SEBM016808

MACHINE MODEL SERIAL NUMBER

PC27MRX-1 11574 and up
PC30MRX-1 10001 and up
PC35MRX-1 3930 and up
PC40MRX-1 1001 and up
PC45MRX-1 1001 and up

• This shop manual may contain attachments and optional equipment that are not available
in your area. Please consult your local Komatsu distributor for those items you may require.
Materials and specifications are subject to change without notice.
• PC27MRX-1 mount the 3D82AE-3 and PC30, 35MRX-1 mount the 3D84E-3 engine.
For details of the engine, see the 68E-88E Series Engine Shop Manual.
• PC40MRX, PC45MRX-1 mount the 4D84E-3 and 4D88E-3 engine.
For details of the engine, see the 68E-88E Series Engine Shop Manual.
• In some cases model name is written as PC27MR, PC30MR, PC35MR, PC40MR and PC45MR
in the drawing. These names are same as PC27MRX, PC30MRX, PC35MRX, PC40MRX and
PC45MRX.

© 2003 1
All Rights Reserved 00-1
Printed in Japan 08-03(02) (8)
 CONTENTS

No. of page

01 GENERAL ............................................................................................................. 01-1

10 STRUCTURE AND FUNCTION ........................................................... 10-1

20 TESTING AND ADJUSTING ................................................................. 20-1

30 DISASSEMBLY AND ASSEMBLY ..................................................... 30-1

40 MAINTENANCE STANDARD ............................................................... 40-1

90 OTHERS ............................................................................................................... 90-1

00-2 PC27 – 45MRX-1

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b 00-1 (8) 01-15 (7) 10-4 (1) 10-42 (5) 10-72-13 (5)
00-2 (1) 01-16 10-5 (1) 10-44 (5) 10-72-14 (5)
b 00-2-1 (8) 01-17 10-6 (1) 10-45 (5) 10-72-15 (5)
b 00-2-2 (8) 01-18 (3) 10-7 (1) 10-46 (5) 10-72-16 (5)
b 00-2-3 (8) 01-19 10-8 (1) 10-47 (5) 10-72-17 (5)
b 00-2-4 (8) 01-20 (7) 10-9 (1) 10-48 (5) 10-72-18 (5)
00-3 01-21 (7) 10-10 (1) 10-49 (5) 10-72-19 (5)
00-4 01-22 (7) 10-11 (1) 10-50 (5) 10-73 (5)
00-5 01-23 (7) 10-12 (1) 10-51 (5) 10-74 (5)
00-6 01-24 (5) 10-13 (1) 10-52 (5) 10-75 (1)
00-7 01-25 (5) 10-14 (1) 10-53 (5) 10-76 (1)
00-8 01-26 (5) 10-15 (1) 10-54 (5) 10-77 (1)
00-9 01-27 (5) 10-16 (1) 10-55 (5) 10-78 (1)
00-10 01-27-1 (5) 10-17 (1) 10-56 (5) 10-79 (1)
00-11 01-27-2 (5) 10-18 (1) 10-57 (5) 10-80 (5)
00-12 01-27-3 (5) 10-19 (1) 10-58 (5) 10-82 (5)
00-13 01-27-4 (5) 10-20 (1) 10-59 (5) 10-83 (1)
00-14 01-28 (5) 10-21 (1) 10-60 (5) 10-84 (5)
00-15 01-29 (5) 10-22 (5) 10-61 (5) 10-86 (1)
00-16 01-30 (5) 10-23 (5) 10-62 (5) 10-87 (1)
00-17 01-31 (5) 10-24 (1) 10-63 (5) 10-88 (5)
00-18 01-31-1 (5) 10-25 (3) 10-64 (5) 10-90 (1)
00-19 01-31-2 (5) 10-26 (5) 10-65 (5) 10-91 (1)
00-20 01-31-3 (5) 10-27 (5) 10-66 (5) 10-92 (1)
00-21 01-31-4 (5) 10-28 (5) 10-67 (5) 10-93 (5)
00-22 01-32 (7) 10-28-1 (5) 10-68 (5) 10-94 (5)
01-33 (7) 10-29 (1) 10-69 (5) 10-95 (5)
01-1 01-34 10-30 (1) 10-70 (5) 10-96 (5)
01-2 (7) 01-35 10-31 (3) 10-71 (5) 10-97 (5)
01-3 01-36 (7) 10-32 (1) 10-72 (5) 10-98 (5)
01-4 01-37 (7) 10-33 (1) 10-72-1 (5) 10-99 (5)
01-5 01-38 (4) 10-34 (1) 10-72-2 (5) 10-100 (5)
01-6 (7) 01-39 (3) 10-35 (1) 10-72-3 (5) 10-101 (5)
01-7 01-40 (3) 10-36 (1) 10-72-4 (5) 10-102 (5)
01-8 (3) 01-41 (3) 10-37 (5) 10-72-6 (5) 10-103 (5)
01-9 (3) 01-42 (5) 10-38 (5) 10-72-7 (5) 10-104 (5)
01-10 (3) 01-43 10-39 (1) 10-72-8 (5) 10-105 (5)
01-11 (3) 10-39-1 (5) 10-72-9 (5) 10-106 (5)
01-12 (7) 10-1 (5) 10-39-2 (5) 10-72-10 (5) 10-107 (5)
01-13 (7) 10-2 (1) 10-40 (5) 10-72-11 (5) 10-107-1 (5)
01-14 (7) 10-3 (1) 10-41 (5) 10-72-12 (5) 10-107-2 (5)

PC27 – 45MRX-1 00-2-1

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10-107-3 (5) 10-150 (3) b 20-20 (8) 20-124 20-219

10-107-4 (5) 10-151 (1) 20-21 20-125 20-220
10-107-5 (5) 10-151-1 (3) 20-22 20-126 20-221 (6)
10-108 (1) 10-151-2 (3) 20-23 20-127 20-222
10-109 (1) 10-152 (3) b 20-24 (8) 20-128 (6) 20-223
10-110 (1) 10-153 (3) 20-25 20-129 (6) 20-224
10-112 (1) 10-153-1 (3) 20-26 (6) 20-130 (6) 20-225
10-113 (1) 10-154 (5) 20-27 (6) 20-130-1 (6) 20-226
10-114 (5) 10-155 (5) 20-28 (6) 20-131 (6) 20-227
10-115 (1) 10-156 (5) 20-29 (6) 20-132 20-228
10-116 (5) 10-157 (5) b 20-30 (8) 20-133 20-229
10-117 (1) 10-158 (5) 20-30-1 (3) 20-134 20-230
10-118 (5) 10-158-2 (5) 20-31 20-135 20-231
10-119 (1) 10-158-3 (5) 20-32 (6) 20-136 20-232
10-120 (1) 10-158-4 (5) 20-33 (6) 20-137 20-233
10-121 (1) 10-158-5 (5) 20-34 (6) 20-138 20-233-1 (6)
10-122 (1) 10-159 (5) 20-35 20-139 20-233-2 (6)
10-123 (1) 10-160 (5) b 20-36 (8) 20-140 20-234
10-124 (1) 10-161 (1) 20-36-1 (3) 20-141 20-235
10-124-2 (5) 10-162 (1) 20-37 20-142 20-301
10-124-3 (5) 10-163 (1) 20-38 (6) 20-143 20-302
10-124-4 (5) 10-164 (1) 20-39 20-144 20-303
10-124-5 (5) 10-165 (1) 20-40 20-145 20-304
10-124-6 (5) 10-166 (1) 20-41 20-146 (6) 20-305
10-124-7 (5) 10-167 (1) 20-42 20-147 (6) 20-306 (3)
10-124-8 (5) 10-168 (3) 20-43 20-148 20-306-1 (6)
10-126 (1) 10-170 (1) 20-44 (6) 20-149 20-306-2 (6)
10-127 (1) 10-171 (1) 20-45 (6) 20-150 (6) 20-307 (6)
10-128 (1) 10-172 (1) 20-46 (6) 20-151 (6) 20-307-1 (6)
10-129 (1) 10-173 (1) 20-101 20-152 20-308
10-130 (1) 10-174 (1) 20-102 (6) 20-153 20-309
10-131 (1) 10-175 (1) 20-103 20-154 20-310
10-132 (1) 10-176 (1) 20-104 20-155 20-311
10-133 (1) 20-105 20-156 20-312
10-134 (1) 20-1 (6) 20-106 20-157 20-314
10-135 (1) 20-2 20-107 20-201 20-315
10-136 (1) 20-3 20-108 20-202 20-316
10-138 (1) b 20-4 (8) 20-109 20-203 20-317
10-139 (1) 20-5 (6) 20-110 20-204 20-318
10-140 (1) 20-5-1 (6) 20-111 20-205 20-320 (6)
10-141 (1) b 20-6 (8) 20-112 20-206 20-321
10-142 (3) 20-7 20-113 20-207 20-321-1 (6)
10-143 (3) 20-8 20-114 20-208 20-321-2 (6)
10-143-1 (3) 20-9 20-115 (4) 20-209 20-322 (6)
10-143-2 (3) 20-10 20-116 20-210 20-323 (6)
10-144 (3) b 20-11 (8) 20-117 (6) 20-211 20-324 (6)
10-145 (3) 20-12 20-118 20-212 20-324-1 (6)
10-145-1 (3) 20-13 20-119 20-213 20-324-2 (6)
10-146 (3) 20-14 20-120 20-214 20-325
10-147 (3) 20-15 20-121 (6) 20-215 (6) 20-326
10-148 (3) 20-16 20-122 20-215-1 (6) 20-327 (3)
10-149 (3) 20-17 20-122-1 (6) 20-216 20-327-1 (6)
10-149-1 (3) 20-18 20-122-2 (6) 20-217 20-328
10-149-2 (3) 20-19 20-123 20-218 20-329

00-2-2 PC27 – 45MRX-1

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20-330 (3) 20-504 (6) 30-18 (1) 30-57 (1) 30-91-7 (2)
20-330-1 (6) 20-505 (6) 30-19 (1) 30-58 (1) 30-91-8 (2)
20-331 20-506 30-20 (1) 30-59 (1) 30-91-9 (2)
20-332 20-507 30-21 (1) 30-60 (1) 30-91-10 (2)
20-333 (6) 20-508 30-22 (1) 30-61 (1) 30-91-11 (2)
20-333-1 (6) 20-509 30-23 (1) 30-62 (1) 30-91-12 (2)
20-334 20-510 (6) 30-24 (1) 30-63 (1) 30-91-13 (2)
20-335 20-511 (6) 30-25 (1) 30-63-1 (2) 30-91-14 (2)
20-336 20-512 30-26 (1) 30-63-2 (2) 30-91-15 (2)
20-337 20-513 (6) 30-27 (1) 30-63-3 (2) 30-91-16 (2)
20-338 20-514 (6) 30-28 (1) 30-63-4 (2) 30-91-17 (2)
20-339 20-515 30-29 (1) 30-63-5 (2) 30-91-18 (2)
20-401 20-516 30-30 (1) 30-63-6 (2) 30-91-19 (2)
20-402 20-517 (6) 30-31 (1) 30-63-7 (2) 30-91-20 (2)
20-403 20-518 30-32 (1) 30-63-8 (2) 30-91-21 (2)
20-404 (6) 20-518-1 (6) 30-33 (3) 30-63-9 (2) 30-91-22 (2)
20-405 (6) 20-518-2 (6) 30-34 (3) 30-63-10 (2) 30-91-23 (2)
20-406 20-519 30-35 (1) 30-63-11 (2) 30-91-24 (2)
20-407 20-520 30-36 (1) 30-63-12 (2) 30-91-25 (2)
20-408 20-521 30-37 (1) 30-63-13 (2) 30-91-26 (2)
20-409 20-522 (6) 30-38 (1) 30-64 (1) 30-91-27 (2)
20-410 20-523 30-39 (6) 30-65 (1) 30-91-28 (2)
20-411 20-524 30-40 (6) 30-66 (1) 30-91-29 (2)
20-412 20-525 (6) 30-41 (6) 30-67 (1) 30-91-30 (2)
20-413 20-526 30-42 (1) 30-68 (1) 30-91-31 (2)
20-414 20-527 30-43 (1) 30-69 (1) 30-91-32 (2)
20-415 20-528 30-44 (1) 30-70 (1) 30-91-33 (2)
20-416 20-529 (6) 30-45 (1) 30-71 (1) 30-91-34 (2)
20-417 20-530 (6) 30-46 (1) 30-72 (1) 30-91-35 (2)
20-418 30-47 (1) 30-73 (1) 30-91-36 (2)
20-419 30-1 (2) 30-48 (1) 30-74 (1) 30-91-37 (2)
20-420 30-2 (2) 30-49 (1) 30-75 (1) 30-91-38 (2)
20-421 30-3 (1) 30-50 (1) 30-76 (1) 30-91-39 (2)
20-422 30-4 (1) 30-51 (1) 30-77 (1) 30-91-40 (2)
20-423 30-5 (1) 30-51-1 (2) 30-78 (1) 30-92 (6)
20-424 30-7 (1) 30-51-2 (2) 30-79 (1) 30-93 (6)
20-425 30-8 (2) 30-51-3 (2) 30-80 (1) 30-94 (1)
20-426 30-8-1 (2) 30-51-4 (2) 30-81 (1) 30-95 (6)
20-427 30-8-2 (2) 30-51-5 (2) 30-82 (1) 30-96 (1)
20-428 30-8-3 (2) 30-51-6 (2) 30-83 (1) 30-97 (1)
20-429 (6) 30-9 (2) 30-51-7 (2) 30-84 (1) 30-98 (1)
20-430 (6) 30-9-1 (2) 30-51-8 (2) 30-85 (1) 30-99 (1)
20-430-1 (6) 30-9-2 (2) 30-51-9 (2) 30-86 (1) 30-100 (6)
20-431 30-9-3 (2) 30-51-10 (2) 30-87 (1) 30-101 (6)
20-432 30-9-4 (2) 30-51-11 (2) 30-88 (1) 30-102 (1)
20-433 30-9-5 (2) 30-51-12 (2) 30-89 (1) 30-103 (1)
20-434 30-10 (1) 30-51-13 (2) 30-90 (1) 30-104 (1)
20-435 30-11 (1) 30-51-14 (2) 30-91 (1) 30-105 (1)
20-436 30-12 (1) 30-51-15 (2) 30-91-1 (2) 30-106 (1)
20-437 30-13 (1) 30-52 (1) 30-91-2 (2) 30-107 (1)
20-438 30-14 (1) 30-53 (1) 30-91-3 (2) 30-108 (1)
20-501 (6) 30-15 (1) 30-54 (1) 30-91-4 (2) 30-109 (1)
20-502 (6) 30-16 (1) 30-55 (1) 30-91-5 (2) 30-110 (1)
20-503 (6) 30-17 (1) 30-56 (1) 30-91-6 (2) 30-111 (1)

PC27 – 45MRX-1 00-2-3

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30-112 (1) 30-166 (1) 40-10 (1) 40-60 (1)

30-113 (1) 30-167 (1) 40-11 (1) 40-61 (1)
30-114 (1) 30-168 (1) 40-12 (1) 40-62 (1)
30-115 (6) 30-169 (1) 40-14 (1) 40-63 (1)
30-116 (1) 30-170 (1) 40-15 (2) 40-64 (1)
30-117 (1) 30-171 (1) 40-16 (1) 40-65 (1)
30-118 (1) 30-172 (1) 40-17 (1) 40-66 (1)
30-119 (1) 30-173 (1) 40-18 (1) 40-67 (3)
30-120 (1) 30-174 (1) 40-19 (1) 40-68 (3)
30-121 (1) 30-175 (1) 40-20 (1) 40-69 (1)
30-122 (6) 30-176 (1) 40-21 (1) 40-69-1 (3)
30-123 (1) 30-177 (1) 40-22 (1) 40-70 (1)
30-124 (1) 30-178 (1) 40-23 (1) 40-71 (1)
30-125 (1) 30-179 (1) 40-24 (1) 40-72 (1)
30-126 (1) 30-180 (1) 40-25 (1) 40-73 (1)
30-127 (1) 30-181 (1) 40-26 (1) 40-74 (1)
30-128 (1) 30-182 (1) 40-27 (1) 40-75 (1)
30-129 (1) 30-183 (1) 40-28 (1) 40-76 (1)
30-130 (1) 30-184 (1) 40-29 (1) 40-77 (1)
30-131 (1) 30-185 (1) 40-31 (5) 40-78 (1)
30-132 (1) 30-186 (6) 40-32 (5) 40-79 (1)
30-133 (1) 30-187 (1) 40-33 (5) 40-80 (1)
30-134 (1) 30-188 (6) 40-34 (5) 40-81 (1)
30-135 (1) 30-189 (1) 40-35 (1) 40-82 (1)
30-136 (1) 30-190 (1) 40-36 (1) 40-83 (1)
30-137 (1) 30-191 (6) 40-37 (1) 40-84 (1)
30-138 (1) 30-192 (1) 40-38 (1) 40-85 (1)
30-139 (1) 30-193 (3) 40-39 (1)
30-140 (1) 30-194 (3) 40-40 (1) 90-1 (7)
30-141 (1) 30-195 (1) 40-41 (1) 90-3
30-142 (1) 30-196 (1) 40-42 (5) 90-5
30-143 (1) 30-197 (1) 40-43 (1) 90-7
30-144 (1) 30-198 (1) 40-44 (1) 90-9 (5)
30-145 (1) 30-199 (1) 40-45 (1) 90-9-2 (5)
30-146 (1) 30-200 (1) 40-46 (1) 90-9-4 (5)
30-147 (1) 30-201 (1) 40-47 (1) 90-9-6 (5)
30-148 (1) 30-202 (1) 40-47-1 (5) 90-11 (5)
30-149 (1) 30-203 (1) 40-47-2 (5) 90-11-2 (5)
30-150 (1) 30-204 (1) 40-47-3 (5) 90-13 (7)
30-151 (1) 30-205 (1) 40-47-4 (5) 90-15
30-152 (1) 30-206 (1) 40-48 (1) 90-17 (7)
30-153 (1) 30-207 (1) 40-49 (1) 90-19 (5)
30-154 (1) 30-208 (1) 40-50 (3) 90-19-2 (5)
30-155 (1) 30-209 (1) 40-51 (3) 90-19-4 (5)
30-156 (1) 30-210 (1) 40-52 (3) 90-21 (5)
30-157 (1) 40-52-1 (3) 90-23 (5)
30-158 (1) 40-1 (5) 40-53 (5) 90-25 (5)
30-159 (1) 40-2 (1) 40-54 (5) 90-27 (7)
30-160 (1) 40-3 (1) 40-54-1 (5)
30-161 (1) 40-4 (1) 40-55 (5)
30-162 (1) 40-5 (1) 40-56 (5)
30-163 (1) 40-6 (1) 40-57 (1)
30-164 (1) 40-8 (1) 40-58 (1)
30-165 (1) 40-9 (1) 40-59 (1)

00-2-4 PC27 – 45MRX-1

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Applicable model PC30MRX-1

Engine 3D84E-3EK

Standard value Service limit

Item Measurement conditions Unit for new machine value

High idling rpm 2,650 ± 50 —

Engine speed Low idling rpm 1,110 ± 50 —

Rated speed rpm 2,500 —

Bosch
At sudden acceleration index Max. 3.5 5.5
Exhaust gas color
Bosch
At high idling index Max. 1.0 2.0

Intake valve mm 0.20 —

Valve clearance
(Normal temperature)
Exhaust valve mm 0.20 —

MPa 2.94 2.55

Compression pressure Oil temperature: 40 – 60°C {kg/cm2} {30} {26}

(SAE30 oil) (engine speed: 250rpm)

Blow-by pressure (Water temperature: Operating range) Pa — —

(SAE30 oil) At high idling {mmH2O} {—} {—}

(Water temperature: Operating range)

MPa 0.3 – 3.4 Min. 0.2

At high idling {kg/cm2} {3.0 – 3.5} {Min. 2.0}
Oil pressure
(SAE30 oil) MPa Min. 0.15 Min. 0.1
At low idling (SAE30) {kg/cm2} {Min. 1.5} {Min. 1.0}

MPa Min. 0.15 Min. 0.1

At low idling (SAE10W) {kg/cm2} {Min. 1.5} {Min. 1.0}

Oil temperature Whole speed range (inside oil pan) °C Max. 120 Max. 120

Fuel injection timing Before compression top dead center deg. 14 ± 1 —

Deflection when pressed with finger

Fan belt tension force of approx. 58.8 N {6 kg} mm 10 – 15 —

PC27 – 45MRX-1 20-3

TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ENGINE RELATED PARTS

Applicable model PC35MRX-1

Engine 3D84E-3L

Standard value Service limit

Item Measurement conditions Unit for new machine value

High idling rpm 2,750 ± 50 —

Engine speed Low idling rpm 1,150 ± 50 —

Rated speed rpm 2,500 —

Bosch
At sudden acceleration index Max. 3.0 5.5
Exhaust gas color
Bosch
At high idling index Max. 1.5 2.0

Intake valve mm 0.20 —

Valve clearance
(Normal temperature)
Exhaust valve mm 0.20 —

MPa 2.94 2.55

Compression pressure Oil temperature: 40 – 60°C {kg/cm2} {30} {26}

(SAE30 oil) (engine speed: 250rpm)

Blow-by pressure (Water temperature: Operating range) Pa — —

(SAE30 oil) At high idling {mmH2O} {—} {—}

(Water temperature: Operating range)

MPa 0.3 – 3.4 Min. 0.2

At high idling {kg/cm2} {3.0 – 3.5} {Min. 2.0}
Oil pressure
(SAE30 oil) MPa Min. 0.15 Min. 0.1
At low idling (SAE30) {kg/cm2} {Min. 1.5} {Min. 1.0}

MPa Min. 0.15 Min. 0.1

At low idling (SAE10W) {kg/cm2} {Min. 1.5} {Min. 1.0}

Oil temperature Whole speed range (inside oil pan) °C Max. 120 Max. 120

Fuel injection timing Before compression top dead center deg. 14 ± 1 —

Deflection when pressed with finger

Fan belt tension force of approx. 58.8 N {6 kg} mm 5–6 —

20-4 PC27 – 45MRX-1

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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

MACHINE MODEL: PC27MRX-1

Applicable model PC27MRX-1

Cat-
Item Measurement conditions Unit Standard value Service limit
egory for new machine value
• Hydraulic oil temperature: 45 – 55°C
Engine speed

At 1-pump relief • Engine oil pressure: Within operating Min. 2,360 Min. 2,000
range
• Engine water temperature: Within rpm
operating range
At 2-pump relief • 1-pump relief: Bucket relief Min. 2,000 Min. 2,000
• 2-pump relief: Bucket + swing relief
¬ a b ¬ a b
Boom control valve

Arm control valve

Bucket control valve See Fig. A 30 6 6 30 6 6

Swing control valve

Spool stroke

Breaker control valve mm

Boom swing control valve

Blade control valve

See Fig. B 20 6 6 20 6 6
L.H. travel control valve

R.H. travel control valve

• Center of
Boom control lever lever knob N → RAISE, LOWER 95 ± 10 95 ± 10
• Tip of pedal
• Read max.
Arm control lever value to end N → CURL, DUMP 95 ± 10 95 ± 10
of travel
• Engine
Bucket control lever stopped N → CURL, DUMP 95 ± 10 95 ± 10
Travel of control levers stroke

Swing control lever N → Left, right swing 95 ± 10 95 ± 10

Boom swing control pedal N → Left, right boom swing 25 ± 5 25 ± 5

mm
Blade control lever N → RAISE, LOWER 50 ± 5 50 ± 5

N → FORWARD, RE-
Travel control lever VERSE (left, right) 85 ± 10 85 ± 10

Fuel control lever Min. ←→ Max. 110 ± 20 110 ± 20

Work equipment, swing Max. 5 Max. 5

Play of control lever
Travel Max. 35 Max. 35

20-6 PC27 – 45MRX-1

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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

Applicable model PC27MRX-1

Cat- Standard value Service limit

egory Item Measurement conditions Unit for new machine value
Boom

RAISE
Bucket teeth in 2.1 ± 0.3 2.1 ± 0.6
contact with See Fig. I
ground

↑
↓ • Engine at full throttle

LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 1.9 ± 0.3 1.9 ± 0.6
Cylinder fully
extended

Arm

CURL
Cylinder fully 3.0 ± 0.3 3.6
retracted See Fig. J

↑ • Engine at full throttle

↓
DUMP
• Hydraulic oil tempera-
ture: 45 – 55°C 2.7 ± 0.3 3.3

Fully extended
Bucket
CURL
Work equipment

Cylinder fully 2.3 ± 0.3 2.3 ± 0.6

retracted See Fig. K
Work equipment sec.
speed ↑
↓ • Engine at full throttle
DUMP

• Hydraulic oil tempera-

ture: 45 – 55°C 1.9 ± 0.3 1.9 ± 0.6
Fully extended
Blade
RAISE

Blade in contact 1.0 ± 0.3 1.6

with ground See Fig. L

↑
↓ • Engine at full throttle
LOWER

• Hydraulic oil tempera-

ture: 45 – 55°C 1.0 ± 0.3 1.6
Blade fully raised

Boom swing
Right swing Left swing

Cylinder fully 6.7 ± 1.5 6.7 ± 3.0

retracted See Fig. M

↑
↓ • Engine at full throttle
• Hydraulic oil tempera-
ture: 45 – 55°C 6.6 ± 1.5 6.6 ± 3.0
Fully extended

PC27 – 45MRX-1 20-11

(8)
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

MACHINE MODEL: PC35MRX-1

Applicable model PC35MRX-1

Cat-
Item Measurement conditions Unit Standard value Service limit
egory for new machine value
• Hydraulic oil temperature: 45 – 55°C
Engine speed

At 1-pump relief • Engine oil pressure: Within operating Min. 2,330 Min. 1,800
range
• Engine water temperature: Within rpm
operating range
At 2-pump relief • 1-pump relief: Bucket relief Min. 1,800 Min. 1,800
• 2-pump relief: Bucket + swing relief
¬ a b ¬ a b
Boom control valve

Arm control valve

Bucket control valve See Fig. A 30 6 6 30 6 6

Swing control valve

Spool stroke

Breaker control valve mm

Boom swing control valve

Blade control valve

See Fig. B 20 6 6 20 6 6
L.H. travel control valve

R.H. travel control valve

• Center of
Boom control lever lever knob N → RAISE, LOWER 95 ± 10 95 ± 10
• Tip of pedal
• Read max.
Arm control lever value to end N → CURL, DUMP 95 ± 10 95 ± 10
of travel
• Engine
Bucket control lever stopped N → CURL, DUMP 95 ± 10 95 ± 10
Travel of control levers stroke

Swing control lever N → Left, right swing 95 ± 10 95 ± 10

Boom swing control pedal N → Left, right boom swing 25 ± 5 25 ± 5

mm
Blade control lever N → RAISE, LOWER 50 ± 5 50 ± 5

N → FORWARD, RE-
Travel control lever VERSE (left, right) 75 ± 10 75 ± 10

Fuel control lever Min. ←→ Max. 110 ± 10 110 ± 10

Work equipment, swing Max. 5 Max. 5

Play of control lever
Travel Max. 35 Max. 35

20-20 PC27 – 45MRX-1

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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

Applicable model PC35MRX-1

Cat- Standard value Service limit

egory Item Measurement conditions Unit for new machine value
Boom

RAISE
Bucket teeth in 3.0 ± 0.3 3.6
contact with See Fig. I
ground

↑
↓ • Engine at full throttle

LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended

Arm

CURL
Cylinder fully 3.0 ± 0.3 3.6
retracted See Fig. J

↑ • Engine at full throttle

↓
DUMP

• Hydraulic oil tempera-

ture: 45 – 55°C 3.1 ± 0.3 3.7

Fully extended
Bucket
CURL
Work equipment

Cylinder fully 3.0 ± 0.3 3.6

retracted See Fig. K
Work equipment sec.
speed ↑
↓ • Engine at full throttle
DUMP

• Hydraulic oil tem-

perature: 45 – 55°C 2.2 ± 0.3 2.8
Fully extended
Blade
RAISE

Blade in contact 1.0 ± 0.3 1.6

with ground See Fig. L

↑
↓ • Engine at full throttle
LOWER

• Hydraulic oil tempera-

ture: 45 – 55°C 1.0 ± 0.3 1.6
Blade fully raised

Boom swing
Right swing Left swing

Cylinder fully 7 ± 1.5 10

retracted See Fig. M

↑
↓ • Engine at full throttle
• Hydraulic oil tempera-
ture: 45 – 55°C 7 ± 1.5 10
Fully extended

20-24 PC27 – 45MRX-1

(8)
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

Applicable model PC40MRX-1

Cat- Standard value Service limit

egory Item Measurement conditions Unit for new machine value
Boom (ª1)

RAISE
Bucket teeth in 3.0 ± 0.3 3.6
contact with See Fig. I (ª3) (ª3)
ground

↑
↓ • Engine at full throttle

LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended

Boom (ª2)

RAISE
Bucket teeth in 2.8 ± 0.3 3.4
contact with See Fig. I (ª3) (ª3)
ground
↑
↓ • Engine at full throttle
LOWER

• Hydraulic oil tempera-

ture: 45 – 55°C 3.0 ± 0.3 3.3
Cylinder fully
extended

Arm
CURL
Work equipment

Cylinder fully 3.1 ± 0.3 3.7

retracted See Fig. J
Work equipment sec.
speed ↑ • Engine at full throttle
↓
DUMP

• Hydraulic oil tempera-

ture: 45 – 55°C 2.8 ± 0.3 3.4

Fully extended
Bucket
CURL

Cylinder fully 3.3 ± 0.3 3.9

retracted See Fig. K

↑
↓ • Engine at full throttle
DUMP

• Hydraulic oil tempera-

ture: 45 – 55°C 2.2 ± 0.3 2.8
Fully extended
Blade
RAISE

Blade in contact 1.3 ± 0.3 1.9

with ground See Fig. L

↑
↓ • Engine at full throttle
LOWER

• Hydraulic oil tempera-

ture: 45 – 55°C 1.3 ± 0.3 1.9
Blade fully raised

ª1: Canopy specification

ª2: Cab, TOPS Canopy, TOPS Cab specification
ª3: Time until cushion starts operation

20-30 PC27 – 45MRX-1

(8)
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS

Applicable model PC45MRX-1

Cat- Standard value Service limit

egory Item Measurement conditions Unit for new machine value
Boom (ª1)

RAISE
Bucket teeth in 3.0 ± 0.3 3.6
contact with See Fig. I (ª3) (ª3)
ground

↑
↓ • Engine at full throttle

LOWER
• Hydraulic oil tempera-
ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended

Boom (ª2)

RAISE
Bucket teeth in 2.8 ± 0.3 3.4
contact with See Fig. I (ª3) (ª3)
ground
↑
↓ • Engine at full throttle
LOWER

• Hydraulic oil tempera-

ture: 45 – 55°C 3.0 ± 0.3 3.6
Cylinder fully
extended

Arm
CURL
Work equipment

Cylinder fully 3.4 ± 0.3 3.7

retracted See Fig. J
Work equipment sec.
speed ↑ • Engine at full throttle
↓
DUMP

• Hydraulic oil tempera-

ture: 45 – 55°C 2.8 ± 0.3 3.4

Fully extended
Bucket
CURL

Cylinder fully 3.3 ± 0.3 3.9

retracted See Fig. K

↑
↓ • Engine at full throttle
DUMP

• Hydraulic oil tempera-

ture: 45 – 55°C 2.2 ± 0.3 2.8
Fully extended
Blade
RAISE

Blade in contact 1.2 ± 0.3 1.9

with ground See Fig. L

↑
↓ • Engine at full throttle
LOWER

• Hydraulic oil tempera-

ture: 45 – 55°C 1.2 ± 0.3 1.9
Blade fully raised

ª1: Canopy specification

ª2: Cab, TOPS Canopy, TOPS Cab specification
ª3: Time until cushion starts operation

20-36 PC27 – 45MRX-1

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