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    DP - TXT (2021-01-18 4:12:14 PM)

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    Rufus D S
    This document summarizes the results of a boiler study calculation using the BPVM boiler and pressure vessel design program. Key details include a 30,000 kg/hr boiler operating at Chapleau Cogeneration Limited, using natural gas as fuel. The calculation determines a total draught loss of 974 Pa and recommends a specify pressure of 1266 Pa. Gas properties at the boiler exit include a temperature of 270C and specific volume of 2.056 m3/kg.

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    DP - TXT (2021-01-18 4:12:14 PM)

    Uploaded by

    Rufus D S
    62 views4 pages
    This document summarizes the results of a boiler study calculation using the BPVM boiler and pressure vessel design program. Key details include a 30,000 kg/hr boiler operating at Chapleau Cogeneration Limited, using natural gas as fuel. The calculation determines a total draught loss of 974 Pa and recommends a specify pressure of 1266 Pa. Gas properties at the boiler exit include a temperature of 270C and specific volume of 2.056 m3/kg.

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    This document summarizes the results of a boiler study calculation using the BPVM boiler and pressure vessel design program. Key details include a 30,000 kg/hr boiler operating at Chapleau Cogeneration Limited, using natural gas as fuel. The calculation determines a total draught loss of 974 Pa and recommends a specify pressure of 1266 Pa. Gas properties at the boiler exit include a temperature of 270C and specific volume of 2.056 m3/kg.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views4 pages

    DP - TXT (2021-01-18 4:12:14 PM)

    Uploaded by

    Rufus D S
    This document summarizes the results of a boiler study calculation using the BPVM boiler and pressure vessel design program. Key details include a 30,000 kg/hr boiler operating at Chapleau Cogeneration Limited, using natural gas as fuel. The calculation determines a total draught loss of 974 Pa and recommends a specify pressure of 1266 Pa. Gas properties at the boiler exit include a temperature of 270C and specific volume of 2.056 m3/kg.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Boiler & Pressure Vessel Design Program - BPVM version 1639.07.74.

    85
    Date - 23 Nov 2019
    Job description - Boiler study
    Customer - Chapleau Cogeneration Limited
    Client - New
    Calculation ID - 00001 - BPVM - 25/2019
    Job number - 36247

    Files used
    Boiler file - WT 30TPH-25bar.bd10
    Customer file - Design boiler
    Fuel file - natural gas.bd10
    Site file - NewTown Country.bs10

    Registration status - Legal copy.


    This program run 0/1
    This calculation 2

    ¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯

    ¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯
    Grit collector data - XW
    ______________________________________________________________________

    Grit collector model = Vendor


    Gas handling option = None
    Gas handling final = None
    Fly ash is reinjected into the furnace = False
    Fly ash is screened - overs returned = False
    Fly ash returned = 0 [%]
    Internal diameter of chimney = 1600 [mm]
    Internal diameter at top of chimney = 830 [mm]
    Height above ground of the chimney = 30000 [mm]
    Ducting length = 20000 [mm]
    Induced draught fan efficiency = 75 [%]
    ID air infiltration = 0 [%]
    Forced draught fan efficiency = 65 [%]
    Grit collector mass = 5000 [kg]
    Collector efficiency = 90 [%]
    Grit Limit = 250 [mg/Nm³]
    Pressure loss of vendors multicyclone collect = 1100 [Pa]

    ¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯¯
    Pressure drop results
    ______________________________________________________________________

    Boiler pressure loss details(77.9% thermal efficiency)...


    Boiler Operating Load 30000 kg/hour
    Excess air 15.0 %

    dp.txt[2021-01-18 4:12:14 PM]


    Ancilliary equipment...
    Chimney friction loss 8.787 Pa
    Chimney entrance loss 40.399 Pa
    Chimney cone exit loss 55.727 Pa

    Totals with 15 % excess air...


    Boiler draught loss 179.959 Pa 0.7 in W.G.
    Duct losses (ASHRAE L= 20.0m) 3.363 Pa 0.0 in W.G.
    Evaporator 1- Loss 650.199 Pa 2.6 in W.G.
    Open damper (SMACNA Table A-15F) 35.620 Pa 0.1 in W.G.
    Chimney 104.913 Pa 0.4 in WG
    ____________ __________________
    Total draught loss 974.054 Pa 3.9 in W.G.
    The pressure drop above does not include the following:
    Combustion air fan silencer loss
    Combustion air fan damper
    Combustion air fan ducting
    Burner windbox losses

    Specify (ABB, MCR + 30%) 1266.3 Pa 5.1 in W.G


    Specify (Basu, MCR + 20%) 1168.9 Pa 4.7 in W.G.
    Specify (Babcock min, MCR + 20%) 1168.9 Pa 4.7 in W.G.
    Specify (Babcock max, MCR + 30%) 1266.3 Pa 5.1 in W.G.
    Specify (Combustion Eng, MCR + 30%) 1266.3 Pa 5.1 in W.G.
    Specify (EPI minimum, MCR + 15%) 1120.2 Pa 4.5 in W.G.

    Gas properties (SASOL natural gas - 15.0% excess air)...


    General
    Mass flow 32887.691 kg/hour
    Mass flow 9.135 kg/s
    Gas constant- wet 298.971 J/kg K
    Gas molecular weight- wet 27.810
    Atmospheric pressure 83.030 kPa
    Gas temperature 270.3 °C
    Boiler exit
    Flow from rear smoke box duct 17.877 m³/s
    Gas temperature 270.315 °C
    Gas specific volume 2.056 m³/kg
    Gas density 0.486 kg/m³
    Gas specific heat capacity 1.158 kJ/kg K
    Boiler exit (chimney inlet)
    Flow into the chimney (T = 270.3 °C) 17.877 m³/s
    Gas temperature 270.315 °C
    Gas specific volume 2.056 m³/kg
    Gas density 0.486 kg/m³
    Gas specific heat capacity 1.158 kJ/kg K

    Chimney...
    Flow into the chimney (@ T and P) 17.877 m³/s
    Chimney normal flow 7.363 Nm³/s
    Maximum chimney diameter 1646 mm
    Suggested chimney top exit diamter 823 mm
    Min. chimney exit velocity (BS clean air act) 8.4 m/s

    dp.txt[2021-01-18 4:12:14 PM]


    Chimney velocity(Stack ID= 1600 mm) 8.9 m/s
    Chimney exit velocity(Cone ID= 830 mm) 33.0 m/s

    Ducting...
    Duct velocity limit (32888 kg/h) 0.0 m/s

    Forced draught fan...


    FD fan volume 9.119 m³/s
    FD fan pressure drop 249.000 Pa
    Absorbed power of FD fan impellor 3493.3 W
    FD air temperature 27.0 °C
    Gas constant for moist air 288.5 J/kg K
    Air molecular weight 29.0
    Specific volume 1.0511 m³/kg
    Specific heat capacity 1.021 kJ/kg K
    Density 0.951 kg/m³
    Mass flow 8.676 kg/s
    FD purge time (Satronic 3 air changes) 0 seconds
    FD purge time (Honeywell 4 air changes at 50%) 0 seconds
    No secondary air requirement.

    UFGS- Test block (design point)


    ID/FD Fan - flow margin 10.0 % over
    ID/FD Fan - static pressure margin 20.0 % over
    FD Fan - temperature margin 25.0 °F over
    L10 Bearing life 100000 hours

    Ducting design pressure...


    Operating positive pressure (FD on, ID off) 249.0 Pa
    Operating negative pressure (FD off, ID on) 974.1 Pa

    NFPA 85 Sect' 6.5.1.3.2.1, positive 8700.0 Pa 35.0 in W.G.


    Or the test block capability of the FD fan.

    NFPA 85 Section 6.5.1.3.2.2, negati 8700.0 Pa 35.0 in W.G.


    Or the test block capability of the ID fan.
    ______________________________________________________________________

    Notes...
    Normal Pressure 101.325 kPa 14.695 psi
    Normal Temperature 0 °C 32 °F
    Normal Temperature 273.15 K 491.67 R
    AMCA (fans) standard for air...
    Pressure 101.325 kPa 14.695 psi
    Pressure 759.968 mm Hg 29.920 in Hg
    Density 1.201 kg/m³ 0.075 lb/ft³
    Temperature 21.111 °F 70.000 °C

    Standards
    AMCA Publication 201-02 (R2011) - Fans and Systems
    AMCA Publication 303-79 (R2012) - Application of Sound Power Level Ratings for Fans
    AMCA Publication 850-02 (R2011) - Heavy Duty Dampers for Isolation and Control
    ANSI/AMCA Standard 204-05 (R2012) - Balance Quality and Vibration Levels for Fans
    ANSI/AMCA Standard 320-08 (R2013) - Laboratory Method of Sound Testing of Fans Using Sound Intensity

    dp.txt[2021-01-18 4:12:14 PM]


    ANSI/AMCA Standard 500-L-12 - Laboratory Methods of Testing Louvers for Rating
    ANSI/AMCA Standard 803-02 (R2008) - Industrial Process/Power Generation Fans: Site Performance Test Standard
    ISO 1940 - Mechanical vibration — Balance quality requirements for rotors in a constant (rigid) state —
    Part 1: Specification and verification of balance tolerances
    ISO 14694 (2003) - Industrial fans — Specifications for balance quality and vibration levels

    ______________________________________________________________________

    dp.txt[2021-01-18 4:12:14 PM]

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