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    Lug On Skid

    Uploaded by

    miteshpatel191
    1) The component to be lifted weighs 6660 kg. The lifting lugs were checked for various stresses and found to be satisfactory based on the material properties of SA 36 steel. 2) The maximum force on each lug eye is 32669 N. Stress checks were performed at the lug base and pin hole and found to be within allowable limits. 3) Weld sizes were calculated based on tensile, shear and bending stresses and found to meet the allowable welding stress for steel grade 43.

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    © All Rights Reserved
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    Lug On Skid

    Uploaded by

    miteshpatel191
    141 views8 pages
    1) The component to be lifted weighs 6660 kg. The lifting lugs were checked for various stresses and found to be satisfactory based on the material properties of SA 36 steel. 2) The maximum force on each lug eye is 32669 N. Stress checks were performed at the lug base and pin hole and found to be within allowable limits. 3) Weld sizes were calculated based on tensile, shear and bending stresses and found to meet the allowable welding stress for steel grade 43.

    Original Description:

    Lug on skid

    Original Title

    Lug on skid

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    1) The component to be lifted weighs 6660 kg. The lifting lugs were checked for various stresses and found to be satisfactory based on the material properties of SA 36 steel. 2) The maximum force on each lug eye is 32669 N. Stress checks were performed at the lug base and pin hole and found to be within allowable limits. 3) Weld sizes were calculated based on tensile, shear and bending stresses and found to meet the allowable welding stress for steel grade 43.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    141 views8 pages

    Lug On Skid

    Uploaded by

    miteshpatel191
    1) The component to be lifted weighs 6660 kg. The lifting lugs were checked for various stresses and found to be satisfactory based on the material properties of SA 36 steel. 2) The maximum force on each lug eye is 32669 N. Stress checks were performed at the lug base and pin hole and found to be within allowable limits. 3) Weld sizes were calculated based on tensile, shear and bending stresses and found to meet the allowable welding stress for steel grade 43.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    The document discusses the design of lifting lugs to lift a heavy component. It performs calculations of forces and stresses and checks that the lug design meets allowable limits.

    The component being lifted weighs 6660 kg. The force acting on the beam from the component is 1.3 x 10^5 N.

    The vertical force on the lug is 3.3 x 10^4 N. The out of plane force is 1.4 x 10^4 N.

    Weight of component to be lifted = 6660 kg

    Component force acting on beam, F = 130675 N


    Impact factor = 2

    1) SKID LUG SIZING

    Distance from lug hole to edge of beam, k = 100


    Lug radius, rL = 70
    Lug thickness. tL = 20
    Lug base width, wL = 203
    Diameter of hole, d = 33
    Distance from lug hole to base, hL = 198
    Collar plate thickness, tcp = 10
    Collar ring diameter, Dcp = 100

    Clearance btw shackle & lug sze

    Lug thickness, tL
    A = 42.9 mm 40 mm

    Lug radius, rL
    C = 95.5 mm 70 mm

    Since A and C clearance against Lug size, Therfore the lug is


    ACCEPTABLE

    Per PTS section 6.3

    a) Lug hole diameter, d shall be Max of i) Dp+3 mm = 31.7


    ii)Dp*1.05mm = 30.14
    b) Lug hole diameter, d shall be less than < (Dp+6mm) = 34.7
    Dp = 33 result a) = satisfactory
    b) = satisfactory
    Hole, d
    Daimeter of hole, d Btw 31.7 33 34.7 ok

    no of lug eye, = 4
    Maximum combined force acting on lug eye, Fc = 32669
    3330

    2) LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = SA 36
    Specified yield stress, Sy = 248.21
    Allowable bending stress, fbx.all(=0.66*Sy)_In plane = 163.8186
    Allowable bending stress, fbx.all(=0.75*Sy)_Out plane = 186.1575
    Allowable tensile stress, St all(=0.6*Sy) = 148.926
    Allowable bending stress, St all(=0.9*Sy) = 223.389
    Allowable shear stress, Ss all(0.4*Sy) = 99.284

    SHACKLE
    Shackle rating (S.W.L) = 8.5
    Type of shackle Bolt type anchor shackle G2130
    = 28.7

    MAXIMUM SLING TENSION ON PADEYE Ts = 16334


    Factor of safety FOS = 2

    DESIGN LOAD:
    Sling tension P=FOS*Ts P = 32668
    Lifting angle a = 90
    Actual out of plane angle b = 25
    Vertical force on padeye Fz=P*sina Fz = 32668
    Out of plane force Fyl=P*sinb Fyl = 13806
    Horizontal force on padeye Fx=P*cosa Fx = 0.00
    Horizontal dist. PIN Cl to N.A. exl = 0

    3) STRESS CHECK AT BASE:

    a) Moment calculation at distance, H

    In plane moment My=Fx*H)-(Fz*ex l) My = 0


    Out of plane moment Mx=(Fyl-hl) Mx = 2733606

    b) Tensile stress

    Maximuim tensile force, ft=Fz/(tL*wL) = 4


    Allowable tensile stress, ST all(=0.6Sy) = 148.926
    Since ft < St, all therefore the lug size is Satisfactory
    c) Bending stress (In plane)

    Maximum bending stress, fbx=(6*Mx)/(wL*(tL+tCP)^2) = 89.7736120906385


    Allowable bending stress, fbx all(=0.6Sy) = 163.8186
    Since fbx < fbx, all therefore the lug size is = Satisfactory

    d) Bending stress (out plane)

    Maximum bending stress, fby=(6*My)/(tL+(2+*tcp)*Wl^2) = 0


    Allowable bending stress, fby, all(=0.75*Sy)_Out of plane = 186.1575
    Since fby < fbx, all therefore the lug size is = Satisfactory

    e) Combine stresses,

    U = St/St.all + fby/fby.all + fbx / fbx.all = 0.6


    Since U<1 therfore the lug size is = Satisfactory

    f) Shear stress (in plane)

    Maximum shear stress, fsy=Fyl/(wL*tL) = 3.40


    Allowable shear stress, Ss.all(=0.4*sy) = 99.28
    since fsx < Ss.all, therefore the lug size is = Satisfactory

    g) Bending stress ( Out of plane)

    Maximum shear stress, fsy=Fyl/(wL*tL) = 0.02


    Allowable shear stress, Ss.all(=0.4*Sy) = 99.28
    since fsx < Ss.all, therefore the lug size is = Satisfactory

    CHECKING VON-MISES CRITERIA

    Sum of stress in X-PLANE fx=St+fby =


    Sum of stress in Y-PLANE fy=St*fbx =

    Therefore, average shear stress fxy=SQRT(fsx^2)+(fsy^2) =


    Allowable combined stress: Fcomb.all(0.66*sy) = 163.8186
    Since fsx < Ss.all, therefore the lug size is = Satisfactory

    STRESS CHECK AT PIN HOLE

    Tensile stress

    Maximum tensile force, P =


    Cross section area of lug eye,
    At=(2*(tl*(rL-d/2))+(2*tcp*((Dcp/2)/d/2))+(2*(tcp*((Dcp/2)-d/2)) =
    Allowable tensile stress, St.all (0.66*sy) =
    Since, St < St.all, therefore the lug size is =

    Bearing stress

    Maximum bearing force, P =


    Cross sectional area of lug eye, Ab=Dp*(tL+2tcp) =
    Bearing stress, Sbr=Fbr/Ab =
    Allowable bearing stress, Sbr.all(=0.9Sy) =
    Since, Sbr < Sbr.all, therefore the lug size is =

    Shera stress

    Maximum shear force, P


    Cross ssectional area of lug eye, At=(2*tL*(rL-d/2)+(2*tcp*(Dcp/2)-(d/2)+(2*tcp*(Dcp/2)
    Shear stress, Ss =
    Allowable shear stress, Ss.all(0.4*Sy) =
    Since, Ss < Ss.all, herefore the lug size is

    Combine stresses,

    U=St/St.all+fby/fby.all+fbx/fbx.all
    Since, < 1, therefore the lug size is

    WELD SIZE CALCULATIONS


    weld throat thickness used, tr =

    Fillet metal material fillet weld jiont efficiency, E =


    Welding stress for steel grade 43 (E-43) =

    Allowable welding stress, Sw =

    Tensile stress

    Maximum tensile force. Ft =


    Area of weld , Aw=2*(tL+wL)*tr =
    Tensile stress, St=(Ft/Aw) =
    Since,Ss < Sw, therefore the weld lug diemsion is =

    Shear stress

    Maximum bending force, Fb =


    bending stress, Sb=(Fb/Aw) =
    Allowable welding stress for steel garde 43 (E-43), Sw =
    Since, Ss < Sw, therefore the weld lug diemsion is =

    Bending stress
    Maximum bending force, Fb =
    Bending stress, SB =(Fb/Aw) =
    Allowable welding stress for steel gared 43 (E-43), Sw =
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