3 Performa P Basic Machines: 4.1.2 Optional Features and Equipment (See Section 5.2)
3 Performa P Basic Machines: 4.1.2 Optional Features and Equipment (See Section 5.2)
3 Performa P Basic Machines: 4.1.2 Optional Features and Equipment (See Section 5.2)
THE PRECOMPRESSION
• 2 well-dimensioned hardened steel pre-compression rollers,
diameter 160 mm
• Lifetime lubricated sealed bearings and guidings
• Top roller mounted on the unique Courtoy™ Air
Compensator for constant precompression
force under extended dwell time.
• Pre-compression height adjustment by electro-motor and
encoder on lower roller. Closed
loop position control and adjustment through control system.
• Maximum pre-compression force of 10 kN: The air
compensator allows an extended dwell
time requiring a significantly lower force than any other system.
• Overload protection: The pneumatic system has greater
sensitivity to overload and
reacts faster to an overload situation than a hydraulic or
electro-mechanical protection
system.
THE MAIN COMPRESSION
• 2 well-dimensioned hardened steel main compression rollers,
diameter 160 mm
• Lifetime lubricated sealed bearings and guidings
• Top roller mounted on the unique Courtoy™ Air
Compensator; to be used for either
“constant thickness” tabletting or “constant force” tabletting.
(The latter is also called
“Equal Porosity Tabletting.) In case of constant force tabletting,
the dwell time is
considerably longer, often resulting in better quality tablets
and/or increased machine
output.
• Top punch penetration manually adjustable between 1 and
4 mm, by means of an
excenter axis.
• Tablet thickness adjustment by electro-motor and encoder
on lower roller. Closed loop
position control and adjustment through control system.
• Overload protection: The pneumatic system has greater
sensitivity to overload and
reacts faster to an overload situation than a hydraulic or
electro-mechanical protection
system.
• Maximum main compression force up to 80 kN in case of
constant thickness tabletting. In
case of constant force tabletting (i.e. Equal Porosity Tabletting),
the maximum compression
force is limited to 60 kN.
THE EJECTION
• Variable slope ejection cam for optimal ejection curve,
resulting in less capping problems.
• Exchangeable bronze wear plate
• Adjustable ejection height
• Ejection finger with integrated pneumatic reject valve for
out-of-tolerance tablets.
THE TABLET CHUTE
• Tablet chute in PU: food approved, easy to clean and light
weighted.
• Double channel tablet chute for good tablets and out-of-
tolerance tablets.
• Reject flap valve in good-tablet outlet for non-controlled
tablets: i.e. tablets produced in
manual mode and at machine start-up.
• An obstruction sensor is installed on the tablet chute cover,
detecting any blockage of the
tablet chute in the good-tablets outlet. The sensor is a robust
capacitive sensor, easy to
adjust and insensitive to dust accumulation in the tablet chute.
• Additional flap and outlet for automatic tablet sampling
available as an option.
THE TOP CAM
• One central piece in steel with 4 exchangeable wear parts in
bronze. This avoids replacing
the complete cam when certain parts are worn out due to
punch friction.
• Up-going and down-going acting cams are double-sided (=
act on both sides of the punch)
to minimise cam and tooling wear.
• The complete cam is mounted on bearings on the turret. A
spring loaded lever system
prevents the cam from rotating with the turret.
• Top punch tight detection: When the torque on the top cam
surpasses a pre-set value, the
spring loaded lever system will move. This is detected by a
proximity switch, generating the
appropriate alarm.
5.1.8 Machine Lubrication
• No open oil lubrication system by using the latest state of the
art dry and lifetime grease
lubrication systems
5.1.9 Punch Lubrication System
• Sophisticated punch lubrication system based on volumetric
dosage of oil quantity.
• Oil and compressed air are mixed in adjustable proportion and
conducted in a tube to the
point of lubrication, where they are ejected as an oil mist on
the punches.
• Accurate control on the oil volume per stroke of the micro-
pump
• Totally separated lubrication systems for upper and lower
punches, allowing independent
set-up
• Upper punches at 2 points: Punch body and punch head.
• Lower punches at 4 points: inside punch body, outside
punch body, punch head and
ejection cam.
• All lubrication points are mounted rigidly inside the cam tracks
and no position adjustment is
Needed
5.1.10 Other
• Tool kit for basic disassembling and cleaning operations
• Calibration punches for calibration of the different position
regulation units.
• Electrical wiring and software control for peripheral
equipment: tablet deduster, metal
detector and/or automatic tablet sampling system. Connectors
are nicely incorporated and
hidden behind a door.