Subminiature

Cylindrical Connectors
MIL-DTL-38999, Series III
AC38907 0317

Series 3 Connector
P age Contents

Content Page
Series III - The Highest Performance MIL - DTL - 38999* Connector ------------------------------------ 2

The Ultimate Subminiature Cylindrical -------------------------------------------------------------------------------------- 3

Test Data ------------------------------------------------------------------------------------------------------------------------------------- 4

Specifications ------------------------------------------------------------------------------------------------------------------------------ 5

Test Data ------------------------------------------------------------------------------------------------------------------------------------- 6

Alternate Positioning ------------------------------------------------------------------------------------------------------------------ 7

Insert Arrangements------------------------------------------------------------------------------------------------------------------- 8-11

Wall Mounting Receptacle --------------------------------------------------------------------------------------------------------- 12

Box Mounting Receptacle---------------------------------------------------------------------------------------------------------- 13

Straight Plug -------------------------------------------------------------------------------------------------------------------------------- 14

Jam Nut Receptacle------------------------------------------------------------------------------------------------------------------- 15

Lanyard Release Plug

---------------------------------------------------------------------------------------------------------------- 16-17

Receptacle Protection Cap--------------------------------------------------------------------------------------------------------- 18

Plug Protection Cap-------------------------------------------------------------------------------------------------------------------- 19

Wall Mounting Receptacle With PC Tail Contacts ----------------------------------------------------------------------------------------------------------------- 20

Jam Nut Receptacle With PC Tail Contacts ------------------------------------------------------------------------------------------------------------------ 21

Bulk Head Receptacle ------------------------------------------------------------------------------- 22-23

Ordering Information --------------------------------------------------------------------------- 24

Contacts, Sealing Plugs-------------------------------------------------------------------------------------------------------- 25

Wire Sizes & Diameters ----------------------------------------------------------------------------------------------------------------------- 26

Tools Crimp ------------------------------------------------------------------------------------------------------------------------ 27

Contact Crimping ----------------------------------------------------------------------------------------------------------------------- 28

Contact Insertion ----------------------------------------------------------------------------------------------------------------- 29

Contact Removal ----------------------------------------------------------------------------------------------------------------- 30

Military Part Number ----------------------------------------------------------------------------------------------------------------- 31

Weight Comparisons----------------------------------------------------------------------------------------------------------------- 32

1
A mphenol Tri-Start

Series III - the highest performance

MIL - DTL - 38999* connector

Amphenol Tri-Start MIL-DTL -38999 Series III Connectors

offer the highest performance capabilities for both general
duty and severe environment applications. Meeting or
exceeding MIL-DTL-38999 Series III requirements, the
Tri-Start connector with standard metal shells (aluminium
or stainless steel with several finish options) offers these Coupling Net
Quick Coupling Thread
features:
Ratchet
EMI Shielding - Solid metal to metal coupling, grounding
fingers, electroless nickel plating and thicker wall sections
provide superior EMI shielding capability of 65dB
minimum at 10 GHz

Contact Protection - Recessed pins in this 100% scoop-

proof connector minimize potential contact damage

Moisture Resistance - Improved interfacial seal design

helps prevent electrolytic erosion of contacts
Anti- Decoupling Device
Corrosion Resistance - Shells of stainless steel or Plug Shell Spring Fingers (EMI)
cadmium over nickel plating withstand a 500 hour salt
spray exposure

Vibration /Shock - Operates under severe high MIL- Qualified to MIL-DTL-38999, Rev. K, the
temperature vibration, through 2000C Amphenol Composite Tri-Start Connector
offers a lightweight, corrosion resistant
Firewall Capability - Available in a stainless steel shell, connector with the same high performance
class RK, RS features as its metal counterpart. The
Composite Tri-Start Connector also includes
Lockwiring Eliminated - Unique, self - locking, quick the following features:
coupling connector eliminates lockwiring
Lightweight - 17% - 70% weight savings
Quick Coupling - Completely mates and self-locks in a (17-40% weight savings vs. aluminum)
3600 turn of the coupling nut (60-70% weight savings vs. stainless steel)
See Composite weight comparison chart, pg. 23
Inventory Support Commonality- Uses standard MIL-
DTL-38999 contacts, application tools and insert Corrosion Resistance - Available in standard
arrangements MIL-DTL-38999 olive drab cadmium (1750C) and
electroless nickel plating (2000C), both
Electrostatic Discharge Protection (ESD) - Protection withstanding 2000 hours of salt spray exposure.
for sensitive circuitry without diodes, varistors, etc., with The base material is able to withstand an
the use of the Faraday Cage principal which shunts high indefinite exposure to salt spray
voltage, high current discharge events
Durability - 1500 couplings minimum (in
reference to connector couplings, not contacts)

Extended Life Contact - MIL - approved plating

process which provides 1500 couplings minimum

2
A mphenol Tri-Start

The ultimate subminiature cylindrical

Designed for performance

Numerous advantages in performance capability are

designed into the Amphenol Tri-Start Connector. A positive
metal to metal coupling design, grounding fingers and
electroless nickel plating provide superior EMI shielding
capability of 65 dB minimum at 10 GHz.

Acme threads provide coupling durability. Thicker wall

sections and a greater coupling surface area improve
strength and shock resistance. Blunting of the thread on
both the coupling nut and receptacle eliminates cross
coupling. The connector quickly mates and self locks in a
3600 turn of the coupling nut.

Elongated mounting holes permit the Tri-Start Connector to

intermount with various existing MIL-spec box or wall mount
Wall Mount Receptacle receptacles, giving it a design replacement advantage.

Shells of stainless steel, or cadmium over nickel plating

prevent severe corrosion. Resistance is tested through
exposure to a 500 hour salt spray. Composite versions
provide protection from salt spray exposure for 2000 hours.
Other finish options are available.

Recessed pins minimize potential contact damage in this

100% scoop-proof connector. In a blind mating application,
mating shells cannot “scoop” the pins and cause a shorting
or bending of contacts.

The design of the Amphenol Tri-Start interfacial seal meets

the MIL-DTL-38999 Series III requirements for electrolytic
erosion resistance.
Straight Plug
A rigid dielectric insert with excellent electrical
characteristics provides durable protection to the contacts.
The socket contacts are probe proof and all contacts are
rear removable.

Available in sizes 10 power, 12, 16, 20 and 22D contacts

are plated in the standard 50 micro inches minimum gold,
with 100 micro inches as an option. Fiber optics, extended
life and shielded coaxial contacts are also available in a
wide selection of standard MIL-DTL-38999 insert patterns.

Optional Features

Options include hermetic seals, nickel plated stainless steel

shells and a fail-safe lanyard release design, providing a
Jam Nut Receptacle quick breakaway connector with Tri-Start dependability.
Circuit protection with filter contacts or surge arresting
devices are also available. Lightweight, composite shells
with conductive plating are available. Ground plane
connectors for use with coaxial and triaxial contacts can
also be specified.

3
 T ri-Start

Test Data

TRI-START, SERIES III Amphenol Tri -Start connectors provide

TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP shielding capability which exceeds
EMI/EMP/ SHIELDING EFFECTIVENESS dB MIL-DTL-38999 Series III requirements.
TESTING BY TRIAXIAL METHOD
The TV Series III connector with standard solid
140 metal to metal coupling, EMI grounding fingers
and conductive finishes has proven to be the
120 ultimate in EMI/EMP shielding effectiveness.
The charts illustrate shielding effectiveness
100 data which is typical of Tri-Start connectors
tested with the nickel finish (Class F-metal, Class
80
M-composite) over a wide frequency range.

The vibration capability of the Tri-Start Series

60
is shown in the chart below. This illustrates the
most severe vibration envelope of any
40
NICKEL CLASS F, CLASS M q u a l i f i e d c o n n e c t o r a v a i l a b l e t o d a y.
TYPICAL SHIELDING EFFECTIVENESS DATA
20 NICKEL CLASS F, CLASS M These capabilities along with a 200 C
0

MIL-DTL-38999 REQUIREMENTS
temperature rating and superior moisture
0
100 200 300 400 500 600 700 800 sealing protection provide the user with a
FREQUENCY MEGAHERTZ connector that can withstand the most rigorous
application.

TRI-START, SERIES III TRI-START

TYPICAL SHIELDING EFFECTIVENESS TEST DATA VIBRATION CRITERIA
EMI/EMP SHIELDING EFFFECTIVENSS dB 10
TESTING BY MODE STIRRING METHOD
2 axes @ ambient

140
1
6dB/octave
2 axes @
120 2000 C
(Fail Safe :
2 axes @
100 ambient)
.1
10 in/sec.
80

60 .06 in DA
.01
3 axes @ -550 C
ambient + 2000C*
40 60G’s
NICKEL CLASS F, CLASS M (Fail Safe : 3
TYPICAL SHIELDING EFFECTIVENESS DATA axes @ ambient
20 30G’s)
NICKEL CLASS F, CLASS M .001
MIL-DTL-38999 REQUIREMENTS
0
1 2 3 4 5 6 7 8 9 10
FREQUENCY GIGAHERTZ

.0001
5 50 HERTZ 500 5000

DOUBLE AMPLITUDE POWER SPECTRAL

(IN) SINE VIBRATION DENSITY (G2/HZ)
RANDOM VIBRATION

Test data beyond 2GHz is subject to equipment variation. * Dependant on shell finish

4
 T ri-Start

Specifications

CONTACT RATING
Test Current Maximum Maximum Test Current Hermetic Data
Contact Millivolt Drop Millivolt Drop Contact Nominal Min. Well
Crimp Hermetic Crimp* Hermetic* Well Diameter Well Dept. Well Diameter Depth
+.004
22D 5 3 73 85 22D .0345 ±.0010 .141 .036 .094
–.000

20 7.5 5 55 60 20 +.004
.047 ±.001 .209 .044 .125
–.000
16 13 10 49 85 16 +.004
.067 ±.001 .209 .078 .141
–.002
12 23 17 42 85 12 +.004
.100 ±.002 .209 .116 .141
–.002
10(Power) 33 NA 33 NA 10(Power) .137 ±.002 .355 NA NA
* When using silver plated wire.

SERVICE RATING
Suggested Operating Voltage
(Sea Level) Test Voltage Test Voltage Test Voltage Test Voltage
Service (Sea Level) 50,000 Ft. 70,000 Ft. 110,000 Ft.
Rating AC (RMS) DC
M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS
N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS
I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS
II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS

** Please note that the establishment of electrical safety factors is left entirely in the designers hands, since he is in the best position to know what peak voltage, switching
surges, transients, etc. can be expected in a particular circuit.

FINISH DATA
Non-Hermetic Shell Components
Service Class
Finish Military Proprietary
Anodic Coating (Non - Conductive) C RX**
Electroless Nickel F (Metal)
Electroless Nickel RF
M (Composite)
W (Metal)
RW
J (Composite)
S RS
K RK
*** Add suffix (005) to part number.

Hermetic Connectors
Service Class
Material/Finish Military Proprietary
Y Y
N YN

5
 T ri-Start

Test Data
Military Contact Size
Shell Size Hermetics* Service Total
Shell Crimp
Class Y Rating Contacts 12 10 8 8††
Size 22D 20 16 12 (Coax) (Power) (Coax) (Twinax)
9-5H A Grounded 1
9-35 A X P M 6 6
9-94 A M 2 2
9-98 A X P I 3 3
11-2* B I 2 2
11-5 B I 5 5
11-35 B X P M 13 13
11-98 B X P I 6 6
11-99 B X I 7 7
13-4* C X I 4 4
13-8 C X P I 8 8
13-35 C X P M 22 22
13-98 C X P I 10 10
15-5* D X P II 5 5
15-15 D X P I 15 14 1
15-18 D X P I 18 18
15-19 D I 19 19
15-35 D X M 37 37
15-97 D X I 12 8 4
17-2 E X M 39 38 1
17-6 E X I 6 6
17-8* E X P II 8 8
17-22* E Coax 4 2 2
17-26 E X I 26 26
17-35 E X P M 55 55
17-99 E X I 23 21 2
19-11* F X P II 11 11
19-31 F M 15 12 1 2
19-32 F X P I 32 32
19-35 F X P M 66 66
21-11* G X II 11 11
21-16* G X P II 16 16
21-35 G X P M 79 79
21-39 G X I 39 37 2
21-41 G X P I 41 41
21-75* G X M 4 (See Note)
23-6* H P M 6 6
23-21* H X P II 21 21
23-35 H X P M 100 100
23-53 H X P I 53 53
23-54 H M 53 40 9 4
23-55 H I 55 55
25-4 J X P I 56 48 8 2
25-7 J Twinax 99 97 8
25-8* J Twinax 8
25-11*** J N 11 2 9 6
25-17 J M 42 36
25-19* J X I 19 19 3
25-20*** J N 30 10 13** 4
25-24* J X I 24 12 12
25-26 J I 25 16 5 4
25-2 J X I 29 29
25-35 J X P M 128 128
25-37 J I 37 37
25-43 J X I 43 23 20
25-46 J X I 46 40 4 2†
25-61 J X P I 61 61

X Completely tooled. ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol.
Majority of tooling is completed ( contact Amphenol). *** For use in MIL-STD-1760 applications.
Not tooled for 02-R. For RG180/U and RG195/U cables only.
P Pin inserts only (contact Amphenol, for socket availability). (Contact Amphenol, for other cable application).
Optional solder or eyelet termination, hermitic inserts only. Size 8 Coax and Twinax are interchangeable.
* Ground plane proprietary option available. Arrg. 9-5 is exclusively Note: MS Connector 21-75 is supplied with size 8 twinax.
ground plane type. Proprietary connector 21-75 is supplied with size 8 coax.

6
 T ri-Start

Alternate positioning

Master Key/Keyway Position

AR° BR° CR° DR°

Key & keyway or or or or
Shell arrangement AP° BP° CP° DP°
Size identification letter BSC BSC BSC BSC
N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
9
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
N 95 141 208 236 A plug with a given rotation letter will mate with a
11, A 113 156 182 292 receptacle with the same rotation letter. The angles
13, B 90 145 195 252 for a given connector are the same whether it
and C 53 156 220 255 contains pins or sockets. Inserts are not rotated in
15 D 119 146 176 298 conjunction with the master key/keyway.
E 51 141 184 242
N 80 142 196 293
A 135 170 200 310
17 MAIN
B 49 169 200 244 KEYWAY
and
C 66 140 200 257
19
D 62 145 180 280
E 79 153 197 272
0
N 80 142 196 293 AR
BSC
21, A 135 170 200 310
23, B 49 169 200 244
0
and C 66 140 200 257 BR
BSC
25 D 62 145 180 280
E 79 153 197 272

DR0 CR
0

BSC BSC

MAIN
KEYWAY

PLUG
(front face shown)
AP0
BSC

0
BP
BSC

0
DP
0
CP BSC
BSC

7
 T ri-Start

Insert Arrangements

CONTACT
LEGEND 8 10 12 16 20 22D
Front face of pin insert illustrated

10 1
2 A
E A 9 11
5 1 CA B A F B
4 6 2 13 12 3 E
B D B 8
3 B A C
7 4 D C
6 5

Insert Arrangement 9-5 9-35 9-94 9-98 11-2 11-5 11-35 11-98
Service Rating Grounded M M I I I I I
Number of Contacts 1 6 2 3 2 5 13 6
Contact Size 8 Twinax 22D 20 20 16 20 22D 20

L A
1
F
A A G A A A K M B
E G H B E B C
D B F B 21
J R N
H 22
B G C P
E C K J H D
D F D C
C C D G E
D E F

Insert Arrangement 11-99 13-4 13-8 13-35 13-98 15-5 15-15

Service Rating I I I M I II I
Number of Contacts 7 4 8 22 10 5 14 1
Contact Size 20 16 20 22D 20 16 20 16

1
M A 1 A
L A B K
L N J A E
K M N B P 31 L B
C 21
T U P K U V 17 B
R H C
J
S R C J D 6
F
T S M D D
H D G
H E
G G F E
F E F 30 C
11

Insert Arrangement 15-18 15-19 15-35 15-97 17-2 176

Service Rating I I M I M I
Number of Contacts 18 19 37 8 4 38 1 6
Contact Size 20 20 22D 20 16 22D 8 Twinax 12

17 32 A
A A R A 10 40 R
B 4 25 B
T 47 T
Pa S C
1
P S
U C
G B D B U 53 Y
b
H N D N Z D
Z
c X V
M E M W E
F C Y W 3 55
L X F
K G 52 L K F
E D C 9 G
J H 16
24 31 39
46 J H

Insert Arrangement 17-8 17-22 17-26 17-35 17-99

Service Rating II Coax I M I
Number of Contacts 8 2 2 26 55 21 2
Contact Size 16 12Coax 8Coax 20 22D 20 16

8
 T ri-Start

Insert Arrangements
CONTACT
LEGEND 8 10 12 16 20 22D
Front face of pin inserts illustrated

25 34
A T A 17 43 J A
V B 10 51
J A S U
W C 4 58
U B R e V C H
H B 64
f 1 B
P d j W D
h g 2
G C g G C
L c X E
N b h 3 66
F D N K M Y F 63
S E a 9 F D
Z
L J G 16 57
E R M K 24 50
H 33 42 E

Insert Arrangement 19-11 19-31 19-32 19-35 21-11

Service Rating II M I M I
Number of Contacts 11 2 1 12 32 66 11
Contact Size 16 8Coax 12 22D 20 22D 12

1 W A
V W A B
V
U B C
L A C U X
31 T X j
51 j Y D
K M B Y D T k
S i Z i z
k s E
S N m
J h r m a E S t
21 79 h a
C R r n F
g q n b
R P R p
71 P c g q b
H D 61 f F c G
N d P
e p G f
G e d
E 41 N H
F 11 M H
L J M J
K L K

Insert Arrangement 21-16 21-35 21-39 21-41

Service Rating II M I I
Number of Contacts 16 79 37 2 41
Contact Size 16 22D 20 16 20

N 25 46 67
A 16 35 56 77
A 8 86
M P B 1 94
E B W R 2
95
D A F L 3 96
X C 4 97
5 98
K V S 6 99
C B D
D C 7 100
U T
J E
H F 15 93
24 45 66 85
G 34 55 76

Insert Arrangement 21-75 23-6 23-21 23-35

Service Rating M M II M
Number of Contacts 4 6 21 100
Contact Size (See Note) 8 Twinax 16 22D

Note: MS connector 21-75 is supplied with size 8 twinax.

Proprietary connector 21-75 is supplied with size 8 coax.

9
 T ri-Start

Insert Arrangements
CONTACT
LEGEND 8 10 12 16 20 22D

Front face of pin insert illustrated

24 A
S A 23 25 1 2 T
U V B
R T B 22 W C
n U 21 44 26 3 X
P m p C 27 4 S
V
W 20 43 52 45 46 5 Y
k AA BB q D 42 AA D
N 19 28 k
z 6
r 41 29 R z GG BB Z
M h y GG CC X E 51 53 47 j HH CC E
s 40 30 y
HH FF s a
FF Y F P i
L g DD EE DD F
x EE t 39 50 49 48 31 7 x t b
f w u 18 38 32 h w u
Z 8 N v c
e v a 17 37 33 g
K 36 34 9 d G
d b 16 f
J c G 15 10 e
M H
H 14 11 L
13 35 12 K J

Insert Arrangement 23-53 23-54 23-55

Service Rating I M I
Number of Contacts 53 40 9 4 55
Contact Size 20 22D 16 12 20

A B 29 64
Z a 22 72
w C A
Y 16 79
v b D 46
c 7 85 B
u 24 74
X x 1 94
FF d E G
t HH y
W 18 32 67 81
e 41 59
H
s EE LL JJ F
V 25 75 C
f
r DD KK AA
U g 42 60
F
19 33 68 82
q CC BB G
T h D
p H 6 26 53 76 99
n k
S 15 93
m J
R 21 84 E
K 28 78
P M L

Insert Arrangement 25-4 25-7 25-8

Service Rating I Twinax Twinax

Number of Contacts 48 8 97 2 8
Contact Size 20 16 22D 8 Twinax 8
Twinax

U A B
A M A B
T C
B a V
b d L N P C
H S c D
J
R q r s e
C E
w t K U V R D
Z p f
G L K n v u
P g F
k
D m h J T S E
N G
F Y X H G F
E M
H
L
K J

Insert Arrangement 25-11*** 25-17 25-19

I
Service Rating N M
Number of Contacts 2 9 36 6 19
Contact Size 20 10 Power 22D 8 Twinax 12

***For use in MIL-STD-1760 applications (see page 16)

10
T ri-Start

Insert Arrangements
CONTACT
LEGEND 8 10 12 16 20 22D

Front face of pin insert illustrated

1
A B A
S
P B 12 2
R C
R 13
Z N C 3
P T D S
5 11 18 19 20 14

N Y 4 1 U E Y Z 25 21 4
D
M T
7 6 X
M F 10 24
3 2 a E 22 15
X W V L U 17 23
9 5
16
L G W F
V 6
K
K H G 8
J
J H
7

Insert Arrangement 25-20*** 25-24 25-26

Service Rating N I I
Number of Contacts 10 13 3 4 12 12 16 5 4
Contact Size 20 16 8 Twinax 12 Coax 16 12 20 12 8 Coax
(Locations U and Y - Dedicated to
Fiber Optics)

59
48 71 U A
A 36 82 B
25 94
R B 8 15 105 115 T V C
S T 1
S W D
P C
b c U X
R E
N D 4 125
f V Y
a d
P F
M e W E Z
Z 7
N
128 G
L Y X F
14 121
M K H
K G 24 114
35 58 70 81 104 L J
J H 47 93

Insert Arrangement 25- 29 25-35 25-37

Service Rating I M I
Number of Contacts 29 128 37

Contact Size 16 22D 16

A
Y B W A Z A
X Z C B
V t X B Y a b
W p a D v C
n s u Y X u c
U C
V E GG w D
b r AA v Z W t HH d
m T D FF x
U w q F q a s NN JJ e E
V
k c E EE M M PP y
S p KK F
b U r f
v x r LL
z w z g G
T h d G R F q DD
n c T
u t s p BB AA H
m d CC h
S H P y x G
g e S n i J
k e m k j
R f J N H R
h g P K
P K f J N M L
M
N L L K
M

Insert Arrangement 25-43 25-46 25-61

Service Rating I I I
Number of Contacts 23 20 40 4 2 61

Contact Size 20 16 20 16 8 Coax 20

***For use in MIL-STD-1760 applications (see page 16)

Coax contacts for RG 180 or RG 195 cable

11
W all Mounting Receptacle

D38999/20 VIEW D
S
2 PLACES FOR SIZE 8 COAXIAL
LL (TV) ONLY, RELATIVE TO A
1
R .861 MAX
2 PLACES 21.87 MAX
M(TV) L (TV) (TV)
2
R
2 PLACES B AA V

.909 MAX
23.09 MAX

VIEW D
FOR SIZE 8 TWINAX
T RED ONLY, RELATIVE TO A
Z(TV)
4 PLACES BAND
TT .005 M 1.037 MAX
4 PLACES BLUE A 26.34 MAX
.13 M BAND (TV)

1.240 MAX
31.50D MAX

Red band indicates fully mated. 1.084 MAX

27.53 MAX
Blue band indicates rear release contact retention system.
To complete order number for TV metal connectors.

Inches
MS B Thread M AA LL
Shell Class 2A L +0.000 T Z Max. +0.006 TT
Shell Size 0.1P-0.3L-TS Max. –0.005 R1 R2 S +0.008 Max. Panel –0.006 +0.008
Size Code (Plated) (TV) (TV) Max. –0.006 (TV) Thickness (TV) –0.006
9 A .6250 .469 .820 .719 .594 .948 .128 .153 .234 .905 .216
11 B .7500 .469 .820 .812 .719 1.043 .128 .153 .234 .905 .194
13 C .8750 .469 .820 .906 .812 1.137 .128 .153 .234 .905 .194
15 D 1.0000 .469 .820 .969 .906 1.232 .128 .153 .234 .905 .173
17 E 1.1875 .469 .820 1.062 .969 1.323 .128 .153 .234 .905 .194
19 F 1.2500 .469 .820 1.156 1.062 1.449 .128 .153 .234 .905 .194
21 G 1.3750 .500 .790 1.250 1.156 1.575 .128 .183 .204 .905 .194
23 H 1.5000 .500 .790 1.375 1.250 1.701 .154 .183 .204 .905 .242
25 J 1.6250 .500 .790 1.500 1.375 1.823 .154 .183 .204 .905 .242

Millimeters
MS M LL
Shell L +0.00 T V Z +0.15 TT
Shell Size Max. –0.13 R1 R2 S +0.20 Thread Max. AA –0.00 +0.20
Size Code (TV) (TV) Max –0.13 Metric (TV) Max. (TV) –0 13
9 A 11.91 20.83 18.26 15.09 24.1 3.25 M12X1-6g 3.89 5.94 22.99 5.49
11 B 11.91 20.83 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.94 22.99 4.93
13 C 11.91 20.83 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.94 22.99 4.93
15 D 11.91 20.83 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.94 22.99 4.93
17 E 11.91 20.83 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.94 22.99 4.93
19 F 11.91 20.83 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.94 22.99 4.93
21 G 12.70 20.07 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.18 22.99 4.93
23 H 12.70 20.07 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.18 22.99 6.15
25 J 12.70 20.07 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.18 22.99 6.15

All dimensions for reference only.

Designates true position dimensioning.

12
 B ox Mounting Receptacle

D38999/21*

S L(TV)
2 PLACES
1
R
2 PLACES BLUE
BAND Z(TV)
2
R RED
2 PLACES BAND

B
AA
T
M(TV)
4 PLACES
TT .005 M
4 PLACES
.13 M
LL(TV)

Red band indicates fully mated.

Blue band indicates rear release contact retention system.
To complete order number for TV metal connectors.
Inches
MS B Thread M AA LL
Shell Class 2A L +0.000 T Z Max. +0.006 TT
Shell Size 0.1P-0.3L-TS Max. –0.005 R1 R2 S +0.008 Max. Panel –0.000 +0.008
Size Code (Plated) (TV) (TV) Max. –0.006 (TV) Thickness (TV) – 0.006
9 A .6250 .205 .820 .719 .594 .948 .128 .153 .234 .905 .216
11 B .7500 .205 .820 .812 .719 1.043 .128 .153 .234 .905 .194
13 C .8750 .205 .820 .906 .812 1.137 .128 .153 .234 .905 .194
15 D 1.0000 .205 .820 .969 .906 1.232 .128 .153 .234 .905 .173
17 E 1.1875 .205 .820 1.062 .969 1.323 .128 .153 .234 .905 .194
19 F 1.2500 .205 .820 1.156 1.062 1.449 .128 .153 .234 .905 .194
21 G 1.3750 .235 .790 1.250 1.156 1.575 .128 .183 .204 .905 .194
23 H 1.5000 .235 .790 1.375 1.250 1.701 .154 .183 .204 .905 .242
25 J 1.6250 .235 .790 1.500 1.375 1.823 .154 .183 .204 .905 .242

Millimeters
M LL
MS L +0.00 T Z +0.15 TT
Shell 1 2
Shell Max. –0.13 R R S +0.20 Max. AA –0.00 +0.20
Size Size Code (TV) (TV) Max. –0.13 (TV) Max. (TV) –0.13
9 A 5.21 20.83 18.26 15.09 24.1 3.25 3.89 5.94 22.99 5.49
11 B 5.21 20.83 20.62 18.26 26.5 3.25 3.89 5.94 22.99 4.93
13 C 5.21 20.83 23.01 20.62 28.9 3.25 3.89 5.94 22.99 4.93
15 D 5.21 20.83 24.61 23.01 31.3 3.25 3.89 5.94 22.99 4.93
17 E 5.21 20.83 26.97 24.61 33.7 3.25 3.89 5.94 22.99 4.93
19 F 5.21 20.83 29.36 26.97 36.9 3.25 3.89 5.94 22.99 4.93
21 G 5.97 20.07 31.75 29.36 40.1 3.25 4.65 5.18 22.99 4.93
23 H 5.97 20.07 34.93 31.75 43.3 3.91 4.65 5.18 22.99 6.15
25 J 5.97 20.07 38.10 34.92 46.4 3.91 4.65 5.18 22.99 6.15

All dimensions for reference only.

Designates true position dimensioning.

*Available on request, contact factory

13
S traight Plug

D38999/26

1.234 MAX
31.34 MAX
1.220 MAX
B VIEW D
31.00 MAX Q FOR SIZE 8 COAXIAL
ONLY, RELATIVE TO -A-

1.656 MAX
42.06 MAX
D

V
BLUE BAND
.359 MAX
9.12 MAX . 591+ .003
-.000
+.08
15.01
-.00
-A-

Blue band indicates rear release contact retention system.

To complete order number for TV metal connectors.
Inches
MS B Thread Class 2A Q
Shell Shell Size 0.1P-0.3L-TS Dia.
Size Code (Plated) Max.
9 A .6250 .859
11 B .7500 .969
13 C .8750 1.141
15 D 1.0000 1.266
17 E 1.1875 1.391
19 F 1.2500 1.500
21 G 1.3750 1.625
23 H 1.5000 1.750
25 J 1.6250 1.875

Millimeters
MS
Shell Shell Size Q
O Dia. Max.
Size Code Max.
9 A 21.82 M12X1-6g
11 B 24.62 M15X1-6g
13 C 28.98 M18X1-6g
15 D 32.16 M22X1-6g
17 E 35.33 M25X1-6g
19 F 38.10 M28X1-6g
21 G 41.28 M31X1-6g
23 H 44.45 M34X1-6g
25 J 47.63 M37X1-6g

All dimensions for reference only

14
J am Nut Receptacle

D38999/24

C PANEL THICKNESS BLUE BAND

.062 MIN .125 MAX
1.57 MIN 3.18 MAX .378 MAX
T 9.60 MAX

VIEW D
FOR SIZE 8 COAXIAL -A-
ONLY, RELATIVE TO
D
.794 MAX
A 20.17MAX

RED
B BAND
.091 MAX
2.31 MAX
H
-A-
K REF VIEW D
S SHELL SIZES 9/11 - .871 22.12 FOR SIZE 8 TWIANX
2 PLACES SHELL SIZES 13/25- .878 22.30 ONLY, RELATIVE TO -A-

.940 MAX
23.88 MAX
1.280 MAX
32.51MAX
Red band indicates fully mated
Blue band indicates rear release contact retention system
*.059 dia.min.
2.32 dia min. 3 lockwire holes
Formed lockwire hole design (6 holes) is optional
Inches
MS B Thread H
Shell A Class 2A Hex T
Shell Size +.000 0.1P-0.3L-TS C +.017 S +.010
Size Code –.010 (Plated) Max. –.016 ±.010 –.000
9 A .669 .6250 1.199 .875 1.062 .697
11 B .769 .7500 1.386 1.000 1.250 .822
13 C .955 .8750 1.511 1.188 1.375 1.007
15 D 1.084 1.0000 1.636 1.312 1.500 1.134
17 E 1.208 1.1875 1.761 1.438 1.625 1.259
19 F 1.333 1.2500 1.949 1.562 1.812 1.384
21 G 1.459 1.3750 2.073 1.688 1.938 1.507
23 H 1.575 1.5000 2.199 1.812 2.062 1.634
25 J 1.709 1.6250 2.323 2.000 2.188 1.759

Millimeters
MS
Shell A H Hex T V
Shell Size +.00 C +.43 S +.25 Thread
Size Code –.25 Max. –.41 ±.25 –.00 Metric
9 A 16.99 30.45 22.23 26.97 17.70 M12X1-6g
11 B 19.53 35.20 25.40 31.75 20.88 M15X1-6g
13 C 24.26 38.38 30.18 34.93 25.58 M18X1-6g
15 D 27.53 41.55 33.32 38.10 28.80 M22X1-6g
17 E 30.68 44.73 36.53 41.28 31.98 M25X1-6g
19 F 33.86 49.50 39.67 46.02 35.15 M28X1-6g
21 G 37.06 52.65 42.80 49.23 38.28 M31X1-6g
23 H 40.01 55.85 46.02 52.37 41.50 M34X1-6g
25 J 43.41 59.00 50.80 55.58 44.68 M37X1-6g
All dimensions for reference only D shaped panel cut-out dimensions

15
L anyard Release Plug

*D38999/29 (Pins only)

*D38999/30 (Sockets only)

.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING THREAD RELEASE
.359 MAX
9.12 MAX

LANYARD B
PULLED TAUT
AGAINST A
.500 + .031
12.70 + .79
DIA MANDREL BLUE BAND
1.781 MAX
V THREAD 45.24 MAX
METRIC 2.375 MAX
60.33 MAX
LANYARD LENGTH
(SEE CATALOG 12-160)

Blue band indicates rear release contact retention system

To complete order number, see page 22 and Amphenol catalogue 12-160
Inches
MS D Hex
Shell Shell Size B +.43
Size Code Max. _.41
11 B 1.846 1.109
13 C 1.972 1.250
15 D 2.079 1.375
17 E 2.205 1.500
19 F 2.301 1.625
21 G 2.472 1.750
23 H 2.594 1.875
25 J 2.705 2.000

Millimeters
MS D Hex V
Shell Shell Size B +.43 Thread
Size Code Max. _ 41 Metric
11 B 46.89 28.17 M15X1-6g
13 C 50.09 31.75 M18X1-6g
15 D 52.81 34.93 M22X1-6g
17 E 56.01 38.10 M25X1-6g
19 F 58.45 41.28 M28X1-6g
21 G 62.79 44.45 M31X1-6g
23 H 65.89 47.63 M34X1-6g
25 J 68.71 50.08 M37X1-6g
All dimensions for reference only

16
T V Fail Safe for MIL-STD-1760-crimp, metal

Lanyard Release Plug

CONTACT
LEGEND 8(twinax) 10(power) 12(coax) 16 20

SHELL SIZE 25 ONLY

.100 MAX .374 MAX
*D38999/31 2.54MAX 9.50 MAX
OUTER SLEEVE MOVEMENT OUTER SLEEVE MOVEMENT .359 MAX
DURING UNMATING .359 MAX DURING UNMATING 9.12 MAX
THREAD RELEASE 9.12 MAX THREAD RELEASE

2.000 MAX
50.80 MAX 2.000 MAX
ACCESS. 50.80 MAX
DIA ACCESS. 2.705 MAX
DIA 68.71 MAX
2.008 MAX
51.00 MAX

1.687MAX
METRIC 42.85MAX BLUE
THREAD BAND
M37X 2.030MAX METRIC 1.781MAX BLUE
1.0-6g 0.100R 51.56MAX THREAD 45.24MAX BAND
M37X
LANYARD LENGTH 1.0-6G 2.375MAX
0.100R 60.33MAX
LANYARD LENGTH

STYLE 1 STYLE 2

Blue band indicates rear release contact retention system

* To complete order number, see page 22 and Amphenol catalogue 12-160
**Lanyard pulled taut against a .500+ 0.31 dia. mandrel
*** Consult Amphenol for how to order proprietary part numbers.

All dimensions for reference only.

S A B
R C
1760 Fail Safe Features :
P Z T D
5
Incorporates all MIL-DTL-38999 Series III features
N Y 4 1 U E
Intermateable with D38999/20 and /24
7 6 Available with pin contacts only for MIL-STD-1760 applications
M F
3 2
X W V Insert arrangements totally compatible with MIL-STD-1553B
L G Aircraft Multiplex Data Bus
K H 25-20 arrangement available only in “N” normal rotation
J 25-11 arrangement available only in “A” rotation
O.D. Cadmium corrosion resistant finish
25-20 Accepts MIL-C-85049 backshell hardware
Primary Interface Signal Set Fiber optics
Pin Contact Data for MIL-STD-1760

Insert Service Total Contact Size

A
Arrangement Rating Contacts 20 16* 12 (coax) 8 (twinax)
B
25-20 N 30 10 13* 4 3
H
J
C
*Two size 16 contacts dedicated to fiber optics. Consult Amphenol
or catalogue section 12-352 for fiber optic contact information.
G L K
D
Insert Service Total Contact Size

F Arrangement Rating Contacts 20 10 (power)

E
25-11†† N 11 11 9

25-11 Contact Size Proprietary No. MS No.

8(twinax) 21-33190-529 M39029/90-529
Auxiliary Power Signal Set 10 (power) 10-251415-105 M39029/58-528
Front face of pin insert illustrated 12 (coax) 21-33122-546 M39029/28-211
16 1 1
20 1 1

Standard Subminiature Connector contacts-see page 20 for part numbers.

Currently available under proprietary part number only.

17
 T ri-Start-Accessories

23.0 MAX.
2.0 MAX. T- TIE -WRAP

FASTENER S-SASH CHAIN

‘A’ THREADS
Ø B MAX.
G-NYLON ROPE

D-BEAD CHAIN
STD LENGTH

Y-WITHOUT END LINK

12.20/15.70
ROPE
ROPE
Ø 4.49 MAX.

Ø ‘C’
300+ 0
- 10 ‘B’ ‘C’ ‘D’ ‘E’ ‘H’
Shell ‘A’-0.1P-0.3L T.S.
Size THREAD - 2B Max. Max. Min. Max. +13.0
Dia Dia Dia Min. -7.0
‘E’

WITH S.S. ROPE

ANGLED RING
Notes :1)All dimensions are in mm, except ‘A Threads’ which are in inches.
2) Method of attachment to cover & or ‘Ring’ is optional.

REQUIREMENTS Ordering Information

MATERIAL: JAND38999/33 W 15 R

Cover : Machined Aluminium Alloy

Gasket: Silicone Elastomer
Designates Receptacle
Ring: Stainless Steel Passivated Dust Cover
Rope: SS Teflon Coated. Insulation shall withstand
0
200 C Environment F - Electroless Nickel Finish
Fastener: SS, Passivated W - Aluminium, 500 hrs. Cadmium Olive Drab
Option: Aluminium Integral To Cover For Other Finishes Contact Factory
Mating Connector: MIL-DTL-38999, Series III Receptacle.
Shell Size :- 9,11,13,15,17,19,21,23 & 25

Style:
R - Rope
N - With Ring

Note :All dimensions for reference only.

For more options please refer our accessory catalogue or contact factory.

18
 T ri-Start-ccessories

30.0 MAX.

2.0 MAX. T- TIE -WRAP

S-SASH CHAIN

‘A’ THREAD
G-NYLON ROPE

C
D-BEAD CHAIN
‘H’

ROPE
17.06/21.06

Ø 4.49 MAX.

Shell ‘A’ THREAD - 2A ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ‘H’

‘D’ Ø Ø ‘E’
Size -0.1P-0.3L T.S. Max. +0.00 Max. Min. +13.0
Dia -0.15 -7.0
‘F’

Notes :1)All dimensions are in mm, except ‘A Threads’ which are in inches.
2) Method of attachment to cover & or ‘Ring’ is optional.

REQUIREMENTS Ordering Information

MATERIAL: JAND38999/32 W 15 R
Cover : Machined Aluminium Alloy
Gasket: Silicone Elastomer
Designates Plug
Ring: Stainless Steel Passivated Dust Cover
Rope: SS Teflon Coated. Insulation shall withstand
0
200 C Environment F - Electroless Nickel Finish
Fastener: SS, Passivated W - Aluminium, 500 hrs. Cadmium Olive Drab
Option: Aluminium Integral To Cover Z- Black Zinc Nickel Finish
Mating Connector: MIL-DTL-38999, Series III Plug.
Shell Size :- 9,11,13,15,17,19,21,23 & 25

Style:
R - Rope
N - With Rope & Ring

Note :All dimensions for reference only.

For more options please refer our accessory catalogue or contact factory.

19
T ri-Start-Accessories
WALL MOUNTING R/CONN. P.C. TAIL CONTACT
SER-III. (09 TO 25 SIZE) REGULAR.
TT 23.14 MAX
M V THREAD
T 1.0-6g-0.100R.
P.C. TAIL ØA
ØAA

0.1P-0.3L-TS-2A THREAD.
CONTACT

R1

R1
B

Ø `D'
R1 ØX ØX
R1

FRONT MOUNTING REAR MOUNTING

R2 (2 PL'S) PANEL CUT-OUT

31.50 MAX. `L'
R1 (2 PL'S)

`S' (2 PL'S)

ORDERING INFORMATION
D38999 /20-W-B-35 P N-CAX-QX

Conn. Type Contact Dia.

Shell Style
Service Class Contact Length (L)
Shell Size Alternate Position
Insert Arrangement Contact Type

FOR DETAIL CONN. SPEC. REFER OUR D38999 CATALOG

T TT V A AA X
B M
+0.0
R1 R2 S Metric
Shell Size Thread. -0.13 MAX.
+0.20
-0.13
+0.20
-0.13 Thread. MIN. MIN. +0.13
-
09 0.625" 18.26 15.09 24.10 5.49 M12 16.66 13.11
11 0.750" 20.62 18.26 26.50 M15 20.22 15.88
13 0.875" 23.01 20.62 28.90 M18 23.42 19.05
20.83
15 1.000" 24.61 23.01 31.30 3.25 4.93 M22 26.59 23.01 3.25
17 1.1875" 26.97 24.61 33.70 M25 30.96 25.81
19 1.250" 29.36 26.97 36.90 M28 32.94 28.98
21 1.375" 31.75 29.36 40.10 M31 36.12 32.16
23 1.500" 20.07 34.93 31.75 43.30 M34 39.29 34.93 3.91
3.91 6.15
25 1.625" 38.10 34.93 46.40 M37 42.47 37.69 3.81

PC, tail length Contact Ø ‘D”

‘L’ 22D 20 16 12

CA1=5.00+1.0
-
Ø 1.00+0.02

Ø 1.57+0.02

Ø 1.70+0.03
Ø 0.48+0.02

Ø 0.64+0.02

Ø 1.10+0.02
Ø 0.48+0.02

Ø 1.00+0.02
Ø 0.70/0.76

Ø 0.70/0.76
Ø 0.70/0.76

CA2=8.50+0.50
-
-

-
-
-

-
-

CA3=15.0+0.50
-

CA4=20.0+0.50
-
0.70 Q2

1.20 Q2

Q2
1.20 Q4

1.70 Q3
0.60 Q1

0.80 Q1

2.00 Q1
1.20 Q3

0.80 Q3

Q3
0.60 Q1
0.80 Q2

Contact Ø type

PCB Hole Ø min.

(Recommended)

All dimensions are in mm.

20
19
T ri-Start-Accessories
D38999 / JAM NUT RECEPTACLE CONN.
ASSY. WITH P.C. TAIL CONTACT. (09 To 25 SIZE)
`E'
`B' HEX.
Ø `D' 1.57\3.18
PANEL THICK.

`L'

0.1P-0.3L-TS-2A THREAD.

Ø `D'
`C' SQ.

`A' THREAD
S

R
Mounting data
32.51 MAX. Panel cut-outs

ORDERING INFORMATION
D38999 /24-W-B-35 P N-CAX-QX

Conn. Type Contact Dia.

Shell Style
Service Class Contact Length (L)
Shell Size Alternate Position

Insert Arrangement Contact Type

A B C D E R S
Shell Size Thread.
+0.43
-0.41 +0.25
- Max
+0.0
-0.25
+0.25
-0.0

09 0.625" 22.23 26.97 30.45 17.02 17.78

22.12
11 0.7500" 25.4 31.75 35.20 19.59 20.96
13 0.8750" 30.18 34.93 38.38 24.26 25.65
15 1.000" 33.32 38.10 41.55 27.56 28.83
17 1.1875" 36.53 41.28 44.73 30.73 32.01
19 1.250" 39.67 46.02 49.50 22.30 33.91 35.18
21 1.375" 42.80 49.23 52.65 37.08 38.35
23 1.500" 46.02 52.37 55.85 40.26 41.53
25 1.625" 50.80 55.58 59.0 43.43 44.70

PC, tail length Contact Ø ‘D”

‘L’ 22D 20 16 12

CA1=5.00+1.0
-
Ø 1.00+0.02

Ø 1.57+0.02

Ø 1.70+0.03
Ø 0.48+0.02

Ø 0.64+0.02

Ø 1.10+0.02
Ø 0.48+0.02

Ø 1.00+0.02
Ø 0.70/0.76

Ø 0.70/0.76
Ø 0.70/0.76

CA2=8.50+0.50
-
-

-
-
-

-
-

CA3=15.0+0.50
-

CA4=20.0+0.50
-
0.70 Q2

1.20 Q2

Q2
1.20 Q4

1.70 Q3
0.60 Q1

0.80 Q1

2.00 Q1
1.20 Q3

0.80 Q3

Q3
0.60 Q1
0.80 Q2

Contact Ø type

PCB Hole Ø min.

(Recommended)

All dimensions are in mm.

19
21
 B ulkhead Receptacle
Wall Mount Bulkhead Feed-Through 38999 Series III
G BSC.
H MAX. D SQ. ØF

4X
15.74
A THREAD
ØE

2XC BSC
FLANGE SIDE PANEL SIDE
REF. REF.
PL’S)
IA. (4
ØB D RECOMMENDED
PANEL MOUNTING HOLES

CONN. MARKING AS PER BOM FULLY MATED INDICATOR BAN

(COLOR-RED) BOTH SIDES

PANEL ACCOMMODATION (THIS SIDE ONLY)

ORDERING INFORMATION

Table I Connector Dimension ITVB XX -RF 9 -35 P B 02

Shell ‘A’ THREAD B DIA. C BSC D DIM E Min. F Holes G BSC Connector Type
Size 0.1P-0.3L-2A +0.254
- +0.5
-
Shell Style

Service Class
Shell Size

Insert Arrangement

Contact Termination
Alternate Position

Panel Accomodation

Connector Type Insert Arrangement

ITVB Bulkhead Feed-Through Connector MIL-DTL-38999 see Insert Arrangement Chart (Product Catalog)

Shell Style Contact Termination

00 Wall Mount Receptacle P - Pin on Panel Side
S - Socket on Panel Side
Service Class PP - Pin on Both Side
RF Aluminium, Electroless Nickel Plated SS - Socket on Both Side

RK Stainless Steel, Firewall Capacity-Contact Alternate Positions

Factory For Availability
A, B, C, D, E or Blank for Normal
RW Aluminium Olive Drab Cadmium Plate
Panel Accommodation
RL Stainless Steel, Electroless Nickel
01. 3.175 Min.
DT Aluminium, Durmalon
02. 6.35 min.
DZ Aluminium, Black Zinc-Nickel
03. 12.70 Min.
Shell Size
MIL-DTL-38999, Sizes 9-25

A B C D E F G H J MIL SHELL SIZE

9 11 13 15 17 19 21 23 25 Amphenol Shell
Size

22
 B ulkhead Receptacle

JAM NUT BULKHEAD FEED-THROUGH 38999 SERIES III

J ØD
H 5.33 MAX.

E
14.35 MAX.

RECOMMENDED
PANEL CUT-OUT
C

TABLE II
B

DASH NO. J MAX. H MAX.

A THREAD CONNECTOR MARKING 01 40.60 22.90
F THREAD AS PER BOM
02 43.90 25.90
PANEL ACCOM.
03 50.30 32.30

Table I Connector Dimension ORDERING INFORMATION

Shell ‘A’ THREAD B DIM. C DIM. D DIA. E DIM. F THREAD ITVB XX -RF 9 -35 P B 02
Size 0.1P-0.3L-TS-2 MAX.
Connector Type

Shell Style

Service Class
Shell Size

Insert Arrangement

Contact Termination
Alternate Position

Panel Accomodation

Connector Type Insert Arrangement

ITVB Bulkhead Feed-Through Connector MIL-DTL-38999 see Insert Arrangement Chart (Product Catalog)

Shell Style Contact Termination

07 Jam Nut Receptacle P - Pin on Panel Side
S - Socket on Panel Side
Service Class PP - Pin on Both Side
RF Aluminium, Electroless Nickel Plated SS - Socket on Both Side

RK Stainless Steel, Firewall Capacity-Contact Alternate Positions

Factory For Availability
A, B, C, D, E or Blank for Normal
RW Aluminium Olive Drab Cadmium Plate
Panel Accommodation H Max.
RL Stainless Steel, Electroless Nickel
01. 3.175 Min. 38.86
DT Aluminium, Durmalon
02. 6.35 min. 42.16
DZ Aluminium, Black Zinc-Nickel
03. 12.70 Min. 48.51
Shell Size
MIL-DTL-38999, Sizes 9-25

A B C D E F G H J MIL SHELL SIZE

9 11 13 15 17 19 21 23 25 Amphenol Shell
Size

23
 T ri-Start

Contacts, sealing plugs, protection caps

STANDARD 500 CYCLE CONTACTS FOR TV, P & S

Contact TV Pins TV/ Sockets
Size Proprietary No. Military No. Supersedes Proprietary No. Military No. Supersedes
8 (Coax)* 21-33102-21 M39029/60-367 MS27536 21-33101-21 M39029/59-366 MS27535
8 (Twinax) 21-33190-529 M39029/90-529** NA 21-33191-530 M39029/91-530 NA
10 (Power) 10-251415-105 M39029/58-528 NA 10-407035-105 M39029/56-527 NA
12 10-251415-12H M39029/58-365 MS27493-12 10-597261-121 M39029/56-353 MS27490-12
16 10-251415-165 M39029/58-364 MS27493-16 10-597261-161 M39029/56-352 MS27490-16
20 LP-251415-205 M39029/58-363 MS27493-20 10-597261-201 M39029/56-351 MS27490-20
22D LP-251415-725 M39029/58-360 MS27493-22D 10-597261-721 M39029/56-348 MS27490-22D
Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029.
For other finish variations, consult Amphenol
* For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax
contacts available for use in Tri-Start connectors, consult Amphenol.
** For use with M17/M176-00002 cable.
† Optional design - see slash sheet MS39029.
For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol

PLASTIC PROTECTION CAPS MS METAL PROTECTION CAPS

Shell Shell MS Shell MS Plug MS Receptacle
Size Plug Receptacle Size Size Code Protection Cap Protection Cap
9 10-70506-14 10-70500-10 9 A D38999/32W9X* D38999/33W9X*
11 10-70506-16 10-70500-12 11 B D38999/32W11X* D38999/33W11X*
13 10-70500-18 10-70500-14 13 C D38999/32W13X* D38999/33W13X*
15 10-70500-20 10-70500-16 15 D D38999/32W15X* D38999/33W15X*
17 10-70500-22 10-70500-19 17 E D38999/32W17X* D38999/33W17X*
19 10-70500-24 10-70500-20 19 F D38999/32W19X* D38999/33W19X*
21 10-70524-1 10-70500-22 21 G D38999/32W21X* D38999/33W21X*
23 10-70506-28 10-70500-24 23 H D38999/32W23X* D38999/33W23X*
25 10-70500-28 10-70524-1 25 J D38999/32W25X* D38999/33W25X*

* To complete order number, replace X with applicable letter as follows:

R - designates eyelet type
SEALING PLUGS N - designates washer type
MS metal protection caps are supplied with service class W which designates
Contact Proprietary Military corrosion resistant olive drab cadmium plate aluminum.
Size No. No. Consult Amphenol, for more detailed information on ordering MS Metal protection
8 (Coax) 10-482099-8 NA caps.

8 (Twinax) T3-4008-59P NA
10 (Power) 10-576225 NA
12 10-405996-12 MS27488-12
16 10-405996-16 MS27488-16
20 10-405996-20 MS27488-20
22D 10-405996-22 MS27488-22

24
W ire Sizes and Diameters

Contact Finished Wire outside dimensions

Size Wire Size ( AWG )
Minimum Inch / mm Maximum Inch / mm
22 D 28,26,24,22 0.030 / 0.76 0.054 / 1.37
22M* 28,26,24 0.030 / 0.76 0.050 / 1.27
22* 26,24,22 0.034 / 0.86 0.060 / 1.52
20 24,22,20 0.040 / 1.02 0.083 / 2.11
16 20,18,16 0.065 / 1.65 0.109 / 2.77
12 14,12 0.097 / 2.46 0.142 / 3.61
8 M17/095-RG-180** 0.135 / 3.43 0.155 / 3.94

* Inactive for New design.

** MIL-C-17
Connectors shall meet the requirements specified when:
a. A full complement of wire of the applicable minimum or maximum insulation diameter
is installed.
b. Any combinations of wire diameters not exceeding dimensions of (a), above can be used
Wire Sealing Plugs ( For Respective Pin / Socket Insert ) :-

Series III Part Number

Series I & II Size Color Code
Size AIIPL MS27488
22 D 22 D 105790 MS27488-22 Black
22M 22M – MS27488-22 Black
- 22 105790 MS27488-22 Black
20 20 104138 MS27488-20 Red
16 16 103964 MS27488-16 Blue
12 12 105793 MS27488-12 Yellow

Wire sealing plugs meet MS27488 standards.

The plugs are color coded according to size for easy identification. Wire sealing plug may
be ordered separately

Wire Stripping

Wire Size A in Inch / mm

22D or 22 M* 0.125 / 3.18 A
20 0.188 / 4.77
16 0.188 / 4.77
12 0.188 / 4.77

Note :- Strip insulation from end of wire to be crimped (Refer the above table )
Do not cut or damage wire strands.
* Inactive,not recommended for new design, replacement only.

25
 T ools - Crimp

Contact Pin Contact Series I/II/III Socket Contact Series I & III Socket Contact Series II
Size Crimp Tool Locator or Turret Crimp Tool Locator or Turret Crimp Tool Locator or Turret
Part no. Part No. Part no. Part No. Part no. Part No.
22D or
M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-07 M22520/2-01 M22520/2-06
22M

22 M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-07 M22520/2-01 M22520/2-06

M22520/1-04
20 M22520/1-01 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04
orTH 187
M22520/1-04
16 M22520/1-01 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04
orTH 187

12 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04

Tools – Plastic

Insertion Removal Superseded

Contact AIIPL AIIPL Description
Color Tip Color Tip M81969 Part No. Military
Size Part No.
Part No.
22D Green White 105786 I/R Tool (Green / White)
M81969/14-01 MS27534-22D
22M Green White - -
20 Red Orange 105787 I/R Tool (Red / Orange) M81969/14-10 MS27534-20
16 Blue White 103968 I/R Tool (Blue / White) M81969/14-03 MS27534-16
12 Yellow White 105789 I/R Tool (Yellow / White) M81969/14-04 MS27534-12

Insertion Tip Removal Tip

Tools – Metal (MS)

Removal
Contact Insertion
Color Band
Size MS27495 Part No. AIIPL Part No.
Color Band Ms27495 Part No. AIIPL Part No. No.1 No.2

22D or -- --
Black MS27495 A22M Black White MS27495 R22M
22M*
22* Brown MS27495 A22 – Brown White MS27495 R22 –
20 Red MS27495 A20 – Red White MS27495 R20 –

16 Blue MS27495 A16 -- Blue White MS27495 R16 --

Note : Band No. 1 indicates tool size

Band No 2 Indicates removal tool
* Replacement only, not recommended for new design.

26
C ontact Crimping

Cable
Visual Inspection Hole

1. Insert stripped wire into contact crimp pot, wire must be Visible through inspection hole.

2. Using correct crimp tool (DMC or ASTRO Make) & Locater, cycle the tool once to be sure the
indentors are open. Insert contact & wire into Locater
Squeeze tool handles firmly & completely to ensure a proper crimp. The tool will not release
unless the crimp indentors in the tool head have been fully actuated.

3. Release crimped contact & wire from tool, be certain the wire is visible through inspection
hole in contact.

27
C ontact Insertion (Installation)

Fig. - 1

1. Remove accessories from plug or Receptacle & slip over wire bundle in proper order for
reassembly.

Fig. - 2 Fig. - 3

The contact insertion is made with the tool color side according to the contact sizes (Refer the
table - tool - plastic)
2. Hold the tool & Insert the wire into the longitudinal groove. (Refer the Fig - 2)
3. Pull the crimped wire to the rear of the tool until the end of the tool is resting on the contact
shoulder. (Refer the Fig. - 3)

Fig. - 4 Fig. - 5 Fig. - 6

4. Place the contact to be connected in the chosen cupping.

5. With the tool, slowly push the contact in the cupping. You will feel a firm stop once the contact
is in position in the cupping.
6. Release the wire & pull out the tool. Exert a gentle pull on wire to make sure that the contact is
properly locked in.

28
 T ri-Start
How to order – (D38999,TV military, metal)

Military Part Number

To more easily illustrate ordering procedure of Tri- Start Connectors (metal)
by military designation, part number D38999/20F A35PB is shown as follows:

D38999 20 F A 35 P B

Connector Type

Shell Style

Service Class

Shell Size

Insert Arrangement

Contact Type

Alternate Positions

Connector Type
D38999/designates MIL- DTL - 38999 Series III
Connector Y hermetic seal, Passivated Stainless Steel, 200° C
S ( non-hermetic, Connectors), Nickel Plated Stainless
Shell Style Steel, optimum EMI shielding effectiveness – 65 dB
20 designates wall mount receptacle
21 designates box mount receptacle, hermetic @ 10 GHz specification min., 48 hour salt spray,
24 designates jam nut receptacle 200°C
26 designates straight plug N (hermetic connectors), Nickel Plated Stainless Steel,
29 designates Lanyard Release plug with pin 200°C
contacts*
30 designates Lanyard Release plug with socket Shell Size
contacts* MIL-DTL-38999, Sizes 9 – 25
31 designates Lanyard Release plug with socket A B C D E F G H J MIL Shell size
contacts*
* For ordering Amphenol Lanyard Release Connectors Amphenol
9 11 13 15 17 19 21 23 25
consult Factory Shell Size
32 designates plug protection cap
33 designates receptacle protection cap Insert Arrangement
See page 20 for ordering information on MS protection caps. MIL-DTL-38999, see insert arrangement chart, page 5
Service Class Contact Type
C non-Conductive, Anodic Coated Aluminum, 500 hour salt P designates pin contacts
spray, 200°C S designates socket contacts
F electroless nickel plated Aluminum, Optimum EMI Shield- A designates same as “P” except supplied less pin
Ing effectiveness – 65dB @ 10GHz specification min., 48 contacts
hour salt spray, 200°C B designates same as “S” except supplied less
corrosion resistant stainless steel, firewall capability, Plus socket contacts
K (A & B designates non -standard contacts applications)
500 hour salt spray resistance, EMI – 45 dB @ 10 Ghz
Specification min., 200°C
W corrosion Resistant Olive Drab Cadmium Plate Aluminum,
500 hour extended salt spray, EMI – 50 dB @ 10 Ghz Alternate Positions
specification min., 175°C Locksmith keying - rotation of minor keys. See page 6.
(Use N for normal)
J* Composite Material Cadmium Green Finish

M* Composite Material Electro less Nickel Finish

*For J & M Class contact factory

29
C ontact Removal (Extraction)

1. Remove accessories from plug or receptacle & slide accessories back along wire bundle.

2. The contact removal is made with the tool WHITE side according to the contacts size.
3. Put the contact wire to be removed in the longitudinal tool groove.

4. Slowly slide the tool down along the wire in the cupping until a mechanical stop is reached.
At this point, the contact retention clips are unlocked.

5. Press the contact wire to be removed against the grooves of the tool & pull the wire & tool
simultaneously outside of the connecting cupping.

30
 T ri-Start

Weight comparisons

Depending on the shell style, shell size and contact count, weight saving can
range from 17% to 40% compared to standard aluminum product.

Tri-Start Weight in ounces (includes contacts)

Wall Mount Receptacle (00) Jam Nut Receptacle (07) Plug (06)

Stainless Stainless Stainless

Size/ Steel Aluminum Composite Steel Aluminum Composite Steel Aluminum Composite
Arrange-
ment Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket
9-35 .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994

9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2327

11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582

11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457

13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952

13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531

13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157

15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467

15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208

15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002

17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176

17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9720 1.1264 1.3334 .8017 .8062

17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144

19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464

19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072

19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 3.9792 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240

21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.0960 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710

21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.6896 1.7456 2.3840 1.4504 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736

21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.5424 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003

21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.7248 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368

23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 4.5856 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896

23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507

23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384

25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163

25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058

25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928

25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277

25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456

All weight measurements are for reference only.

31
 N otes:

Notice : All information, including illustrations given herein is believed to be accurate at the time of printing. In lieu of design advances, Amphenol
reserves the right to change specifications without notice. This publication MIL-DTL-38999,Series III REV 03/17 supercedes all existing Amphenol
literature on Series III Connectors.

32
Manufacturing Locations Marketing Locations
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105, Bhosari Industrial Area, Tel.: 91- 020 67360303, 67360304 No. 1115, 22nd Main Road,
Pune - 411 026. Fax : 91 - 020 - 67360321 11th Cross Sector-1, HSR Layout
Tel.: 91- 20 - 67360302 Email : vbhavsar@amphenol-in.com Bangalore 560 102
Fax : 91 - 020 - 67360321 sales@amphenol-in.com Tel.: 91-80-49530341, 49530345
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Exports Tel.: 91-20-67360334
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107, 1st Floor, ‘Am Sri Classic’,
Northern & Eastern Region
Sarojinidevi Road, Secunderabad-500 003.
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Mobile : 91-66790900 /910 /937 Mobile : 91-9910211399
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