Yews Series

YEWS Water Cooled Screw Chiller
(Water Source Heat Pump)

Installation, Operation and Supersedes:AP1105
Maintenance Form No:AP1105-IOM01(1216) EN
-IOM01(0316) EN
YEWS High Efficiency Chiller With Single Compressor

STYLE E
Warning
The System is charged with refrigerant with a certain pressure
Improper operation during maintenance may cause serious damage to the system. All
maintenance shall be done by York authorized technician, following the guide in York
installation, operation and maintenance manual.
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YEWS-E Water Cooling Screw Chiller/Heat Pump
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. During installation, operation, maintenance or service,
individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, oils,
materials under pressure, rotating components , and both high and low voltage. Each of these items has the
potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and
responsibilities of operating/service personnel to identify and recognize these inherent hazards, protect
themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements
could result in serious damage to the equipment and the property in which it is situated, as well as severe
personal injury or death to themselves and people at the site.
This document is intended for use by owner-authorized operating/service personnel. It is expected that this
individual posseses independent training that will enable them to perform their assigned tasks properly and
safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and
understood this document and any referenced materials. This individual shall also be familiar with and comply
with all applicable governmental standards and regulations pertaining to the task in question.
CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’ s policy for continuous product improvement, the information contained in this
document is subject to change without notice. While YORK makes no commitment to update or provide
current information automatically to the manual owner, that information, if applicable, can be obtained by
contacting the nearest YORK Applied Systems Service office.
It is the responsibility of operating/service personnel to verify the applicability of these documents to the
equipment in question. If there is any question in the mind of operating/service personnel as to the applicability
of these documents, then prior to working on the equipment, they should verify with the owner whether the
equipment has been modified and if current literature is available.
Nomenclature
Y E W S 100 H A 50 E S - HP
Heat Pump
Special Design
Design Level
50-380V-3P-50Hz
53-400V-3P-50Hz
A-HFC134a 55-415V-3P-50Hz
H - High efficiency AC 64-460V-3P-60Hz
B - High efficiency ITS 62-230V-3P-60Hz
P - Premium efficiency AC
Unit Model
Screw Compressor
Water Cooled
High Efficiency
YORK

TABLE OF CONTENTS
NOMENCLATURE 1
1 GENERAL MANUFACTURER INFORMATION 1
1.1 INTRODUCTION 1
1.2 WARRANTY 1
1.3 SAFETY 1
1.4 RESPONSIBILITY FOR SAFETY 1
1.5 ABOUT THIS MANUAL 2
1.6 MISUSE OF EQUIPMENT 2
1.7 EMERGENCY SHUTDOWN 3
1.8 SAFETY LABELS 3
2 PRODUCT DESCRIPTION 4
2.1 INTRODUCTION 4
2.2 COMPRESSOR 4
2.3 OIL SEPARATOR AND OIL SUMP 5
2.4 REFRIGERANT CIRCUITS 5
2.5 CONDENSER 5
2.6 EVAPORATOR 5
2.7 POWER AND CONTROL PANEL 5
2.8 CONTROL PANNAL 6
2.9 MOTOR PROTECTION 6
2.10 KEYBOARD CONTROL 6
2.11OPTIONS 7
2.12 FUNCTIONAL DESCRIPTION 7
3 TRANSPRORTATION, HANDLING AND STORAGE 10
3.1 DELIVERY AND STORAGE 10
3.2 INSPECTION 10
3.3 RIGGING 10
4 INSTALLATION 12
4.1 GENERAL DESCRIPTION 12
4.2 LOCATION REQUIREMENTS 12
4.3 INSTALLATION OF VIBRATION ISOLATORS 12
4.4 PIPING CONNECTIONS 14
4.5 WATER TREATMENT 15
4.6 PIPEWORK ARRANGEMENT 15
4.7 CONNECTION TYPES &SIZES 15
4.8 REFRIGERANT RELIEF VALVE PIPING 15
4.9 ELECTRICAL CONNECTION 16

4.10 CONDENSER COOLING WATER SYSTEM 16

4.11 VARIABLE PRIMARY FLOW 17
4.12 POWER WIRING 17
4.13 CONTROL PANEL WIRING 17
4.14 220VAC OUTPUT 17
4.15 SYSTEM INPUT 17
5 CONTROL CENTER 18
5.1 SAFETY NOTICE FOR THE OPERATION OF THE CONTROLLER 18
5.2 INITIALIZATION OPERATIONS 18
5.3 INSTRUCTIONS ON THE OPERATION 20
5.4 INSTRUCTIONS OF DISPLAY INTERFACE 25
5.4.1 INITIALIZATION INTERFACE 25
5.4.2 HOME INTERFACE 25
5.4.3 STATUS DISPLAY 25
5.4.4 PARAMETER SETTING 27
5.4.5 CLOCK SETTING 38
5.4.6 FAULT INQUIRY 38
5.5 GENERAL PARAMETERS SETTING AND DEFULT VALUES 40
5.6 FAULT IMFORMATION 43
5.7 MODBUS PROTOCOL 44
6 COMMISSIONING 49
6.1 PREPARATION 49
6.2 FIRST TIME START-UP 51
7 OPERATION 52
7.2 START-UP 52
7.3 NORMAL RUNNING AND CYCLING 52
7.4 OTHER NOTES 53
7.5 RUNNING DETECTION 54
8 MAINTENANCE 56
8.1 GENERAL REQUIREMENTS 56
8.2 DAILY MAINTENANCE 56
8.3 COMPRESSOR OIL 57
8.4 OIL FILTER 58
8.5 CONDENSER AND EVAPORATOR 58
8.6 CHECKING SYSTEM FOR LEAKS 60

8.7 EVACUATION AND DEHYDRATION OF UNIT 61

8.8 WORKING CONDITIONS 61
8.9 SCHEDULED MAINTENANCE 61
9 TROUBLE SHOOTING 62
9.1 SYSTEM TROUBLE SHOOTING ANALYSIS 62
9.2 SENSOR CALIBRATION CHARTS 64
10 TECHNICAL DATA 65
10.1 UNIT PHYSICAL PARAMETERS 65
10.2 WATER PRESSURE DROP 65
10.3 PHYSICAL DATAS 66
10.4 STARTING/OPERATION LIMITS OF UNIT 66
10.5 FOUNDATION DIAGRAM 68
10.6 DIMENSIONS 69
11 SPARE PARTS 70
11.1 RECOMMENDED SPARES 70
11.2 RECOMMENDED COMPRESSOR OILS 70
12 DECOMMISSIONING,DISMANTLING AND DISPOSAL 71
13. INSTALLATION INSTRUCTIONS FOR THE HF68 FLOW SWITCHES 72
13.1 APPLICATION 72
13.2 PARAMETERS 72
13.3 FLOW ADJUSTMENT RANGE AND MEDIA TEMPERATURE RANGE 72
13.4 INSTALLATION 72
13.5 WIRING 72
13.6 STEPS TO ADJUST THE FLOW SWITCH SETTINGS 73
ATTACHED DRAWINGS 1: YEWS electrical drawing-compressor for 50Hz power 74
ATTACHED DRAWINGS 2: YEWS electrical drawing-main board (YEWS100H/130H/170H/200H/210H) for 50Hz power 75
ATTACHED DRAWINGS 3: YEWS electrical drawing-main board (YEWS215P) for 50Hz power 76
ATTACHED DRAWINGS 4: YEWS electrical drawing-main board(YEWS100P/130P/170P/200P) for 50Hz power 77
ATTACHED DRAWINGS 5: YEWS electrical drawing-compressor for 60Hz power 78
ATTACHED DRAWINGS 6: YEWS electrical drawing-main board (YEWS100H&130H&170H&200H) for 60Hz power 79
ATTACHED DRAWINGS 7: YEWS electrical drawing-main board (YEWS215P) for 60Hz power 80
ATTACHED DRAWINGS 8: YEWS field connection for 60Hz power 81
ATTACHED DRAWINGS 9: Transformer for230V/3P/60Hz Application 82

1 GENERAL MANUFACTURER INFORMATION

1.1 INTRODUCTION serial number information is printed on the unit
YORK YEWS chillers (heat-pumps) are manufactured to identification plate.
the highest design and construction standards to ensure
high performance, reliability and adaptability for all types The unit warranty will be void if any modification to the
of air conditioning installations. The unit is intended for unit is carried out without prior written approval from
cooling (hot) water solution and is not suitable for purp- YORK.
oses other than those specified in this manual.
For warranty purposes, the following conditions must be
This manual contains all the information required for cor- satisfied:
rect installation and commissioning of the unit, together The initial start of the unit must be carried out by trained
with operating and maintenance instructions. personnel from an Authorized YORK Service Centre.
The manuals should be read thoroughly before attempting Only genuine YORK approved spare parts, oils, coo-
to operate or service the unit. All procedures detailed in lants, and refrigerants must be used. All the scheduled
the manuals, including installation, commissioning and maintenance operations detailed in this manual must be
maintenance tasks must only be performed by suitably performed at the specified times by suitably trained and
trained and qualified personnel. qualified personnel.
The manufacturer will not be liable for any injury or Failure to satisfy any of these conditions will automa-
damage caused by incorrect installation, commissioning, tically void the warranty. See Warranty Policy.
operation or maintenance resulting from a failure to
follow the procedures and instructions detailed in the 1.3 SAFETY
manuals. YEWS chillers are designed and manufactured by the
factory within ISO 9000 , Chillers satisfied all the runn-
1.2 WARRANTY ing limits required by the manual and conform to the
YORK warrants all equipment and materials against following Directives GB25131《 Safety requirements of
defects in workmanship and materials for a period of Positive displacement and Centrifugal Water— chilling
eighteen (18) months from date of shipment, or twelve Packages》
(12) months from commissioning, whichever occurs first,
unless labor or extended warranty has been purchased as 1.4 RESPONSIBILITY FOR SAFETY
part of the contract. Every care has been taken in the design and manufacture
of the unit to ensure compliance with the safety requir-
The warranty is limited to parts only replacement and ements listed above. However, the individual operating or
shipping of any faulty part, or sub-assembly, which has working on any machinery is primarily responsible for:
failed due to poor quality or manufacturing errors. All
claims must be supported by evidence that the failure has Personal safety, safety of other personnel, and the
occurred within the warranty period, and that the unit has machinery.
been operated within the designed parameters specified.
Correct utilization of the machinery in accordance with
All warranty claims must specify the unit model, serial the procedures detailed in the manual.
number, order number and run hours/starts. Model and

1.5 ABOUT THIS MANUAL Structural Support

The following terms are used in this document to alert the Structural support of the unit must be provided as
reader to areas of potential hazard. indicated in these instructions. Failure to provide proper
support may result in injury to the operator, or damage to
A WARNING is given in this document to the equipment and/or building.
identify a hazard, which could lead to personal
WARNING
injury. Usually an instruction will be given, tog- Mechanical Strength
ether with a brief explanation and the possible The unit is not designed to withstand loads or stresses
result of ignoring the instruction. from adjacent equipment, pipework or structures.
Additional components must not be mounted on the unit.
A CAUTION identifies a hazard which could Any such extraneous loads may cause structural failure
CAUTION
lead to damage to the machine, damage to other and may result in injury to the operator, or damage to the
equipment and/or environmental pollution. equipment. The unit should only be lifted in accordance
Usually an instruction will be given, together with the instructions given in Section3 of this manual.
with a brief explanation and the possible result
of ignoring the instruction. General Access
There are a number of areas and features, which may be a
A NOTICE is used to highlight additional hazard and potentially cause injury when working on the
NOTE
information, which may be helpful to you but unit unless suitable safety precautions are taken. (It is
where there are no special safety implications. important to ensure access to the unit is restricted to
suitably qualified persons who are familiar with the
The contents of this manual include suggested best potential hazards and precautions necessary for safe oper-
working practices and procedures. These are issued for ation and maintenance of equipment containing high
guidance only, and they do not take precedence over the temperatures, pressures and voltages.)
above stated individual responsibility and/or local safety
regulations. Pressure Systems
The unit contains refrigerant vapor and liquid under
This manual and any other document supplied with the pressure, release of which can be a danger and cause
unit are the property of YORK which reserves all rights. injury.
They may not be reproduced, in whole or in part, without
prior written authorization from an authorized YORK The user should ensure that care is taken during
representative. installation, operation and maintenance to avoid damage
to the pressure system. No attempt should be made to gain
1.6 MISUSE OF EQUIPMENT access to the component parts of the pressure system
Suitability for Application other than by suitably trained and qualified personnel.
The unit is intended for cooling water and is not suitable
for purposes other than those specified in these Electrical
instructions. Any use of the equipment other than its The unit must be earthed. No installation or maintenance
intended use, or operation of the equipment contrary to work should be attempted on the electrical equipment
the relevant procedures may result in injury to the without first switching power OFF, isolating and locking-
operator, or damage to the equipment. The unit must not off the power supply. Servicing and maintenance on live
be operated outside the design parameters specified in equipment must only be performed by suitably trained
this manual. and qualified personnel. No attempt should be made to

gain access to the control panel or electrical enclosures pressing the emergency stop switch removes the electrical
during normal operation of the unit. supply the control system and the microprocessor
controller, thus shutting down the unit.
Refrigerants and Oils
Refrigerants and oils used in the unit are generally non- 1.8 Safety Labels
toxic, nonflammable and noncorrosive, and pose no spe- The following labels are fixed to each unit to give
cial safety hazards. Use of gloves and safety glasses is, instruction, or to indicate potential hazards which may
however, recommended when working on the unit. The exist.
build up of refrigerant vapor, from a leak for example,
does pose a risk of asphyxiation in confined or enclosed White symbol on blue background For safe
spaces and attention should be given to good ventilation. operation, read the Instructions firstly.
High Temperature and Pressure Cleaning Black symbol on yellow background Warning:
High temperature and pressure cleaning methods (e.g. Hot surface
steam cleaning) should not be used on any part of the
pressure system as this may cause operation of the Black symbol on yellow background Warning:
pressure relief device(s). Detergents and solvents, which Isolate all electrical sources of supply before
may cause corrosion, should also be avoided. opening or removing the cover, as lethal voltages
may exist
1.7 Emergency Shutdown
In case of emergency, the control panel is fitted with an Black symbol on yellow background General
emergency stop switch (red)which, when operated by attention symbol

2 PRODUCT DESCRIPTION
2.1 INTRODUCTION
YORK YEWS series chillers (Heat pumps) are designed The rotors are housed in a cast iron compressor housing
for water cooling (heating) and to be located inside precision machined to minimize the void between the
building (Equipment room). housing and the rotors. Contact between the male and
female rotor is primarily rolling on a contact band on each
2.2 COMPRESSOR of the rotor's pitch circle. It result in virtually no rotor
A semi-hermetic screw compressor is provided to ensure wear and increased reliability.
high operational efficiency and reliable performance.
Capacity control is achieved through slide valve. The The compressor incorporates a complete antifriction bear-
compressor is a positive displacement type characterized ing design for reduced power input and increased relia-
by two helically grooved rotors, which are manufactured bility. Four separated, cylindrical, roller bearings handle
from forged steel. The motor operator operates at 50Hz or radial loads. Angular-contact ball bearings handle axial
60Hz to directly drive the male rotor, which in turn drives loads. Together they maintain accurate rotor positioning at
the female rotor on the light film of oil. all pressure ratios, thereby minimizing leakage and maint-
aining efficiency.
Each compressor is direct drive, semi-hermetic, rotary
twin screw type and includes the following items: Motor cooling is provided by refrigerant vapor from the
Two screw rotors, manufactured from forged steel. evaporator flowing across the motor. Over load protection
includes overheat and current overload protections.
A cast iron compressor housing precisely machined.
For YEWS H serie units, oil is removed from the
A built-in high efficient oil separator refrigerant using a built-in oil separator, and then returned
back to the compressor for lubrication. A plug-in heater
An internal discharge check valve can prevent rotor and a float ball type oil level swithch are located in the
backspin during shutdown. compressor.
A suction vapor cooled, high efficient and reliable semi- Motor Starting
hermetic motor has overload protection: thermistor and Star/Delta (S/D) open transition starter is used for
current overload protection. compressor motor starting. The S/D starter utilizes 3
motor contactors and a starting relay. The starter allows
A suction vapor screen and a serviceable oil filter are inrush current to be limited to approximately 33%LRA for
installed in the compressor housing. For YEWS P serie the first 4~10 seconds, with current changing to normal
units, the oil filter is placed on the oil supply line. running current when the Delta connection is established.
Refrigerant vapor is sucked into the void created by the When the microprocessor initiates a start signal to run a
unmeshing of the five lobed male and six lobed female compressor, the applicable relays are energized. The tran-
rotors. Further meshing of the rotors closes the rotor sition of the relay contacts enables the 'Star' connection of
threads to the suction port and progressively compresses the motor start. The 'Star' connection of the motor start is
the vapor in an axial direction to the discharge port. The enabled for 4~10 seconds, then motor switchs to the
vapor is compressed in volume and increased in pressure 'Delta' connection.
before exiting at a designed volume at the discharge end
of the rotor casing. Since the intake and discharge cycles Capacity Control
overlap, a resulting smooth flow of vapor is maintained. The compressors should start at the minimum load

position and provide a capacity control within 25%~100% 2.5 Condenser

by using one continuous function slide valves. The water-cooled condenser is a cleanable shell and tube
type, with 19mm thermally enhanced seamless copper
The capacity control valve at the minimum load position tubes and a builtin subcooler.
when it starts up will ensure compressor starting at the
minimum motor load. The design working pressure is 1.0MPa (gauge) on the
waterside. Flange connection HG20615 is provided for
2.3 Oil separator and oil sump water piping. The condenser shell is equipped with a
YEWS system uses two stage oil separation designs, the relief valve whose active pressure is 20.7 Bar. The
first stage is the compressor built-in oil separator, and the condenser is manufactured and tested according to China
second stage is the condenser internal oil separator. For National Standard GB151.
YEWS H serie units, all models has the oil sump located
in the first stage oil separator, the oil level should be For HP unit, the external surface of the condenser shell
visible in the sight glass on compressor; but for YEWS P should be covered with 19mm-thick flexible closed-cell
serie units, the oil sump is located in the second stage oil foam for heat insulation purpose.
separator, there should be no visible oil level in the
compressor sight glass (the oil will be piped to the oil 2.6 Evaporator
sump inside the condenser). The evaporator is a shell and tube, falling film type heat
exchanger equipped with a relief valve whose active
All lubricant must flow through a renewable filter before pressure is 20.7 Bar.
it is supplied to compressor to lubricate the bearings and
the rotors. The evaporator is manufactured and tested according to
China National Standard GB151.
After lubricating the bearings, the oil is injected through
an orifice loacted in the closed thread near the suction end The external surface of the evaporator shell is covered
of the rotors. The oil is automatically injected because of with 19mm-thick flexible closed-cell foam for AC&HP
the pressure difference between the discharge pressure and unit and 38mm us used for ITS unit. The water box
the pressure at the suction end of the rotors. This connection is equipped with HG20615 flanges for easier
lubricates the rotors as well as provides an oil seal against connecting.
leakage around the rotors to assure refrigerant
compression (volumetric efficiency). 2.7 Power and Control Panel
All controls are factory-wired and function tested. The
For YEWS P serie units, a photoelectric type oil level panel enclosures are designed according to IP22 and are
switch is used， and an oil heater are locaded on the oil manufactured from powder-painted steel.
sump.
The panel is divided into power supply section, control
2.4 Refrigerant Circuits section and start section. Power supply section and
The refrigerant circuit has a compressor, oil separator, control section have separated hinged, latched, and gasket
evaporator, condenser and a liquid line. Liquid line sealed doors.
components include: a manual shut-off valve, throttle
device , liquid injection piping (just for HP and ITS). The power panel contains: compressor starting contactor,
control wiring, compressor contacting solenoid and

compressor overload protection module. seconds, the microprocessor will shut down and lock the
chiller for fault if the current exceeds the current
Compressor overload protection is achieved as following: setpoints. It is required to reset the system switch
Motor protector sense the current of each phase of motor manually to eliminate the fault before restart the system.
current and the temperature of motor, and send And prior to start the chiller which stopped due to
corresponding signals to the I/O Board.Then compare the overcurrent, chec-king should be done on the motor,
values with MLA setpoints and active to protect the motor wiring and refrigerant system.
once the the values is higher than MLA setpoints.It
protects the compressor motors from damage due to: When it is found that the current is lower than 10% of
Current overload, current imbalance (the error of the MLA (Max Loading Amps), the low current protection
current of each phase), miswire, motor over temperature, will be initiated and the unit should be stopped. In that
uncalibrated, supply power phase loss. case, prior to restart the system, unit resetting should be
done manually.
The control panel include: Microcomputer keyboard, HMI
and microprocessor board. Motor protector
Motor protector is used to protect motor from overheat,
2.8 Control panel There are three PTC (Positive Temperature Coefficient)
The HMI consists of a liquid crystal display, with light thermistor installed in each phase of motor winding. The
emitting diode backlighting for outdoor viewing of resistance of thermistor will keep in 1K when the
operating parameters and program points. It can display 8 temperature is lower than 125℃, however, the resistance
rows and 120 characters in 2 languages (English or of thermistor will increase as its temperature rise. When
Chinese). The keyboard has 20 keys, which is divided into the resistance value of sensor reach upto 13K, the motor
two kinds: Funtion keys and Programme keys. protector will be active and cut off the power supply of
motor. The chiller is not allowed to restart until the motor
The standard control function of microprocessor board is cooled down and the resistance value of sensor drop
includes: chiller alarm contactor controlling, chilled water down to 3.25K.
pump controlling, chiller auto resetting when it is repower
on after a period of power off, optimizing the system 2.10 Keyboard control
automaticly according to the running conditions Display
The parameters of each refrigerant circuit can be
Unit operating firmware is stored in non-volatile memory displayed in 2 languages (English or Chinese),
(Flash Memory) to protect chiller from failture for power
off. All field programmed setpoints are retained in the All the displayed parameters are listed as follows:
EPROM register. A lithium battery backed real time clock
(RTC) supply the clock for the system control, and the Entering/Leaving chilled water temperature
battery has 3 years memory.
Entering/Leaving cooling water temperature(Entering/le-
2.9 Motor protection aving hot water temperature are diaplayed in heatpump
The microprocessor provides the overcurrent protection to mode).
ensure that the motor is free from the damages due to
excessive voltage and other overcurrent problems. Time and date, start and stop time at ordinary days,
arrangement on holidays and status of manual setting.
After the Star/Delta starter started for more than 10

Compressor running hours and starting times. 2.11 OPTIONS

YORK ISN building automation system can directly send
Compressor running status. the communication signal to the standard control panel
System Suction/Discharge pressure, oil pressure, disch- through the standard RS485 connection.
arge temerature.
Flow Switch
Percentage of compressor current to Full Load Amps. The gate type water flow switch has 10.3 bar DWP, which
is applicable to chilled water and cooling water lines.
Cutout value and setpoints: Leaving Chilled (Hot) Water
Temperature, Low Evaporator Pressure , High Discharge 25mm Spring Isolators
Temperature/Pressure , High/Low Amps , Low Chilled Level adjustable, spring and cage type isolators for
Water Temperature , High Diacharge Pressure Unload, mounting under the unit base rails (Field mounted).
High Compressor Amps unload.
2.12 Functional Description
Input Low pressure liquid refrigerant enters the cooler and is
Setting the chilled (hot) water temperature. evaporated and superheated by the heat energy absorbed
from the chilled water passing through the cooler tube.
Clock These low pressure vapor is sucked by the compressor
Setting time, daily and holiday start/stop schedule. where the pressure and temperature are increased. The
high pressure and temperature refrigerant vapor combined
Programming with oil is discharged into the oil separator, there, most of
Cutout setpoints: Low Evaporator pressure, High the oil is separted and remaind in the oil reservoir. The oil
Discharge Pressure, Low Evaporator temperature, High free vapor then enter the condenser and is condensed. The
Discharge Temperature, High Discharge pressure fully condensed and subcooled liquid refrigerant then
unloading, OCC. enters the expansion valve where pressure reduction and
further cooling takes place before returning to the cooler.

YEWS-E SYSTEM FLOW CHART-1（for YEWS100H/130H/170H/200H/210H）
Condenser
with internal oil separator
Compressor
Oil Eductor
Orifice
Evaporator
High pressure refrigerant line Low pressure refrigerant line Oil line

YEWS-E SYSTEM FLOW CHART-2（for YEWS100P/130P/170P/200P /215P）
Condenser
with internal oil separator
Oil Filter
Compressor
Oil Eductor
Orifice
Evaporator
High pressure refrigerant line Low pressure refrigerant line Oil line

3 TRANSPRORTATION, HANDLING AND STORAGE

3.1 DELIVERY AND STORAGE If the unit is stored longer than six months, the relative
To ensure consistent quality and maximum reliability, all requirements for Long-Term Storage (50.20-NM9 /50.20-
units are tested and inspected before leaving the factory. CL9 / 50.20-NM1) must be followed.
The chiller may be ordered and shipped in any of the
following forms: 3.2 INSPECTION
Form 1 (shipped complete) The unit shipment should be checked on arrival to see that
Form 2 (shipped without refrigerant charge) all major pieces, boxes and crates are received. Each unit
should be checked on the trailer or rail car when received,
Units are containing nitrogen or refrigerant and YORK before unloading, for any visible signs of damage. Any
“ L” oil （ YORK “ W” oil in HP units） under damage of signs of possible damage must be reported to the
pressure. Units are shipped without export crating unless transportation company immediately for their inspection.
crating has been specified on the Sales Order.
When received at the job site,all containers should be
If the unit is to be put into storage, prior to installation, the opened and the contents checked against the packing list.
following precautions should be observed: Any material shortage should be reported to YORK
immediately.
Ensure that the unit is not exposed to rain.
3.3 RIGGING
Ensure that all openings, such as water connections, are Each unit has four lifting holes(two on each end) in the end
securely capped. sheets which should be used to lift the unit. Care should be
taken at all times during rigging and handling to avoid
The unit should be stored in a location where there is damage to the unit and its external connections. Lift only
minimal activity to limit the risk of accidental physical using holes shown in Figure 3-1.
damage.
If optional shipping skids are used, remove them before
To prevent inadvertent operation of the pressure relief lowering the unit to its mounting position. Rig the uni to its
devices the unit must NOT be hot water or steam cleaned. final location on the floor or mounting pad by lifting the
unit (or shell assembly) with an overhead lift and lower the
It is recommended to let the functionary on the storage unit to its mounting position.
site keep the key of the control board.
Don't move the unit on rollers, nor lift it by forklift.
It is recommended that the unit be periodically inspected
CAUTION
during storage.
10

RIGGING INSTRUCTION
For liftin unit use spreader bar with 4 separate slings length of lifting elements must be adequate to clear all projections, the
strength of liting elements must be suitable for lifing weight.
Figure 3-1 Rigging

11

4 INSTALLATION
4.1 General description A level floor, mounting pad or foundation must be pro-vided
This instruction describes the installation of a model by others, capable of supporting the operating wei-ght of the
YEWS Rotory Scew Liquid Chiller/Heatpump. The unit is unit
shipped as a single factory assembled, piped, wired and
nitrogen or refrigerant charged package, requiring a Clearances should be adhered to as follows:
minimum of field labor to make chilled water connections, Rear, Ends and Above Unit - 610mm
condenser water connections, refrigerant atmospheric relief Front of Unit - 914mm
connections, and electrical power connections. Tube Removal - See following table
Acording the requirement of bargain, YORK representat- Model Tube removal space
ive should provide the following service: Installation YEWS100 2100mm
checking and, Initial starting and so on. YEWS130/170/200/210 2650mm
YEWS215 3800mm
The YORK Warranty will be voided if the following
restrictions are not adhered to: 4.3 Installation of Vibration Isolators
The optional vibration isolators can be loose shipped with
1. No valves or connections should be opened under any the chiller.
circumstances because such action will result in loss of the
factory charged refrigerant or nitrogen. Please refer to the foundation figures in Section 10 to decide
proper installation position for the units.
2. Do not dismantle or open the Unit for any reason except
under the supervision of a YORK representative. Fixation-Installation
There are two methods: rubber pad and spring isolator.
3. Do not make final power supply connections to the
compressor motor or control panel. Locating and installing isolator pads
The isolator pads should be located in accordance with the
4. Do not charge the compressor with oil. floor layout of the dimensional product drawing. After the
isolator pads have been placed into position on the floor,
5. Do not attempt to start the system. lower the unit onto the pads. Make sure the pads are even
with the edges of the mounting feet. When the unit is in
6. Do not supply the evaporator with hot water(The place, remove the rigging equipment and check that the
temperature Limit is 100 F,38℃)or steam. chiller is level, both longitudinally and transversely. See the
following Fig.
4.2 Location Requirements
The unit should be located in an indoor location where The longitudinal alignment of the unit should be checked by
temperature ranges from 4℃~ 43℃.The altitude shoude be placing a level on the top center of the evaporator shell
less than 2000 meter. under the compressor. Transverse alignment should be
checked by placing a level on top of the shell end sheets at
The units are furnished with neoprene vibration isolator each end of the unit.
mounts for basement or ground level installations. Unit
may by located on upper floor levels providing the floor is The unit should be level within 6.4mm from one end to the
capable of supporting the total unit operating weight (in other end and from front to rear. If the chiller is not level
within the amount specified, lift it and place shims between
this application, the spring isolator is prefered).
the isolation pad and the tube sheets.
12

Installing Option Spring Isolators

In order to mount spring isolators, first remove the nuts and
screws on the spring isolator supports. Before the unit is
positioned, the isolator supports should be bolted to the unit
support. Position the 4 spring isolators, screw out the
adjusting screws on each isolator until they reach out to
match the isolator support holes. Then lower down the unit
on the adjusting screws. See the following Fig.
The leveling bolts should now be rotated one (1) turn at a

time, in sequence, until the unit end sheets are clear of the
floor or foundation by 22 mm (7/8") and the unit is level.
Check that the unit is level, both longitudinally and
transversely. If the leveling bolts are not long enough to level
unit due to an uneven or sloping floor or foundation, steel
shims (ground, if necessary) must be added beneath the
isolator assemblies as necessary.
SYSTEM OPERATING WEIGHT

PART NUMBER After the unit is leveled, wedge and shim under each corner
Kg Lbs.
UP TO 7423 UP TO 16365 028W14462-000 to solidly support the unit in this position while piping
connections are being made, pipe hangers adjusted and
connections checked for alignment. Then the unit is filled
Checking the Isolator Pads Deflection with water and checked for leaks. The leveling bolts should
All isolator pads should be checked for the proper deflection now be finally adjusted until the wedges and shims can be
while checking the level of the unit. Each pad should be removed the unit should now be in correct level position,
deflected approximately 4 mm (0.15"). If an isolator pad is clear of the floor or foundation and without any effect from
under deflected, shim should be placed between the unit the weight of the piping.
tube sheet and the top of the pad to equally deflect all pads.
13

ISOLATORS SPRING
SYSTEM OPERATING WEIGHT
Kg Lbs. PART NO
UP TO 3114 UP TO 6865 029W18479-001
3115 TO 4453 6866 TO 9818 029W18479-002
4454 TO 5526 9819 TO 12182 029W18479-003
5527 TO 6927 12183 TO 15272 029W18479-004
6928 TO 8288 15273 TO 18272 029W18480-001
mended that a suitably sized by-pass and valve arrang-ement

be installed to allow flushing of the pipework sys-tem. The
4.4 Piping Connections
by-pass can be used during maintenance to isol-ate the
General Requirements
evaporator without disrupting flow to other units.
The following piping recommendations are intended to
ensure satisfactory operation of the unit. Failure to follow
Thermometer and pressure gauge connections should be
these recommendations could cause damage to the unit, or
provided on the inlet and outlet connections of the evap-
loss of performance, and may invalidate the warranty.
orator and condenser.
The maximum flow rate and pressure drop for the
CAUTION Drain and vent valves (by others) should be installed in the
evaporator and condenser must not be exceeded at
connections provided in the cooler and condenser liquid
any time. Refer to Section 10 for details.
heads. These connections may be piped to drain if desired.
A flow switch must be directly in series with the evapo- CAUTION
Any debris left in the water piping between the
rator/ condenser and wired back to the control panel using
strainer and cooler could cause serious damage to
screened cable. For details refer to Electrical Connection
the tubes in the cooler and must be avoided. The
.This is to prevent damage to the evaporator/ condenser
installer/user must also ensure that the quality of
caused by inadequate liquid flow. A paddle type flow swit-
the water in circulation is adequate, without any
ches are suitable for 10 bar working pressure.
dissolved gases, which can cause oxidation of steel
parts within the cooler.
The chilled water pump should be installed in the entering
water pipe. Pipework and fittings must be separately supp-
orted to prevent any loading on the unit. Flexible conn-
ections are recommended which will also minimize trans-
mission of vibrations to the building. Flexible connections
must be used if the unit is mounted on antivibration mounts
as some movement of the unit can be expected in normal
operation.
Pipework and fittings immediately next to the evaporator

should be readily dismantled to enable cleaning prior to
operation, and to facilitate visual inspection of the heat
exchanger nozzles.
A strainer must be mounted on the waterside of the

evaporator and condenser respectively, preferably of 40
meshes, fitted as close as possible to the liquid inlet conn-
ection, and provided with a local water cut-off switch.
The evaporator must not be exposed to too high flushing

velocities or debris deposited during flushing. It is recom- Fig 4-1 Diagram of cooling water and chilled wa-
ter pipe connection
14

4.5 Water Treatment reducing the flow rate and causing potential damage to the
The unit performance provided in the Design Guide is heat exchanger tubes. YORK recommends that a water
based on a fouling factor of (0.044m2.℃ /KW for treatment specialist should be consulted to determine
condenser and 0.0176m2.℃ /KW for evaporator). Dirt, whether the proposed water composition will adversely
scale, grease and certain types of water treatment will affect the evaporator materials of carbon steel and copper.
adversely affect the heat exchanger surfaces and therefore The pH value of the water flowing through the evaporator
the unit performance. Foreign matter in the water must be kept in a range between 6.5 and 8.0. The water
system(s) can increase the heat exchanger pressure drop, quality of chiller should be in accordance with local code.
Quality requirement of water used in chiller

Target
Allowable value Corrosion Fouling
Name Unit
PH value(25℃) - 6.5～8.0 X
Conductivity(25℃) μs/cm ＜800 X
Chloridion mg/L ＜200 X
Sulphate ion mg/L ＜200 X
Acid wastage mg/L ＜100 X
Total Hardness mg/L ＜200 X
Calcium Hardness mg/L ＜150 X
SiO2 mg/L ＜50 X
Notes: 4.6 Pipework Arrangement

1. The user should make regular inspections on the water The following are suggested pi4pework arrangements for
quality before installation and in the process of using. If the single unit installations. For multiple unit installations, each
water quality does not meet the demands of using, the heat- unit should be piped as per relative drawings.
exchange tubes will be in the danger of fouling ,corrupting
and even leakage when using the “Defective” water for 4.7 Connection Types &Sizes
long term. Please refer to Section 10 for connection sizes of each
model.
2. Corrupting testing about the influence of using “ Def-
ective” water whose qulity exeed the limits for long term The piping connections of evaporator and condenser are
shows that, the chiller will fail to run normally due to the HG20615 welded flanges.
heat-exchange tubes corrupting and leakage.
4.8 Refrigerant Relief Valve Piping
3. Fouling testing about the influence of using“ Defecti- The evaporator and condenser are each protected against
ve” water whose qulity exeed the limits for long term internal refrigerant overpressure by refrigerant relief valves.
shows that, the chiller will has a decreaing on capacity due It is recommended that each valve should be piped to the
to the heat-exchange tubes fouling. exterior of the building so that when the valve is activated
the release of high pressure gas and liquid cannot be a
4. The water should be drained out if the unit will stop for a danger or cause injury.
long time, it is suggested that the heat exchanging pipe
should be cleaned after each long-term stop. The size of any pipework attached to a relief valve must be
of sufficient diameter so as not to cause resistance to the
operation of the valve. Unless otherwise specified by local
5. User should be responsibility for the loss caused by the
regulations, the internal diameter depends on the length of
poor water quality. pipe required and is given by the following formula:
15

D5 =1.447 x L the unit and its controls.
Where: 4.10 Condenser Cooling Water System

D =minimum pipe internal diameter in centimeters (cm) For YEWS-E units, condensers are usually piped in
conjunction with a cooling tower.
L =length of pipe in meters (m)
With water cooled units it is necessary to control the
If relief pipework is common to more than one valve, its condenser water flow and/or temperature into the condenser
cross sectional area must be at least the total required by to maintain refrigerant pressure as constant as possible to
each valve. Valve types should not be mixed on a common ensure satisfactory operation of the unit.
pipe. Precautions should be taken to ensure that the exit of
relief valves/vent pipe remain clear of obstructions at all
times.
Cooling tower
4.9 Electrical Connection

YEWS product is suitable for 60Hz application, but the
Pump
compressor can only be applied to 460V/60Hz, when the
field power supply is 230V/60Hz, the transformer is
necessary to make the chiller operation (the transformer
will be shipped along with the chiller). And YEWS
product control panel can only provide 220VAC power,
please check if the equipment connected to the control Bypass of condenser Tee valve
panel is suitable for 220VAC voltage.
Please refer electrical drawingsfor 60Hz powerto find the

Bypass
details for field power connection.
The following connection recommendations are intended

to ensure safe and satisfactory operation of the unit.
Failure to follow these recommendations could cause Cooling tower
harm to persons, or damage to the unit, and may or other cooli-
ng source
invalidate the warranty.
No additional controls (relays, etc.) should be mounted in

the control panel. Power and control wiring not connected
to the York control panel should not be run through the
control panel. If these precautions are not followed it
could lead to a risk of electric shock. In addition,
electrical noise could cause malfunctions or damage the
unit and its controls. Condenser Tee valve
Pump
Since some internal components are live when main
power is switched on, the unit should not be switched on Cycling loop
to the main power until it has been commissioned by York
Direct Pressure Control
authorized personnel after connection.
With YEWS-E units it is possible, if desired, to control the
condenser cooling liquid inlet temperature/flow directly
All customer wiring at the jobsite must be routed
from the unit refrigerant pressure. The refrigerant pressure
to avoid high temperature areas (compressor
WARNING can either be used to control cooling tower effectiveness by
shells, discharge piping, ambient coils and other
controlling fans or dampers on the tower, or to control
hot surfaces) and sharp edges on the unit, to
condenser water flow using a three way bypass valve.The
prevent damage to the wiring and possible short
purpose of this method is to keep a low and steady
circuits. If these precautions are not followed it
discharge pressure .But with the units using R134
could lead to a risk of electrocution or damage to
16

refrigerant, it is essential that the discharge pressure Single Point Power Supply Wiring
should be higher than suction pressure for more than Models require field provided 380V(400V/415V)/3P / 50Hz
3Bar.In that case, units should be controlled by a certain power supply to the unit with circuit protection. Connecting
setpoint higher than suction pressure or be controlled by power supply to the terminal block located in the power
the suction pressure and a pressure difference.However, panel on site.
the temperature and flow rate of cooling water should not
exceeds the allowable range. 4.13 Control panel Wiring
The power connect to the I/O switch input terminal is
Inlet Temperature Control 12VDC while the power connect to the I/O switch output
For a cooling tower system the simplest forms of control terminal is 220VAC.
is to use fan cycling, fan speed control, or air damper
control, with the tower having a thermostat in its sump. The wiring with 220VAC power must use the dry-contact (It
This will ensure stable condenser cooling liquid is suggested to use the golden contact).If the dry-contact is
temperature and should be adjusted to ensure a condenser part of a relay or a contactor, a capacitance-resistance
cooling liquid entering temperature of not lower than suppresser winding must be used to restrain the
21℃to 24℃ at lower ambient conditions. Electromagnetic Interference.Make sure that the above
precautions are followed to avoid the Electromagnetic
If these methods are not available, or a cooling tower is Interference, which may result in the fault or damages on the
not the source of cooling water, then a three way valve unit or the controller.
recirculation system can be used with control based on
condenser inlet liquid temperature as shown in the upward The length of cable connected to these terminals should not
diagram. In this case the objective is to maintain the inlet exceed 7.5 meters.
cooling liquid temperature as low as possible, although
still observing the minimum limit of 21℃to 24℃. 4.14 220VAC Output
Water pump starter
4.11 Variable Primary Flow When the terminal 21 send out a 220VAC power, the water
Johnson Controls recommends a maximum 10% per pump should be started.So the opening and stopping control
minute flow rate change, based on design flow, for of pump can be achieved by contactor and start/stop
variable primary applications. Provide 8-10 gallons per program.
chiller ton (8.6-10.8 liter per cooling KW) system water
volume. Insufficient system volume and rapid flow Note: Power load should not exeed 5w.
changes can cause control problems or chiller shutdowns.
There are many other design issues to evaluate with Alarming contract
variable primary flow systems. Consult the Johnson When the terminal 26 send out a 220VAC signal, the unit
Controls Sales Office for more information about should be in the alarming status.
successfully applying YEWS chillers.
Note: Power load should not exeed 5w.
4.12 Power Wiring
The allowable variation range of power supply voltage 4.15 System input
equal to the rated voltage value ±10％. Flow switch
A suitable water flow switch must be connected to terminals
All electrical wiring should be carried out in accordance 1 and 13 to provide adequate protection against loss of liquid
with local regulations. flow.
In accordance with China National Standard it is the Note: Contact Resistance <5Ω.
responsibility of the user to install current overload
protection for input power supplies of York units. Remote Run/Stop
Connect a remote switch between 8 and 13 to provide remote
All sources of supply to the unit must be taken via a start/stop if required.
common point of isolation (not supplied by York).
Note: Contact Resistance <5w.
17

5 CONTROL CENTER
5.1 Safety notice for the operation of the controller It is required to adopt the specified cable for
(1) “ Safety Notice” contains all important matters WARNING
power supply. Please do not share the power with
related with safety. Please strictly follow. other electric appliance to avoid the danger due
Signals used in this manual: to overloading. It is required to use the fuse or
A WARNING is given in this document to identify breaker suited with the working pressure of
a hazard, which could lead to personal injury. controller. Please do not use the wire or fuse
WARNING
beyond the specified grade.
A CAUTION identifies a hazard which could lead
to damage to the machine, damage to other (5) Earthing
CAUTION
equipment and/or environmental pollution. YORK-003 control board and shell of
transformer must be connected with the ground
CAUTION
A NOTE is used to highlight additional wire. Please do not connect the ground wire with
information, which may be helpful to you but the fuel gas pipe, water pipe, or lightning
NOTE
where there are no special safety implications. protection conductor. Electric shock may be
caused if it is improperly earthed. Please inspect
(2) Installation regularly whether the connection between the
Please keep this technical manual well for reference at earthing wire of controller and earth terminal
any time. Please also give this to other people operating and earthing electrode of unit is firm or not.
this machine for reference.
Only the appointed accessory by YORK can be (6) Operation
used, and please ask manufacturer or authorized Do not press the keypad with the sharper to avoid
WARNING
dealer to provide the corresponding technical damaging the controller. Do not twist or drag the
WARNING
installation and technical service. Malfunction of wire of the controller to avoid damaging the
controller or electric shock may be caused from controller to further malfunction. Do not wipe
improper installation of the controlling accessory. the controller with the benzene, thinner or
The user is prohibited to maintain the machine by chemical cloth, otherwise, the component should
itself, because electric shock or controller be in malfunction. Do not use much strength on
damage may be caused due to improper repair of the screen or connection part to avoid the color
the controller. Please consult the manufacturer variation.
for any repair demand.
5.2 Initialization Operations
(3) YORK-003 Control Board After completing the installation and connection
YORK-003 control board must be installed on one of YEWS-E HMI, it is required to perform the
NOTE
stable panel without the accumulative rain or initialization operation before putting into
CAUTION
snow, leaf or other wastes in the host. The running.
intensive circuit generally passes through the
installation center; also AC220V passes the (1) Situations for Initialization
control panel. As for the installation location of When the HMI and the control board are interconnected
outdoor control panel, the principle of power and to form the control system for the first time, it is required
signal wires connected separately should be to be initialized.
followed to keep the distance between the control
panel and contactor is above 100mm. If the HMI in the interconnected running control system
is damaged, it must be replaced with the new centralized
(4) XS08 HMI controller, it is required to be initialized, and it is the same
XS08 HMI should be installed stably, otherwise, it case for control main board.
may fall down to cause body injury or damage on
WARNING
controller. If the controller or main board in one control system
18

network needs to run upon exchanging with another If firmware of YORK-003 is 1.07 and last versions,DIP
control system network, it is required to be initialized. does not need to set in single system unit(Suitable for
YEWS/100/130/170/200/210/215).
(2) Process for Initialization Operation
Power off the control system. Control system power on.
If firmware of YORK-003 is 1.06 and previous Press F2 in the main interface of centralized controller to
enter into the parameter setting interface-1, turn to the
versions(Suitable for YEWS100/130/170/200/210),
next upon inputting the password.
detailed setting methods are shown in following figure:
Turn to the parameter setting interface-16. Please select
ON the correct Model before doing the next operation.
Turn to the parameter setting interface-17, and move the

cursor on the line of CLEAR RECORD to set all
parameters as SYS1 or SYS2 by pressing 8, and press √ to
confirm. Move the cursor on the line CLEAR FAULT
1 2 3 4 RECORD to set all parameters as YES by pressing 8, and
press √ to confirm. Move the cursor on the line of
AC Units DEFAULT DATA to set the parameters as YES, press
confirmation key to confirm.
ON Turn to the parameter setting interface-16, and move the

cursor to the line of SYS1 FLA and SYS2 FLA (only set
SYS1 on the single system) to select the correct FLA value
via number “0” to “9”. After correct setting, move the
cursor on the line SYS1 CUR.OFFSET and SYS2 CUR.
1 2 3 4 OFFSET (only set SYS1 on the single system) of
parameter setting interface-3 to set the correct value. The
ITS Units default is 100, which can be set before the unit leaves the
factory. The user and service personnel shall not attempt to
modify the parameter; otherwise the unit may fail to be run
ON properly.
Control system power off.
Power on again after powering off HMI and control board.

1 2 3 4 Return to the main interface by pressing F1, then press F1
HP Units to enter into Status display interface to view the
communication of HMI and control board. The
DIP switch can not be set by anyone except manufacture.
communication status of centralized controller and control
board will be displayed in Status display interface. If it is
The measuring range of pressure sensor used in AC/ITS displayed in normal, please check the input status of AI and
units: 0.41~5.1 Kg/cm2 DI for each module via the display interface, then the
startup can be done after confirmation.
The measuring range of pressure sensor used in HP units:
0~20.69 Kg/cm2. Note: Only select the unit style “ E” on unit
Model setting, example YEWS100HA50E or
NOTE
YEWS100HA50E-HP.
19

5.3 Instructions on the operation

(1) Instruction of HMI Keypad
The unit will shut down when pressing this key. The unit will start up when pressing this key.
目
It will return to the main interface upon pressing The fault happened can be inquired upon pressing
this key in any interface. this key.
Function 1: Confirm the modified parameter. Function 1: Press this key to cancel the input value
Function 2: Select the next modifying parameter for the parameter modified before pressing the
in the parameter set interface. confirmation key.
Function 2: Select the last modified parameter in
the parameter set interface.
Function 1: Press this key in the main interface Enter into the system set interface upon pressing
to check the unit status, AI, DI and DO status. this key in the main interface; modify the
F1 Function 2: Return to the main interface. F2 corresponding parameters according to the different
password access.
Function 1: Enter into the clock set interface by Function 1: Enter into the fault inquiry interface
pressing this key in the main interface. upon pressing this key in the main interface.
F3 Function 2: Turn to the previous page by F4 Function 2: Turn to next page by pressing this key
pressing this key in the information inquiry, in the information inquiry, parameter set and fault
parameter set and fault inquiry interfaces. inquiry interfaces.
Function 1: Modifying the setting parameter.
0 ～ 9 Function 2: “0” and “8” have the direction function
when setting parameters, just as “△” and “▽”.
20

(2) Instruction of HMI Interface
Symbol Description Note
CN5(KEY BUS) Keyboard interface
CN6(ISP) Download interface of ISP program
A0 B0 : Communication interface with

control board.
CN2 485 communication port A1 B1 : Communication interface with
upper computer
V0 : Common ground end
Input the DC power of 10-24V, the end
CN3 Input power marked with 0V is low, while the other end
is positive
Press for 1 minute, then loosen, the
RST_SW Reset key
centralized controller will be reset.
ISP
A0 B0 A1 B1 0V 10-24V
0V
Wiring diagram of HMI

Instruction:
A0, B0: Communication interface of HMI and mainbord
A1, B1: Communication interface of HMI and upward computer
0-24V: Pwer connction of HMI, among which 0V means the ground.
ISP: Interface for downloading mainbord programs
21

(3) Instruction of Control board Interface
Symbol Description Note

CON2(COMU) 485 communication port Connect according to the marked A, B, positive and
negative terminal of power
COM Common port of DI switch input The two COM ports are jointed together
DI1–DI12 DI switch input 12 DI switch inputs in all
CON3 Blower speed adjusting interface. PG motor speed adjustment
VCC +5V power with analog quantity input VCC of all 6 circuit is connected
0V Ground end of analog quantity input Ground end of AI13 to AI16,All connected together
AI13–AI16 Analog input 4-20ma 1-5V or NTC signal input
+12V +12V power output
AI1–AI12 Analog input Ordinary NTC signal input
CN5，CN6 Expansion output 2*4 ways TTL level output
COM1 Output common port of relay Common port of DO1 - DO10
COM2 Output common port of relay Common port of DO11 -Do14
DO15A，DO15B Thyristor output
DO16A，DO16B Thyristor output
L，N AC power input 220VAC/50Hz
PE Safety ground end
485 resistance control of Connect or break the load resistance, operate according to
JP1
communication load the above diagram
AI13–AI16（Alignment needle） Selection of divided resistance Selection of AI13-AI16 analog quantity divided resistance,
the operating method refers to the panel
TEST Test For downloading programs
SW1 Dial switch Setting the main board address
Power indicating lamp Red, the light will be on if the power of main board is in
POWER(LED) normal situation
COM(LED) Communication indicating lamp Green, communication success for one time, turning over
RUN(LED) Running indicating lamp Yellow, flash in 0.5Hz frequency
(4)Wiring diagram of control board

(a) Power and DO output interface diagram
L
PE
N
Instruction
DO1-DO10 : Relay output
DO11-DO14 : Relay output COM1 : Common port of DO1-DO10 output
DO15A,DO15B : Bi-directional Thyristor output COM2 : Common port of DO11-DO14 output
L : AC220V live wire DO16A,DO16B : Bi-directional Thyristor output
N : Zero line PE : Earthing
22

(b) Diagram of AI Analog signal input port
VCC AI16 0V VCC AI15 0V VCC AI14 0V VCC AI13 0V +12V

VCC
AI12
AI11
AI16 AI15 AI14 AI13
AI10
AI9
AI8
AI7
AI6
AI5
AI4
AI3
AI2
AI1
VCC
Instruction: AI13-AI16 : Analog signal input, reisitance of each

VCC : +5V power supply port in grounded can be selected by jumper wire(maked
0V : +5V power ground on the control screen).
+12V : +12V power supply AI13-AI16(PIN) : Selection of divider resistance of
AI1-AI12 : Analog signal input, each port in grounded analog quantity, the detail operation methods related to
via 10K reisitance the diagram on the board.
(c) Connection port diagram of DI open/close quantity and analog signal input
COMU
COM DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 COM
- 12V + B A
Instruction: A,B：Communication interface

COM：Common port of DI switch input 12V： Power supply interface from control panel to
DI1-DI12：DI switch input outside power
23

(5) Analog, digital, input/ouput definition

(a) Definition of analog input/ouput
NO. Analog input Measuring scope and status description

Leaving condenser liquid
AI1 -19~99℃, fault once exceeding the scope
Leaving heat liquid(heat pump)
AI2 Enter condenser liquid

Enter heat liquid(heat pump) -19~99℃, fault once exceeding the scope
AI3 Leaving evaporator liquid -19~99℃, fault once exceeding the scope
AI4 Enter evaporator liquid -19~99℃, fault once exceeding the scope
AI5 Discharge temperature -29~149℃, fault once exceeding the scope
0.41~5.1 kg/cm2 Air conditioning/ice storage
AI13 Evaporat pressure
0~20.69kg/cm2 water source heat pump
AI14 Discharge pressure 0~28kg/cm2, fault once exceeding the scope
AI15 Oil pressure 0~28kg/cm2, fault once exceeding the scope
AI16 Compressor motor current Fault of rated currency, disconnecting or short circuit
Instructions: Pressure units relation ships: 1 Kg/cm2=98.07Kpa; All the pressure in this file means gauge pressure except
it is explained specially.
(b) Definition of digital input
NO Switch input Status description

DI1 Flow switch Normal in close, disconnecting means fault
AC/ITS switch Open means air-conditioning/Close means ice storage
DI2
AC/HP switch Open means air-conditioning /Close means heat pump
DI3 Discharge pressure switch Normal in close, disconnecting means fault
DI4 Oil level switch Normal in close, disconnecting means fault
DI5 Motor protection Normal in close, disconnecting means fault
DI6 Ext.interlock Normal in close, disconnecting means fault
DI7 Start fault Normal in close, disconnecting means fault
DI8 Remote Open means shutdown, close means startup
Remark: When the manual control passage is set as remote in the centralized controller, the unit will startup and stop
according to the status of DI8 (remote switch), and DI8 open means shutdown, while startup in close.
(c) Definition of digital output

No. Output Status description
DO1 Pump Always opened, close in output
DO2 Motor Y contact Always opened, close in output
DO3 Motor △ contact Always opened, close in output
DO4 Oil heater Always opened, close in output
DO5 Bypass valve1 Always closed, open in output
DO6 Alarm Always opened, close in output
DO7 Valve liquid injection Always closed, open in output
DO8 Bypass vaive2 Always closed, open in output
DO9 Run status Always closed, open in output
DO15 Cr4 Always closed, open in output
DO16 Cr3 Always opened, close in output
24

5.4 Instructions of Display Interface EEL:Entering evaporator liquid temperature.

5.4.1 Initialization Interface
MODE: Current operation mode of the unit
ON/OFF: Display the startup and stop status, which

should be displayed as ON when unit is running, and be
displayed as OFF while unit is standby.
A JOHNSON CONTROLS COMPANY
OPH&LIMT: Flash display the unit status, no display if
WELCOME TO USE YORKCHILLER
there is no relevant operation status.
5.4.2 Home Interface FAIL: Flash diaplay if there is fault, no display if without
fault.
YEWS Screw chiller
INFO The start and stop operation can only be done on the
2006/00/00 00:00:00 Sat home interface.
OFF MODE HEAT SET

5.4.3 Status Display
LHL 18.0＾C
In the home interface, enter into the display interface
OPH ENL 18.0＾C TIME
upon pressing F1 key, while in the display interface, the
LEL 18.0＾C
FAIL operation instructions for the keys are as follows:
LIMT EEL 18.0＾C
(1) Status display interface-1

On the home interface:
Press F1 to return to the main interface.
Pressing the F1 to F4 key will enter into 4 sub-interfaces
Press F4 to enter into the next display interface.
of “ INFO” “ SET” “ TIME” and “ FAIL”
separately.
COMM. SYS1 ON SYS2 ON 01#
The first line of the main interface will display the current UNIT TYPE AC UNIT RETU
date and time. COMP STA LOW DISH HOLD
LCL/LHL: In AC and ITS mode, it's the leaving SAT.EVAP.T 25.0℃
condenser cooling liquid temperature. In heap-pump SAT.DIS.T 25.0℃
mode, it's the leaving condenser hot water temperature is DIS.SUPERHEAT 25.0℃
NEXT
UL.COEF, 100.0%
displayed, which should be regarded as the control
ANTI-RECYC TIMELEFT 100S
reference in HP mode..
ECL/EHL: In AC and ITS mode, it's the enter condenser COMM.STATUS: If the communication between the ce-
cooling liquid temperature. In heap-pump mode, it's the ntralized controller and 1# main board is normal, SYS1
enter condenser hot water temperature is displayed. ON will be displayed, otherwise, SYS1 OFF will be dis-
played. If the communication between the centralized
LEL: Leaving evaporator liquid temperature, which controller and 2# main board is normal, SYS2 ON will be
should be regarded as the control reference in AC&ITS displayed,otherwise, SYS2 OFF will be displayed.In sin-
mode. gle compressor unit,SYS2 OFF always be displayed.In
single compressor unit,SYS1 ON only be used.
25

UNIT TYPE: AC/ITS/HP and the compressor executes to load.

MINIMUM LOAD- Current of compressor motor is
COMP STA: Compressor status,the displayed below minimum load setting, compressor executes to
information is as follows: load.
COMP OFF- The compressor is off.
SAT.EVAP.T: Saturation temperature of the refrigerant in
STOPPING- The compressor is stopping Evaporator.
STARTING- The compressor is starting SAT.DIS.T: Saturation temperature of the discharge

refrigerant.
HIGH DP UNLOAD- Discharge pressure is too high and
the compressor executes to unload DIS,SUPERHEAT: Discharge superheat equals to the
diacharge temperature minus the saturation temperature
LOW EVAP UNLOAD- Evaporating pressure is too low of the discharge refrigerant.
and the compressor executes to unload.
ULCOEF: The value of compressor running current to
HIGH CUR UNLOAD- Current of compressor motor is the unit FLA.
too high and the compressor executes to
unload. Note: In top right corner, the digital box can be
NOTE
entered with setting values. This setting is for
LOW DISH UNLOAD- Discharge Superheat is too low switching display information of different system.
and the compressor executes to unload Enter 01 for displaying information of system1
and 02 for displaying information of system2, and
LOW DISH HOLD- Discharge Superheat is too low and the same case for others. System 2 is only used in
the compressor executes to hold. the system with dual compressor (YEWS250).
HIGH CUR HOLD - Current of compressor motor is too (2) Status display interface-2
high and compressor executes to hold. Press F1 to return to the main interface.
Press F3 to return to the previous display interface.
HIGH DP HOLD- Discharge pressure is too high and the Press F4 to enter into the next display interface.
compressor executes to hold. AI1 LHL 18.0℃ 01#
AI2 EHL 18.0℃ RETU
HIGH DP UNLOAD- Discharge pressure is too high and AI3 LEL 18.0℃
the compressor executes to unload.
AI4 EEL 18.0℃
BACK
AI5 DIS.T 18.0℃
MANUAL LOAD- Make the compressor executes to load
AI13 EVAP.P 180KPa
by manual control
AI14 DIS.P 180KPa
NEXT
AI15 OIL P 180KPa
MANUAL UNLOAD- Make the compressor executes to
unload by manual control
This interface displays the sampling value of AI analog
CAP HOLD- The compressor is holding channel of the main board.
CAP LOAD- The compressor is loading (3)Status Display Interface-3

CAP UNLOAD- The compressor is unloading
HIGH DIST LOAD- Discharge temperature is too high
26

AI16 CURRENT 18.0Amp 01# the main board.

RETU
DO1 PUMP ON ON indicate the digital output is closed.
DO2 MOTOR Y CONTACT ON
DO3 MOTOR △ CONTACT ON BACK
(6)Status Display Interface-6
DO4 OIL HEATER ON Press F1 to return to the main interface.
DO5 BYPASS VALVE1 ON Press F3 to return to the previous display interface.
DO6 ALARM ON
NEXT
POWER SUPPLY 3P-415V-50Hz
COMP MODEL YFS205LBF 01#
This interface displays the input status of DO relay of the MAX. LOAD AMP 18.0 Amp RETU
main board. HMI VER. RMSYEWSD100/V1.01
I/O VER. RMSYEWSD100/V1.01

ON indicate the digital output is closed. RUN TIME 0HOUR BACK
COMP RUN TIME 0HOUR
(4)Status Display Interface-4 COMP ON-OFF CNT 0
Press F4 to enter into the next display interface. POWER SUPPLY：Power supply of unit.
COMP MODEL：Model of compressor in this unit.

DO7 VALVE LIQ.INJ.D ON 01#
DO8 BYPASS UAL UE2 ON RETU
MAX.LOAD AMP：Maximal load amp of motor.
DO9 RUN STATUS ON
DO15 CR4 ON
BACK
DO16 CR3 ON HMI VER. ：Firmware version of XS08.
I/O VER. ：Firmware version of YORK003.

NEXT
RUN TIME：Accumulated running time of the pump

This interface displays the output status of DO relay of
the main board.
COMP RUN TIME：Accumulated running time of the
compressor
ON indicate the digital output is closed.
COMP ON-OFF CNT： Startup times of the com-
(5)Status Display Interface-5 pressor
Note: In top right corner, the digital box can be entered
with setting values. This setting is for switching display
information of different system. Enter 01 for displaying
DI1 FLOW SW ON 01#
information of system1 and 02 for displaying infor-
DI2 RUN MODE SW OFF RETU
DI3 DIS.P SW ON
mation of system2, and the same case for others. System
DI4 OIL SW. ON 2 is only used in the system with dual compressor(YE-
DI5 MOTOR PROTECTION ON BACK WS250).
DI6 EXT.INTERLOCK ON
DI7 START FAULT ON
5.4.4 Parameter setting
DI8 REMOTE ON NEXT
In the main interface, press F2 to enter into the parameter
This interface displays the input status of DI switch of setting interface, the operation instructions for the keys
are as follows:
27

Press 0~ 9 to input the values for the digital type Parameter Setting Interface-1-b
parameters. Input the operator password 9675 in the parameter
setting interface-1-a, and press the key to confirm.
For non-digital type parameters, press 0 or 8 to select
(same as “ ▽ ” and“ △ ” ) Press √ to confirm, and The appeared interface is as the parameter setting inte-
press X to cancel. rface-1-b, then press F2 to enter into the setting
interface. The parameter setting is limited to the operator
Press √ to confirm the input parameter, or select the access level.
previous parameter input interface.
Press X to cancel the input parameters and input new Press F4 to enter into the password modifying interface.
parameters again, or select the previous parameter input
interface. SYSTEM SETTING
Press F1 , different functions with the different interface ACCESS LEVEL OPERATOR RETU
PASSWORD *
Press F2 , different functions with the different interface NEXT
LANGUAGE EN GLISH
Press F3 , different functions with the different interface
CHG
Press F4 , different functions with the different interface

Parameter Setting Interface-1-c
The input parameters will be invalid if they are exceeds
Input the service password **** in the parameter
the setting ranges.
setting interface-1-b, and then press the key to confirm.
(1)Parameter Setting Interface-1-a

The appeared interface is as the parameter setting inte-
rface-1-c, then press F1 to enter into the setting
Press F2 in the main interface to enter into this interface
interface. The parameter setting is limited to the
maintenance people.
If the password is not input in this interface, press F2 to
enter into the parameter setting interface, but it can be
only viewed, not set.
Press F4 to enter into the password modifying interface
Press F1 to enter into the main interface

SYSTEM SETTING
Press F4 to enter into the password modifying interface
ACCESS LEVEL SERVICE RETU
SYSTEM SETTING
PASSWORD *
NEXT
ACCESS LEVEL VIEW LANGUAGE EN GLISH
RETU
PASSWORD * CHG
NEXT
LANGUAGE EN GLISH
CHG Parameter Setting Interface-1-d

Input the factory password **** in the parameter
setting interface-1-c, and then press √ key to confirm.
28

The following interface is the parameter setting corresponding access password. There is four access
interface-1-d, press F1 to enter into the setting interface, level: “ VIEW” “ OPERATOR” “ SERVICE”
then the handlers will have the higher access level to set and “ FACTORY” . Input the password in the
all the parameters. PASSWORD area by pressing the via the figure key,
however, all the password in the PASSWORD area is
Press F1 to return to the main interface. displayed as *. The numbers of Parameters which can be
Press F4 to enter into the password changing interface set is decided by the acess level of input password. The
parameters setting interface can also be entered into by
SYSTEM SETTING pressing F1 without inputting the password, then the
default level is VIEW.
ACCESS LEVEL FACTORY RETU
Press √ after inputting the password, the corresponding
PASSWORD * access level can be displayed, then the parameter set
NEXT
LANGUAGE EN GLISH interface can be entered into upon pressing F2. If the
password is inputting correctly, the parameters setting of
CHG the corresponding access level can be done, otherwise all
the parameters can only be observed.
Parameter Setting Interface-1-e Move the cursor on the line of language set via pressing
The changing of each access level password can be done √and X, 中文or ENGLISH can be selected by pressing
in the parameter setting interface-1-e. 0 or 8 keys,press√ to confirm, or press X to cancel. If
中文 is selected, all the language on the display interface
The contrast of screen will become weak when pressing will be Chinese, otherwise in English.
F3.
CONTRAST:This parameter is used to adjust the
The contrast of screen will become dark when pressing contrast of the LCD, the brightness of displayed
F4. information will change obviously after the CONTRAST
adjusting. This parameter is set in factory before
Shipment, the user and service person should not attempt
The CPU running efficiency is also displayed in this
to change this parameter in case damages the LCD.
interface, which will be used by the Designing And
Deploitation person. Press F1 to return to the main
CPU USED: Just a displayed value, none of business
with user.
PASSWORD SETTING
OPERATOR * (2) Parameter Set Interface-2

RETU
SERVICE * Press F1 to return to the main interface
FACTORY *
Press F4 to enter into the next setting interface
THIN
CONTRAST 0
RUN MODE HP
CPU USED 0% DRAK RETU
RESET FAIL ----
CONTR.CYCLE 10S
LOAD TIME 0.5S
Password validation interface, there are two status display UNLOAD TIME 3.0S
areas, ACCESS LEVEL and PASSWORD, ACCESS MIN.RUN TIME 300S
LEVEL displays the setting access level of the current ANTI -RECYCLE 480S
ANTI FREEZE YES NEXT
parameter, the different parameters can be set by input the
29

Setting scope and default value of the parameters: SYS1 RUN CTRL. AUTO
RUN MODE: AC/ITS/HP/REMOTE Default: AC SYS2 RUN CTRL. AUTO
RESET FAIL: ----/SYS1/SYS2 Default: ---- SYS1 CUR.OFFSET 100% RETU
CONTR.CYCLE: 5 ~ 60 s Default: 10s SYS2 CUR.OFFSET 100%
MIN.RUN TIME: 120 ~ 600s Default: 300s SYS1 BYPASS CTRL. MANUAL BACK
ANTI-RECYCLE: 120 ~ 600s Default: 480s
BYPASS1 ON BYPASS2 ON
LOAD TIME: 0.5 ~ 20.0s Default: 2.0s NEXT
SYS2 BYPASS CTRL. MANUAL
UNLOAD TIME: 0.5 ~ 20.0s Default: 4.5s
BYPASS1 ON BYPASS2 ON
ANTIFREEZE： YES/NO Default: YES
Parameters setting instructions: Setting scope and default of the parameter:

RUN MODE： The working mode can be selected via 0 SYS1 RUN CTRL. AUTO/LOAD/UNLOAD Default：AUTO
SYS2 RUN CTRL. AUTO/LOAD/UNLOAD Default：AUTO
and 8 keys, press X to cancel and √to confirm.
SYS1 CUR.OFFSET 50~150% Default：100%
SYS2 CUR.OFFSET 50~150% Default：100%
RESET FAIL：Select via 0 and8, press X to cancel, and SYS1 BYPASS CTRL. AUTO/MANUAL Default：AUTO
√ to confirm. If you choose SYS1 and confirmed, it will SYS2 BYPASS CTRL. AUTO/MANUAL Default：AUTO
reset system1 failure. If you choose SYS2 and confirmed,
it will reset system2 failure. Parameter setting instruction:
SYS1 RUN CTRL.： For system1,Select via 0 and8,
CONTR.CYCLE: The time period for unit capacity press Xto cancel, or √ to confirm. If select AUTO, the
regulation, default is 10s unit will automatically carry out load/unload control
according to water temperature conditions; if select
MIN.RUN TIME: The minimum operation time once the LOAD, the unit will carry out compulsive load (CR3
compressor is started, default is 300s. and CR4 solenoid of compressor is energized); if select
UNLOAD (CR3 and CR4 solenoid of compressor is de-
ANTI-RECYCLE: The minimum stand-by time of the energized), the unit will carry out compulsive unload.
unit after the compressor is stopped. This function is
provided to protect the compressor motor from burn out
due to frequent starting, the default setting is 480s. SYS2 RUN CTRL.：For system2,With the same SYS1
RUN CTRL..
LOAD TIME: Time of CR4 solenoid of compressor is
energized. SYS1 CUR.OFFSET： Minor error between current
value displayed on centralized controller and actual mea-
UNLOAD TIME: Time of CR3 solenoid of compressor is sured current value may be adjusted with this parameter,
de-energized. i.e. active displayed current value multiplies adjustment
coefficient to make the final displayed cur-rent value be
ANTIFREEZE: Select whether activate anti-freeze oper- equal or close to actual measured current value. Setting
ation protection in standby state via this unit setting method is as follows: if current of compressor displayed
parameter. If YES, the unit has anti-freeze protection on centralized controller is 100A and actual measured
function in standby state, otherwise, no such function. current is 105A, SYS1 CUR.OFFSET may be set as
105, after that, current of compressor displayed on
(3) Parameter Setting Interface-3 centralized controller will also be 105A which is equal to
Press F1 to return to the parameter setting interface-1 actual measured value.
Press F3 to return to the previous setting interface
Press F4 to enter into the next parameter setting interface SYS2 CUR.OFFSET：With the same SYS1 CUR.OF-
FSET.
30

SYS1 BYPASS CTRL. ： If SYS1 BYPASS CTRL. is Setting scope and default value of the parameter
set as AUTO, which should be controlled according to the LEL TEMP SET: 4.0℃~15.0℃ Default: 7.0℃
specific logic; while if SYS1 BYPASS CTRL. is set as LEL TEMP CR: 0.5℃~2.0℃ Default: 1.0℃
MANUAL, it should be operated in accordance with the HIGH LCLT : 30.0℃~60.0℃ Default: 43.0℃
BYPASS1 or BYPASS1. L E.P UNLOAD: 150~300kPa Default: 175kPa
L E.P SHUTDOWN: 150~300kPa Default: 165kPa
(BYPASS just suit for the style before D1) CR BUFFER： 1.0 – 2.5℃ Default: 2.5℃
LOW LELT： 1.0 – 7.0℃ Default: 2.0℃
SYS2 BYPASS CTRL. ： For system2,With the same
SYS1 BYPASS CTRL. Parameter setting instructions:
LEL TEMP SET: Set the desired leaving evaporator fluid
Single-system units, Settings of related to the system2 temperature, the default is 7.0℃
don’t use.
LEL TEMP CR: Used to decide the desired fluid temp-
(4)Parameter Setting Interface-4 erature control range, the default is 1.0℃
Press F1 to return to the parameter setting interface-1.
Press F2 to enter into the parameter setting interface of LOW LELT: If the leaving evaporator liquid temper-
AC mo de. ature≤ LOW LELT setpoint, fault alarm will be
Press F3 to enter into the parameter setting interface of displayed and the compressor will be shut off, but the
ITS mode. water pump is still on runing. The Cycling Startup Logic
Press F4 to enter into the parameter setting interface of will be actived when the leaving chilled liquid
HP mode. temperature≥ (LOW LCLT setpoint +10.0℃ ).
HIGH LCLT ： If the leaving condenser liquid temper-

MODE SETTING RETU ature ≥ HIGH LCLT setpoint, fault alarm will be
HEAT(E-HP) SETTING NEXT
displayed and the compressor will be shut off, but the
water pump is still on runing. The Cycling Startup Logic
COOL SETTING NEXT
will be actived when the leaving cooling liquid
ITS SETTING NEXT temperature≤ (HIGH LCLT temperature setpoint -
HEAT(D1-HP/E-HP2) SETTING
10.0℃ ).
L E.P UNLOAD: If the evaporator pressure≤ L E.P

UNLOAD setpoint, the compressor will unload
(5)Parameter Setting Interface-5
compulsively,the unit will come back to normal capacity
Press F1 to return to the parameter setting interface-3.
control when the evaporator pressure≥(L E.P UNLOAD
Press F4 to enter into the next parameter setting interface.
setpoint+25Kpa ). Default L E.P UNLOAD setpoint is
175kPa.
COOL SETTING
LEL TEMP SET 7.0℃ L E.P SHUTDOWN: If the evaporator pressure≤ L E.P
RETU
LEL TEMP CR 1.0℃ SHUTDOWN setpoint, the unit will stop immediately.
CR BUFFER 2.5℃ Default L E.P SHUTDOWN setponit is 165 kPa.
LOW LELT 2.0℃
HIGH LCLT 43.0℃ The control method of units in ITS/HP mode is the same
L E.P UNLOAD 175KPa NEXT as those in AC mode, but the setpoints are different with
L E.P SHUTDOWN 165KPa different working mode.
31

Instructions for capacity control (AC mode for example)
High
temperature
Loading
Ts+D
Ts Holding
Ts-D
Ts-D-Db Unloading
Low
temperature Emergency Stop
Ts： Leaving chilled water temperature setpoint (LEL TEMP SET )
D： Differential of Leaving chilled water temperature (LEL TEMP CR)
Db：Differential buffering value
When leaving chilled water temperature ≥(Ts + D), the compressor will load. when leaving chilled water
temperature ≥(Ts - D) and≤(Ts + D) , the comrepssor will operate fuzzy control logic. when leaving chilled
water temperature ≥(Ts – D- Db) and≤(Ts - D) , the comrepssor will unload. When leaving chilled water
temperature ≤(Ts – D- Db) , the compressor will be cycling shut down.
By setting the value of Ts, D and Db, the temperature range of different running
mode(Hold/Unload/Load/Stop) of compressor can be adjusted.
32

(6) Parameter Setting Interface-6

Hold Compressor current ≥（OCC-5%）*MLA
Press F1 to return to the parameter setting interface-3
Press F3 to return to the previous setting interface Medium speed Compressor current ≥（OCC-4%）*MLA
Unload
Press F4 to enter into the next parameter setting interface Compulsory Compressor current ≥（OCC-3%）*MLA
COOL SETTING
shut down Compressor current ≥MLA，delay 5s
RETU
HOLD LOAD D.P. 1030KPa
UNLOAD D.P. 1060KPa UNLOAD CURR:
HIGH D.P.SHUTDOWN 1090KPa OCC- Percentage of the compressor running amps to
UNLOAD CURR. 95 % BACK MLA(maximum load amps)
DELTA T 3.5℃
LISU TEMP 70.0℃ NEXT MLA-Maximum Load Amps, corresponding with the
MINIMUM LOAD 15 % maximum compressor input power.
Setting scope and default value of the parameter: DELTA T: The difference between leaving evaporator
HOLD LOAD D.P: 100～1300KPa Defoult:1030KPa fluid temperature and evaporator refrigerant temperature.
UNLOAD D.P: 100～1300KPa Defoult:1060KPa Relate to liquid line bypass valve controlling; refer to the
HIGH D.P.SHUTDOWN: 100～1350KPa Defoult:1090KPa instructions of control system.
UNLOAD CURR: 10～98 % Defoult:95%
DELTA T: 2.0～6.0℃ Defoult:3.5℃
The control method of units in ITS/HP mode is the same
LISV TEMP: 50.0～80.0℃ Default: 70.0 ℃
as those in AC mode, but the setpoints are different with
MINIMUM LOAD: 15~75% Default: 15%
different working mode.
If you select the different MODE,the setting of D.P is different.
If you want to know the exact parametere,please see 5.5 (7) Parameter Setting Interface-7
Parameter setting instructions: Press F2 to modify the signs of parameter set
HOLD LOAD D.P: If the discharge pressure ≥ HOLD Press F4 to enter into the next parameter set interface
LOAD D.P setpoint, the compressor will stop loading .
(Default value is 1030 kPa under AC/ITS mode, and ITS SETTING
1581kPa under HP mode); If the discharge pressure ≤ RETU
LEL TEMP SET -5.6℃
(HOLD LOAD D.P-50 kPa), the unit will turn back to
LEL TEMP CR 1.0℃
normal capacity control logic. +/-
CR BUFFER 2.5℃
LOW LELT -10.0℃
UNLOAD D.P.: If the discharge pressure ≥ UNLOAD
HIGH LCLT 43.0℃
D.P setpont (Default value is 1060 kPa under AC/ITS
L E.P UNLOAD 175KPa
mode, and 1700kPa under HP mode), the compressor will
L E.P SHUTDOWN 165KPa
unload rapidly.If the discharge pressure ≤ (UNLOAD NEXT
D.P.-100 kPa) , the unit will turn back to normal capacity
control logic. LEL TEMP SET: -8.0℃～+5.0℃ Default: -5.6℃
LEL TEMP CR: 0.5℃～2.0℃ Default: 1.0℃
HIGH D.P.SHUTDOWN: If the discharge pressure ≥ CR BUFFER: 1.0 – 2.5℃ Default: 2.5℃
HIGH D.P.SHUTDOWN setpont (Default value is 1090 LOW LELT: -15.0℃～+5.0℃ Default: -10.0℃
kPa under AC/ITS mode, and 1790kPa under HP mode), HIGH LCLT: 30.0℃～60.0℃ Default: 43.0℃
the compressor will stop running . L E.P UNLOAD: 80～300kPa Default: 175kPa .
L E.P SHUTDOWN: 80～300kPa Default: 165kPa
33

(8) Parameter Setting Interface-8 (10) Parameter Setting Interface-10

Press F1 to return to the parameter setting interface-3 Press F1 to return to the parameter setting interface-3
Press F3 to return to the previous setting interface Press F3 to return to the previous setting interface
Press F4 to enter into the next parameter setting interface Press F4 to enter into the next parameter setting interface
ITS SETTING
RETU
HOLD LOAD D.P. 1030KPa RETU
HOLD LOAD D.P 1660KPa
UNLOAD D.P. 1060KPa UNLOAD D.P 1685KPa
HIGH D.P.SHUTDOWN 1090KPa HICH D. P. SHUTDOWN 1745KPa
UNLOAD CURR. 95% BACK UNLOAD CURR. 95% BACK
DELTA T 4.5℃ DELTA T 4.5℃
LISV TEMP 70.0℃ LISU TEMP 80.0℃
NEXT
NEXT
MINIMUM LOAD 15% MINIMUM LOAD 35%
Setting scope and default value of the parameter:

HOLD LOAD D.P: 100 ～ 1300kPa Default: 1030kPa
HOLD LOAD D.P. : 1000～1600kPa Default: 1581kPa
UNLOAD D.P: 100 ～1300kPa Default: 1060kPa
UNLOAD D.P.: 1000～1700kPa Default: 1700kPa
HIGH D.P.SHUTDOWN : 100～ 1350kPa Default: 1090kPa
HIGH D.P.SHUTDOWN: 1000～1800kPa Default: 1790kPa
UNLOAD CURR: 10 ～98 % Default: 95 %
UNLOAD CURR. : 10～98 % Default: 95%
DELTA T: 2.0 ～6.0℃ Default: 4.5 ℃
DELTA T: 2.0～ 6.0℃ Default: 4.5℃
LISV TEMP: 50.0 ～80.0℃ Default: 70.0 ℃
LISV TEMP: 50.0～80.0℃ Default: 80.0 ℃

Press F1 to return to the parameter setting interface-3 (11) Parameter Setting Interface-11
Press F4 to enter into the next parameter set interface Press F1 to return to the parameter setting interface-3
Press F4 to enter into the next parameter set interface
RETU HEAT(E-HP) SETTING
LHL TEMP SET 55.0℃
RETU
LHL TEMP CR 1.0℃ LHL TEMP SET 45.0℃
CR BUFFER 2.5℃ LHL TEMP CR 1.0℃
LOW LELT 2.0℃ CR BUFFER 2.5℃
HIGH LHLT 62.0℃ LOW LELT 2.0℃
L E.P UNLOAD 175KPa HIGH LHLT 52.0℃
NEXT
L E.P SHUTDOWN 165KPa L E.P UNLOAD 175KPa
NEXT
L E.P SHUTDOWN 165KPa

LHL TEMP SET: 30.0～60.0℃ Default: 55.0℃ Setting scope and default value of the parameter:
LHL TEMP CR: 0.5～2.0℃ Default: 1.0 ℃ LHL TEMP SET: 30.0～50.0℃ Default: 45.0℃
LOW LELT: 1.0～7.0℃ Default: 2.0℃ LHL TEMP CR: 0.5～2.0℃ Default: 1.0 ℃
HIGH LCLT: 30.0～62.0℃ Default: 62.0℃ LOW LELT: 1.0～7.0℃ Default: 2.0℃
L E.P UNLOAD: 150～300kPa Default: 175kPa HIGH LCLT: 30.0～52.0℃ Default: 52.0℃
L E.P SHUTDOWN: 150～300kPa Default: 165kPa L E.P UNLOAD: 150～300kPa Default: 175kPa
CR BUFFER: 1.0 – 2.5℃ Default: 2.5℃ L E.P SHUTDOWN: 150～300kPa Default: 165kPa
CR BUFFER: 1.0 – 2.5℃ Default: 2.5℃
34

(12)Parameter Setting Interface-12 HOL START2: 00/00 00:00

Press F1 to return to the parameter setting interface-3 RETU
HOL STOP2: 00/00 00:00
Press F3 to return to the previous setting interface HOL START3: 00/00 00:00
Press F4 to enter into the next parameter setting interface HOL STOP3: 00/00 00:00
START PRIOITY: AUTO
HEAT SETTING BACK
USE ONE SYSTEM: DUAL
RETU OIL PREHEAT: NO
HOLD LOAD D.P 1286KPa
NEXT
UNLOAD D.P 1303KPa
HICH D. P. SHUTDOWN 1356KPa
UNLOAD CURR. 95% BACK The starting and stoping time on daily, weekends and
DELTA T 4.5℃ holidays can be set on this interface.
LISU TEMP 80.0℃
NEXT
MINIMUM LOAD 35% At most 3 holidays can be set;
The incorrect input of date is not effective, for example,

00 means that the holiday is invalid.
HOLD LOAD D.P. : 1000～1400kPa Default: 1286kPa
UNLOAD D.P.: 1000～1400kPa Default: 1303kPa
HIGH D.P.SHUTDOWN: 1000～1400kPa Default: 1356kPa If the START/STOP MODE is set as AUTO, the unit can
UNLOAD CURR. : 10～98 % Default: 95% automatically perform the startup and stop actions
DELTA T: 2.0～ 6.0℃ Default: 4.5℃ according to the set DAILY START/DAILY STOP, HOL
LISV TEMP: 50.0～80.0℃ Default: 80.0 ℃ START/HOL STOP/START or WEEK START/WEEK
MINIMUM LOAD: 15~75% Default: 35% STOP.
(13) Parameter Setting Interface-13 If the START/STOP MODE is set as MANUAL, the
Press F1 to return to the parameter setting interface-3 automatic switch is invalid; it is required to perform the
Press F3 to return to the previous setting interface startup and stop action by the operations on HMI (Human-
Press F4 to enter into the next parameter setting interface machine Interface) manually.
DAILY START: 00:00 The Priority level of the automatic start/stop action is:
RETU
DAILY STOP: 00:00 holidays >weekend >ordinary days. The startup and stop
WEEK START1: 00:00 SAT time at ordinary days, weekends and holidays can be set in
WEEK STOP1: 00:00 SAT the setting interface.
WEEK START2: 00:00 SAT
WEEK STOP2: 00:00 SAT Setting scope and default of the parameter
HOL START1: 00/00 00:00 NEXT
OIL PREHEAT YES/NO Default: YES
HOL STOP1: 00/00 00:00
The following words are used for YEWS250 only.
Press F1 to return to the parameter setting interface-3 START PRIORITY AUTO/SYS1/SYS2 Default: AUTO
Press F3 to return to the previous setting interface USE ONE SYSTEM DUAL/SYS1/SYS2 Default: DUAL
Press F4 to enter into the next parameter setting interface
Parameter setting instruction
START PRIORITY： Dual-system units, you can
manual setting the priority to start the system, the case of
default in accordance with the automatic selection of the
35

priority system to start, if the start priority is set to Setting scope and default of the parameter
System1, the system1 is always a priority in the system2 START CONDITION 100~300% Default：120%
to start . Only in the USE ONE SYSTEM set up for STOP CONDITION 100~300% Default：150%
DUAL, this setting be useful.
Parameter setting instruction:
USE ONE SYSTEM： Dual-system units, in some
START CONDITION： When a system is running, the
cases wish to start a system, another system is not
conditions to start another system.
running. The default case, the two systems can be
running. If the USE ONE SYSTEM is set to SYS1, then
STOP CONDITION： When the two systems running at
only system 1 is running, the system2 does not run; if the
the same time, the conditions for the turn off a system.
USE ONE SYSTEM is set to SYS2, then only the
System2 is running, the system1 does not run; if the
USE ONE SYSTEM is set to DUAL, the system1 and
system2 can be running. Only by Press F2 to modify the signs of parameter setting
Press F3 to return to the previous setting interface
USE ONE SYSTEM set up for DUAL, START Press F4 to enter into the next parameter setting interface
PRIORITY is used, otherwise non-functional.
START/STOP MODE AUTO RETU
OIL PREHEAT： In some cases the need for debug- CONTROL MODE MODBUS
ging start unit, if the use of oil pre-heating will affect the ECL OFFSET 0.0℃ +/-
debugging process. Therefore, through the OIL LCL OFFSET 0.0℃
PREHEAT will be set to NO, temporarily masked the SYS1 FLA 111.0 A
BACK
oil preheating function.When the debugger has finis- SYS2 FLA 111.0 A
MODEL YEWS200DA53D
hed,the
BYPASS VALVE DLY 15S NEXT
OIL PREHEAT must be set to YES.

Setting scope and default of the parameter
START PRIORITY and USE ONE SYSTEM， Only START/STOP MODE MANUAL/AUTO Default:MANUAL
in the use of dual-system units, units in a single system CONTROL MODE LOCAL/REMOTE/MODBUS Default: LOCAL
does not use. These parameters should be setting in the ECL OFFSET -5.0 ~ +5.0℃ Default: 0.0℃
LCL OFFSET -5.0 ~ +5.0℃ Default: 0.0℃
two systems are in the case of stop.
SYS1 FLA 60.0 ~ 400.0 A Default: 111.0 A
SYS2 FLA 60.0 ~ 400.0 A Default: 111.0 A
(15) Parameter Setting Interface-15 BYPASS VALVE DLY: 5~60 sec Default: 15sec
Press F2 to modify the signs of parameter setting Parameter setting instruction:
Press F3 to return to the previous setting interface START/STOP MODE： When set as MANUAL, the
Press F4 to enter into the next parameter setting interface unit will operate according to the keys on the control
panel or remote switch, or perform the switch control in
START CONDITION: 150% Modbus protocol. If set as AUTO switch, the set time for
RETU
STOP CONDITION: 150% startup and stop of the unit will control the startup and
stop operations.
CONTROL MODE：If set as LOCAL, the startup and

BACK
stop will be completed by the operation panel, if set as
REMOTE, the startup and stop will be realized by DI
NEXT
36

switch on the control panel, while if set MODBUS, its counters resetting is achived, for example, unit’ s accu-
startup and stop will be finished by the upper computer. mulated operation hours and compressor’s accumulated
operation hours.
ECL OFFSET，LCL OFFSET：For compensating the
loss of signal in the transportation wire to ensure that the CLEAR FAULT RECORD.：Select whether carrying out
unit can run normally. YES operation or not by pressing 0 or 8, press √ key to
confirm after selecting YES, then all historical fault
SYS1 FLA,SYS2 FLA：FLA of System1 and System2 information will be deleted.
FLA,Factory settings.
DEFAULT DATA: Select whether carrying out reset
BYPASS VALVE DLY： Bypass valve action interval. operation or not by pressing 0 or 8, press √ key to
That is time period from open to close or from close to confirm after selecting YES. By these operations, all
open. setting parameters will be reset as default value.
MODEL:Set the real mode. BATTERY BACKUP: Select whether carrying out this
operation or not by pressing 0 or 8, press √ key to
(17) Parameter Setting Interface-17 confirm after selecting YES. From this, the chiller will
Press F1 to return to the parameter setting interface-3 have a backup function when power off suddently. When
Press F3 to return to the previous setting interface no person is on duty of monitoring the chiller, the
controller will automaticly manage the running status. If
MODBUS ADDRESS 001 RETU BATTERY BACKUP is selected as YES, the controller
CLEAR RECORD YES will back up all the running status datas when the unit is
CLEAR FAULT RECORD YES
power off, with which the unit can automaticly following
DEFAULT DATA YES
this running status once it is repowered on .If the
BATTERY BACKUP YES
BACK BATTERY BACKUP is selected as NO, this function is
PASSWORD YES
invalidation.
TIME LIMIT YES
LIMITED HOURS 2100H NEXT
PASSWORD: Select whether carrying out this operation
or not by pressing 0 or 8, press √ key to confirm after
selecting YES. From this, the chiller will have a
MODBUS ADDRESS: 001 ~ 255 Default: 001
CLEAR RECORD ----/ SYS1/SYS2 Default: ----
PASSWORD protection, with which no one is allowed to
CLEAR FAULT RECORD: ----/ Yes Default: --- set the parameters except having the PASSWORD. Those
DEFAULT DATA: ----/ Yes Default: --- who do not know the PASSWORD only have the
BATTERY BACKUP: No/Yes Default: NO observing permission.
PASSWORD: No/Yes Default: NO
TIME LIMIT: No/Yes Default: NO RUN TIME LIMIT： If RUN TIME LIMIT is set as YES
LIMITED HOURS: 0 ~ 9998 H Default: 2100 H by pressing 0 or 8, the control panel will limit operation
time of unit according to the setpoint of run time limit
Parameter settinig instruction: protection. Once accumulating time reaching or exceeding
MODBUS ADDRESS： Setting the parameter to con- to run time limit, the unit will be automatically shut down,
nect with the upper computer so as to realize the remote then the RUN TIME LIMIT will be flash displayed in
control of multiple units. display screen and the unit can only be unlocked by
personnel with relative authority. If RUN TIME LIMIT is
CLEAR RECORD： Select whether carrying out YES set asNO, the unit has no run time limit protection
operation or not by pressing 0 or 8, press√ key to confi- function.
rm after selecting YES. By doning this, all adjustable
37


Press F1 to return to the parameter setting interface-3 RETU
Press F2 to select whether it is allowed to be test or not.
Press F3 to return to the previous setting interface 2006 - 00 -00
DIGITAL OUTPUT TEST

00:00:00 SAT
01#
(Only in factory)
RETU
DO1 DO2 DO3 DO4
ON ON OFF ON
YES
DO5 DO6 DO7 DO8
ON ON ON ON Input the parameter via pressing 0-9 according to the
BACK
DO9 DO10 DO15 DO16 figure type;
ON
ON ON
ON ON ONON
Adding the address number one per time pressing 8 while
minusing it one per time pressing 0.
On the cursor location, select ON/OFF by pressing 0 and
8, if the output operation for DO test has been set as
Press√ to confirm the input parameter or select the next
YES, the DO1 on YORK003 panel should be changed
parameter input area.
simultaneously with the status of DO1 on this page. It
means that the DO1 in mainboard will open once it is
Press X to input the parameter again or select the last
set as ON in this interface. Setting of the other DO
parameter input area;
outputs is the same as DO1.
Days of the week can be adjusted by pressing 8 or 0 and

Since it is not facility for the electrical testing for control
press√ t to confirm.
panel when the unit is on running, The operation of DO
output testing should be done after the unit stops. Output
Year, Month and Day can be input via the figure keys 0-9,
function of DO test is just valid in this interface and it
and then press √ to confirm. If X is pressed before
will automatically be invalid once turn into other
confirmation, the current input operation will be
interface. Disconnect the main circuit power of
cancelled, and can return to the previous setting interface.
compressor before performing DO test output.
If the input parameter exceeds the scope, the setting will
be invalid.
After the DO output test, the HMI and YORK0003
mainbord should be power off and reset so as to turn the
5.4.6 Fault Inquiry
unit into normal mode running mode.
(1) Fault inquiry 1
Press F1 to return to the main interface
Note:Testing operation is only used for cortrol panel
Press F4 to enter into the next parameter setting interface
testing, so main power supply should be power off in
the testing period. Such function is not prohibited to FAULT RECORD NO. 01
use on other occasions. Otherwise it will result in RETU
SYS1 AI13 SENSOR FAULT
damages to unit and YORK will not be responsible
BEGIN 0000/00/00 00:00
for such damages.
END 0000/00/00 00:00
AI1 LHL TEMP 25.0℃
5.4.5 Clock Setting AI2 EHL TEMP 18.0℃
Press F1 to return to the main interface AI3 LEL TEMP 5.0℃
Clock setting interface-1 AI4 EEL TEMP 5.0℃ NEXT
NEXT
38

Select the difference series number by pressing the (4) Fault Inquiry 4
figure keys 0-9 so as to display the faults happened in Press F1 to return to the main interface
the different time. The number 0-9 means the orders of Press F3 to return to the previous setting interface
faults happened in the different time, the bigger numer
means the earlier the faults happened. FAULT RECORD NO. 01
MOTOR PROTECTION RETU
Press F4 on the main interface of HMI, the alarming
information can be displayed, which can also be realized DO1: ON DO2: ON
by pressing keys when on othe interface. DO3: ON DO4: ON
BACK
DO5: ON DO6: ON
The second line of the display panel shows the detail DO7: ON DO8: ON
DO9: ON DO10: ON
alarming content.
D15: ON DO16: ON
The third line of the display panel shows the begin and
stop time of alarming. (5) Fault reset method
Fault information of single system mainly generates from
The temperature, status of DI, DO, which shown in the system1. After disapperance of fault, shift the cursor on
following lines shows the status of chiller when the RESET FAIL on parameter setting interface 2. Select
alarming happens. by 0 and 8, press Xto cancel and press √ to confirm. If
select SYS1 and confirm, all faults will be reset.
(2) Fault Inquiry 2
Press F1 to return to the main interface ※ Caution： After finding faults, check carefully the
Press F3 to return to the previous setting interface whole system. After eliminating relative fault, reset the
Press F4 to enter into the next parameter setting interface unit on premise that there is no security hidden
FAULT RECORD NO. 01
trouble. Otherwise, unit will be destroyed from
compulsory reset.
MOTOR PROTECTION RETU
AI5 DIS.T 18.0℃

AI13 EVAP.P 180Kpa
AI14 DIS.P BACK
180Kpa
AI15 OIL.P 180Kpa
AI16 CURRENT 18.0AMP NEXT
(3) Fault Inquiry 3

Press F1 to return to the main interface;
Press F3 to return to the previous setting interface;
Press F4 to enter into the next parameter setting
FAULT RECORD NO. 01
MOTOR PROTECTION
RETU
DI1: ON DI2: ON
DI3: ON DI4: ON
BACK
DI5: ON DI6: ON
DI7: ON DI8: ON
DI9: ON DI10: ON NEXT
39

5.5 General parameters setting and defult values

(1) Sharing parameters setting and defult values
ECL OFFSET 0℃ -5.0 – +5.0℃ Service password

LCL OFFSET 0℃ -5.0 – +5.0℃ Service password
MODBUS ADDRESS 1 1 – 255 Service password
BATTERY BACKUP NO YES/NO User password
PASSWORD YES YES/NO Ex-factory password
TIME LIMIT NO YES/NO Service password
LIMITED HOURS 2100 H 0 – 9998H Service password
START/STOP MODE MANUAL MANUAL/AUTO User password
RUN MODE AC AC/ITS/HP User password
CONTROL MODE LOCAL LOCAL/REMOTE/MODBUS User password
LOAD TIME 2.0s 0.5-20.0s Service password
UNLOAD TIME 4.5s 0.5-20.0s Service password
CONTR.CYCLE 10s 5-60s Service password
MIN.RUN TIME 300s 120-600s Service password
ANTI-RECYCLE 480s 120-600s Service password
SYS1 FLA 111.0 60.0 ~ 400.0 A Service password
SYS2 FLA 111.0 60.0 ~ 400.0 A Service password
BYPASS VALVE DLY 15s 5 – 90 s Ex-factory password
START PRIORITY AUTO AUTO/SYS1/SYS2 Service password
USE ONE SYSTEM DUAL DUAL/SYS1/SYS2 Service password
OIL PREHEAT YES YES/NO Service password
SYS 1 RUN CTRL. AUTO AUTO/LOAD/UNLOAD Service password
SYS 2 RUN CTRL. AUTO AUTO/LOAD/UNLOAD Service password
SYS1 CUR.OFFSET 100% 50 – 150 % Service password
SYS2 CUR.OFFSET 100% 50 – 150 % Service password
CLEAR FAULT RECORD ---- ----/YES Ex-factory password
RESET FAIL. ---- ----/SYS1/SYS2 User password
ANTIFREEZE YES YES/NO Service password
CLEAR RECORD ---- ----/SYS1/SYS2 Service password
DEFAULT DATA ---- ----/YES Service password
40

(2) Assignable parameters setting and defult values (AC mode)
Items Defult values Setting range Access level

LEL TEMP SET 7.0℃ 4.0~15.0℃ User password
LEL TEMP CE 1.0℃ 0.5~2.0℃ User password
LOW LELT 2.0℃ 1.0~7.0℃ Service password
HIGH LCLT 43.0℃ 30.0~60.0℃ Service password
LEP UNLOAD 175KPa 150.0~300.0 KPa Service password
LEP SHUT DOWN 165KPa 150.0~300.0 KPa Service password
HOLD LOAD D.P 1030KPa 100.0~1300.0 KPa Service password
UNLOAD D.P 1060KPa 100.0~1300.0 KPa Service password
HIGH D.P.SHUTDOWN 1090KPa 100.0~1350.0 KPa Service password
UNLOAD CURR. 95% 10~98% Service password
DELTA T 3.5℃ 2.0~6.0℃ Service password
(3) Assignable parameters setting and defult values (ITS mode)

LEL TEMP SET -5.6℃ -8.0~+5.0℃ User password
LEL TEMP CE 1.0℃ 0.5~2.0℃ User password
LOW LELT 2.0℃ -15.0~+5.0℃ Service password
CR BUFFER 2.5℃ 1.0 – 2.5℃ User password
LISV TEMP 70.0℃ 50.0~80.0℃ Service password
41

(4) Assignable parameters setting and defult values (HP mode)

LCL TEMP SET 45.0℃ 30.0~50.0℃ User password
CR BUFFER 2.5℃ 1.0~2.5℃ User password
LCL TEMP CE 1.0℃ 0.5~2.0℃ User password
(5) Assignable parameters setting and defult values (D1-HP/E-HP2 mode)

LCL TEMP SET 55.0℃ 30.0~60.0℃ User password
CR BUFFER 2.5℃ 1.0 – 2.5℃ User password
LCL TEMP CE 1.0℃ 0.5~2.0℃ User password
UNLOAD D.P 1680KPa 100.0~1700.0 Kpa Service password
42

5.6 Fault imformation
No. Fault information Fault reason Reset method
1 Communication disconnection between the centralized

SYS1 COMM.FAULT Manual
controller and 1# main board
2 SYS1 FLS OPEN Flow switch open Auto
3 SYS1 DIS.PRESSURE SW.OPEN System1 discharge pressure switch open Manual
4 SYS1 OIL SW.OPEN System1 oil level switch open Manual
5 SYS1 MOTOR PROTECTION System1 motor protection switch open Manual
6 SYS1 EXT.INTERLOCK OPEN Interlock switch open Manual
7 SYS1 Y-△ TRANSITION FAULT S ystem1 Star-Delta transformation failed Manual
8 SYS1 AI1 SENSOR FAULT T he leaving cooling water temperature sensor is short circuit or Manual
break
SYS1 AI2 SENSOR FAULT Manual

9 The entering cooling water temperature is short circuit or break
The leaving chilled water temperature sensor is short circuit or Manual

10 SYS1 AI3 SENSOR FAULT
break
The entering chilled water temperature sensor is short circuit or Manual

11 SYS1 AI4 SENSOR FAULT break
12 SYS1 AI5 SENSOR FAULT System1 The discharge temperature sensor is short circuit or break Manual
13 System1 The evaporating pressure sensor is short circuit or break Manual

SYS1 AI13 SENSOR FAULT
System1 The discharge pressure sensor is short Manual
14 SYS1 AI14 SENSOR FAULT circuit or break
15 SYS1 AI15 SENSOR FAULT System1 The oil pressure sensor is short circuit or break Manual
System1 The discharge pressure exceeds the set value of
16 SYS1 HIGH DIS.PRESSURE alarming Manual
17 SYS1 LOW EVAP.PRESSURE Systeml the evaporator pressure is lower than the alarming Manual
value
18 SYS1 HIGH DIS.T Systeml the discharge temperature is higher than the Auto
alarming value
19 SYS1 HIGH CURRENT System1 Compressor current is higher than MLA Manual
20 SYS1 LOW CURRENT System1 Compressor current is lower than MLA *5% Manual
21 SYS1 HIGH LCLT The leaving cooling liquid temperature is higher than the Auto
setting value
22 SYS1 LOW LELT The leaving chilled water temperature is lower than the Auto
setting value
23 SYS1 LOW DIFF OIL P System1 (Oil pressure - evaporating pressure)<100kPa Manual
24 SYS1 CLOGGED FILTER System1 (Discharge pressure - oil pressure)>245kPa Manual
25 SYS1 CMPS HF START-STOP System1 compressor High-Frequency start-stop Auto

26 SYS1 HIGH LHLT output heat water temperature exceeds setting value Auto
43

5.7 Modbus protocol

(1) Modbus protocol instructions
Baud rate 9600
Word length 8
Parity None
Stop bits 1
Data mode RTU
verify CRC
(2) ModBus node list
Address Functions Description Word length note

Command 1:start, 2:stop
201 3,6 Start/stop word Status 0:stop,1:start
202 3,6 Mode select word 0:AC 1:ITS 2:HP 3:REMOTE
203 3,6 AC: LEL setting word Range： 4.0 – 15.0℃
204 3,6 ITS: LEL setting word Range：-8.0 – +5.0℃
205 3,6 Heat pump: LHL setting word YEWS-D1 HP Range: 30.0 - 60.0℃
YEWS-E HP2 Range: 30.0 - 60.0℃
206 3 Alarm word 1: yes 0: no
207 3 Runtime limit word 1: yes 0: no
208 3 Oil Pre-heating word 1: yes 0: no
209 3 CONTROL MODEL word 0 LOCAL 1 REMOTE 2 MODBUS
210 3,6 Heat pump: LHL setting word YEWS-E HP Range: 30.0 - 50.0℃
System1
101 3 Digital output word
See table 4/table 5
102 3 Digital input word
121 3 Zleaving condenser Liquid word Signed binary，the value is multiplied per 10
103 3 Enter condenser Liquid word Signed binary，the value is multiplied per 10
122 3 Leaving evaporator Liquid word Signed binary，the value is multiplied per 10
104 3 Enter evaporator Liquid word Signed binary，the value is multiplied per 10
105 3 Discharge Temperature word unsigned binary，the value is multiplied per 10
106 3 Evaporator pressure word unsigned binary
107 3 Discharge pressure word unsigned binary
108 3 Oil pressure word unsigned binary
109 3 Motor current word unsigned binary，the value is multiplied per 10
115 3 DI fault word
116 3 AI fault word See table 1/ table 2/ table 3
117 3 RUN fault word
112 3 Water pump operation time word accumulative total
111 3 Compressor operation time word accumulative total
44

(3) Definition of fault information in ModBus protocol

AI Sensor input fault
Bit Fault
bit0 Leaving Cooling Liquid Temperature Sensor Failure
bit1 Entering Cooling Liquid Temperature Sensor Failure
bit2 Leaving Chilled Liquid Temperature Sensor Failure
bit3 Entering Chilled Liquid Temperature Sensor Failure
bit4 Discharge Temperature Sensor Failure
bit5
bit6
bit7
bit8
bit9
bit10 Leaving Hot Liquid Temperature Sensor Failure
bit11 Entering Hot Liquid Temperature Sensor Failure
bit12 Evaporating Pressure Transducer Failure
bit13 Discharge Pressure Transducer Failure
bit14 Oil Pressure Transducer Failure
bit15
45

DI switch input fault
Bit Fault
bit0 Flow Switch Open
bit1 -
bit2 High pressure Switch Open
bit3 Oil level switch open
bit4 Motor Protection Switch Open
bit5 External Interlock Switch Open
bit6 Start-up Failure
bit7 -
bit8 -
bit9 -
bit10 -
bit11 -
bit12 -
bit13 -
bit14 -
bit15 -
Run fault
Bit Fault
bit0 High discharge pressure cut out
bit1 Low Evaporating Pressure Cutout
bit2 High Discharge Temperature Cutout
bit3 High Compressor Motor Current Cutout
bit4 Low Compressor Motor Current Cutout
bit5 High leaving cooling water cutout
bit6 Low leaving chilled water cutout
bit7 Low Differential Oil Pressure Cutout
bit8 Oil filter jam
bit9 High leaving hot water cutout
bit10 High heat outlet temp
bit11
bit12 -
bit13 -
bit14 -
bit15 -
46

(4) Definition of digital input in ModBus protocol
Bit Switch Input Status

bit0 FLOW SWITCH 0=open 1=close
bit1 DISCHAGE PRESSURE SWITCH 0=open 1=close
bit2 HIGH PRESSURE SWITCH 0=open 1=close
bit3 OIL LEVEL SWITCH 0=open 1=close
bit4 MOTOR PROTECTION 0=open 1=close
bit5 EXT.INTERLOCK 0=open 1=close
bit6 START FAILURE 0=open 1=close
bit7 REMOTE SWITCH 0=open 1=close
Bit8-15 RESERVED 0=open 1=close
(5) Definition of digital output in ModBus protocol
Bit Digital output Status

bit0 CHILLED LIQUID PUMP 0=open 1=close
bit1 COMPRESSOR WYE CONTACTOR 0=open 1=close
bit2 COMPRESSOR DELTA CONTACTOR 0=open 1=close
bit3 COMPRESSOR OIL HEATER 0=open 1=close
bit4 LIQUID LINE BYPASS SOLENOID1 0=open 1=close
bit5 ALARM 0=open 1=close
bit6 LIQUID INJECTING 0=open 1=close
bit7 LIQUID LINE BYPASS SOLENOID2 0=open 1=close
bit8 RUNNING STATUS 0=open 1=close
Bit14 CR4 LOAD SOLENOID 0=open 1=close
bit15 CR3 UNLOAD SOLENOID 0=open 1=close
47

(6) How to monitor it remotely

YEWS centralized controller XS08 supply a RS485 communicaiton port for users, hence, users are able to monitor the
operation of chillers conveniently with it, and connect easily it to external integration system when connecting cable
according to the MODBUS protocol.
Wiring sketch
Computer To com
port
XS08 display
RS485
Communication
Cable(twisted-pair) 9pin
Communication
cable
RS232/RS485
converter
MODBUS address of centralized controller has to be set Notes:

and PC can read the data of chillers or operate the chillers 1. The cable connecting RS232/RS485 converter to
conveniently affer connnecting cables according to the XS08 must be the same one.
figure above. These paratmeters must be input in 2. Communication Cable must be a shield Twisted-pair
parameter setting interface-10, as follows. with character resistance 120± 20%Ω , 0.5mm2 cross-
section.
3. Communication Cable must be shorter than 1000m.
MODBUS ADDRESS 001 RETU
CLEAR RECORD YES
4. Port A1 and B1 of XS08 should be connected to the
CLEAR FAULT RECORD YES communication port of PC, and RS232/RS485 converter
DEFAULT DATA YES must be used to connect them. It’ s certain to connect
BATTERY BACKUP YES communication cable properly, which is polar, avoiding
BACK
PASSWORD YES to communicaiton fault.
TIME LIMIT YES
LIMITED HOURS 2100H NEXT
48

6 COMMISSIONING
6.1 PREPARATION Power Connections
Commissioning of this unit should only be Check that the customer power cables are connected
CAUTION carried out by YORK Authorized personnel. correctly to the circuit breaker. Ensure that connections
of power cables within the panels to the circuit breaker
Especially, this section must be read in conjunction with are tight.
the control system operation onstruction in section 5.
Earthing
Power Off Make sure all the protective conductor is properly and
The following basic checks should be made with the tightly connected to the ground.
customer power supply to the unit switched off.
Oil heater
Ensure all sources of supply to the unit are Verify that the oil heater is powe on. If the chiller
WARNING padlocked in the OFF position. repowered after it have been power off for more than 15
days, the compressor are not allowed to run unless the oil
Inspection heater has been work for more than 5 hours.
Inspect unit for installation damage. If found, take action
or repair as appropriate. Water System
Verify the chilled liquid system has been installed
Refrigerant Charge correctly, and has been commissioned with the correct
Packaged units are normally shipped as standard with a direction of water flow through the cooler. The inlet
full refrigerant operating charge. Check that refrigerant should be connected to the bottom nozzle of water box of
pressure is present in the system and that no leaks are the cooler and the outlet to the top one. Purge air using
apparent. If no pressure is present, a leak test must be the plugged air vent mounted on the top of water box.
undertaken, located and repaired the leak(s). These
systems must be evacuated with a suitable vacuum Flow rates and pressure drops must be within the limits
pump/recovery unit as appropriate to below 500μmHg. given in the Section 10. Out of these limits is undesirable
and could cause damage.
Valves
Open diacharge valve on compressor and liquid line angle Low temperature brine chiller
valve under condenser fully (counterclockwise) then close Confirm the freezing point of the evaporator brine fluid.
one turn of the stem to ensure operating pressure is fed to Using a hydrometer or an optical refractometer to test the
pressure transducers. Open all angle valves on the oil concentration of the birne and figure out the freezing
return line and eductor line. point. When working on the ITS mode, the LOW LELT/
LEP UNLOAD/LEP SHUT DOWN should be reset.
Isolation / Protection Make sure the temperature corresponding to the LEP
Verify all sources of electrical supply to the unit are taken SHUT DOWN and the LOW LELT setpoint are higher
from a single point of isolation. than the freezing point of brine, and any of these two
temperature should be at least 3℃ higher than the brine
Control Panel freezing point.
Make sure the control panle is free of foreign materials
(wire, metal chips, etc.) and clean out foreign materials if
it is found.
49

The corresponding of concentrations and freezing points of glycol solution

E.G wt% Freezing point℃ E.G wt% Freezing piont℃
5 -1.4 20 -7.8
10 -3.28 26 -11.38
15 -5.31 30 -14.04
The saturated temperature of R134a in difference pressure

Pressure kpa Saturated temperature ℃ Pressure kpa Saturated temperature ℃ Pressure kpa Saturated temperature ℃
164 -15 217 -8 282 -1
171 -14 225 -7 293 0
178 -13 234 -6 304 1
185 -12 243 -5 315 2
193 -11 253 -4 326 3
201 -10 262 -3 338 4
209 -9 272 -2 350 5
Flow Switch 5).The setpoints of the chilled water temperature or hot

Verify a chilled water flow switch is correctly fitted in the water temperature should be set according to the Unit
customer , s piping on the cooler outlet, and wired into the model and working conditions.
control panel correctly using shielded cable.
Time and Date
Control panel pwer supply Setting the time/date by pressing relevant function Keys
Make sure that the control panel is power on and the on the keypad (Refer to instructions on the operation of
display screen can display normarly. control System on section 5).
Programmed Options Startup/Stop arrangement

Make sure all the options factory-programmed into the Setting the Startup/Stop arrangement in ordianary days
Microprocessor Panel are in accordance with the cust- and holidays via the corresponding function keys.
omer , s order requirements by pressing relevant Keys on (Refer to instructions on the operation of control System
the keypad (Refer to instructions on the operation of on section 5).
control System on section 5).
Setpoints
Programmed Settings Setting the setpoints and control range of the chilled/hot
Make sure all the setpoints are in accordance with the water temperature(Refer to instructions on the operation
operating requirements by operating keypad (Refer to of control System on section 5).
instructions on the operation of control System on section Now the chiller is ready to work.
50

6.2 FIRST TIME START-UP adverse conditions appeared during the compressor
During the commissioning period there should be starting. Refer to instructions on the operation of control
sufficient heat load to run the unit under stable System on section 5 for the normal operation process.
WARNING
full load operation to enable the unit controls,
and system operation to be set up correctly, and a Oil Pressure
commissioning log taken. Be sure that the control When a compressor starts, inspect the running
center operatin instructions on section 5 have information from the Display Panel, and verify that oil
been fully understand and the System Start-up differential pressure (oil pressure-suction pressure)
Checklist is completed, Finished the following develops immediately. If oil pressure does not develop,
operations step by step. the automatic controls will shut down the compressor
(Refer to the oil pressure automatic control process on
Start-up the operation of control System on section 5). Under no
Press the“ ”Key on the keypad and there may be a few circumstances should a restart attempt be made on a
seconds delay before the ompressor starts because of the compressor, which can’ t develop oil pressure
anti-recycle timer. Be ready to push the Emergency immediately.
Switch immediately if any unusual noises or other
51

7 Operation
7.1 General Description Once the compressor is running, the evaporated refrigerant
The units are designed to work independently, or in vapor is pumped into the water cooled condenser, which
conjunction with other equipment via a 485 communic- results in the rise of discharge pressure.
ation devices.During operation, the unit controller monitor
the chilled or hot liquid system temperature leaving the Once the compressor is running the controller monitors oil
unit and take the appropriate action to maintain this te- pressure, motor current, and various other system
mperature within desired limits.The compressor will aut- parameters such as discharge pressure, chilled liquid
omatically regulate the slide valve position to match the temperature, etc. Should any problems occurs, the control
cooling or heating load of the system.The heat removed system will immediately take appropriate action and display
from the chilled liquid is then rejected via the water the nature of the fault (Refer to instructions on the operation
cooled condenser. of control System on section 5).
The following sections give an overview of the operation After the chiller stop, the check valve of compressor may
of the unit.For detailed information, Refer to detail instr- send out some noises, which is caused by the internal
uctions on the operation of control System on section 5. refrigerant equalizing due to the pressure differential.It is a
normal phenomenon and has no influence on the
7.2 Start-up performance and reliability of chiller.
Check the main power supplies to the unit are 'ON', all
refrigerant service valves are open (anti-clockwise one Oil and Refrigerant
turn short of fully open) and both chilled and cooling The lubricant should be replaced periodically according to
liquid have a regular flow rate, then press the 'START' key the advice of York to ensure that the unit can be in normal
on the keypad. running.
The controller will perform a pre-check to ensure that if The moisture indicating sight glass located in the liquid line
there is any the daily/holiday schedule or remote under the condesner should be inspected periodically, please
interlocks to prohibit the unit to run, and all safety cut- contact York in time once any moisture is found in the
outs are satisfied and the cooling or heating load is system.It should be handled by the YORK service personnel
required (i.e.that the chilled liquid temperature is outside otherwise the compressor will possibly be damaged.
the set limits).Any problems found by the pre-check will
be displayed.If no problems are found and cooling/heating For YEWS100H/130H/170H/200H/210H, the oil sump is
load is required, the compressor will start. located inside the compressor built-in oil separator, are an
oil drain hole and an oil charge valve at the bottom of the
7.3 Normal Running and Cycling compressor. In purpose of drain the oil as quickly as
Once the unit has been started, all operations are fully possible, movable joint is used for easier connection to
automatic.After an initial period at minimum capacity on flexible conduit.
the compressor, the control system will adjust the unit
load depending on the chilled liquid temperature and rate For YEWS100P/130P/170P/200P/215P, the oil sump is
of temperature change. If very little heat load is located at the bottom of the oil separator inside of the
present,the compressor will continue at minimum capacity condenser. Following picture shows the details for service
or performe cycling shutdown to avoid overcooling the of the oil sump external connection. It’ s easy to connect
liquid. In that case,the compressor will restart autom- with hose and add lubrica-ting oil quickly. There is no
atically when the liquid temperature rise again. continuous oil level will exist in the sight glass of the
compressor and the oil filter is on the oil supply line.
52

the the unit fail to load normarly. So refrigerant should be

adjusted to a suitable amount(Ensure the discharge superheat
temperature in the range of 6-10 ℃ in rating conditions)
Fault treatment
If the unit stop for fault, the operator should handle the fault
in time, if it can not be solved, please contact the YORK
service personnel immediately. No attempt should be done
to start the chiller continuously when it is stop due to fault
otherwise it would cause damage to the chiller.
Running log
The running situation should be permanently recorded
If the unit is running with a load lower than 20% rated according to the regulated time interval in each 24 hour
load, it may caused the depressing of the oil level due to running cycle.
the low condensing temperature. In that case, the oil does
not leak out, it is carried out to the condenser by the The following table is the duty record table of WORK for
refrigerant flow and finally the oil will enter the unit examination.
evaporator and accumated. However, if the oil in the
evaporator accumulate to a certain amount , it may cause Please record every data correctly, because it is reference for
operation problems. engineer to judge the running conditions.The record values
by testing a new unit can be set as the normal situation,
If the discharge superheat is lower than 5℃, it may cause which can be compared with the later record value.
some trouble to the oil system. Discharge superheat
temperature is equal to disharge temperature minus to the For example, if the difference between the leaving cooling
condensing temperature.The most suitable refrigerant water temperature and condensing temperature is higher
charge is decided by the diacharge superheat and the than the normal value, it shows that the water side of
evaporator approach. condenser may be too dirty.
If the unit can not be loaded normally, it is possible that Running detection
the lubricant in the evaporator is excessive. Where there is By performing the periodical detection and maintenance
too much oil in the refrigerant, the liquid level will blister according to the value displayed in the display interface of
and the mixture of oil and liquid refrigerant will be control center, the operator can avoid the serious running
carried to the compressor, which decreases the discharge fault. The following is the guide for detection content and
superheat.If the discharge superheat decreases to a value method.
lower than 5℃ , the compressor will compulsily unload
and decrease the cooling capacity unless the discharge 7.4 Other notes
superheat rise up to 5℃ and keep higher than 5℃ for At any times, the unit will stop once the OFF key in the
more than 60 seconds. keyboard is pressed, then the oil heater will be Powered on
and keep a high oil temperature to prevent refrigerant
The excessive charge amount of refrigerant will also dissolving into the oil.
decrease the discharge superheat temperature, and cause
In order to prevent the damage to chiller, the chiller should
53

be power on when it is not running for a long period of temperature of the condenser so as to compare with those in
time (The compressor oil heat is also powered on). the design situation.
If the main power has to be cutout in a long period of 4. Inspect the leaving and entering temperature of the
service, the discharge service valve must be turn off, and chilled water and evaporator pressure o as to compare with
the oil heater has to run for more than 5 hours(24 hours those in the design situation.
suggested) before the chiller starting.
5. Inspect the condenser saturation temperature (confirmed
If the chiller is required to close for a long time (such as a according to the condenser pressure detected by the
whole winter), the following sections introduce the steps condenser sensor).
need to be carried out:
6. Inspect the discharge temperature of the compressor. The
1. It is required to inspect the sealing situation of the discharge temperature should be lower than 75℃ in usual.
system periodically in the period of long-term stop.
7. Check that whether the condenser pipe is fouling or
2. If the temperature in standby period is lower than the blocking (the difference between the current condenser
water freezing temperature, it is required to drain out all approach temperature and the one measured in the new
the water in the cooling tower, condenser, condenser chiller can not exceed 3℃)
pump, chilled water system and chilled water pump.
8. Confirm whether the water has acceptable quality level.
Open the drain pipe in the evaporator and condenser to
ensure the complete drain. 9. Press Status key for displaying the alarming information
once there is a display requirement.
Performing the periodical inspection and maintenance
according to the value displayed in the display panel, the Weekly
operator can avoid the serious operating default. The Inspect the refrigerant charged record.
following is the instructions of inspection content and
operation process. Quarterly
Performing the chemical analysis of the lubricant each 6
7.5 Running detection months (or perform the frequent inspection according to the
Performing the periodical detection and maintenance requirement)
according to the value displayed in the microcomputer
control center, the operator can avoid the serious running Biannually
default. The following detection content and method is a 1. Inspect and replace the cartridge of compressor oil filter.
good guide for user.
2. Oil return system
Daily
1. Inspect the displayed content of the display screen. a. Clean the oil filter
2. If the compressor is in running status, the bearing oil b. Inspect the operational situation of ejector for finding the
pressure is required to be inspected. impurity granule
3. Inspect the inlet and outlet water pressure and 3. Inspect the controller and safety protection device .
54

Yearly (or perform a more frequent inspection a. Inspect and clean the water drainage valve
according to the requirement)
b. Inspect and clean the pipes according to the requirements.
1. Clearly drain out and replace the oil in oil separator
tank. 3. Inspect and maintain the electrical parts according to the
requirements.
2. Evaporator and condenser
4. Perform the chemical analysis to the system.
Screw Chiller/Heat-pump Unit Record Table chiller situation:
100～215 TON model:
Date
Time
Runing hours
Ambient Dry-bulb/ Wet -bul
Tempearature
Oil pressure kPa
Evaporator pressure kPa
Compressor
Discharge pressure kPa
Oil level (Seperator/compressor)
Motor Current(A)
Entering Liquid temperature ℃
Leaving Liquid temperature ℃
Evaporator
Flow rate L/S
Liqudi level in sight galss
Entering Liquid temperature ℃
Condenser Leaving Liquid temperature ℃
Flow rate L/S
55

8 MAINTENANCE
8.1 GENERAL REQUIREMENTS Periodic refrigerant leak checking must be part of a
The units have been designed to operate continuously, comprehensive maintenance program. Leak check the
provided they are regularly maintained and operated entire chiller using a calibrated electronic leak detector.
within the limitations given in this manual. Each unit
should be included in a routine schedule of daily Confirm leaks with soap bubbles that are found using the
maintenance checks by the operator/customer, backed up electronic leak detector.
by regular service inspection and maintenance visits by a
suitably qualified Service Engineer. Check refrigerant relief valve piping and tube rolled
joints as part of the comprehensive refrigerant leak
It is entirely the responsibility of the owner to provide for checking program.
these regular maintenance requirements and/or enter into
a maintenance agreement with a YORK service Repair leaks before adding refrigerant.Visually check the
organization to protect the operation of the unit. If damage heat exchangers, compressors and pipework for damage
or a system failure occurs due to improper maintenance and gas leaks.
during the warranty period, YORK shall not be liable for
costs incurred to return the unit to satisfactory condition. Determining correct refrigerant charge level
The refrigerant charge level is correct when the measured
This maintenance section applies to the basic unit evaapraror approach and discharge superheat are within
only and may, on individual contracts, be the values listed in Table 8-1.
NOTE
supplemented by additional requirements to cover
any modifications or ancillary equipment as Liquid refrigerant will be visible in the evaporator sight
applicable. glass.The refrigerant level can not be properly
determined by viewing the liquid refrigerant level in the
The Safety Section of this manual should be read evaporator sight glass.
carefully before attempting any maintenance
WARNING
operations on the unit. All YEWS-E units shipped From1 are charged with the
correct amount of refrigerant.Under some operating
8.2 Daily Maintenance conditions the chiller may appear to be overcharged or
The following maintenance checks should be carried out undercharged with refrigerant. Consult with YORK
on a daily basis by the operator/customer. Please note that Factory prior to removing or adding refrigerant.
the units are not generally user serviceable and no attempt
should be made to rectify faults or problems found during Definitions
daily checks unless competent and equipped to do so. If in Evaporator approach= (S.E.T)-(L.E.L.T)
any doubt, contact your local YORK Service Agent. Discharge superheat= (C.D.G.T)-(S.C.T)
When:
Unit Status S.E.T = Saturated Evaporator Temperature
Press the 'STATUS ' key on the keypad and ensure no L.E.L.T =Leaving Evaporator Liquid Temperature
fault messages are displayed (refer to the control center C.D.G.T =Compressor Dischrge Gas Temperature
operation instructions for explanation of messages and the S.C.T = Saturated Condensing Temperature
Trouble shooting section for courses of action).
Refrigerant Charge
Refrigerant charging and leaks checking Should it become necessary to add refrigerant charge to a
Refrigerant leaks checking YORK YEWS-E Chiller; add charge until the evaporator
56

approach and refrigerant gas discharge superheat are at The YORK YEWS-E Chiller Compressors use rolling
within the values listed in Table 8-1. element bearings (ball and roller bearings); no sleeve
bearings are used. Oil analysis that include metals may
A charging valve is located in the liquid line below the cause confusion when the results are compared to other
evaporator. The size of the charging connection is 1/4 inch equipment that utilize different bearing types. Iron and
male flare. Purge air and non-condensables from the copper are examples of metals, which will appear in oil
charging hose. Only add new refrigerant, or refrigerant analysis that include metals. Other metals that may
that has been tested and certified to meet American appear are Titanium, Zinc, Lead, Tin and Silicon. These
Refrigeration Institute Standard (ARI-700).（ suitable for metals should be ignored and are acceptable in quantities
model D） of less than 100 ppm. If an oil analysis should indicate
high levels of Iron (more than 300 ppm) combined with
TABLE 8-1 REFRIGERANT CHARGE LEVEL Chromium and Nickel (more than 50 ppm), consult your
local YORK Service Office – this could indicate bearing
CONDITION R134a REFRIGERANT damage and wear.
COMFORT COOING APPLICATIONS
EVAPORATOR APPROACH 1℃~3.5℃ Changing Compressor Oil
DISCHRGE SUPERHEAT 5℃~15℃ Compressor oil is changed by draining oil from the oil
BRINE(ICE MAKING) APPLICATIONS sump into a refrigerant recovery container. The oil sump
is under positive pressure at ambient temperatures.
EVAPORATOR APPROACH 1℃~4.5℃
Connect one end of a refrigeration charging hose to the
DISCHRGE SUPERHEAT 6℃~20℃
service valve located at the bottom of the oil sump;
connect the other end to an approved refrigerant recovery
8.3 Compressor oil
cylinder. Open the valve and drain the oil from the oil
Yearly oil analysis is recommended to verify the
sump.
continued use of the compressor oil.
Charging units with Oil

It is very important to take the oil sample after the oil
The Oil Charge
filter. The oil sample should not be left open to the
YORK oil types approved for YEWS-E Units and the
atmosphere for more than 15 minutes since it will absorb
quality of oil required is listed in Table 8-3.
moisture from the atmosphere and may yield erroneous
results. SYSTEM
UNIT TYPE OIL TYPE QUANLITY(L)
Compressor oil should be changed when the oil analysis YEWS100 L* 17
indicates the oil has moisture and acid numbers are in YEWS130 L* 25
excess of the limits set in Table 8.2. YEWS170 L* 30
YEWS200 L* 33
TABLE 8.2 – COMPRESSOR OIL LIMITS YEWS210 L* 33
MOISTURE Total Acid Number YEWS215 L* 33

YORK OIL TYPE CONTENT ppm mgKOH/ml * : HP unit use YORK “W” oil
L(W) < 300ppm < 0.5
57

Oil Charging Procedure

The oil should be charged into the oil separator using the
YORK Oil Charging Pump. To charge oil, proceed as
follows:
1. The unit should be shut down.
2. Immerse the suction connection of the oil charging

pump in a clean container of new oil and connect the
discharge conncetion to the compressor oil charging
valve.Do not tighten the connection at the charging valve
unless the air is forced out by pumping a few strokes of
the oil pump. Filling the lines with oil to prevent air from
being pumped into the system.
3. Open the oil charging valve and pump appropriate oil 8.5 Condenser and Evaporator
(according the data in oil charge table) into the system. General
Then close the charging valve and disconnect the hand oil Maintenance of condenser and evaporator shells is impotant
pump. to provide trouble free operation of the unit. The water side
of the tubes in the shell must be kept clean and free from
4. As soon as oil charging is completed, closed the power scale.Proper maintenance such as tube cleaning, and testing
supply to the starter to energize the oil heater. This will for leaks, is covered on the following pages.
keep the concentration of regrigerant in the oil to a
minimum. Chemical water treatment
Since the mineral content of the water circulated through
Oil temperature control evaprators and condensers varies with almost every source of
Automatic oil temperature control is accomplished by supply, it is possible that the water being used may corrode
liquid injection into compressor/motor assembly. A the tubes or deposit heat resistant scale in them.
solenoid valve will be opened when the discharge
temperature increased to setpoints (only ITS&HP unit Reliable water treatment companies are available in most
need this function). large cities to supply a water treating process which will
greatly reduce the corrosive and scale forming properties of
8.4 Oil filter almost any type of water.
For YEWS100H/130H/170H/200H/210H , a single oil
filter is prov-ided as an standard equipment. Detail As a preventive measure against scale and corrosion and
operations refer to the compressor operation and service prolong the life of evaporator and condenser tubes, a
manual. chemical analysis of water should be made, preferably before
the system is installed. A reliable water treatment company
For YEWS100P/130P/170P/200P/215P，a replaceable oil can be consulted to determine whether water treatment is
filter is equipped in the external oil supply line(as below necessary, and if so, to finish the proper treatment for
picture) . Please make sure all the valves are in open particular water condition.
status after the replacement of oil filter.
Condenser and evaporator water side tube cleaning
procedure
58

The standard condenser tubes used in YORK YEWS-E Chemical Cleaning Procedure
Chiller/Heat-Pump are internally enhanced copper tubes. Chemical cleaning is an effective method to remove scale
from internally enhanced copper tubes. However, a company
If the equipment is located in an unheated area knowledgeable with the chemical cleaning procedure should
that is susceptible to freezing, the water must be be contracted or consulted. Follow the chemical cleaning
WARNING
drained from the condenser to prevent tube company recommendations concerning solution cleaning
failure from freezing. strength and time duration of the cleaning process.
Proper condenser water treatment can eliminate or Serious damage to thecondenser tubes will result if
significantly reduce the formation of scale on the the chemical cleaning procedure is improperly
WARNING
waterside of the condenser tubes. applied.
Maintain a minimum condenser water flow rate through Mechanical tube cleaning must always follow a
the tubes of at least 3.33 ft/sec. (1 meter/sec.). Through chemical cleaning procedure.
CAUTION
tube water velocity should not exceed 12 ft/sec. (3.6
meter/sec.). When chemical cleaning of the condenser tubes is required,
it may be necessary to calculate the internal volume of the
Condenser tubes must be maintained to provide proper waterside condenser tubes. This information is necessary to
chiller operation. Condenser Approach Temperature is a properly mix the correct concentration of cleaning solution.
useful tool to monitor the performance of the condenser.
By recording and logging the Condenser Approach Standard materials of construction for YORK YEWS-E
Temperature as part of the chiller maintenance program, Chiller condensers is copper tubes and mild carbon steel
this will provide a warning that the waterside condenser water boxes.
tubes are fouled and require cleaning.Condenser
Approach Temperature is the difference between the Mechanical Cleaning Procedure
Condenser Leaving Water Temperature and the Saturated 1. Drain the water from the condenser.
Condensing Temperature.
2. Remove the water boxes from both ends of the condenser.
If the approach increases above 5.0℃ , or during the Use proper lifting equipment when removing the water
annual condenser inspection and the tubes are observed to boxes. Use caution not to damage the threads on the
be fouled, the tubes will require cleaning. For cond-enser mounting studs that are welded to the tube sheet.
fluids other than water consult with the local YORK Field
Service Office for the correct condenser approach 3. Select a tube cleaning brush for 3/4 inch I.D copper
temperature. condenser tubes. If tubes other than 3/4 inch copper are
used, select a tube cleaning brush that is made for the tube
Condenser water side tube cleaning procedure size. Generally, brushes made of hard plastic or brass
Two methods are used for waterside tube cleaning to bristled wires are preferred for cleaning copper tubes.
remove the scale; chemical and mechanical cleaning
procedures. The composition of the scale will determine 4. Attach the tube cleaning brush to the end of a cleaning
which method will be most effective to remove the scale machine or cleaning rod.
and dirt.
5. Flush the condenser with clean water to remove the
Consult with the local YORK Field Service Office for a debris.
recommendation of the method(s) used in the local area.
59

6. Replace the water box gasket with a new gasket and After system is operated under load, the high pressure
reassemble the water boxes onto the condenser. components should be carefully leak test with a leak
detector to be sure all joins are tight.
Evaporator tubes
The standard evaporator tubes used in YORK YEWS-E If a leak exits, frequent purging will be required or
Chillers are internally enhanced copper tubes. refrigerant will be lost.
If the equipment is located in an unheated area If any leaks are indicated, they must be repaired
that is susceptible to freezing, the water must be immediately. Usually, leak can be stopped by tightening
WARNING
drained from the evaporator to prevent tube flare nuts or flange bolts. However, if it is necessary to
damage from freezing. repaired a weld joins, the refrigerant charged muse be
removed. (See the “Handling Refrigerant for Disma-ntling
Maintain evaporator water or brine flow rates through the and Repair” Section of the Maintenance Section in this
evaporator tubes that the chiller was designed for. Refer to manual).
the engineering data on the sales order form for the Conducting R-134a Pressure Test
correct flow rates. Generally, the water or brine that is
circulated through the evaporator is part of closed loop With the R-134a charge removed and all known leaks
circuit that is treated with chemicals to prevent the repaired, the system should be charge with a small amount
formation of scale and debris. of R-134a mixed with dry nitrogen so that a halide torch or
electronic leak detector can be used to detect any leaks too
Evaporator small to be found by soap test.
It is difficult to determine by a particular test whether
possible lack of performance of water evaporator is due to To test with R-134a, proceed as follows:
fouled tubes alone or due to a combination of troubles. 1. With no pressure in the system, Charge R-134a gas and
Trouble which may be due to fouled tubes is indicated dry nitrogen into the system through charge valve to a
when, over a period time, the cooling capacity decreases pressure of 150PSI..
and the split (temperature difference between the water
leaving the evaporator and the refrigerant temperature in 2. To be sure that the concentration of refrigerant has
the evaporator) increases. A gradual drop off in cooling reached all parts of the system, slightly open the oil
capacity can also be caused by a gradual leak of charging valve and test the presence of refrigerant with a
refrigerant from the system or by a combination of fouled leak detector.
tubes and shortage of refrigerant charge. An excessive
quantity of oil in the evaporator can also contribute to 3. Test around each join and factory weld. It is important
erractic performance. that this test is thoroughly and carefully done, spending as
much time as necessary and using a good leak detector.
If cleaning of the evaporator tubes is required, follow the
condenser cleaning procedure. 4. To check for refrigerant leaks in evaporator and
condenser, open the vents in the condenser and evaporator
8.6 Checking System For Leaks heads and test for presence of refrigerant. If no refrigerant is
Leak Testing During Operation present, the tubes and tube sheets can be considered tight. If
The refrigerant side of evaporator is carefully pressure refrigerant is detected at the vents, the head must be
test and evacuated at factory. removed, the located (by means of soap test or leak
detector)and repaired.
60

5. When absolute tightness of the system has been 6. Hold the vacuum obtained in step3 in the system for 8
established, blow the mixture of refrigerant and nitrogen hours; the slighter rise in pressure indicates a leak or the
through the charging valves pressure of moisture, or both. If, after 8hours the wet bulb
temperature in the vacuum indicator has not risen above 5℃
8.7 Evacuation And Dehydration Of Unit or a pressure of 6.3mm Hg, the system may be cons-idered
Vacuum Dehydration tight.
Should the chiller be opened to the atmosphere for
lengthy repair or service, follow the Vacuum Dehydration Be sure the vacuum indicator is valved off while
Guidelines to ensure that all air, moisture and non- holding the system vacuum and be sure to open the
NOTE
condensable gases are removed prior to placing the chiller valve between the vacuum indicator and the system
into service. when checking the vacuum for the 8 hours period.
Vacuum Testing 7. If the vacuum does not hold for 8 hours with the limits
The vacuum test should be conducted as follows: specified in step 6 above, the leak must be found and
1. Connect a high capacity vacuum pump, with indicator, repaired.
to the system charging valve.
8.8 working conditions
2. Open wide all system valves, including the purge and Reading the working pressure and temperature from the
gauge valves. Be sure all valves to atmosphere are closed. display panel by pressing the “ display” key. Comfirm
that whether these value is within the working limits.
3. Operate the vacuum pump until a wet bulb temperature
of 0℃ or a pressure of 5mm Hg is reached. 8.9 Scheduled Maintenance
The maintenance operations detailed in the following table
4. To improve evacuation circulate hot water(not to exc- should be carried out on aregular basis by a suitably
eed 52℃ ) through the evaporator and condenser tubes to qualified Service Engineer, It should be noted that the
thoroughly dehydrate the shells. If a source of hot water is interval necessary between each 'minor' and 'major' service
not readily available, a portable water heater should be can vary depending on, for instance, application, site
employed. DO NOT USE STEAM.A suggested method is conditions and expected operating schedule. Normally a
to connect a hose between the source of hot water under minor 'service' should be carried out every three to six
pressure and evaporator heat drain connec-tion, out the months and a 'major' service once a year.It is recommended
evaporator vent connection, into the conde-nser heat drain that your local York Service Centre is contacted for
and out the condenser vent. To avoid the possibility of recommendations for individual sites.
causing leaks, the temperature should be br-ought up
slowly so that the tubes an shell are heated evenly.
5. Close the system charging valve and stop valve bet-

ween the vacuum indicator and the vacuum pump. then
disconnected the vacuum pump leaving the vacuum ind-
icator in place.
61

9 TROUBLE SHOOTING
9.1 System Trouble Shooting Analysis
Successful problem solving requires an organized approach to define the problem, indentify the cause,and make the
proper correction. Sometimes it is possible that two relatively obvious problems combine to provide a set of symptoms
that can mislead the troubleshooter. Be aware of this possibility and avoid solving the "Wrong problem"
When an operating problem develops, compare all operating information on the OPERATING DISPLAY with normal
operating conditions. If an Operating Log has been maintained, the log can help determine what constitutes normal
operation for the compressor unit in that particular system.
Possible Cause Identification Remedy

1. Symptom: Low suction pressure
Faulty the pressure sensor Abnormal pressure value observed in panel Change pressure sensor
Faulty the chilled water temperature Abnormal temperature difference between Change chilled water temperature sensor
sensor leaving chilled water and evaporation
temperature
Evaporator tubes dirty or scaled Temperature difference between leaving Clean evaporator tubes, Check water
chilled water and evaporation temperature conditioning
greater than normal with normal discharge
temperature
Insufficient evaporator water flow Temperature difference between evaporator Increase the quantity of water through
water on and water off higher than nomal the evaporator to proper value
Improper value set of “LOW LELT” “ LOW LELT” set should be greater than Reset the new“ LOW LELT” or "LEP
or "LEP SHUN DOWN" the saturation temperature calculated SHUN DOWN" to proper value
according to"LEP SHUN DOWN" set
Compressor not start from min load Motor current greater normal after the Star- Check compressor slide valve and slide
Delta transfer valve solenoid valve
Slide valve out of control No unloading action while there is unloading "Check compressor slide valve and slide
demand valve solenoid valve;Set the compressor
unloading time to proper value"
Low suction pressure Temperature between leaving chiller water Increase the condesner water
and cooling water is small and suction temperature
pressure drop with the loading of compressor
Insufficient refrigerant charge Temperature difference between leaving Check for leaks and charge refrigerant
chilled water and evaporation temperature into system
greater than normal with high discharge
temperature
Insufficient load for system capacity Temperature of chilled water too low with Check slide valve operation and setting
low motor amperes of low water temperature cutout
2. Symptom: Oil level switch trip
Refrigerant overcharged Chiller tripped in high frequency with low Recover refrigerant to make the
discharge superheat discharge superheat and the subcooling
to proper value
Faulty oil level switch The oil is full in the bottom sightglass but the Change oil level switch
oil level switch is open
Faulty oil heater No oil superheat in the oil sink Change oil heater
Oil filter(outside the compressor) Notable temperature difference observed Clean the oil filter
clogged before and after the oil filter
Compressor not start from min load Motor current greater than normal after the Check compressor slide valve and slide
chiller started with low discharge superheat valve solenoid valve;Set the compressor
unloading time to proper value
Insufficient load for system capacity Temperature difference evaporator water on Increase compressor min operation
and water off very small current set
62

Cooling water temperature too low Low discharge superheat with low leaving Increase condenser water temperature
cooling water temperature
Jet or orifice of oil eductor clogged No notable temperature difference on the oil Change oil filter and oil eductor
eductor
Insufficient oil charge Oil level is low while the chiller operating in Charge oil into compressor
nomal condition
Overcharged oil High oil level with evaporator foaming Recover some oil from compressor
3.Symptom: High discharge pressure
Cooling water temperature too high High condenser water temperature Reduce condenser water inlet temperat-
ure.(Check cooling tower and water cir-
culation)
Condenser tubes dirty or scaled Temperature difference between refrigerant and Clean condenser tubes.Check water
water off of condenser greater than normal conditioning
Insufficient condenser water flow Temperature difference between condesner Increase the quantity of water through
water on and water off higher than nomal,with the condenser to proper value
nomal evaporator pressure
Faulty compressor discharge valve High discharge pressure or the High discharge Check the compressor discharge valve
pressure switch tripped
Faulty discharge pressure sensor Abnormal discharge pressure observed in the Change pressure sensor
panel
Air in condenser Temperature difference between liquid Purge unit
refrigerant temperature and water off condenser
higher than normal
4. Symptom: Insufficient oil supply pressure
Cooling water temperature too low Pressure difference between oil pressure and Increase condenser water temperature
discharge pressure too small
Faulty oil pressure or evaporation Abnormal oil or discharge pressure observed in Change pressure sensor
pressure sensor the panel
5. Symptom: The difference of discharge pressure and oil pressure is too high
Oil filter(inside the compressor) Pressure difference between oil pressure and Change oil filter
clogged discharge pressure greater than 200 kPa
Faulty discharge pressure or oil Abnormal oil or discharge pressure observed in Change pressure sensor
pressure sensor the panel
6. Symptom: High discharge temperature
Cooling water temperature too high High condenser water temperature Reduce condenser water inlet
temperature.(Check cooling towen and
water circulation)
Condenser tubes dirty or scaled Temperature difference between liquid Clean condenser tubes
refrigerant temperature and water off condenser
higher than normal
Insufficient load for system capacity High discharge superheat with low motor Increase compressor min operation
amperes current set
7. Symptom: Low discharge superheat
Over charged with refrigerant Low discharge superheat with foaming in oil Adjust charge
separator
Refrigerant saturated with oil Evaporator foaming and low discharge Perform oil recovery and check oil levels
superheat
Over charged with oil High oil level with evaporator foaming Adjust oil charge
8.Symptom: Low chilled water temperature
Slide valve fail to unload Motor current greater than normal when the "Check compressor slide valve and slide
chiller stop valve solenoid valve;Set the compressor
unloading time to proper value"
Wrong value of LOW LELT “ LOW LELT” set falling within chiller Adjust water temperature set value
cycling region
9. Symptom: Motor over current
Compressor load too speedy Unloading time set too big Adjust compressor loading time set
Wrong value of CUR.OFFSET Current showed in panel greater than the lab test Adjust current offset to proper value
63

9.2 Sensor Calibration Charts

Chilled leaving liquid temperature, chilled return liquid temperature, leaving cooling liquid temperature, returning
cooling liquid temperature sensors:
Temperature℃ -5 -3 -1 1 3 5 7 9 11 13 15
Resistance KΩ 42.82 38.53 34.57 31.32 28.29 25.59 23.17 21.01 19.07 17.33 15.77
Temperature℃ 17 19 21 23 25 27 29 31 33 35 37
Resistance KΩ 14.3 13.1 11.96 10.93 10 9.16 8.4 7.71 7.085 6.517 6
Discharge temperature sensor

Temperature℃ 0 3 6 9 12 15 18 21 24 27 30
Resistance KΩ 166.75 142.9 122.81 105.83 91.443 79.219 68.804 59.908 52.291 45.752 40.125
Temperature℃ 33 36 39 42 45 48 51 54 57 60 63
Resistance KΩ 35.272 31.076 27.44 24.283 21.535 19.137 17.042 15.206 13.595 12.178 10.929
64

10 TECHNICAL DATA
10.1 Unit physical parameters
Connection Flange mm Unit Size mm

Unit Model
EVAP COND Length Width Height
YEWS100 100 100 2595 1280 1820
YEWS130 125 100 3030 1280 1865
YEWS170 125 125 3055 1350 1865
YEWS200 150 150 3080 1430 1885
YEWS215 150 150 4215 1620 2085
10.2 Water pressure drop
65

10.3 Physical datas
W
Water Water
Refrigerant Refrigerant Lubrication Unit Volume per volume per Shipping Operating
Circuit NO. Charge(kg) Charge (L) Qty Capacity Evaporator L condenser L Weight Weight
Control %100 kg kg
YEWS100 1 100 17 1 25~100 126 129 2800 3200
YEWS130 1 120 25 1 25~100 135 146 3450 3950
YEWS170 1 130 30 1 25~100 156 187 3650 4150
YEWS200/210 1 150 33 1 25~100 196 236 3980 4480
YEWS215 1 220 33 1 25~100 530 520 5700 6750
10.4 Starting/Operation limits of unit
AC chiller starting Range AC chiller operation Range

Cooling Water Temp IN-℃

Chilled Water Temp IN-℃
Chilled Water Temp IN-℃
66

ITS unit starting Range ITS unit operation Range


Chilled Water Temp IN-℃ Chilled Water Temp IN-℃
HP unit staring Range HP unit operation Range
Chilled Water Temp IN-℃ Chilled Water Temp IN-℃

Unit Starting Range Unit operating range
Ⅰ Staring range under cooling mode Ⅰ/Ⅲ/Ⅳ Operating range based on 5℃ water temperature
Ⅰ+Ⅲ Starting range under HP mode approach for both evaporator and condenser.
Ⅰ+Ⅲ+Ⅳ Starting range under HP2 mode Ⅰ Full load operation range under cooling mode
Ⅱ Extra starting range after equipped with three- Ⅰ+Ⅲ Full load operation range under HP mode
way valve to maintain the required condenser Ⅰ+Ⅲ+Ⅳ Full load operation range under HP2 mode
pressure. Ⅱ Extra full load operation after equipped with three-way
valve to maintain the required condenser pressure.
Note: HP unit can meet the highest 50 ℃ hot water needs.
HP2 unit can meet the highest 60 ℃ hot water needs.
67

10.5 Foundation Diagram
Rubber Isolator Pad Layout
Spring Isolator Layout
Model A(mm) B(mm) C(mm) D(mm)

YEWS100 1822 1280 2332 1368
YEWS130 2427 1280 2937 1368
YEWS170 2427 1350 2937 1438
YEWS200 2427 1430 2937 1518
YEWS215 3494 1620 4004 1708
68

10.6 Dimensions
D1/D2(mm)
YEWS100 2595 1280 1820 500 483 135 145 320 320
YEWS130/170/200/215
YEWS130 3030 1280 1865 500 483 135 145 320 320
YEWS170 3055 1350 1865 540 483 155 145 345 330
YEWS200 3080 1430 1885 545 508 165 165 370 345
YEWS215 4215 1620 2035 605 545 180 180 405 405
69

11 SPARE PARTS
11.1 Recommended Spares All requests for parts should he made to your local York
It is recommended that the following common spare parts Sales and Service Centre.
are held for preventative of corrective maintenance
operations. 11.2 Recommended Compressor Oils
The correct type of oil must be used in the unit as shown
Other spare parts vary depending on the unit model. on the unit data plate and labels. Standard units use the
Contact your local York Sales and Service Centre for following oil and refrigerant:
information and please quote the unit model number and
serial number. Oil: YORK ”L” lubricating oil is used in the AC/ITS
units while YORK ”W” lubricating oil is used in the
When ordering spare parts, we will require the following HP units.
information to ensure the correct parts are supplied:
Refrigerant: Only the R134a refrigerant can be used.
Full unit model number, serial number, application and
details of the parts required.
70

12 DECOMMISSIONING,DISMANTLING AND DISPOSAL

12.1 General description After draining, the water pipework can be disconnected
Never release refrigerant to the atmosphere when and removed.
emptying the refrigerating circuits. Suitable
WARNING
retrieval equipment must be used. If reclaimed Units can generally be removed in one piece after
refrigerant cannot be reused. It must be disconnection as above. Any mounting bolts should be
Enteringed to the manufacturer. removed and then the unit should be lifted from position
using the points provided and equipment of adequate
Never discard used compressor oil, as it contains lifting capacity.
refrigerant in solution. Entering used oil to the
WARNING
oil manufacturer. Reference should be made to Section 4 for unit
installation instructions, Section 9 for unit weights and
Unless otherwise indicated, the operations described bel- Section 3 for handling.
ow can be performed by any properly trained mainten-
ance technician. Units which cannot be removed in one piece after
disconnection as above must be dismantled in position.
Isolate all sources of electrical supply to the unit including Special care should be taken regarding the weight and
any control system supplies switched by the unit. Ensure handling of each component.Where possible units should
that all points of isolation are secured in the 'OFF' be dismantled in the reverse order of installation.
position. The supply cables may then be disconnected and
removed. For connection points refer to Section 4. Residual refrigerant oil and glycol or similar
WARNING
solutions may remain in some parts of the
Remove all refrigerant from each system of the unit into a system. These should be mopped up and
suitable container using a refrigerant reclaim or recovery disposed of as described above.
unit.This refrigenmt may then be re-used, if appropriate,
or Enteringed to the manufacturer for disposal. Under NO It is important to ensure that whilst components are being
circumstances should refrigerant be vented to atmosphere. removed the remaining parts are supported in a safe
Drain the oil from each system into a suitable container manner.
and dispose of according to local laws and regulations
governing the disposal of oily wastes. Any spill oil should Only use lifting equipment of a dequate capacity.
be mopped up and similarly disposed of. WARNING
After removal from position the unit parts may be

Isolate the unit heat exchangers from the external water disposed of according to local laws and regulations.
systems and drain the heat exchanger section of the
systems. If no isolation valves are installed it may be
necessary to drain the complete system.
71

13 INSTALLATION INSTRUCTIONS FOR THE HF68 FLOW SWITCHES

13.1 Application at both sides of which there MUST be a linear length
This switch, a SPDI type flow switch, is a kind of relay with at least five times of the pipe diameter. When a
used for inspecting and observing liquid flow. Normally, it switch is installed, its wiring terminals must be
is applied to air flow adjustment and water supply equi- accessible.
pments and induction flow channels where there is flow
variation such as water, ethane, ethanediol and other non- The switch should be installed in a position easy for
hazardous liquids. Its typical application is where linkage wiring, normally within the outlet stop valve for the
or cut-out protection is needed. convenience of maintenance.
13.2 Parameters It is suggested to install the flow switch in the following

Maximum working pressure: 1.6MPA, connector size: steps:
1”NPT, 3/4 ”NPT and 1/2 ”NPT With three-way pipe 1. Drill the water pipe with the hole size 3-4mm larger
connector. than the outer diameter of the steel connector.
13.3 Flow adjustment range and media temperature 2. Weld the steel connector to the hole of the water pipe.
range
18L/min-2000L/min (standard) 3. Tighten the switch on the steel connector with a flat
5L/min-3000L/min (non-standard) wrench. Note: DO NOT tighten it with the switch
-45℃-120℃ housing.
This switch shall not be used in pipes where freezing is 4. Ensure that no part is in contact with the pipe wall or
possible. The flow switch is designed to be used as a its activity is not obstructed.
controller. Failure of its controlling function may result in
personal injury and/or property damages. The managerial 5. Adjust the water flow to the minimum design flow
personnel shall be responsible for installing protection with an adjusting screw. The on/off action and the arrow
devices (safety device and restriction controller), or on the housing MUST point at the flow direction.
adding alarm and monitor systems to guard against its
failure. The steel connector MUST be welded directly on
the water pipe. The steel pipe shall not be welded
The controller shall not be used for load in excess to the water pipe to connect the steel connector.
CAUTION
of the ratings as shown in the controller label. The steel connector MUST be the one provided
WARNING
by YORK which is included in the water flow
13.4 Installation switch packaging box. No use of this connector
In order to sense the flow variation, its flap shall not be in may result in flow switch explosion.
contact with the pipe wall, neither with any throttle
devices in the pipe. The flow switch shall not be subject to water hammer. If
a snap cut-off valve is installed on the downstream of the
Danger of incorrect operation. flow switch, appropriate water hammer proofing devices
CAUTION MUST be used.
The switch has been set to the minimum flow at the plant,
which shall not be exceeded during adjustment as it may 13.5 Wiring
result in the switch's failure to reset to no flow position. All wiring can adopt only copper conductors and NEC or
The HF68 flow switch MUST be installed in a linear pipe local regulations MUST be observed. HF68 has color
72

leads with the red one as the center line. When the flow 3. Press the main lever for a few times to ensure the flow
increases, the red line contacts the yellow line; when the switch setting is no less than the EXW setting. If there is
flow decreases, the red line contacts the blue line. Use no click sound when the lever is Enteringed, turn the
supplied terminal screws for wiring. Use of other screws adjusting screw clockwise until click sound appears.
may result in improper wiring.
If the water flow switch is used in chilled water
No power shall be supplied during wiring to pipes, ensure its insulation as described in Water
CAUTION
guard against electric shocks or damages to the Flow Switch Manual.
CAUTION
equipment.
13.6 Steps to adjust the flow switch settings The water flow switch is set to the minimum at
1. Remove the HF68 housing. the plant. It is forbidden to set it below the EXW
WARNING
setting. Otherwise, it may cause that the flow
2. Turn the adjusting screw clockwise to increase the flow. switch cannot reset during water cut-out.
If the flow needs to be decreased, turn the adjusting screw
anticlockwise.
You MUST carefully read HF68 Flow Switch Manual before installing the flow switch and follow the instruction
strictly. If you have any question, please contact the nearest YORK Maintenance Center.
73

YEWS electrical drawing – compressor for 50Hz power
74

YEWS electrical drawing – main board (YEWS100H/130H/170H/200H/210H) for 50Hz power
75
76

YEWSelectrical drawing – main board (YEWS215P) for 50Hz power
YEWS electrical drawing-Main Board(YEWS100P/130P/170P/200P)for 50Hz power
77
YEWS electrical drawing – compressor for 60Hz power
78

YEWS electrical drawing – main board (YEWS100H/130H/170H/200H) for 60Hz power
79
80

YEWS electrical drawing – main board (YEWS215P) for 60Hz power
YEWS field connection for 60Hz power
81

Transformer for230V/3P/60Hz Application
82

Form No:AP1105-IOM01(1216) EN
Supersedes:AP1105-IOM01(0316) EN

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YEWS Water Cooled Screw Chiller

(Water Source Heat Pump)

YEWS High Efficiency Chiller With Single Compressor

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CHANGEABILITY OF THIS DOCUMENT

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4.10 CONDENSER COOLING WATER SYSTEM 16

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8.7 EVACUATION AND DEHYDRATION OF UNIT 61

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1 GENERAL MANUFACTURER INFORMATION

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1.5 ABOUT THIS MANUAL Structural Support

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position and provide a capacity control within 25%~100% 2.5 Condenser

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Compressor running hours and starting times. 2.11 OPTIONS

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YEWS-E SYSTEM FLOW CHART-1（for YEWS100H/130H/170H/200H/210H）

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YEWS-E SYSTEM FLOW CHART-2（for YEWS100P/130P/170P/200P /215P）

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3 TRANSPRORTATION, HANDLING AND STORAGE

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Figure 3-1 Rigging

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Installing Option Spring Isolators

The leveling bolts should now be rotated one (1) turn at a

SYSTEM OPERATING WEIGHT

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mended that a suitably sized by-pass and valve arrang-ement

Pipework and fittings immediately next to the evaporator

A strainer must be mounted on the waterside of the

The evaporator must not be exposed to too high flushing

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Quality requirement of water used in chiller

Notes: 4.6 Pipework Arrangement

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D5 =1.447 x L the unit and its controls.

Where: 4.10 Condenser Cooling Water System

4.9 Electrical Connection

Please refer electrical drawingsfor 60Hz powerto find the

The following connection recommendations are intended

No additional controls (relays, etc.) should be mounted in

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ON the correct Model before doing the next operation.

Turn to the parameter setting interface-17, and move the

ON Turn to the parameter setting interface-16, and move the

Control system power off.

Power on again after powering off HMI and control board.

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5.3 Instructions on the operation