Komatsu PC40-45-30-35 Ver 01 PDF
Komatsu PC40-45-30-35 Ver 01 PDF
Komatsu PC40-45-30-35 Ver 01 PDF
• This shop manual may contain attachments and optional equipment that are not available
in your area. Please consult your local Komatsu distributor for those items you may require.
Materials and specifications are subject to change without notice.
• PC27MRX-1 mount the 3D82AE-3 and PC30, 35MRX-1 mount the 3D84E-3 engine.
For details of the engine, see the 68E-88E Series Engine Shop Manual.
• PC40MRX, PC45MRX-1 mount the 4D84E-3 and 4D88E-3 engine.
For details of the engine, see the 68E-88E Series Engine Shop Manual.
• In some cases model name is written as PC27MR, PC30MR, PC35MR, PC40MR and PC45MR
in the drawing. These names are same as PC27MRX, PC30MRX, PC35MRX, PC40MRX and
PC45MRX.
© 2003 1
All Rights Reserved 00-1
Printed in Japan 08-03(02) (8)
CONTENTS
No. of page
b 00-1 (8) 01-15 (7) 10-4 (1) 10-42 (5) 10-72-13 (5)
00-2 (1) 01-16 10-5 (1) 10-44 (5) 10-72-14 (5)
b 00-2-1 (8) 01-17 10-6 (1) 10-45 (5) 10-72-15 (5)
b 00-2-2 (8) 01-18 (3) 10-7 (1) 10-46 (5) 10-72-16 (5)
b 00-2-3 (8) 01-19 10-8 (1) 10-47 (5) 10-72-17 (5)
b 00-2-4 (8) 01-20 (7) 10-9 (1) 10-48 (5) 10-72-18 (5)
00-3 01-21 (7) 10-10 (1) 10-49 (5) 10-72-19 (5)
00-4 01-22 (7) 10-11 (1) 10-50 (5) 10-73 (5)
00-5 01-23 (7) 10-12 (1) 10-51 (5) 10-74 (5)
00-6 01-24 (5) 10-13 (1) 10-52 (5) 10-75 (1)
00-7 01-25 (5) 10-14 (1) 10-53 (5) 10-76 (1)
00-8 01-26 (5) 10-15 (1) 10-54 (5) 10-77 (1)
00-9 01-27 (5) 10-16 (1) 10-55 (5) 10-78 (1)
00-10 01-27-1 (5) 10-17 (1) 10-56 (5) 10-79 (1)
00-11 01-27-2 (5) 10-18 (1) 10-57 (5) 10-80 (5)
00-12 01-27-3 (5) 10-19 (1) 10-58 (5) 10-82 (5)
00-13 01-27-4 (5) 10-20 (1) 10-59 (5) 10-83 (1)
00-14 01-28 (5) 10-21 (1) 10-60 (5) 10-84 (5)
00-15 01-29 (5) 10-22 (5) 10-61 (5) 10-86 (1)
00-16 01-30 (5) 10-23 (5) 10-62 (5) 10-87 (1)
00-17 01-31 (5) 10-24 (1) 10-63 (5) 10-88 (5)
00-18 01-31-1 (5) 10-25 (3) 10-64 (5) 10-90 (1)
00-19 01-31-2 (5) 10-26 (5) 10-65 (5) 10-91 (1)
00-20 01-31-3 (5) 10-27 (5) 10-66 (5) 10-92 (1)
00-21 01-31-4 (5) 10-28 (5) 10-67 (5) 10-93 (5)
00-22 01-32 (7) 10-28-1 (5) 10-68 (5) 10-94 (5)
01-33 (7) 10-29 (1) 10-69 (5) 10-95 (5)
01-1 01-34 10-30 (1) 10-70 (5) 10-96 (5)
01-2 (7) 01-35 10-31 (3) 10-71 (5) 10-97 (5)
01-3 01-36 (7) 10-32 (1) 10-72 (5) 10-98 (5)
01-4 01-37 (7) 10-33 (1) 10-72-1 (5) 10-99 (5)
01-5 01-38 (4) 10-34 (1) 10-72-2 (5) 10-100 (5)
01-6 (7) 01-39 (3) 10-35 (1) 10-72-3 (5) 10-101 (5)
01-7 01-40 (3) 10-36 (1) 10-72-4 (5) 10-102 (5)
01-8 (3) 01-41 (3) 10-37 (5) 10-72-6 (5) 10-103 (5)
01-9 (3) 01-42 (5) 10-38 (5) 10-72-7 (5) 10-104 (5)
01-10 (3) 01-43 10-39 (1) 10-72-8 (5) 10-105 (5)
01-11 (3) 10-39-1 (5) 10-72-9 (5) 10-106 (5)
01-12 (7) 10-1 (5) 10-39-2 (5) 10-72-10 (5) 10-107 (5)
01-13 (7) 10-2 (1) 10-40 (5) 10-72-11 (5) 10-107-1 (5)
01-14 (7) 10-3 (1) 10-41 (5) 10-72-12 (5) 10-107-2 (5)
20-330 (3) 20-504 (6) 30-18 (1) 30-57 (1) 30-91-7 (2)
20-330-1 (6) 20-505 (6) 30-19 (1) 30-58 (1) 30-91-8 (2)
20-331 20-506 30-20 (1) 30-59 (1) 30-91-9 (2)
20-332 20-507 30-21 (1) 30-60 (1) 30-91-10 (2)
20-333 (6) 20-508 30-22 (1) 30-61 (1) 30-91-11 (2)
20-333-1 (6) 20-509 30-23 (1) 30-62 (1) 30-91-12 (2)
20-334 20-510 (6) 30-24 (1) 30-63 (1) 30-91-13 (2)
20-335 20-511 (6) 30-25 (1) 30-63-1 (2) 30-91-14 (2)
20-336 20-512 30-26 (1) 30-63-2 (2) 30-91-15 (2)
20-337 20-513 (6) 30-27 (1) 30-63-3 (2) 30-91-16 (2)
20-338 20-514 (6) 30-28 (1) 30-63-4 (2) 30-91-17 (2)
20-339 20-515 30-29 (1) 30-63-5 (2) 30-91-18 (2)
20-401 20-516 30-30 (1) 30-63-6 (2) 30-91-19 (2)
20-402 20-517 (6) 30-31 (1) 30-63-7 (2) 30-91-20 (2)
20-403 20-518 30-32 (1) 30-63-8 (2) 30-91-21 (2)
20-404 (6) 20-518-1 (6) 30-33 (3) 30-63-9 (2) 30-91-22 (2)
20-405 (6) 20-518-2 (6) 30-34 (3) 30-63-10 (2) 30-91-23 (2)
20-406 20-519 30-35 (1) 30-63-11 (2) 30-91-24 (2)
20-407 20-520 30-36 (1) 30-63-12 (2) 30-91-25 (2)
20-408 20-521 30-37 (1) 30-63-13 (2) 30-91-26 (2)
20-409 20-522 (6) 30-38 (1) 30-64 (1) 30-91-27 (2)
20-410 20-523 30-39 (6) 30-65 (1) 30-91-28 (2)
20-411 20-524 30-40 (6) 30-66 (1) 30-91-29 (2)
20-412 20-525 (6) 30-41 (6) 30-67 (1) 30-91-30 (2)
20-413 20-526 30-42 (1) 30-68 (1) 30-91-31 (2)
20-414 20-527 30-43 (1) 30-69 (1) 30-91-32 (2)
20-415 20-528 30-44 (1) 30-70 (1) 30-91-33 (2)
20-416 20-529 (6) 30-45 (1) 30-71 (1) 30-91-34 (2)
20-417 20-530 (6) 30-46 (1) 30-72 (1) 30-91-35 (2)
20-418 30-47 (1) 30-73 (1) 30-91-36 (2)
20-419 30-1 (2) 30-48 (1) 30-74 (1) 30-91-37 (2)
20-420 30-2 (2) 30-49 (1) 30-75 (1) 30-91-38 (2)
20-421 30-3 (1) 30-50 (1) 30-76 (1) 30-91-39 (2)
20-422 30-4 (1) 30-51 (1) 30-77 (1) 30-91-40 (2)
20-423 30-5 (1) 30-51-1 (2) 30-78 (1) 30-92 (6)
20-424 30-7 (1) 30-51-2 (2) 30-79 (1) 30-93 (6)
20-425 30-8 (2) 30-51-3 (2) 30-80 (1) 30-94 (1)
20-426 30-8-1 (2) 30-51-4 (2) 30-81 (1) 30-95 (6)
20-427 30-8-2 (2) 30-51-5 (2) 30-82 (1) 30-96 (1)
20-428 30-8-3 (2) 30-51-6 (2) 30-83 (1) 30-97 (1)
20-429 (6) 30-9 (2) 30-51-7 (2) 30-84 (1) 30-98 (1)
20-430 (6) 30-9-1 (2) 30-51-8 (2) 30-85 (1) 30-99 (1)
20-430-1 (6) 30-9-2 (2) 30-51-9 (2) 30-86 (1) 30-100 (6)
20-431 30-9-3 (2) 30-51-10 (2) 30-87 (1) 30-101 (6)
20-432 30-9-4 (2) 30-51-11 (2) 30-88 (1) 30-102 (1)
20-433 30-9-5 (2) 30-51-12 (2) 30-89 (1) 30-103 (1)
20-434 30-10 (1) 30-51-13 (2) 30-90 (1) 30-104 (1)
20-435 30-11 (1) 30-51-14 (2) 30-91 (1) 30-105 (1)
20-436 30-12 (1) 30-51-15 (2) 30-91-1 (2) 30-106 (1)
20-437 30-13 (1) 30-52 (1) 30-91-2 (2) 30-107 (1)
20-438 30-14 (1) 30-53 (1) 30-91-3 (2) 30-108 (1)
20-501 (6) 30-15 (1) 30-54 (1) 30-91-4 (2) 30-109 (1)
20-502 (6) 30-16 (1) 30-55 (1) 30-91-5 (2) 30-110 (1)
20-503 (6) 30-17 (1) 30-56 (1) 30-91-6 (2) 30-111 (1)
Engine 3D84E-3EK
Bosch
At sudden acceleration index Max. 3.5 5.5
Exhaust gas color
Bosch
At high idling index Max. 1.0 2.0
Oil temperature Whole speed range (inside oil pan) °C Max. 120 Max. 120
Engine 3D84E-3L
Bosch
At sudden acceleration index Max. 3.0 5.5
Exhaust gas color
Bosch
At high idling index Max. 1.5 2.0
Oil temperature Whole speed range (inside oil pan) °C Max. 120 Max. 120
Cat-
Item Measurement conditions Unit Standard value Service limit
egory for new machine value
• Hydraulic oil temperature: 45 – 55°C
Engine speed
At 1-pump relief • Engine oil pressure: Within operating Min. 2,360 Min. 2,000
range
• Engine water temperature: Within rpm
operating range
At 2-pump relief • 1-pump relief: Bucket relief Min. 2,000 Min. 2,000
• 2-pump relief: Bucket + swing relief
¬ a b ¬ a b
Boom control valve
• Center of
Boom control lever lever knob N → RAISE, LOWER 95 ± 10 95 ± 10
• Tip of pedal
• Read max.
Arm control lever value to end N → CURL, DUMP 95 ± 10 95 ± 10
of travel
• Engine
Bucket control lever stopped N → CURL, DUMP 95 ± 10 95 ± 10
Travel of control levers stroke
N → FORWARD, RE-
Travel control lever VERSE (left, right) 85 ± 10 85 ± 10
RAISE
Bucket teeth in 2.1 ± 0.3 2.1 ± 0.6
contact with See Fig. I
ground
↑
↓ • Engine at full throttle
LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 1.9 ± 0.3 1.9 ± 0.6
Cylinder fully
extended
Arm
CURL
Cylinder fully 3.0 ± 0.3 3.6
retracted See Fig. J
Fully extended
Bucket
CURL
Work equipment
↑
↓ • Engine at full throttle
LOWER
Boom swing
Right swing Left swing
↑
↓ • Engine at full throttle
• Hydraulic oil tempera-
ture: 45 – 55°C 6.6 ± 1.5 6.6 ± 3.0
Fully extended
Cat-
Item Measurement conditions Unit Standard value Service limit
egory for new machine value
• Hydraulic oil temperature: 45 – 55°C
Engine speed
At 1-pump relief • Engine oil pressure: Within operating Min. 2,330 Min. 1,800
range
• Engine water temperature: Within rpm
operating range
At 2-pump relief • 1-pump relief: Bucket relief Min. 1,800 Min. 1,800
• 2-pump relief: Bucket + swing relief
¬ a b ¬ a b
Boom control valve
• Center of
Boom control lever lever knob N → RAISE, LOWER 95 ± 10 95 ± 10
• Tip of pedal
• Read max.
Arm control lever value to end N → CURL, DUMP 95 ± 10 95 ± 10
of travel
• Engine
Bucket control lever stopped N → CURL, DUMP 95 ± 10 95 ± 10
Travel of control levers stroke
N → FORWARD, RE-
Travel control lever VERSE (left, right) 75 ± 10 75 ± 10
RAISE
Bucket teeth in 3.0 ± 0.3 3.6
contact with See Fig. I
ground
↑
↓ • Engine at full throttle
LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended
Arm
CURL
Cylinder fully 3.0 ± 0.3 3.6
retracted See Fig. J
Fully extended
Bucket
CURL
Work equipment
↑
↓ • Engine at full throttle
LOWER
Boom swing
Right swing Left swing
↑
↓ • Engine at full throttle
• Hydraulic oil tempera-
ture: 45 – 55°C 7 ± 1.5 10
Fully extended
RAISE
Bucket teeth in 3.0 ± 0.3 3.6
contact with See Fig. I (ª3) (ª3)
ground
↑
↓ • Engine at full throttle
LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended
Boom (ª2)
RAISE
Bucket teeth in 2.8 ± 0.3 3.4
contact with See Fig. I (ª3) (ª3)
ground
↑
↓ • Engine at full throttle
LOWER
Arm
CURL
Work equipment
Fully extended
Bucket
CURL
↑
↓ • Engine at full throttle
DUMP
↑
↓ • Engine at full throttle
LOWER
RAISE
Bucket teeth in 3.0 ± 0.3 3.6
contact with See Fig. I (ª3) (ª3)
ground
↑
↓ • Engine at full throttle
LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended
Boom (ª2)
RAISE
Bucket teeth in 2.8 ± 0.3 3.4
contact with See Fig. I (ª3) (ª3)
ground
↑
↓ • Engine at full throttle
LOWER
Arm
CURL
Work equipment
Fully extended
Bucket
CURL
↑
↓ • Engine at full throttle
DUMP
↑
↓ • Engine at full throttle
LOWER