Parts: Tension Rod and Toggle Plate Assembly

Illustration
The following illustration identifies the essential parts comprising the tension rod and
toggle seat assembly.

CT3042 Jaw Crusher Manual 22

CT3042 Jaw Crusher Manual 23
 Parts List
Item Part # Description QTY.
T7510-11B Toggle Plate 1
20
T7510-11JC Longer Toggle Plate (Optional) 1
21 T7510-12 Rubber Dust Cover 1
22 T7510-13 Pin (I) 2
23 GB5867/Z2-90x130 Locking Assembly Z2-90x130 2
24 T7510-14 Rubber Clamping For Rubber Dust Cover 1
25 GB5782/M10x30/GD8.8 Bolt For Rubber Dust Cover 5
26 GB93/10 Lock Washer For Rubber Dust Cover 5
27 GB5782/M24x65/GD8.8 Bolt For Guard 4
28 GB7244/24 Lock Washer For Guard 4
29 T7510-15 Guard 2
73 T7510-29 Tension Rod 2
74 GB6170/M48/GD8 Nut For Tension Rod 4
75 T7510-30A Spring Keeper (Upper) 2
76 T7510-31 Spring 2
77 T7510-32A Spring Keeper (Lower) 2
78 T7510-33A Buffer (Upper) 1
79 T7510-34A Buffer Retainer For Buffer (Upper) 2
80 GB70.1/M24x65/GD8.8 Bolt For Buffer (Upper) 2
81
82 T7510-35 Limit Plate 2
83 GB5782/M16x45/GD8.8 Bolt M16x45 2
84 GB93/16 Lock Washer 16 2
85 T7510-36 Rubber Dust Apron 1
86 T7510-37 Clamping Plate For Rubber Dust Apron 1
(25) GB5782/M10x30/GD8.8 Bolt For Rubber Dust Apron 4
(26) GB93/10 Lock Washer For Rubber Dust Apron 4
87 T7510-38 Pin Shaft For Tension Rod 2
88 GB91-zn/Ø8x70 Split Cotter For Tension Rod 2
89 T7510.6A Buffer (Lower) 1

For more information about toggle plate see Appendix C please.

CT3042 Jaw Crusher Manual 24

Parts: Bearings and Eccentric Shaft Assembly
Illustration
The following illustrations identify the essential parts of the bearing and eccentric shaft assembly.

CT3042 Jaw Crusher Manual 25

 Parts List
Item Part # Description QTY.
16 T7510-39B Pitman 1
17 T7510-9A Eccentric Shaft 1
30 T7510.3 Flywheel Assembly 1
31 GB825/M20 Eyebolt M20 2
32 T7510.4A Wedge For Fixed Jaw Die 2
33 GB6170/M36/GD8 Nut For Fixed Jaw Wedge 4
34 T7510-16 Washer For Fixed Jaw Wedge 2
93 GB1972/Ø80xØ41x5 Belleville Washer For Fixed Jaw Wedge 4
35 1380-33 Grease Retainer 2
36 GB1095/16x35 Key 16x35 4
37 GB288/23168CA/W33C3 Pitman Bearing 2
38 T7510-17 Pitman Seal (Bearing Cover) 2
95 T7510-49 Shim Ø586xØ718x0.2 2
39 GB32.1/M20x65/GD10.9 Bolt M20x65 48
40 GB7244/20 Lock Washer 20 48
41 T7510-18 Middle Labyrinth Seal 2
42 1380-27 Bearing Housing(LH & RH Each) Total 2
43 GB288/23164 CAK/W33C3 Frame Bearing 2
44 GB1152/M10x1 Grease Fitting M10x1 6
45 GB6584/ AH3164 Withdraw Sleeve 2
46 T7510-48 Round Nut For Bearing Removed 1
47 1380-28A Bearing Housing Seal (RH) 1
96 1380-49 Shim Ø550x Ø680x0.2 2
Round Lock Nut For Round Nut
48 1380-29A Total 2
(LH & RH Each)
49 1380-30 Lock Washer For Round Nut 2
50 1380-31 Outer Labyrinth Seal 2
51 GB32.1/M42x165/GD10.9 Bolt For Bearing Housing 16
52 T7510-19 Washer For Bearing Housing 16
53 T7510.5 Sheave Assembly 1
54 GB5867/Z2-280x355 Locking Assembly Z2-280x355 2
55 T7510-20 Shaft Cover 2
56 GB32.1/M30x100/GD8.8 Bolt For Shaft Cover 6
57 GB7244/30 Lock Washer For Shaft Cover 6
97 1380-51 Bearing Housing Seal (LH) 1
Note: Item 46 “Round Nut for Bearing Remove “ is shipped separated from the machine as a tool.

CT3042 Jaw Crusher Manual 26

Parts: Jaw Dies and Cheek Plates
Illustration
The following illustrations identify the essential components comprising the jaw dies and
cheek plates.

CT3042 Jaw Crusher Manual 27

 Parts List
Item Part # Description QTY.
1 T7510.1A Frame 1
2 T7510-1 Fixed Jaw Die 1
T7510-2-L Upper Cheek Plate(LH) 1
3
T7510-2-R Upper Cheek Plate(RH) 1
4 1380-5 Bolt For Cheek Plate 8
5 GB6170/M30/GD8 Nut For Cheek Plate 16
6 T6090-53 Washer For Cheek Plate 8
94 GB1972/Ø63xØ31x3.5 Belleville Washer For Cheek Plate 16
T7510-3-L Lower Cheek Plate(LH) 1
7
T7510-3-R Lower Cheek Plate(RH) 1
8 T7510-4 Pitman Guard 1
9 GB5782/M24X80/GD8.8 Bolt For Pitman Guard 4
10 GB7244/24 Lock Washer For Pitman Guard 4
T7510-5A-L Wedge For Swing Jaw Die(LH) 1
11
T7510-5A-R Wedge For Swing Jaw Die(RH) 1
12 T7510-6 Swing Jaw Die 1
13 T7510-7 Bolt For Swing Jaw Wedge 4
14 GB6170/M36/GD8 Nut For Swing Jaw Wedge 8
15 C1048-29 Washer For Swing Jaw Wedge 4
32 T7510.4A Wedge For Fixed Jaw Die 2
33 GB6170/M36/GD8 Nut For Fixed Jaw Wedge 4
34 T7510-16 Washer For Fixed Jaw Wedge 2
92 GB1972/Ø80xØ41x5 Belleville Washer For Swing Jaw Wedge 16
93 GB1972/Ø80xØ41x5 Belleville Washer For Fixed Jaw Wedge 4

CT3042 Jaw Crusher Manual 28

Parts: Lubrication
Illustration
The following illustration identifies the location of each grease fittings on the jaw
crushers.

Parts List
Item Part # Description QTY.
16 T7510-39B Pitman 1
18 JB/ZQ4450/M20X1.5 Drain Plug M20X1.5 2
19 T7510-10 Rubber Washer 2
44 GB1152/ M10X1 Grease Fitting M10X1 6
90 T7510.7A Lubrication System 1

CT3042 Jaw Crusher Manual 29

 Lubrication System T7510.7A
Parts List
Item Part # Description QTY.
T7510.7A Lubrication System 1
1 1380.7.1 Connector 4
2 GB9065.3/DN8/M16X1.5, L=1395mm Hose ID=Ø8mm,10MPa, L=1395mm 2
3 GB9065.3/DM8/M16X1.5, L=1050mm Hose ID=Ø8mm,10Mpa, L=1050mm 2
4 1380.7A-4 Connector 4
5 GB3452.1/ 8X1.8 O Ring 8
6 1380.7-3A Distributor 1
7 GB1152/M10X1 Grease Fitting M10X1 4
8 GB5783/M12X80/GD8.8 Bolt M12X80 2
9 GB93/12 Lock Washer 12 2

CT3042 Jaw Crusher Manual 30

Appendix A: Discharge Setting Adjusting Procedure

CT3042 Jaw Crusher Manual 31

 Parts List
Item Part # Description QTY.
22 T7510-13 Pin (I) 2
23 GB5867/Z2-90x130 Locking Assembly Z2-90x130 2
58 GB5782/M24X95/GD8.8 Bolt M24x95 8
59 GB7244/24 Lock Washer 24 8
60 T7510-21 Support Plate (I) 3
61 T7510-22 Guider (I) 1
62 GB5782/M16x45/GD8.8 Bolt M16x45 12
63 GB7244/16 Lock Washer 16 12
64 T7510-YYG/90/50x183 Hydraulic Cylinder 431+183 1
65 T7510-YYG/90/50x167.5 Hydraulic Cylinder 416+167.5 1
66 T7510-23 Pin (II) 2
67 T7510-24 Washer 4
68 GB6170/M36/GD8 Nut M36 4
69 T7510-25 Guider (II) 1
70 T7510-26 Support Plate (II) 1
71 T7510-27 Rear Wedge For Discharge Adjustment 1
72 T7510-28 Front Wedge For Discharge Adjustment 1
91 T7510.8A Hydraulic System 1

CT3042 Jaw Crusher Manual 32