Ransport and Installation Instructions CTX 510 Eco

T ransport and installation instructions CTX 510 eco
N The first start up
The first start up (alignment and function test) of the machine is made
by authorised personnel of the machine manufacurer!.
1 PURPOSE OF THIS DOCUMENTATION ............................................................................... 3

1.1 Use of the instruction ...................................................................................................... 3
1.1.1 Explanation of symbols and warning signs......................................................... 3
1.1.2 Safety standards................................................................................................. 4
2 INSTRUCTIONS APPLYING TO TRANSPORTATION .......................................................... 5

2.1 Package.......................................................................................................................... 5
2.2 Dimensions ..................................................................................................................... 5
2.3 Blocking the machine for transportation ......................................................................... 6
2.3.1 Blocking the machine ......................................................................................... 6
2.3.2 Blocking / unblocking the slide ........................................................................... 6
2.3.3 Blocking/unblocking the guard............................................................................ 6
2.3.4 Blocking/unblocking the console ........................................................................ 8
2.4 Preparation for loading (package) ................................................................................. 9
2.5 Transportation instructions ............................................................................................. 9
2.6 Cautionary notes............................................................................................................. 9
3 WHAT IS NEEDED FOR LOADING AND UNLOADING ...................................................... 11

3.1 Before unloading........................................................................................................... 11
4 LOADING/UNLOADING THE ACCESSORIES.. .................................................................. 12
5 LOADING / UNLOADING THE MACHINE............................................................................ 14

5.1 Lifting and moving the machine .................................................................................... 14
5.1.1 Lifting the machine by means of the fork-lift truck ............................................ 14
5.1.2 Lifting the machine with the basis by means of bands ..................................... 14
5.1.3 Lifting the machine with use of bands .............................................................. 15
6 TRANSPORTATION TO THE INSTALLATION SITE ........................................................... 17

6.1 Transporting the machine using the crane ................................................................... 17
6.2 Transporting the chip conveyor by means of the crane................................................ 18
CTX 510 eco_TA_EN-v1.0 Page 1

7 INSTALLATION..................................................................................................................... 19
7.1 To be made by the customer before installing the machine ......................................... 19
7.2 Connection to the mains .............................................................................................. 19
7.3 Electrical data for connecting the machine ................................................................... 20
7.4 Electrical connection of the machine ............................................................................ 21
7.4.1 Checking the rotating field with a measuring apparatus ................................... 21
7.5 Positioning and connecting the chip conveyor.............................................................. 22
7.6 Connecting the machine equipment ............................................................................. 23
7.6.1 Main fuse, the machine without the external transformer ................................ 23
7.6.2 Connecting the pneumatic circuitry to the pneumatic system of the plant........ 23
7.7 Fillings........................................................................................................................... 24
7.7.1 Fluids ................................................................................................................ 24
7.7.2 Recommendation.............................................................................................. 24
7.7.3 Preparing lubricants and coolant- lubricants..................................................... 24
7.7.4 Recommendations regarding the removal of spent fluids ................................ 25
7.7.5 Table of filling.................................................................................................... 25
7.7.6 Smearing products available in the market....................................................... 26
7.7.7 Coolant- lubricants available in the market....................................................... 26
7.7.8 Fluids for hermetic systems available in the market ........................................ 26
8 UNBLOCKING THE MACHINE............................................................................................. 27

8.1 Unblocking the guard ................................................................................................... 27
8.2 Unblocking the slide ..................................................................................................... 27
8.3 Unblocking the console ................................................................................................ 28
9 START-UP OF THE MACHINE ............................................................................................. 29
10 RE-INSTALLING THE MACHINE ......................................................................................... 30

10.1 Preparing the machine.................................................................................................. 30
10.2 Loading the machine .................................................................................................... 30
10.3 Scrapping the machine ................................................................................................ 31
10.3.1 Qualifications of the operator............................................................................ 31
10.3.2 Deactivation of the machine ............................................................................. 31
10.3.2.1 Deactivation procedure........................................................................... 31
10.3.2.2 Transport ................................................................................................ 32
10.3.2.3 Risk remaining after deactivation and disposal ...................................... 32
Copyright
All rights, including reprinting, reproduction of text contained in this manual and translations, are
reserved by FAMOT Pleszew S.A.
No part of this manual can be reproduced or copied in any form, including using electronic reproduction
means, not even teaching or training purposes, without written authorization by FAMOT Pleszew S.A.
Contents of this manual may undergo modification without any updating commitment towards users.
Some pictures, photographs and drawings in this manual may not accurately depict your lathe. This will
not affect the validity of the information herein contained.
Wydanie V1.0
© 2008 FAMOT Pleszew S.A
Page 2 CTX 510 eco_TA_EN-v1.0

Purpose of this documentation
1 Purpose of this documentation
1.1 Use of the instruction

This technical handbook contains the basic data necessary for proper prepa-
ration of the installation of the purchased numerically controlled CTX 510 eco
lathe.
This documentation is intended for managers and the cooperating employees
responsible for the choice and preparation of the installation place, so that the
machine can be installed and connected immediately after the delivery.
This brochure may be subject to modifications at any time, without the obliga-
tion to notify the customer.
Some illustrations, photos or figures in this brochure may present your lathe in
an imprecise way; this, however, does not influence the validity of the informa-
tion therein included.
The information, technical data and notes concerning the transportation and
installation of the external equipment (for example: a pressing bar device) are
presented in the manuals prepared by the manufacturers of such equipment.
In the scope of the Customers' Service program, FAMOT Pleszew S.A. offers
training to prepare the specialized personnel to make the best of your new ma-
chine.
The scope of training depends on the skills already acquired by your person-
nel. Therefore, a prior verification should be made of your employees' know-
ledge to ensure they are able to operate the machine you have purchased in
the best way.
In case of need, please contact our Service as soon as possible. Schedule all
the trainings to be completed before the machine is delivered.
1.1.1 Explanation of symbols and warning signs

The symbols presented below enable quicker understanding of the meaning
of some references.
To be checked in the specific handbook (for example: the turret, the air
conditioner, the chip conveyor).
To be checked in next or previous chapters/paragraphs
© Information
; Contact the technical service
N Attention - Danger
b Qualified personnel
H Electric shock hazard

Purpose of this documentation
J Necessary recommendations
e Visual inspection
Clean up
Danger of crushing
M Magnetic field
0 No entry for persons with an electric pacemaker
À No entry for persons with metal prostheses
1.1.2 Safety standards

The first start-up of the CTX 510 eco lathe and the operating instructions are
delivered by the competent service of FAMOT Pleszew plant, which ensures
the efficiency and safety already from the first start-up..
ZFAMOT Pleszew S.A. reached a maximum level of technology and practice
currently attainable; however, the machine can not be operated by the person-
nel which is inexperienced, non-specialized or not mature enough.
The machine should be used in an appropriate way, in compliance with the in-
tended purpose.
The CTX 510 eco lathes meet the safety standards. Despite the above, the
lack of attention or experience can cause:
• the health hazard
• the risk of damage for the machine and personal property of the user,
• the danger that affects the quality and efficiency of work
During transportation, installation and start-up operations, current safety stan-
dards should be met and all precautions made available by technology and
practice should be observed. In particular, the following should be respected:
• all valid safety standards relating to the work and operations of this type,
• the standards relating to connecting the electric system to the power supply,
• the standards valid in the country where the machine is used,
• the engineering standards covering hydraulic parts and parts under
pressure.

Instructions applying to transportation
2 Instructions applying to transportation
2.1 Package
The package of the machine includes the technical documentation in a special
container marked with the machine serial number; the documentation concer-
ning the accessories and commercial spare parts is placed in the internal po-
cket in the electric switchgear.
Moreover, a wooden box is delivered with the set of tools for application of the
material for fastening the machine to the foundation (vials with chemical glue),
and other accessories delivered on request.
However, the machine can already be equipped with accessories demanded
by the customer.
The machine can be sent as follows:.
• standard, where the usual package is used, with fixing on two boards (placed
on a flat basis of a truck)
• on a pallet adapted to lifting with a lift truck
• in a packing case, for sea transport
• in a packing case, for air transport
Machines dispatched/received without a pallet should be carried on trucks with
a wooden bed.
2.2 Dimensions
Tabela 1: Standard dimensions
Pallet for lifting
Height (M.U. incl) m 2,52
Width m 2,17
Length m 5,40
Pallet for sea transport
Height (M.U. incl) m 2,24
Width m 2,17
Length m 5,40
Approximate weight of the machine without package 7500 kg

Above dimensions can subject to change

2.3 Blocking the machine for transportation
2.3.1 Blocking the machine

• Position the key switch
• Open the protective guard.
• Set the X axis and the tailstock on the marked points for blockage
• Switch the machine off.
2.3.2 Blocking / unblocking the slide

During transportation, the X axis slide (1) and Z axis support (2) are blocked
by the bracket (3), which prevents any accidental movements.
This bracket is removed once the machine is finally fixed on the foundation,
and before switching the power supply on; it can be removed by removing the
fixing bolts (4).
After removing the bracket (3), the fixing bolts should be screwed in again.
4
3
4 4
Rysunek 1 Blocking of the slide
J This bracket should be used every time the machine is moved to another place.
2.3.3 Blocking/unblocking the guard

During transportation, the guard (1) should remain open.

Manual unblocking device

The manual device (2) blocks the movements of the guard. To unblock the gu-
ard, remove the bracket (A) situated inside, on the left side, by taking away
the fixing bolts (B).
Automatic unblocking device
The automatic device (3) prevents the opening of the guard in case of lack of
the supply voltage; therefore, during transportation or when setting the machi-
ne, if the guard is closed, it remains blocked. To unblock it, put the power sup-
ply on by connecting the machine to the mains; if the connection is not possible
at the time, manual unblocking is possible by effecting the following opera-
tions:
1) access the upper part of the machine using a ladder

2) reach the automatic safety device (3) through the opening (4),
3) turn (after taking out the lock screw) the pin (5) by 90° using a flat-tip scre-
wdriver,
4) open the sliding guard (1)
5
3
4
Rysunek 2 Manual unblocking the guard

2.3.4 Blocking/unblocking the console

For the machine dispatching, the console (1) is fastened to the body (2) with
the bracket (3).
J The bracket can only be removed when the machine is already set ready for
installation in its target place..
To unblock it, proceed as follows:

• remove the fixing bolts (4)
• remove the blocking bracket (3)
• reinstall the bolts (4)
J The console blocking bracket should be stored to be used every time the
machine is transported.
3
2
Rysunek 3 Unblocking the console

2.4 Preparation for loading (package)

Fixing the machine on a wooden panel
• Lift the machine using the appropriate equipment: the bands, lifting jacks,
hook eyes and ring (see on next pages: "lifting with bands).
• Put the machine on the wooden pallet.
• Then put the following on the pallet: the box containing the accessories,
the container with documentation, the chip conveyor and the attachment
(if any).
• To avoid displacement, block the sides of the machine and all accessories
using the wooden blocks (10x10 cm); each wooden block (10x12 cm)
should be fixed with 3 nails (3.5 x 130mm).
• Slowly lift the machine and put it in the middle of the transport facility
(truck).
• Having loaded the machine (when it is already on the pallet), check if the
ropes have not damaged the machine or a possible protection (protective
canvas), if required.
2.5 Transportation instructions
N During transportation, the following should be respected:
The transport of the machine and accompanying peripheral equipment should

be effected exclusively according to the indications given in this transportation
instruction.
Incorrect way of transportation can cause the damage or malfunction of the
machine which is not covered by the manufacturer's liability and warranty.
J The means of protection in transportation (the red ones), the hitches, rings,
wrappings included in the outfit of the machine should be stored in a secured
container kept in a dry place, to be used for future transportation of the
machine..
Before using next time take the presented instructions into account and check
the condition of the wrappings.
2.6 Cautionary notes
b The machine can be lifted only by the authorized staff, with the crane and using
with the wrappings included in the outfit of the machine..

Do not change the length of the rope slings.

• The transport with use of the forklift truck or the pallet-lift truck is forbidden
• The wrappings can not be twisted or with knots.
• Do not stay below the load when it is lifted.
• Apart from the staff carrying out the transport (minimum 2 persons), nobody
else should be present in the vicinity of the load.
• Protection means for transportation (the red ones) can only be removed in
the target location where the machine is to be installed.
• The machine can be unloaded and stored exclusively in the place protected
against weather conditions.

What is needed for loading and unloading
3 What is needed for loading and unloading

• The crane or the lorry mounted crane of adequate hoisting capacity.
- The crane hook should have a ground clearance of at least 5,20 m; this
height results from the sum of following dimensions:
Tabela 2:
Loading height of the truc ca. 1,30 m
Height of the machine ca. 1,93 m
Distance between the upper plane of the machine ca. 1,70 m

and the hook ring
Lifting height ca. 0,25 m
• The lift truck of minimum hoisting capacity 8000 kg. (only when the machine
is placed and fixed on a metal pallet for a container).
3.1 Before unloading

• It should be checked if there are any apparent damage to:
- the machine
- the chip pan / the chip conveyor (option)
- the accessories and external equipment
• Remove the protection plastic foil (if present)i
• Check the completeness of the machine/equipment (the box with
accessories and documentation of the machine)
• Ask the carrier to confirm the occurrence of damage on the waybill / delivery
receipt.
• Make photos of the damages, if possible
• Any damage should be reported to the representative of FAMOT Pleszew
S.A.
• Remove the protections that secure the accessories, the external equipment
and the machine on the truck.
J Unload the accessories, and next the machine.

Loading/unloading the accessories.
4 Loading/unloading the accessories.
Rysunek 4 The chip pan
Rysunek 5 The chip conveyor

Loading/unloading the accessories.
• Read the transport and installation instruction placed in the transparent

pocket on the chip conveyor.
N The conveyor may not be moved when full!
N Inspect if the lugs for lifting and the lifting slings are properly fastened and are
at the correct places.
• The lifting slings should be put on the crane hook.
N The lifting slings can not be twisted or tangled.
• Adjust the length of chains/ropes to balance the conveyor.

• The angle between the lifting slings and the vertical line can not exceed 60°.
• The crane hook should be positioned strictly above the center of gravity of
the load.
• Engage the lifting slings on the crane hook.
• Activate the crane to strain the lifting slings evenly..
• Slowly lift the chip pan / chip conveyor.
• Place the chip pan / chip conveyor on, or take out, of the transport facility
(truck)
• or transport the chip pan / chip conveyor to the final location..

Loading / unloading the machine
5 Loading / unloading the machine
5.1 Lifting and moving the machine
b These operations should be carried out only by the highly skilled and
experienced personnel.
Accurately check the actual weight of the machine and the package.
5.1.1 Lifting the machine by means of the fork-lift truck
N o not use this method for machines without the wooden panel
• Make sure that the hoisting capacity of the fork-lift truck is adequate for the
load weight
• Make sure that the forks are of appropriate length - at least the width of the
panel of the machine.
• Slip the full length of the forks under the panel of the machine.
• Operate the truck at the minimum speed, avoiding jerks or shocks, and lift
the load only as high as necessary height.
Rysunek 6 Transportation of the machine with the fork-lift truck
5.1.2 Lifting the machine with the basis by means of bands

• Make sure that the hoisting capacity of ropes and hoisting equipment is ade-
quate to the load to be hoisted.
• Wrap the load with the basis as shown on Figure 7.
• Carefully stretch the ropes making sure that the ropes do not press into any
part of the machine and the load is well balanced.

• Operate the crane at minimum speed, avoiding jerks or shocks and lift the
load only by the minimum necessary height.
Rysunek 7 Lifting of the machine with the basis on bands
5.1.3 Lifting the machine with use of bands

Do not use this method when the machine is still fastened to the foundation.
The ropes never should be tied directly to the machine base.
Make sure that the hoisting capacity of ropes and hoisting equipment/tools are
adapted to the load to be lifted.
Wrappings may not be twisted or with knots. Always use the loading accesso-
ries (1) included in the delivery.

1
Kg 8000
2
2 1 2
3 3
2
A B
C
2
Rysunek 8 Lifting the machine with the aid of bands
Type of ropes to be used to hoist the machine

Tabela 3:
Position Rope length (mm) Hoisting capa- Colour
city (t)
A L = 1350 8 Blue
B L = 1350 8 Blue
C L = 2400 8 Blue
• Wrap the load as shown in Figure 8 - positions 2.

• Stretch the ropes with utmost care, making sure that they do not press into
any part of the machine and the load is perfectly balanced.
• Operate the crane at the minimum speed, avoiding jerks or shocks and lift
the load only to the minimum necessary height.

Transportation to the installation site
6 Transportation to the installation site
6.1 Transporting the machine using the crane

• Having made the foundation for the machine at a suitable location, move
the machine (still in the package) close to such location, proceeding as in-
dicated in the chapter "Lifting and moving".
• After unpacking and checking the machine for any external or internal ap-
parent damages and the completeness of the delivery, remove the bolts
fixing the machine to the wooden support or to the boards, if present (a
constructional spanner).
• Clean up the resting surface of the trimming plates.
• Using exclusively the "lifting with bands" method, move the machine onto
on the foundation close to the trimming plates (A), and next put it, with ut-
most attention, in the target place.
• Slightly screw the machine levelling screws (B) (height adjusting screws)
down, using the flat wrench.
Rysunek 9 Machine support point

Transportation to the installation site
6.2 Transporting the chip conveyor by means of the crane

The lifting swing for transport is fastened to the chip conveyor.
• Check if the lifting swings are fastened correctly.
• Put the lifting swings on the crane hook.
N The lifting swings should not be twisted nor tangled.
• Operate the crane to obtain the uniform tension of all lifting swings.
• Lift the chip conveyor from the transportation facility (truck) or from the pa-
nel.
• Carry over the chip conveyor to the installation place..

Installation
7 Installation
7.1 To be made by the customer before installing the machine

The customer at whose premises the final acceptance is to be carried out
should prepare the location for the machine installation i.e.:
• Perform the foundation.
• Perform necessary connections of power supply.
• Perform necessary connection of the pneumatic system.
• Commission a third party or perform on its own the internal transportation of
the machine in the place of installation, Clean up and degrease the
machine.
• Have a stock of necessary lubricating oils and coolant-lubricants at hand.
• Prepare all necessary tools.
• Prepare all possible optional equipment that can be connected to the
machine, and all things necessary for installation of the machine, including
any products (for example: oils, fixing accessories and so on).
7.2 Connection to the mains

Protections
As per their operational principle, modern digital drives with recovery of the
network voltage generate leakage current towards earth which is mainly of ca-
pacitive and impulsive type, and which is not a sign of any electrical failure, but
can cause unjustified interventions of differential switches.
Anyway, if you decide to apply a differential switch for additional protection, we

recommend using type B switches for continuous type failure currents with set-
ting not less than 300 mA and variable operating time.

Installation
7.3 Electrical data for connecting the machine
Tabela 4: Electric specifications

Values referring to connecting the machine to the mains
Network 3 phases 400 V (+/ - 10%)
Frequency 50 Hz (+/- 1 %)
Apparent rated power 50 kVA
Active power 25 kW
Maximum current 72 A
Thermal protection 80 A
Fuse protection 100 A
Connecting cable 25 mm2
Control circuits
Control voltage CC 24 V
Frequency 60 Hz ( option )
The neutral wire is not necessary for installing the machine .
Rysunek 10 Terminal block
The indicated apparent power (S in kVA) refers to the maximum stage of ma-
chine amplification. When using the proper motors in operational mode S6 (=
40%), the power can temporarily increase by about 50%.
The machine is designed for connection in the four-wire system (three phases
and PE wire).

Installation
7.4 Electrical connection of the machine
b The electrical connection of the machine can only be carried out by the
qualified and trained technician. The electric data presented in the cubicle
switchgear and in the electric circuit diagram should be respected.
D When connecting, make sure that the feeder cable connecting to the net-
work is not powered.
• The feeder cable should be put through the opening in the floor (1).
• Connect the conductors to terminals situated in the terminal strip (2)..
- Phases L1, L2, L3
- Protecting wire PE.
- Neutral wire N (if present).
• Connect to achieve the right-rotating field.
1
Rysunek 11 Entry to the electrical cubicle.
•
•
•

Installation
7.4.1 Checking the rotating field with a measuring apparatus

Switch out the main switch and lock it to prevent an accidental switching on.
7.5 Positioning and connecting the chip conveyor

• Remove wraps from the chip conveyor..
• Put the chip conveyor (1) in the proper opening under the machine.
• With fixing screws (3) lift the chip conveyor until it contacts the inclined chute
(2) of the machine.
• Connect the tubing of the coolant (4) to the pipe connector (5) of the chip
conveyor and put the electric connector (6) into the proper socket (7)..
Rysunek 12 Connection of the chip conveyor

Installation
7.6 Connecting the machine equipment
The instructions referring to the installation of the other equipment /accessories

are contained in the documentation delivered by the manufacturers of those
equipment..
7.6.1 Main fuse, the machine without the external transformer

The device protecting against over-current (main fuse) for the feeder cable
should be installed outside the machine and is not included in the delivery.
7.6.2 Connecting the pneumatic circuitry to the pneumatic system of the plant
Some parts of the machine are air-operated and should be connected to the
central pneumatic system equipped with an air filtration system.
The use of non-filtrated air can cause malfunction and damage to the machine
after some time. Connect the hose (1) to the pipe connector (2) situated on the
plate on back of the machine, to the line able to withstand the pressure about
5 - 6 bar.
Rysunek 13 Pneumatic connection

Installation
7.7 Fillings
7.7.1 Fluids
The assignment of fluids and designation of the lubricating points presented in
this handbook comply with DIN 51 502 Standard.
The use of appropriate fluids is essential to the safe operation and long life of
the machine. In general, the machine is delivered without fluids. It is recom-
mended to continue using the fluids indicated for the first filling (see: the in-
struction).
If this is not possible, use other fluids as indicated in the table enclosed.
To avoid the incompatibility of the mixture, we recommend using the fluids of
the same brand, if possible.
7.7.2 Recommendation
TOnly the usage of fluids of these types warrants the reliable functioning of the
machine.
The manufacturers of fluids have technical service which can pass to you the
detail information and recommendations regarding their application.
7.7.3 Preparing lubricants and coolant- lubricants
N Due to some ingredients (additions), these products are the potential source of
risk to human health and may cause environmental pollution.
Their choice and usage depends exclusively on the user. The servicing in-
struction elaborated by the manufacturer should include the following informa-
tion to define the way of using the product:
• definition of the substance,
• presentation of the risk for human health/life and possible environmental
impact,
• protection means and rules of proceeding, for example:
- recommendation to wear the protective shoes of the resistant material,
- caution to keep these substances away from skin and eyes,
- caution to avoid breathing in the vapours or sprayed substances,
- no smoking during handling these fluids/oils.
The fumes of the lubricant can be generated during machining.
When the applied coolant- lubricant contains 15% of oil or more, and when the

Installation
easily flammable coolant- lubricant is used in a hermetic work place, there

exists the ignition and explosion danger.
Contact the manufacturer for the means of protection.
7.7.4 Recommendations regarding the removal of spent fluids

The fluids used for machine operation are pollutants, so they may not be di-
scharged to the environment.
The ecological way of disposal of spent fluids should be defined before the
machine is installed. You can contact, for example, the hazardous waste dis-
posal depot.
7.7.5 Table of filling
Tabela 5: Table of applied fluids
Posi-
Fluid type DIN ISO-UNI
tion Q-ty
Symbol Symbol
Lubricators SUPER GREASE A
Self-centering
(1) See manufacturer's manual XBCEA
chuck. lubricators
A Hydraulic unit Hydraulic oil (TELLUS T32) HM32 l.40
C Cooling and lubri-

Emulsifiable oil l. 220
(2) cating unit
D Steady fluid for hermetic cooling

Turret cooling unit l.10
(3) circuits (ROL - ICE BLU)

Installation
A C B
Rysunek 14 Fillings
J For compatibility, contact the manufacturer of such products or the authorized

agent dealing with such products.
• (1) Smear for fixing jigs ; observe the constructor's indications.

• (2)Proportion of a mixture - observe the manufacturer's indications:
- if too liquid: the machine slideways and the parts being machined
undergo oxidation,
- if too dense: the action of the coolant is insufficient.
• (3) Use the steady fluid for hermetic cooling systems, preferably in a ready-
to-use package. If not accessible, prepare the 30% water solution of the
concentrate.
7.7.6 Smearing products available in the market
The information referring to the commercial smearing products can be found in

paragraph: "Planning documentation"
7.7.7 Coolant- lubricants available in the market
The information on the commercial cooling and lubricating products can be

found in paragraph "Planning documentation".
7.7.8 Fluids for hermetic systems available in the market
The information on commercial fluids for hermetic systems can be found in

paragraph "Planning documentation"..

Unblocking the machine
8 Unblocking the machine
8.1 Unblocking the guard

Having positioned the machine, take out the bracket (1) by removing two fixing
bolts (2).
Store the bracket and the fixing bolts for next transportation of the machine.
Should the guard be closed (with the machine switched off and/or disconnec-
ted), see paragraph "Blocking the guard" to open it.
.
Rysunek 15 Unblocking the guard
8.2 Unblocking the slide

• Having positioned the machine, take out the bracket (1) by removing two
fixing bolts (2).
• When the bracket is removed, screw the bolts down in their seats.
• Store the bracket to use it for next transportation of the machine.

Unblocking the machine
Rysunek 16 Unblocking the slide
8.3 Unblocking the console

Having positioned the machine, take out the bracket (1) by removing two fixing
bolts (2).
Screw the bolts (2) back in their seats and store this console blocking bracket
to use it in the transportation of the machine.
Rysunek 17 Unblocking the console rotation

Start-up of the machine
9 Start-up of the machine
b The first start-up of the machine should be carried out by the specialized
technical personnel of the competent DMG.
The final customer in whose place the final acceptance of the machine shall be
performed (having already prepared the premises for installation of the
machine and all other necessary things - see chapter "Installation") should
agree with the competent DMG on the first intervention relating to the start-up
of the machine.
Any manipulations or starting the machine by an unauthorized personnel can

affect the validity of the warranty.
N Any manipulations or starting the machine by an unauthorized personnel can

affect the validity of the warranty.
J As for the possible additional equipment (for examples: external manipulators

/portals, pressing bars, etc.), the customer should contact the supplier of this
equipment to order it before the first start-up of the machine.
Refer to the specific instruction delivered by the constructor of the equipment..

Re-installing the machine
10 Re-installing the machine

When the machine is to be carried over to another working place, the following
procedure should be followed:
10.1 Preparing the machine

• Switch the machine off.
• Disconnect the machine from the mains.
• Clean up the machine and the chip conveyor..
• Disconnect the chip conveyor.:
- Disconnect the electrical connection of the chip conveyor from the
machine
- Disconnect the coolant tubing
- Unscrew the fixing bolts (2 internal wrenching bolts ).
- Withdraw upwards the bolts of the chip conveyor legs.
- Remove the chip conveyor from the machine.
• Position the machine hoisting equipment.
• Remove 4 nuts which fix the machine..
In case of longer transportation (> 1 day) and for storage, carry out the follo-
wing activities:
• Accurately clean up the working premises, all metal glossy parts of the
machine, and the peripheral equipment.
• The surfaces should be dry-cleaned for storage; no traces of lubricating oil,
coolant or detergents may be left.
• Before applying the protective layer, the surfaces should be cooled down to
ambient temperature.
• Preventive agents should be sprayed at ambient temperature.
• Fasten the instruction relating to the transportation and installation on the
transparent sheet on the glass panel of the machine protective guard.
• Cover the machine with protective canvas.
Before moving the machine over, the axes, the guard and the console should
be blocked using the appropriate blocking fixtures (see: paragraph on blocking
for transport)
10.2 Loading the machine
The machine should be loaded with use of "lifting the machine with bands"
system (see: paragraph "Loading/unloading the machine").

10.3 Scrapping the machine
10.3.1 Qualifications of the operator
b The qualified mechanician familiar with the contents of the chapter 2 relating to
the safety.
10.3.2 Deactivation of the machine

When the technical and operational life of the machine is over, the machine
has to be deactivated.
The machine which has been taken out of service and may no longer be used
in safe conditions for the purpose for which it was designed and constructed,
should undergo the raw material recovery procedure.
It is necessary to carry out the deactivation and safe scrapping of the machine
to eliminate the risk caused by:
• Contact of the operator with tools.
• Cracking of the monitor (video).
• Oil stream under pressure.
• Electric current.
FAMOT Pleszew S.A. shall not be held liable for any injury or damage resulting
from the re-use of single parts of the machine, the functions or the assembling
situations other than the original ones.
10.3.2.1 Deactivation procedure
b Deactivation and scrapping operations should be commissioned to the

specialized plant or else be performed by the properly trained and equipped
personnel.
• Switch out the machine according to the procedure presented in the

previous chapters and paragraphs.
• Disconnect from all the external energy sources (the electric and pneumatic
ones)
• Cut off the supply in the switchgear cabinet.
• Release the residual pressure from the system by disconnecting the quick
connector.
• Dismantle the machine to separate the following parts:
- The basic machine.
- The chip removal unit.
- The additional container and filters (if present).
- The pressing bar (if present; see the instruction from a given

constructor).
• Empty the following tanks and circuits:
- The hydraulic circuit.
- The lubricating circuit.
- The oil delivery and lubrication unit.
- The chip ejector.
- The additional container and filters (if present).
- The cyclic cooling system (air conditioner).
10.3.2.2 Transport
b Commission the specialized company with the transportation.
To ensure the safe transportation of the machine, proceed as follows:

• Block the axes, block the guards, block the arm and the console using
appropriate brackets included in the accessories delivered together with the
machine.
• Use the suitable transportation accessories (delivered with the equipment).
• Comply with the machine loading and transportation instructions.
• Sling, lift and move the chip conveyor (see the constructor's instructions
relating to this equipment).
10.3.2.3 Risk remaining after deactivation and disposal
Remaining risk
There is no risk after the deactivation of the machine, provided that all the in-
dications presented in the deactivation procedure of the machine have been
observed.
Disposal
The machine is made of a non-biodegradable material.
The machine should be transported to the authorized breaker's yard.
The removed fluids and filters, such as:
• spent coolant-lubricant,
• hydraulic oils and greases,
• fluid for hermetic circuits,
• lubricating media, etc.
may not be discharged to the environment, but instead should be collected
and passed to the collecting plant.

Ransport and Installation Instructions CTX 510 Eco

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What are the steps for blocking the machine for transportation?

What are the steps for blocking the machine for transportation?

What are the dimensions and weight of the machine that need to be considered for transportation?

What are the dimensions and weight of the machine that need to be considered for transportation?

T ransport and installation instructions CTX 510 eco

N The first start up

1 PURPOSE OF THIS DOCUMENTATION ............................................................................... 3

2 INSTRUCTIONS APPLYING TO TRANSPORTATION .......................................................... 5

3 WHAT IS NEEDED FOR LOADING AND UNLOADING ...................................................... 11

4 LOADING/UNLOADING THE ACCESSORIES.. .................................................................. 12

5 LOADING / UNLOADING THE MACHINE............................................................................ 14

6 TRANSPORTATION TO THE INSTALLATION SITE ........................................................... 17

CTX 510 eco_TA_EN-v1.0 Page 1

8 UNBLOCKING THE MACHINE............................................................................................. 27

9 START-UP OF THE MACHINE ............................................................................................. 29

10 RE-INSTALLING THE MACHINE ......................................................................................... 30

Page 2 CTX 510 eco_TA_EN-v1.0

1 Purpose of this documentation

1.1 Use of the instruction

1.1.1 Explanation of symbols and warning signs

; Contact the technical service

H Electric shock hazard

CTX 510 eco_TA_EN-v1.0 Page 3

0 No entry for persons with an electric pacemaker

À No entry for persons with metal prostheses

1.1.2 Safety standards

Page 4 CTX 510 eco_TA_EN-v1.0

2 Instructions applying to transportation

Height (M.U. incl) m 2,52

Pallet for sea transport

Height (M.U. incl) m 2,24

Approximate weight of the machine without package 7500 kg

CTX 510 eco_TA_EN-v1.0 Page 5

2.3 Blocking the machine for transportation

2.3.1 Blocking the machine

2.3.2 Blocking / unblocking the slide

Rysunek 1 Blocking of the slide

2.3.3 Blocking/unblocking the guard

Page 6 CTX 510 eco_TA_EN-v1.0

Manual unblocking device

1) access the upper part of the machine using a ladder

Rysunek 2 Manual unblocking the guard

CTX 510 eco_TA_EN-v1.0 Page 7

2.3.4 Blocking/unblocking the console

To unblock it, proceed as follows:

Rysunek 3 Unblocking the console

Page 8 CTX 510 eco_TA_EN-v1.0

2.4 Preparation for loading (package)

2.5 Transportation instructions

N During transportation, the following should be respected:

The transport of the machine and accompanying peripheral equipment should

2.6 Cautionary notes

CTX 510 eco_TA_EN-v1.0 Page 9

Do not change the length of the rope slings.

Page 10 CTX 510 eco_TA_EN-v1.0

3 What is needed for loading and unloading

Height of the machine ca. 1,93 m

Distance between the upper plane of the machine ca. 1,70 m

Lifting height ca. 0,25 m