SUPMELALS 1 ae, 150-9001 & ISO/TS-16949 Co. NABL Accreditated ‘AD 2000 - Merkblatt WO certified from TUEV Nord Soring@.oteéls Regd. Office : 33, Mount Road, Sadar, 'Nagpur-44000 (nia. Tel No. (0712) 2524661, 2533014. Fax: (0712)2520860. Email: rkmalnotra@sunflagstee! com Website: waw.sunflagsteel comSUANPLAG Sunflag Spring Steels STZEL Genera Features Spring Stee is used for manufacturing varius types of springs and components, forthe suspension mechanism in Automobiles and Railways, ike + Leaf Springs + ColSprings + StabiiserBars + Tossion Bars Avery igh dogree of quality, relaiity and service fie is expected in springs which ee vital for any automobile o the railways. The spring's capacity to take on static and dynamic Toad aver an extended priad oft, éponds onthe stool that aes int its making. Sizes and conditions of supply Condition of supply Shapes Sizes 1.HotRoled Flat 50x5mm-120x28mm Round = 12mm-100mmdia 2.Drawa Round —10mm-50mmelia 3.Pooled and Ground Round 10 mm-60mndia Edge Radius Flats canbe supplied with an ede ratus "R” which sequal to either"T”or"T125, where "T"is equal ta thickness. General Length Wecatortoordrsinstandard and specific length a) Standard length ors with 10% shorts dwn to mt. b)Incustomer'sspectcngths wth tolerance +50, Staightness Bars wihaveastraghtness of 3mmimtr imax) (ualty Surface Condition : On visual inspection, surface free from harmful defects e, crack ap fl, scratch, olipass marks pts ate Decarburiaton Full Partial Flatsupto80x19) Ml 0.15, Flats(ebove8Ox 13) 003 0.25, Otherproducts o10 020 Grain size 558 (As pr ASTMES 12) As Rolled Hardness S10BHN mas) Inclusion Rating ‘spor. 4163/ASTM EAS Total 0.15mm{max) 0.28mm{max) 0.30mmimax) : THIN:2.54,8,0,D max HEAVY: 1,58,C,0max AsperJISG-0555, Seda 0.15max 4B + dC - O.10max SdTot + 0.20max Delivery Con * Alltundes ted with wirelstrapping at 314 places. *+ Approx. bundle weight: 1,002.0 MT, + GradelHT. No. identification: By painted colour code and Heat Number written on each bundle Standard shapes and sizes of Spring Steel Fat Bars 1, REType __ Reet Speiiag Y Ww 1 The conventional type is of Round Edge (RE) type, having edge radius approximately equivalent to thickness but not specitid, 2, FLType We Feather leaf type Spring Stel flats have adg reius of halt ‘of thickness and alsa have many advantages over RE type in ‘terms of economical and technical aspects. Size-wise adge ‘ats is tobe mutually agreed,Dimensional Tolerances Flats Width Tolerance mm (+1) Tolerance (mm) Range (nm) Wieth (0) Thickness (7 Concavity (=man for <-10 S10 T<-10 T> 10 4050 0.30 0.15 15 0.15 5175 050 0.15 0.20 ots 0.20 76-100 070 0.20 0.25 0.20 020 101-125 0.90 0.25 0.40 30 0.40 Rounds Hot Rolle) Size rm Dia) Tolerance (mm! Over Upto & Tolerance Tolerance Including (ia) (Out of Round) a 2 = 018 025 2 15 +018 0.25 5 2 +020 0.30 2 % 2024 0.35 % 28 2025 0.40 28 31 £028 0.45 31 34 +030 050 a4 38 + 0.36 0.60 38 50 2040 0.60 50 84 +0810 0.80 64 80 + 1.2040 0.80 80 89 + 12040 0.80 89 100 + 18040 120 Rounds (Bright Bars) Size mm Dia) Tolerance on Dia tm) Over Upto & Including Cold Drawn Peeled | Turned Centreless Ground 70 + 0-008 + OF 01036 10 18 +0-0.11 +0F0.11 + 0;0.083 18 30 +01-0.13 +0F 0.13 +0 0.052 30 50 +0-0.18 +0 0.16 +0 0.082 Fatigue Guaranteed Spring Steels ‘Sunflag Stoo pioneer in making Spring Stel, has come up with products inthis category, which ensure the requied fatigue lite to springs used in vehicles, in the mast demanding situation. Tho saliont features ofthese products are a) Use of vigin inputs instal making ch as Dl, Pig Iron which ae fe +) Carefully planed, stee! melting refining vacuum degassing and casting processes, Wal controlled reheating and roling process. 4d) Closely monitored cooling parameters of rolled products. ‘} Thorough inspection and testing, 4), Proper packing, stacking and storage for despatch, 9) Wide size range {rom undesirable tramp elementsChemical composition of typical Spring Stee! to various International Standards 50850 3060 0860 5150 5155 5160 51860 6150 3764 9260 048~053, 056~0.8¢ 0.56 ~0.86 048~053 051~059 56 ~0.88 056~ 0.86 48 ~053, 051~059 O56~ 0.88 JIS G 4801 SuP3 supa SUPE SUP 7 UPS SUP 9A SUP IO SUP TIA Bs 970 2 8 % 454 47 8 484 367 5187 5057 s0sicr? 55Cr3 s0ch4 51 CRMOV 56 CNV 22 076~090, 090~ 1.10, 055~085, 055 ~ 0.85 050~0.60, 056 ~085, 045 ~ 0.55, 055 ~ 085, 0.70~0.85 0.45 ~060 50~060 55 ~0.85, 045 ~055 0.45 ~055, 050~069 c 035 ~042 047-055 055 ~0.65 055 ~0.85 052~059 047 ~055 048 ~058 051 ~055 015~030 015~030, 0.15~030 0.15~030, 015~030 0.15~030, 015-030 0.15~030, 120~ 1.80, 1a0~220, 0.15~0.35, 0.15~035 150~ 1.80, 180~2.20, 0.15 ~035, 015~035 0.15 ~035 015~035, 0.10~0.40 10-049 1.50~200 170~200 050max 0.10~050 1.95~1.85 1.50~ 1.90, 150~ 1.80, 150~200 150~ 1.80, 015~040 0.15 ~040 0.15 ~040 015~0.0 Mn 070~090 0.80 ~080 075~1.00 0.30~0.60 130~0.60 o70~ 1.00 a70~ 1.00 5 ~0.95 o70~ 1.00 85 ~095 a70~ 1.00 056 ~ o60~ a70~ 0.70~ 050~ 050~080, 60~0.80, 50~0.80, 050~0.80, 0g0~ 1.00, 0.70~ 1.00, o70~ 1.00, o70~ 1.00, o70~ 1.00, og0~ 1.00, P Max 0.035 0035 0.035 035, 0035 035 0035 0035 035 0035 0.036 035, 0.035 0.035 0.035 0.035 0.035 0.035 0.050 950 0.080 050, 0.50 0.050 050 P Max 0045 0045 0035 0045 0035 0035 0035, 0025 S Max ogo 040 ao10 040 oo10 odo 040 040 040 oo40 0035 0035 0035 0035 0035 0035 0035 0035 0.050 0.050 0.050 0.050 0.050 0.050 0.050 045 045 0035 0045 0035 0035 01.035, 0020 cr 040-060 040~060 0.40~060 070-090 070~090 0.70~090 070~090 0g0~1.10 0.60 ~0.80 085~0.95, a7n~110 g0~ 1.20 1.00~ 1.40 0155~0.85 cr 0.20~0.40, 080~080 0.15 ~020 a.1~020 07 ~0.12 020-030, Brin 000s 5 os~025 Wi 080-120 ese raed yal Aetiig nPh.: 0712 2498282, 2078889, 94220569