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VFD Control Operations Procedure

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Brazilia 

Pumping Station 

SELECTION OF CONTROL PROCEDURE (BYPASS/VFD)

Condition:

1. VFD and RVAT in OFF or STOP

Both VFD and 
RVAt Control in off 

Set Selector 
Switch to VFD or 
Bypass 

Check if the 
Contactor has 
switched on base 
on the the 
selected control  

RAMPSTART Engineering 
Brazilia Pumping Station 

DIRECT PUMPING MODE PROCEDURE (AUTOMATIC)


Condition:
1. Gate Valve fully open
2. VFD is selected for operation

Set the selector to 
“AUTO” 

Set the PSI  Scroll up 
or down 

Ex. “27psi” 

Note: The Stop Button in the Keypad is always active

RAMPSTART Engineering 
Brazilia Pumping Station 

PRESET SPEED MODE PROCEDURE (MANUAL)

Condition:
1. Gate Valve fully open
2. VFD is selected for operation

Set the selector to 
“MANUAL” 

Set the FREQUENCY 
by Scrolling up or 
down 

Ex. “30HZ” 

RAMPSTART Engineering 
Brazilia Pumping Station 
 

START STOP THROUGH KEYPAD


Condition:
1. Gate Valve fully open
2. VFD is selected for operation

Accessing the Control page


1. Anywhere in the menu structure,  Push the LOC/REM Button 
 
 
 
 
 

2. To make a selection of the Local/Remote, use the arrow buttons Up and  Down. 
Push the OK button.  

3. Set P3.3.6 Keypad Reference with the OK button.  

4. To change the digits in the value, push the arrow buttons Up and Down. 
Accept the change with the OK button 

5. START The Green Button  
 
 
For more details please see Application Manual Page 18 to 27 

RAMPSTART Engineering 
vacon • 15 Keypad of the drive

2. KEYPAD OF THE DRIVE


The control keypad is the interface between the Vacon 100 AC drive and the user. With the con-
trol keypad it is possible to control the speed of a motor, to supervise the state of the equip-
ment and to set the AC drive's parameters.
There are two keypad types you can choose for your user interface: Keypad with graphical dis-
play and Text keypad.
2.1 Buttons
The button section of the keypad is identical for both keypad types.

Move backward in menu Scroll menu up


Exit edit mode Increase value Change control place
Reset faults with long press
Access control page
Change direction
See ch. 2.4.1.3 for
FUNCT more information

Move cursor left Move cursor right


Enter edit mode
Bypass property page

Stop button Scroll menu down Start button


Decrease value

9086.emf

Enter active level/item


Confirm selection

Figure 1. Keypad buttons

2.2 Display
The keypad display indicates the status of the motor and the drive and any irregularities in mo-
tor or drive functions. On the display, the user sees information about the drive and his present
location in the menu structure and the item displayed.

2.3 Navigation on keypad


The data on the control keypad are arranged in menus and submenus. Use the Up and Down
arrows to move between the menus. Enter the group/item by pressing the OK button and return
to the former level by pressing the Back/Reset button.
The Location field indicates your current location. The Status field gives information about
the present status of the drive. See Figure 3.
The basic menu structure is depicted on page 16.

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Main menu Submenus Main menu Submenus Main menu Submenus

M1.1 Wizards (Content M3.1 Motor Settings M4.1 Active Faults


M1 Quick setup depends on P1.2, App select.) M3 Parameters M4 Diagnostics
M3.2 Start/Stop Setup M4.2 Reset Faults
Keypad of the drive

M2 Monitor M2.1 Multimonitor M3.3 References M4.3 Fault history

M2.2 Trend Curve M3.4 Ramps and Brakes M4.4 Total Counters

M2.3 Basic M3.5 I/O Configuration M4.5 Trip Counters

M2.4 I/O M3.6 FB Data Mapping M4.6 Software Info

M2.5 Temperat. inputs M3.7 Prohibit Freq


M5 I/O and Hardware M5.1 I/O and Hardware
M2.6 Extras/Advanced M3.8 Supervisions M5.2...M5.4 Slots C,D,E
M2.7 Timer Functions M3.9 Protections
M5.5 Real Time Clock
M2.8 PID Controller M3.10 Automatic Reset
M5.6 Power unit sett.
M2.9 Ext PID Controller M3.12 Timer Functions
M5.7 Keypad

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M2.10 Multi-Pump M3.13 PID Controller
M5.8 RS-485
M2.11 Mainten.count. M3.14 Ext PID Ctrl
M6 User Settings M6.1 Language select.
M2.12 Fieldbus data M3.15 Multi-Pump
M6.2 Application select.

Figure 2. Keypad navigation chart


M3.16 Mainten. cntrs
M6.5 Parameter Backup
M3.17 Fire Mode
M6.7 Drive Name
M3.18 Motor Preheat

M3.20 Mechanical Brake M7 Favourites


M3.21 Pump Control
M8 User Levels M8.1 User Level

M8.2 Access Code


9073.emf
vacon • 16

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vacon • 17 Keypad of the drive

2.4 Vacon graphical keypad

Status field Status field


STOP/RUN READY/NOT READY/FAULT
ALARM Control place:
Direction
PC/IO/KEYPAD/FIELDBUS
STOP READY I/O
Location field
Main Menu (Parameter ID number and
ID: M1 current menu location
Quick Setup Activated group/item:
( 17 ) Press OK to enter

 Monitor
( 5 )
Number of items

Parameters
in the group
( 12 )
9159.emf

Figure 3. Main menu

2.4.1 Using the graphical keypad

2.4.1.1 Editing values


The selectable values can be accessed and edited in two different ways on the graphical key-
pad.
Parameters with one valid value
Typically, one parameter is set one value. The value is selected either from a list of values (see
example below) or the parameter is given a numerical value from a defined range (e.g.
0.00...50.00 Hz).
Change value of a parameter following the procedure below:
1. Locate the parameter.
2. Enter the Edit mode.
3. Set new value with the arrow buttons up/down. You can also move from digit to digit with
the arrow buttons left/right if the value is numerical and then change the value with the
arrow buttons up/down.
4. Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.

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Keypad of the drive vacon • 18

STOP READY I/O STOP READY I/O STOP READY I/O

  
Start/Stop Setup Rem Control Place Rem Control Place
ID:172 M3.2.1 ID: M3.2.1 M3.2.1

Rem Control Place


Edit
I/O Control
FieldbusCTRL BACK
KeypadStopButton
Yes Help I/O Control RESET
Start Function
Ramping Add to favorites

STOP READY I/O STOP READY I/O

 
Start/Stop Setup Rem Control Place
ID:172 M3.2.1 M3.2.1

Rem Control Place

OR: I/O Control


KeypadStopButton
FieldbusCTRL

Yes I/O Control

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Start Function
Ramping

Figure 4. Typical editing of values on graphical keypad (text value)

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Figure 5. Typical editing of values on graphical keypad (numerical value)

Parameters with checkbox selection


Some parameters allow selecting several values. Make a checkbox selection at each value you
wish to activate as instructed below.

...

9256.emf

Symbol for checkbox selection

Figure 6. Applying the checkbox value selection on graphical keypad

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2
vacon • 19 Keypad of the drive

2.4.1.2 Resetting fault


Instructions for how to reset a fault can be found in chapter 3.5.1 on page 215.

2.4.1.3 Function button


The FUNCT button is used for four functions:
1. to quickly access the Control page,
2. to easily change between the Local (Keypad) and Remote control places,
3. to change the rotation direction and
4. to quickly edit a parameter value.

Control places
The control place is the source of control where the drive can be started and stopped. Every
control place has its own parameter for selecting the frequency reference source. The Local
control place is always the keypad. The Remote control place is determined by parameter
P3.2.1 (I/O or Fieldbus). The selected control place can be seen on the status bar of the keypad.
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the
lowest priority and can be chosen with parameter P3.2.1 (Rem Control Place). I/O B, again,
can bypass the remote control place selected with parameter P3.2.1 using a digital input. The
digital input is selected with parameter P3.5.1.7 (I/O B Ctrl Force).
Local control
Keypad is always used as control place while in local control. Local control has higher priority
than remote control. Therefore, if, for example, bypassed by parameter P3.5.1.7 through digi-
tal input while in Remote, the control place will still switch to Keypad if Local is selected.
Switching between Local and Remote Control can be done by pressing the FUNCT-button on
the keypad or by using the "Local/Remote" (ID211) parameter.
Changing control places
Change of control place from Remote to Local (keypad).
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down button to select Local/Remote and confirm with the
OK button.
3. On the next display, select Local or Remote and again confirm with the OK button.
4. The display will return to the same location as it was when the FUNCT button was pushed.
However, if the Remote control place was changed to Local (Keypad) you will be prompted
for keypad reference.

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Keypad of the drive vacon • 20

STOP READY Keypad STOP Ready Keypad STOP READY Keypad

?
Main Menu Choose action Local/Remote
ID: M1 ID:
ID:1805 ID:
ID:211

 Monitor
( 12 ) FUNCT Change direction
Local
Control page

Parameters
( 21 ) Local/Remote Remote

 Diagnostics
( 6 )

STOP READY I/O


Main Menu
ID: M1

 Monitor
( 12 )


Parameters
( 21 ) 9161.emf

 Diagnostics
( 6 )

Figure 7. Changing control places

Accessing the control page


The Control page is meant for easy operation and monitoring of the most essential values.
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down button to select Control page and confirm with the
OK button.
3. The control page appears
If keypad control place and keypad reference are selected to be used you can set the Key-
pad reference after having pressed the OK button. If other control places or reference val-
ues are used the display will show Frequency reference which is not editable. The other
values on the page are Multimonitoring values. You can choose which values appear here
for monitoring (for this procedure, see page 30).

STOP READY I/O STOP Ready Keypad STOP READY Keypad


Main Menu Choose action Keypad Reference
ID: M1 ID:
ID:1805 ID:184

 Monitor
( 12 ) FUNCT
Change direction
Control page
0.00 Hz

Parameters Output Frequency Motor Torque

( 21 ) Local/Remote
0.00Hz 0.00%


Motor Current Motor Power
Diagnostics
( 6 ) ( 6 )
0.00A 0.00%

STOP READY Keypad


Keypad Reference
ID:168

0.00 Hz
Output Frequency Motor Torque

0.00Hz 0.00%
Motor Current Motor Power

( 6 )
0.00A 0.00%
9162.emf

Figure 8. Accessing Control page

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2
vacon • 21 Keypad of the drive

Changing direction
Rotation direction of the motor can quickly be changed by applying the FUNCT button. NOTE!
Changing direction command is not visible in the menu unless the selected control place is
Local.
1. Anywhere in the menu structure, push the Funct button.
2. Push the Arrow up or the Arrow down button to select Change direction and confirm with
the OK button.
3. Then choose the direction you wish to run the motor to. The actual rotation direction is
blinking. Confirm with the OK button.
4. The rotation direction changes immediately and the arrow indication in the status field
changes.

STOP READY I/O RUN Ready Keypad RUN Ready Keypad


Main Menu Choose action Choose action
ID: M1 ID:
ID:1805 ID:
ID:1805

 Monitor
( 7 ) FUNCT


Parameters Change direction Reverse
( 15 ) Control page Forward

 Diagnostics
( 6 )
Local/Remote

STOP READY I/O


Main Menu
ID: M1

 Monitor
( 7 )


Parameters
( 15 )
9163.ai

 Diagnostics
( 6 )

Quick edit
Through the Quick edit functionality you can quickly access the desired parameter by entering
the parameter’s ID number.
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK
button.
3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK
button to confirm.
4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring
mode.)

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Keypad of the drive vacon • 22

2.4.1.4 Copying parameters


NOTE: This feature is available in graphical keypad only.
The parameter copy function can be used to copy parameters from one drive to another.
The parameters are first saved to the keypad, then the keypad is detached and connected to
another drive. Finally the parameters are downloaded to the new drive restoring them from the
keypad.
Before any parameters can successfully be copied from the keypad to the drive, the drive has
to be stopped before the parameters are uploaded.
• First go into User settings menu and locate the Parameter backup submenu. In the
Parameter backup submenu, there are three possible functions to be selected:
• Restore factory defaults will re-establish the parameter settings originally made at the
factory.
• By selecting Save to keypad you can copy all parameters to the keypad.
• Restore from keypad will copy all parameters from keypad to a drive.

STOP READY Keypad STOP READY Keypad STOP READY Keypad

 ID:
Main Menu
M6  ID:
User settings
M6.5  ID:
Parameter backup
M6.5.1
M6.5

 I/O and Hardware


( 9 )
Application selection Restore factory defaults

 User settings
( 4 )  Parameter backup
( 7 )
Save to keypad

9164.emf
 Favourites
( 0 )
Drive name
Drive
Restore from keypad

Figure 9. Parameter copy

NOTE: If the keypad is changed between drives of different sizes, the copied values of these pa-
rameters will not be used:
Motor nominal current (P3.1.1.4)
Motor nominal voltage (P3.1.1.1)
Motor nominal speed (P3.1.1.3)
Motor nominal power (P3.1.1.6)
Motor nominal frequency (P3.1.1.2)
Motor cos phii (P3.1.1.5)
Switching frequency (P3.1.2.3)
Motor current limit (P3.1.3.1)
Stall current limit (P3.9.3.2)
Maximum frequency (P3.3.1.2)
Field weakening point frequency (P3.1.4.2)
U/f midpoint frequency (P3.1.4.4)
Zero frequency voltage (P3.1.4.6)
Start magnetizing current (P3.4.3.1)
DC brake current (P3.4.4.1)
Flux braking current (P3.4.5.2)
Motor thermal time constant (P3.9.2.4)

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2
vacon • 23 Keypad of the drive

2.4.1.5 Comparing parameters


With this function, the user can compare the active parameter set with one of these four sets:
• Set 1 (B6.5.4: Save to Set 1, see ch. 2.6.6.1 )
• Set 2 (B6.5.6: Save to Set 2, see ch. 2.6.6.1)
• Defaults (Factory defaults, see ch. 2.6.6.1)
• Keypad set (B6.5.2: Save to Keypad, see ch. 2.6.6.1)

See figure below.


NOTE! If the parameter set to be compared with has not been saved, the display shows: “Com-
paring failed”

9305.emf
Current parameter value

Value of the compared set

Figure 10. Parameter compare

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Keypad of the drive vacon • 24

2.4.1.6 Help texts


The graphical keypad features instant help and information displays for various items.
All parameters offer an instant help display. Select Help and press the OK button.
Text information is also available for faults, alarms and the startup wizard.

STOP READY I/O STOP READY I/O STOP READY I/O

 
Digital Inputs Ctrl signal 1 A Ctrl signal 1 A
ID:403 M3.5.1.1 ID:403 M3.5.1.1 ID:403 M3.5.1.1

Ctrl Signal 1 A Start Signal 1 for control Place


Edit I/O A. Start Signal 1
functionality chosen with I/O A
Logic in Start/Stop Setup Menu.
Ctrl Signal 2 A Help

9165.emf
Ctrl Signal 1 B
Add to favorites
( 6 ) ( 6 )

Figure 11. Help text example

2.4.1.7 Adding item to favorites


You might need to refer to certain parameter values or other items often. Instead of locating
them one by one in the menu structure, you may want to add them to a folder called Favorites
where they can easily be reached.
To remove an item from the Favorites, see chapter 2.6.7.

STOP READY I/O STOP READY I/O STOP READY I/O


Basic Settings Motor Nom Freq Motor Nom Freq

Motor Nom Voltg was added to


230.00 V Edit favorites. Press OK
to continue.
Motor Nom Freq
Help
50.00 Hz

9166.emf
Motor Nom Speed
Add to favorites
1430 rpm

Figure 12. Adding item to Favorites

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