Underground Service Line Valves and Fittings: Awwa Standard

American Water Works Association
ANSI/AWWA C800-89
(Revision of ANSI/AWWA C800-84)
AWWA STANDARD
FOR
UNDERGROUND SERVICE LINE
VALVES AND FITTINGS
Effective date: Jan. 1, 1990.

First edition approved by AWWA Board of Directors Sept. 1, 1948.
This edition approved June 22, 1989.
Approved by American National Standards Institute, Inc., Dec. 28, 1989.
AMERICAN WATER WORKS ASSOCIATION

6666 West Quincy Avenue, Denver, Colorado 80235
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
AWWA Standard
This document is an American Water Works Association (AWWA) standard. It is not a specification.
AWWA standards describe minimum requirements and do not contain all of the engineering and
administrative information normally contained in specifications. The AWWA standards usually con-
tain options that must be evaluated by the user of the standard. Until each optional feature is
specified by the user, the product or service is not fully defined. AWWA publication of a standard
does not constitute endorsement of any product or product type, nor does AWWA test, certify, or
approve any product. The use of AWWA standards is entirely voluntary. AWWA standards are
intended to represent a consensus of the water supply industry that the product described will
provide satisfactory service. When AWWA revises or withdraws this standard, an official notice of
action will be placed on the first page of the classified advertising section of Journal AWWA. The
action becomes effective on the first day of the month following the month of Journal AWWA publi-
cation of the official notice.
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An American National Standard implies a consensus of those substantially concerned with its scope
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Copyright © 1990 by American Water Works Association

Printed in USA
ii
Committee Personnel
The Standards Committee on Water Service Line Fittings, which reviewed and
approved this standard, had the following personnel at the time of approval:
Gerald A. Gewe, Chairman

Roland G. Rushby, Vice-Chairman
Jack L. Lynn, Secretary
Consumer Members
T.M. Bowen, Manchester Water Works, Manchester, N.H. (AWWA)

L.C. Bradley, City of Fort Worth, Fort Worth, Texas (AWWA)
O.A. Brynie, San Antonio City Water Board, San Antonio, Texas (AWWA)
C.E. Cook, City of Tallahassee, Tallahassee, Fla. (AWWA)
J.R. Doutt, Division of Water, Columbus, Ohio (AWWA)
W.C. Ewing, City of Flint, Flint, Mich. (AWWA)
G.A. Gewe, Los Angeles Department of Water and Power,
Los Angeles, Calif. (AWWA)
C.J. Griswold, Regional Water Authority, New Haven, Conn. (AWWA)
Ronald Jennings, City of Fairborn, Fairborn, Ohio (AWWA)
C.D. Larson,* Needham, Mass. (NEWWA)
P.J. Lehman, Tampa Water Department, Tampa, Fla. (AWWA)
Mike Mansfield, City of Etobicoke, Etobicoke, Ont. (AWWA)
R.G. Rushby, S. Glastonbury, Conn. (NEWWA)
C.W. Taylor, Fairfax County Water Authority, Merrifield, Va. (AWWA)
W.P. Wagner, Orange County Public Utilities, Orlando, Fla. (AWWA)
N.G. Weintraub, Philadelphia Water Department,
Philadelphia, Pa. (AWWA)
Stan Yarbrough, Valley County Water District, Baldwin
Park, Calif. (AWWA)
General Interest Members
E.E. Baruth,† Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)

James Drake, Camp Dresser & McKee Inc., Boston, Mass. (AWWA)
J.A. McManus,† Council Liaison, New Britain Water Department,
New Britain, Conn. (AWWA)
Joseph Vellano, Vellano Brothers, Latham, N.Y. (NUCA)
Producer Members
Terry Agness,* Ford Meter Box Company, Inc., Wabash, Ind. (AWWA)
G.L. Bouc, Mueller Water and Gas Products Division, Decatur, Ill. (AWWA)
Arthur Cohen, Copper Development Association, Greenwich, Conn. (CDA)
*Alternate
†Liaison, nonvoting
iii
Warren Heidbrier, A.Y. McDonald Manufacturing Company,
Dubuque, Iowa (AWWA)
Dennis Humes,* Mueller Water and Gas Products Division,
Decatur, Ill. (AWWA)
Jack Longacre, NIBCO, Inc., Elkhart, Ind. (AWWA)
J.L. Lynn, James Jones Company, El Monte, Calif. (AWWA)
G.J. Nolte, Precision Meters, Inc., Orlando, Fla. (AWWA)
Wayne Rennaker, Ford Meter Box Company, Inc., Wabash, Ind. (AWWA)
J.M. Warner, Hays, A Division of Romac Industries, Gastonia, N.C. (AWWA)
*Alternate
iv
Contents
SEC. PAGE SEC. PAGE
Foreword 7 Inspection, Testing, and

I History of Standard........................ vii Rejection
II Lead Fittings................................... vii 7.1 Inspection ......................................... 10
III Information Regarding Use of 7.2 Testing.............................................. 10
This Standard .............................. vii 7.3 Rejection........................................... 11
IV Major Revisions ............................. viii
8 Marking and Shipping
Standard 8.1 Marking............................................ 11
8.2 Preparation for Shipment ............... 11
1 General
1.1 Scope................................................... 1 Appendices
1.2 Definitions .......................................... 2
1.3 References .......................................... 2 A Collected Standards for
1.4 Affidavit of Compliance..................... 3 Service Line Materials
A.1 Materials Covered........................ 12
2 Materials
2.1 Castings.............................................. 3 A.2 Copper Water Tube
2.2 Component Parts ............................... 3 A.2.1 Scope................................................. 12
A.2.2 Standard Specifications .................. 12
3 General Design A.2.3 Dimensions....................................... 12
3.1 Pressure Class ................................... 4
3.2 Normal Pressure................................ 4 A.3 Red Brass Pipe
3.3 High Pressure .................................... 4 A.3.1 Scope................................................. 12
A.3.2 Standard Specifications .................. 13
4 Detailed Design A.3.3 Dimensions....................................... 13
4.1 Dimensions of Corporation
Valves............................................... 4 A.4 Steel Pipe
4.2 Curb Valves........................................ 4 A.4.1 Scope................................................. 13
4.3 Service Saddles .................................. 5 A.4.2 Standard Specifications .................. 13
4.4 Service Line Fittings ......................... 5 A.4.3 Dimensions....................................... 13
4.5 Service Line Check Valves................ 5
A.5 Plastic Pipe and Tube
5 End Connections A.5.1 Scope................................................. 15
5.1 Threads and Threaded
Connections ..................................... 5 B Field Testing ................................. 16
5.2 Other Connections ........................... 10
5.3 Solder Ends for Copper Tube ......... 10 Figures
1 Standard AWWA Corporation
6 Fabrication Valve Inlet Thread.......................... 7
6.1 Workmanship................................... 10 2 Coupling Nut for Use With
Flared Copper Service Tube,
Types K and L................................. 9
SEC. PAGE SEC. PAGE
3 Outlet End of Corporation Valve 5 Corporation Valve Outlet

Showing Increased Size N.P.T. Special-Purpose Coupling
External Threads and Threads ............................................ 6
Internal Driving Threads ............... 9 6 Standard AWWA Corporation
4 Flared Fitting End Showing Valve Inlet Threads and
Threads for Use With Flared Corresponding Internal Threads
Copper Service Tube....................... 9 for Saddles ....................................... 7
5 Outlet End of Corporation Valve 7 Tapered External Iron Pipe
Showing Special-Purpose (N.P.T.) Threads for Outlet
Coupling Threads and End of Corporation Valves ............. 8
Internal Driving Threads ............... 9 8 Internal Driving Thread for
Corporation Valves ....................... 10
Tables A.1 Dimensions, Weights, and
1 Maximum Drill Sizes for Tolerances in Diameter and
Installation of Corporation Wall Thickness for Nominal
Valves in Service Clamps or or Standard Copper Water
Saddles With a Drilling Tube Sizes...................................... 13
Machine ........................................... 4 A.2 Dimensions, Weights, and
2 Maximum Overall Body Tolerances for Standard Sizes
Dimensions for Corporation of Seamless Red Brass Pipe ......... 14
Valves for Use With Tapping A.3 Standard Weights and
Machine ........................................... 5 Dimensions of Welded and
3 Fitting Thread for Use With Seamless Steel Pipe ...................... 14
Flared Copper Service Tube........... 6
4 Coupling Nut for Use With
Flared Copper Service Tube........... 6
vi
Foreword
This foreword is for information only and is not part of AWWA C800.
I. History of Standard. In 1929, the development of a standard for threads

for underground service fittings was undertaken by the American Standards
Association (ASA). In 1932, the subcommittee that had been appointed for the task
asked to be discharged after it had submitted its proposed standards in the form of
two drawings. No action was taken by ASA on these proposed standards.
The American Water Works Association (AWWA) recognized the need for
standardization of such threads and appointed a committee in 1940 to prepare a
standard. The New England Water Works Association (NEWWA) also appointed a
committee to prepare a standard for such threads. The AWWA and NEWWA com-
mittees cooperated closely in developing a tentative standard in 1947. This was
approved as a standard by AWWA on Sept. 1, 1948, and by NEWWA on Sept. 14,
1948. Revisions to the standard were made effective Jan. 17, 1955. In July 1963, a
committee was formed to revise C800-55 with regard to the evaluation of types K
and L copper tubing for water services. In the revision, published in 1966, threads
that represented current practice were set up for those fittings generally used in the
water utility field. Sizes 1⁄2 in. and 5⁄8 in. were added for inlet and outlet threads for
fittings and couplings, for use with flared copper service tubing. The 1966 revision
introduced an appendix that was not part of the standard, but which listed stan-
dards for water service line materials. The appendix was provided for information
only since the materials were covered by other standards. The appendix also con-
tained specifications for copper water tubing, red brass pipe, cast-iron pipe, and
steel pipe.
In 1974, a standing committee was formed to revise and update C800-66. The
committee recognized the need to expand the scope of this standard beyond being a
standard covering only threads for underground service fittings. All previous ver-
sions of C800 covered only the threads for fittings that were in common use in water
distribution systems. Subsequently, the scope of the standard was changed to
include performance standards for underground service line fittings as well as for
the threads. The 1984 revision to C800 was approved by the AWWA Board of Direc-
tors on Jan. 29, 1984.
The next revision of this standard may address requirements for tapping
saddles.
II. Lead Fittings. All references to lead fittings have been removed from this
edition of C800 and the attached appendices. The AWWA Standards Department
has available to users of C800, copies of C800-84 information that contains refer-
ences to lead fittings.
III. Information Regarding Use of This Standard. This standard includes
minimum performance standards not only for threads, but also for fittings. The fol-
lowing summarizes the items the purchaser should cover in the supplementary
specifications and lists the sections where they may be found.
1. Standard used—that is, AWWA C800-89, Standard for Underground Service
Line Valves and Fittings.
2. The size and type of fitting or valve.
3. Quantity required.
4. Type of inlet thread (Sec. 5).
vii
5. Size and type of outlet thread (Sec. 5).
6. Working pressures under which the valve or fitting will be operated after
installation—normal or high pressure (Sec. 3).
7. Whether an affidavit of compliance is to be furnished (Sec. 1.4).
8. Whether records of factory tests are to be furnished (Sec. 7.2.1).
9. Description of special castings or patterns, if required. Special casting mark-
ings, if required, should be stated, including location of such markings (Sec. 8.1).
IV. Major Revisions.
1. Provisions for higher-pressure service line components are included
(Sec. 3.3).
2. References to additional types of end connections are included (Sec. 3 and
Sec. 5).
3. All references to lead and lead pipe have been eliminated throughout the
standard and the appendices. See item II in the Foreword for information. The 1986
Safe Drinking Water Act (SDWA) amendments are referred to in Sec. 1.1.2.
4. Several definitions in Sec. 1.2 have been revised.
5. References in Sec. 1.3 have been revised to reflect current standard
referencing.
6. Material from the 1984 edition of the standard on “Field Testing” is now
appendix B.
7. Material from appendix A providing information on pipe system materials
larger than 2 in. (50.8 mm) has been partially removed.
8. Soft metric conversions have been added when appropriate.
viii
American Water Works Association
ANSI/AWWA C800-89
(Revision of ANSI/AWWA C800-84)
AWWA STANDARD FOR
UNDERGROUND SERVICE LINE

VALVES AND FITTINGS
SECTION 1: GENERAL
Sec. 1.1 Scope
This standard covers valves and fittings in sizes 1⁄2 in. (12.7 mm) through 2 in.
(50.8 mm) for use in the buried service line from the main to the meter valve or
meter setting appurtenance. Valves include corporation and curb valves. Fittings
include various types of couplings and adapters. This standard sets forth the mini-
mum capabilities, characteristics, and properties that a service line valve or fitting
must possess at the time of manufacture. Details of design and manufacture, other
than those stated in this standard, including such design and production tests as
will ensure that each valve or fitting will have the capabilities to the required
degree, remain the responsibility of the manufacturer.
1.1.1 Installation. The performance of products depends on proper installa-
tion. The purchaser must follow instructions supplied by or available from the
manufacturer. If these instructions are not available, good installation practices
shall be followed.
1.1.2 Exception. All references to lead fittings have been removed from this
standard. The 1986 amendments to the Safe Drinking Water Act (SDWA) prohibit
the use of lead pipe and fittings in service line applications. The 1986 SDWA
amendments also limit alloys used to produce service line components to a maxi-
mum 8 percent lead. The 1986 SDWA amendments also limit the lead content of
solders and flux used to join components to no more than 0.2 percent lead.
2 AWWA C800-89
Sec. 1.2 Definitions

In this standard, the following definitions shall apply:
1.2.1 Adapter: A fitting used to connect pipe, tubing, or other fittings with
differing characteristics such as sizes, diameters, or material type.
1.2.2 Chamfer: A bevel made on the end of a thread to facilitate thread en-
gagement.
1.2.3 Corporation valve: A valve attached to the water main to start a service
connection, which is used to interrupt flow during installation or maintenance of the
service line. This valve is frequently installed while the main is under pressure.
1.2.4 Coupling: A fitting for connecting two pipe or tubing sections together.
1.2.5 Curb valve: A valve installed in the water service line and accessible for
operation from the surface of the ground for routinely interrupting flow through the
service line.
1.2.6 Driving thread: A thread installed on the outlet end of corporation
valves and used to hold the valve during installation.
1.2.7 Dryseal: A type of pipe thread covered by ANSI/ASME B1.20.3. Dryseal
pipe threads are based on the USA (American) pipe thread; however, they differ
from the USA (American) pipe thread in that they are designed to seal pressure-
tight joints without the need for sealing compounds.
1.2.8 Fitting: A part used to connect piping or tubing.
1.2.9 Inlet: The opening in a valve or fitting through which flow from the
water main enters the valve or fitting.
1.2.10 Manufacturer: The party that produces the products covered by this
standard.
1.2.11 N.P.T.: National Pipe Thread as specified in ANSI/ASME B1.20.1.
1.2.12 Outlet: The opening in a valve or fitting through which flow from the
water main leaves the valve or fitting.
1.2.13 Purchaser: The party entering into a contract or agreement for the pur-
chase of any materials or work to be performed in accordance with the provisions of
this standard.
1.2.14 Service line check valve: A check valve used to minimize backflow and
reduce the potential for contamination of water in the main line if pressure in the
main is reduced or customer pressure is increased.
1.2.15 Service saddle: A fitting that attaches circumferentially to a pipe to
provide for attachment of a corporation valve.
Sec. 1.3 References

This standard references the following documents. They form a part of this
standard to the extent specified herein. In any case of conflict, the requirements of
this standard shall prevail.
ANSI*/ASME B1.1—Unified Inch Screw Threads (UN and UNR Thread
Form).
ANSI/ASME B1.20.1—General Purpose (Inch) Pipe Threads.
ANSI/ASME B1.20.3—Dryseal Pipe Threads (Inch).
ANSI/ASME B16.18—Cast Copper Alloy Solder Joint Pressure Fittings.
ASTM† A53—Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated Welded and Seamless.
*American National Standards Institute, 1430 Broadway, New York, NY 10018.
VALVES AND FITTINGS 3
ASTM B32—Standard Specification for Solder Metal.

ASTM B43—Standard Specification for Seamless Red Brass Pipe, Standard
Sizes.
ASTM B62—Standard Specification for Composition Bronze or Ounce Metal
Castings.
ASTM B88—Standard Specification for Seamless Copper Water Tube.
ASTM B88M—Standard Specification for Seamless Copper Water Tube (Met-
ric) (Rev. A).
ASTM B584—Standard Specification for Copper Alloy Sand Castings for Gen-
eral Applications.
AWS* A5.7—Specification for Copper and Copper Alloy Bare Welding Rods
and Electrodes.
Sec. 1.4 Affidavit of Compliance

The purchaser may require an affidavit from the manufacturer or vendor that
the products furnished comply with all applicable provisions of this standard.
SECTION 2: MATERIALS
Sec. 2.1 Castings
Materials in contact with potable water shall be made from copper alloy
no. C83600, in accordance with the chemical and mechanical requirements of ASTM
B62 or ASTM B584. This alloy contains nominally 85 percent copper and 5 percent
each tin, lead, and zinc.
Sec. 2.2 Component Parts
Component parts such as fasteners, seals, and packing may be of other materi-
als selected for adequate endurance, corrosion resistance, and strength.
SECTION 3: GENERAL DESIGN

All valves and fittings covered by this standard shall be adequate for the pur-
pose intended and shall be convenient to install, use, and operate. Valves, fittings,
and parts thereof shall be machined to the sizes and tolerances defined in the
appropriate standards. End connections may be threaded, brazed, compression, or
flared, as appropriate, in conformance with Sec. 5.
Sec. 3.1 Pressure Class

The purchaser may specify high-pressure or normal-pressure valves and fit-
tings. Use of valves and fittings above rated pressure must be at the risk of the user
and authorized specifically by the manufacturer.
†American Society for Testing and Materials, 1916 Race St., Philadelphia, PA 19103.
*American Welding Society, Inc., 550 N.W. LeJeune Rd., P.O. Box 351040, Miami, FL
33135.
4 AWWA C800-89
Sec. 3.2 Normal Pressure

Normal-pressure service line valves and fittings shall be suitable for use with
water at 100oF (38oC) and 100 psig (700 kPa) for 1 in. (25.4 mm) and smaller sizes,
and 80 psig (560 kPa) for 11⁄4 in. (31.8 mm) through 2 in. (50.8 mm) sizes.
Sec. 3.3 High Pressure

High-pressure service line valves and fittings shall be suitable for use with
water at 100oF (38oC) and 150-psig (1050-kPa) pressure.
SECTION 4: DETAILED DESIGN

Sec. 4.1 Dimensions of Corporation Valves
Because corporation valves are frequently used or installed with drilling or
tapping machines, certain internal and external size limitations are required for
their proper use.
4.1.1 Minimum inside diameter. Unless otherwise specified by the purchaser,
the minimum inside diameter of the waterway through a corporation valve shall be
large enough to accommodate the drill sizes shown in Table 1.
4.1.2 Overall body dimensions. For corporation valves to be installed by a tap-
ping machine, overall body dimensions shall conform with the dimensions listed in
Table 2.
Sec. 4.2 Curb Valves
Curb valves may be of an angle design or straight-through design and shall
provide a drip-tight shutoff in the closed position. The valve head shall be of the tee
design or flat design unless otherwise specified by the purchaser.
Sec. 4.3 Service Saddles

The service saddle will have a body with a threaded outlet, seal, and suitable
means for attachment to the main. The body shall be made to conform to the outside
Table 1 Maximum Drill Sizes for Installation of Corporation Valves in Service Clamps or Saddles
With a Drilling Machine
Maximum Drill Size—(in.)

Corporation Valve Size Corporation Valve Corporation Valve With
in. With AWWA Thread Inlet N.P.T. Thread Inlet
1⁄2 7⁄16 7⁄16
5⁄8 9⁄16 —
3⁄4 11⁄16 11⁄16
1 15⁄16 7⁄8
1 1⁄4 1 3⁄16 1 1⁄8
1 1⁄2 1 7⁄16 1 7⁄16
2 1 7⁄8 1 3⁄4
Table 2 Maximum Overall Body Dimensions for Corporation Valves for Use With Tapping
Machine
Corporation Valve Size Maximum Radius Maximum Length (less nut)

in. in. in.
1⁄2 1.500 4 5⁄8
5⁄8 1.500 4 5⁄8
3⁄4 1.500 4 5⁄8
1 1.500 4 5⁄8
1 1⁄4 2.500 9 1⁄16
1 1⁄2 2.500 9 1⁄16
2 2.500 9 1⁄16
configuration of the main. The service saddle shall be designed to provide a drip-
tight connection when used as a service connection to the main.*
Sec. 4.4 Service Line Fittings
The fittings used in service lines shall be designed for connection to the service
line by threads, brazing, compression, and/or flaring. Small waterways and abrupt
corners causing water turbulence and pressure drop should be minimized.
4.4.1 Solder for service line fittings. When solder is used with fittings, it shall
be “lead free” with a maximum lead content of no more than 0.2 percent as defined
in the 1986 amendments to the SDWA.
Sec. 4.5 Service Line Check Valves

Check valves may be of an angle design or straight-through design, with good
fluid-flow characteristics. The spring should be strong enough to resist opening with
a 1-psi pressure in the direction of flow. The check valve shall be field repairable
without removing the valve body from the service line.
SECTION 5: END CONNECTIONS

Sec. 5.1 Threads and Threaded Connections
This section covers the threads and other details of the threaded connections
used on products covered by this standard.
5.1.1 Straight threads. All straight threads for flared copper connections shall
be in accordance with ANSI/ASME B1.1 and as shown in Tables 3, 4, and 5.
5.1.2 Flared copper connection ends. The combined length of the rounded nose
and the external threads on fittings with male ends for connections shall be suffi-
cient to accommodate the copper flare nuts dimensioned in Table 4.
5.1.3 Tapered threads.
5.1.3.1 Tapered threads other than the inlet thread of corporation valves shall
conform to ANSI/ASME B1.20.1.
5.1.4 Special thread consideration.
*The materials used to produce service saddles are not limited to the cast copper alloys
listed in Sec. 2.
6 AWWA C800-89
Table 3 Fitting Thread for Use With Flared Copper Service Tube*
Minor
Nominal Major Pitch Diameter Length L
Size Threads Diameter Tolerance Diameter Tolerance (max.) (min.)
in. per Inch in. in. in. in. in. in.
1⁄2 14 1.004 –0.010 0.958 –0.006 0.911 9⁄16
5⁄8 14 1.160 –0.010 1.114 –0.006 1.067 9⁄16
3⁄4 14 1.259 –0.010 1.213 –0.006 1.171 5⁄8
1 11 1⁄2 1.593 –0.015 1.536 –0.008 1.486 3⁄4
1 1⁄4 11 1⁄2 2.055 –0.015 1.998 –0.008 1.948 1
1 1⁄2 11 1⁄2 2.465 –0.015 2.408 –0.008 2.358 1 1⁄16
2 11 1⁄2 3.185 –0.015 3.128 –0.008 3.078 1 5⁄16
*See ASTM B88, B88M, and Sec. A.2 of appendix A attached to this standard.
Table 4 Coupling Nut for Use With Flared Copper Service Tube*
Major
Nominal Diameter Pitch Minor Length L2†
Size Threads (min.) Diameter Tolerance Diameter Tolerance min. max.
in. per Inch in. in. in. in. in. in. in.
1⁄2 14 1.016 0.970 +0.006 0.933 +0.008 9⁄16 5⁄8
5⁄8 14 1.173 1.127 +0.006 1.089 +0.008 5⁄8 11⁄16
3⁄4 14 1.266 1.220 +0.006 1.189 +0.008 5⁄8 11⁄16
1 11 1⁄2 1.603 1.546 +0.008 1.509 +0.010 3⁄4 13⁄16
1 1⁄4 11 1⁄2 2.065 2.008 +0.008 1.971 +0.010 15⁄16 1
1 1⁄2 11 1⁄2 2.475 2.418 +0.008 2.381 +0.010 1 1 1⁄8
2 11 1⁄2 3.195 3.138 +0.008 3.101 +0.010 1 1⁄4 1 3⁄8
*See ASTM B88, B88M, and Sec. A.2 of appendix A attached to this standard.
†This thread is also for all internal threads in fittings used with external threads as shown in Figure 4.
Table 5 Corporation Valve Outlet Special-Purpose Coupling Threads*
Corporation Valve Outlet External Threads Internal Threads of Connecting Coupling†

Nominal Threads Major Length L6 Minor
Size per Diameter Pitch Diameter—in. (min.) Diameter Pitch Diameter—in.
in. Inch in. (max.) (min.) in. in. (max.) (min.)
1⁄2 14 31⁄32 0.913 0.907 1⁄2 57⁄64 0.926 0.920
5⁄8 14 1 3⁄32 1.053 1.049 1⁄2 1 1.066 1.060
3⁄4 14 1 1⁄4 1.213 1.207 9⁄16 1 3⁄16 1.226 1.220
1 12 1 1⁄2 1.456 1.450 9⁄16 1 13⁄32 1.467 1.461
*This thread is shown in Figure 5.
†The depth of internal threads on connecting couplings shall be sufficient to accommodate length L6.
5.1.4.1 Standard AWWA corporation valve inlet threads shall conform to di-
mensions given in Table 6. Also see Figure 1.
5.1.4.2 When specified as N.P.T., the thread form for the inlet end of a corpo-
ration valve shall be the same as that used on American National taper pipe
threads specified in ANSI/ASME B1.20.1.
5.1.4.3 If the purchaser specifies N.P.T. threads for the inlet end of corporation
valves, extra threads shall be added at the large end of the corporation valve inlet.
5.1.4.4 In gauging standard AWWA and N.P.T. thread for corporation valve
inlet threads, the thread is within tolerances when the gauge is within one full turn
Table 6 Standard AWWA Corporation Valve Inlet Threads and Corresponding Internal Threads
for Saddles
Corporation Valve External Threads Internal Threads

Taper
per Foot Pitch Available
(Measured Diameter Length for
Nominal Threads Across Diameter at Small End Length L1 at Corp. Valve
Size per Diameter) Major Pitch Minor (min.) Large End Insertion
in. Inch in. in. in. in. in. in. (min.)*
1⁄2 14 1 3⁄4 0.819 0.762 0.705 1 5⁄64 0.848 1 1⁄16
5⁄8 14 1 3⁄4 1.016 0.959 0.902 1 5⁄32 1.055 1 1⁄16
3⁄4 14 1 3⁄4 1.104 1.047 0.990 1 1⁄8 1.145 1 1⁄16
1 12 1 3⁄4 1.332 1.263 1.198 1 3⁄16 1.360 1 1⁄16
1 1⁄4 11 1⁄2 1 1.728 1.658 1.588 1 3⁄8 1.717 1 1⁄4
1 1⁄2 11 1⁄2 1 2.004 1.934 1.864 1 1⁄2 2.004 1 1⁄4
2 11 1⁄2 1 2.577 2.507 2.437 1 17⁄32 2.580 1 1⁄4
*On saddles, this is the minimum distance from the outer end of the thread to the water main. This distance shall not be
greater than 2 in. so as not to exceed the available travel of drilling machines.
Figure 1 Standard AWWA corporation valve inlet thread.
8 AWWA C800-89
in either direction of the extreme end or face of the inlet of the valve, except as
provided in Sec. 5.1.4.6.
5.1.4.5 All starting threads for the inlet end of a corporation valve shall be
chamfered.
5.1.4.6 Any plain extension beyond the chamfer on the inlet end of a corpora-
tion valve shall be in addition to the thread length L1, shown in Figure 1 and
dimensioned in Table 6.
5.1.5 Internal threads for connection.
5.1.5.1 Internal threads for connecting the corporation valve inlet threads to
the pipe or saddle shall be either AWWA standard threads or N.P.T. threads, as
specified by the purchaser.
5.1.5.2 Couplings having internal threads for connection to corporation valves
having flared copper connection threads shall conform to the applicable dimensions
in Table 4 and Figure 2.
5.1.6 Outlet external threads.
5.1.6.1 Corporation-valve-outlet external threads shall conform to ANSI/ASME
B1.20.1, sized in accordance with Table 7. Also see Figure 3.
5.1.6.2 Corporation-valve-outlet external threads for use with flared copper
tubing shall conform to Table 3 and Figure 4.
5.1.6.3 Corporation-valve-outlet external special-purpose coupling threads shall
conform to Table 5. Also see Figure 5.
5.1.7 Coupling nuts. Fittings connecting to special-purpose coupling threads
shall have internal threads conforming to the dimensions in Table 5.
5.1.8 Driving threads. When specified by the purchaser or when standard with
the manufacturer, corporation valves shall have outlet ends provided with internal
driving threads in accordance with Table 8. Also see Figures 3 and 5. These threads
attach to tools used during corporation valve installation.
Sec. 5.2 Other Connections

Compression connections, copper tube flare connections, and swivel connections
shall be designed to provide a seal and retain water service pipe or the tube without
slippage at a working pressure of 150 psig (1050 kPa).
Sec. 5.3 Solder Ends for Copper Tube
Solder ends shall conform to ANSI/ASME B16.18.
Table 7 Tapered External Iron Pipe (N.P.T.) Threads for Outlet End of Corporation Valves
N.P.T. Thread Size—in.

Corporation Valve Size N.P.T. Threads Same Increased-Size
in. Size as Corporation Valve N.P.T. Threads*
1⁄2 1⁄2 3⁄4
5⁄8 — 3⁄4
3⁄4 3⁄4 1
1 1 1 1⁄4
1 1⁄4 1 1⁄4 1 1⁄2
1 1⁄2 1 1⁄2 2
2 2 2 1⁄2
*This corporation valve shall have internal driving threads conforming to Table 8 and Figure 3.
Figure 2 Coupling nut for use with flared Figure 3 Outlet end of corporation valve
copper service tube, types K and L. showing increased-size N.P.T. external
threads and internal driving threads.
Figure 4 Flared fitting end showing Figure 5 Outlet end of corporation valve
threads for use with flared copper service showing special-purpose coupling
tube. (Minimum length L is from Table 3.) threads and internal driving threads.
10 AWWA C800-89
Table 8 Internal Driving Thread for Corporation Valves*
Major
Nominal Diameter Pitch Minor Length L3
Size Threads (min.) Diameter Tolerance Diameter Tolerance (min.)
in. per Inch in. in. in. in. in. in.
1⁄2 12 0.604 0.550 +0.006 0.511 +0.009 5⁄8
5⁄8 12 0.735 0.681 +0.006 0.635 +0.009 5⁄8
3⁄4 12 0.855 0.801 +0.006 0.765 +0.009 5⁄8
1 12 1.089 1.035 +0.006 0.999 +0.009 11⁄16
1 1⁄4 10 1.374 1.309 +0.010 1.266 +0.011 13⁄16
1 1⁄2 8 1.666 1.585 +0.010 1.531 +0.014 1
2 8 2.165 2.084 +0.010 2.030 +0.014 1 1⁄8
*This internal driving thread is commonly used on several different types of corporation valves. See Figures 3 and 5.
SECTION 6: FABRICATION
Sec. 6.1 Workmanship
Valves and fittings will be free of metal chips and filings, and excess lubricant
in the waterway. Castings shall be clean and sound and without defects that could
impair their service.
SECTION 7: INSPECTION, TESTING, AND REJECTION

Sec. 7.1 Inspection
All work under this standard is subject to inspection and approval by the
purchaser.
Sec. 7.2 Testing
A purchaser who intends to use or test service line valves and fittings at pres-
sures in excess of those stated in this standard should consult the manufacturer in
advance.
7.2.1 Factory tests. The manufacturer shall factory test valves and fittings to
meet the pressure requirements as outlined in Sec. 3.2 and Sec. 3.3.
Sec. 7.3 Rejection

Unless the terms of the sale were otherwise stated in the purchaser’s specifica-
tions, the purchase contract, or the manufacturer’s warranty, any service line valve
or fitting that the purchaser rejects as not conforming to this standard shall be
returned to the manufacturer. If the valves or fittings are found defective, they shall
be replaced with new valves or fittings at the manufacturer’s expense.
SECTION 8: MARKING AND SHIPPING

Sec. 8.1 Marking
The manufacturer’s name or trademark shall appear on the body of valves and
fittings. When appropriate and possible, it is recommended that markings on valves
also include size, pressure rating, and direction of flow. The pressure rating shall be
marked on high-pressure service valves as defined herein.
Sec. 8.2 Preparation for Shipment

Valves and fittings shall be complete and ready to install when shipped. The
manufacturer shall use care in preparing them for shipment to avoid damage during
handling or transit.
APPENDIX A
Collected Standards for Service Line Materials
This appendix is for information only and is not a part of AWWA C800.
The following standards for various types of service line materials are included
herein for ease of reference. The suitability of the materials referenced herein for
any particular application must be determined by the user.
SECTION A.1: MATERIALS COVERED

References included in this appendix cover the following materials:
• Copper water tube (Sec. A.2),
• Red brass pipe (Sec. A.3),
• Steel pipe (Sec. A.4), and
• Plastic pipe and tube (Sec. A.5).
SECTION A.2: COPPER WATER TUBE

Sec. A.2.1 Scope
This reference covers seamless copper tubing suitable for underground water
services. Tube is designated as type K and type L.
Sec. A.2.2 Standard Specifications
This material will be supplied in conformance with ASTM B88, type K or
type L; or ASTM B88M, type A or type B, as designated.
Sec. A.2.3 Dimensions

For reference, Table A.1 lists the dimensions derived from ASTM B88 and
ASTM B88M.
SECTION A.3: RED BRASS PIPE

Sec. A.3.1 Scope
This reference covers seamless red brass pipe suitable for use in water service
lines and plumbing.
12
Table A.1 Dimensions, Weights, and Tolerances in Diameter and Wall Thickness for Nominal or
Standard Copper Water Tube Sizes
Nominal Average Nominal Wall

or Outside Thickness and Tolerances—in. Theoretical
Standard Outside Diameter* Type K (A) Type L (B) Weight—lb/ft
Size Diameter Tolerance—in. Wall Wall Type K Type L
in. in. Annealed Drawn Thickness Tolerance† Thickness Tolerance† (A) (B)
1⁄4 0.375 0.002 0.001 0.035 0.004 0.030 0.0035 0.145 0.126
3⁄8 0.500 0.0025 0.001 0.049 0.004 0.035 0.0035 0.269 0.198
1⁄2 0.625 0.0025 0.001 0.049 0.004 0.040 0.0035 0.344 0.285
5⁄8 0.750 0.0025 0.001 0.049 0.004 0.042 0.0035 0.418 0.362
3⁄4 0.875 0.003 0.001 0.065 0.0045 0.045 0.004 0.641 0.455
1 1.125 0.0035 0.0015 0.065 0.0045 0.050 0.004 0.839 0.655
1 1⁄4 1.375 0.004 0.0015 0.065 0.0045 0.055 0.0045 1.04 0.884
1 1⁄2 1.625 0.0045 0.002 0.072 0.005 0.060 0.0045 1.36 1.14
2 2.125 0.005 0.002 0.083 0.007 0.070 0.006 2.06 1.75
Source: Extracted from Table 4, ASTM B88-88, Standard Specification for Seamless Copper Water Tube; and Table 4.
See ASTM B88M-88, Standard Specification for Seamless Copper Water Tube (Metric) for metric dimensions, weights, and
tolerances.
NOTE: All tolerances are plus and minus except as otherwise indicated.
*The average outside diameter of a tube is the average of the maximum and minimum outside diameter, as determined
at any one cross section of the tube.
†Maximum deviation at any one point.

The pipe will be supplied in conformance with ASTM B43.

For reference, Table A.2 lists the dimensions derived from ASTM B43.
SECTION A.4: STEEL PIPE

Sec. A.4.1 Scope
These specifications cover the furnishing of steel pipe, either plain or galva-
nized, for use in underground water service lines.
This material will be supplied in conformance with ASTM A53.
For reference, Table A.3 lists the dimensions derived from the above ASTM
standard specifications.
14 AWWA C800-89
Table A.2 Dimensions, Weights, and Tolerances for Standard Sizes of Seamless Red Brass Pipe
Average Outside
Diameter
Standard Nominal Outside Tolerances* Nominal Wall Theoretical
Pipe Size Diameter (All Minus) Thickness Tolerance† Weight
in. in. in. in. in. lb/ft
Regular
1⁄8 0.405 0.004 0.062 0.004 0.253
1⁄4 0.540 0.004 0.082 0.005 0.447
3⁄8 0.675 0.005 0.090 0.005 0.627
1⁄2 0.840 0.005 0.107 0.006 0.934
3⁄4 1.050 0.006 0.114 0.006 1.27
1 1.315 0.006 0.126 0.007 1.78
1 1⁄4 1.660 0.006 0.146 0.008 2.63
1 1⁄2 1.900 0.006 0.150 0.008 3.13
2 2.375 0.008 0.156 0.009 4.12
Extra Strong
1⁄8 0.405 0.004 0.100 0.006 0.363
1⁄4 0.540 0.004 0.123 0.007 0.611
3⁄8 0.675 0.005 0.127 0.007 0.829
1⁄2 0.840 0.005 0.149 0.008 1.23
3⁄4 1.050 0.006 0.157 0.009 1.67
1 1.315 0.006 0.182 0.010 2.46
1 1⁄4 1.660 0.006 0.194 0.010 3.39
1 1⁄2 1.900 0.006 0.203 0.011 4.10
2 2.375 0.008 0.221 0.012 5.67
Source: Extracted from Table 1, ASTM B43, Specification for Seamless Red Brass Pipe, Standard Sizes.
NOTE: All tolerances are plus and minus except as otherwise indicated.
*The average outside diameter of a tube is the average of the maximum and minimum outside diameters as determined
at any one cross section of the tube.
†Maximum deviation at any one point.
Table A.3 Standard Weights and Dimensions of Welded and Seamless Steel Pipe
Schedule 40 Schedule 80 Double-Extra-

Standard-Weight Pipe Extra-Strong Pipe Strong Pipe
Nominal Nominal
Nominal Weight Weight Weight
Outside Wall in lb/ft Wall per Foot Wall per Foot
NPS Diameter Threads Thickness Plain Thickness Plain End Thickness Plain End
Designator in. per Inch in. End Threaded in. lb in. lb
1⁄2 0.840 14 0.109 0.85 0.85 0.147 1.09 0.294 1.71
3⁄4 1.050 14 0.113 1.13 1.13 0.154 1.47 0.308 2.44
1 1.315 111⁄2 0.133 1.68 1.68 0.179 2.17 0.358 3.66
1 1⁄4 1.660 111⁄2 0.140 2.27 2.28 0.191 3.00 0.382 5.21
1 1⁄2 1.900 111⁄2 0.145 2.72 2.73 0.200 3.63 0.400 6.41
2 2.375 111⁄2 0.154 3.65 3.68 0.218 5.02 0.436 9.03
Source: Extracted from Tables X2.2, X2.3, and X3.1 of ASTM A53-87b, Standard Specification for Pipe, Steel, Black and
Hot Dipped, Zinc-Coated Welded and Seamless.
SECTION A.5: PLASTIC PIPE AND TUBE

Sec. A.5.1 Scope
The following documents describe plastic pipe and tubing commonly used for
underground water service lines. The following standards are a few that specifically
cover this type of pipe and tubing:
ANSI*/AWWA C901—Standard for Polyethylene (PE) Pressure Pipe and Tub-
ing, 1⁄2 In. Through 3 In., for Water Service.
ANSI/AWWA C902—Standard for Polybutylene (PB) Pressure Pipe and Tub-
ing, ⁄2 In. Through 3 In., for Water.
1
ASTM† D1785—Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic
Pipe, Schedules 40, 80, and 120.
ASTM D2104—Standard Specification for Polyethylene (PE) Plastic Pipe,
Schedule 40.
ASTM D2239—Standard Specification for Polyethylene (PE) Plastic Pipe
(SIDR-PR) Based on Controlled Inside Diameter.
ASTM D2241—Standard Specification for Poly (Vinyl Chloride) (PVC)
Pressure-Rated Pipe (SDR Series).
ASTM D2447—Standard Specification for Polyethylene (PE) Plastic Pipe,
Schedules 40 and 80 Based on Outside Diameter.
ASTM D2466—Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic
Pipe Fittings, Schedule 40.
ASTM D2467—Standard Specification for Socket-Type Poly (Vinyl Chloride)
(PVC) Plastic Pipe Fittings, Schedule 80.
ASTM D2609—Standard Specification for Plastic Insert Fittings for Polyethyl-
ene (PE) Plastic Pipe.
ASTM D2662—Standard Specification for Polybutylene (PB) Plastic Pipe
(SIDR-PR) Based on Controlled Inside Diameter.
ASTM D2666—Standard Specification for Polybutylene (PB) Plastic Tubing.
ASTM D2683—Standard Specification for Socket-Type Polyethylene Fittings
for Outside Diameter-Controlled Polyethylene Pipe and Tubing (Rev. A).
ASTM D2737—Standard Specification for Polyethylene (PE) Plastic Tubing.
ASTM D2740—Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic
Tubing.
ASTM D3000—Standard Specification for Polybutylene (PB) Plastic Pipe
(SDR-PR) Based on Outside Diameter.
ASTM D3035—Standard Specification for Polyethylene (PE) Plastic Pipe
(SDR-PR) Based on Controlled Outside Diameter.
ASTM D3261—Standard Specification for Butt Heat Fusion Polyethylene (PE)
Plastic Fittings for Polyethylene (PE) Plastic Pipe and Tubing.
*American National Standards Institute, 1430 Broadway, New York, NY 10018.

†American Society for Testing and Materials, 1916 Race St., Philadelphia, PA 19103.
APPENDIX B
Field Testing
This appendix is for information only and is not a part of AWWA C800.
Should purchasers choose to conduct field tests, the following recommendations

from ANSI/AWWA C800-84, Sec. 6.2.2, are available here for general information.
Field tests. Field tests by the purchaser shall be in accordance with the pres-
sures specified in Sec. 3.2 or Sec. 3.3 as appropriate. External leakage through the
valve body is not allowed. The corporation outlet may be capped to eliminate leak-
age through the closed valve’s port opening.
If higher test pressures, not to exceed 150 percent of the pressure rating, are
required, it is recommended that corporation valves be capped and tested in the
open position.
When testing a water main, if capping the corporation valve is impractical, the
recommended alternative is to test to the curb valve with the corporation valve
open.
It is recommended that pressure testing of service lines be done before backfill-
ing to detect and facilitate the repair of any leaks at the joint or from the pipe,
valves, or fittings.
16
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American Water Works Association

Effective date: Jan. 1, 1990.

AMERICAN WATER WORKS ASSOCIATION

American National Standard

Copyright © 1990 by American Water Works Association

Gerald A. Gewe, Chairman

T.M. Bowen, Manchester Water Works, Manchester, N.H. (AWWA)

General Interest Members

E.E. Baruth,† Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)

SEC. PAGE SEC. PAGE

Foreword 7 Inspection, Testing, and

3 Outlet End of Corporation Valve 5 Corporation Valve Outlet

I. History of Standard. In 1929, the development of a standard for threads

AWWA STANDARD FOR

UNDERGROUND SERVICE LINE

Sec. 1.2 Definitions

Sec. 1.3 References

*American National Standards Institute, 1430 Broadway, New York, NY 10018.

ASTM B32—Standard Specification for Solder Metal.

Sec. 1.4 Affidavit of Compliance

SECTION 3: GENERAL DESIGN

Sec. 3.1 Pressure Class

Sec. 3.2 Normal Pressure

Sec. 3.3 High Pressure

SECTION 4: DETAILED DESIGN

Sec. 4.3 Service Saddles

Maximum Drill Size—(in.)

Corporation Valve Size Maximum Radius Maximum Length (less nut)

Sec. 4.5 Service Line Check Valves

SECTION 5: END CONNECTIONS

Table 5 Corporation Valve Outlet Special-Purpose Coupling Threads*

Corporation Valve Outlet External Threads Internal Threads of Connecting Coupling†

Corporation Valve External Threads Internal Threads

Figure 1 Standard AWWA corporation valve inlet thread.

Sec. 5.2 Other Connections

N.P.T. Thread Size—in.

Table 8 Internal Driving Thread for Corporation Valves*

SECTION 7: INSPECTION, TESTING, AND REJECTION

Sec. 7.3 Rejection

SECTION 8: MARKING AND SHIPPING

Sec. 8.2 Preparation for Shipment

SECTION A.1: MATERIALS COVERED

SECTION A.2: COPPER WATER TUBE

Sec. A.2.3 Dimensions

SECTION A.3: RED BRASS PIPE

Nominal Average Nominal Wall

Sec. A.3.2 Standard Specifications

Sec. A.3.3 Dimensions

SECTION A.4: STEEL PIPE

Schedule 40 Schedule 80 Double-Extra-

SECTION A.5: PLASTIC PIPE AND TUBE

*American National Standards Institute, 1430 Broadway, New York, NY 10018.

Should purchasers choose to conduct field tests, the following recommendations

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