashes are inert but considered as part of thermal capacity in the reactor. Heat losses (Qloss) in the respective gasification phase is
estimated to be 10% of the HHV of the feedstock supplied in the conversion phase. The thermodynamic equilibrium model of a two-stage
process is formulated as follows:
H2 Omoisture → H2 O(V )
q
CHm O p Nq Sr Cls → pCO + m4 CH4 + 1 − m4 − p C + 2 N2 + rS + 2s Cl2
Materazzi et al. Thermodynamic The char (solid carbon) is further converted in a steam–oxygen environment according to:
(2013) [49] equilibrium model αC + O2 → 2(α − 1)CO + (2 − α)CO2 ; 1 ≤ α ≤ 2
C + βH2 Osteam → (2 − β)CO + ( β − 1)CO2 + βH2 ; 1 ≤ β ≤ 2
The model uses the correlations given by Matsui et al. [92] and Linjewile et al. [94] with splitting factors 1.3 and 1.2 for the temperature range
of 700–800 ◦ C.
A solid carbonaceous residue constitutes the unreacted solid from the first stage. The equilibrium is calculated, including the preliminary
conversion process, by the minimization of the objective function, mass and energy balances for the two sequential stages. The solver applies
the generalized reduced gradient method to solve the nonlinear system.
Energies 2019, 12, 160 23 of 31
Table 4. Cont.
Equilibrium for steam gasification is calculated minimizing the Gibbs free energy. The gases are treated as real gases using the
Redlich–Kwong equation of state. The mixture properties are computed based on the Amagat’s law. Minimization is performed in each
iterative loop till the convergence of the mixture compressibility factor is achieved using the simulating annealing algorithm. This model is
Sreejith et al. Gibbs free energy
proposed in order to arrive at the optimum values for the reactor working parameters of temperature and pressure.
(2013) [93] minimization model
Global gasification reaction: Cx Hy Oz + aH2 O + heat → bCO + dCO2 + eH2 + fCH4 + g H2 O
The constraints are elemental balances of C, H, and O as obtained from the global gasification chemical reaction and the non-negativity
constraint
A chemical system with 14 species in the gaseous phase (H2 , CO, CH4 , C2 H2 , C2 H4 , C2 H6 , C3 H8 , C6 H6 , C10 H8 , NH3 , O2 , N2 , H2 O, SO2 ),
water in liquid phase (H2 O) and char and ash (C and SiO2 ) in the solid phases is considered. Equilibrium is calculated by the minimization of
the Gibbs free energy via the Lagrange multipliers. The following constraints were considered:
Constraint Expression (mol/kg dry biomass)
C in char 71.664 + 0.012906 × (T/K)
C in tar 3.0
Super-equilibrium N in ammonia 0.042
Kangas et al. C in hydrocarbons 17.642 − 0.009545 × (T/K)
with the constrained
(2014) [30] H in hydrocarbons 50.376 − 0.02732 × (T/K)
Gibbs energy method
C in unsaturated and aromatic
3.9261 − 0.00208 × (T/K)
hydrocarbons
CH4 7.074 − 0.003 × (T/K)
C2 H2 0.06454 − 0.00004 × (T/K)
C2 H4 2.987 − 0.002 × (T/K)
C2 H6 1.196 − 0.001 × (T/K)
C3 H8 0.150921 − 0.000155 × (T/K)
C6 H6 0.27
Six methods for modeling of global or local equilibrium were implemented:
- The reference case is a pure thermodynamic equilibrium.
- Super-equilibrium 1: is study by introducing separated constraints for carbon conversion, tar and ammonia.
- Super-equilibrium 2: an additional constraint for the amount of hydrogen in volatile hydrocarbons.
- Super-equilibrium 3: replaces the hydrogen constraint by a CH4 constraint.
- Super-equilibrium 4: defines the amount of carbon bound to light hydrocarbons (C2 H2 and C2 H4 ) and benzene (C6 H6 ).
- Super-equilibrium 5: is a fully constrained system in which empirical models are used to define the hydrocarbons amounts.
Energies 2019, 12, 160 24 of 31
Table 4. Cont.
Table 4. Cont.
The naming bi-equilibrium model finds explanation in the bypass of the oxidation zone of some pyrolysis products usually underestimated
in equilibrium models. The model is developed considering the multi-phase nature of the gasification process:
- Drying model converts the wet biomass into dry biomass: Biomasswet => Biomassdry + Moisture
- Devolatilization model transforms the dry biomass into volatiles and char: Biomassdry => Volatiles + Char
Biagini et al. - Gasification model 1: consider a repartition factor k1 to split the volatiles in two streams. k1 represents the stream that bypass the
Bi-equilibrium model oxidation zone. The complementary stream (1 − k1 ) is added to the streams of converted char, moisture and air and then exposed to
(2016) [33]
equilibrium at high temperature.
- Gasification model 2: volatiles, converted char and moisture streams were merged and the result was split in two streams being k2 the
repartition factor. k2 stream enters the equilibrium reactor at low temperature. The complementary stream (1 − k2 ) is mixed with the air
stream and enters the equilibrium reactor at high temperature.
The reactor heat losses were assumed to be 5% of the biomass thermal energy. The ash properties were assumed from SiO2 .
Global gasification reaction:
CHa Ob Nc Sd + wH2 O(l ) + sH2 O( g) eO2 + 3.76eN2 ↔ (1 − α)C(s) + n H2 H2 + nCO CO + nCO2 CO2 + nCH4 CH4 + nO2 O2 + n N2 N2
Gambarotta et Non-stoichiometric + n H2 O H2 O + n NO NO + n NO2 NO2 + n NH3 NH3 + n HCN HCN + n H2 S H2 S + nSO2 SO2 + nSO3 SO3 + nCOS COS
al. (2018) [87] equilibrium model Equilibrium is calculated minimizing the Gibbs free energy, five mass balances (C, H, O, N and S) and an energy balance. α is the factor that
takes into account the carbon not participating in the gasification. This factor is a function of the air-to-fuel ratio proposed by Azzone et al.
[65] and firstly introduced by Li et al. [79]. Tar production is neglected.
Energies 2019, 12, 160 26 of 31
To define the amounts of constrained species, a model is needed. Generally, different methods
can be used to define the constraints, which can be methods based on values obtained by direct
measurement, or by multi-faceted mechanistic models. Constant values are generally prescribed
for unconverted carbon [83,86,91] and tar production [35,84]. More complex functions of ER were
implemented in [84,85,90,96] for the unconverted carbon or carbon conversion efficiency. Particularly,
Kangas et al. [30] applied temperature dependent constraints for char and various hydrocarbons
including methane also applied by Mendiburu et al. [86].
Another substantial difference for the stoichiometric equilibrium models, where the reactor
is generally considered adiabatic; in the non-stoichiometric equilibrium models, thermal losses are
considered in the heat balances. This heat loss is usually considered as a fixed percentage of the thermal
power entering with the biomass. 1% were considered by Altafini et al. [18] and Jarungthammachote
and Dutta [91], while Biagini et al. [37] considered 5% and Materazi et al. [49] 10%.
The assumption of ideal gas behavior for gas mixtures and the associated computation of cold
gas efficiencies and heating values are not realistic. Therefore, a more realistic model based on the real
gas concept was presented by Sreejith et al. [93] and Yakaboylu et al. [89].
In the optimization procedures found in the literature relating to equilibrium modeling, it is
gathered that a method for obtaining the global minima is inevitable for the performance analysis
of the system. However, relatively few effective methods are available to treat the form most often
encountered in the non-stoichiometric equilibrium modeling, the nonlinear constrained optimization
problem. The solution of a constrained optimization problem can often be found by using the so-called
Lagrangian method. A suitable method, which is generally used for the minimization of the Gibbs free
energy, is the Lagrange multipliers subject to equality constraints provided by the mass (or elemental)
balances [85,90,91] and inequality constraints provided by the non-negativity condition [86,88,93].
For these reasons, also different optimization methods have been applied for the Gibbs free energy
minimization. The most used is the Lagrange multipliers method with satisfactory results and the
generalized reduced gradient method in [49,88], based on the use of the constraints to eliminate
variables hence considered a more robust optimization method [96]. Other advanced optimization
methods have been applied like the simulating annealing in [93]. Simulating annealing is a general,
iterative algorithm for finding a global minimum for a continuous function. It is also a popular
probabilistic Monte Carlo algorithm for any optimization problem [97]. This technique is independent
of the initial conditions and solutions are close to the global minimum. From this procedure, a set of
non-linear equations is created that must be solved by an iteration technique. The Newton–Raphson
method is generally used for this purpose.
5. Conclusions
A holistic review on biomass gasification modified equilibrium models is made with special
emphasis on the non-stoichiometric method. The non-stoichiometric method minimizes the Gibbs free
energy of the system based on mass balance of individual elements and non-negativity constraints. It is
also considered a differential chemical equilibrium approach. Essentially, almost all non-stoichiometric
equilibrium models are modified. There are different approaches to modify the non-stoichiometric
equilibrium models in order to obtain more accurate results. Because there is no chemical reaction
set, the constraints are applied to specific product species instead of chemical reactions as in the
stoichiometric method. Global constraints are introduced such as carbon conversion efficiency and
heat losses. Generally, different methods can be used to define the constraints. Constant values are
usually prescribed for unconverted carbon and tar production. More complex functions of the ER or
temperature were implemented for the carbon conversion efficiency. The non-stoichiometric method
requires an optimization procedure for the minimization of the Gibbs free energy that can be classified
as a nonlinear constrained optimization problem. The most used method is the Lagrange multipliers
subject to equality constraints provided by the mass balances and inequality constraints provided
by the non-negativity condition of species. However, other methods are being applied such as the
Energies 2019, 12, 160 27 of 31
generalized reduced gradient method or the advanced optimization method simulated annealing
considered to be more robust.
The stoichiometric approach is conceptually easiest to understand and it is based on the
simultaneous calculation of equilibrium constants for a given set of chemical reactions. It is also
considered an algebraic chemical equilibrium approach. Basically, almost all stoichiometric equilibrium
models are modified in order to obtain more accurate results than a pure equilibrium model. The most
common modification is the use of correction factors that are multiplied by equilibrium constants
for the reactions of methane formation, homogeneous water-gas reaction, and methane reforming.
The more sophisticated correction factors use computer algorithms for the error minimization and are
generally more complex than a simple constant assuming functions of equivalence ratio, gasification
temperature or equilibrium temperature.
Generally, the modified equilibrium models have a major drawback that is the use of empirical
correction factors or correlations that are reactor dependent, which improves the model prediction
but with loss of generality. Nevertheless, equilibrium models continue to be important in predicting
the thermodynamic limits of the chemical reactions describing the gasification process and extremely
relevant for prediction of produced gas compositions in relation to variations in the operating
conditions, providing an irreplaceable instrument for process design and development purposes
before attempting experimental investigations.
Effort is still required in order to improve the accuracy of the equilibrium models. The most recent
approaches to equilibrium modeling are considering the multi-phase nature of the gasification process.
Therefore, considering the kinetic modeling features (reaction kinetics and reactor hydrodynamics),
especially in pyrolysis phase will remarkable improve the accuracy of the model. Regarding the
stoichiometric method further developments can be made by considering more gasification chemical
reactions than the necessary to the number of unknowns. This will result in an overdetermined
nonlinear equation system that can be solved by the gradient method. This will approximate the
stoichiometric method to the non-stoichiometric method features.
Author Contributions: Conceptualization, S.F. and E.M.; methodology, S.F. and E.M.; investigation, S.F.;
writing—original draft preparation, S.F.; writing—review and editing, E.M., P.B. and C.V.; supervision, E.M., P.B.
and C.V.
Funding: This research was funded by FUNDATION FOR SCIENCE AND TECHNOLOGY (FCT), grant number
SFRH/BD/91894/2012.
Conflicts of Interest: The authors declare no conflict of interest.
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