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Addendum No 1 1 (CWC Guideline)

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PROJECT ESTIMATES FQR

RIVER VALLEY PROJECTS


(SECOND RWlSED EDITION )

ASDEO BANG0 DAM

GOVERNMENT OF tNDiA
CENTRAL WATER COMMISSION
NEW DELHI
MARCH, 1997
GUIDELINES FOR PREPARATION OF
PROJECT ESTIMATES FOR
RIVER VALLEY PROJECTS
( SECOND REVISED EDiTlON )
F O R E W O R D TO THE SECOND REVISED EDITION

The cost estimate of a project is an important


document and forms the basis for its economic appraisal,
techno-economic acceptance by the Technical Advisory
Committee and last but not the least investment clearance
of the Government.
Cost estimates of the projects are drawn up on the
basls of prices prevailing at the time of preparation of
the project reports while the projects yet executed over a
perlod of time as per funds made available based upon
envisaged implementation schedule to the extent- possible.
The project report/cost at the time of appraisal is based
upon the datalinformation collected by carrying out
minimum/adequate investigations necessary for preparation
of the project report. The actual layout/designs do get
subjected to change as per actual site conditions at the
time of execution of individual components of the project.
The above factors also become instrumental in increasing
the cost of projects besides other factors such as price
rise, inadequate or lumpsum provisions in the initial
estimate, public resistance at the time of . land
acquisition and compensation etc. The rise in project
cost is inevitable particularly in projects which have a
long gestation period.
Water Planning and Project Wing of C.W.C. has
brought out the second revised edition of "Guidelines for
Preparation of Project Estimates for River Valley
Projects(l997)". An effort has also been made to make the
guidelines more comprehensive by incorporating a Chapter
on "Preparation of Cost Estimates for Private Sector Power
Projects1', as private sector participation is likely to
increase in the near future.
The C.W.C. would welcome all suggestions for
improvement of the edition.

( M E S H CHANDRA) -
CHAIRMAN
C E N T W L WATER COMMISSION
PREFACE T O T H E SECOND R E V I S E D E D I T I O N

C.W.C. Guidelines for preparation of the project


estimates for major irrigation and multipurpose projects
were issued in July 1976 and revised for the first time in
July, 1983. These are being followed by the State
Governmentslother concerned agencies for formulation of
river valley project estimates. Since these guidelines
were prepared more than 10 years back, it was felt that
the same need to be reviewed and modified in view of the .
various changes that have taken place in the methodology
of project formulation, funding and execution.
Whereas the quantities of various items of work in
headworks, power house, major canal structures and so on
canbe fairly estimated on the basis of field
investigations, surveys & designs, there is considerable
scope for improvement in arriving at unit rates of items
of work which would require a fairly accurate
visualisation and analysis of the sequence of operations
involved and cost of material labour and machine hour
rates. Typical illustrations have been incorporated to
help analyse the rates of items of works involving plant
and machinery to arrive at a realistic estimate.
A chapter on cost estimates of Private sector Power
Projects has been added to help frame the estimate on a
uniform basis as private sector participation particularly
in power projects is likely to increase in the near
future.
Separate provision under sub-head W-Drainage has been
dispensed with and provision of drainage in command area
has been placed under the sub-head X-Environment and
Ecology as the same is intrinsic to environmental and
ecological protection/safeguards. These are presently
examined in the Ministry of Environment and rest as a
whole including command area drainage. This will help in
better appreciation of environmental repercussions due to
the water resources projects.
The publication has been rightly titled " ~ u i d e l i n e s
for preparation of project estimates for River Valley
Projects" considering its wide applicability in all
Irrigation, Flood Control and Hydro-electric projects etc.
The present edition is the result of deliberations-
the Review Committee headed by Shri S.C.Chitkara, ha
Engineer(PA0) as Chairman and four Directors, two each
from Central Water Commission and Central Electricity
Authority, who deserve appreciation for their efforts
hard work in bringing out this edition,
Any comments or suggestions on the contents of these
guidel~nesfor improvement will be welcome.

MEMBER (WP&Pj
PREFACE TO THE FIRST REVISED EDITION

CWC broad guidelines for preparation of the project


estimate for Major Irrigation and Multipurpose Projects
w e r e first issued in July 1976. The response of the State
Governments to the adoption of these guidelines has been
very encouraging. Since the printed copies of the
guidelines have been exhausted, and since the demand from
various quarters still persist, the CWC has decided to
bring out a new edition. No doubt considerable experience
has been gained in the formulation of project estimates
still certain deficiencies are observed in the estimates.
The deficiencies noticed are broadly of the following
types: -
1. The estimates generally lack detailed rate analysis
based. on the prevailing wages of labour, prices of
construction materials, fuel and machinery, the output of
labour & machine relevant to the job.
2. Adequate investigation for the distribution system is
found wanting.
3. The estimates in respect of canal structures,
distributaries and minors, water courses and drainage are
not based on typical estimates of representative
structures/areas.
4. Provision for land acquisition & rehabilitation
measures are generally inadequate. The land rates adopted
are old, land classification done arbitrarily and
compensation for properties provided was lumpsum and
provision is not supported by certificates from the
revenue authority.
5. Provision are made on lumpsum basis even for items
for which the cost can be worked out by proper analysis.
6. There is a tendency to underestimate the costs in the
first instance, These are attributed to the following:-
fa) The designs are not done in details and therefore
quantities are not correct and do not include all the
items in the schedule of quantities.
(b) The construction-programme is not realistic. Less
period is take into account for conpletion for charging
overheads and establishment charges.
7. Adequate provision is not kept for water courses and
field channels.
8. The cost of instrumentation is generally not inc=
in the estimates of dams.
9. The provision for soil conservation is generallypi
included in the estimates.
~ l the
l above factors lead to under estimation o f t
cost.

With the experience gained in the use of t k


guidelines and scrutiny of project estimates in CWC durn
the past five years the contents of this book have EC
reviewed and revised and additional material includc
wherever necessary. opportunity has also been taken
bring the instructions contained in various paras u p t p m
based on tbe latest circulars issued by the Plannin
Commission, Ministry of Irrigation
recommendations made in the Working Group as Report mi
preparation of detailed project reports, on Irrigation n
Multipurpose projects (1980).
The Standards laid down for the preparation
estimates in these guidelines should be 'followed careful11
a
so that delays which occur in obtaining the missj c
esssential informations and in processing of the e s t i m a d
is avoided.
Any comments or suggestions on the contents of t h m
guidelines by way of improving its utility will c
welcome.
The present edition is the result of efforts and h a m
work put in by Shri K.C.Kathuria, Director, Rates a m
Costs and his staff inspite of their busy schedule of
work.

(GOKHUL PRASAD)
MEMBER (P&P)
FOREWORD

Since independence a large number of irrigation and


multipurpose projects have been taken up for construction.
While the benefits accruing from these projects have been
immense, the mounting costs, and the frequent revision of
the project estimates have been causing great concern to
the Government. In addition, delays in sanctioning the
estimates at various levels and consequent delays in
completion of the projects and accrual of benefits from
them have also been a matter of concern to engineers and
planners alike.
The project is cleared for execution only when the
criteria laid down for evaluating the benefits vis-a-vis
costs are satisfied. The estimates contained in the
project report form the basis of the project appraisal and
the reliability of these estimates determines the value of
said appraisal. It is, therefore, evident that
formulation of reliable estimates is of paramount
importance.
There is a general expectation that the estimated
cost of works concerning irrigation and multipurpose
projects should be as good as those of buildings and roads
for other public works. The fact, generally, lost sight
of, is that river valley projects are much more complex
and their estimates embrace a very wide variety of items
ranging from surveys and common items of brick masonry,
concrete etc. to complex items of tunnelling etc. For
the convenience of engineers entrusted with the framing of
the estimates of irrigation h multipurpose projects, broad
guidelines for preparation of such estimates are presented
herewith. As adequate investigations play an important
role in correct estimating the guidelines issued earlier
by the Central Water Commission for investigations of
najor irrigation and hydroelectric projects hzve also been
included in this publication for ready reference.
The Central Water commission would appreciate any
suggestions for improvement of this publication.

Sd/
( Y.K.MURTHY )
CHAIRMAN, C.W.C.
New Delhi,
the 5th July 1976.
CONTENTS

Page N B

FOREWORD T O T H E SECOND R E V I S E D E D I T I O N (iii)


PREFACE TO T H E SECOND R E V I S E D E D I T I O N . (v)
PREFACE TO T H E F I R S T R E V I S E D E D I T I O N . (vii)
FOREWORD T O T H E F I R S T E D I T I O N . (ix)
INTRODUCTIQN

NATURE O F P R O J E C T C O S T S

A N A L Y S I S O F U N I T RATES.

INFORMATION TO BE G I V ~ N I N THE REPORT


O F THE ESTIMATE.

CLASSIFICATION O F ESTIMATES INTO UNITS


AND ACCOUNT HEADS.

DETAILED ESTIMATES O F COSTS

1I-ESTABLISHMENT

1 1 1 - T O O L S AND P L A N T S .

IV-SUSPENSE.

V-Receipts & Recoveries on C a p i t a l A c c o u n t


I N D I R E C T CHARGES

FUTURE ESCALATION

REVISED ESTIMATES.

GENERAL.

P R I V A T E SECTOR POWER P R O J E C T S .

ANNEXURES

(xi)
ANNEXURES
Paqe No.
1. Proformae
(i) Check for percentage provision.
(ii) Revised project estimate - variation
statement.
(iii) Explanatory notes on variation.
(iv) Hourly use rates of equipment.
2. Break up of indirect wages/benefits
payable to workmen on River Valley
projects.
3. Norms of life and repair provision of
construction equipment.

4. ~abulation of operating & maintenance


crew adopted in the hourly use rate of
equipment.
5. Hourly use rate calculations.
6. Analysis of rates.
7. Important items of equipment to be
covered under Q-Special T & P.
8. Canal structures - Illustration for
calculation of unit cost.
9. Important items of electrical equipment
to be included in power plant estimate.
( i ) Generator turbine and accesso~ies. 103
(ii) Auxiliary electrical equipments for power 104
station.
(iii) Auxiliary equipment and services for
power station. 105
(iv) Sub-station equipment. 106

(v) Auxiliary equipment and services for


switch yard. 107
(vi) Miscellaneous equip~entsand services. 108

(xii)
10. List of typical instruments used in dam,
power houses and tunnels. 109-1 12

11. Planning c o m m i s s i o n ~ scircular


dated 25th October, 1985
12. Formats for private sector power projects.
(i) General break-down of project cost. 116-117
(ii) General breakdown of taxes and duties.118
(iii) Financial package summary. 119
(iv) Financial package abstract. 120
13. Central Water Commission's letter
N0.16/27/93-PA(N)/1279-1308
dated 13/09/1993.
14. Extract from revised guidelines for treatment
of lands likely t o be affected due to
construction of river valley projects
(1993)-Para 4 & 5. 123

(xiii)
I N T R O D U C T I O N

C.W.C. Guidelines for preparation of the project


estimates for Major Irrigation and Multipurpose Projects,
issued in July, 1976, were first revised in July,1983.
The second revision of the above guidelines was felt
necessary in view of the various changes that took place
in project formulation, funding and execution during the
period between 1983 to 1995.
With the experience gained in the use of these
guidelines and scrutiny of project estimates in C.W.C.
for the last twenty years, the contents of the guidelines
have been reviewed and revised and additional material
included wherever necessary. Opportunity has also been
availed to bring the instructions contained in various
paras upto date, based on the latest circulars issued by
planning Commission, Ministry of Water Resources, Ministry
of Labour, Ministry of Welfare etc. The Committee also
felt it necessary to have the valued views of the State
~rrigation Departmentsfstate Electricity Boards. and
several other Organisations such as National Hydro Power
Corporation, Bihar State H.E. Power Corporation,
Karnataka Power Corporation Ltd,, North Eastern Electric
Power Corporation etc. Accordingly a questionaire was
prepared and sent to them on (i) problems if any, being
faced by them in preparing estimates of river valley
projects in accordance with the existing Guidelines of
C . . . ; Need to revise percentage provisions in
different sub-heads in the guidelines and askinq for
relevent data on completed/partially completed pro-jects;
fiiij methods to accelerate the process of revising
project estimates etc. The suggestions received from them
were considered/incorporated while reviewing the
guidelines.
One of the important aspects is to update the
percentage provisions for various sub heads given in the
earlier guidelines which has now been done by analysing
the data on actual costs incurred on Some of the recently
completed/partially completed Irrigation/H.E.Projects.
The present edition of the guidelines have been made more
comprehensive by including references such as typical
hourly use rate of some of the commonly used equipments
and machineries, analysis of rates for some important
items of works. The other important aspect kept in view
is that extracts of the relevant paras, tables etc. have
been included alongwith reference to relevant text books,
1.S.codes or manual to facilitate the users to have them
readily available in the pressent guidelines. Separate
Chapter for Power Projects with private sector
i n v e ~ t m e n t / ~ a r t i c i ~ a t i ohas
n also been included. A para
on preparation of completion report has also been il-ICl i l d e d
in the guidelines so that the comparison of ~,..tial
project cost vis-a-vis the actual cost of construction,
sub-headwise, would be made available in the project
estimate itself to serve as a vital ~nformation in future
to have a check in variation of cost for new projects.
The suggestions of different specialised Directorates of
C.W.C. have also been incorporated in the guidelines ,for
sub-heads like C-Works, Q-Special T & P , X-Environment &
Ecology and Instrumentation.
While analysing the items of unit rates of 'works, a
component of indirect cost of labour on account of
amenities to labour such as paid holidays, different kind
of leave, accommodation, medical and canteen facilities
and workmen compensations, retrenchment compensation etc.
are required to be included as per the statutory
provisions. The component due to these social factors has
been categorised into two parts as applicable for skilled
and semi-skilled/un-skilled Labourers. These factors
shall be carefully adopted for arriving at the unit rates
of relevant items.
The present edition is the result of the
deliberations of the Review Committee set up in Nov.1994
by the then Member ( D & R ) , Central Water Commission, to
review the guidelines and the Committee comprised of the
following Officers of CWC & CEA.
1. Sh. S.C.Chitkara,
Chief Engineer (CPM), CWC. Chairman
2. Sh. S.C.Mahajan,
Director,HTD 11, CEA Member
3. Sh. R.S.Chadha,
Director, HPA I, CEA Member
4. Sh. S.C.Chadha,
Director, Cost Engg. (H), CWC Member
5. Sh. M. K. Sharma,
Director,Cost Engg.(Irr.),CWC Member-
Secretary
The Committee held 17 meetings (Jan.95 to July,96) in
all to finalise the draft guidelines. The same were

(xvi )
circulated among the States Irrigation
DepartmentslElectricity Boards and the concerned Public
Sector Undertakings and their response/suggestions have
been incorporated/considered while bringing out this
edition.
The Committee would place on record its appreciations
of the efforts and hard works put in by S/Shri L.D.Jangde
( Now Director & Member Secretary), Narendra
Kumar,C.N.Subramanian, ~ t u lJain, P.Das Deputy Directors,
s/Shrl Shiv Charan, ~ u l z a r iLal, H.C.Yadav, Assistant
Directors and Shri s.c.Chaudhuri Extra Asstt.Direc tor, in
organising rn-eetings,collectionand processing of data and
completion/finalisation of the Guidelines. Thanks of the
committee are also due to Shri M.L.Roopwani, P.A. and
other staff of Cost Engg. (Irr.)Dte. for rendering
stenographic / typing and other assistance in bringing out
the present edition.
-
c

(s.c.~hitkdra)
Chairman, Review Committee
&
Chief Engineer(PAO),CWC
1.0 EXAMINATION OF PROJECT ESTIMATES IN C . W . C .
Under the procedure laid down by the Planning
mission all major irriqation & multipurpose project
..ports including cost estlmates received from the State
~~vts./UnionTerritories have to be examined in detail by
cwc and put up to the Advisory Committee of the Ministry
of Water Resources for acceptance. After these schemes
are accepted by the Advisory Committtee, the investment
clearance is issued by the Planning Commission.
Thereafter, during implementation of the projects,if the
cost exceeds 15% of the original approved cost
.~cluding escalation due to price rise or dhere there is
change in scope i.e. change in project parameters
resulting in changes in nature and benefits such as CCA,
installed capacity, energy generation etc., then a revised
estimate for the project has to be submitted by the State
6 the estimate examined afresh for necessary clearance by
cwc/Advisory Committee etc.
Feasibility estimates generally known as project
estimates provide the basis for authorisation of the
project for construction and for the appropriation of
construction funds. These estimates should be in enough
detail to show the quantity, unit cost and total costs of
various works and supply items.
~ngineering surveys, geological explorations and
similar works accomplished during the feasibility
investigations are usually carried out to the extent
needed to enable at least, a tentative layout to be
prepared for the purpose of sound cost estimate and to
prove the feasibility of the project. CWC has laid down
quidelines for the mlnimum investiqations to be done for
formulation and submission of Irrisation and H.E.~roiects.
It is necessary that these suidelines are followed and the
prescribed investiqations are done to arrive at realistic
estimates.
In the feasibility estimates, cost of major items
is best worked out in detail on the basis of preliminary
layouts and designs and unit rates which should be
analysed for the project in question. Smaller items may
be computed from cost graphs and parametric rates.
2.0 . NATURE Of? PROJECT COSTS

2.1 The capital cost of a project includes all costs


associated with investigations, design, construction and
maintenance during construction period of the project.
2.2 Investigation costs include cost of collection of
necessary physical, hydrological, geoloqical,
topographical and structural data to give the engineers
the basis for design and estimation.
2.3 Design costs include the cost of all necessary
analysis of data and studies(geologica1, structural and
economic) to support the layout and dimensions of
structures, the layout of construction plant and
facilities, the specification of materials and the method
of construction.
2.4 Construction costs are the costs of bringing the
project into being. These costs should include all the
wo,rk and supply items required for the supervision and the
construction of permanent project along with engineering
supervision and administrative services and costs of all
service facilities which are used for the construction
activities such as colonies, roads, water supply and
sanitary systems, camps etc.
2.5 CONTINGENCIES & WORK CHARGED ESTABLISHMENT
__E
Contingencies are percentage allowances shown as a
separate item to cover mlnor differences in actual and
estimated quantities, omission of minor items of works,
difficulties unforeseeable at site, possible minor changes
in plans and other uncertainties. In no case should
contingencies be allowed for by increasing estimated
quantities or unit prices. The percentage to be used is
based on consideration of major pay items in the estimate,
availability of data, adequacy of the quantity
computations and the general knowledge of the conditons at
the site.
The cost of labour employed on work relates only
to that form of labour which does the physical work. Such
work may be done by skilled labourers, carpenters, masons,
Operators and others.
Work charged establishment comprises of
supervisory staff and foremen who do not work with their
OW" hands but exercise immediate control over the quality
and output of workers.
provision for contingencies and W.C.
~ ~ t ~ b l i s h r n e nis
t generally considered up to 3 % and 2
respectively of the works' cost and provided in th:
-
detailed works estimates prepared on the basis of item
rates & quantities of works to be executed. These
ercentaqe provisions should not be considered on lumpsum
Ptems NO allowance should be made forconfinqencies in
contract estimates as these estimates are prepared from
final design studies and represent the estimated cost of a
contract based on detailed computations of
quantities and detailed analysis of unit costs.

2.6 Except for reconnaissance estimates, the


quantities for major items should be computed from actual
layouts or preliminary/feasibility drawings. In preparing
estimates allowance must be made for wasted and
unsuitable materials, for shrinkage of excavation in
compacted fills and for over breaks in tunnel excavation,
tunnel lining and back fill etc. The allowance
should be conservative and reasonable.
2.7 One of the most difficult tasks in connection with
the preparation of cost estimates is the determination of
the unit costs of labour, materials and equipment
necessary to perform the work designated in the various
pay items for the proposed construction. A current unit
cost should be used in all estimates except in those cases
where actual contract bid prices are available. Unit cost
may be based on local schedule of rates for items covered
by the schedule and for others, analysis of rates may be
prepared as per para 3.0. In the case of any doubt on the
viability of rates a certificate'of the State / Project
Ch.ief ~ngineer on the reasonability of rates shall be
taken as final and acceptable. The unit cost should not
be increased to cover contingencies.
2.8 The same considerations are required in estimating
unit costs for all construction to be performed either by
Government Department or by the contractors except that
contractor's overheads, profit, insuransce, and taxes are
subplanted by Government supervision of construction,
Govt. insurance and allowances for annual and sick leave
etq.
2.9 In estimating unit rates enough field data should
be collected on the duration of the working season,
climatic conditions, danger from flood and other hazdrds,
topographic conditions, geology of site, records of
foundation explorations, nature and location of aggregate
deposits and sources of other construction materials, kind
of terrain over 'which material must be hauled, labour
market, housing accommodation and problems of public
relation.
3.0
ANALYSIS OF UNIT RATES.

3.1 GENERAL C R I T E R I A FOR ANALYSIS OF RATES.


1 . 1 preparation of project estimates for any river
project requires calculation of the quantities of
various items involved, workin9 out their analysis of
and computation-of their cost. While the quantities
depend upon the layout and type of work to be executed,
the cost would depend upon the unit rate of items of works
involved In the construction of the project. The analysis
of rates for various items is worked out taking into
consideration the cost of materials, carriage -
handling -
st~rinq, labour and share of machines involved in
,x,cutlng various items of the work and overhead charges.
3.1.2 As the project cost estimates are made before the
work is done, the estimated cost is only an indication of
m e order of the actual cost. The agreement between the
estimated and actual cost would depend substantially upon
the accuracy with which this analysis is done, whlch
, implies the use of precise estimating methods and correct
visualisation of the manner in which the work would be
executed and the sequence of operation. A complete
analysis of rate, therefore, requires the determination of
costs for various operations developing the .cost .from
basic rates of labour, material and machines for the
operation.
3.2 MATERIAL COST:
The quantitative assessment of material
requirement may be adopted from authoritative
books/publications or through independent calculations
based on the data available at site or other projects.
The unit cost of various materials may be taken as those
prevalent in the States/region. The appropriate cost for
freight, unloading, cartage, storage, inspection and
testrng should also be included.
Over and above the theoretical quantities of
aaterials computed by existing norms and practices there
should be adequate provision for wastage allowance and
incidentals to the work in the analysis of rates on all
accounts including handling, short weight, losss in
storage etc. This allowance of wastase and incidental to
works may be taken upto 5% of quantities in case of cement
when handled in bass and 2% when handled in bulk. while
for steel this provision mav be made upto 2 1/2% only as
there will be some salvage value of the steel scrap.
LABOUR COST:

The time which a labourer takes in performing a


unit of work would vary with personal factors such as
climatic conditions, job supervision and complexities of
operation etc. The assessment of output of labour may be
made as per the relevant IS Code or the norms prevalent in
the State/Regions/River Valley Project of similar nature.
The wages of workers are periodically revised by
the State under the statutory labour laws. Daily wage
ratesttherefore,should be taken as those prevalent in the
States at the time of formulation of the project.
Apart from the basic wage of a worker there are
other liabilities accruing due to benefits and amenities
which are given to workers on river valley projects.
These benefits and amenities may be on account of the
following factors:
i) Hill compensatory allowance.
ii) Hazard allowance.
iii) Travelling allowance.
iv) Medical expenses or benefits. (first aid)
v) Workman compensation.
vi) Free accommodation,water supply and power.
vii) Canteen facilities.
viii) Employee's Provident Fund.
ix) Other amenities like free dresses, gumboots,
helmets and woollens.
Besides the above; work in the River valley
Projects cannot continue throughout the year as it may
have to be stopped during the flood season. In some
Projects casual worker system is not accepted and
continuity of service is given to many workers dependi'ng
uponthe situation at the project and prevailing
Practices. The effect of this has also to be considered
in the wage rates.
The judicious provision of the above indirect cost
of labour has, therefore, to be made over and above the
basic wage rate of the labour for each individual project
depending on the statutory provisions applicable and
practices prevalent for benefits and amentics of Workers
,,the ~roject- This labour welfare or indirect cost of
labour may be taken as 55% and 80% of the direct cost for
semiskilled /unskilled and skilled labour respectively as
per the break-up given in Annexure-2.
3*4 PLANT COST

For working out the use rates of machinery, the


norms for life, depreciation, repair provision etc. may
be adopted as recommended by the CWC Guide Book on use
.ate,Hire charges and transfer value of Equipment and
spare part~~Dec.1988. Extracts from the guide book giving
the norms of life & repair provision of major equipments
alongwith typical proformae for calcula.ting the use rate
of some of the important equipments are given as Annexure
prices of various equipment should be taken on the
m s i s of recent potationsfprice list of such equipment or
information available in CMC Directorate of CWC, all
taxes and freight charqes should be taken into
consideration while arrivlng at the cost of equipment at
site.
3.5 CONTRACTOR'S OVERHEADS AND PROFITl
The contractor's overhead costs include (i) Office,
expenses(ii) share of head office expenses (iii) Legal
charges (iv) General Establishment, Watch and Ward (v)
Local conveyance (vi) Travelling expenses (vii) Soclal
welfare (vili) Salarres of Managerial and clerical staff
etc. (ix) Publ-icityetc.
In addition to the overhead expenses, the
contractor has to be allowed certain amount towards his
profits. This is usually expressed as a percentage of the
total estimated cost of the job. This percentagde varies
from job to job but usually a 15% profit is anticipated by
the contractors. On large jobs a lesser percentage of
profit may be adequate.
Since it is difficult to identify overheads and
profits precisely, both these toqether may be provided a't
20% of the prime cost/or as per State Govt. norms in the
analysis of rates.
In the case of departmental works it is expected
that additional departmental charges would also be about
20%.
It has not been found practicable due t o wide
variety of works performed in River Valley Projects t o
present analysis of rate for all items of work. Analysis
of rates of so:re of the qeneral items universally
applicable in river-valley projects are given in annexure
6.
4.0 INFORMATION TO BE GIVEN IN THE REPORT OF T m
ESTIMATE:
The following point should generally be covered
in the report of each estimate:

An explicit statement of the work which is and the


work which is not covered by the estimate and an
indication ofathearranqements being made for the portions
included in the estlmate should be given.
. .

4.2 METHOD O F C O N S T R U C T I O N .
The method proposed for carrying out the work,
whether departmentally or through contractors or a
of these, should be mentioned. The position
regarding labour and the source from which obtainable
should be explained. The extent to which mechanised
construction is contemplated should be fully explained.
Separate analysis of rates for manual labour and
mechanised construction should be included in the report.
4.3 CONSTRUCTION PLANT;
Detailed specifications and working cost of any
special plant which is proposed to be employed for
construction should be given.
4.4 ESTABLISHMENT.
The staff of various grades required for
construction, should be shown.
4.5 LAND AND RESETTLEMEVT OF OUSTEES.
Special arrangements, if any, proposed for the
acquisition of land and resettlement of oustees who would
be displaced from the area that would be submerged by the
reservoir should be discussed and cost worked out in
consultation with local Revenue authorities and
.Administrative departments.
4.6 TIME
8
The phased programme of construction alonqwith
PERTICPM Network and expenditure should be indicated as
far as possible.
4.7 CONSTRUCTION MATERIALS.
Results of experiments, if any, bearinq upon the
suitability of construction materials proposed, types of
materials, locations from which obtainable, borrow areas,
quantity available, facilities for manufacture, distance
of work from the source of manufacture,nature of haul
roads (whether in plains or hilly areas) should all be
specified. Basic rates of steel and cement and other
materials should also be given. A write up should be
added indicating the quantities of key materials required
for the project.
4.8 COMMUNICATIONS:
Average distance of carriage of heavy machinery,
cement and steel etc. from the nearest rarl head and
communication facilities available for carriage of
materials and suitability of existing roads and bridges
for carriage of heavy plant and machinery should be
described. Construction needs for new rail or road links
should also be discussed.
4.9 OTHER PUBLIC FACILITIES:
Mention should be made for such public facilities
as water supply and electric power for construction etc.
4.10 LABOUR :
Labour requirements for construction of project
and their availability should be discussed under this
item.
4.11 DIVERSION ARRANGEMENT:
Diversion arragement proposed during construction
including information regarding average monthly river
flows.
4.12 DOCUMWI"T TO ACCOMPANY THE ESTIMATE,
The estimate should be accompanied by the
following documents.
1. Index map of the project, general layout and
preliminary Drawings of impartant structures.
2. Single line diagram and layout drawings of
Power House and Switchyard (applicable
for Power Project only).
3. Brief ~ p e ~ i f i ~ a tof
i ~works.
n~
4. Details of micro pf anning for-
distributries,minors, w a t e ~ courses and
drainaqe for 10% of the total area of the
command in the case of Irrigation scheme.
5. A schedule of prevailing basic labour wages.
6. A schedule of prevailing basic cost of
materials supported by analysis wherever
necessary.
7. A schedule of prevailing transport rates
supported by analysis wherever necessary.
8. Basic out-puts of men and machines assumed
for estimating the cost.
9. Use rates of equipment supported by their
analysis.
10. Analysis of unit rates of various works.
11. Copy of the latest schedule of rates of the
dlstrict in which the projecct is located.
12. Relevant certificates from concerned
Authorities/Departments.
13. Information as per the proformae enclosed at
Annex. 1
For excavated materials to be used in the body of
the structure, separate item rate excluding the cost of
excavation shall be worked out and provided.
5.0 CLASSIFICATION OF ESTIKATES INTO UNITS AND ACCOUNT
HEADS :

5.1 The Bureau of Indian Standards has published a


.tandard numbered IS:4877-1968 entitled "Guide for
preparation of estimate for river valley projectsvton this
Subject. According to this standard the project works
have to be grouped into the following units:
a) Unit-I Headworks including main dam and
auxiliary dam, dykes, spillway, outlet works, energy
dissipation devices, barrages, weirs, regulators including
intake structures and diversion works.

b) Unit 11-Main canals, branches, and distribution


system inclusive of all pucca works.
c) Unit 111-Hydro-electric installation
-
1) Power Plant and appurtenant works:
i) Civil works, and
ii) Power equipment.
2 Transmission lines.
3 Sub-stations.
d) Unit IV - Navigation works.
e) Unit V - Water supply works.

5.2 E C O V N T S HEADS

Minor*

5.2.1 .Each unit and if necessary each sub-unit, should


be covered under the following minor heads classified as
direct and indirect charges.
Direct Charses.
These shall include the following:
I. Works.
11. Establishment,
1II.Tools and Plant.
IV. suspense.
V. Receipts and recoveries on capital account.

~ndirectcharqes:
These shall include the following:
a) Capitalized value of abatement of land revenue,
and
b) Audit and account charges.
5.2.2 petailed Heads under I-works;
The provisins under the Minor head I-Works will be
sub-divided under the following detailed sub-heads:
A- Preliminary.
8- Land.
i) Acquisition & Compensation.
ii) Rehabilitation and resettlement.
C- Works,
D- Regulators and measuring devices(for canals
only).
E- Falls (fox canals only)
F- Cross drainage works(for canals only).
G- Bridges(for canals only)
H- Escapes(for canals only)
I- Navigation works.
J- Power Plant Civil Works.
K- Buildings.
L- (for canals only)
i) Earthwork;
ii) Lining and
iii) Service Road.
M- Plantation.
N- Tanks and reservoirs.
0- Miscellaneous.

P- Maintenance.
Q- Special T & P.
R- Communications.
S- Power Plant and electrical Mechanical System.
T- Water Supply Works.
U- Distributaries minors and subminors.
V- Water courses.
W- Drainage(t0 be clubbed with Environment
& Ecology)

X- Environment and ecology.


Y- Losses on stock.
5.3 ABSTRACT O F COST:
5.3.1 D e t a i l e d A b s t r a c t of c o s t :
TO work o u t t h e t o t a l c o s t o f t h e p r o j e c t in
d e t a i l t h e c o s t of v a r i o u s u n i t s mentioned i n p a r a 5.1
should be compiled i n a t a b u l a r form a c c o r d i n g t o t h e
a c c o u n t s heads i n d i c a t e d i n p a r a 5 . 2 .
5.3.2 General A b s t r a c t of c o s t .
On t h e b a s i s of t h e d e t a i l e d a b s t r a c t of c o s t as
in 5.3.1, a g e n e r a l a b s t r a c t of c o s t f o r t h e whole p r o j e c t
t a b u l a t i n g a l l t h e u n i t s t o g e t h e r may be cornpifed by minor
and d e t a i l e d heads.
6.0 DETAILED ESTIMATES OF COSTS:

Thc various items under minor and detailed s u b


heads for which estimates should be prepared are indicated
i n paras 6.1 to 6.21. Explanatory note regarding t.he
basis of provisions should be given for each item.

6.1 A-PRELIMINARY:
The important items t o be considered are:
a ) Expenditure incurred on previous investigations.
b) ~ e t a i l e d surveys for final location
c ) Aerial S u r V e y , C ~ n t O U r survey for reservoir
basin (including establishment of permanent
bench marks).
d ) ~ e o l o g i c a l surveys and geophysical surveys.
e) Hydrological and Meteorological surveys including
establishment of rain gauges/ and river gauge and
discharge, sedimentation stations and their running
charges.
f) Investigations for foundations and rock testing.
g ) ~nvestigations for availability of construction
materials.
h) Construction of access roads to facilitate
investigations.
i ) Model experiments.
j ) Computer & telecommunication facilities.
k ) Preparation and printing of project reports.
1) Vehicles for inspecting officers for site
investigations.
m) Camp equipment.
n) Preliminary soil tests, establihsing soil testing
laboratory.
o) Consultants fees (including charges for preliminary -
design work or advice).
p) Training of engineers during investigation &
preparation of project reports.
q) Ground water studies.
r) ~nvironmentaland Ecological Studies.
For Canal Works:
i) command survey (contouring).
ii) ~etailedalignment survey(cross sectional survey)
iii) ~stablishingand fixing bench marks.
iv) Taking tria.1 pits or trenches and trial bores for
foundation investigation of structures.
v) Taking auger holes for soil survey of command area.
vi) Field tests for soil classification.

6.1.1 The amounts required against each of the above


items will vary from project to project, and no general
yardsticks can be laid down. It has, however, been the
experience that the overall provision under
'A-preliminarv' in a ~ r o i e c testimate should be limited to
1 to 2% of the total cost of I-Works.

This sub head covers the following -items:


a) Acquisition of land (Private and Government) for
works and that coming under submergence;
b) Compensation for other properties like houses,
wells, trees etc;
c) Compensation for standing crops;
d) Compensation for prospective mineral deposits, if
e) Rent for use of land.
f) Interest charyrs on the amount of award for the
period between taking over possession of the land
and the date of award.
g) Solatium charges for compulsory acquisition.
h) Legal charges.
i) Relocation of communications like roads, railways,
telegraph lines etc.
j ) Staff 'for Demarcation/Measurement of Land; and
k) Establishment charges for land acquisition and
compersation.

6.2.1 The probable rate for acquisition of different


types of lands should be enquired from and got certified
by the district revenue, forest or other competant
authorities and their certificate appended with the
project estimate. Only such cost that will actually be
paid for Government land shall be included in the
estimates. However, quantities for Government land taken
on transfer shall be indicated.
The cost of wells should be based on the evaluation
of their numbers and present day costs; but the cost of
structures such as buildings, temples etc. should be
based on plinth area rates at present day cost less value
of usable materials.
The norms for crop co~npensation and interest
charges are not uniform. The provision of crop
compensation is normally made at a suitable rate per
hectare on a.percentage of cultivated land being acquired.
It is seen that this percentage generally ranges between
25% to S O % of the agricultural land being acquired.
The interest charges on compensation may also be
necessary in view of the likely time lag in taking
POssession of the land and properties and actual payment
Of compensation. For estimatinq purpose this provision
be considered on about 25% of the total compensation
for a period of about 2 years @ 12% per annum.
olatium charges mav be provided @ 30% of the cost
ermznent acquisition of private land. Establishment
g q e s are provided @ 6.25% of the cost of totai
Fompensation.
In addition to L.A. establishment charges,
provision is also required for labour and materials for
zs rcation and measurements for land and properties.
is generally provided @ 1% of the cost of land
.cquisition. Provision for legal charges may also be
,-onsidered as requirements on this account have been on
the increase. For the purpose of estimation, this may
be considered as 1% of the total compensation,_
Following information/statements should be
furnished in the estimate for B - L a n d .
1. Level upto which land is to be acquired for
submergence and construction works.
2. statement showing villages submerged along with
total area of the villages and the area to be
acquired and a l s ~the percentage of the total area
of the village.
3. Statement of village-wise structures such as
buildings, Stables, Temples, other Religious
Buildings and wells.
4. Statement of persons displaced and their occupation
villagewise.
5. Alternative means of employment for the oustees.

6. No. of trees, girth at 3 ' above GL, fruit bearing


etc. and their usefulness.

6-2.2 ii) Rehabilitation & Rese,t.tlement:


The provision for rehabilitation would depend on
the number of persons displaced and the rehabilitation
measures proposed to be adopted which should be clearly
indicated in the project report. Rrnadly, the following
provisions need to be considered.
a) Acquisition of lands for new village sites and
allotment of plots for housing to the villagers at
suitable rates.
b) Making the acquired 'land fit for habitation and
providing facilities such as village roads, wells,
S C ~ O O buildings,
~ post offices, dispensaries,
panchyat ghars etc.
c) Providing free transport for conveyance of
dismantled materials and household articles from
old place to new sites.
d) Development of lands(inc1uding reclamation if
needed )to be allotted to agriculturist displaced
persons.
e) Cost towards implementation of Rehabilitation &
resettlement plan.
6.2.3 In 1975 a committee was appointed by the Central
Board of Irrigation and Power to consider the desirability
of fixi?g norms for acquisition of land and structures on
the projects throughout the country The relevent
extract from the recommendations of this Committee
concerning the extent of land to be acquired is given
below:
ttGenerally acquisition may be done upto FRL only-
The area between FRL & MWL may be acquired only if the
Submerged land is fertile and the duration of submergence
beyond FRL upto MWL is long enough to cause d a m a ~ e to
crops i.e. over 15 days duration, (for acquisition of
land the effect of back water need not be taken into
consideration).
All structures coming under submersion between FRL
and MWL should be acquired. If the structures coming
under submersion are of relfgious or archaeological
interest, provision must be made for re-establishing these
structures above HWLw.
The provision for acquisition of land and
structures should be made accordingly.
provision should also be made for establishmesnt
seqrah..., towards im~lementation of R&R @ 6.25% of its
total cost.

his head is intended to cover the provisions for


various components of which che Head works are composed of
viz. Dam, spillway, energy dissipation works,
outlets (irrigat-ion, - Power, water supply and scour
pick UP, barrage, head regulator etc. The list
of pay items to be considered for different works are
given below:
Details of C-Works:
6.3.1 ~mbankment Dam (earth and rock fill):
This includes the following important components:

a) River management during construction including such


items such as coffer dams and diversion tunnels.

b) ~oundations- These shall include the following:


1) Site Clearance.
2) Excavations:

i1 Strippi~gfor dam seat.


ii) Stripping for horizontal blanket
(outside dam)
iii) Stripping if any for upstream blanket.
i v) Longitudinal, cross and toe drains.
v Key for upstream riprap and
vi) Cut off trench.
3) Dewatering arrangements (with details)
4) Foundation treatfient
i
ii) Drilling in rock or in soil with casing.
iii) Foundat ion/qrouting tunnel.
iv) Filling cut off trench with selected
impervious materials:
- from excavated materials.
- from borrow areas.
v1 Grouting(cement, bentonite, chemicals)
vi) Constructing Diaphragm wall (concrete,
plastic) .
vii) Relief wells.
viii) Upstream horizontal impervious blanket.
i x) Sheet pile.
x1 Pile driving.
xi) Other treatments.
5) Foundation drainage -
This shall consist of;
i Drilling drainage holes, 2nd
ii) Making.drainage and grouting tunnels.
6 Filling cut-off trench with selected
impervious material;
i) from excavated material, and
ii) from borrow area.
c1 Dam
Earthwork ( in core, shell, random zones and
upstream blanket).

i Impervious,
i i) semi-psrvious,:Quantity to be indicdted
iii) ~ervious, : separately for excavated
iv) Random fill : materials and borrow areas.

2) ~ o c kfill including rock toe;


1) from excavated materials.
ii) from quarries.

3) ~ilters(at downstream toe or hearting).


i Fine filter(sand)- sloping, vertical or
horizontal.
ii ) Coarse filter(grave1 or crusted stone)
sloping, vertical or horizontal.
4) Upstream sealing:
i R.C.C.membrane
ii) Blanket of special materials like
Geomembrane or non dispersive soil layer.
5) Upstream slope protection

i Rip rap (dumped or hand placed)


6) Downstream slope protection:
i) Turfing.
ii) Rip rap
iii) Geo-textile etc.(woven fibres)
iv) Surface Drainage System (cross drains,
longitudinal drains/pipes collecting
and toe drain).
7) Instrumentation.
8) Laying of open jointed pipes for drainage.
9) Manholes.
10) Parapet wall:

9 Masonry or concrete with coping.


t1? !
11)
Railing, and
Wheel guard stones.
11) Road over the dam.
12) Gauge posts.

6.3.2 Masonry Dam:


This will include the following items
a) Diversion works during construction, such as coffer
dams, diversion tunnels/channels
b Foundations;
1) Clearing site.
2 Dewatering in foundations.
3) Excavation for main dam, energy dissipation
arrangements, approach and tail channels,
trainlng/divide/retaining walls in:
a i) Overburden of soft strata,
i i) Overburden of hard strata, and
iii) Hard rock.
Preparation of d a seat.
~
All works relating to shear zones/faults/
weak z.ones, treatment, wherever applicable.
Cement grouting including curtain an?
cohsolidation grouting.
7) Drilling holes:
i1 for grouting.
ii) for drainage, and
iii) for anchor rods.
$3) Anchor rods.

C)
Dam:
1) Masonry for:
i hearting.
ii) upstream face.
i i i) downstream face(non overflow
section and overflow sections).
iv) t r a i n i n g / d i v i d e / r e t a i n i n g walls.
V) parapets and
vi) gallaries, adits and other
openings.
Cement concrete in:
i) filling crevices and levelling
course, overfoundations.
i i) training/divide/retaining walls.
iil) parapets.
iv) gallaries, adits and other
openings.
v upstream concrete/sandwiched
concrete membrane.
Form-work(if not included in rate for
concrete) for items mentioned ln 2.
Steel for reinforcement.
Guniting for the upstream face of masonry
Drilling for Anchors.
Anchor rods.
Instrumentation.
Joints and seals.
Drilling and grouting of masonry.
Porous pipe for drainage.
6.3.3 Concrete Dam:
various i t - e m s of works in the construction of
dams are:
~ i v e r s i o nworks during construction, such as coffer
a
dams, diversion tunnels/channels etc.

b
~oundaticns (items same as under masonry dam(b).
Dams:
c
1) Cement concrete in:
i) hearting(with or without plums),
ii) upstream facing,
iii) downstream facing which shall include the
overflow section and non-overflow section,
iv) trainingldividelretaining walls,
V parapet,
vi) galleries, adits and other openings, and
vii) any other structures.
2) Form-work(if not already included in rate
for concrete) for items mentioned in (1) above.
3) Reinforcement steel.
4) Joints and seals.
5) Drilling for anchors.
6) Anchor rods.
7) Instrumentation
The spillway structures may generally be of masonry
concrete and the items, therefore, are respectively
same as for masonry or concrete dam. ~ o l l o w i ~ ~
additional items need to be estimated:

a Cement concrete for:


1) spillway piers,
2) bridge beams and slabs,
31 tunnel lining wherever applicable,
4 spillway crest, downstream glacis, chute
etc.

b) Miscellaneous items of bridge like bearings.

c) Tunnel excavation wherever applicable.

d) Crest gates with hoisting equipment and


hoist bridge.

a) Stop logs for crest gates and lifting


arrangement.

6.3.5 gnerqy Dissipation Works:


Same items as for concrete dam with the addition of
cement concrete for:

a) Stilling basin/bucket/Apron,
b) floor blocks and
C) end sills and chute blocks.
Outlets:
This will include the following:
Excavation in soil and rock.
Foundation treatment:

i) lean concrete- in foundation;


ii ) drilling and grouting;
iii) shot-creting/guniting.
Structural concrete for:

i foundation, piers and abutments;


ii) conduit, cut off collars
iii) gate control structure, beams, floor slabs
etc.
iv) block outs;
V stilling basin including chute bocks,
baffle blocks and end sills;
vi) guide walls;
vii) lining in approach channels.
Masonry in guide walls of approach channels
or stilling basin.
Steel for reinforcement.
Rubber/PVC seals at joints
Gates.
Hoisting equipment and auxiliary items.
Fiiters around conduit.
Trash rack.
Steel lining.
Stop logs.
6.4 I-NAVIGATION WORKS:
Important items to be considered under this
sub-head are:
) ~xcavationof inter-connecting bye-pass
channels etc.
(b) Construction of structures:
i) Wharfs
- ii) Quays
iii) Jetties
iv) Navigation locks,
v) Any other

C1 Dredging Operations.
i) Equipment for maintenance dredging.
ii) other operations involved in dredging.
The provision for (a) channels etc., (b) structures
ahall be made in line with the procedure discussed under
0-Regulator etc. and L-Earthwork. The provision for (c)
dredging operations shall be made in consultation with the
State Inland Water Authorities.
6.5 J-POWER PLANT CIVIL WORKS
This shall include intake structures, gates, silt
exclusion arrangement, tunnels, power canal, and tail race
channel/tunnel, surge shaft,forebay, penstocks, power
house, switch yard etc.
6.6 K-BUILDING:
Requirement of buildings for execution of the
project depends upon whether the works are to be carried
out departmental.1~or on contracts.
This sub-head would include buildings for civil as
well as electrical/mechanical works.
The huildinqs may be classified into residential
buildings and non-residential buildirlgs.
Residential buildings should be provided for all
officers and staff(regu1ar as well as workcharged) engaged
on site of work as necessary.
Non-residential buildings shall include:-
a) Office buildings.
b) Testing laboratory.
c) Rest houses and field hostels.
d) Workshops including site workshops.
e) Stores including site stores.
f) Sheds and
g) Other service buildings such as:
hospitals or dispensaries or both;
welfare centre;
police station;
school$;
post offices, telegraph and telephone
off ices;
community centre;
diesel generating station and
sub-station.
canteens ;
co-operative stores & markets;
bus stop;
public utility;
bank and treasuries;
pump house and fire station etc.

6.6.1 The buildinqs, both residential and non-residential


shall be further drvided in two categories - permanent and
semi-permanent or temporary. Permanent buildings may be
considered only if these are required in the post
construction period also.
6.6.2 The usual practice is to make the provision under .
this sub head on the basis of plinth area and prevailing
marketrates per unit area for different types of
buildings. The type of constructjon proposed should be
clearly described.
~tis observed that the total cost of buildings in
a generally amounts to 5% to 7%in plain region and
6 % to 8 % In hilly region of the cost of l-works.
provision less than 5% is likely to be adequate only in
cases where the project is located near urban areas or
some existing project,
- - -where
-
other
-
buildings could be
obtained for use.

6.6.3 other items charqeable to buildings:


I n addition to the cost of buildings, provision for
following items is also required under this sub-head;
a) Land development(Level1ing and filling)
b) Colony roads
c) ~encing/~oundary
Walls,security/observation
booths.
d) Service connection such as water suply, sanitation
drainage and electrification.
e) Lawns,Gardens and plantation(other than plantation
under the head M- Plantation and Environment &
Eco 1ogy )
f) Retaining walls, terracing etc.

The provision for the above items may be made as


per norms fixed by the State Governments.. However, where
such norms are not available, following table may be
taken as a guide:

'$ABLE SHQWX-NG PERCENTAGE P R O V S S I ~ N "rr;?3 COST BF, BU_I&bIVGS


'PQfi *VARIOUS SERVICES UXDER K-BUT"LDING ."
Item Permanent Temporary
.......................................
Residen- Non Residen- Non-
tial* residential* tial* residential*
-----------------------------------------------------------
Land deve lopment 1 to 2% 1 to 2% 1 to 2% 1 to 2%

Colony Roads 2% 2% - 2% 2%
Fencing, boundary 1 't, 1%
walls & security/
observation booths.
Lawns,Gardens
and Plantation.
Internal Water Supply 5% 2.5% 4% 2%

Internal Sanitation 5% 2.5% 4 12; 2%


Internal electrifi-
cation 7% 3.5% 5%

Retaining Walls &


terracing 8% 8% 8% 8%

*bependlng upon the topography of the area to be


developed.
6.6.4 While planning buildings, the scope for their use
after the project construction should also be considered
in consultation with the State Industries Department and
the extra cost, if any, on this account clearly spelt out.
It is essential that labour employed on works is
appropriately accommodated near the work site. since the
provision under buildings does not cover labour huts,
provision for labour huts should be made under the
individual works estimates.
6.7 L-EARTH WORK.
Important items to be considered under this sub
h e a d are:
a) E X C ~ ion.
V ~ ~

b) Embankment f r o l n
i) ~xcavatedmaterial.
ii) Borrow areas.
C) Lining.
d) Pitching.
e) Miscellaneous items, such as construction of
drains, inspection and service road/path etc.
The provision under thls sub-head shall cover
~ f n / b r a n c h canal(s). The provision shall be based on
detailed surveys of mainlbranch canal(s). The analysis of
rates for malor items of work shall be furnished
indicating lead/lift involved and shall be in line with
t h e procedure indicated under C-Works.

6.8 K-PLANTATION:
This item provides for establishing of avenue trees
And arboriculture etc. The cost depends upon the
lantation programme including gardens etc. required for
Lsutification as considered necessary downstream of Dam
and appurtenances around power house and other important
utructures as well as plantation of trees along main and
branch canals. The provision made under this sub-head
should not be included in X-Environment & Ecology.
For nain/branch canal(s), the provision shall be
made on the basis of per km. rate of plantation for the
total length of the canal(s) etc. The basis for adopting
certain km. rate should be indicated. The provision
sh.all include maintenance and protection for 2/3 years.
6.9 N-TANKS AND RESERVOIRS:
This sub-head is intended to cover remodelling of
the Tank(s)/Reservoir(s) in the project area considered
beneficial/economical for augmentation of the irrigation
supplies. All items of work considered necessary for
remodelling shall be provided.
Important items to be considered'under this sub
head are:
a) Earth work in
i) Excavation.
ii) Filling.
b) Repair of the spillway portion.
c) Repair of outlets.
d) Repair of the channels.
e) Any other work.
6.10 0- MISCELLANEOUS:

The main items to be considered under this sub-head


are :
1. Capital cost of

i) Electrification.
ii) Water supply, purification and distribution.
iii) Sewage disposal and s t o m water drainage works.
iv) Fire fighting equipment.
v ) Telephone, Telegragh,Post Office and Wireless.
vi) Medical equipment for hospital/dispensary(s) etc.
vii) Any other item such as fountains, recreation
facilities, special lighting arrangements for
beautification of areas in the project.
2. Maintenance and Service o f :
i Electrification.
ii) Water supply, purification and distribution
gorks.
iii) Sewage disposal and storm water drainage works.
iv) Recreation.
~ c d i c a lAssistanre.
"1 . post Office, telephone and telegraph office.
v i)
vii) Security Arrangements.
viii) Fire fighting equipment.
ix) ~ n s p e c t i o nVehicles.
x1 Transport for labour and staff.
+ .: :. ,.XI) School bus. -
xii) School.
xiii) Pay Van.
xiv) Ambulance.

3. Other Items.
Visits of dignitaries.
'Technical record, photographic record,
completion report & history of the project.
Inaugural ceremonies.
compensation to workmen.(for workcharged staff
only)
Boundary pillars and stones, distance marks and
bench marks.
v i1 Power supply.
' rn* ~ i a ) Model and exhibits.
viii) Testing laboratory and exhibits.
ix) publicity, informatioq centres.
x) subsidy for school bus.
xi j Publications,Pamphlets.
xi1) Running of transit campslrest sheds/guest
houselrest house/inspection bunglow.
aciii) Training of Engineers.
'xiv) Canteen facilities.
xv) Co-operative Stores.
xv1) Library facilities.
xvii) Time keeping cabin.
xviii) Wireless communication system.
xix) Inflow forecasting and flood warning system.
.xx) Retrenchment compensation(for work-charged
staff only).
xxi) Police Station.
xxii) Community Centre.
xxiii) Photographic and Cinematographic equipments,
e~tablishmentand R/M charges.
xiv) Creches.
Maintenance of office eq~ipmentsuch as
computer & reprographic facilities,
fax,telex etc.
The above list is illustrative and not exhaustive.
provision should be made for all the items, which are
relevant to the project. The provision are meant for
regular and workcharged staff and not for casual/contract
labour.
6.10.1 The total provision under this sub head is
generally of the order of 4% of I-Works,

6.11 P-MATNTEVANCE.
This sub head is intended to cover the cost of
maintenance of buildings, roads, and other structures
during the period of construction.
The usual norm for provision under this sub-head is
1% of the cost of I-Works less A-Preliminary, B-Land,
0-Miscellaneous, M-Plantation, Q-Special T & P and
X-Environment & Ecology and covers maintenance of all
works during the construction period.

The capital outlay on construction equipment on a


project varies frcm 10 to 30 percent 12f the total cost of
civil structure. This percentage is likely to go up with
the increase in the mechanisation of construction methods.
. It is imperative that extreme care should be exercised in
the selection of various machinery and equipment and as
far as possible accurate provision for their depreciation
and salvage value should be made.
Important items of equipment considered under this
Sub head are given in Annexure-7.
The capital cost of the construction equipment will
depend upon type and quantity of machinery(worked out on
the basis of quantum of work contemplated to be carried
t
, by machinery). For an economically planned project,
the construction machinery should generally be so planned
t h a t it spends 7 5 percent of its life at project i.e. 7 5
percent of its cost is recovered from the works as hourly
Use rates. The provision under the sub-head ~ . ~ ~ &
~ p~ ~ i ~
therefore, should be 25 percent of the capital cost of the
oriented special T & P and 7 5 percent of this
provision should be shown under head V-Receipt and
~ ~ ~ ~ v e rtowards
i e s resale/transfer value.
For highly specialised Capital Intensive Equipment
like aerial cableways, tunnel boring machines etc. which
cannot be planned on the criteria mentioned .under para
above, the anticipated cost chargeable to the sub-head
c - ~ o ~ kshould
s be calculated and the residual value should
a &own under the sub head Q.Specia1 T&P as well as the
, ~ V-~eceipt
d and Recoveries.
. ,
For inspection and transport vehicles(other than
a o s e required for construction material transportation)
100 percent of the capital cost should be provided under
this sub-head. 20 percent of this value should be
-nsidered as resaleltransfer value of the vehicles and
shown under the head V-Receipts and Recoveries.
All the equipment required inclusive of capital
fntensive equipment should be provided on the basis of the
latest rates including their transport cost upto the
project site (insurance, taxes etc. included) and initial
requirement of funds worked out. However, the provision
for this sub-head should be worked out as under : -
Capital cost of production oriented
Construction Plant & Machinery(0ther than
specialised capital intensive equipment and
inspection/transport vehicles) P
Cost recoverable as hourly use rate
(debited to works)
Capital cost of inspection/transport vehicles Q
Capital cost of specialised capital intensive
equipment R
cost of specialised capital intensive
pjprnent recoverable as hourly use
rate (debitable to works) Ra
provision to be made under the sub-head
Q special T&P 0.25 P +Q +R
-RA
Recoveries to be shown under head
V-~eceiptand Recoveries 0.75(0,25P)+
(R-Ra)+o. 2Q
In case of old machinery received on transfer, only
50 ~ercent of its transfer value shall be charged to the
works and balance 50 percent to the sub-head Q-special
~ & p . Further, 25 percent of the provision under special
~ & shall
p be shown under V-Receipts and Recoveries towards
resale and transfer value.
Similarly in case of projects where 75 percent of
scheduled life of equipment is not expected to be
during the execution of project (or in other
words less than 75 percent of the cost of equipment shall
be recovered through cost of works), the cost proportional
to their unused life shall be booked under this sub-head
and the same amount shall be shown under V-Receipt and
Recoveries. This method is to be adopted to provide for
funds for procuring the equipment. Same method shall also
be followed in case where specialised Capital Intensive
Equipment is procured by the Govt. Department(0wner of
the project) and given to the contractors on hire. It may
be mentioned here that practice of procurement of
equipment by Govt. department for hiring out to
contractors should be discouraged as far as possible,
since this practice has been found to be neither
economical nor conducive to efficient working. ThereZore,
no provision of job specific construction equipment should
be kept under the sub head Q.Sgl.T&P, when the works are
proposed to be carried out through contracting agencies.
In such cases, provision of general purpose equipment
capable of taking up emergency works such as road
clearance, earth work, hill cutting and inspection and
.transport vehicles etc, should be made under sub head
Q-Special T & P.
For privately owned and executed projects, however,
no for production oriented and specialised
capital intensive construction equipment is to be made
under the sub-head Q-Special T&P. The cost incurred on
.,-count. of deployment of such equipment on the project
=hall be directly recovered through the cost of works
use rates. For inspection and transport vehicles
on privately owned projects, only the cost equivalent to
its life in years a s would be spent on the project should
be booked under this sub-head.

No provision should be made under this sub-head for


spares as they are directly covered under the hourly rate
&weable to items of work.

6.13 CANAL STRUCTURES:


The provision for canal structures is split up
under the following sub-heads:

F-Cross raina age Works.

It is seen that provision for canal structures is


generally made on lumpsum basis. This practice is not
~ n l yirrational but is one of the principal causes for
steep rise in the costs of revised estimates. It is
necessary that preliminary designs are made for all
important structures after proper survey and for framing
the estimates, typical structures of different capacity
Jthree or more in number)should be analvseq to work out
unit cost for each type of structrure in each sub-head as
follows. (refer illustration at Annexure- 8)
D-Regulators: Cost per unit product of discharges of
parent and offtaking canals.
E-Falls: Cost per unit product of discharge and
height of fall.
F-Cross Drainage
works : Cost per unit product of discharges of
drainage and canal.
G-~ridges: Cost per metre span of bridge.
H-Escapes: Cost of structurec may be worked out as
mentioned above and for escape channel
procedure may be same as for canals.
Where the actual cost of similar structures
rnnstructed on other project(s) is known, the data could
with advantage be used in the estimate. rt should
however, be ensured and justified that the structures
considered are similar in nature. The differences in
leads of materials in the two structures are accounted and
escalations wherever necessary are taken into account.
The basis for premium applied as well as the reference to
the project where such costs were realised and the year of
work should be mentioned in the estimate.

Important items to be Considered are:


a) Construction of the main approach road to dam site.
b) Construction of quarry roads.
c) Construction of temporary roads in the works area.
d) Construction of temporary or permanent river
crossings.
e) Railways including sidings, bridges, connecting
roads, water-ways and air strips/helipad.
The cost for each type of road should be provides
on the basis of calcylated road lenqth and rate per km.
Major items on this account should be supported by
sub-estimates or rates certified by local State PWD.
For road bridges the provision should be made in
line with canal structures.
For railway siding and railway bridges the
Provision should be made in consultation with the Railway
Authorities.
For provision of airstrip/helipad, civil aviation
should be consulted.
For provision of water-ways State 1nland Water
should be consulted.

6-15 S-POWER PLANT AND ELECTRICAL SYSTEM:


This sub-head is intended to cover the provision
required for the equipment for power p l a n t , switchyard
etc. and other items connected with the installation.
The provision to be realistic should be based on
budgetary offers or the latest market rates. The price
level stating month/year for which the rates are
should be indicated.
The estimate for S-Power Plant and electrical
should cover the following items as provided in
t h e guidelines of CEA:
1. Preliminary expenses including Design and
m u f t a n c y charges.
2. Telephone, lights and power system including
illumination of power house, switchyard and construction
power.
3. ~eneratingplant and equipment.

a! supply of Generator, turbine and


accessorres (Annex. 9 (i) )
b) Aux. Eelectrical equipment for power
station(Annex.9(ii) )

C) Aux. Equipment and services for power


station(Annex.9 (iii) )
d) Central Sales Tax, Transportation, Handling and
insurance charges on 3 ( a ) , (b) and (c)
. e) Erection and Commissioning charges on
3 ( a ) , ( b f, (c) and (dl
Total Generating Plant and Equipment. ----------
4. a) Supply of Transformers, Circuit Breakers &
i so la tors etc.(sub-station equipment) (Annex- 9(iv) )

b) Aux. Equipment and Services for Switchgear


(Annex-9 (v) )
c) Miscellaneous Equipment and Services
(Annex.-9 (vi) )
d) Central Sales Tax, Transportat.ion,Handling and
Insurance charges on 4 (a), (b) and j c )
e) Erection and Commissioning of the above
equipment on 4 (a), (b), (c)& (d) .
(Except on items of Fork lift trucks, Tractor
Trailors etc. under item no. 4 (c)
---------------
Total

5. Losses on stock @ 0.25% on


3 (a), (b), (c), (d),4 (a), (b), (c) and (d) (If not provided
earlier).

6. Maintenance during construction @ 1% on


3(a),(b), (c), (d),4(a),(b) ,(c) and (d). (if not provided
earlier) .
-----------------
GRAND TOTAL: -----------------
6.16 T-WATER SUPP1,Y WORKS:
This sub-head is intended to cover works required
for delivering water to a point beyond which the supply
system will be taken over by the pubic Health Department.
This should normally consist of water conductor system and
pucca structures on open channels. The provision for
various items of work should be made in line with that of
canal structures.
6-17 U-DISTRIBUTARIES AND SUB-MINORS.
The cost is generally indicated on the basis of
raw per ha. of CCA. There is a very wide variation in
the rates from project to project depending upon the local
conditions. It is, therefore, necessary that for a
estimate t h e rate should be arrived at from a
detailed estimate for a typical block of command area of
the size of about 10% of CCA after detailed contour
and micro planning. The relevant drawings showing
therein the alignment of channels, location of structures,
provision of lining etc. should be enclosed with
estimate.

6 : 18 V-WATER COURSES
The provision for water courses should be made for
-ving upto 5 to 8 ha. block. The cost may be assessed
'& tfre basis of rate per hectare of CCA. The rates per
< : m e should be arrived at on the basis of a sub
ksgfinate of a representative sample area surveyed to cover
about 10 percent of the culturable command area in a
similar way as adopted for distributories and minors,

provision should be made under X-Environment &


Ecology - Para 6.20 (h).
"?O
$-ENVIRONMENT AND ECOLOGY :
This sub head is intended to cover the provisions
for the following important i'tems concerning environment
and ecological impact due to coming of the project into
being.
a) Com~ensatory afforestation including cost of
acquisition of forestfrevenue land, payment to be made to
forest Deptt. for compensatory afforestation. Provision
m d e under M-Plantation should not be included under this
sub head.
b) Catchment area treatment: Cost of treatment of
directly draining water sheds (which is to be borne as
Part of project cost), soil conservation measures etc. as
Environment & ~cologydamagefmitigation works. However,
to avoid undue burdening of the project with general land
improvement activities, only direct draining sub-water
sheds upto 2500 ha. in extent need to be considered for
treatment at project cost. The treatment would generally
be for improving land to prevent movement of soil.
c) Establishment of f l l ~ t l depots egc. to meet fuel
requirement of labour force to prevent indiscriminate
felling of trees.
d) Measures to salvaqefrehabilitate anv rare or
endansered species of flora and fauna found in the
affected area and relocation of archaeological monuments.
e) Control of aquatic weeds in submerged areas to
provide improved habitat for aquatic life.
f) Public health measures to control spread of water
and soil borne diseases, anti-malaria measures, studies
relating to monitoring of water qualities and effect of
pesticides, weedicides etc. on effluent water from
irrigation system.
g) Restoration of land in construction areas by
filling, grading etc. to prevent further erosion and to
provide healthy surroundings.
h) Drainase in command area, conjuctive use, ground
water monitoring etc.
i) Seismolosical measurements and disaster management
measures.
j) Provision of fish ladder if necessary( to be
considered under sub head C-Works)
Provision of the items should be made in
consultation with the concerned deptts. as under:
, 1 Items a,b,c,d - Forest Deptt.,
Archaeology deptt.
2. Items e & j - Fisheries deptt.
3. Itemf - Health deptt.
4. Item h - Central/State Ground
Water Board(See para
below)
5. Itemi - Meteorological Deptt.
provision for drainage should be made for
bprovement of existing drains and construction of new
drains ~arrying a discharge of 5 0 litres/sec. and above
in me command area. The other drains should form a part
th& command Area Development Programme. Provision for
drainage in the commdrld. d L e d is i~idicdtedon the basis of
per hectare of CCA. The rates per hectare should be
arrived at on the basis of sub-estimates for sample area
in line with U-Distributaries and Minors etc.taking into
account land use mapping, soil surveys and ground water
investigations. Further where apparently no drainage
-angements are considered necessary due to existing
natural ground slope conditions, a minimum provision may
kept on a suitable percentage basis.

6.21 y-LOSSES ON STOCK

,.-$ ?-
The provision under this sub-head is generally ,made
-.'.st of the cost of I-Works less A-Preliminary,
0.25% and
.i&;nis~llaneous,M-Plantation,P-Maintenance,Q-special T& p
.:& X-~nvironment and Ecology.
7.0 JI-ESTABLISHMENT:
In case of works let out on contract, the provision
for establishment including leave and pensionary charges
is generally of the order of 8 to 10 percent for
concentrated works and 10 to 12 gercent for scattered
works like canals.
For works to be executed departmental'ly the
provisions could be higher than those glven above say 3
to 15 percent.
The, above provision is inclusive of costs towards
setting up of Cost Control Cell at the project and Head
Quarter level to excercise proper control over
construction costs.
Since land aquisition staff is separately provided
under the sub-head 8-Land, the percentage provlslon for
11-Establishment should be considered on the cost of
I-Works, less B-Land.
6.0
=-Toots & PLANTS.

The provision here as distinct from that under


sgnent,
,ial TCP is meant to cover survey instruments, camp
office equipment and other small
-rises for small tools and plant are generally not
tools.
charged directly to units of work but added a
psrcentage charge to the cost of the project. This
gardentage would depend on the class and value of the
The general practice is to charge J percent of the
t of I-Works including cost of land.
9.0 IV-SUSPENSE:

The net provision under this minor head wili be


'NIL' as all the outstanding suspense accounts are
expected to be cleared by adjustment to appropriate heads
on completion of the project.
10.O V-RECEIPTS & RECOVERIES O N CAPITAL ACCOUNT:

This head is meant to account for estimated


by Way of resale or transfer of temporary
mildings and special T & P. Miscellaneous receipts like
rentcharges of buildings, electricity charges etc.
should also be accounted for under this head.
The recoveries on account of temporary buildings
generally be taken at 15 Dercent of the cost unless a
highar recovery is anticipated due to some special reason
as tubular Construction, vicinity to an industrial
orrdsrtakfng etc.). Such special reasons should be
i_qbicated in the report. The recoveries on account of
Tl & P should be indicated as explained in the sub
, ~ p e~c-is~~ e c i a lT & P. Credit on account of resale of
=l=trical installationst water supply fittings etc.
after execution of the project, if antl~ipated~should also
&own under the head.
11.0 INDIRECT CHARGES:
The complete estimate for a project besides
including all anticipated direct charges should further
include as indirect charges, the amount required to cover
the capitalisation of abatement of land revenue on the
area occupied by the works and allowance for the cost of
Audit and Accounts Estt.
The provision for Audit and Account charges is'
generally made at one per cent of the cost of.1-works.
Charges for capitalisation of abatement of cost of
land revenue are generally calculated at either 5 percent
of the culturable land cost or 20 times of the annual
revenue lost,
P U R E ESCALATION:
12.0
project estimates are to k.s, Prepared on the basis
costs without making e:Y provision for future
in price during the p e r i s d of execution of the
N O allowance on future rice escalation is to be
a5 per government ~ o l i c j . However, in the case
sector power projects, total completed project
of priy;E;uding interest during =Onstruction (ID(-) and
codlt r costs, h a s to be arrived at as detailed in
15.0 before considering the project for execution.
13.0 REVISED ESTIMATES h PROJECT COMPLETION REPORTS:
In the case of major and multipurpuse projects
which have been approved by the Planning Commission and
where the revised estimates of the project have increased
by more than 15% of the oriqinal estimates, excludin
escalation due to price rise or where there is chanqe :i
C O P , be required to be furnished to cWC for
examination in the same way as-new major and multi-purpose
schemes irrespective of the fact whether the revision is
due to change in scope or not. The procedure for scrutiny
for such revised project estimates shall be same a s
outlined in the preceding chapters.
13.2 In respect of revised project estimates where
there 1s no chanqe in the scope and where the cost
excluding escalation due to price rise has not changed by
more than 1 5 % , the State Government need not forward a
detailed estimate for examination at Centre. For such
projects the State Government should send t o CWC an excess
note after obtaining the concurrence of the State Finance
Department giving the abstract of cost under major s u b
head indicating the excess cost over the sanctioned cost
and giving reasons thereof. The note will include the
salient feaures of the proj.ect as originally proposed and
as being executed at site. The CWC will examine such
estimates broadly and send its views to the Advisory
Committee for consideration and recommendation of the
Planning Commission.
13.3 In the case of projects which undergo modification
and revision subsequent to their appkoval, the information
required to be submitted to c ~ c / ~ l a n n i nCommission
g under
the following paragraphs of these guidelines should be
submitted in good time so that approval for the revised
scheme is received from the Planning commission before any
additional commitments over and above the sanctioned
project estimate are made in respect of them.
The revised estimate should also include variation
statement showing the variation in cost of different sub
heads. Quantities and rates of important items should be
furnished as per sample proformae at Annex.-l(ii)&l(iii).
other items should be included as miscellaneous items'in
same proforma indicating therein the total cost. The
revised estimate should also include an analysis of the
reasons for the increase in cost of different sub heads as
datailed below:
1. rise in prices including variatinn due to
exchange rate.
2. rise due to change in scope.
3. rise due to inadequate provisions in earlier
estimate.
4, rise due to change in design
5. additional requirements/new items.
6, rise due to other causes such as ihadequate
plan allocation, arbitration, legal cases,poor
performance of equipment, procurement problems
etc.

mates are prepared during


s of items completed should be
and the cost thereof assessed on the
. Any liability arising out
pleted work and effecting tl-e
ed in the estimate.
:;&a! - For works
G~,"?' in progress the estimates should be based
. If the contract document contains any
tion on the prices of materials and
equent to the award of contract, the
hould be assessed and included in the

For the balance work to be done, the cost should be


bated on the basis of rates prevalent at the time of
the preparation of the revised estimates.

13.5 PROJECT COEPLETION REPORT:-

Project completion report should be prepared in


accordance with IS :10336-1982, and a copy of the same be
Sent to the Project Appraisal Organisation of C.W.C.
14.0 GENERAL:
An integrated project report has to be prepared
after making investigations for ayacut development works,
such as field channels below 5 to 8 ha., land shapinq
field drainage(1ess than 5 0 litre/sec.) and ayacut roads.
The estimates for these should be separately indicated for
arranging funds from the respective departments such as
'CADA and institutional .finanacial sources. These works
are not chargeable to irrigation projects and hence no
provision may, therefore, be made for these in the
estimates for engineering works of the project.
14.2 Provision for tourist facilities and fishery
development etc. should not be made part of engineering
estimates.
14.3 Programme Evaluation and Review Technique (PERT)
and Critical Path Method (CPM) net work should be
attempted from the project formulation stage and the
programme so drawn should form part of the Project report.
14.4 In some project estimates, the rates are taken from
the current schedule of rates of the Irrigation
Department. Where such a procedure is adopted it should
be seen that appropriate charges for extra leads of
various materials etc. are added to the schedule rates-to
arrive at the rate to be adopted for the project.
14.5 In some project estimates, actual rates obtained on
construction works in nearby areas are adopted. Where
such a procedure is adopted it should be seen that working
conditions in the two projects are similar, the
differences in leads of materials in the two projects
should be accounted and escalations wherever necessary are
taken into account. The project from where the actual
rate is taken and the year in which such rate was realised
should be specified. . A brief description should be given
indicating how similarity of the two projects has been
established.
14.6 Estimates should be prepared on the basis of the
detailed drawings of the projecQ so as to work out correct
quantities. Lumpsum provisions should. , as far as
possible, be minimised and efforts made to assess them by
vorking out details to the maximum extent practicable.
it is not possible to avoid making lum2sum provisions
yle cost should be based on experience obtained on works
of similar magnitude elsewhere. The name of the project
experience is drawn should be specified.

~ 4 . 7 For excavated materials to be used in the body of


the separate item rate excluding the cost of
excavation should be worked out and provided.
1,.8 The ini is try of Water Resources and the Irrigation
#fnisters, conference have been stressing the State G O V ~ S ,
need to set up cost Control Cells on major projects
would keep continuous track on actual costs and
mEatad measures for effective savings. It has also been
that such unit can be assigned the task of
e a t i n g the cost estimates at regular intervals. TO
the State to discharge the funcbioins of cost
m-01 cells effectively, the Ministry of Irrigation and
ure ( Department of Irrigation) have rsommended
letter no. 10/10/77-DV-I1 dated 16.11.78 that
ineers/Additional Chief Engineers in charge of
projects costing Rs.30 crores or more should
dependent cost control c e l l s having t h e following
e:
bk macutive Engineer - one
kkstt.
k3
-*- " +

Engineer - one for each Circle.


+....* ' costing Engineer
,
- one.
..: Supporting Technical, Ministrial staff i.e. Junior
aar, stenographers, Typists etc.
:?:The above provision should form part of
'fz-~s.tablishment.

11.9.1 Gathering of instrumentation data is an important


wrt of overall programme of assessing the safety and
'pz%per functioning of the dams and other hydraulic
-:TttrucAures in river valley projects. ~nstrumentation is
&luo required for verifying the design assumptions during
the construction period and also for long term monitoring
of the structures.
14.9.2 Planning and desiqn of instr~~mentation for any
structure requires skill and knowledge of instruments,
their construction and working. A meticulously planned
instrumentation will yield more specific and useful
instrumentation data that could be interpreted into
performance reports which provide much needed feedback t o
deslqners and maintenance engineers to assess the
status/health of the structure and for planning timely
remedial measures where required.
14.9.3 The cost of instrumentation is made up o f
instruments including junction boxes, cables, data
acquisition system, readout sets, personal computers and
their installation, reading and interpretation. It 1s
therefore essential that a realistic estimate for
instrumentation is implemented in right earnest and is not
allowed to suffer due to paucity of funds or insufficient
provisions in the estimate. State Dam Safety
orqanisations can provide the necessary budgetary
estimates for instrumentation or alternatively the
budgetary rates for various instruments. List of typical
instruments used in Dams, Power Houses and tunnels i s
enclosed in annex-10. Siesmograph and any other
instruments provided under X-Environment and A-preliminary
need not be included. Junction boxes, cables, data
loggers, personal computers etc. could be obtained from
the agencies marketing these instruments. The process of
reading of instruments a,nd interpretation of data has t o
be initiated almost immediately after these instruments
are installed and continued throughout the construction
' period. It is therefore essential that sufficient
provision exists in the estimate for trained engineers and
staff during the construction period also. An abstract o f
instruments should also be given as an Annexure.
14.9.4 . For mega hydro-electric projects and dams in
remote locations, putomation in instrumentation is
desirable. The cost of instrumentation system with
intelligent data acquisition and centralised monitoring
will be considedrably higher a s compared to projects where
the instruments are read manually at terminals provided
deploying readout sets.
14.9.5 The cost of instrumentation should preferably
be based on prevailing rates. After assessing the
o f instrumentation the cost may be worked out
fealisticai l y covering all aspects of reading and
lnterpretatlon. The overall cost may work out a maximum
1% and 3% of the cost of relevent structure for manual
eadinq and automation respectively.
IRONMENT & ECOLOGY DAMAGE MITIGATION WORKS:
14.10 EW
treatment as an
ct was considered
and it was decided
Governments for
ortant aspect of
ulation of river
up preparation of
treatment, s o i 1
t, afforestation,
1 development are
rea projects a n d
sought to be
nt projects which
s on enqineering
conservatlon and
r antierosion measures,
, maintenance of ecological
e and water storage) should
rated whole at the stage of
ey projects. However, while
iver valley projects, only
pitisation works should be
this regard refer Planning
28th,1985 of

In order to drain water out of site of work and


-in the site of work in a normally dry condition
u##ate further activities of work can be taken up during
ire period of execution of 'the work, adequate,
s are reqired to be taken. Cost of all pumping,
ng out or any other works to dewater the foundation
Ui.a during the entire period of execution of work
facluding cost of all materials, labour, cost of machinery
ud equipment should be included in the provision for
&watering.
The provision for dewatering should be made on the
b u i h of energy likely to be consuned for dewatering
Qw3ntity of which can be worked out from the field
Puaeabrlity tests.
The unit of measurement may be in mandays if tkt
nature of work is small. Dewatering by means of pumps w
be by any one of the methods given below:
~lectricalpumps
Diesel pumps.
Pneumatic Pumps.
The unit of measurement in case of dewatering
electrical pumps shall be killowatt hours(KWH). The unit
of measurement in case of dewatering by Diesel pumps shal:
be horse-power hours. The unit of measurement in case of
dewatering by pneumatic pumps shall be cubic metre of a h
per hour (m3/h).
It is for guidance that the total outlay for
dewaterinq may be about'3 to 5 ~ercentof the cost of t h t
structure for which dewaterinq is to be carried out.
The cost of dewatering may be added to thk
concerned item cf work (Excavation under water & placiW
concrete etc.) or they may be shown separately. However
it will be desirable to put binding clauses & upper limiq
for payment in staggered fashion to keep control over the
Dayment on this item which if unfructuous, will leqd te
jisproportionate extra cost.
c3st ~ s t i m a t e s for private sector power projects
1 5 -1 b2 formxlated in accordance with the CWC guidelines.
shall
Although cost estimates for various components shall be
= i t h i * the p e r c e ~ t a g e limits ( w h e r e v ~ r applicable)
Spei!:ied i r i L l l r guidelines, full justification for cost
provisions for each component supported with relevant
details shall be included in the proposal. project
proposal shall contain the following details to enable
quicker processing:
~ o t a l completed ccst in Indian Rupees indicating
cost in Rupees and fcreign currency components, if
any, separately. The name of the foreign
currencyiies) and the rate of exchange adopted for
conversion and the date of exchange rate shall also
be indicated.

05.3 Anticipated amount and currency of annual foreign


exchange outgo, if any.
1-5.4 ~ r r a n g e m e n t for sharing the fixed cost with sEB or
any other person/Agency fixed cost to be calculated
on the basis of notification.
15.5 The basis of the cost estimates, firm or tentative,
such as year of pricing, source of
equ ippnont ( fore ign or domestic), assumptions
regarding customs/excise duty, sales tax,
escalation, sxchange rate (date of exchange rate)
etc. are to be given in detail. An abstract of
cost estimatss a s per Eormats at Annex-12(i)and
12(ii) a s pertaining t o the proposed project should
also be given.
The above abstracts should be supported with
detailed estimates of various systems/works
wherever necessary.
15.6 Details of che financial p ~ c k a g e indicating the
funding pattern, source of funding, rate ~f
interest, period of repayment etc. The
calculations for the following are to be given:
- Interest during construction.
- Depreciation calculations.
- Sale rate calculations as pei GO1 notification.
The formats in which information on financial
package is t o be furnished are given at
Annex.lZ(iii) and Annex-12(iv).
15.7 The following details of estimated cost of energy
sent out and deviations from relevant GO1
notification, if any yearwise for the plant life/
PPA period alongwith cash flow statements is
required to be given.
Fixed charges, variable charges and equivalent
tariff in Rs. per Kwh for anriual energy assessed
on 90% availability.
Computations (with detail of calculations) of
incentive at different levels of generation.
Spread sheet of yearwise tariff calculations for
the period of the PPA.
The fixed charge without taxes over the entire
life/ PPA period of the project shoald also be
given.
Annexure-1 (i)
CHECK FOR PERCENTAGE PROVISION

of the Project:
nonth and year of estimate: At price level:

51. ~ e a d / provision as Percen- Varia- Justi-


N,. sub-head per guidelines tage of tion fication
and percentage provision of varia-
if any in the pro- tion.
ject estimate.

A- preliminary 1% to 2% of the total


cost of I-Works.

B- and a) Crop compensation:


25% to 50% of Aaricultural
land t.o be acquired.
b) Interest charges on
compensation: 25% of
compensation for 2 years
considering interest rate
@ 12% per annum.
c) Solatium & land acquisition
establishment charges @ 30%
and 6 . 2 5 % of the cost of
land respectively.

d) Land and material for


demarcation and measurem
charges: 1% of cost of lsnd
acquisition. ,/
K- Building Cost of buildings in a
project: 5 9 to 7% in plains
and 6% to 8% in hilly
regions.
0- Miscellaneous: 4% of I-Works.
P- Maintenance: 1% of the cost of I-Works
minus A-Preliminary,B-Land,
0-Misc.,M-Plantation,
Q-Special T & P and
X-Environment & Ecology
to cover maintenance
during construction
period

Y- Losses on 0.25% of the cost of I-Works


Stock minus A-~reliminary,B-Land
0-Misc.,M-Plantation,
P-Maintenance,
Q-Special T & P and
X-Environment & Ecology.
11- Establishment:
a)Contract works: 8 to 10%
for concentrated works.
ii)lO to 12% for scattered
works (cost of I-Works
minus B-Land)
b)Departmental Works: 15%
of (cost of I-Works
minus b-Land)

JII-Tools & Plznts:


1% of cost of I-Works
including cost of land.
REVISED
- -- PROJECT ESTIMATE-VARIATION STATEMENT
COMPARISION, A N A L Y S I S AND E X P L A N A T O R Y N O T E S O F V A R I A T I O N S .

Name of t h e Project:------------------------------

...........................................................
~ 1 .D e s c r i p t i o n v a r i a t i o n Explanatory Notes
NO.
...........................................................
1 2 3
_______-_____-__-__-----------------------------------------
1. Price Escalation
2. Change in Scope
3. Inadequate provisions.
4. Change in Design
5. Additional/New Items
6. Other Causes.
Annex. I1

BREAK U P O F I N D I R E C T WAGE8 B E N E F I T S PAYABLE T O


WORKMEN ON R I V E R VALLEY P R O J E C T S .

Sl. Item C A T E G O R Y Re-


No. ........................ marks
Skilled Semi skilled
and unskilled
---- ---------------- --------- -------------
1. Paid Holidays 5 National 5 National
Holidays Holidays.
2. Weekly day of
rest. 52 days 52 days
( included ( included
in the in the
wage) wage)
3. Earned Leave 30 days/year NIL
4. Sick Leave 10 dayslyear NIL
--------------- ------------
45 days 5 days.
%of Direct wages 45 x 100 =16.79%> x 100 = 1.62%
268 308@@

5. Retrenchment 15 days. 15 days.


compensation. -
15 x 100=5.599 1 5 x 1 0 0 = 4.87%
268 308
6. Accommodation,water
supply, sanitation
power etc. 23%
7. Medical expenses 4%
8. workmen's compensation 5% 5%
9. canteen facilities 2% 2%

10. Free dress,gumboot etc. 3% 3%

1 . Travelling expenses 6% 6%

2 ~ratuity 15 d a y s (5.60%) NIL

13. ~mployee's provident


fund
- - -8.33%
- - - --- 8.33%
---------_______
79.31% 52.82%
---------- ------.I-------

say 80% say 55%


LIFE h REPAIR PROVISION OF EQUIPMENT.
---------------------------------------------------------------.
- -
2- EOUI PMENT llfe of repair Re-
5s- Equipment provi- - marks
Y Hours sion ( %
Category Capacity e of cost
a of e q u l p
r ment)
S
___________--____-_---------------------------------------------
-
_-_ _ _ _ _ - _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
2 3 4 5 tj 4 7

Shovels & Below 1.5 cuyds 10 12,000 150 ,

:raglines 1.5 to 3 . 0 12 15,000 150


cuyds (Diesel)
Above 3.0 cuyds
(Diesel) 15 25,000 150

2.5 to 4.0 cuyds


(electric) 15 25,000 150
Above 4.0 cuyds
(electric) 20 40,000 150
--
*zlklng Dragline 20 30,000 150
3ydraulic ~xca-J/
-.
."tors a) Below 1 cum.capacity (Diesel)
i) Wheeled 10 15,000 100
ii) Crawler 10 12,000 100

b) 1 to 3 cum-capacity (Diesel)
i) Wheeled 12 17,500 125
i i ) crawler 12. 15,000 125
c) Over 3 cum.capacity
i) Diesel 12 20,000 150
ii) Electric 15 25,000 125
Bucket w h e e l e d
excavators
Dredger i n Hull
Fresh water Machine

Barges Hull
Machine
Hull
Machine
Madhine

2.
Bottom Below 2 0 T 8 10,000 175

Dumpers 20 T t o 50 T 10 16,000 175


Above 5 0 T 12 20,000 175

Rear Dumpers Below 1 5 T 8 10,000 175


1 5 tc 3 5 T 10 12,000 175

Above 3 5 T . &
Below 5 0 T 12 15,000 175
50 T & above. 15 20,000 175

3. Scrapers
A. M o t o r i s e d Upto 1 0 c u y d s . 8 9,000 200
push Loaded
Above 1 0 c u y d s . 1 0 10,000 200

Elevating &
s e l f loading

B. Towed

4. Tractors
Crawler Upto 1 0 0 H . P . 8 9,000 200
Above 1 0 0 t o
3 0 0 HP 10 12,000 240
Above 3 0 0 H.P. 12 16,000 240

Wheeled Upto 7 5 H.P. 8 12,000 200


Above 7 5 H.P. 10 15,000 200
5. Graders
6. Loaders
Crawler
.j&~heeled
- Belt Loaders
-- . , - I kliJ
Reclaimers & Stackers
7. Compactors
a) Self propelled
Sheepsfoot
rollers.
b) Drawn sheepsfoot
rollers
c) Vibratory
rollers
d) Smooth drum
rollers
e) Smooth drum vibratory
rollers
f ) Pneumatic tyred
rollers
g) High speed
Compactors
8. Water Sprinklers
. All sizes.
9. Canal trimmer .and
lininq equipment.
Above 200 cuyds/Hr.
10. Drillinq Equipment:

(i) Drilling Jumbo


a) Pneumatk
b) Hydraulic
(ii) ~ o c kBolting Jumbo
a) Pneumatic
b) Hydraulic

(iii) Air Tracks/Drillinq


equipment

a) Blast hole drills


b) Core Drills
c) Wagon Drills
d) Tricone rotary drills

fl. Air Compresors:


A. Diese 1 compressox s :
i) Portable upto 300 cfm.
ii) Portable above 300 cfm

B. Electric compressors:
i) Portable upto 300 cfm.
ii) Portable above 300 cfm.
iii) Stationery

12- Blowers :
13. Coolinq Plants:

i) Aggregate Cooling Plant


ii) Ice Plant

14, Batchinq and Mixinq Plant:

i) Cement Handling batching


and Mixing Plant
ii) Transit Mixers/Agricating
cars.
iii) Portable concrete nixers
15. Aqqreqate Processinq Plant:

a) Upto 100 T capacity


b) Above 100 T capacity
16. Ston'e crusher f Elect. )-
17. Shot-crete Machines.
18. Concrete P u m ~ s
19. pneumatic concrete placer

20. Raise climbers


21. Pumps:
i) Diesel Engine driven
above 10 HP 8 10,000 100
ii) Electrical upto 40 HP 12 20,000 70
iii) Electrical above 40 HP 15 - 100
22. Lift Irrigation pumps (electrical)
0.70-1.40 cumecs (25-50 cusecs cap.)l2 - 75
1.40-2.80 cumecs(50-100 cusecs cap.)l5 - 75
above 2.80 c.umecs (above 100 cusecs)20. - 75
23. Grout pumps 10 - 100
24. well Points 12, 20,000 100
25. Cranes
i) Mobile (Pneumatic wheeled)
Upto 15 T 10 12,000 150
Above 15 T 12 15,000 150
ii) Crawler Mounted
Upto 10 T 10 12,000 120
Over 10 T 12 15,000 120
iii) Tower cranes 20 30,000 120
iv) Truck mounted crane 10 16,000 175

A. ~ e a * yTransport Vehicles
a) rrucks & Highway Dumpers 10 Z,OO,OOKm 175
bl Tractor .Trailers
Upto 10 T 10 2,5O,OOOKm.175
Above 10 T 12 20,000hrs175
-
-.--
tlflIlIATSQN Or OPL?RhTIN(; C CUIE(TDUHCC CRD( h00- II(
mUp.1 USLI RhTZ or SyLIIWEHT

4
51.1.'-0f 1 -ratton 6 a i n t p r u n c c crew r v i ~ f~o rd th. 0 p d r . t L o ~ l 0 1 the W/C
, I tquiplent I f~eldar
i I Fore- I Opera- j H c c h - ] H a l p r I Yatch- t C l w - ISuper- IDriver IClble-
I wn I tor I nlo I 1 -11 ltrict~lvlso: 1 tsan I
1 .3 1 4 I 5 i 6 1 7 1 8 1 9 f l b t t l 1 1 2

1. D r i l l Jtmb
2. Jock H U H r
( 5 2 14.1
j. wqon D r i l l

1 1 . Convuy w k c r
, (1.5 cu.yd. 4 2
uLS* c0wey.r)

1 4 . Puehcr l q
13. Auto f e d
16. Pn-tic con-
crete plrcer

1s. A p i t a u ~ gc.,
( 4 co.yd.)

21. ClectrLc Shovel l/4 11 2 114 1/2 1


5 MI, 350 UP
1 1
-

Air Cmprcsaor 1/8


( D l e m e l 300 cfr
I 1 /4 1 114 - - -
t@ 9 4 . 3 )
It. Air c o * p r c s s o r 1/8
( D t c 8 e l t 500 cfa
1 1 /4 1 1 /4 - - -
1 4 6 HP
J -
i
'u
i -
2 I J 1 4 I S 1 6 1 7 e 1 9 1 to I 11 I 12

$7. ""l..S
1 /4 - 11 4 1 1 /4 - - I - -
tr.dor
w a r (a2701
2. 0-9 ...lc 1 /4 - 11 4 1 1 /4 - -
+Zutor
m a r (365 H P t

fi. p e e r -Per
1 /4 - 1 /4 1 1 /4 - -
( 3 5 ro-)
Wraulic 1 /4 1 114 1 1 /4 - -
( 1 . 2 5 0J.d.
4 ~b10J.50)
1 /e'" 1 1 /6 1 1 /6
\
\
-
12. t i p p e r Truck
- - 1/8 1 . 1/6
( 7 . 0 1) (C18anar)

11. Crushlw 1 2 1 /4 - 1
harsslng
P l M t (220

-,
2 1 /2 - 1
p 1 m t ( 3 5 cu.
*.&. 1
1). e i l c Crane 1 14 1 1 /4 2 1 /4
(10 TI (1 helper +
1 charpaan)
)C C l u t r l c a l Pump - 1 1 /4 1 -
(50 -1

11. . I u t r l c a l
(IS HPI
hmrp - 1 1 /4 - -
M. Shutter 114 2 - 4 11 4
b m 10%

a. 0 - 4 -
Trwtor
W i t h Turird
I /a 1 /6
1/2 -
rear
b1l.r.

- 8 2 1
(Fitter) (Creaser)

42. ?nrurutlc 1 /8
r Y r d Roller
HOURLY USE RATE OF MACRINERY/EQULPMENT.
Before proceeding for analysis of rate for a unit
item by machine working, it is essential to work out the
hourlq use rate of Machine/Equipment intended to be
deployed in completion of the particular item. For
analysis of hourly use rate Nos. of machines and
equipnents have been identified for illustrative examples
from amongst the many which are normally deployed for
river valley projects. The list is only illustrative and
definitely cannot be exhaustive, however,these machines
include the latest type of equipments which are in use now
a days. For working out the hourly use rate the general
criteria as laid down in the CWC Guide Book on " U S E RATE
HIRE CHARGES AND TRANSFER VALUE OF EQUIPMENT AND S P A R E
PARTSW(Third Edition) Dec.1988 have been adopted.
The hourly use rate of the equipment comprises of
the following elements:
a) Ownership cost:
i) Depreciation.
ii) Interest .on capital investment.
bf Operational cost:
i) Repair charges.
ii) Operators & maintenance crew charges.
iii) POL and energy charges.
ivj Wiscellaneous supplies.
The various elements as mentioned above should be
evaluated as below:
a) OWNERSHIP COST:

i) Depreciation:
Depreciation of.equipment ranges from 'book value to
scrap value. Depreciation shall be calculatad based on
total hours worked with reference to life in hours and
also with reference to life in years based on years lapsed
since purchase and the actual depreciation shall be taken
as the average of depreciation based on hours and years.
Depreciation s h l l be calculated based on straight
line method of deprecir-,1sn.
ii) Interest or. =.qital investment is an integral
part of the ownership -=t of an equipment. The interest
charges are to be rels:sd to the average annual cost of
equipment based on C e life of equipment in number of
years. The annual cst of equipment is determined as
follows:

Average annual-cx: = c ( n + 1 )
2n
Where 'c' is t k W k value and 'nb is the number
of years of life of a nzsfiine. The rate.of interest per
annum may be taken at 2 s prevalent Govt. rate.
However while c l ~ ~ l a t i nthe
g hourly use rate for
the purpose of rojecx c a s t estimation, the interest on
capital has not teen ixluded to avoid duplication as in
some cases, elaborate in the following paragraphs,
interest on the total i~vcstmentis accounted for:
1) In the a s 8 of departmental execution of a
project, cartly or wholly, interest on the
total capital investment is accounted for
vhile arriving at the annual cost of the
project.
ii) While ataxding contracts for big jobs
wherein t h e use of machinery is warranted,
interest free ~achineryadvance is sometimes
paid to t h e contractors.
iii) For projects wholly owned by private
cam anles, interest on the total investment
durfnq construction is accounted for while
arriv ng at the completed cost which in turn
form the basis for tarrif.

TIONAL COST:
i r charses;
The repair charges should be taken as percentage bf
total cost of machine as mentioned in Annexure-3.
ii) Operators & maintenance crew charses.

Operators and maintenance crew required to handle a


particular machine/equipment, as mentioned in Annex. have
been adopted in the analysis o f hourly use rate. The crew
charges have been worked out as per actual annual cost
over the the operaclonal hours during the year. The
hourly cost of the entire crew deployed on the Dperation
o f a particular machine would thus be the sum total of the

Hourly cost o f o & M Crew. = Monthly Salary X 12


Annual operational
construction hours of
the machines.

The hourly cost o f the entire crew deployed on the


operation o f a particular machine would thus be the sun
total of the hourly cost o f each labour.

The monthly rate o f the various persons in the crex


shall be taken a s those prevalent in the States at the
time of framing the project estimates. The annual
operational hour of the machine shall be based o n the no.
of operational shifts and working season.

AS regards the indirect cost cf the labour, though


the data on actual cost is not available, however o n the
basis of statutory provisions and discussions with the
labour department and organisations undertaking such jobs,
a provision of 55% and 80% in respect of
semi-skilled/unskilled labour and skilled labour
respectively has been made. T h i s covers the cost On
accocint of amenities t o labour such a s paid holidays,
retrenchment benefits, accommodation water supply and
Power, medical expenses, workmen's compensation, canteen
facilities etc.
iii) POL & Enerqy charges:
For estimating the fuellenergy charges following
may be adopted:
Electrically Powered Equi~ment:
In case of electrically operated equipment the encrgy
charges can be obtained by estimating energy consumed in Kilowatt
Hour per hour and multiplying by the energy rate.
Energy consumed = BHP X 746 X C X c
1000 1 2

Where C is Type factor.


1

C is duty factor.
2

Diesel Enqine Powered Equipment:


Fuel consumed per hour can be zstimated from the
following relationship,
Fuel consumption in litres per hour =0.22 x F.H.P.xC1 xC2

Where C is type factor.


%
J.
C is duty iactor.
2
Values of C & C are tabulated below:
1 2
_----------------------------------------------------------------
S1. Category of C C
No. equipment.
1 2
- - - - - - - - - - - - - - - - I - - - - - - - - - - - - -

(type Light Med. ~eavy


factor) duty duty duty --'
-----------------------------------------------------------------
1 2 3 4 5 6
-----------------------------------------------------------------
1. Dump Truck 0.30 0.70 1.00 1.40

2. Motor Grader 0.40 0.67 1.00 1.33

3. Excavator 0.50 0.8C: 1.00 1.20


,4, Wheel Loader 0.58 0.70 1.00
5. Motorlsed scraper
a) Twin engine 0.57 0.70 1.00

b) Single Engine 0.62 0.70 1.00

6. Bulldozer 0.57 0.75 1.00


7. Dozer shovel 0.61 0.75 1-00

6. Diesel Generating
sets & Air 1.00 0.75 1-00
Compressors.

Pneumatically operated Equipment:


The cost of compressed air in Rupees per cubicmeter
per minute can first be estimated by analysinq use rate of
Air Compressor which can then be used for the equipment.
Rated capacity of equipment may be used for obtaining
energy charges.
Lubricants:
The cost of lubricants can be taken as 25 to 30% of
the cost of fuel/energy depending upon type of equipment.
iv) Miscellaneous S u ~ ~ l i e s :
The hourly miscellaneous provision may be kept at
10% of the hourly repair provision. This could be
suitably increased for machines using wire ropes, cutting
edges, etc.aad in adverse job csnditions..
ROURLY USE RATE CALCULATXON

HYDRAULIC DRILL J W B O ( 3 BOOM)

~ n n u a lScheduled Production Hours = 1200 h r s .


onths x 25 days/month x 1 cyclelday .x 4 burs/cycle)'
Cost of Equipment fin Rs.) : 25000000
(as prevarling on date)
scheduled life in years 10
scheduled life in hours 15000
~ i f etime repair provision 120
(as percentage of cost of equipment)
OWNERSHIP COST
Yearly Depreciation (considering straight line method
and 10% salvage value) :
(a) With reference to life in years (in Rs.)
= 0.9 x 25000000 / 10
= 2250000.00
(b) With reference to life in hours (in Rs.)
= (0.9 x 25000000 / 15000) x 1200
= 1800000.00
Average yearly depreciation (in Rs.) = 2025000.00

-
Average hourly depreciation
2025000.00 / 1200
(in Rs.)
- 1687.50
(11)OPERATIONAL COST
(1) Hourly Repair Charges (in Rs.)
= 1.20 x 25000000 / 15000
- 2000.00
(2) Operators & Maintenance Crew Charges (for 1 shift /day
operation) : (monthly wages as applicabl-e)
No. Rate/month Wages
(in 'Rs.)
Reqular
(I)Operator
(2)Driver
( 3 ) Mechanic 0.25 3500.00 875.00
(4)Foreman 0.125 4000.00 500.00
( 5 ) Electrician 0.00 0.00 0.00
( 6 ) Supervisor 0.00 0.00 0.00
Sub-total 7375.00

Casual
(7)Helper 4.00 1200.00 4800.00
( 8 ) Cableman 0.00 0.00 0.00
( 9 ) Beldar 0.00 0.00 0.00
( 1 0 ) Chowkidar 0.25 1500.00 375.00
Sub-total 5175.00

Total direct crew chargeslmonth (in Rs.) = 12550.00

Add for indirect crew cost (in Rs.)


( @ 8 0 %of direct crew charges for regular worker and
5 5 % of direct crew charges for casual worker )

Total crew charges/month (in Rs.) = 21296.25

Total crew chargeslyear (in Rs.) = 255555.00

Hourly crew charges (in Rs.)


= 255555.00 / 1200
-
- 213.00

(3) P.O.L. & Energy charges

Enersv charues for haubins of Carrier:


F.H.P. of Engine 157
Hourly fuel consumption (in litre)
= 0.22 x bhp
= 34.54
Effective fuel consumption per hour (in litre)
= 0 . 2 5 x 34.54 (considering hauling time to
be 25% of drilling time)
= 8.635
Rate of dieselllitre (in Rs.) = 7.50
Cost of diesel (in Rs. ) = 64.80

Lubricants (in Rs.)


2 2 5 % of fuel charges = 16.20
Sub-total = 81.00
( b ) E n e r s v Charqes for Drillins:
~lectricEnergy consumption per hour
= Power x CI. x ~2 (as per CWC guide book)
= 3 Boom x 45 KW x 0.8 x 1.0
where, C1 = type factor = 0.8
C2 = duty ractor = 1.0
(factors to be adjusted as
per job conditions)
= 108 KW
Rate of electricity = Rs.2.50/KWH

- Electric Energy charges(in Rs.)= 270.00


Lubricants (in Rs.)
@ 3 0 % of energy charges = 81.00
Sub-total = 351.00

Total for POL and Energy charges P 432.00

(4) Miscellaneous Charges (in Rs.)


= 109 of hourly repair charges
E= 200.00

Total hourly operational cost (in Rs.) - 2845.00

HOWRLY USE RATE OF THE EQUIPMENT (in Rs.) -- 4 5 3 2 . SO


HINQ AND HIXINO PLANT [ 90 cum,/hr capacity)

n n u a l Scheduled Production Hours= 1 8 0 0 hrs.,/


?for three shift working)
(8 months x 1 5 days/month x 1 5 hoursfday )

jest of Equipment (in Rs. ) : 12500000


(as prevailing on date)
Scheduled Life in Years 18
Scheduled life in hours 30000
Life time repair provision 75
(as percentage of Cost of Equipment)

Yearly Depreciation (considering straight line method


and 1 0 % salvage
-- ---
value)
--- _
:
.-- - - .

(a) With reference to life in years (in Rs. )


= 0.9 x 1 2 5 0 0 0 0 0 / 18 I
= 625000.00
(b) With reference to life in hours (in Rs.)
= (0.9 x 1 2 5 0 0 0 0 0 / 3 0 0 0 0 ) x 1 8 0 0
= 6750G0.00

Average yearly depreciation. (in Rs.) = 650000.00


Average hourly depreciation (in Rs.)
= 650000.00 / 1800
P 361.15

(1) Hourly Repair Charges (in Rs. )


= 0.75 x 1 2 5 0 0 0 0 0 / 3 0 0 0 0
- 312.. 50
(2) Operators & Maintenance Crew Charges (for 3 shift /day
operation) : (monthly wages as applicable)
No, Rate/month Wages
(in Rs.)
Requrar
( 1 ) Operator
( 2 ) Driver
( 3 ) Mechanic 1.50 3500.00 5250.00
(4) Foreman 1.50 4000.00 6000.00
(5)Electrician 1.50 3500.00 5250.00
(6)Supervisor 0.00 0.00 0.00
Sub-total 34500.00

Casual
(7)Helper 4.00 i20d. 00 4800.00
(8)Cableman 0.00 0.00 0.00
(9)Beldar 18.00 1200.00 21600.00
(10)Chowkidar 3.00 1500.00 4500.00
Sub-total 30900.00

Total direct crew charges/month (in Rs.) = 65400.00


Add for indirect crew cost (in Rs.)
(@80% of direct crew charges for regular worker and
55% of direct crew charges for casual worker )

Total crew charges/month (in Rs.) = 109995.00

Total crew chargeslyear (in Rs.) =1319940.00


Hourly crew charses (in Rs.)

(3) P.O.L. C Energy charges


B.H.P. of Motors = 120
Hourly electricity consumption( as per CWC guide book)
(in KWH) = 0.746 x bhp x C1 x C2
= 0.746 x 120 x 0.8 x 1.0
where, C1 = type factor = 0.8
C2 = duty factor = 1.0
(factors to be adjusted as
per job conditions)
= 71.62

Rate of electricity/KWH (in Rs.) = 2.50


Electric Energy charges(in Rs.) = 179.05
Lubricants ( i n Rs.)
@30% of e n e r g y c h a r g e s = 53.75
T o t a l for POL and E n e r ~ yc h a r g e s - 232.80

( 4 ) M i s c e l l a n e o u s Charges ( i n R s . )
= 1 0 % of h o u r l y r e p a i r c h a r g e s
- 31.25

~ o t a hl o u r l y o p e r a t i o n a l c o s t ( i n Rs.) - 1309.85

EQURLY U S E RATE OF THE EQUIPMENT (in Rs.) -- 1671.00


Annexure-6
ANALYSIS OF RATES,

1.0 MASS CONCRETE IN DAMS (K-10)


Rate per cum. Average lead = 1 km.

(A) Materials:
_-_-__________--__----------------------------------------------
S1. Item Quantities Unit Rate Per Amount
No.
_-_______-___-_-___--------------_-----------------------------
1. Cement 230 x 1.02 Kg. Rs. Kg - Rs.
2. Sand 0.45 Cum. Rs . cum. Rs.
3. Coarse Aggre-
gates 0.90 Cum. Rs . cum. Rs .

4. Water - - L.S. - Rs .
5. Admixtures - - L.S. - Rs.
_---__-_-_________----------------------------------------
Total :
2% wastage and incidentals to work (bulk supply)

(0) Batchinq,mixinq & Lavinq of Concrete:


(i) Batching & mixing charges use rate of 90 cum./hr.= Rs.
Batching & mixing plant
Rate per cum. use rate
=
90x0.80x0.75
Taking job management factor as 0.75 and plant
efficiency factor as 0.80.
(ii) Transport of concrete by 4.5 m3(2 No.) buckets
hauled by 5 T Diesel Locomotive from bathcing
and mixing plant to pick up point.
Average lead = 1.00 km.
Haulinq cycle Time:
Actual production at ~ a t c h i n gplant = 54 m3
(90~0.80~0.75)
Loading time of a train = 4 . 5 x 2 x 60 =lO.00 min.
54

Spotting & waiting time - 1.50 min.


Loaded haul @ 6.0 K.M.P.H.= 1 x 60 = 10.00 mi-n.
6

Turning and unloading time - 5.00 min.


Empry haul @ 8.00 K.M.P.H.= 1 x 6 0 = 7.50 min.
8

Total cycle time -


- 34 min.

No. of trips in a 50 min. working hour= 50


34
= 1.47 trips.

Output of one train with 2 Buckets


per hour = 2 x 4 . 5 x 1 . 4 7 = 13.23 cum.
Use rate of Diesel Locomotive .. . R s .
Use rate of 2 concrete Buckets. . . .Rs.
Total use rate = Rs .
Trasnport Rate per cum. = .Total use rate = Rs.
13.23
(iiif Placement of concrete by Tower Crane
Use rate of crane = Rs.
Output of cranelhour using 4 . 5 cum.Buckets=54 cum./hr.
Rate per cum = Use rate of crane. -
54

Labour for placement L.S. = RE;.


~otal(iii)= Rs.
------------
(iv) Vibratins the concrete;
( i ) Vibrators L.S. = Rs.
(ii) Labour L.S. = Rs.
-------- --
Total (iv)
-------- --
(V) Cleanins,slurry. curinq and .
f inishim*
(i) Sand blasting L.S. = Rs.
(ii) Cement for slurry m0rtar:L.S. = Rs.
(iii)Cleaning and washing L.S. = Rs.
'iv) Curing and finishing L.S. = Rs.
--------- *---

Total(~) = Rs.

(vi) Catwalks and other aids for concretinq: = Rs.

Track charges L. S. = Rs.


Electricity charges for
Lighting L.S. = Rs.
Total charges for item (B) - item (i)to (viiJ= Rs.
(c) Shuttering charges @ Rs. per cum. = Rs.
Abstract of charges Rate in Rs. per cum.
(A) Materials 3 Rs.
(B) Batching, mixing and laying = Rs.
(C) Shuttering @ Rs. per cum. charges = Rs.
---------- ---
Prime cost = Rs.

Add overhead charges and contractor's profit


@ 20% of Prime cost. = Rs.
---------- ---
Grand Total = Rs.
---------- .---

Say Rs......... ....


Hence Rate per cum. = Rs.
2-0 pOcK EXCAVATIOH XN 'l'UNNEL8:
Format for tunnel of diameter = 7.00 rntr.

Thickness of lining R 0.5 mtr.

Shotcrete = 0.15 mtr.

Length of Tunnel = A s per requirement

Minimum excavated diameter of tunnel- Finished dia of


tunnel + 2 (Thickness of Lining +
Shotcreting)

= 8.3 meter

Add for pay line = 8.3 + 2 x 0.2

Excavated Tunnel Dia = 8.7 meter.


Gross sectional area of Tunnel = 3.14 x d 2
4

Quantity of excavation per


meter length ~f tunnel = 59.41 x 1.00
= 59.41 cum.

Say = 60 cum.

Assumed progress per face


This includes drilling
blasting, mucking, ribbinu
and packing etc. = 3 m per cycle.
Hence Quantity of ~xcavation
per cycle = 60x3
= 180 cum.(Borrow measure)

and Quantity of ~ x c a v a t i o n
per d a y ( 1 cycle per day) = 180 cum.
S1.No. Item of operation No. of working
hours.
---_- .............................. -----------__-
1. Drilling and shifting of Drill/
~umbo 4.00 hrs.

2. Charging and blasting 1.00 hrs.

3. Defuming 1.00 hr.

4. Scaling 1.00 hr.

5. Mucking 4.00 hrs,

6. Mapping 1.00 hr.

7. Average time for shotcreting,


rock bolting/rib erection
and backfill concreting. 12.00 hrs. (including
(Assuming 30% of tunnel requires setting
rib support) time)
Cycle time 24.00 hrs.

1. Direct I,abour;
(i) 1.5 No.Foreman
@ Rs. per day = Rs.
(ii) 1 No. Explosive Inspector
Rs . = Rs.
(iii) 1.5 No. Electrician/explosive
Expert @ Rs. = Rs.
(iv) 1.5 No. Helper to Electrician/
Explosive Expert @ Rs.
per day = Rs.
(v) 12 Nos. Beldars @ Rs.
per day = Rs.
Add for indirect cost of labour @ 80% Dn
(i) , (ii) and (iii) and 55% on (iv) & (v) .
charges. ---------------
Total direct labour: = Rs.
---------------
Rate of labour per cum=
Total direct labour
180 = Rs.
2. Machinery charges:
...............................................................
sl.
. Equ ipments Nos. Working Total Use Amount in
hrs. working rate Rs.
Per hours per
day Per hour
day 'in Rs. - ---

I. Hydraulic drill jumbo 1 4.00 4.00 Rs.


2. Wagon (4.5 m 3 ) 12 5.00 60.00 Rs.
3. Convey Huckers(0.75 m3) 1 5.00 5.00 Rs.

4. Battery Loco (10 T) 3 5.00 15.00 Rs.

5. 180 HP Tractor Dozer 1 2.00 2.00 Rs.

Total Machinery Charges: Rs.


-------------
Total machinery charges Rs.
Quantity of Rock Excavated = 180 cum. Rs.
Rate p4r cum. = 'J'otal machinery charses
180 Rs.

3. Material charses
jiij Prillins and &Ins%ille;
a) It is proposed that to attain 3 a progress per
cycle per face 3.3 m deep holes will be drilled.
Cross-sectional area of Tunnel - 60.00 SQM
Assuming average spacing of holes = 0.85 n c/c
Area of rock cross section per hole ~ ( 0 . 8 5 )

No. of holes required per.face = 60.0Q


0.723
- 83 N o s .
Total depth of drilling = 83 X 3.3 = 273.9 m
cost of drill steel -
say 274 m
274.0 x cost of drill
steel per meter.
Quantity of rock excavatesd - 180 cum.

Rate for drill steel


per cum.= Total cost of drill steel
180

i) Gelatine required per cum.


Cost of gelatine per kg.
1.00 kg.- = Rs.
(to be taken equal to issue rate of the
gelatine)
Rate per cum. - 1 x cost of gelatine per kg.=Rs.

ii) Detonators and fuse coils


No. of detonators and fuse coils @ one per
hole per face = 83 Nos.
Cost of 83 Nos. detonators and fuse coil tl
Rs. each (issue rate) =Rs. *
Quantity of rock excavated = 180 cum.
Hence rate per cum. = = Rs.
180
Other consumable petty stores such as
blasting batteries, galvanometers and
blasting wires etc. @ 509 of item (i) = Rs.
Total explosive charges per
cum ( i + ii + iii ) = Rs.
Total drilling and blasting
charges = ( a + b ) = Rs.
Timber for supports packing etc.
Rate per cum L.S. = Rs.
(c) Miscellaneous supplies such as
wire ropes, manila ropes,
v-clamps, rubber gloves, shackles
and artificial
respirators etc.
Rate per cum. L.S. = Rs.
Total material charges per cum.

= Rs....+ Rs... ..+ Rs . . . . = Rs.


4. Charqes for ventilation blowers:

Use rate of Blower


Per working hour = Rs.

No. of working hours of blowers per cycle = 24

Total charges of blower per cycle


= 24 x total blower charges/hr.= Rs.
Rock excavated per cycle = 180 cum.
Hence Rate per cum.= Total blower charses/hy.= Rs.
180
Shop charqes.
i) Machine shop including foundary and
smithy L.S. = Rs.
ii) Structural shop L.S. = Rs.
iii) Steel metal shop L.S. = Rs.
iv) Air and water pipe shop L. S. = Rs.
. .
v) Carpentary shop L.S. = Fts.

Total shop charges per cum. = Rs.


Electrical material charges
per cum. L.S. = Rs.
Track charges'per cum . L.S. = Rs.
Water charges per cum. L.S. = F.s.
$BSTMCT OF CHARGES:
Direct Labour charges = Rs.
Machinery charges = Rs.
Material charges = Rs.
Ventilation blower charges = Rs.
Shop charqes. = Rs.
Electric materials
Track = Rs.
Water charges = Rs.
------------------
Total charges = Rs.
------------------
Add for Electric Energy charges @ 2% of
total charges = Rs.
-----------------
Prime cost - -
- Rs.
-

-----------------
Add overhead charges and contractor's profit
@ 20% of Prime Cost = Rs.
----------------
Grand total: Rs.
---------------
=

Say RS...... ....................


Hence Rate per cum. = Rs.
NOTE: The above rate is applicable for the theoritical
quantity computed on the basis of pay-line. For
the over-breaks extending beyond pay-line, two-
third of the above rate will be applicable.
132348 OF EQUIPMENT CON SIDERED UNDER THE SUB-HEAD
ECIAL T&P

. .
rilllnv 6 sroutinq equipment
i) Compressed air distribution system
ii) Core drilling machine
iii) Crawler drills
iV) Wagon drills
V) Jack hammers
Vi) Pavement breakers
vii) Grouting equipment like grout, mixers
pumps, e m .
rth Movins Eauipment
i Hydraulic Excavators
ii) Cable Shovels and draglines
iii) Scrapers (motorized and tractor drawn)
i v1 Front-end loaders( Wheeled / Crawler )
V) Tractors,dozers and rippers( Wheeled / Crawler )
vi Mptor graders
Vii) Dumper (Rear/Bottom/Side)
Viii) Belt loaders , elevating grader
ix) Trippers trucks
x Trenchers
Wheel excavators
xi
Xii) Dredging equipment
C o m ~ a c ion
t Emivment
i) Road rol3.ers ( 8 to 12 tonne )
ii) Sheep foot rollers
iii) Pneumatic tyred rollers (20 to 50 tonne )
iV) Vibratory rollers
Construction Plant
Crushers, classifiers
Washing and cleaning plants for aggregates
Batching / Mixing plants
Refrigerating plants
v j Screening plants'
Vi ) Reclaiming plants
Vii) Belt conveyor
Viii) Cranes, wagons, cement soils and cement pumping plant
ix ) Cable ways
>1C) Sand milis
Concrete mixers
xii) Transit mixers/ agitators
~ i i i ) Concrete pumps
xiv) Concrete vibrators (pneumatic, electric, diesel, etc>
XV) Tram lines and rel(1ted equipment
e) Tunnellinq Equipment
i Tunnel boring machine
ii) Road header
iii) Raise climbers
iv) Raise h n r e r s
v Drilling jumbos ( 11213 Booms )
Vi) Rocker shovel / Mucker
Vi i) Shotcreting equipment
viii) Rock bolting lumbos
f Transport Equipment - . - --

i Trucks of 3 to 20 tonne capacity


ii) Motorized tanker ( 3 0 0 0 to 1 0 0 0 0 litre capacity)
iii) Trailers
iV) ,Pneumatic tyred tractors
v Railway locomotive and rolling stock
Vi) Jeeps, cars
Vii) Station wagons and pickups
Viii) Ambulances
iX) Buses
g) Water Supply Works and Dewaterinq arranqements
h Electrical Equipment
i) Generators
ii) Motors
ill) Flood Lights
i) Miscellaneous Equipment
i) Hoists
i Pulley block, lifting tackle, gantries
iii) winches
iV) Mobile cranes
V) Welding machines
1) Workshop and ancillary equipment
i Foundry shop
ii ) Smithy shop
iii) Machine shop
iV) Structural shop
V) Welding shop
Vi) Fitting and assembling shop
Vii) Tyre retreading shop
Viii) Carpentry shop
iX) Paint shop
x) Galvanizinq shop
Xi ) Field repalr shops such as carrier repair shop,
tractor repair shop, auto shop, pipes and pumpi,\c
shop and drill and bit repair shop.
CALCULATION FOR U N I T C O S T O F C A N A L STRUCTURES

1. Head Requlator:
xverage rate per product = Estimated cost
Q X Q
P t

Q = Discharge of parent channel in cumec.


P
Q = Discharge of offtaking channel in cumec.

Illustrative example : (Assuming values of Q , Q


P t
and estimated cost )

S1. Particulars Q Product Estimated


No. t of cost
Discharge (Rs. in
Q X Q Lakh )
P t
--------- -- - - - - - -
--- ------------- ----- ----
1. Head Regulator(HR) 40 2.0 80
at RD ' A '
2,. Head Regulator
at RD ' B '
3. Head Regulator
at RD ' C '
4. Head R e g u l a t o r
a t RD ' D ' 10 0.5 5 1.5

5. Head R e g u l a t o r
a t RD 'E' 5 0.7 1 1.1

--...-----------------
Total : 131 13.1

*Average R a t e p e r p r o d u c t : Estimated c o s t
Q x Q

C o s t o f Head R e g u l a t o r a t R D F

whose Q = 9 cumecs
P
Q = 0.3 cuaecs
t

Cost = Q x Q x Average r a t e p e r Product*


P t
= 9 x 0 . 3 XO. lo= R s . 0.27 Lakhs.

S i m i l a r l y t h e c o s t o f other Head R e g u l a t o r s a r e t o be
a s mentioned a b o v e .

2. Cross R e q u l a t o r :

Xhere W = w a t e r way w i d t h i n m e t r e .
P
~llustrativeexample :(Assuming values of water way
width and estimated cost)

S1.No. Particulars Width of Estimated


W cost
P (Rs. in

1. Cross Regulator
at RD 'A' 15.0 20.0

2. Cross Regulator
at RD ' B ' 10.0 15.0

3. Cross Regulator 5.0 10.0


at RD 'C' ....................
Total: 30.6 45.0

*Average Rate = Estimated cost


W

= Rs. 1.5 Lakhlmetre.


Cost of cross regulator at RD 'D'
(whose water way width is say 7.5 m)= width of watar
way x Avg.rate
= 7.5 x 1.5 = Rs. 11.25 Lakhs.

Similarly the cost of other Cross Regulators are to be


worked out as mentioned above.
3 . Falls:
Average r a t e p e r metre f a l l p e r u n i t d i s c h a r g e =
= Estimated cost
Q x h
f
Where Q = D i s c h a r g e a t f a l l i n cumec
f
h = H e i g h t of f a l l i n m e t r e .

I l l u s t r a t i v e example: (Assuming v a l u e s o f
- -
Q , h and
E s t i m a t e d c o s t - ) -- - f

S1. Particulars Q h Q x h Estimated


No. f f cost
(Rs. in
Lakhs)

1. F a l l a t RD ' A ' 2.0 3.25 6.5 1.0

2. F a l l a t RD ' B ' 1.5 2.0 3.0 0.65


3. F a l l a t RD ' C 1 1.0 2.0 2.0 0.50

4. F a l l a t RD ' D ' 0.5 1.0 0.5 0.25


-------- -----...---
Total: 12.0 2.40
A v e r a g e r a t e p e r metre f a l l = Estimated c o s t
Q x h
f
5
= 2.40 x 10
12
C o s t o f f a l l a t RD 'E'

Whose Q = 2 . 5 cumec
f

c o s t = Q x h x Average r a t e
f

R s 0.60 l a k h s .

S i m i l a r l y t h e c o s t o f o t h e r f a l l s a r e t o be c a l c u l a t e d

Average r a t e p e r metre w i d t h = Estimated cost


W
P
Where W = w a t e r s u r f a c e w i d t h i n metre.
P
I l l u s t r a t i v e example : (Assuming v a l u e of E s t i m a t e d
c o s t and w a t e r w i d t h (wp)
S1. Particulars W Estimated c o s t
No. P (Rs. i n Lakhs)

1. B r i d g e a t RD 'A' 32.0 52.0


2. B r i d g e a t RD 'B' 20.0 46.0

3. B r i d g e a t RD ' C ' 16.0 34.0


4. B r i d g e a t RD 10.0 24.0
'Dl
--------I ----------
Total: -78.0 156.0
*
Average R a t e = Estimated c o s t = 156.0 = Rs.2.0 lakh/mtr.
W 78.0

C o s t o f b r i d g e a t RD '2' whose w a t e r s u r f a c e width(^^^)


i s 1 5 m e t r e = Width o f w a t e r surface.^ Average r a t e *

S i m i l a r l y t h e c o s t o f o t h e r b r i d g e s a r e t o be worked o u t
a s mentioned above.
Annexure -9 (i)
Important items of electrical equipment to be included
in Power.Plant Project, Generator Turbine and Accessories.

Item particulars Qty. Race Amt.


--------_-__-------------------------------------------------
1. Generating Units KW r.p.m.
P . F. shaft--------------
-------------
Turbine complete with allied equipment
such as inlet valve, Governors,
Lubricating oil system, high pressure
compressed air system and Generator
with PMG, Excitation system, AVR
System, Space Heaters, Coolers,
Carbon-Di-oxide Eqaiprnent,Neutral
Earthing, Surge Protection Equipment
and other accessories.
2. Lubricating oil & Governor oil for
f i r s t filllng.
3. Unit control Boards.
4. Bus Ducts for G.T. connections,
Cables, CT1s,PT's, Surge
and neutral grounding cubicles,
with support structures and other
accessories.
5. Miscellaneous equipment and Devices
required for completion of erection,
testing and commissioning, if any.
6. Spares for 5 years for Generating
Unit and accesories listesd under
Item-I.
7. , Non-conventional Accessories(if any)
i) Pressure Relief valve.
ii) Graft tube water level depression
system and other miscellaneous
equipments for synchronous
condenser operation.
iii) Additional accessories required
for pump-turbine operation.
iv) Other miscellaneous equipments.
lulnexure-9 (ii)
&UXILIARY BLBCTRICAL &pUIPMBNT8 FOR POWER STATION*
(Rs. Lakhs)
Jtem Particulars Otv, Rate A m t *
1. Unit Aux. Transformer
2. Station Transformers
3. Switchyard Transformer
4. 11 K V ( H V ) Switchgear

5. L.T.Ac. Switchgear for Aux.


power supply to power house
and outdoor yard.
6. Batteries, battery charging
equipment, D.C. bistribution
Board vith D.C. Switchg~ar.
7. Relay, Control equipment with
Sychronising equipment,
annunciation and alarm
equipment etc.
8. Measuring, Recording, Automation
and protective system.
9. Telemetering equipment.
10. Transformer tract rails in
the power house(if any)
11. Misc. Equipment and devices
required for completion of
erection, testing and
commissioning, if any.
( Rs.Lakhs)
I ~ t i c u h r s Qtv. Rate Am-

1. Cooling Water System


2. Drainage & Dewatering system.
3. Station Grounding.

5. centralisad Greasing System.


6. Centralised LubricatinglGovernor
oil purification system.
7. Electric overhead ttavelling cranes
(need not be provided if.included
under Power House civil Works.)
8. L.P. Air CompreGsor system with accessories.
9. Electric Lifts and Elevators.
10. Gantry -cranes.
11. nobile Jib cranes.
12. Station Water Supply System(need not be
provided if included under ,Power House
Civil Works.)
13. Cable Racks C Accessories.
14. Control cables, power. cables
and D.C.cables etc.
15. Miscellaneous equipment & devices
required for completion of erection,
testing and commissioning.
I. Step-up Power Transformers including
oil-for first filling,transforner
cooling equipment and spares.
12, Circuit Breakers w i t h Isolators,
&tmctures,control Boards and c f s .

i circuit Breakers.
ti) Isolators with i without
earthing bladee.

dv) Control & Ralay Boards.


v) switchyard s t r u c t w e , bur
conductor, insulators and
Earthfar. 8tc.

111, Lightning arkeatorr.

devices re
for
andl
Fired
rdion,trrnrt n~
)

AUXILIARY EQUIPMENT IWD S E a V I C X BOR 8WITCXYARD*


(Rs.Lakhs)
ftem Paticulars Qtv. Rate I U L
1. Fencing and Security.
2. Drainage system.
3. Service and amenities.
4. Grounding & Shielding.
5. Cable ducts and accessories.
6. Foundation for structures and
Miscellaneous Civil works for
other equipment.
7. P. L.C.C. Equipment.
8. Watsr supply works.
9. Grounding & Levelling charges.
10. Switchyard compressor plant and
piping;
11. Insulatin oil andl ling,
4 Stora4e
and purif cation system includ ng
2iping (if any).
12. H.T. Link lines between transformer
yard and .switchyard (if any).
13. Miscellaneous equipment and
devices remixed for completion
of above.
HISCELLANEOU8 EOUIPMENTS AND SERVICES.
(Rs.Lakhs)
Jtem particulars Qtv. Rate Amt.

1. Fire fighting system.


2. Air conditioning & Ver-itilation.
3. Fork lift Trucks.
4. Tractor Trailors : ( A s required for
: post commissioning)
5. Workshop equipment.
6. Standby Diesel Power Station.
7. Construction Power Equipment.
8. Miscellaneous equipment &
Devices required for
completion.
INSTRUMENTS COMMONLY USED IN R I V E R VALLEY
PROJECTS FOR GEOTECIINLCAL MEASUREMENTS.

A. CONCRETE A N D MASONRY DAMS.

(a) Stress s t r a i n - ~ e a s u r e m e n t s :
1. Stress Meter@@

2. Strain Meter.@@

3. No Stress Strain Meters.@@

(b) Uplift Measurements:


1. Uplift Pressure Pipes.@@

2. Pore Pressure Cells.@@

(c) Joint Movements:


1. Joint Meters.@@

( d ) Crack Measurement:
1. Crack Meters.@@

(e) Temperature Measurements:


1. Thermo Meter.@@
(f) p ~ r ePressure Measurement;
1. Pore Pressure Cells.@@
(g) pef lection Measurements;
1. Plumb Line
2. -Tilt Meter.
(h) pock Displacement Measurement;
1. Inverted Plumb Line.
2. Inclinometer.
3. RCD Meters.
(i) Seeeaae Meaaumnsatst
1. Weirs.
2. Water Level Recorders.
(J)t-s -eM
. Precision Level
2. Theodolite.
3. EDH
oc) S*

1. Micro Earthquake Recorders.


2. Seismograph.
(1) Peadqut System,
1. PIanua1.
2. Digitai
3. Data Loggers.
4. Telemetric.
EARTH AND ROCKFILL DAMS.
I) Earth Pressure Measurements:
1. Earth Pressure Cells.
b) Wft Pressure Measurements:
1. ~oundationPiezometers
2. Pore Pressure Cells.
c) pore Pressure Measurements:
1. hnbankment Piezometers
2. Pore Pressure Cells.
d) Settlement Measurements;
1. Cross A n i s (Horz)
2. Cross AnaS(V8rt)
3. Inclinometers
4. Double Fluid Settlement Gauge.
5. Precision Level.
6. Theodolite.
7. EDH

(el Seegaseneasurements L
1. Weirs
2. Automatic Warer Level Recorders.
(f) Seismic Measurements:
1. Micro Earthquake Recorders.
2. Seismographs.
(g) peadout System.
1. Manual
2. Digital
3. Data Loggers.
4. ~elemetric.
C. TUNNEL8 AND POWER HOUSES:
(a) Stress Strain Measurements:
1. LoadCells.
2. Earth Pressure Cells.
3. Strain.Meters.
(b) Pore Pressure Measurements:
1. Pore Pressure Cells
(e) Deformation Measurements;
1. Bore Hole Extensometers

(d) Converqence Measurements:


1. Tape Extensometers
(e) Seismic Measurements:
I.. Micro Earthquake Recorders
2. Seismograph
(f) Readout System:
1. Digital
2. Manuql
3. Data Loggers
4. Telemetric
NO. 16(12)/85-I&CAD
Government of India,
C.G.Somiah, Planning Commission,
Secretary, Yojana Bhavan,
Tele. 3 8 2 8 4 7
New Delhi - 11000L
October 28th, 1985.

The Chief Secretaries of

Sub: Irrigation and multipurpose, flood control,


drainage,CAD, anti water logging and anti-sea
erosion projects - preparation of project
reports etc.

Sir,
In Planning Commission letter no. 16(12)/81-I&CAD
dated 27..2.1982, a list of items and references ( as
revised in 1982) was forwarded to the State Irrigation
Departments requesting that the project reports on
multipurpose, irrigation and flood control projects, sent
to the P-lanning Commission for inclusion in the Plan,
should be formulated with reference to the items and
reperences shown in that list. The list is an exhaustive
one attempting to cover various other aspects of the river
valley projects such as soil conservation, catchment areas
treatment, command area development, afforestation etc.
so as to have an integrated view of the project before it
is cleared. It is however, observed that adequate
attention is not paid and necessary action not taken t o
have proper perspective of all these anciliary aspects at
the stage of the formulation, clearance and implementaton
of the projects. The necessity of having a n integrated
apFroach in the formulation of the river valley projects
has been accepted since long. It may be recalled that the
National Commission on Agriculture in its report in
January, 1 9 8 0 had recommended simultaneous preparation of
a report on the Command Area Development and other aspects
along with the engineering aspects of the project so that
the funds for the respective anciliary programmes are
ensured from the respective development sector at the
stage of formulation of the entire plan of the State.
2. The question of catchment area treatment as an
integral part of the river valley project was considered
by the Committee of Central secretaries recently and it
was decided to draw the attention of the State Governments
for immediate necessary action of this important aspect of
adopting a holistic approach in formulation of the river
valley project by simultaneously taking up preparation of
the project reports for catchment area treatment, soil
conservation, command area development, afforestation
etc. Agricultural production and rural development are
the ultimate goals under the Command Area Projects and
several departmental activities are sought to be
harmonised under command area development projects- which
should synchronise with the progress on engineering
head-works. Simultaneously, soil conservation and
treatment, afforestation, other anti-erosion measures,
measures for reducing siltation, maintenance of ecological
balance(vegetation, anihal life and water storage) should
also be viewed as an integrated whole at the stage of
undertaking large river vdlley projects.
3. Different Departments may be involved but
multi-disciplinary units should be created at the State
level to jointly conceive the various elements of the
project and to ensure their simultaneous formulation and
i~aplementation in a harmonised manner. The cost of the
anciliary items should be provided for by the concerned
Departments but direct damage to the environment and
ecology at the project site arising out of the irrigation
project should be set right at the cost of the main
project and the required funds for it should form part and
parcel of the project. It would therefore be preferable
to prepere a pm'ject report in three parts, namely, part
I-Main works, Part-I1 Command Area Development and
Part-I11 Catchment Treatment works. Only costs of the
direct damage mitigation works will be included in the
estimates for Part-I Main works. The multi-disciplinary
teams envisaged for the integrated river valley
development should work together and associate themselves
' at the stage of project formulation with the agencies
responsible for preparation of project feasibility
reports. In the case of inter-State basins,
representatives from the concerned basin States may be
associated while formulating the catchment treatment plan.
When project approvals have been given, it would be
necessary to ensure p-roperly orchestrated execution of not
only the works directly relating to the project but also
the ancilliary items cf work relating to catchment area
treatment, command area development and other such
identified works simultaneously. The implementation of
various components such as catchmesnt area treatment works
should be responsibility of the Departments concerned but
coordinated by a suitable agency as decided by the State
Government.

4. It has been decided that in future sanction and


clearance of projects by the Planning Commission will be
accorded only if the projecct report is composite in
nature as indicated above. For the projects which are
already in the pipeline for clearance and for which
necessary plans for catchment area treatment works,
afforestation, etc. has not been drawn up on the above
lines, the position would be reviewed on a project to
project basis by the Technical Advisory Committee of the
Planning Commission. The review is intended to ensure
that there is no delay in the clearance of the projects
despite any lacunae in composite project preparation.
The receipt of this letter may please be.acknowledged.

Yours faithfully,

Sd /
(C.G.Somiah)
Secretary to the Govt. of India.
PENERAL BREAKDOWN O F PROJECI' C O S T A
................................................................
Completion Cost
$1. Description Foreign Domestic Year of comple-
NO component component tion
(Currency Rs.Hillion Total
as applicable) __________-______
Rs. Foreign
Million Currency

1. Land. and site


development.
2. Turbine-Generator
Island
3. Balance of Plant:
i) Mechanical
ii) Electrical & C&I
4. . Civil Works.
5. Erection testing
and Commissioning
6. Turn Key Fee

8. Duties and Taxes.


9. Establishment/
Construction
Supervision
10. i) Operator's training.
ii) Devuloparont expanse.
iii) Legal exponmu.
11. Contingencies on m n - t u r n
key works.
19. Project cost excluding
IDC and financing costs.
13. IDC & Financing Cost

i) Financing expenses.
ii) Construction Insurance.
iii) Interest during
construction.
iv) Capital Cost

N.B.:
1. Exchange Rate assumed.
2. Price is firm upto completion except for taxes and duties.
GENERAL BREAKDOWN OF TAXES ANP D U T I E S .

ALL IN RS. MILLION.


Import Excise CST ST
Duty Duty Works Others Total
S1. Description Taxes.

1. Turbine Generator
Island.
2. Balance of Plant
i) Mechancial
i i ) Electrical & C&I
3. Civil Works.
4. Initial spares.
5. Others (specify)
6. Total Taxes and
duties .
1. Name of the Project :
2. Capacity (WW)
3. Capital cost of Project:
------------------------------------------------------------------*

Indian Total
Foreign Currency Component
-----r-----i------------------
Rs .
Component
Name Amount Exchange EQuiv.
of rate and Indian (4)+(5)
Currency date.
-----------------(1)---- ( 2 ) ---me ------- ( I )---- ( 5 ) ------- ( 6 ) -----
(3)
--------------------------*----------------------------------------

i) Cost excluding
IDC and
financing
fees/charges
ii) Interest
during
construction
FINANCIAL PACKAGE ABSTRACT.

I. Mama of the Project:


2. Capacity (KW)
3. Financial Structure:

.Name/ Foreign Currency Component Indian Es. Total


Source of ................................. Component
Debt Name of Amount Exchange Equiv-.
Financing. Currency rate and 1ndian
date.
...................................................................
(1) (2) (3) (4) (5) (6)

Debt financing
Package I
package II
Package IT1
Package IV
Package V
Total Debt
Equity financing
Yromocers Equity
Other Equity
(Plec,sa give details)
Total Equity

TOTAIe DEBT
4

EQUITY
H0:16/27/93-PA(N)/1279-1308
Government of 1ndia
Central Water commission
Project Apraisal (North)Dte.
407,Sewa Bhawan,
R.K.Puram,
New Delhi,the 13th Sept.,1993.

The Secretary,

Sub:.Eevised E s t b t e for major pyoiects,


Sir,
A number of major projects have been approved by the
Planning Commission in the past. It is observed that the
cost of m n y of such projects as also the expenditure has
increased much beyond the original approved cost but the
revised estimates for these projects have not been
submitted to the Central Water Commission for processing*
It has now been decided, in consultation with the planning
Commission, that processing of revised estimates for such
major projects, which fulfil following conditions, will be
done in the CWC as a medium project on a proforma basis
with only abstract of cost:
(i) The expenditure and/or physical pr,ogress
lave1 of the project should be above 90%;
(ii) The project authorities should give an
undertaking that they will complete the
project at the cost indicated in the
revised estimate submitted for clearance;
(iii) TEere should be no change in scope of the
prbject; and
(iv) The project should still be viable eating
the requited B.C.Ratio criterion.
It is accordingly requested that the proforma report
of revised estimates for such projects may be submitted to
cWC for processing for clearance. The proforma report
should include, alongwith the abstract of cost, a
comparative statement showing the headwise increase in
.
cost together with the reasons thereof.

( A . Sekhar)
DIRECTOR (PA-N)

copy for information to:


1. Sh, S.K.Agrawa1, Jt. Commissioner, Projects, MOWR.
2. Sh. A.S.Gupta,Dy.Adviser-I&CAD, Planning commission.
3. The Director, Irrigation Planning, CWC..

4. .
The Director, Cost Engg. (Irr ) Dt. ,CWC.
5. The Director, Cost Engg.(Nydro),CWC.
6. The Director, CMC,CWC.
7. The Director, Project Appraisal(Central),CWC,
8. The Director, Project Appraisal(South),CWC.
9. Under Secretary, B&T,Ministry of Water Resources.
10. Director,PPO-North, CWC
11. Director, PPO-South, CWC.
Annex. 14

EXTRACT FROM REVISED GUIDELINES FOR TREATMENT OF


LANDS LIKELY TO BE AFFECTED DUE TO CONSTRUCTION OF RIVER
-
VALLEY PROJECTS(1993) PARA 4 & 5 .

4. C A T C H M E N T TO BE TREATED:

If sub-watershed in the Direct Draining Areas along


the rim of the reservoir has very high and high category
erodable areas, such areas need to be treated to reduce
direct silt inflow into the reservoir and to improve the
environment in the vicinity of the reservoir.
~eographical diversity precludes precise definition of
such wat'ersheds and standardised package for their
treatment. Such areas and their treatment will
necessarily be project specific. However, to avoid undue
burdening of the project with general land improvement
activities, only direct draining sub-watersheds upto 2500
ha. in extent need be considered.for treatment at project
cost. (Map of Lower Terna Watershed (back page) shows
typical direct draining sub-watersheds and erodable areas
therein which need to be treated)

5. NT OF DIRECT DRAINING ABEBS;

High and very high categories of erodable areas in


direct draining sub-watersheds as explained in para 4,
along the reservoir rim, should be treated as per soil
conservation norms and guidelines. already available in
Ministry of Agriculture as well as in Bureau of Indian
Standard (BIS)like IS:6748 B(Part-I) -1973 Code for
Recommended practice for Itwatershed Management Relating to
Soil Conservationw and IS:6518-1992 Code for Practice for
nControl of Sediment in Reservoirn. The treatment would
generally be for improving land to prevent movement of
soil. It would also improve its hydrogeological
behaviour. In general it would prevent degradation of
land, increase productivity and also improve ecological
balance betweep land, water and the plant and animal life
in the watershed directly draining into the reservoir.
This improvement of direct draining areas should be
carried out alongwith the construction programme of the
project.
GHATA PRABHA H IDKAL DAM

DESIGNED & PRINTED AT PUBLICATION DIVISION


CENTRAL WATER COMMISSION
R .K.PURAM, NEW DELHI-110 066
PUBLICATION NO. 51 97 NO.OF COPIES 200
PRICE RS.1001-

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