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    Integrated Automotive Control System Description PDF

    Uploaded by

    Ciro
    This document provides an overview of an integrated automotive control system. The system integrates hydraulic, electronic, and software products to control various functions of a vehicle. It allows for customized driving profiles and advanced control functions. The system includes a controller that receives inputs from sensors and sends outputs to actuators to control components like the engine and transmission.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Integrated Automotive Control System Description PDF

    Uploaded by

    Ciro
    102 views28 pages
    This document provides an overview of an integrated automotive control system. The system integrates hydraulic, electronic, and software products to control various functions of a vehicle. It allows for customized driving profiles and advanced control functions. The system includes a controller that receives inputs from sensors and sends outputs to actuators to control components like the engine and transmission.

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    Integrated_Automotive_Control_System_Description.pdf

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    © © All Rights Reserved

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    This document provides an overview of an integrated automotive control system. The system integrates hydraulic, electronic, and software products to control various functions of a vehicle. It allows for customized driving profiles and advanced control functions. The system includes a controller that receives inputs from sensors and sends outputs to actuators to control components like the engine and transmission.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    102 views28 pages

    Integrated Automotive Control System Description PDF

    Uploaded by

    Ciro
    This document provides an overview of an integrated automotive control system. The system integrates hydraulic, electronic, and software products to control various functions of a vehicle. It allows for customized driving profiles and advanced control functions. The system includes a controller that receives inputs from sensors and sends outputs to actuators to control components like the engine and transmission.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Integrated

    Automotive
    Control

    System Description
    Integrated Automotive Control
    System Description
    3FWJTJPOT

    Revision History Table of Revisions


    Date Page Changed Rev
    .BSDI — First edition AA

    ª4BVFS%BOGPTT"MMSJHIUTSFTFSWFE

    4BVFS%BOGPTTBDDFQUTOPSFTQPOTJCJMJUZGPSQPTTJCMFFSSPSTJODBUBMPHT CSPDIVSFTBOEPUIFSQSJOUFENBUFSJBM
    4BVFS%BOGPTTSFTFSWFTUIFSJHIUUPBMUFSJUTQSPEVDUTXJUIPVUQSJPSOPUJDF5IJTBMTPBQQMJFTUPQSPEVDUTBMSFBEZ
    PSEFSFEQSPWJEFEUIBUTVDIBMUFSBUJPOTDBOCFNBEFXJUIPVUBõFDUJOHBHSFFETQFDJmDBUJPOT"MMUSBEFNBSLT
    JOUIJTNBUFSJBMBSFQSPQFSUJFTPGUIFJSSFTQFDUJWFPXOFST4BVFS%BOGPTT UIF4BVFS%BOGPTTMPHPUZQF UIF
    4BVFS%BOGPTT4JDPO 1-64 ™ 8IBUSFBMMZNBUUFSTJTJOTJEF¥BOE,OPX)PXJO.PUJPO™BSFUSBEFNBSLTPGUIF
    4BVFS%BOGPTT(SPVQ
    'SPOUDPWFSJMMVTUSBUJPOT' ' ' ' '

    2 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    Contents

    Overview "CPVUUIJTEPDVNFOU 
    3FGFSFODFE%PDVNFOUBUJPO 
    )ZESBVMJD1SPEVDUT 
    &MFDUSPOJD1SPEVDUT 
    4PGUXBSF1SPEVDUT 
    0&.3FTQPOTJCJMJUZ 
    Concept and Function 
    "$4ZTUFN0QUJPO1PSUGPMJP 7
    "$4ZTUFN0QUJPO1PSUGPMJP 7

    Benefits %SJWJOH1SPmMFT 
    Advanced Control Functions 
    *OUFHSBUFE.PUPS$POUSPMMFS 
    Auxiliary Functions 
    Economic Features 
    CAN Options 
    'VODUJPOBM4BGFUZ 
    Installation Features 

    System Details 4ZTUFN0WFSWJFX


    8JSJOH%JBHSBN
    System Controller Details
    Inputs
    Outputs3

    Configuration Options "VUPNPUJWF.PEF


    /POBVUPNPUJWF.PEF
    $SFFQ"VUPNPUJWF.PEF
    4ZTUFN.PEFTBOE4FMFDUJPO
    Advanced Functions
    *ODI'VODUJPO
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    Constant Speed Drive
    7FIJDMF4QFFE-JNJUFS
    &OHJOF0WFSTQFFE1SPUFDUJPO
    .PUPS0WFSTQFFE1SPUFDUJPO
    &OHJOF"OUJ4UBMM7
    'MPX-JNJUBUJPOBOE$POUSPM7
    -PBE*OEFQFOEFOU4XBTIQMBUF$POUSPM7
    5FNQFSBUVSF$PNQFOTBUJPO7
    0WFSIFBUBOE-PX5FNQFSBUVSF1SPUFDUJPO7

    Hydraulic Products 1VNQ


    .PUPST

    11066201 t3FW""t.BS 3
    Integrated Automotive Control
    System Description
    Contents

    Electronic Products Integrated Automotive Controller


    )4QFFE4FOTPS
    ,&1&MFDUSPOJD'PPU1FEBM
    +PZTUJDL
    (SBQIJDBM5FSNJOBMTBOE%JTQMBZT

    Application Software 0SEFSJOH1SPDFTT


    Products )PXUP%PXOMPBE4FSWJDF5PPM4PGUXBSFGSPNUIF4BVFS%BOGPTT8FC4JUF
    4*-$FSUJmFE)"$4ZTUFNT4FSWJDF5PPM4PGUXBSF
    "QQMJDBUJPO4PGUXBSF0WFSWJFX
    Service Screens3
    1BSBNFUFS'VODUJPOTTDSFFOT3
    -PH'VODUJPOT4DSFFOT3
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    4 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    0WFSWJFX

    About this document 5IJTEPDVNFOUQSPWJEFTHFOFSBMJOGPSNBUJPOBCPVUUIF*OUFHSBUFE"VUPNPUJWF$POUSPM


    4ZTUFN*OBEEJUJPO JUJTBSFGFSFODFUPPMGPSWFIJDMF0&.EFTJHO FOHJOFFSJOH BOETFSWJDF
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    0UIFSTPVSDFTPGUFDIOJDBMJOGPSNBUJPOJODMVEFUIFSFGFSFODFEEPDVNFOUBUJPOMJTUFE
    CFMPX

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    Documentation FOUFSQSPWJEFE4BVFS%BOGPTTPSEFSOVNCFSTJOTFBSDIGFBUVSFPOXFCTJUF
    

    Hydraulic Products
    H1 Pump with Integrated Automotive Control Document Order Numbers
    Description Data Sheet number Technical Information number User Manual number
    )1  
    )1 5#" 5#"
    )1  
    )1  
    )1  
    )"$&NCFEEFE$POUSPMMFS 

    H1B Motor Document Order Numbers


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    )# 
    )# 
    )#.PUPST 

    Electronic Products
    Document Order Numbers
    Description Technical Information number
    )"VUPNPUJWF$POUSPM1SPEVDU&MFDUSJDBM*OTUBMMBUJPO 
    )4QFFEBOE5FNQFSBUVSF4FOTPS 
    ,&1&MFDUSPOJD'PPU1FEBM 
    +4+PZTUJDL -
    +4+PZTUJDL -
    %1(SBQIJDBM%JTQMBZ 
    %1(SBQIJDBM%JTQMBZ -

    Software Products
    Document Order Numbers
    Description Technical Information number User Manual number
    1-64 4FSWJDF5PPM -
    3FDPNNFOEFE4ZTUFN4UBSUVQ 
    1SPDFEVSFT

    11066201 t3FW""t.BS 5
    Integrated Automotive Control
    System Description
    0WFSWJFX

    OEM Responsibility 5IFNBOVGBDUVSFSPGBNBDIJOFPSWFIJDMFVTJOH1-64 ™FMFDUSPOJDDPOUSPMTJT


    SFTQPOTJCMFGPSDPSSFDUMZBQQMZJOHBOEDPOmHVSJOH1-64 QSPEVDUT4BVFS%BOGPTT
    TUSPOHMZSFDPNNFOETUIBUUIF0&.QFSGPSNBTZTUFNMFWFM'BJMVSF.PEF&õFDUT"OBMZTJT
    '.&"
    

    :PVDBOmOEBEEJUJPOBMJOGPSNBUJPOBCPVU0&.SFTQPOTJCJMJUJFTJOUIFPLUS+1 Controller
    Family Technical Information 520L0719 and Recommended System Start-up Procedures
    Technical Information 11010667

    Concept and Function 5IF4BVFS%BOGPTT)"VUPNPUJWF$POUSPM )"$


    TZTUFNJTEFTJHOFEUPQSPWJEFB
    iESJWFMJLFZPVSDBSwTFBNMFTT TIJGUGSFF WBSJBCMFBVUPNBUJDUSBOTNJTTJPOGPSPõIJHIXBZ
    QSPQFMESJWFTZTUFNT"OFMFDUSPOJDDPOUSPMMFSJOUFHSBMUPUIF)QVNQDPNCJOFT
    FOIBODFEDPOUSPMQFSGPSNBODFXJUIBnFYJCMF DPOmHVSBCMFDPOUSPMTDIFNFGPSBOFOUJSF
    TJOHMFQBUIQSPQFMUSBOTNJTTJPO5IFDPOUSPMMFSDPOWFSUTFJUIFSEJSFDUPQFSBUPSJOQVU
    PSBOFOHJOFTQFFETJHOBMJOUPBOBVUPNPUJWFESJWFTJHOBMUPDPOUSPMUIFEJTQMBDFNFOU
    PGBOBYJBMQJTUPOQVNQ*UJTBMTPEFTJHOFEUPDPOUSPMNPUPSEJTQMBDFNFOUWJBBO
    FMFDUSJDUXPQPTJUJPOPSFMFDUSJDQSPQPSUJPOBMDPOUSPMWBMWF BTXFMMBTNBOBHFPUIFS
    JOQVUTBOEPVUQVUTSFMBUFEUPUIFWFIJDMFQSPQFMUSBOTNJTTJPO8JUIFBTJMZDIBOHFBCMF
    DPOUSPMQBSBNFUFST JUJTQPTTJCMFUPUBJMPSUIFWFIJDMFESJWJOHCFIBWJPSUPUIFJOEJWJEVBM
    SFRVJSFNFOUTPGUIFNBDIJOF

    5IF)"$JTJOUFHSBUFEXJUIUIF/'1& /PO'FFECBDL1SPQPSUJPOBM&MFDUSJD
    $POUSPM
    5IFnFYJCMFTZTUFNDPOmHVSBUJPOBMMPXTVTFPGBXJEFSBOHFPGGPPUQFEBM KPZTUJDL BOE
    NPUPSDPNCJOBUJPOTPVUPGUIF4BVFS%BOGPTTQSPEVDUQPSUGPMJP

    5IF)"$IBTBMTPCFFODFSUJmFECZ5Ã7/PSEUP4*-MFWFMGVODUJPOBMTBGFUZTUBOEBSE
    BDDPSEJOHUP*&$TUBOEBSE8JUIBQSFDFSUJmFEQSPQFMUSBOTNJTTJPOJUXJMMSFEVDF
    0&.UJNFBOEFYQFOTFUPBDIJFWFWFIJDMFDFSUJmDBUJPOBDDPSEJOHUP.BDIJOFSZ%JSFDUJWF
    &$BQQMJDBCMFUPBMMWFIJDMFTQSPEVDFEJOPSTPMEJOUPUIF&VSPQFBO$PNNVOJUZ
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    BOE4BVFS%BOGPTTQSPWFOBYJBMQJTUPOQVNQUFDIOPMPHZPQFOTBXJEFSBOHFPG
    BQQMJDBUJPOQPTTJCJMJUJFT

    6 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    0WFSWJFX

    AC-1 System Option "OZDPNCJOBUJPOPGQBDLBHFT"  # $ BOEPS(


    JTBWBJMBCMF'PSQBDLBHFDPNCJOBUJPOT
    Portfolio TQFDJmDUPZPVSOFFETDPOTVMUZPVS4BVFS%BOGPTTSFQSFTFOUBUJWF

    Functional Option Packages (FOPs)


    FOP A FOP B FOP C FOP F FOP G FOP H
    #BTJD .PUPS CAN Full 4*- Full
    Speed + XJUIPVU $FSUJmFE XJUI4*-
    Feature type Function description Sensor 4*- System
    'PSXBSE/FVUSBM3FWFSTFEJSFDUJPOBMDPOUSPM '/3

    *ODIJOH
    .PUPSDPOUSPM
    &OHJOF31.TJHOBM
    4FMFDUBCMF4ZTUFN.PEFT
    Creep mode
    5FNQFSBUVSFDPNQFOTBUJPO
    Functional features

    Engine overspeed protection


    1VNQIZTUFSFTJTDPNQFOTBUJPO
    1BSLCSBLFUPSRVFUFTU
    'PSXBSE3FWFSTF-&%PVUQVU
    "OUJTUBMM
    #SBLF1SFTTVSF%FGFBU #1%

    $MPTFEMPPQ$POTUBOU4QFFE%SJWF $4%

    .BYJNVNUPSRVFBUWFIJDMFTUBSU
    )ZESBVMJDNPUPSPWFSTQFFEQSPUFDUJPO
    Engine data via CAN
    )"$TVCTZTUFNEBUBWJB$"/
    &OHJOFTQFFEDPOUSPMTIBSFEXJUIFYUFSOBMDPOUSPMMFS
    )ZESBVMJDTZTUFNPWFSIFBUBOEMPXUFNQFSBUVSF
    protection
    Operator presence detection
    #SBLFMJHIUPVUQVU
    7FIJDMFTQFFEUSJHHFSFEEJHJUBMPVUQVUTJHOBM
    Safety features

    4BGFUZDPOUSPMMFETUBSU
    'BVMU-&%PVUQVU
    1BSLJOHCSBLFDPOUSPM
    3FWFSTFCV[[FSPVUQVU
    4*-DFSUJmFEIBSEXBSF
    7FIJDMFTQFFEMJNJUBUJPO
    4*-DFSUJmDBUJPOGPSQSPQFMTZTUFN )BSEXBSFBOE
    4PGUXBSF
    QFS*&$
    convenience

    &BTZUPVTFFMFDUSPOJDJODIJOHDBMJCSBUJPO OPFYUSB
    Economic

    features

    WBMWJOHPSNFDIBOJDBMBEKVTUNFOUT

    and

    4FNJBVUPNBUJDTFOTPSDBMJCSBUJPO JFGPPUQFEBMT

    AC-2 System Option "$TZTUFN BWBJMBCMFXJUIBMM"$GVODUJPOBMPQUJPOQBDLBHFT QSPWJEFTFOIBODFE


    Portfolio QVNQDPOUSPMBOETZTUFNGVODUJPOBMJUZXJUIUIFBEEJUJPOPGBQVNQTXBTIBOHMFTFOTPS
    BOESFMBUFETPGUXBSF
    Functional -PBEJOEFQFOEFOUQVNQEJTQMBDFNFOUDPOUSPM
    features #SFBLBXBZNPUPSUPSRVFPWFSSJEF

    Key: #BTJDGVODUJPOBMJUZ 'VMMGVODUJPOBMJUZ

    11066201 t3FW""t.BS 7
    Integrated Automotive Control
    System Description
    #FOFmUT

    5IFOFX"VUPNPUJWF$POUSPM "$
    PQUJPOGPS)QVNQTQVUTZFBSTPGNPCJMF
    NBDIJOFSZQSPQFMTZTUFNFYQFSJFODFBUZPVSmOHFSUJQTUISPVHITPGUXBSFDPOmHVSBUJPO
    JUFOBCMFTGBTUFSUJNFUPNBSLFUBOEJNQSPWFEQFSGPSNBODFBOEGVODUJPOBMJUZGPSCPUI
    OFXNBDIJOFEFTJHOTBOENPEFMWBSJBOUT

    4BVFS%BOGPTTPõFSTZFBSTPGBQQMJDBUJPOFYQFSUJTFJOBGVMMZJOUFHSBUFE QSFUFTUFE
    "VUPNPUJWF$POUSPM4ZTUFNTPMVUJPOUIBUTSFBEZUPCFUBJMPSFEUPZPVSWFIJDMF
    SFRVJSFNFOUT5IFJOUFHSBUFEBVUPNPUJWFDPOUSPMTZTUFNJTBDPNQMFUFWFIJDMF
    USBOTNJTTJPOTPMVUJPOPõFSJOHCFOFmUTJODMVEJOH

    t 3FEVDFE0&.UJNFUPNBSLFUGPSOFXWFIJDMFTBOENPEFMWBSJBOUT
    t 3FEVDFETZTUFNEFWFMPQNFOU WFIJDMFRVBMJmDBUJPO BOEDFSUJmDBUJPOFYQFOTF
    – 4UBUFPGUIFBSUTZTUFNMFWFMGVODUJPOBMTBGFUZEFTJHODFSUJmFEUP
    4*-QFS*&$TUBOEBSE
    t &OIBODFE nFYJCMFGVODUJPOBMJUZUISPVHIFNCFEEFEJOUFMMJHFOUFMFDUSPOJDT

    Driving Profiles t 'PVSTFMFDUBCMFTZTUFNNPEFT TFMFDUBCMFWJBTXJUDIFT


    t *OEFQFOEFOUDVSWFTBOETFUUJOHTGPSGPSXBSEBOESFWFSTF YDVSWFT

    t 4XJUDITFMFDUBCMFCFUXFFOBVUPNPUJWFBOEFOHJOFTQFFEJOEFQFOEFOUESJWJOHNPEFT
    t &OHJOFTQFFEJOEFQFOEFOUESJWFNPEFTGPSTXFFQFST TOPXCMPXFST
    OPOBVUPNPUJWFNPEF

    t -PBEJOEFQFOEFOUESJWFNPEFTGPSPõSPBEBQQMJDBUJPOT
    OPOBVUPNPUJWFGPSSPMMFSTBOEGPSFTUSZNBDIJOFT

    t -PBEJOEFQFOEFOUTXBTIQMBUFDPOUSPMWJBQVNQTXBTIQMBUFBOHMFTFOTPS
    UPBDIJFWF&%$MJLFCFIBWJPS
    t $SFFQTQFFENPEF GPSFYBNQMFTMPXTIVOUJOH EJHHJOHPQFSBUJPO FUD

    t $POTUBOUTQFFENPEF GPSFYBNQMFTXFFQFST TOPXCMPXFST FUD

    t *OUFHSBUFEWFIJDMFTQFFEMJNJUFSGVODUJPO

    Advanced Control t *ODIGVODUJPOXJUIPVUTFQBSBUFDPOUSPMWBMWF


    Functions t *OUFHSBUFEUFNQFSBUVSFTFOTPSGPS
    – )ZESBVMJDTZTUFNPWFSIFBUQSPUFDUJPO
    – -PXUFNQFSBUVSFQVNQnPXMJNJUBUJPO
    – $PNQFOTBUJPOPGPJMWJTDPTJUZDIBOHFT
    t $POmHVSBCMFFOHJOFBOUJTUBMMQSPUFDUJPO
    t &OHJOFPWFSTQFFEQSPUFDUJPOXIJMFJODIJOH

    Integrated Motor t *OUFHSBUFEIZESBVMJDNPUPSDPOUSPMGPS


    Controller – 1SPQPSUJPOBM WBSJBCMF1$03PSUXPQPTJUJPONPUPSDPOUSPMT
    – #SBLFQSFTTVSFEFGFBU EFQFOEJOHPOUIF'/3QPTJUJPOPSUIFBDUVBMWFIJDMF
    driving direction
    – *OJUJBMCSFBLBXBZNPUPSUPSRVFPWFSSJEF
    t 4FQBSBUFPWFSTQFFEQSPUFDUJPOGPSUIFIZESPTUBUJDNPUPS

    8 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    #FOFmUT

    Auxiliary Functions t 'PVSBVYJMJBSZEJHJUBMPVUQVUTGPS


    – *OUFMMJHFOUCSBLFMJHIUDPOUSPM
    – "VUPNBUJDQBSLCSBLFGVODUJPO
    – 7FIJDMFTQFFEEFQFOEFOUPVUQVUUPBDUJWBUF MPBETUBCJMJ[FS XBSOJOHMJHIUT FUD

    – 3FWFSTFCV[[FSDPOUSPMMFECZ'/3PSSFWFSTFESJWJOH
    – 4ZTUFNTUBUVTMBNQ GBVMUEFUFDUJPOGPSQVNQTPMFOPJET

    Economic Features t 5FDIOPMPHZFOBCMFSGPSFDPOPNJDESJWJOHBOEGVFMTBWJOHT


    t &BTZDPNCJOBUJPOPQUJPOTUPPUIFSDPNQPOFOUTPGUIF1-64 'BNJMZ

    CAN Options t &OHJOFSFNPUFDPOUSPMWJB$"/+


    t *OUFHSBUFETJHOBMDPOWFSUFS BOBMPHESJWJOHQFEBMJOUP$"/TJHOBM FUD

    t $PNQBUJCMFUPBMM$"/+DPNQPOFOUTPONBSLFU EJTQMBZT FUD

    Functional Safety 4BVFS%BOGPTTTUSPOHMZSFDPNNFOETUIBUUIF0&.QFSGPSNBTZTUFNMFWFM'BJMVSF.PEF


    &õFDUT"OBMZTJT '.&"

    t &YUFSOBM4BGFUZ$FSUJmDBUJPOGPS4*-QFS*&$TUBOEBSE
    TFFBMTPBQQSPQSJBUF)"$QVNQ5FDIOJDBM*OGPSNBUJPOCSPDIVSFTQFDJmFEJOTFDUJPO
    GPSNJOJNVNTZTUFNIBSEXBSF WFIJDMFXJSJOH BOETPGUXBSFQBSBNFUFSTFUUJOH
    SFRVJSFNFOUTUPNFFU4*-DFSUJmDBUJPOTUBOEBSE

    t 4BGFUZDPOUSPMMFE7FIJDMF4UBSU1SPUFDUJPO
    FOHJOFTQFFEDIFDL CBUUFSZDIFDLBOE'/3NVTUCFJOOFVUSBM FUD

    t Operator presence detection


    t 7FIJDMFTQFFEEFQFOEFOUEJSFDUJPODIBOHFMPDL
    t #SBLFUFTUNPEFGPSSPBESPMMFS DPNQBDUPS
    WFIJDMFBQQMJDBUJPOTUPGVMmMM&/

    Installation Features t 'BDUPSZDBMJCSBUJPOGPSIZTUFSFTJTDPNQFOTBUJPO

    11066201 t3FW""t.BS 9
    Integrated Automotive Control
    System Description
    System Details

    System Overview
    FNR switch

    Inch pedal

    Drive/Creep/
    Rocker pedal

    Mode switch A
    + −

    Batt.
    12/24 VDC
    Mode switch B

    NFPE Valve

    Pressure reducing Pressure reducing


    valve forward valve reverse

    PPU motor

    Engine

    PPU pump/engine

    Motor displacement Vgmax

    Brake pressure defeat

    Brake light

    Parking brake

    Reverse buzzer S02086C

    4XBTIQMBUFTFOTPSJODMVEFE PQUJPO
    5FNQFSBUVSFTFOTPSPOCPBSE

    10 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    System Details

    Wiring Diagram Generic Wiring and Component Interconnections


    1 Contact capability min. 10A
    2 Melting fuse 16A
    3 Functional options

    DEUTSCH connector
    CC1 DTM/12 pin

    Battery (-) 1 CC1p01


    Battery (+) 2 CC1p02
    Sensor (+) 3 CC1p03 CC1p03
    Motor RPM/Direction
    Sensor (-) 4 CC1p04 CC1p04
    Motor RPM Input (Frequency) 5 CC1p05
    Forward Input (Digital) 6 A e.g.
    CC1p06
    Reverse Input (Digital) 7
    CC1p07
    B FNR Hand Brake
    Sensor (+) 8 CC1p08 CNT Switch Seat-Switch
    CC1p12
    Sensor (-) 9 CC1p09
    Drive Pedal Input (Analog-Nom) 10 Rv
    CC1p08
    Drive Pedal Input (Analog-Red) 11
    CC1p10
    Drive/Creep/Rocker
    Neutral Input (Digital) 12 Pedal
    CC1p11
    Rv
    Terminals CC1p09
    Sensor (+)
    DEUTSCH connector
    CAN DTM/3 pin
    Terminals
    Sensor (-)
    CAN High 1 CANp01
    CAN Low 2 CANp02 CAN Bus
    CAN Shield 3 CANp03
    Terminals
    Batt. (+)
    DEUTSCH connector
    PPC DTM/6 pin 3
    CC3p01
    Brake Reverse FNR in
    Sensor A (+) 1
    Light Motion Reverse
    Analog Input A 2
    Sensor A (-) 3
    Sensor B (-) 4 CC3p02
    Fault Reverse
    Analog Input B 5 LED LED
    Sensor B (+) 6
    Vehicle-Speed-Dependent
    Output-Signal
    DEUTSCH connector CC3
    PSC DTM/6 pin
    DEUTSCH connector
    DT04/2 pin
    PWM C1 (+) 1 PSCp01
    PWM C2 (+) 2 PSCp06 C1
    Digital Output A1 (+) 3 PSCp03 1
    PSCp02 Electronic Displacement
    Digital Output A2 (-) 4 PSCp04 2
    Control Pump
    PWM C2 (-) 5 PSCp05 C2
    PWM C1 (-) 6
    PPUp03
    Terminals
    PPUp02 Pump RPM
    DEUTSCH connector Batt. (-)
    PPU DTM/3 pin
    PPUp01

    CC2p03
    Sensor (+) 1 PPUp01
    2-P
    Pump RPM Input (Frequency) 2
    CC2p03 Electronic Displacement
    Sensor (-) 3 PPUp03
    PROP
    Control Motor
    CC2p08
    DEUTSCH connector
    CC2 DTM/12 pin
    BPD

    CC2p04
    Inch Input (Analog-Red) 1 CC2p01 Nominal
    Mode Switch B
    Mode Switch B Input (Digital-Nom) 2 CC2p02 1
    Motor PROP/PCOR Driver 3 CC2p12
    S1 2
    Motor Direction Input (Analog) 4 Redundant
    F1
    Sensor (+) 5 CC2p05 Rv
    CC2p05
    Sensor (-) 6 CC2p06
    CC2p07 Inch Pedal + Batt. -
    Inch Input (Analog-Nom) 7
    Motor BPD Driver 8
    CC2p06
    Rv 12/24V DC
    Digital Output B2 (-) 9 Alternative Brake
    Digital Output B1 (+) 10 Pressure Inch Sensor
    Mode Switch A Input (Digital) 11
    CC2p10
    Mode Switch B Input (Digital-Red) 12
    Reverse FNR in
    Motion Reverse
    CC2p09

    Parking Brake FNR in Fault Forward


    Brake Light Reverse LED LED 3

    Brake
    Light

    Mode Switch A
    CC2p11

    P108 109E

    4XBTIQMBUFTFOTPSJODMVEFE PQUJPO
    5FNQFSBUVSFTFOTPSPOCPBSE

    11066201 t3FW""t.BS 11
    Integrated Automotive Control
    System Description
    System Details

    System Controller Inputs


    Details t '/3TXJUDIBOEESJWFSQSFTFODFEFUFDUJPO

    – 5IF'/3TXJUDI VTFEUPDPNNVOJDBUFESJWJOHEJSFDUJPO SFRVJSFTUXPPSUISFF


    EJHJUBMJOQVUT5IFEFUFDUJPOMPHJDJTDPOmHVSBCMF5IFOFVUSBMJOQVUDBOCFVTFE
    BMTPBTXFMMBTBOFOBCMFTJHOBM TFBUTXJUDI ESJWFSQSFTFODFEFUFDUJPO FUD
    

    t .PEFTXJUDI"BOE#

    – .PEFTXJUDI"BOE#BSFVTFEUPTFMFDUPOFPGGPVSEJõFSFOUTZTUFNNPEFT.PEF
    TXJUDI#GFBUVSFTBSFEVOEBOUJOQVUGPSTBGFUZQVSQPTFT

    t *ODIQFEBMTFOTPS
    – 5IFJODIQFEBMTFOTPSJTBOBOBMPHJOQVUXIJDIVMUJNBUFMZSFEVDFTUIFDVSSFOUUP
    UIFQVNQBOENPUPSDPOUSPMWBMWFT5IJTJOQVUBMMPXTUIFPQFSBUPSUPLFFQWFIJDMF
    QSPQFMTQFFEMPXXIJMFSBJTJOHUIFFOHJOFTQFFEUPNFFUUIFnPXEFNBOETGPSUIF
    BVYJMJBSZGVODUJPOT

    t %SJWFDSFFQPSSPDLFSQFEBMTFOTPS

    – 5IFESJWFDSFFQPSSPDLFSQFEBMTFOTPSJTBOBOBMPHJOQVUUZQJDBMMZDPOTJTUJOHPGB
    QPUFOUJPNFUFS KPZTUJDL PSSPDLFSQFEBM BMMTPGUXBSFDPOmHVSBCMF5IFJOQVUJTVTFE
    JODSFFQBVUPNPUJWFNPEFBTUIFTPVSDFGPSUIFDSFFQJOHTFUQPJOUBOEJOUIF
    OPOBVUPNPUJWFNPEFBTUIFTQFFEPSnPXTFUQPJOU

    t 1VNQFOHJOFTQFFETFOTPS

    – 5IFQVNQFOHJOFTQFFETFOTPS QSFBTTFNCMFEBOEQSFXJSFEBUUIFGBDUPSZMFWFM 
    NFBTVSFTQVNQFOHJOFTQFFE5IFTFOTPSVTFT)BMM&õFDUUFDIOPMPHZUPEFUFDUUIF
    SPUBUJOHTQFFESJOH

    t Integrated temperature sensor

    – 5IFJOUFHSBUFEUFNQFSBUVSFTFOTPSNFBTVSFT1$#CPBSEUFNQFSBUVSF QSPQPSUJPOBM
    UPPJMUFNQFSBUVSF UPFOBCMFUFNQFSBUVSFDPNQFOTBUJPOBOEUFNQFSBUVSFEFSBUF
    GVODUJPOT

    t )ZESPTUBUJDNPUPSTQFFETFOTPS PQUJPOBM

    – 5IFIZESPTUBUJDNPUPSTQFFETFOTPS OPSNBMMZJOTUBMMFEEJSFDUMZPOUIFIZESPTUBUJD
    NPUPS NFBTVSFTNPUPS31.8IFOUIFTFOTPSJTJOTUBMMFEJOBHFBSCPY UIF
    TPGUXBSFQBSBNFUFSDBOCFVTFEUPEFmOFUIFHFBSSBUJP"OBEEJUJPOBMBOBMPH
    JOQVUDBOCFVTFEUPEFUFDUSPUBUJPOBMEJSFDUJPO

    t *OUFHSBUFEQVNQTXBTIQMBUFTFOTPS PQUJPOBM

    – 5IFJOUFHSBUFEQVNQTXBTIQMBUFTFOTPS PQUJPO"$
    EFUFDUTBDUVBMTXBTIQMBUF
    QPTJUJPOBOEJTFNCFEEFEJOUIFQVNQDPOUSPM5IFTXBTIQMBUFQPTJUJPODBOCF
    QBTTJWFMZNPOJUPSFEPSBDUJWFMZDPOUSPMMFEUPFOBCMFBOFõFDUJWFnPXDPOUSPMBOE
    MPBEJOEFQFOEFOUQSPQFMCFIBWJPS
    12 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    System Details

    System Controller Outputs


    Details t 1SPQPSUJPOBMQVNQDPOUSPM
    (continued)
    – 5IFQSPQPSUJPOBMQVNQDPOUSPMEJSFDUMZESJWFTDVSSFOUUPUIFQVNQQSPQPSUJPOBM
    DPOUSPMWBMWFT5IFQSPQPSUJPOBMWBMWFTBSFQSFBTTFNCMFEBOEQSFXJSFEUPUIF
    JOUFHSBUFEBVUPNPUJWFDPOUSPMBUUIFGBDUPSZMFWFM4UBSUBOEFOETUSPLFDVSSFOUBT
    XFMMBTIZTUFSFTJTTFUUJOHTCBTFEPOQSFDBMJCSBUFETUBSU31.BSFDPOmHVSFEEVSJOH
    FOEPGMJOFUFTUJOH8JSFGBVMUBOEPWFSDVSSFOUEFUFDUJPOBSFJOUFHSBUFEDPOUSPM
    GVODUJPOT

    t 5XPQPTJUJPOQSPQPSUJPOBMNPUPSDPOUSPM

    – 5IFUXPQPTJUJPOQSPQPSUJPOBMNPUPSDPOUSPMQSPWJEFTBOPVUQVUUPDPOUSPMBO
    FMFDUSJDUXPQPTJUJPOPSQSPQPSUJPOBMNPUPSDPOUSPMWBMWFJOPSEFSUPDPOUSPMNPUPS
    EJTQMBDFNFOU8JSFGBVMUBOEPWFSDVSSFOUEFUFDUJPOBSFJOUFHSBUFEDPOUSPM
    GVODUJPOT

    t #SBLFQSFTTVSFEFGFBU

    – 5IFCSBLFQSFTTVSFEFGFBUJTBEJHJUBMPVUQVUGPSBOFMFDUSJDBMCSBLFQSFTTVSFEFGFBU
    WBMWFPGBNPUPSDPOUSPM5IFPVUQVUEJSFDUMZMJOLTUIFCSBLFQSFTTVSFDPOUSPMUPUIF
    WFIJDMFQSPQFMEJSFDUJPOBOEUJNJOHUPQSFWFOUBCSVQUEFDFMFSBUJPO%VSJOH
    EFDFMFSBUJPOFWFOUTUIFCSBLFQSFTTVSFTJHOBMJTQSFWFOUFEGSPNBDUJWBUJOHUIF
    QSFTTVSFDPNQFOTBUPSJOTJEFUIFNPUPSDPOUSPM 1$03
    5IFNPUPSNBJOUBJOT
    NJOJNVNEJTQMBDFNFOU NJOJNVNCSBLJOHUPSRVF
    BOEJTQSFWFOUFEGSPNTIJGUJOH
    UPNBYJNVNEJTQMBDFNFOU

    t 1BSLCSBLFDPOUSPM

    – 5IFJOUFHSBUFEBVUPNPUJWFDPOUSPMQSPWJEFTGPVSEJHJUBMPVUQVUTUIBUDBOCFVTFE
    UPDPOUSPMQBSLCSBLFBDUJWBUJPOVOEFSDPOEJUJPOTTVDIBT
    t 4PGUXBSFNBDIJOFTUBUFJO4501NPEF
    t "DUVBMQVNQWBMWFDVSSFOUCFMPXVTFSEFmOFEWBMVF
    t "DUVBMJODIQFEBMDPNNBOEFYDFFETVTFSEFmOFEWBMVF
    t %FMBZUJNFTGPSQBSLCSBLFBQQMJDBUJPOBOESFMFBTFBSFJOEJWJEVBMMZDPOmHVSBCMF

    t #SBLFMJHIUDPOUSPM

    – 5IFCSBLFMJHIUPVUQVUEJHJUBMMZESJWFTBOJOEJDBUPSMBNQ XJUIJOUIFTQFDJmFE
    IBSEXBSFPVUQVUMJNJUT
    XIFOUIFJODIQFEBMDPNNBOEFYDFFETBVTFSEFmOFE
    WBMVF

    t #V[[FSDPOUSPM

    – 5IFSFWFSTFESJWJOHEJSFDUJPOCV[[FSPVUQVUDPOUSPMTBCV[[FSUIBUJOEJDBUFTSFWFSTF
    ESJWJOHEJSFDUJPO5IFPVUQVUMPHJDDBOCFEJSFDUMZDPOUSPMMFECZ'/3TUBUVTPSCZ
    BDUVBMQSPQFMNPWFNFOU

    11066201 t3FW""t.BS 13
    Integrated Automotive Control
    System Description
    System Details

    System Controller Outputs (continued)


    Details t 'PSXBSEBOESFWFSTFEJSFDUJPO-&%PVUQVU
    (continued)
    – 5IFGPSXBSEBOESFWFSTFEJSFDUJPO-&%PVUQVUGVODUJPOEJHJUBMMZESJWFT-&%TBT
    ESJWJOHEJSFDUJPOJOEJDBUPSTGPSVTFJOEBTICPBSEEJTQMBZBOEJTEJSFDUMZMJOLFEUP
    UIF'/3TUBUVT

    t 4UBUVTPVUQVU SFE-&%

    – 5IFGBVMUTUBUVTPVUQVUQSPWJEFTBOPVUQVUTJHOBMPGUIFJOUFSOBMGBVMUTUBUVTFSSPS
    DPEFDBQBCMFPGEJHJUBMMZESJWJOHBO-&%

    t 7FIJDMFTQFFEEFQFOEFOUPVUQVU
    – 5IFWFIJDMFTQFFEEFQFOEFOUPVUQVUTJHOBMUPHHMFTBEJHJUBMPVUQVUXIFOUIF
    BDUVBMWFIJDMFTQFFEFYDFFETBVTFSEFmOFETQFFE

    14 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    $POmHVSBUJPO0QUJPOT

    Automotive Mode *OBVUPNPUJWFNPEFUIFESJWFDVSWFJTEFmOFEBDDPSEJOHUPUIFBWBJMBCMFUPSRVF


    DIBSBDUFSJTUJDTPGUIFDPNCVTUJPOFOHJOFXJUIDPOTJEFSBUJPOGPSBVYJMJBSZQPXFS
    SFRVJSFNFOUT5IFDVSSFOUUPUIFQVNQQSPQPSUJPOBMWBMWFTJTEJSFDUMZDPOUSPMMFECZUIF
    NFBTVSFEFOHJOF31.BOEDPOmHVSBCMFWJBQBSBNFUFSTTFUUJOHT

    Non-automotive Mode *OOPOBVUPNPUJWFNPEFUIFQVNQQSPQPSUJPOBMWBMWFDVSSFOUJTJOEFQFOEFOUPG


    NFBTVSFEFOHJOFTQFFE BMMPXJOHmYFEFOHJOFTQFFEUPTVQQMZBVYJMJBSZGVODUJPOT5IF
    %SJWF1FEBMQPUFOUJPNFUFSJTVTFEBTBOBOBMPHJOQVUUPDPNNBOEWFIJDMFTQFFE QVNQ
    nPX
    

    Creep Automotive Mode $SFFQBVUPNPUJWFNPEFJTBDPNCJOBUJPOPGUIFBVUPNPUJWFBOEOPOBVUPNPUJWF


    NPEFT5IFESJWFQFEBMQPUFOUJPNFUFSJTVTFEBTBOBOBMPHJOQVUUPDPNNBOEUIF
    QVNQQSPQPSUJPOBMWBMWFDVSSFOU5IFBWBJMBCMFQVNQWBMWFDVSSFOUJTMJNJUFECZUIF
    BVUPNPUJWFESJWFDVSWFEFEJDBUFEUPUIJTNPEFUZQF5IFBDUVBMDVSSFOUUPUIFQVNQ
    WBMWFJTUIFQSPEVDUPGUIFBDUVBMFOHJOF31. UIFEFmOFEBVUPNPUJWFDVSWF BOEUIF
    BDUVBMQFSDFOUBHFPGESJWFQFEBMQPUFOUJPNFUFSJOQVU$SFFQBVUPNPUJWFJTBDUJWF
    BCPWFBVTFSEFmOFEDSFFQTUBSU31. CFMPXUIJT31.UIFQSPQFMTZTUFNCFIBWFTMJLF
    BVUPNPUJWFNPEF5IFNPUPSWBMWFDVSSFOUGPMMPXTUIFBVUPNPUJWFDVSWF

    System Modes and 5IFBQQMJDBUJPOTVQQPSUTVQUPGPVSTZTUFNNPEFT&BDIPGUIFGPVSTFMFDUBCMFTZTUFN


    Selection NPEFTDBOCFDPOmHVSFEBTPOFPGUIFUISFFQSPQFMNFUIPET BVUPNPUJWF DSFFQ
    BVUPNPUJWF OPOBVUPNPUJWF
    

    "MMBEWBODFEGVODUJPOT $4% BOUJTUBMM PWFSTQFFEQSPUFDUJPO FUD


    BSFBWBJMBCMFGPSVTF
    XJUIFWFSZ1SPQFM.FUIPE

    4ZTUFNNPEFTEFmOFUIFCBTJDDIBSBDUFSJTUJDPGUIFUSBOTNJTTJPOBOEUIFZBSFTFMFDUFE
    WJBUXPEJHJUBMJOQVUTNPEFTXJUDI"BOE#'PVSEJõFSFOUBOEJOEFQFOEFOUESJWFDVSWFT
    XJUIJOEJWJEVBMSBNQJOHGPSQVNQBOENPUPSDBOCFTFMFDUFECZUIFTZTUFNNPEF
    TXJUDIFT BMMPXJOHJOEJWJEVBMMZPQUJNJ[BUJPOPGUIFESJWJOHCFIBWJPSJOFBDINPEF

    System Mode Selection (Hardware)


    System Modes
    Mode 1 Mode 2 Mode 3 Mode 4
    Mode switch A Low Low High High
    Nominal Low High Low High
    Mode switch B
    Redundant High Low High Low

    11066201 t3FW""t.BS 15
    Integrated Automotive Control
    System Description
    $POmHVSBUJPO0QUJPOT

    Advanced Functions Inch Function


    5IFJODIDPNNBOEEFTUSPLFTUIFQVNQJOPSEFSUPEFDFMFSBUFUIFWFIJDMFXIJMF
    NBJOUBJOJOHJODSFBTJOHFOHJOFTQFFEUPNFFUBVYJMJBSZGVODUJPOSFRVJSFNFOUT*ODI
    GVODUJPOQSPmMFBOEJOUFSBDUJPOXJUIQSPQFMNPUPSBSFDPOmHVSBCMF&OHJOFPWFSTQFFE
    QSPUFDUJPONPOJUPSTFOHJOFTQFFEEVSJOHUIFJODIGVODUJPOUPQSFWFOUUIFFOHJOFGSPN
    PWFSTQFFEJOHXIFOUIFMPBEJTSFEVDFE

    Drive Curve with Independent Pump/Motor Profiling and Ramping


    5IFQVNQBOENPUPSDBOCPUICFJOEFQFOEFOUMZDPOmHVSFEGPSUIFGPSXBSEBOESFWFSTF
    ESJWJOHEJSFDUJPO5IFTPGUXBSFBQQMJDBUJPOGBDJMJUBUFTJOEJWJEVBMDPNNBOEQSPmMFT
    QUT
    CBTFEPOQVNQ31.PSESJWFQFEBMJOQVUT"EEJUJPOBMMZWFIJDMFBDDFMFSBUJPO
    UJNJOH SBNQ
    BOEEFDFMFSBUJPOUJNJOH SBNQTQMVTFSSPSSBNQ
    BSFJOEFQFOEFOUMZ
    DPOmHVSBCMF

    Constant Speed Drive


    5IJT$4%GVODUJPO $4%CZQVNQnPX
    DBMDVMBUFTQVNQnPXWJBQVNQTQFFEBOE
    QSFEJDUFEQVNQTXBTIQMBUFBOHMF4XBTIQMBUFBOHMFJTQSFEJDUFECBTFEPOGBDUPSZ
    DBMJCSBUFEQVNQWBMWFDVSSFOUSFMBUJPOTIJQ5IFTPGUXBSFXJMMDBMDVMBUFUIFEFTJSFENPUPS
    TQFFECBTFEPOUIFQSFEJDUFETXBTIQMBUFBOHMF BDUVBMQVNQSQN BOEUIFNBYJNVN
    NPUPSEJTQMBDFNFOU*GUIFBDUVBMWFIJDMFTQFFEEJõFSTGSPNUIFDPNNBOEFETQFFE 
    UIFTPGUXBSFQSPQPSUJPOBMJOUFHSBM 1*
    DPOUSPMXJMMBEKVTUUIFQVNQWBMWFDVSSFOUUP
    DPNQFOTBUFGPSUIFTQFFEEJõFSFODF
    5IJTGVODUJPOSFRVJSFTNPUPSPSWFIJDMFTQFFETFOTPSCVUDBOCFVTFEXJUIPVUBESJWF
    QFEBMJOQVU

    Vehicle Speed Limiter


    5IFWFIJDMFTQFFEMJNJUJTBHFOFSBMWFIJDMFTQFFEMJNJUBUJPOUIBUDPNQFOTBUFTGPS
    WPMVNFUSJDQVNQBOENPUPSMPTTFT5IJTGVODUJPODBOCFJOEFQFOEFOUMZBDUJWBUFEJO
    FBDITZTUFNNPEFBOEESJWJOHEJSFDUJPO*GUIFBDUVBMWFIJDMFTQFFEFYDFFETUIFEFmOFE
    WFIJDMFTQFFEMJNJUUIFTPGUXBSF1*DPOUSPMMFSGVODUJPOXJMMSFEVDFQVNQWBMWFDVSSFOU
    VOUJMUIFTQFFEMJNJUJTNFU
    5IJTGVODUJPOSFRVJSFTBNPUPSPSWFIJDMFTQFFETFOTPS

    Engine Overspeed Protection


    t 5IFFOHJOFPWFSTQFFEQSPUFDUJPOQSFWFOUTUIFFOHJOFGSPNPWFSTQFFEJOHXIJMF
    JODIJOHBOEXIFOBDUVBMFOHJOFTQFFEFYDFFETUIFVTFSEFmOFE31.5IJTQSPUFDUJPO
    GVODUJPOJTPOMZBDUJWBUFEXIJMFJODIJOH
    t *ODBTFPGFOHJOFPWFSTQFFEEVFUPEPXOIJMMESJWJOH FYDFFEJOHUIFCSBLJOH
    QFSGPSNBODFPGUIFFOHJOF
    NFDIBOJDBMCSBLFTBSFOFFEFEUPQSPUFDUUIFFOHJOF

    Motor Overspeed Protection


    5IFNPUPSPWFSTQFFEQSPUFDUJPO .01
    QSFWFOUTUIFIZESPTUBUJDNPUPSGSPNPWFS
    TQFFEJOHCZFJUIFSEFDSFBTJOHQVNQEJTQMBDFNFOUPSJODSFBTJOHNPUPSEJTQMBDFNFOU
    POMZBQQMJFTUPFMFDUSJDBMQSPQPSUJPOBMNPUPSDPOUSPM
    5IFNPUPS31.TQFFEMJNJU CBTFE
    POBTPGUXBSF1*BMHPSJUIN JTVTFSEFmOFECVUJTVOJWFSTBMMZDPOTUBOUGPSBMMGPVSTZTUFN
    NPEFTXIFOBDUJWBUFE
    5IFFOHJOFPWFSTQFFEQSPUFDUJPO &01
    EVSJOHJODIJOH TFFBCPWF &OHJOF0WFS4QFFE
    1SPUFDUJPO
    IBTQSJPSJUZBOEXJMMPWFSSJEFUIFNPUPSPWFSTQFFEQSPUFDUJPO .01
    

    16 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    $POmHVSBUJPO0QUJPOT

    Advanced Functions Engine Anti-Stall


    (continued) t 5IFFOHJOFBOUJTUBMMQSFWFOUTUIFFOHJOFGSPNCFJOHTUBMMFEEVFUPPWFSMPBEUISPVHI
    UIFUSBOTNJTTJPOTZTUFN5IFSFBSFUXPJOEFQFOEFOUFOHJOFBOUJTUBMMNPEFTmYFE
    FOHJOF31.BOEBMMSBOHFFOHJOF31.
    t 'JYFEFOHJOF31.mYFOHJOF31.BOUJTUBMMJTVTFEJOBQQMJDBUJPOTPQFSBUJOHBUmYFE
    FOHJOFTQFFET*GUIFBDUVBMQVNQTQFFEESPPQTCFMPXUIFUBSHFUmYFEFOHJOFTQFFE
    UIFTPGUXBSF1*DPOUSPMMFSXJMMSFEVDFUIFQVNQWBMWFDVSSFOUUPBDIJFWFNBJOUBJOUIF
    UBSHFUmYFEFOHJOFTQFFE
    t "MMSBOHFFOHJOF31.UIFFOHJOFTQFFEDPNNBOEBOEUIFBDUVBMQVNQTQFFEXJMM
    CFDPNQBSFEUPDBMDVMBUFUIFFOHJOFTQFFEESPPQ*GUIFBDUVBMQVNQTQFFEJTCFMPX
    UIFVTFSEFmOFEFOHJOFTQFFEESPPQUIFTPGUXBSF1*DPOUSPMMFSXJMMSFEVDFUIFQVNQ
    WBMWFDVSSFOUUPSFEVDFFOHJOFMPBEBOEQSFWFOUGVSUIFSFOHJOFTQFFEESPPQ
    t 5IFFOHJOFBOUJTUBMMGVODUJPODBOCFJOEJWJEVBMMZFOBCMFEGPSFBDITZTUFNNPEF
    Flow Limitation and Control
    5IFTZTUFNnPXMJNJUBUJPOVTFTUIFQVNQTXBTIQMBUFBOHMFTFOTPSJOGPSNBUJPO PQUJPO
    "$
    UPMJNJUUIFWFIJDMFTQFFEGPSBmYFEEJTQMBDFNFOUNPUPS5IFTPGUXBSFDBMDVMBUFT
    WFIJDMFTQFFECBTFEPONFBTVSFETXBTIQMBUFBOHMF BDUVBMQVNQTQFFE mYFENPUPS
    EJTQMBDFNFOU HFBSSBUJP BOEUIFXIFFMEJBNFUFS*GUIFDBMDVMBUFEWFIJDMFTQFFEJTBCPWF
    UIFEFmOFEWFIJDMFTQFFEMJNJUUIFTPGUXBSF1*DPOUSPMMFSGVODUJPOXJMMSFEVDFQVNQ
    WBMWFDVSSFOUVOUJMUIFTQFFEMJNJUJTNFU5IJTGVODUJPODBOCFJOEFQFOEFOUMZBDUJWBUFEJO
    FBDITZTUFNNPEFBOEESJWJOHEJSFDUJPO

    Load Independent Swashplate Control


    5IFMPBEJOEFQFOEFOUTXBTIQMBUFDPOUSPMNBJOUBJOTDPNNBOEFETXBTIQMBUFQPTJUJPO
    JOEFQFOEFOUPGMPBE &%$CFIBWJPS
    VTJOHFMFDUSPOJDGFFECBDLGSPNUIFQVNQTXBTI
    QMBUFBOHMFTFOTPS5IFGVODUJPODBOCFJOEJWJEVBMMZDPOmHVSFEJOFBDITZTUFNNPEF
    5IFQVNQTXBTIQMBUFBOHMFTFOTPSDBMJCSBUJPOJTQFSGPSNFEBUUIFGBDUPSZ

    Temperature Compensation
    5IFUFNQFSBUVSFTFOTPSJOUFHSBMUPUIFDPOUSPMMFSTQSJOUFEDJSDVJUCPBSE 1$#
    NFBTVSFT
    UIF1$#CPBSEUFNQFSBUVSF5IFQVNQDBTFPJMUFNQFSBUVSFBOEPJMWJTDPTJUZBSF
    BTTVNFEUPCFQSPQPSUJPOBMUPUIFNFBTVSF1$#CPBSEUFNQFSBUVSF5IFGVODUJPO
    DPNQFOTBUFTGPSPJMWJTDPTJUZJNQBDUCZEFDSFBTJOHUIFQVNQWBMWFDVSSFOUDPNNBOE
    BUDPMETUBSUBOEJODSFBTJOHUIFQVNQWBMWFDVSSFOUDPNNBOEBUIJHIPQFSBUJPOBM
    UFNQFSBUVSFT

    Overheat and Low Temperature Protection


    5IFIZESBVMJDTZTUFNPWFSIFBUQSPUFDUJPOBOEMPXUFNQFSBUVSFQVNQnPXMJNJUBUJPO
    GVODUJPOTBSFCBTFEPOUIFFMFDUSPOJDCPBSEJOUFHSBUFEUFNQFSBUVSFTFOTPSXIJDI
    NFBTVSFT1$#UFNQFSBUVSF5IFGVODUJPOQSPUFDUTUIFDPNQMFUFIZESPTUBUJDTZTUFN
    CZSFEVDJOHUIFQVNQnPX QVNQWBMWFDVSSFOUSFEVDUJPO
    BUFYUSFNFIJHIPSMPX
    UFNQFSBUVSFTBDDPSEJOHUPBVTFSEFmOFEUFNQFSBUVSFEFQFOEFOUMJNJUBUJPODVSWF

    11066201 t3FW""t.BS 17
    Integrated Automotive Control
    System Description
    )ZESBVMJD1SPEVDUT

    Pump

    '

    t )"YJBM1JTUPO1VNQTXJUIJOUFHSBUFE"VUPNPUJWF$POUSPM "$

    t 7FIJDMFQSPQFMUSBOTNJTTJPONJDSPDPOUSPMMFSJOUFHSBUFEPOQVNQDPOUSPM
    t $PNQMFUFQSPQFMESJWFTZTUFNGVODUJPOBMJUZFNCFEEFEJONJDSPDPOUSPMMFS
    t 0QUJPOBM4*-DFSUJmDBUJPOTJNQMJmFTWFIJDMFDFSUJmDBUJPO

    Motors 5IF)"$QSPQFMUSBOTNJTTJPOQSPHSBNNJOHIBTCFFOPQUJNJ[FEGPSUIF)CFOUBYJT
    WBSJBCMFEJTQMBDFNFOUNPUPST CVUDBOXPSLXJUIBXJEFWBSJFUZPGNPUPSTGSPNUIF
    4BVFS%BOGPTTQPSUGPMJP JODMVEJOHUIPTFMJTUFECFMPX

    '

    t )#FOU"YJT7BSJBCMF%JTQMBDFNFOU.PUPST
    t 4FSJFT"YJBM1JTUPO.PUPST
    t 4FSJFT"YJBM1JTUPO.PUPST

    18 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    &MFDUSPOJD1SPEVDUT

    5IF)"VUPNPUJWF$POUSPMJTB1-64 $PNQMJBOUTPMVUJPO EFTJHOFEUPCFDPNQBUJCMF


    XJUIUIFSBOHFPGPUIFS1-64 DPNQMJBOUDPNQPOFOUTJOUIF4BVFS%BOGPTTQSPEVDU
    QPSUGPMJP FYBNQMFTPGXIJDIBSFIJHIMJHIUFECFMPX

    Integrated Automotive
    Controller

    '

    t $PNQMFUFQSPQFMESJWFTZTUFNGVODUJPOBMJUZ
    t 1-64 4FSWJDF5PPMDPOmHVSBCMFGPSDVTUPNESJWFCFIBWJPS
    t 1-64 $PNQMJBOUQVNQBOENPUPSDPOUSPM QFEBM KPZTUJDL BOETFOTPSPQUJPOT

    H1 Speed Sensor 5IF)TQFFETFOTPSJTBSFRVJSFEPQUJPOGPSUIF)"$QVNQBOEBOPQUJPOBMGFBUVSFGPS


    UIF)NPUPS

    '

    t %FTJHOFEGPSSVHHFEPVUEPPS NPCJMFPSIFBWZJOEVTUSJBMTQFFETFOTJOHBQQMJDBUJPOT
    t *EFBMGPSIJHIBOEMPXTQFFENFBTVSFNFOUTBOETFOTJOHUIFEJSFDUJPOPGSPUBUJPO
    t $BQBCJMJUZUPEFUFDUUIF)QVNQPSNPUPSDBTFPJMUFNQFSBUVSF

    KEP Electronic Foot Pedal 5IF,&1&MFDUSPOJD'PPU1FEBMJTVTFEUPESJWFWFIJDMFTFRVJQQFEXJUIIZESPTUBUJD


    USBOTNJTTJPOTBOEPSFMFDUSPOJDBMMZDPOUSPMMFEFOHJOFT

    '

    t 1SPWJEFTBOFMFDUSJDBMTJHOBMUPUIFFOHJOFTFMFDUSPOJDTQSPQPSUJPOBMUPUIFEFHSFFPG
    QFEBMBDUVBUJPO
    t 'FBUVSFTBTFOTPSTQFDJmDBMMZEFTJHOFEGPSIFBWZWFIJDMFBQQMJDBUJPOT
    t 1SPWJEFTIZESPTUBUJDCSBLJOH JODI ESJWFPSDSFFQDPNNBOETJHOBM
    11066201 t3FW""t.BS 19
    Integrated Automotive Control
    System Description
    &MFDUSPOJD1SPEVDUT

    Joystick JS1000

    '

    t )JHISFMJBCJMJUZPQFSBUPSJOQVUEFWJDFGPSDPOUSPMMJOHNPCJMFNBDIJOFXPSLGVODUJPOT
    t "WBJMBCMFJOTJOHMFBYJTTQSJOHDFOUFSFEBOEEVBMBYJTTQSJOHDFOUFSFEDPOmHVSBUJPOT
    t 3FTJTUBOUUPUIFFYUSFNFTPGUFNQFSBUVSF TIPDL WJCSBUJPO BOE&.*3'*UZQJDBMMZ
    GPVOEJONPCJMFNBDIJOFPQFSBUJOHFOWJSPONFOUT
    t 6TFTOPODPOUBDU)BMMFõFDUUFDIOPMPHZ
    t Output options:
    – Analog
    – $"/# +QSPUPDPM
    t 1SPWJEFTUIFESJWFDPNNBOETJHOBM

    JS6000

    '

    t .FUBMDPOTUSVDUJPOXJUIBMBSHFEJBNFUFSTUBJOMFTTTUFFMPQFSBUJOHTIBGU BOJOOPWBUJWF
    CBMMBOETPDLFUHJNCBMEFTJHONBOVGBDUVSFEGSPNQSFTTVSFEJFDBTU[JODBMMPZT B
    DVTUPNIJHITUSFOHUINBUFSJBMGPSUIFDFOUFSSFUVSODPOF BOEPQUJPOBMDPOUBDUMFTT
    )BMMFõFDUTFOTJOHUFDIOPMPHZ
    t .BOZPQUJPOT NBLJOHJUUIFSJHIUDIPJDFGPSBQQMJDBUJPOTUIBUSFRVJSFNPSFUIBOB
    TJNQMFEVBMBYJTKPZTUJDLXJUITQSJOHSFUVSOUPDFOUFS
    t Output options:
    – Analog
    – $"/# +QSPUPDPM
    t 1SPWJEFTUIFESJWFDPNNBOETJHOBM

    20 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    &MFDUSPOJD1SPEVDUT

    Graphical Terminals DP200


    and Displays

    '

    t $PTUFõFDUJWFBMUFSOBUJWFUPFYJTUJOHBOBMPHVFHBHFT
    t )JHISFTPMVUJPONPOPDISPNFEJTQMBZTmUFWFSZCVEHFUXJUIPVUDPNQSPNJTJOH
    QFSGPSNBODF
    t 0QUJPOTGFBUVSJOHGSPOU64#QPSUGPSFBTZDPOOFDUJPOUP1$CBTFETFSWJDFBOE
    EJBHOPTUJDUPPMT FYUFOEFE*0GPSJNQSPWFEJOQVUEFTJHOnFYJCJMJUZ SFBMUJNFDMPDL 
    EJTQMBZIFBUFS BOE&OHJOF*OGPSNBUJPO$FOUFS &*$
    +TPGUXBSF

    DP600

    '

    t 'PSIJHIFOEBQQMJDBUJPOT UIFTFTPQIJTUJDBUFEHSBQIJDBMUFSNJOBMTQSPWJEFPQUJNBM
    QFSGPSNBODFBOEnFYJCJMJUZ
    t 5SBOTnFDUJWF5'5BOE%45/ -$%EJTQMBZUFDIOPMPHJFT IJHISFTPMVUJPOEJTQMBZ 
    BOUJHMBSFTDSFFO BOETFOTPSDPOUSPMMFECBDLMJHIUJOH
    t $"/ 34BOE64#JOUFSGBDFT
    t "EEJUJPOBMJOQVUTGPSBOFYUFSOBMOBWJHBUJPOCVUUPO XIJDIFOBCMFTZPVUPNBOFVWFS
    UISPVHIBMMUFSNJOBMGVODUJPOT

    11066201 t3FW""t.BS 21
    Integrated Automotive Control
    System Description
    "QQMJDBUJPO4PGUXBSF1SPEVDUT

    Ordering Process 5IF"VUPNPUJWF$POUSPMTPGUXBSFJTTQFDJmFECZUIFDVTUPNFSGPSQSPUPUZQFTBDDPSEJOH


    UPUIF'VODUJPOBM0QUJPO1BDLBHFTJOTFDUJPO: TFUUJOHT
    PGUIF)QVNQNPEFM
    DPEF0ODFmOBMQBSBNFUFSTBSFTFMFDUFECZUIFDVTUPNFSEVSJOHQSPUPUZQFUFTUJOH B
    DVTUPNFSTQFDJmD)QVNQNBUFSJBMOVNCFSJTDSFBUFEXJUIUIFQSPQSJFUBSZTFUUJOHT
    *OUIFDBTFPGCPUIQSPUPUZQFBOEQSPEVDUJPO)"$QVNQEFMJWFSJFT UIFDPNQMFUF
    TPGUXBSFQSPHSBNNJOHJTGBDUPSZMPBEFEPOUPUIFFNCFEEFE"$DPOUSPMMFS

    How to Download Service Tool Software from the Sauer-Danfoss Web Site
    5PEPXOMPBETFSWJDFUPPMTPGUXBSFBOEPCUBJOBGSFFTFSWJDFUPPMMJDFOTF

     (PPOMJOFUPIUUQXXXTBVFSEBOGPTTDPN1SPEVDUT.PCJMF&MFDUSPOJDT
    1-64(VJEF1-64(VJEF%PXOMPBET1-64(6*%&4FSWJDF5PPM4PGUXBSF-JDFOTF
    JOEFYIUN
     %PXOMPBEFYFmMF
     $MJDLPOHow to obtain a free license for the PLUS+1 Service Tool

    4QFDJmD1%BOE1-(mMFTSFMBUJWFUPDVTUPNFSQSPUPUZQFPSQSPEVDUJPO)"$
    QVNQTXJMMCFQSPWJEFECZ4BVFS%BOGPTTUPEFTJHOBUFEDVTUPNFSDPOUBDUTBUUJNF
    PGJOJUJBMQVNQEFMJWFSZ PSDBOCFBDDFTTFEJOUIFBQQMJDBUJPOTPGUXBSFEPXOMPBE
    QBHFIUUQXXXTBVFSEBOGPTTDPN1SPEVDUT.PCJMF&MFDUSPOJDT1-64(VJEF
    1-64(VJEF%PXOMPBET"QQMJDBUJPO4PGUXBSFGPS.JDSPDPOUSPMMFST

    SIL 2 Certified H1 AC Systems Service Tool Software


    'PS)"$TZTUFNTUIBUBSF4*-DFSUJmFE JUJTOFDFTTBSZUPVTFB4*-DFSUJmFEWFSTJPOPG
    UIF(6*%&4FSWJDF5PPMJOPSEFSUPBDDFTTUIF)"$DPOUSPMMFSPSVQMPBE EPXOMPBE BOE
    DIBOHFTZTUFNQBSBNFUFST*OTUSVDUJPOTGPSIPXUPPCUBJOB4*-DFSUJmFETFSWJDFUPPM
    WFSTJPOBQQSPWFEGPSVTFXJUI4*-DFSUJmFE)"$TZTUFNTJTPVUMJOFECFMPX

     (PPOMJOFUPIUUQXXXTBVFSEBOGPTTDPN1SPEVDUT.PCJMF&MFDUSPOJDT
    1-64(VJEF1-64(VJEF%PXOMPBET"QQMJDBUJPO4PGUXBSFGPS.JDSPDPOUSPMMFST
     %PXOMPBE4FSWJDF5PPMFYFmMF
    5IFTFSWJDFUPPMWFSTJPODPOUBJOFEJOUIF)"$EPXOMPBEBSFBNBZCFEJõFSFOUUIBOUIF
    HFOFSBMNBSLFUTFSWJDFUPPMBTEFTDSJCFEJOUIFQSFWJPVTTFDUJPOBCPWF

     $MJDLPOService Tool Read Me

    Application Software 5IF)"$VUJMJ[FT1-64 4FSWJDF5PPMUPDVTUPNJ[FUIFUSBOTNJTTJPODPOmHVSBUJPOBOE


    Overview QFSGPSNBODF BTXFMMBTUPEJTQMBZPQFSBUJPOBMEBUBGPSmFMETFSWJDF BOEUSPVCMFTIPPUJOH

    $PPQFSBUJWFEFWFMPQNFOUXJUIQJMPUDVTUPNFSTIBTDPOUSJCVUFEUPUIFBWBJMBCJMJUZPG
    FYUFOTJWFGVODUJPOBMJUZQSPHSBNNJOHBEBQUBCMFUPBXJEFWBSJFUZPGWFIJDMFBQQMJDBUJPOT 
    BOEUIFBCJMJUZUPUBJMPS)"$QFSGPSNBODFUPNFFUUIFVOJRVFSFRVJSFNFOUTPGFBDI
    0&.

    1MFBTFSFGFSFODFH1-Automotive Control PLUS+1 TM Compliant User Manual 70012797 BT


    XFMMBTUIFUFDIOJDBMJOGPSNBUJPONBOVBMGPSZPVS)QVNQTJ[F GPSGVSUIFSJOGPSNBUJPO
    SBOHJOHGSPNCBTJDGVODUJPOBMJUZJOB2VJDL4UBSU(VJEFUPNPSFBEWBODFEGVODUJPOT
    DPOmHVSBUJPODBQBCJMJUJFTPGUIF)"$
    22 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    "QQMJDBUJPO4PGUXBSF1SPEVDUT

    Application Software Service Screens


    Overview (continued) 5IF1-64 4FSWJDF5PPMDBOCFVTFEUPNPEJGZBOEUVOFUIFQFSGPSNBODFPGUIF
    USBOTNJTTJPOTZTUFNUISPVHIJOEJWJEVBMQBSBNFUFSTFUUJOHT5IFTFSWJDFUPPMIBTUXP
    CBTJDTDSFFOUZQFT

    PLUS+1 GUIDE Service Tool Parameter Functions Screen

    '

    Parameter Functions screens


    5IFQBSBNFUFSGVODUJPOTTDSFFOTTIPXUIFDPOmHVSBCMFTZTUFNQBSBNFUFSTGPSUVOJOH
    UIFUSBOTNJTTJPOTZTUFNBDDPSEJOHUPDVTUPNFSSFRVJSFNFOUT

    PLUS+1 GUIDE Service Tool Log Functions Screen

    '

    Log Functions Screens


    5IFMPHGVODUJPOTTDSFFOTTIPXPQFSBUJPOBMEBUBPGUIFUSBOTNJTTJPOTZTUFN5IF
    PQFSBUJPOBMEBUBJTVTFGVMGPSVOEFSTUBOEJOHUIFTZTUFNCFIBWJPS UVOJOHUIFTZTUFN
    QFSGPSNBODF BOEUSPVCMFTIPPUJOH5IFEBUBDBOBMTPCFMPHHFEBOETUPSFE WJBFYUFSOBM
    DPNQVUFSJOUFSGBDF
    GPSEPDVNFOUBUJPOBOEPõMJOFBOBMZTJT

    11066201 t3FW""t.BS 23
    Integrated Automotive Control
    System Description
    "QQMJDBUJPO4PGUXBSF1SPEVDUT

    Application Software User Interface


    Overview (continued) "TJNQMFMBQUPQDPOOFDUJPOEJSFDUMZUPUIF)"$DPOUSPMMFSBMMPXTCPUIDVTUPNJ[BUJPOPG
    UIFTZTUFNDPOmHVSBUJPOBOEQFSGPSNBODFQBSBNFUFSTBTXFMMBTBDDFTTJOHPQFSBUJPOBM
    EBUBJOMPHGVODUJPOTGPSTFSWJDFBOEUSPVCMFTIPPUJOHSFRVJSFNFOUT'PSUIFDPOWFOJFODF
    PGPVSDVTUPNFST 4BVFS%BOGPTTNBLFTBWBJMBCMFUIF$($"/(BUFXBZMBQUPQ
    DPNQVUFSDBCMFBOEBOBEBQUFSDBCMFUPDPOOFDUUIF$(UPUIF)"$DPOUSPMMFS
    4QFDJmDBUJPOTBSFBMTPQSPWJEFEUPFOBCMFDVTUPNFSTUPTPVSDFUIFJSPXOEFEJDBUFE
    DBCMFJGEFTJSFE

    CG150 CAN Gateway

    '

    Adapter Cable
    H1 AC Controller CG 150 CAN USB Gateway
    DEUTSCH connector female D-SUB connector
    DTM/3 pin 9 pin

    CAN High 120 ohm 1 7 CAN High


    CAN Low 2 2 CAN Low
    CAN Shield 3 3 CAN Shield

    P003 551E

    Cable Material Numbers


    CG150 CAN Gateway 
    Adapter cable 

    24 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    Notes

    11066201 t3FW""t.BS 25
    Integrated Automotive Control
    System Description
    Notes

    26 11066201 t3FW""t.BS
    Integrated Automotive Control
    System Description
    Notes

    11066201 t3FW""t.BS 27
    Our Products Sauer-Danfoss Mobile Power and Control Systems
    – Market Leaders Worldwide
    Open circuit axial piston pumps
    4BVFS%BOGPTTJTBDPNQSFIFOTJWFTVQQMJFSQSPWJEJOHDPNQMFUF
    (FBSQVNQTBOENPUPST TZTUFNTUPUIFHMPCBMNPCJMFNBSLFU
    Fan drive systems
    4BVFS%BOGPTTTFSWFTNBSLFUTTVDIBTBHSJDVMUVSF DPOTUSVDUJPO 
    Closed circuit axial piston pumps SPBECVJMEJOH NBUFSJBMIBOEMJOH NVOJDJQBM GPSFTUSZ UVSGDBSF BOE
    and motors NBOZPUIFST
    #FOUBYJTNPUPST
    8FPõFSPVSDVTUPNFSTPQUJNVNTPMVUJPOTGPSUIFJSOFFETBOE
    )ZESPTUBUJDUSBOTNJTTJPOT EFWFMPQOFXQSPEVDUTBOETZTUFNTJODMPTFDPPQFSBUJPOBOE
    QBSUOFSTIJQXJUIUIFN
    5SBOTJUNJYFSESJWFT
    )ZESPTUBUJDUSBOTBYMFT 4BVFS%BOGPTTTQFDJBMJ[FTJOJOUFHSBUJOHBGVMMSBOHFPGTZTUFN
    DPNQPOFOUTUPQSPWJEFWFIJDMFEFTJHOFSTXJUIUIFNPTUBEWBODFE
    &MFDUSPIZESBVMJDT
    UPUBMTZTUFNEFTJHO
    Integrated systems
    4BVFS%BOGPTTQSPWJEFTDPNQSFIFOTJWFXPSMEXJEFTFSWJDFGPSJUT
    .JDSPDPOUSPMMFSTBOETPGUXBSF
    QSPEVDUTUISPVHIBOFYUFOTJWFOFUXPSLPG(MPCBM4FSWJDF1BSUOFST
    1-64 ™(6*%& TUSBUFHJDBMMZMPDBUFEJOBMMQBSUTPGUIFXPSME
    Displays
    +PZTUJDLTBOEDPOUSPMIBOEMFT -PDBMBEESFTT

    Sensors
    0SCJUBMNPUPST
    Inverters
    &MFDUSPIZESBVMJDQPXFSTUFFSJOH
    )ZESBVMJDQPXFSTUFFSJOH
    )ZESBVMJDJOUFHSBUFEDJSDVJUT )*$
    4BVFS%BOGPTT 64
    $PNQBOZ 4BVFS%BOGPTT"Q4
    Cartridge valves &BTUUI4USFFU %,/PSECPSH %FONBSL
    "NFT *" 64" 1IPOF 
    Directional spool valves 1IPOF  'BY 
    'BY 
    1SPQPSUJPOBMWBMWFT 4BVFS%BOGPTT%BJLJO-5%
    4BVFS%BOGPTT(NC)$P0)( 4IJO0TBLB5&3"4",*SE#MEH'
    1PTUGBDI %/FVNàOTUFS /JTIJNJZBIBSB :PEPHBXBLV
    ,SPLBNQ %/FVNàOTUFS (FSNBOZ 0TBLB +BQBO
    1IPOF  1IPOF 
    'BY  'BY 

    11066201 t3FW""t.BS XXXTBVFSEBOGPTTDPN

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