Illustrated Assembly Manual k2032 Rev2

Total solder points: 65 + 49
Difficulty level: beginner 1 2 3 4 5 advanced
3 DIGIT PANEL METER KIT
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ILLUSTRATED ASSEMBLY MANUAL H2032IP-1

Features & Specifications
Features:
Overload indication: positive and negative.

High precision and excellent stability.
Very compact.
Can be built into all kinds of housings or even into existing equipment.
Specifications:
Supply voltage: 5VDC / 250mA

Display: +999mV and -99mV full-scale
Resolution: 1mV
Input impedance: 100Mohm
PCB dimensions: 33 x 65mm (1.3" x 2.6")
Recommended transformer: 1060018M
3
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a small tip.

• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’and will
protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range is fine. 0.0
00
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :

⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’on a separate leaflet.
4
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE

CORRECT MOUNTING SEQUENCE !
You will find the colour code for the resistances and the LEDs in the HALG
(general manual) and on our website: http://www.velleman.be/common/service.aspx
5
Construction
Assembly of the main PCB P2032A :
1. Jumper 4. PCB pins 7. IC’s. Pay attention to the

notch !
J + (near RV2)
- ‘IN’ IC1 : CA3162
+ ‘IN’ IC2 : CA3161
- (near RV1)
2. IC sockets. Pay attention

to the position of the notch! 5. Capacitor Pay attention to the position
IC1 : 16p of the notch!
IC2 : 16P PIN1
C1 : 0,22µ F
6. Resistor trimmers
3. Transistors RV...
RV1 : 22K
T1 : BC557B RV2 : 47K
T2 : BC557B
T3 : BC557B
6
Construction
Assembly of the display PCB P2032B :
1. 1/4W Resistor(s) 3. Jumpers.

x
R... 10X 10 Solderside
RX : 100 (1 - 0 - 1 - B)
Resistors RX are not really
necessary, but they serve
eventually to activate the deci- Fig. 1.0
mal point of the display.
When using decimal points :
2. Displays. Three RX resistances can be mounted
on the display print. Solder a jumper in
the right spot on the left-hand side of
the print for each of these resistances.
Attention : mount the jumpers
on the solder side !!!
13mm RED (3X) Afterwards, the jumpers are also
Pay attention to the position of soldered to the mass of the base PCB
'P2032A'. Fig. 2.0
the decimal point.
7
Final assembly
Final assembly
Place both PCB’s with their respective copper side one in front
P2032B of the other and fix them with two spacers and two M3 bolts
(Fig 3.0).
These bolts are slightly longer in case you want to mount the
prints on a front panel.
Fig. 3.0
Now solder the 10 jumpers on the base PCB to establish a

good connection between the two PCB's.
P2032A
8
Use
Use
Place the trimmer RV1 and RV2 in their mid-position.
Connect a stabilized 5V power supply, delivering at least 250mA, to the points “+” and “-” near RV1 & RV2.
Connect the input signal to the points “+” and “-” that are completed with the word “IN”.
Having connected the 5V supply, with the signal inputs open, the displays will lighten up or will show “EEE”
or “_ _ _” or even both signals alternatively.
Short circuit the signal inputs. A fixed lecture will appear, wich may be positive or negative.
Trim RV2 to obtain 0 displayed.
Apply a known voltage of maximum 999mV at the signal input and trim RV1 until the displayed value
corresponds to the known value of the input voltage.
Once you succeed, to not touch the trimmers anymore, unless you want to renew the procedure.
The stability of the measurement is straight proportional with the stability of the applied +5V power supply.
Input signal
9
Schematic diagram
Schematic diagram.
10
PCB
PCB
Base PCB
Display PCB
11
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
Modifications and typographical errors reserved

© Velleman Components nv.
H2032IP - 2004 - ED1 (rev2) 5 410329 315306

Illustrated Assembly Manual k2032 Rev2

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Total solder points: 65 + 49

Difficulty level: beginner 1 2 3 4 5 advanced

3 DIGIT PANEL METER KIT

ILLUSTRATED ASSEMBLY MANUAL H2032IP-1

Overload indication: positive and negative.

Supply voltage: 5VDC / 250mA

1. Assembly (Skipping this can lead to troubles ! )

1.1 Make sure you have the right tools:

• A good quality soldering iron (25-40W) with a small tip.

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :

1.3 Soldering Hints :

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE

Assembly of the main PCB P2032A :

1. Jumper 4. PCB pins 7. IC’s. Pay attention to the

2. IC sockets. Pay attention

Assembly of the display PCB P2032B :

1. 1/4W Resistor(s) 3. Jumpers.

Now solder the 10 jumpers on the base PCB to establish a

Modifications and typographical errors reserved

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