Ramset
Ramset
Ramset
Specifier's Anchoring
Resource Book
ANZ
TS101 Edition
Innovative Construction • Fast, simple anchor design
• TS101/European, US and Australian Design Methods
Solutions Anchor Design
• Cracked concrete, fire and seismic design
Software
• Animated Design Load Actions and 3D Output
Where the fixing is simple and does not warrant extensive strength limit state calculations, selection on the basis of load case is made simple
with summarised load tables for each concrete anchor.
Where more vigorous design and strength limit state calculation is required, the simplified step-by-step method presented in this booklet will
allow rapid selection and verification of the appropriate concrete anchor for a variety of load performance requirements.
The Brick and Block anchoring section gives design professionals guidance as to the behaviour of a number of fixings suitable for use in a
variety of both solid and hollow pre-manufactured masonry units. The capacity information presented considers the elemental nature of pre-
manufactured masonry units and advises designers as to suitable locations within the units accordingly.
For additional information or any further enquiries, contact your local Ramset™ engineer:
Australia
NSW/ACT nswacteng@ramset.com.au or call 0412 592 075
QLD qldeng@ramset.com.au or call 0412 592 037
VIC/TAS victaseng@ramset.com.au or call 0412 559 612
SA/NT santeng@ramset.com.au or call 0412 579 206
WA waeng@ramset.com.au or call 0412 264 658
NATIONAL nateng@ramset.com.au or call 0418 653 711
New Zealand
NZ engineer@ramset.co.nz or call 0274 406 878
We have developed this set of easily recognisable icons to assist with product selection.
Legend of Symbols
Anchor has an effective pull-down feature,
or is a stud anchor. It has the ability to clamp May be used close to edges (or another
the fixture to the base material and provide anchor) without risk of splitting the concrete.
high resistance to cyclic loading.
Suitable for use in seismic design according
to ANZ Standards (eg AS/NZ 1170.4) or Temporary or removable anchor.
independent seismic performance data
available from either an ICC Evaluation
report or European Technical Assesment.
Cracked concrete.
Climaseal
CLS Minimum thickness 7.5 microns.
For internal applications.
Suitable for floor applications. Anchors suitable for use in dry holes.
Suitable for wall applications. Anchors suitable for use in damp holes.
Suitable for hollow brick/block and hollow Suitable for use in drilled holes.
core concrete applications.
Suitable for AAC and lightweight concrete Suitable for contact with drinking water
applications. for human consumption.
GENERAL NOTATION
a = actual anchor spacing (mm) k1 = see AS3600 - 2009 Xnae = anchor spacing effect, end of a row, tension
ac = critical anchor spacing (mm) k2 = see AS3600 - 2009 Xnai = anchor spacing effect, internal to a row,
am = absolute minimum anchor spacing (mm) k3 = see AS3600 - 2009 tension
Ab = reinforcing bar stress area (mm2) L = anchor length (mm) Xnc = concrete compressive strength effect,
tension
As = stress area (mm2) Le = anchor effective length (mm)
Xne = edge distance effect, tension
Ast = stress area of reinforcing bar (mm2) Lst = length of reinforcing bar to develop
tensile stress σst (mm) Xuc = characteristic ultimate capacity
bm = minimum substrate thickness (mm)
Lsy.t = reinforcing bar length to develop Xtsv = TS101 effect factor, shear
db = bolt diameter (mm)
steel yield in tension (mm) Xva = anchor spacing effect, concrete edge shear
Notation
PERMISSIBLE STRESS NOTATION
fs = factor of safety Na = working load limit tensile capacity (kN) Ra = working load limit capacity (kN)
fsc = factor of safety for substrate = 3.0 Nac = working load limit concrete tensile V = applied shear load (kN)
fss = factor of safety for steel in tension capacity (kN) V a = working load limit shear capacity (kN)
and bending = 2.2 Nar = factored working load limit tensile Var = factored working load limit shear
fsv = factor of safety for steel in shear = 2.5 capacity (kN) capacity (kN)
M = applied moment (kNm) Nas = working load limit steel tensile Vas = working load limit steel shear
capacity (kN) capacity (kN)
Ma = working load limit moment capacity (kNm)
Nasr = factored working load limit steel
N = applied tensile load (kN) tensile capacity (kN)
Notation/Design Process
N0Rd,p = Cracked concrete combined pull- V0Rd,cp = Cracked concrete Pryout failure – resistance
out concrete cone (pull-through) reduced characteristic γMc = Partial safety factor for concrete edge
resistance – reduced characteristic VRk,cp = Cracked concrete Pryout failure - failure
N0Rk,p = Cracked concrete combined pull- characteristic γMpr = Partial safety factor for concrete
out (pull-through) concrete cone VRd,c = Design cracked concrete edge shear pryout failure
resistance - characteristic resistance
NRd,s = Cracked concrete steel tensile VRd,cp = Design cracked concrete Pryout
resistance – reduced characteristic failure
NRk,s = Cracked concrete steel tensile VRd,s = Cracked concrete steel shear
resistance - characteristic resistance – reduced characteristic
NRd,p = Design cracked concrete combined VRk,s = Cracked concrete steel shear
pull-out and concrete cone (pull- resistance – characteristic
through) resistance
VRd = Design cracked concrete shear
NRd = Design cracked concrete tensile resistance
resistance
DESIGN PROCESS
This information is provided for the guidance of qualified structural engineers or other suitably skilled persons in the design of anchors. It is the designer's responsibility to ensure compliance with
the relevant standards, codes of practice, building regulations, workplace regulations and statutes as applicable.
This manual allows the designer to determine load carrying capacities based on actual application and installation conditions.
The designer must first select the anchor style/type to suit application and environmental conditions through the use of tables 4.1, 4.2, 4.3, 4.4 and 4.5 to identify the specific product features,
dimensional properties and environmental characteristics required.
Then select an appropriate anchor size to meet the required load case through the use of either the working load information provided or by use of the simplified design process described on the
page opposite to arrive at recommendations in line with strength limit state design principles.
Ramset™ has developed this Simplified Design Approach to achieve strength limit state design, and to allow for rapid selection of a suitable anchor and through systematic analysis, establish
that it will meet the required design criteria under strength limit state principles.
The necessary diagrams, tables etc. for each specific product are included in this publication.
Ramset™ has also developed a software tool “Ramset Anchor Design” to enable engineers to quickly select suitable anchors for a specific set of design conditions and output the results for
project file reference.
We have developed this design process to provide accurate anchor performance predictions and allow appropriate design solutions in an efficient
and time saving manner.
Our experience over many years of anchor design has enabled us to develop this process which enables accurate and quick solutions without the
need to work laboriously from first principles each time.
PRELIMINARY SELECTION
Design Process
Establish the design action effects, N* and V* (Tension and Shear) acting on each anchor being examined using the appropriate load combinations
detailed in the AS1170 series of Australian Standards and NZS1170 series of New Zealand Standards.
Refer to charts 4.1, 4.2, 4.3, 4.4 and 4.5 in order to select an anchor type that best meets the needs of your application.
Refer to sections 58.2 Anchor configurations and 58.3 Critical Anchor Design Workflow to determine applicability of TS101:2015 for the anchor
design case under evaluation.
Refer to table 1a, ‘Indicative combined loading – Interaction Diagram’ This is an important structural dimension that will be referred to in
for the anchor type selected, looking up N* and V* to select the anchor subsequent tables.
size most likely to meet the design requirements.
Typically, greater effective depths will result in greater concrete
Note that the Interaction Diagram is for a specific concrete tensile capacities.
compressive strength and does not consider edge distance and anchor
spacing effects, hence is a guide only and its use should not replace a ACTION Note down the anchor effective depth, h.
complete design process. Note also the product part no. referenced.
Having selected an anchor size, check that the design values for edge
Checkpoint 1
distance and anchor spacing comply with the absolute minima detailed
in table 1b. If your design values do not comply, adjust the design Anchor size selected ?
layout.
Absolute minima compliance achieved ?
Calculate the anchor effective depth as detailed in step 1c. Anchor effective depth calculated ?
Referring to table 2a, determine the reduced characteristic ultimate For designs involving more than one anchor, consideration must be
concrete tensile capacity (ØNuc). This is the basic capacity, given to the influence of anchor spacing on tensile capacity. Use either
uninfluenced by edge distance or anchor spacings and is for the of tables 2d or 2e to establish the anchor spacing effect, tension, Xnae
specific concrete compressive strength(s) noted. or Xnai.
Design Process
ACTION Note down the value for ØNuc ACTION Note down the value of Xnae or Xnai
For design to TS101, apply effects factor Xtsn, refer to section 58.4.2
Table 2a-2 2
ACTION Note down the value for Xtsn
Design reduced concrete tensile capacity, ØNurc
Calculate the concrete compressive strength effect, tension, Xnc by
referring to table 2b. This multiplier considers the influence of the ØNurc = ØNuc * Xnc * Xne * ( Xnae or Xnai ) (kN)
actual concrete compressive strength compared to that used in table
2a above.
This calculation takes into consideration the influences of concrete
ACTION Note down the value for Xnc compressive strength, edge distance and anchor spacing to arrive at the
design reduced concrete tensile capacity.
If the concrete edge distance is close enough to the anchor being
evaluated, that anchors tensile performance may be reduced. Use ACTION Note down the value of ØNurc
table 2c, edge distance effect, tension, Xne to determine if the design
edge distance influences the anchors tensile capacity.
For internally threaded anchoring products that utilise a separate bolt Design reduced ultimate tensile capacity, ØNur
such as the Threaded Insert anchor, make use of step 3b to verify the
reduced characteristic ultimate bolt steel tensile capacity (ØNtf). ØNur = minimum of ØNurc, ØNus, ØNtf
Check N* / ØNur ≤ 1,
if not satisfied return to step 1
This completes the tensile design process, we now look to verify that
adequate shear capacity is available.
If designing for a single anchor, Xva = 1.0 ACTION Note down the value for Xvn
Design Process
Design reduced shear capacity, ØVur
Check V* / ØVur ≤ 1,
if not satisfied return to step 1
This completes the shear design process, we now look to verify that
adequate combined capacity is available for load cases having both
shear and tensile components.
For load cases having both tensile and shear components, verify that
the relationship represented here is satisfied. 6
Check
Given data:
Concrete compressive strength f’c 50 MPa
Design tensile action effect N*TOTAL 72 kN
Design shear action effect V*TOTAL 180 kN
Edge distance e 250 mm
Design Process
Refer to table 1a, ‘Indicative combined loading – interaction diagram’ The effective depth, h, is calculated by making reference to the
on page 187. Applying both the N* value and V* value to the ‘Description and Part Numbers’ table on page 186 and calculating
interaction, it can be seen that the intersection of the two values falls effective depth, h = Le - t.
within the M16 “band”.
Hence, h = 125 - 17
Design Process
ACTION M16 anchor size selected. = 108 mm
1
The design values of e = 250 mm and a = 150 mm comply with
these minima, hence continue to step 1c.
Referring to table 2a, consider the value obtained for an M16 anchor As we are considering anchor ‘B’ for this example, use table 2e
at h = 110 mm (closest to our design value of h = 108 mm). on page 189 to verify the anchor spacing effect, internal to a row,
tension, Xnai value. If we were inspecting anchors ‘A’ or ‘D’ we would
ACTION ØNuc = 48.5 kN use table 2d for anchors at the end of a row.
Verify the concrete compressive strength effect, tension, Xnc value ACTION Xnai = 0.45
from table 2b.
ACTION Xne = 1.00 (no effect) Design reduced concrete tensile capacity, ØNurc
3
From table 3a, verify the reduced characteristic ultimate steel tensile
capacity, ØNus.
For an M16 SpaTec™ Plus, ØNus = 100.5 kN. ØNur = minimum of ØNurc, ØNus
Design Process
Check N* / ØNur ≤ 1,
18 / 27.3 = 0.66 ≤ 1
Tensile design criteria satisfied, proceed to Step 4.
Referring to table 4a, consider the value obtained for an M16 anchor In order to distribute the shear load evenly to all anchors in the group,
at e = 250 mm. the multiple anchors effect, concrete edge shear, Xvn value is retrieved
from table 4e.
ACTION ØVuc = 80.2 kN
The ratio of (a / e) for this design case is 150 / 250 = 0.6.
Verify the concrete compressive strength effect, tension, Xvc value
from table 4b. ACTION Xvn = 0.69
ACTION Xvc = 1.25 Verify anchor at a corner effect, concrete edge shear, Xvs
Verify the load direction effect, concrete edge shear, Xvd ACTION Xvs = 1.00
value using table 4c.
ACTION Xva = 0.62 ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn * Xvs (kN)
= 80.2 * 1.25 * 1.32 * 0.62 * 0.69 * 1.00
= 56.6 kN
6
Check that the combined loading relationship is satisfied: Re-consider the design using the adjusted values with anchor spacing,
Design Process
“a” set at 200 mm.
Review the design process and examine the critical factors influencing ØVuc = 80.2 kN
the overall anchor capacity. Xvc = 1.25
Xvd = 1.32
For tension (governed by concrete failure), Xva = 0.66
Xvn = 0.74 (at a = 200 mm, hence a / e = 0.8)
ØNuc = 48.5 kN Xvs = 1.00
Xnc = 1.25
Xne = 1.00 Hence ØVurc = 64.6 kN (at a = 200 mm).
Xnai = 0.45
Now,
It can be seen from the above values that whilst the concrete
compressive strength effect, Xnc improves the design ultimate tensile
capacity, the anchor spacing effect, Xnai significantly reduces design N*/ØNur + V*/ØVur ≤ 1.2,
ultimate tensile capacity.
18 / 37.0 + 45 / 64.6 = 1.18 < 1.2
Possible solution: Increase anchor spacing to raise the value of Xnai. Combined loading criteria PASSES.
ØVuc = 80.2 kN
Xvc = 1.25 Specify
Xvd = 1.32
Xva = 0.62 Ramset™ SpaTec™ Plus Anchor,
Xvn = 0.69 M16 (SP16145).
Xvs = 1.00 Maximum fixed thickness to be 17 mm.
To be installed in accordance with
Again, the concrete compressive strength effect, Xvc improves the Ramset Technical Data Sheet
™
design ultimate shear capacity. Anchor spacing effect, Xva reduces the
design ultimate shear capacity.
Note that increasing the anchor spacing for this design will improve
Xnai, Xva and Xvn.
ChemSet™ Spin
Structaset™401
ChemSet™ Reo
ChemSet™ 801
ChemSet™ 101
SpaTec™ Plus
Reo 502™ SA
AnkaScrew™
EPCON™ C8
EPCON™ C6
Tapcon® &
DynaBolt™
RamPlug™
SAMMYS®
DynaSet™
Boa™ Coil
Ramset™
Capsules
Undercut
TruBolt™
502™
Plus
ChemSet™ Spin
Structaset™401
ChemSet™ Reo
ChemSet™ 801
ChemSet™ 101
SpaTec™ Plus
Reo 502™ SA
AnkaScrew™
EPCON™ C8
EPCON™ C6
Tapcon® &
DynaBolt™
RamPlug™
SAMMYS®
DynaSet™
Boa™ Coil
Ramset™
Capsules
Undercut
TruBolt™
502™
Plus
Dry Hole ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Damp Hole ✓(SS) ✓(Gal) ✓(Gal) ✓(Gal) ✓(SS) ✓ ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal)
Water Filled Hole ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS)
Submerged Hole
After Set ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS)
Fire Resistant ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Fire Rated ✓ ✓(SS) ✓ ✓ ✓
Solid Concrete ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Hollow Block
(Cavity) ✓ ✓ ✓ ✓* ✓* ✓*
Solid Clay Brick ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Wire Cut Clay Brick ✓ ✓ ✓ ✓* ✓* ✓*
Cracked Concrete ✓ ✓ ✓ ✓ ✓ ✓ ✓
Selsmic Loading ✓ ✓ ✓ ✓
Sustained Loading ✓ ✓ ✓(SS) ✓ ✓ ✓ ✓ ✓ ✓
* With accessories
LEGEND ✓ = Recommended ● = Possible
Anchor Feature
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MATERIAL SPECIFICATION SYMBOLSindependent seismic anchor)performance
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Indicates the suitability of product Indicates the base
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The following chart provides a quick guide for selecting the appropriate Ramset Concrete Anchor to suit your needs.
PERFORMANCE PERFORMANCE RELATED SYMBOLS RELATED SYMBOLS ™ Has good
loading.
to ANZ
independent
Resists
Standards
resistanceto ANZ
independent
loosening
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to cyclic(eg AS/NZ
MATERIAL
Cracked
seismic
1170.4)
andconcrete.
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Minimum
performance
under seismic
AS/NZ or
1170.4) or
SPECIFICATION
thickness
data 5data
performance
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micron. Cracked
Fire rated inTemporary
SYMBOLS
standardconcrete.
accordance orwith
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removable
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removable
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anchor.
chlorides and industrial
Indicates the suitabilityIndicates of product thetosuitability
specific types of performance
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from eitherIndicates
from theEvaluation
anRecommended
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ICC base
an ICC material and surface
for internal
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Please refer to the Legend of Symbols below each table for a detailed explanation of the symbols used. Anchorreport
Fire rated in accordance hasFire anorrated
with report
European
effective
the in or
applicable European
Technical
pull-down
accordance Technical
Assesment.
Steelfeature,
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with Dipped
the Assesment.
Galvanised to AS4680-2006
applicable
in marine or corrosive environments.
AISI Grade 316 Stainless Steel, r
Has good resistance to cyclic Has good and resistance
dynamic to cyclic and dynamic Steel Zinc Plated
or is a stud anchor. It has the ability
and to clamp
AS1214-1983. Stainless Steel High Corrosion resistan
PERFORMANCEPERFORMANCE RELATED
loading. Resists SYMBOLS RELATED
loosening underResists
loading. SYMBOLS
vibration. loosening under vibration.
standard or independent Cracked
the fixtureMATERIAL
approval
standard concrete.
Cracked
to the base
(i.e.
or Australian
independent
concrete. approval
SPECIFICATION Minimum (i.e.thickness
Australian5 micron.
MATERIAL
SYMBOLS
May be used close to edges (or another agents including chlorides
SPECIFICATION HCR
risk of SYMBOLS
and i
ormaterial andTechnical
provide HCR Grade 1.4529/1.4565.
PRODUCT APPLICATIONS
DynaSet Drop-In
™ Standards (eg AS/NZ 1170.4) or✓
to ANZAnchor ✓ ✓ Temporary or ✓ ✓
removable anchor. ✓ ✓ ✓ Stainess Steel
independent seismic performance data
available from either an ICC Evaluation✓
RamPlug Anchor
™
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
report or European Technical Assesment.
Reo 502™ SA Injection & Stud
Cracked concrete.
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Reo 502™ SA Injection & Rebar ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
ChemSet™ Reo 502™ Injection & Stud ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
MATERIAL
ChemSet ReoSPECIFICATION
™
502 Injection & Thr'dSYMBOLS
™
Insert ✓ ✓ ✓ ✓ ✓ ✓ ✓
Indicates the base material and surface finish to assist in selection with regard to corrosion or environmental issues.
EPCON C8 Injection & Stud
™
✓ ✓ ✓ AISI Grade 316 Stainless ✓Steel, resistant
✓ to ✓ corrosive
✓ ✓ ✓ Stainess Steel
Steel Zinc Plated
EPCON C8 Injection
™
& Rebar
Minimum thickness 5 micron. ✓ ✓ ✓ agents including ✓
chlorides and ✓
industrial ✓
pollutants. ✓ ✓
Recommended Recommended for internal or external applications
EPCON C6 Injection
™
& Studfor internal applications only.
✓ ✓ ✓ in marine or corrosive✓ ✓ ✓ ✓ ✓
environments.
Steel Hot Dipped Galvanised to AS4680-2006
EPCON C6 Injection
™
& Threaded
and AS1214-1983. Insert ✓ ✓ ✓ Stainless Steel High Corrosion ✓
✓ ✓ ✓
resistance. ✓
Minimum thickness 42 micron.
HCR HCR Grade 1.4529/1.4565.
ChemSet 801 Injection & Stud
™
For external applications.
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Stainess Steel
Structaset 401 Injection & Stud
™
Steel Mechanically Galvanised ✓ ✓ ✓ ✓
Corrosion resistant.
✓ ✓ ✓ ✓ ✓ ✓ Stainess Steel
MGAL Minimum thickness 42
Structaset 401 Injection & Thr'd Insert
™
Climaseal
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
CLS Maxima
ChemSet ™
MinimumSpin ™
Capsule
thickness 7.5µns.
Stud ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
For internal applications.
LEGEND ✓ = Recommended
INSTALLATION RELATED SYMBOLS
Indicates the suitable positioning and other installation related requirements.
Suitable for floor applications. Anchors suitable for use in dry holes.
Suitable for wall applications. Anchors suitable for use in damp holes.
Suitable for hollow brick/block and hollow Suitable for use in drilled holes.
core concrete applications.
Suitable for AAC and lightweight concrete Suitable for contact with drinking water
applications. for human consumption.
Anchoring
Technology
Anchoring Techology
Obviously, the value obtained in each test will vary slightly, and after
obtaining a sufficient quantity of test samples, the Ultimate Failure Loads
are able to be plotted on a chart.
From this value, and dependent on local design requirements, the design
professional may then undertake either a strength limit state or working
load design assessment of the application at hand, confident that they are
working with state of the art capacity information.
Anchoring Techology
Resistance to tensile loads is provided by mechanisms which depend The diameter of the drilled hole is slightly larger than the outer
upon the type of anchor and its method of setting. Information on the diameter of the anchor. When torque is applied to the bolt head or
elements that comprise the resistance mechanisms is given separately nut of the anchor, the cone is drawn up into the sleeve to expand its
for each type of anchor. effective diameter. The wedge action of the cone nut in the sleeve
increases with increasing torque. The reaction of the concrete against
Generally, shear load resistance mechanisms are more uniform amongst the expanded sleeve of the anchor creates a high friction force
anchors, and comprise these elements: between the anchor and the wall of the drilled hole. The body of the
concrete contains and restricts the expansion forces. The application
• the bolt or stud, and in some cases, the steel spacer of the anchor. of assembly torque produces a preload between the fixture and the
• the ability of the anchor to resist the bending moment induced by concrete.
the shear force.
• the compressive strength of the concrete.
• the shear and tensile strength of the concrete at the surface of the
potential concrete failure wedge.
Anchor •
Drilled hole
Load
The diameter of the drilled hole is a similar size to that of the anchor.
Note that for the purpose of calculating “h”, the fixture thickness “t”
should include the thickness of non structural grout, packing, etc. Resistance to tensile load is provided by the two (2) components which
make up the Boa™ Coil anchor, the “bolt” and the “coil”.
Anchoring Techology
Setting tool
CHEMICAL ANCHORING
• the bolt.
• the steel annulus of the anchor. Anchor
Applied tensile load
concrete cone.
Adhesive
covered stud
5.3.1 SUITABILITY Where structural base materials are covered with a non-structural
material such as plaster or render, anchors should be embedded to
Ramset™ anchors can be used in plain or in reinforced concrete. the design depth in the structural base material. Allowance must be
It is recommended that the cutting of reinforcement be avoided. The made for the thickness of the non-structural material when considering
specified characteristic compressive strength “f’c” will not automatically the application of shear loads, and in determining the moment arm of
be appropriate at the particular location of the anchor. The designer applied bending moments.
Anchoring Techology
should assess the strength of the concrete at the location of the anchor
making due allowance for degree of compaction, age of the concrete, In hollow block masonry, where the cores are filled with concrete
and curing conditions. grout, Ramset™ anchors may be designed and specified similarly as in
concrete, provided the designer assesses the effective strength of the
Particular care should be taken in assessing strength near edges and masonry including the joints.
corners, because of the increased risk of poor compaction and curing.
Where the anchor is to be placed effectively in the cover zone of closely However, it is not advisable to use certain heavy duty anchors in
spaced reinforcement, the designer should take account of the risk of unfilled hollow masonry units (either bricks or blocks).
separation under load of the cover concrete from the reinforcement. These heavy duty anchors include all SpaTec™ Plus, TruBolt™ and
ChemSet™ capsule anchors, and DynaBolt™ Plus, Boa™ Coil anchor,
Concrete strength “f’c” determined by standard cylinders, is used DynaSet™, and Chemical Injection anchors greater than M12 in
directly in the equations. Where strength is expressed in concrete diameter. In any case the designer should assess the effective strength
cubes, a conversion is given in the following table: of the masonry including the joints, and determine how the loading
is to be transferred to the masonry structure. Load tests should be
conducted on site to assist in assessing masonry strength.
Cube Strength β (N/mm2) 20 30 40 50 60
Cylinder Strength f’c (MPa) 15 24 33 42 51 Ramset™ heavy and medium duty anchors are not recommended for
low strength base materials such as autoclaved aerated concrete,
except for ChemSet™ Injection System studs up to M12.
The design engineer is responsible for the overall
design and dimensioning of the structural element to
resist the service loads applied to it by the anchor.
Anchoring Techology
anchorages such as chemical anchors are defined on the basis of and moments applied to it by the anchorage, and to ensure that the
notional limits, which take account of the practicalities of anchor appropriate cover is obtained.
placement.
In order to avoid ‘breakthrough’ during drilling of the hole into which
Absolute minimum spacing “am” and absolute minimum edge distance anchors will be installed, maintain a cover value to the base of
“em”, define prohibited zones where no anchor should be placed. The the hole equal to 2x the drilled hole diameter, dh. ie. for a hole of
prohibited spacing zone around an anchor has a radius equal to the 20mm diameter allow 40mm cover to the rear face of the substrate
absolute minimum spacing. The prohibited zone at an edge has a component.
width equal to the absolute minimum edge distance.
In certain circumstances, it may be possible to install anchors in
thinner concrete elements. If cover to the anchor is not required,
and a degree of spalling can be tolerated between the end of the
Free zone
expansion sleeve and the far surface of the concrete, embedment
•• close to the far surface may be feasible. More information on the
conditions for reduced concrete thickness may be obtained from
Ramset™ Engineers.
Prohibited
zone
Where an anchor is installed at the absolute minimum edge distance
“em”, substrate thickness must be a minimum of 2 * h.
•• Prohibited zone
2*em
Free zone
Prohibited zone
Prohibited •
zone •
Concrete Edge
Using the permissible stress method which is still valid in many Designers are advised to adopt the limit state design approach which
design situations: takes account of stability, strength, serviceability, durability, fire
resistance, and any other requirements, in determining the suitability
L (applied load) ≤ Ra (working load limit capacity) of the fixing. Explanations of this approach are found in the design
Anchoring Techology
Capacity reduction factors are given below, these typically comply with
those detailed in AS4100 - “Steel Structures” and AS3600 & NZS 3101
- “Concrete Structures”. The following capacity reduction factors are
considered typical:
Whilst these values are used throughout this document, other values
may be used by making the adjustment for Ø as required.
Anchoring Techology
- concrete compressive strength (f’c)
where:
within a limited range of effective depths, h.
Nus = characteristic ultimate steel tensile capacity (N)
This is typically expressed by a formula such as:
As = tensile area (mm2)
= stress area for threaded sections (mm2) Nuc = factor * dbfactor * h1.5 * √f’c
fu = characteristic ultimate tensile strength (MPa) Anchors may have constraints that apply to the effective depth of the
anchor or the maximum or minimum concrete strength applicable.
The tensile working load limit (permissible stress method) for the steel Anchor effective depth (h) is taken from the surface of the substrate
of a Ramset™ anchor is obtained from: to the point where the concrete cone is generated. In establishing the
effective depth for mechanical anchors, the designer should allow for
Nas = Nus / 2.2 any gap expected to exist between the fixture and the concrete prior to
clamping down.
air gap
h h
h
with anchors that are improperly set, or used in larger diameter holes depth and concrete strength in a similar manner to concrete cone
drilled into the concrete with over-sized drill bits. failure in mechanical anchors.
The load carrying capacities of anchors with thick-walled expansion Effective anchor depth “h” is taken from the start of the adhesive,
sleeves such as SpaTec™ Plus and correctly set DynaSet™ anchors, (usually the surface of the concrete) to the bottom of the stud. For
are not sensitive to this mode of failure. chemical capsule anchors, it is not usual to deviate from the depths
given in the Section Properties and Data. Whilst it is essential to
The recommended limits on concrete strength “f’c” in the provide sufficient resin to fill the space between the stud and the
determination of concrete cone strength for DynaBolt™ and TruBolt™ concrete, the installer must avoid excessive overspill. Hole depths
anchors, act as a precaution against this mode of failure. for capsule anchors may be increased in increments related to the
volume of capsules available. It is recommended to seek advice from
Ramset™ Technical Staff before deviating from the recommended hole
depths or hole diameters.
5.5.5 CRITICAL SPACING For anchors influenced by the cones of two other anchors, as a result
for example, of location internal to a row:
In a group of mechanical anchors loaded in tension, the spacing at
which the cone shaped zones of concrete failure just begin to overlap Xna = a / ac ≤ 1
at the surface of the concrete, is termed the critical spacing, ac.
Unequal distances (“a1” and “a2”, both < ac) from two adjacent
anchors, are averaged for an anchor internal to a row:
Anchoring Techology
ac a
Xna = 0.5 (a1 + a2) / ac
For chemical anchors the critical spacing is determined by interference The cone of anchor A is influenced by the cones of anchors
between the cylindrically shaped zones of stress surrounding the B and C, but not additionally by the cone of anchor D. “Xna” is the
anchors. appropriate reduction factor as a conservative solution.
A B
At the critical spacing, the capacity of one anchor is on the point of
being reduced by the zone of influence of the other anchor. Ramset™
anchors placed at or greater than critical spacings are able to develop
their full tensile capacity, as limited by concrete cone or concrete bond
capacity. Anchors at spacings less than critical are subject to reduction C D
in allowable concrete tensile capacity.
Both ultimate and working loads on anchors spaced between the ANCHOR GROUP INTERACTION
critical and the absolute minimum, are subject to a reduction factor
“Xna”, the value of which depends upon the position of the anchor
within the row: CRITICAL REDUCTION PROHIBITED
ANCHORS IN A ROW
At the critical edge distance for anchors loaded in tension, reduction in For chemical and screw in anchors the critical edge distance is
tensile capacity just commences, due to interference of the edge with determined by interference between the edge and the cylindrically
the zone of influence of the anchor. shaped zones of stress surrounding the anchors.
Expansion Anchors
Anchoring Techology
ec = 4 * db
The critical edge distance (ec) for expansion anchors is taken as one ec
Anchor
and a half times effective depth:
ec
Anchor
Cone of Failure e
If the edge lies between the critical and the absolute minimum
distance from the anchor, the concrete tensile load reduction
co-efficient “Xe”, is obtained from the following formula:
INTERFERENCE OF EDGE WITH CONCRETE CONES
Xe = 0.3 + 0.7 * e / ec ≤ 1
The critical edge distance for Boa™ Coil anchor is taken as: where:
em Concrete Edge
ec
Free zone Critical zone
Prohibited zone
5.6.1 ANCHOR STEEL SHEAR The designer should also take into account any conditions that
may cause bending moments and unbalanced forces to be applied
For an anchor not located close to another anchor nor to a free simultaneously. Any tendency of the fixture to lift away from the
concrete edge, the ultimate shear load will be determined by the surface under load will generate moments and tension forces.
steel shear strength of the anchor, provided the effective depth of the
anchor is compliant with the following: The characteristic ultimate shear capacity (Vus) for the steel of an
anchor is obtained from:
Anchoring Techology
SpaTec™ Plus
Vus = 0.62 * As * fu
(N)
h ≥ 4 * dh
4 * dh
Minimum for bolt shear 5.6.2 CONCRETE EDGE SHEAR
Where load is directed either towards or parallel to an edge, and the
dh
anchor is located in the proximity of the edge, failure may occur in the
concrete.
1.25 * dh
Minimum for bolt
and spacer shear Anchor •
MINIMUM INSERTION FOR BOLT SHEAR Drilled hole
Load
For SpaTec™ Plus it is required that the bottom end of the spacer
is inserted at least one and a quarter times hole diameter Concrete Wedge
(1.25 * dh) in order for the shear strength of the spacer to be allowed
as contributing to the shear strength of the anchor.
Boa™ Coil
CONCRETE WEDGE FAILURE MODE
For full bolt shear,
h ≥ 6 * dh
TruBolt™
h ≥ 4 * dh
DynaBolt™
h ≥ 3.5 * dh
5.6.3 SPACING UNDER CONCRETE SHEAR Two anchors installed on a line normal to the edge, and loaded in
shear towards INTERFERENCE
the edge, are treated as a special
BETWEEN SHEAR case. Where the
WEDGES
At a spacing of at least 2.5 times edge distance, there is no interference anchors are loaded simultaneously by the same fixture, the ultimate or
between adjacent failure wedges. Where anchor spacing is less than the concrete edge shear capacity for each anchor will be influenced by
2.5 times edge distance, the shear load capacities in the concrete are the other anchor. Where the spacing “a” between anchors A and B is
subject to a reduction factor “Xva”. less than or equal to “eB” the edge distance of anchor B, the ultimate
edge shear for anchor A is equal to anchor B, despite the longer edge
Anchoring Techology
Shear force
Concrete edge e Concrete edge e
A
a Failure wedge
B
INTERFERENCE BETWEEN SHEAR WEDGES Concrete edge
INTERFERENCE BETWEEN SHEAR WEDGES
eB
e2 e2
V*A = V*B = V*C Failure Failure
wedge wedge
ØVur ≥ V*A, V*B, V*C
Concrete edges Concrete edges
ANCHOR AT A CORNER ANCHOR AT A CORNER
The designer must allow for bending, when an anchor is exposed to a In the case of working load limit design, applied moments (M)
shear force that will result in the anchor going into bending. are calculated as follows:
For this to occur, the fixture plate must be free to rotate around the
bolt as shown due to an air gap or non-structural material between the M = V * ( dh + g + t / 2)
fixture and the concrete surface.
Where the anchor is part of an array of anchors that prevent the fixture V = applied shear force (N)
from rotating, or if the gap is filled with grout, then bending cannot
Anchoring Techology
occur. Characteristic ultimate bending capacities (Mu), are obtained
Note: Where an incompressible layer such as grout is used, it does from the following formula:
not contribute to the pullout capacity of the anchor, hence the layer
thickness is to be added to the fixture thickness when calculating the Mu = fy * Z
anchor effective depth.
where:
The designer’s calculation of the design bending moment (M*) should
include an allowance in the moment arm of one hole diameter inwards
fy = characteristic yield strength (MPa)
from the face of the concrete:
Z = section modulus of the anchor (mm3)
M* = V* * ( dh + g + t / 2)
and for working load limit bending moment (Ma):
where:
Ma = Mu / fss
V* = shear design action effect (N)
= Mu / 2.2
g = gap between fixture and concrete surface (mm)
Fixture
Applied load
Moment arm
Non-structural
material or gap Grout
Fixture Fixture
Fixture
Max Gap ≤ df
(fixture hole diam.)
Øm =
capacity reduction factor, steel bending, recommended as 0.8 where:
Nasr = factored working load limit steel tensile capacity (N) where:
V* / ØVur ≤ 1
Applied shear N / Na ≤ 1
Moment arm V / Va ≤ 1
COMBINED TENSION AND SHEAR
N / Na + V / Va ≤ 1.2
where:
This information deals specifically with the design of individual For a row of anchors subject to a shear force component towards an
anchors, loaded either as a single anchor or as a member of edge, the design tables assume that the design load case is evenly
a group. Under the relevant loading condition, as a general principle, distributed to all anchors in the group and calculates the averaged
all load reduction factors applicable to an individual anchor in the shear capacity for each anchor.
group should be multiplied together to account for the combined
effects on the anchor of multiple loads, group layout, and base
material geometry. In the application of loads, due allowance should V*A = V*B = V*C
Anchoring Techology
be made for eccentricities in the lines of action of loads relative to the V*A V*B V*C
centroid of the group, and for any other conditions likely to cause a n=3
magnification of load to an anchor, i.e. prying forces.
ØVur = per anchor
In a group loaded in shear there is a risk of uneven loading, V*TOTAL capacity
particularly where more than two anchors are arranged one behind
the other in the direction of the load. The designer should assess and
make appropriate allowance for the ability of the fixture to distribute
the load to anchors in the group. The design tables are unable to verify capacity for anchors in
the following configurations:
The simplified strength limit state design process detailed in this
document is intended to cover a wide range of applications. • Anchors subject to a moment.
It is suitable for verifying capacity of single anchors or groups of
anchors, however it must be remembered that the capacity data given • Anchors in a line towards an edge with a shear load component
is PER ANCHOR and load cases must be distributed to all anchors in a acting towards that edge, unless it is assumed that the anchor
group and each anchor verified as being suitable. closest to the edge takes all of the shear load, V*TOTAL
V*
V*TOTAL
N*TOTAL
A B C N*TOTAL
The application of assembly torque to a well designed anchor, results Boa™ Coil anchors and stud anchors such as TruBolt™ anchors and
in the generation of a preload or clamping force between the fixture chemical anchors also have the capability to clamp the fixture to the
and the concrete. Because the fixture supports the concrete and concrete.
suppresses cone failure, preload may exceed concrete cone failure
load. The concrete experiences an elastic compression beneath the Torque controlled expansion anchors without an adequate pull-
fixture. Under external loading of the fixture, the surfaces of the joint down capability, suffer from loss of preload to the spacer or sleeve,
will not separate until the applied load exceeds the preload. Although whenever there is a gap between the mating surfaces. This results in
Anchoring Techology
the magnitude of the preload influences the deformation of the fixing a reduction in the preload available for compression of the concrete.
under load, it does not in general, affect the ultimate static load Such anchors may perform under cyclic loads as if there were an
capacity of the fixing. inadequate preload, even though the specified assembly torque may
have been carefully applied. In some instances it is possible for the
fixture to be loose against the concrete surface from the time of initial
Clamped material assembly of the fixing.
Preload or clamping load Applied load
Initial preload (PLi) which is developed immediately after the application
of assembly torque, is calculated for Ramset™ anchors as:
PLi = α * Pr
where:
PRELOADING OF FIXTURE TO CONCRETE
α = proportion of proof load as initial preload
65% for mechanical anchors
Heavy and medium duty sleeve anchors with a fully functioning
pull-down mechanism such as Ramset™ SpaTec™ Plus and
Pr = bolt or anchor proof load (kN)
DynaBolt™ Plus anchors, ensure that loss of preload to the spacer or
= As * fy
sleeve is negligible, even where a substantial gap may have existed
between the concrete and the fixture, due to unevennesses in the
Assembly torques required (Tr) to develop initial preloads are given by
mating surfaces. After the expansion sleeve has enlarged to grip the
the following formula:
sides of the hole, the pull-down mechanism allows the gap to be
closed and the fixture to be clamped against the concrete.
Tr = µT * db * PLi
where:
Anchoring Techology
70% for SpaTec™ Plus anchors, and as 40% for DynaBolt™ and
TruBolt™ anchors.
requirement is for negligible slip (say 0.1mm), the assembly torque It is this unique interaction that enables the Boa™ Coil anchor to
should be both carefully specified and applied. It is recommended that achieve high first slip loads. To ensure long life of the fastener under
anchor capacity be limited to a percentage of the expected preload cyclic loading the designer should ensure (as for slip loads), that the
after allowing for long term degradation. applied load does not exceed 65% of the first slip load, called the
reduced characteristic ultimate slip load. When the applied load is less
than the reduced characteristic ultimate slip load the Boa™ Coil anchor
has the ability to withstand an infinite number of repetitions of the
applied load.
Ultimate load
The ability of an anchor to sustain cyclic loads depends (as for slip Applied 65% of slip load
load
loads) primarily upon the relationship between the applied load and
the effective preload in the anchor. Where the applied load is less
than both the preload and the static working load, the fastening has
the ability to withstand an infinite number of repetitions of the applied
load. The cyclic loading is experienced as changes in pressure at the
Displacement
interface of the fixture and the concrete, and the stress range in the
anchor should never approach the endurance limit. To ensure long SLIP LOAD
life of the fastening under cyclic loading, the designer should ensure
(as for slip loads), that the applied load is less than “η” % of the Note: η = ratio of allowable slip or cyclic load to expected long term limiting preload
expected long term preload after allowing for degradation.
5.13 LONG TERM, SLIP & CYCLIC LOADING OF MECHANICAL & CHEMICAL ANCHORS
This section expands on the information stated under Sections 5.11 For the deemed heavier duty Ramset™ anchor systems an applied
"Long Term Preload Degradation" & 5.12 "Slip Load and Cyclic load up to Working Load Limit, WLL (Nuc/3) will never exceed the axial
Loading". preload if installed as specified. Other systems (notably so-called "light
Mechanical and chemical anchorages, once installed, may be used to sleeve anchors") have a lower limit on tensile load if exceeding preload
clamp down the fixture and so are loaded axially. The recommended is of concern. The table below shows the allowable slip or cyclic axial
initial setting or tightening torque is specified in each anchoring section load (Ny) as a function of WLL (refer SRB) for various systems where
of this book which creates the axial clamp down. The anchorage must infinite cycles of applied tensile load and retention of positive preload
resist this setting load and any additional applied load through the are considered:
fixture itself.
The known behaviour of all loaded post-installed anchor systems is System Ny (allowable slip / cyclic axial load)
such that complex creep mechanisms are at work in the concrete and Ramset™ Undercut Anchor WLL
both system types (mechanical & chemical) display a limited relaxation SpaTec™ Plus WLL
of the installed tightening torque. This translates to a reduction (to a TruBolt™ 0.35 x WLL
limit) of the installed clamping force and the resisting anchorage force. Boa™Coil WLL
This is the "long term preload degradation". All Ramset™ systems are ChemSet™ Reo 502™ WLL
rated for the long term case and only this information is published. EPCON™ C6 WLL
In some load cases, particularly with combined & repetitious applied Maxima™ Spin Capsule WLL
axial and shear loads, it is important that the applied axial load does AnkaScrew™ WLL
not overcome the installed axial preload. This does not cause a EPCON™ C8 WLL
structural failure as such but may allow some shear slippage of the
fixture, depending on the surface & friction conditions. Precast panel Note: AS1170 relies on a 1.5 factor between Strength Limit State
prop anchors and roof structure anchors in cyclonic conditions are Design & WLL values.
possible examples where this may be a concern.
5.14 CORROSION
During their service life, fasteners may be subjected to a range of The term “galvanised” in this document refers to hot dip galvanising
corrosive agents and environments. Atmospheric environments may according to the Australian Standards listed in the table below.
include the benign, such as indoors in dry conditions. The less benign
outdoor areas are exposed to rain and/or humidity. The chloride Note that other publications may use the term “galvanised” when
Anchoring Techology
bearing atmospheres under the influence of sea winds are more referring to zinc electroplated anchors, which provides inferior
corrosive. The polluted atmosphere in some industrial areas, and the corrosion protection. To ensure adequate corrosion protection, verify
marine environment over the sea, at the shore, or within the splash that the plating thickness complies with the thickness value required by
zone, may be highly aggressive. Fastenings may be required to be the relevant Australian Standard. AS1214 - 1983 requires a minimum
placed under fresh water, salt water, or in contact with a whole range of 42 micron thickness for “hot dip galvanised” threaded items.
of potentially corrosive liquids. Ramset™ anchors are supplied with a
range of corrosion resistances suitable for various applications.
ENVIRONMENT CORROSION SPECIFICATION
PROTECTION
There is a large number of specialist texts on the subject of corrosion, Indoors, Zinc plated
to which the reader is referred. under cover
Low humidity Plating Minimum thickness
The stainless steel specification for Ramset™ anchors has a high 5 micron
molybdenum content, which gives superior resistance against chlorides Exposure to
and common industrial pollutants. moisture likely
Hot dipped to
Stainless steel anchors should be insulated from the zinc coating, Exposed to weather AS4680-2006
AS1214-1983
when securing galvanised steelwork, because of the possibility of
Galvanising Minimum thickness
galvanic corrosion. Industrial pollution
42 micron
Marine
Care must be taken to ensure selected fasteners meet the appropriate environments
standards and are also correctly described.
Chemical plants ISO3506-1979
5.15 FIRE
When exposed to heat so that it reaches a temperature of about Fire induced deformations of wall panels, and the behaviour of the
550°C, steel retains about half of its original strength. Designers structural frame under fire, should be carefully considered in the
have traditionally adopted this limiting temperature for the retention design. Spread of the fire to adjoining properties will be prevented, as
of structural integrity. Expansion and cast-in anchors manufactured long as the panels remain fixed to the structural frame. The connection
in steel, are subject to the same limit, except that conditions are between a heavy structural steel frame and the wall panels should be
generally more favourable to the retention of structural strength for via deformable ties.
these anchors, than other components of an unprotected structure.
For example, in circumstances where heat can be expected to vent The limiting operational temperature for chemical anchors is 80°C.
through the roof sheeting, there is little risk of the fixings at the When used for anchoring reinforcing steel, chemical systems are
supports of steel beams, reaching the same temperature as the provided with concrete cover, and may be designed to provide the
most critical part of the main steel structural elements. Generally, desired fire rating, by limiting the temperature rise at the anchor
fixings reach significantly lower temperatures than the main structural points. Where protection is required for the steel structure, special
elements. fireproofing material is specified. The same protection should be
extended to any exposed fixings to the concrete structure.
Part of an anchor is always embedded in and insulated by the
concrete, which increases the time for the heat to flow to the
anchoring element of the anchor, and because of the heat sink of the
concrete mass which takes heat from the anchor, there is an increase
in the time for its temperature to rise.
Chemical Anchoring
Chemical Anchoring - Anchor Studs
Anchor Studs
The key advantage of ChemSet™ chemical anchors is that they do not The superior strength of grade 5.8 carbon steel threaded stud anchors
impart an expansion stress on the surrounding substrate. This makes gives the ChemSet™ chemical anchor systems greater steel capacity
chemical anchoring ideal for close to edge fixings or for close anchor than regular grade 4.6 threaded rod.
spacings.
The Ramset™ ChemSet™ range of chemical anchoring systems
The superior bond of ChemSet chemical anchors makes them ideal
™
provide different options of cost and performance for the designer and
for installing starter bars, because the required pull out strength for the applicator.
is achieved in shallower holes than is possible with cementitious
For the designer, selection of the correct chemical anchoring solution
mortars.
to his or her design problem will often be based upon the strength
The ability of ChemSet™ chemical anchors to sustain cyclic tensile capacity of the system, but may also involve issues such as chemical
loads depends on adhesive bond, not on preload or tightening torque. resistance.
The adhesive bond does not deteriorate or change over time making The following section introduces the designer and/or engineer to the
Chemset™ chemical anchors ideal for cyclic and vibrating load cases. components of the ChemSet™ chemical anchoring range and provides
information to allow selection of the anchor with the right capacity for
various environmental conditions.
Estimating Chart For design requirements relating to Safety Critical Applications
Fixings per cartridge for ChemSet™ Injection: and SA TS101:2015 refer to section 58 of this Handbook.
Anchor Nominal Nominal Number of fixings
size hole diameter hole depth Epcon™ C8 Reo 502™ ChemSet™ 801 Structaset™ 401 ChemSet™ 101
(mm) (mm) 450ml Jumbo Cartridge Jumbo Cartridge Jumbo Cartridge Jumbo
M8 10 80 115 193 91 193 96 195 96 195
M10 12 90 79 132 62 132 66 133 66 133
M12 14 110 51 86 41 86 43 87 43 87
M16 18 125 32 54 26 54 27 55 27 55
M20 24 150 13 22 10 22 11 22 11 22
M24 26 160 14 24 11 24 12 24 12 24
Product
ChemSet™ Reo 502™ is an extra heavy duty pure
epoxy anchoring adhesive.
Benefits, Advantages and Features
Tested in accordance with SA TS101:2015 Appendix B
Approved for Rail Sleeper Repair
• Repeated load tested for a total of 3 million cycles as per
AS1085.19-2003 table A1
Greater productivity:
• Anchors in dry, damp, wet or flooded holes – no weather delays
• Fast 3 hour cure time (REO502J)
Greater security: Principal Applications
• High loads in shallow holes in thin slabs • Reinforcing bars
Versatile pure epoxy: • Deformed bars
• Anchors in dry, damp, wet and flooded holes • Starter bars
• Anchors in carbide drilled and diamond cored holes • Anchoring structural steel to concrete
• For tropical and temperate climates • Anchoring stadium seating
• Oversized holes up to 2.25 x db • Rail Sleeper Repair
• Electrical Insulator • Rail Gantries
• Easy flow version for easy cold dispensing (Reo502™EF) • Road Stitching
Greater safety: • Light Poles
• Low odour
• VOC Compliant Installation temperature limits:
• Non-flammable for transport and storage REO502™ REO502™EF
• Rated for Sustained Loading ASTM E 1512-01 (2007) • Substrate: 5°C to 40°C. • Substrate: 5°C to 30°C.
Note: For reinforcing bar design, refer to Reinforcing Bar Technology • Adhesive: 20°C to 40°C. • Adhesive: 5°C to 40°C.
section of this document Load should not be applied to anchor until the chemical has
Australian Made sufficiently cured as specified.
Installation Service temperature limits:
-40°C to 80°C.
Setting Times
Reo 502™ Reo 502™EF
Working Time Cure Time Working Time Cure Time
(mins) (hrs) (mins) (hrs)
5 6
40°C
Substrate Temperature
*Note: F or shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
7.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
70
Design tensile action effect, N* (kN)
M30
60
50 M24
40 M20
30
M16
20
M12
10 M10
M8
0
0 10 20 30 40 50 60 70 80 90 125 225
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Preferred h = hn otherwise,
h = Le - t
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24 M30 M36
Drilled hole dia., dh (mm) 10 12 14 18 24 26 32 38
Effective depth, h (mm)
60 8.6
65 9.3
70 10.0 18.3
80 11.4 20.9
90 12.8 23.5 28.0
100 14.3 26.1 31.1
110 15.7 28.8 34.2 48.2
120 31.4 37.4 52.5
125 38.9 54.7
140 43.6 61.3
150 65.7 68.3
160 70.0 72.8 73.6
170 77.4 78.2
180 81.9 82.8
190 86.5 87.4 91.7
220 101.2 106.2
240 110.3 115.8 132.9
270 130.3 149.5
330 159.2 182.7
350 193.8
Bold values are at ChemSet™ Anchor Stud nominal depths. For Design Method to TS101:2015 Multiply ØNuc * Xtsn.Refer Section 58.4.2.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. Wet holes: Multiply ØNuc * 0.7.
Table 2d Anchor spacing effect, end of a row, tension, Xnae For single anchor design, Xnae = 1.0
Anchor size, db M8 M10 M12 M16 M20 M24 M30 M36
Anchor Spacing, a (mm)
25 0.76
30 0.81 0.75
35 0.86 0.79 0.74
50 1 0.92 0.85 0.76
60 1 0.92 0.81 0.75
75 1 0.89 0.81 0.76
95 1 0.90 0.83 0.76
120 1 0.92 0.83 0.78
145 1 0.90 0.84
180 1 0.92
220 1
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24 M30 M36
Slab Edge
Edge distance, e (mm)
25 1.6
30 2.2 2.4
35 2.7 3.0 3.2
50 4.6 5.1 5.5 6.2 100 50
60 6.1 6.7 7.2 8.2 9.4
75 8.5 9.3 10.1 11.4 13.2 13.7 15.2
125 18.3 20.0 21.7 24.6 28.4 29.5 32.7 steel35.7
angle
200 37.0 40.6 43.8 49.7 57.4 59.7 66.3 72.2
300 68.0 74.5 80.5 91.3 105.4 109.7 121.7 132.6
400 104.8 114.8 123.9 140.5 162.3 168.9 187.4 204.2
500 146.4 160.4 173.2 196.4 226.8 236.1 261.9 285.4
600 192.4 210.8 227.7 258.2 298.1 310.3 344.3 375.1
750 269.0 294.6 318.2 360.8 416.7 433.1 481.1 524.3
900 353.5 387.3 418.3 474.3 547.7 570.1 632.4 689.2
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
For Design Method to TS101:2015 Multiply ØVuc * Xtsv.Refer Section 58.4.3.
Concrete edge e
Shear Force
e1
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge dustance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Table 5a Reduced characteristic ultimate steel shear capacity, ØVus (kN), Øv = 0.8
Anchor size, db M8 M10 M12 M16 M20 M24 M30 M36
ChemSet Anchor Stud
™
Grade 5.8 Carbon Steel 8.9 14.1 21.0 39.7 59.9 86.8 ~ ~
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Example
Ramset ChemSet™ Reo 502™ with
™
HCR
Epcon C8
European Technical Approval option1 for use in European Technical Approval European Technical Approval
cracked and non cracked concrete – ETA-10/0309: ETAG 001 Part 5 Option 1
PENDING
ETAG 001 Part 5 Option 7
ETA 03/0008 0679-CPR-0011
• Highest level of European approval for chemical anchors Chemset 101 Plus & UltraFix Plus
• Approved for floor, wall & overhead applications European Technical Approval
ETAG 001 Part 5 Option 7
Greater productivity:
• Anchors in dry, damp, wet or flooded holes
• No weather delays Principal Applications
• Fast and easy dispensing • Anchoring into cracked & non cracked concrete
Greater security: • Road barrier hold down bolts
• Highest performance in cracked concrete • Bridge refurbishment
Versatile pure epoxy: • Road & Rail tunnel construction
• Anchors all stud & bar diameters in all directions • Reinforcing bar from 8 to 32mm
• Oversized holes • Starter Bars
• Anchors in carbide drilled and diamond cored holes • Threaded studs from M8 to M30
• For tropical and Cold weather conditions • Threaded Stud material: Zn, A4 316, HCR steels
• Threaded Stud material: 5.8, 8.8, 10.9 grade
Greater safety:
• Low odour
• Non-flammable
Fire Rated : Refer Fire rated anchoring section Installation temperature limits:
• Substrate: 5°C to 40°C
Installation • Adhesive: 5°C to 40°C
Load should not be applied to anchor until the chemical has sufficiently
cured as specified.
Service temperature limits:
-40°C to 80°C
*Note: F or shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
8.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
120
M30
100
80
M24
60
M20
40
M16
20 M12
M10
M8
0
0 20 40 60 80 100 120 140 160
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Preferred h = hn otherwise,
h = Le - t
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Bold values are at ChemSet™ Anchor Stud nominal depths. For Design Method to TS101:2015 Multiply ØNuc * Xtsn.Refer Section 58.4.2.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
Wet holes: Multiply ØNuc x0.5
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Note: For single anchor designs, Xva = 1.0
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
INTERFERENCE BETWEEN SHEAR WEDGES
Note: For single anchor designs, Xvn = 1.0
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Shear force 3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
A
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
a
B
Failure wedge 6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Concrete edge
eB 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
ANCHORS IN LINE TOWARDS AN EDGE
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2 Edge dustance, e1 (mm)
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
Example
STEP 6 Combined loading and specification Ramset™ Epcon™ C8 with
M16 grade 5.8
ChemSet™ Anchor Stud (CS16190GH).
Drilled hole depth to be 125 mm.
6 Check To be installed in accordance with
Ramset Technical Data Sheet.
™
Product
Epcon C6 is a versitile pure epoxy anchoring
adhesive
Benefits, Advantages and Features
Features
• Superior strength in shallow embedment.
• Close to edge, stress free anchoring.
• Suitable for use with zinc plated, hot dipped galvanized or stainless
steel Chemset Anchor Studs.
• Resistant to cyclic loading and vibration.
• Resistant to alkaline conditions. Principal Applications
• Suitable for use in core drilled holes.
• Structural beams and columns
• Superior strength with grade 5.8 steel Chemset Anchor Studs.
• Batten fixing
• Suitable for underwater installations. • Installing, handrails, balustrades and gates
• Racking
• Safety barriers
• Stadium seating
• Machinery and heavy plant hold down
Installation
1 2 3 4 5 6
*Note: F or shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
*Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = ØNuc where Ø = 0.6 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY ØNuc x 0.55
***Note: Reduced characteristic ultimate steel tensile capacity = ØNus where Ø = 0.8 and Nus = Characteristic ultimate steel tensile capacity (carbon steel).
For conversion to Working Load Limit MULTIPLY ØNus x 0.45
#
Note: Design Tensile Capacity ØNur = minimum of ØNuc and ØNus WET HOLES: Multiply ØNuc x 0.7
9.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
~ f'c = 32 MPa
60
M24
50
40 M20
30
M16
20
M12
10 M10
M8
0
0 20 40 60 80 100
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16 M20 M24
em, am 25 30 35 50 60 75
Preferred h = hn otherwise,
h = Le - t
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Drilled hole dia., dh (mm) 10 12 14 18 24 26
Effective depth, h (mm)
60 11.4
65 12.9
70 14.4 15.8
80 17.6 19.3
90 21.0 23.0 24.8
100 24.6 26.9 29.0
110 31.1 33.5 37.6
120 35.4 38.2 42.8
125 37.6 40.6 45.5
140 48.1 53.9 59.0
150 53.3 59.8 65.4
160 58.8 65.9 72.0 77.4
170 72.2 78.9 84.8
180 78.6 86.0 92.4
190 85.3 93.2 100.2
200 100.7 108.2
210 108.3 116.4
220 116.2 124.8
230 133.4
240 142.2
250 151.2
Bold values are at ChemSet™ Anchor Stud nominal depths.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Concrete edge e
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Shear Force
e1 Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2
Failure
Edge dustance, e1 (mm)
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
Product
ChemSet™ 801 is a heavy duty Vinyl Ester anchoring adhesive.
Certified Performance
• European Technical Approval 001 Part 5-option 1
• 50 year design life
Benefits, Advantages and Features
Suitable for structural applications:
• High bond strength
Suitable for use in contact with drinking water: Principal Applications
• Meets AS/NZ4020 - 1999 • Structural steel
• Starter bars
Suitable for diamond cored holes: • Handrails
• High bond strength
• Timber frames in domestic housing
Versatile:
• Suitable for cold and temperate climates
• VOC Compliant
High Productivity:
• Fast Cure
• Easy cold weather dispensing
Australian Made
Installation
Installation temperature limits:
• Substrate: 0°C to 40°C.
• Adhesive: 5°C to 40°C.
Load should not be applied to anchor until the chemical has
sufficiently cured as specified.
– –
3. Insert mixing nozzle to bottom of hole.
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. 30°C 4 35
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole 25°C 5 40
while turning. 20°C 6 50
5. ChemSet™ Injection to cure as per setting times.
6. Attach fixture. 10°C 10 85
5°C 18 145
Note: Cartridge temperature
minimum 5°C.
10.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
Notes:
~ Shear limited by Grade 5.8 steel capacity.
60
Design tensile action effect, N* (kN)
30 M20
20 M16
M12
10
M10
M8
0
0 10 20 30 40 50 60 70 80 90
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16 M20 M24
Ramset ANZ Meth. em, am 25 30 35 50 60 75
TS101: 2015 Meth. em, am 35 40 50 65 80 96
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Drilled hole dia., dh (mm) 10 12 14 18 24 26
Effective depth, h (mm)
60 8.9
65 10.0
70 11.2 12.2
80 13.7 15.0
90 17.8 19.2
100 20.9 22.5
110 25.9 29.1
120 29.5 33.1
125 31.4 35.2
140 37.2 41.8 45.7
150 50.6
160 55.8 60.0
170 61.1 65.7
180 66.6 71.6
190 72.2 77.7
200 78.0 83.9
210 90.2
220 96.8
230 103.4
240 110.3
Bold values are at ChemSet™ Anchor Stud nominal depths. For Design Method to TS101:2015 Multiply ØNuc * Xtsn.Refer Section 58.4.2.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. DO NOT USE IN WET HOLES.
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Edge distance, e (mm)
25 1.6
30 2.2 2.4
35 2.7 3.0 3.2
50 4.6 5.1 5.5 6.2
60 6.1 6.7 7.2 8.2 9.4
75 8.5 9.3 10.1 11.4 13.2 13.7
125 18.3 20.0 21.7 24.6 28.4 29.5
200 37.0 40.6 43.8 49.7 57.4 59.7
300 68.0 74.5 80.5 91.3 105.4 109.7
400 104.8 114.8 123.9 140.5 162.3 168.9
500 146.4 160.4 173.2 196.4 226.8 236.1
600 192.4 210.8 227.7 258.2 298.1 310.3
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
For Design Method to TS101:2015 Multiply ØVuc * Xtsv. Refer Section 58.4.3.
Concrete edge
AVAILABLE IN AUSTRALIA
e
ONLY
INTERFERENCE BETWEEN SHEAR WEDGES Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2 Edge dustance, e1 (mm)
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
NOTE: Design Shear Capacity is the minimum of Concrete Shear and Steel Shear Capacities
6 Check
HCR
Australian Made
Recommended Installation Temperatures
Minimum Maximum
Substrate 0°C 40°C
Installation Adhesive 5°C 40°C
Setting Times
1 2 3 4 5 6 401
Gel Time Loading Time
1. Drill recommended diameter and depth hole. (mins) (mins)
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
are clean. Alternatively, clean dust and debris from hole with stiff wire 40°C – –
Substrate Temperature
Notes:
50 ~ Shear limited by Grade 5.8 steel capacity.
~ Tension limited by concrete capacity
using nominal depths.
~ No edge or spacing effects.
40 ~ f'c = 32 MPa
Design tensile action effect, N* (kN)
M24
30
M20
20
M16
10 M12
M10
M8
0
0 20 40 60 80 100
Design shear action effect, V* (kN)
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.56, f’c = 32 MPa
Anchor Size, db M8 M10 M12 M16 M20 M24
Drilled Hole Dia, dh (mm) 10 12 14 18 24 26
Effective Depth, h (mm)
60 9.2
65 10.0
70 10.8 12.2
80 12.3 14.0
90 13.8 15.7 17.9
100 15.4 17.5 19.9
110 16.9 19.2 21.9 27.6
120 20.9 23.9 30.2
125 24.9 31.4
140 27.9 35.2
150 37.7 44.5
160 40.2 47.5 53.6
170 50.4 57.0
180 53.4 60.3
190 56.4 63.7
210 70.4
240 80.4
Bold values are at Chemset Anchor Stud nominal Depths For Design Method to TS101:2015 Multiply ØNuc * Xtsn.
Refer Section 58.4.2.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
WET HOLES: Multiply ØNuc * 0.6
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2
Failure Edge dustance, e1 (mm)
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Specify - Threaded Stud Anchors
Ramset™ Structaset™ 401 with
N*/ØNur + V*/ØVur ≤ 1.2, (Anchor Size) grade 5.8 Chemset™ Anchor Stud (Anchor Stud Part
Number) Drilled Hole Depth to be (h) mm.
if not satisfied return to step 1
Example
Ramset™ Structaset™ 401 Injection with M16 grade 5.8 Chemset™
Anchor Stud (CS16190GH). Drilled hole depth to be 125 mm. To be
installed according to Ramset Technical Data Sheet.
Epcon C8
ETA ETA
™
ChemSet Injection 101 PLUS is a marine grade polyester Structaset 401 Chemset Maxima
• Certified Performance European Technical Approval ETAG 001-5 Chemset 101 Plus & UltraFix Plus
Option 7 ETA
Fast installation:
European Technical Approval
ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Setting Times
101 PLUS
1 2 3 4 5 6 Gel Time Loading Time
(mins) (mins)
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
30°C
Substrate Temperature
4 35
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 4, brush
25°C 5 40
x 3, blow x 4, brush x 3, blow x 4.
3. Insert mixing nozzle to bottom of hole. 20°C 6 50
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form.
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole 10°C 10 85
while turning.
5. ChemSet™ Injection to cure as per setting times. 5°C 18 145
6. Attach fixture.
Note: Cartridge temperature
minimum 5°C.
12.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
30
M20
20
M16
10 M12
M10
M8
0
0 10 20 30 40 50 60 70 80 90 100
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16 M20 M24
Ramset ANZ Meth. em, am 25 30 35 50 60 75
TS101: 2015 Meth. em, am 35 40 50 65 80 96
Step 1c Calculate anchor effective depth, h (mm)
Refer to “Description and Part Numbers” table for either ChemSet™ Anchor Studs on page 43.
Preferred h = hn otherwise,
h = Le - t
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.60, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Drilled hole dia., dh (mm) 10 12 14 18 24 26
Effective depth, h (mm)
60 6.1
70 7.2 8.4
80 8.2 9.6
90 10.8 12.7
100 12.0 14.1
110 15.5 21.3
120 16.9 23.3
125 17.6 24.2
140 19.7 27.1 37.4
150 40.1 55.2
160 42.7 58.8
170 45.4 62.5
180 48.1 66.2
190 50.7 69.9
200 53.4 73.5
210 77.2
220 80.9
230 84.6
240 88.2
Bold values are at ChemSet™ Anchor Stud nominal depths. For Design Method to TS101:2015 Multiply ØNuc * Xtsn.Refer Section 58.4.2.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. WET HOLES: Multiply ØNuc x 1
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Edge distance, e (mm)
25 1.6
30 2.2 2.4
35 2.7 3.0 3.2
50 4.6 5.1 5.5 6.2
60 6.1 6.7 7.2 8.2 9.4
75 8.5 9.3 10.1 11.4 13.2 13.7
125 18.3 20.0 21.7 24.6 28.4 29.5
200 37.0 40.6 43.8 49.7 57.4 59.7
300 68.0 74.5 80.5 91.3 105.4 109.7
400 104.8 114.8 123.9 140.5 162.3 168.9
500 146.4 160.4 173.2 196.4 226.8 236.1
600 192.4 210.8 227.7 258.2 298.1 310.3
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
For Design Method to TS101:2015 Multiply ØVuc * Xtsv.Refer Section 58.4.3
Concrete edge e
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2
Failure
wedge 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Product ETA
1 2 3 4 5 6
Setting Times
1. Drill recommended diameter and depth hole.
Gel Time Loading Time
2. Important: Use Ramset™ Dustless Drilling System to ensure holes (mins) (hrs)
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 4, brush
Substrate Temperature
15 20 mins
x 3, blow x 4, brush x 3, blow x 4. 20°C
3. Insert correct size Spin capsule into the hole. 15°C 25 30 mins
4. Using appropriate driver accessories, drive the ChemSet™ Anchor 10°C
Stud into the hole using a hammer drill (on rotation).
5°C 45 1
5. Cure as per setting times.
6. Attach fixture and tighten nut in accordance with recommended 0°C
60 5
tightening torque. -5°C
13.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
50 M24
40
M20
30
M16
20
M12
10 M10
M8
0
0 10 20 30 40 50 60 70 80 90 100
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16 M20 M24
Ramset ANZ Meth. em, am 25 30 35 50 60 75
TS101: 2015 Meth. em, am 40 45 55 65 N/A N/A
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Drilled hole dia., dh (mm) 10 12 14 18 24 26
Effective depth, h (mm)
80 14.3
90 19.2
110 27.5
125 40.2
150 64.4
160 74.3
170 72.9
210 97.6
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. WET HOLES: Multiply ØNuc x 1
For Design Method to TS101:2015 Multiply ØNuc * Xtsn.Refer Section 58.4.2.
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Edge distance, e (mm)
25 1.6
30 2.2 2.4
35 2.7 3.0 3.2
50 4.6 5.1 5.5 6.2
60 6.1 6.7 7.2 8.2 9.4
75 8.5 9.3 10.1 11.4 13.2 13.7
125 18.3 20.0 21.7 24.6 28.4 29.5
200 37.0 40.6 43.8 49.7 57.4 59.7
300 68.0 74.5 80.5 91.3 105.4 109.7
400 104.8 114.8 123.9 140.5 162.3 168.9
500 146.4 160.4 173.2 196.4 226.8 236.1
600 192.4 210.8 227.7 258.2 298.1 310.3
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
For Design Method to TS101:2015 Multiply ØVuc * Xtsv.Refer Section 58.4.3.
Concrete edge e
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2 Edge dustance, e1 (mm)
Failure
wedge 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Example
Ramset™ ChemSet™ Maxima™ Spin Capsule,
(CHEM16) with M16 grade 5.8
ChemSet™ Anchor Stud (CS16190).
To be installed in accordance with
Ramset Technical Data Sheet.
™
Chemical Anchoring
Chemical Anchoring - Theaded Inserts
Threaded Inserts
Introduction In addition, the ability to select architectural grade bolt heads makes
The Ramset post-installed Threaded Insert system features a CAD
™ Ramset™ Threaded Inserts ideal for facade and balustrade systems
optimised multicone design for high performance in shallow embedment where aesthetics may be a specific requirement.
depths. The system features an integrated splined segment to prevent
rotation when torque is applied and a sealed centering cap to protect The key advantage of Ramset™ chemical anchoring is that it does not
the internal thread from dust and resin. impart an expansion stress on the surrounding substrate. This makes
chemical anchoring ideal for close to edge fixings or for close anchor
The New Generation Threaded Inserts are available in High spacing.
Performance Grade 5.8 Carbon Steel or AISI 316 Stainless Steel and
are designed to be installed with the Fast curing Structaset™ 401, The ability of Ramset™ ChemSet™ Reo 502™, Epcon™ C6 and
Epcon™ C6 or Extra Heavy Duty ChemSet™ Reo 502™ chemical Structaset™ 401 chemical anchoring to sustain cyclic tensile loads relies
injection systems. By utilising a chemical injection system, material and on adhesive bond, not on preload or tightening torque. The adhesive
labour costs can be reduced as well as reducing installation error. The bond does not deteriorate or change over time making Ramset™
optimised shallow embedment reduces the chance of drilling into rebar chemical anchors ideal for cyclic and vibrating load cases.
and maximises installation options in thin slab applications.
For design requirements relating to Safety Critical Applications
Ramset™ Threaded Inserts finish flush with the surface of the substrate, and SA TS101:2015 refer to section 58 of this Handbook or
leaving no protrusions when not in use, making them ideal for removable contact your local ramsetreid engineer.
™
Product Le
Threaded Inserts are internally threaded steel fixings and are installed
using injection systems ChemSet™ Reo 502™, Epcon™ C6 or
Structaset™ 401. Once installed, any threaded bolt is used to secure db
the fixture to concrete.
Installation 10°C 27 8 22 48
has sufficiently cured as 5°C 32 96
0°C
specified Note: Cartridge temperature
minimum 20°C.
30°C 11 2
• Mortar: 18°C to 35°C. 25°C 15 2.5
1. Drill or core hole to specified diameter and depth Load should not be applied 20°C 20 3
15°C 32 6
2. Important: Use Ramset™ Dustless Drilling System to ensure holes to anchor until the chemical 10°C 45 12
5°C 60 24
are clean. Alternatively, clean dust and debris from hole with stiff wire has sufficiently cured as 0°C Note: Cartridge temperature
or nylon brush and blower in the following sequence: blow x 4, brush specified.
minimum 15°C.
Note: Cure time extended in
x 3, blow x 4, brush x 3, blow x 4. flooded conditions.
Refer to technical data sheet.
3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls
of adhesive to waste until colour is grey with no streaks Structaset™ 401 Setting Times
4. Insert tip of nozzle to bottom of hole and dispense adhesive Installation temperature 401
5. Fill hole to about 2/3 full limits: Gel Time
(mins)
Loading Time
(mins)
6. Insert threaded insert with rotating motion to release trapped air -Substrate: 0˚C to 40˚C 40°C – –
7. Wait until adhesive has fully cured before loading (see Working
Substrate Temperature
limits:
-40 ˚C to 80˚C
Threaded Inserts with ChemSet™ Injection – Reo 502™, Epcon™ C6 and Structaset™ 401
Installation details Optimum dimensions
Concrete
Anchor size, Anchor Tightening Tightening substrate
Drilled hole Fixture hole Anchor* Edge*
db (mm) effective torque, 5.8 torque, 8.8
diam. , dh diameter, df spacing, ac distance, ec thickness, bm
depth, h A4 316 Bolt grade Bolt Tr (mm)
(mm) (mm) (mm) (mm)
(mm) Tr (Nm) (Nm)
M8 14 10 60 10 15 120 60 100
M10 20 12 65 22 30 130 65 100
M12 24 15 75 36 70 150 85 125
M16 28 20 125 80 120 250 125 180
M20 35 24 170 120 200 340 170 240
* For anchor spacings less than the optimum, please contact your local Ramset Engineer.
80
M20
60
40
M16
20
M12
M10
M8
0
0 10 20 30 40 50 60
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16 M20
Effective depth, h (mm) 60 65 75 125 170
em 40 45 55 65 85
am 40 45 55 65 85
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (KN), Øc = 0.6, f’c = 20 MPa
Anchor Size, db M8 M10 M12 M16 M20
Drilled Hole Dia, dh (mm) 14 20 24 28 35
Effective Depth, h (mm)
60 11.1
65 16.2
75 19.7
125 51.0
170 100.1
NOTE: When Using Structaset™ 401 - WET HOLES: Multiply ØNuc * 0.6
When Using ChemSet™ Reo 502™ and Epcon™ C6 - WET HOLES: Multiply ØNuc * 0.7
Load direction effect, Table 4c - Load direction effect, concrete edge shear, Xvd
conc. edge shear, Xvd Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Table 4d - Anchor spacing and edge distance effect, concrete edge shear, Xve
Chemical Anchoring - Theaded Inserts
ba>1,5. e
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
wedge
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b - Reduced characteristic ultimate bolt steel shear capacity φVsf (kN)
Establish the reduced characteristic ultimate bolt steel shear capacity, ØVsf from litrerature by the specified bolt manufacturer.
For nominal expected capacities of bolts manufactured to ISO Standards, refer to page 236.
Combined loading
STEP 6
6 Check N*/ØNur + V*/ØVur ≤ 1.2,
if not satisfied return to step 1
Example
Specify Ramset Threaded Insert Chemical
™
Chemical Anchoring
Chemical Anchoring - Reinforcing Bar Anchorage
Reinforcing Bar
Anchorage
Product
ChemSet™ Reo 502™ is an extra heavy duty pure
epoxy anchoring adhesive.
Benefits, Advantages and Features
Tested in accordance with SA TS101:2015 Appendix B
Greater productivity:
• Anchors in dry, damp, wet or flooded holes – no weather delays
• Fast 3 hour cure time (REO502J)
• Short embeddment to achieve bar yield stress
Greater security:
• Exceeds steel strength up to AISI 316 Stainless Steel at
Principal Applications
recommended embedments • Reinforcing bars
• High loads in shallow holes in thin slabs • Deformed bars
Versatile pure epoxy: • Starter bars
• Anchors in dry, damp, wet and flooded • Anchoring structural steel to concrete
• Oversized holes into 2.25xdb • Anchoring stadium seating
• Anchors in carbide drilled and diamond cored holes
• For tropical and temperate climates
• Easy flow version for easy cold dispensing (REO502™EF)
Installation temperature limits:
Greater safety: REO502™ REO502™EF
• Low odour • Substrate: 5°C to 40°C. • Substrate: 5°C to 30°C.
• Non-flammable for transport and storage • Adhesive: 20°C to 40°C. • Adhesive: 5°C to 40°C.
• VOC Compliant Load should not be applied to anchor until the chemical has
Australian Made sufficiently cured as specified.
Service temperature limits:
Installation -40°C to 80°C.
Setting Times
Reo 502™ Reo 502™EF
Working Time Cure Time Working Time Cure Time
(mins) (hrs) (mins) (hrs)
40°C
Substrate Temperature
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
h + (2 x dh)
(To obtain full steel strength in shear)
15.3 ENGINEERING PROPERTIES
Typical Engineering Properties of Grade 500 Reinforcing Bar
Rebar Size 10 12 16 20 24 25 28 32 36 40
Drilled Hole Dia, dh (mm) 14 16 20 25 30 30 35 40 45 50
Stress Area, As (mm2) 78.5 113 201 314 452 491 616 804 1020 1260
Yield Stress, fsy (MPa) 500 500 500 500 500 500 500 500 500 500
Tensile Steel Yield Capacity Nsy, (KN) 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
For further information refer to reinforcing bar manufacturer's published information and AS/NZS 4671:2001
STEP 1
300
Notes:
~ Shear limited by Grade 500 Rebar steel capacity.
~ Tension limited by concrete capacity
250 using nominal depths.
~ No edge or spacing effects.
~ f'c = 32 MPa
Design tensile action effect, N* (kN)
200
40
150
36
100
32
28
50
25
24
20
25
16
12
10
0
0 50 100 150 200 250 300 350
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Ramset ANZ Meth. em, am 30 36 48 60 72 75 84 96 108 120
TS101: 2015 Meth. em TBA TBA 96 120 375 375 TBA TBA N/A N/A
TS101: 2015 Meth. am TBA TBA 192 240 750 750 TBA TBA N/A N/A
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.75
35 0.79 0.74
40 0.83 0.78
50 0.92 0.85 0.76
60 1.00 0.92 0.81 0.75
75 1.00 0.89 0.81 0.76 0.75
95 1.00 0.90 0.83 0.82 0.78
120 1.00 0.92 0.90 0.86 0.81 0.78 0.75
140 1.00 0.97 0.92 0.86 0.82 0.79
150 1.00 0.95 0.89 0.85 0.81
170 1.00 0.94 0.89 0.85
195 1.00 0.95 0.91
220 1.00 0.96
240 1.00
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.50
35 0.58 0.49
40 0.67 0.56
50 0.83 0.69 0.52
60 1.00 0.83 0.63 0.50
75 1.00 0.78 0.63 0.52 0.50
95 1.00 0.79 0.66 0.63 0.57 0.49
120 1.00 0.83 0.80 0.71 0.63 0.56 0.50
150 1.00 1.00 0.89 0.78 0.69 0.63
170 1.00 0.89 0.79 0.71
195 1.00 0.90 0.81
215 1.00 0.90
240 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
3
Chemical Anchoring - Reinforcing Bar Anchorage
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
INTERFERENCE BETWEEN SHEAR WEDGES
Note: For single anchor designs, Xvn = 1.0
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Shear force 3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
A
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
a
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
Failure wedge
B 6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Concrete edge
eB 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
ANCHORS IN LINE TOWARDS AN EDGE 9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2 Edge dustance, e1 (mm)
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4
Chemical Anchoring - Reinforcing Bar Anchorage
6 Check
Product Epcon C8
use in Cracked and Non-Cracked concrete. For structures subject to European Technical Approval European Technical Approval
ETAG 001 Part 5 Option 1 ETAG 001 Part 5 TR023
external exposure , permanently damp or aggressive conditions . ETA 10/0309 0679-CPD-0549 ETA 07/0189 0679-CPD-0276
• Highest level of European approval for chemical anchors PENDING ETA 03/0008 0679-CPR-0011
• 100 Year design life Chemset 101 Plus & UltraFix Plus
• Approved for floor, wall & overhead applications European Technical Approval
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
h + (2 x dh)
(To obtain full steel strength in shear)
16.3 ENGINEERING PROPERTIES
Typical Engineering Properties of Grade 500 Reinforcing Bar
Rebar Size 10 12 16 20 24 25 28 32
Drilled Hole Dia, dh (mm) 14 16 20 25 30 30 35 40
Stress Area, As (mm2) 78.5 113 201 314 452 491 616 804
Yield Stress, fsy (MPa) 500 500 500 500 500 500 500 500
Tensile Steel Yield Capacity Nsy, (KN) 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0
For further information refer to reinforcing bar manufacturer's published information and AS/NZS 4671:2001
STEP 1
200
Notes:
~ Shear limited by Grade 500 Rebar steel capacity.
180 ~ Tension limited by concrete capacity
using nominal depths.
160 ~ No edge or spacing effects.
~ f'c = 32 MPa
Design tensile action effect, N* (kN)
140
120
32
100
28
80
60
24/25
20
40
16
20
12
10
0
0 50 100 150 200 250
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 28 32
Ramset ANZ Meth. em, am 30 36 48 60 72 75 84 96
TS101: 2015 Meth. em, am 50 60 80 100 125 125 140 160
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Table 3a Reduced characteristic ultimate steel tensile capacity, ØNus (kN), Øn = 0.8
Anchor size, db 10 12 16 20 24 25 28 32
Grade 500 Rebar 31.4 45.2 80.4 125.6 180.8 196.4 246.4 321.6
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4d A
nchor spacing effect, concrete edge shear, Xva
STEP 5
Chemical Anchoring - Reinforcing Bar Anchorage
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Product
Epcon C6 is a versitile pure epoxy anchoring
adhesive
Benefits, Advantages and Features
Features
• Superior strength in shallow embedment.
• Close to edge, stress free anchoring.
• Suitable for use with zinc plated, hot dipped galvanized or stainless
steel Chemset Anchor Studs.
• Resistant to cyclic loading and vibration.
• Resistant to alkaline conditions. Principal Applications
• Suitable for use in core drilled holes.
• Structural beams and columns
• Superior strength with grade 5.8 steel Chemset Anchor Studs.
• Batten fixing
• Suitable for underwater installations. • Installing, handrails, balustrades and gates
• Racking
• Safety barriers
• Stadium seating
Installation • Machinery and heavy plant hold down
1 2 3 4 5
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
h + (2 x dh)
(To obtain full steel strength in shear)
17.3 ENGINEERING PROPERTIES
Typical Engineering Properties of Grade 500 Reinforcing Bar
Rebar Size 10 12 16 20 24 25 32
Drilled Hole Dia, dh (mm) 14 16 20 25 30 30 40
Stress Area, As (mm2) 78.5 113 201 314 452 491 804
Yield Stress, fsy (MPa) 500 500 500 500 500 500 500
Tensile Steel Yield Capacity Nsy, (KN) 39.3 56.5 100.5 157.0 226.0 245.5 402.0
For further information refer to reinforcing bar manufacturer's published information and AS/NZS 4671:2001
STEP 1
200 Notes:
~ Shear limited by Grade 500 Rebar steel capacity.
~ Tension limited by concrete capacity
using nominal depths.
~ No edge or spacing effects.
150
~ f'c = 32 MPa
Design tensile action effect, N* (kN)
32
100
28
50
24 25
20
25
16
12
10
0
0 50 100 150 200 250
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 32
em, am 30 36 48 60 72 75 96
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
INTERFERENCE BETWEEN SHEAR WEDGES
Note: For single anchor designs, Xvn = 1.0
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Shear force 3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
A
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
a Failure wedge
B 6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Concrete edge
eB 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
ANCHORS IN LINE TOWARDS AN EDGE 9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2 Edge dustance, e1 (mm)
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4
Chemical Anchoring - Reinforcing Bar Anchorage
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Product
ChemSet™ 801 is a heavy duty Vinyl Ester anchoring
adhesive.
Certified Performance
• European Technical Approval 001 Part 5-option 1
• 50 year design life
Benefits, Advantages and Features
Suitable for structural applications:
• High bond strength
Principal Applications
Suitable for use in contact with drinking water:
• Meets AS/NZ4020 - 1999 • Structural steel
• Starter bars
Suitable for diamond cored holes: • Handrails
• High bond strength • Timber frames in domestic housing
Versatile
• Suitable for cold and temperate climates
• VOC Compliant
High Productivity
• Fast Cure
• Easy cold weather dispensing
Australian Made
Installation temperature limits:
Installation • Substrate: 0°C to 40°C.
• Adhesive: 5°C to 40°C.
Load should not be applied to anchor until the chemical has
sufficiently cured as specified.
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
h + (2 x dh)
(To obtain full steel strength in shear)
18.3 ENGINEERING PROPERTIES
Typical Engineering Properties of Grade 500 Reinforcing Bar
Rebar Size 10 12 16 20 24 25 28 32 36 40
Drilled Hole Dia, dh (mm) 14 16 20 25 30 30 35 40 45 50
Stress Area, As (mm2) 78.5 113 201 314 452 491 616 804 1020 1260
Yield Stress, fsy (MPa) 500 500 500 500 500 500 500 500 500 500
Tensile Steel Yield Capacity Nsy , (KN) 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
For further information refer to reinforcing bar manufacturer's published information and AS/NZS 4671:2001
STEP 1
200 Notes:
~ Shear limited by Grade 500 Rebar steel capacity.
~ Tension limited by concrete capacity
150 using nominal depths.
~ No edge or spacing effects.
~ f'c = 32 MPa
Design tensile action effect, N* (kN)
100
40
80
36
60 32
28
40
24/25
20 20
16
12
10
0
0 50 100 150 200 250 300 350
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Ramset ANZ Meth. em, am 30 36 48 60 72 75 84 96 108 120
TS101: 2015 Meth. em, am 40 50 65 80 100 100 N/A 130 N/A N/A
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.75
35 0.79 0.74
40 0.83 0.78
50 0.92 0.85 0.76
60 1.00 0.92 0.81 0.75
75 1.00 0.89 0.81 0.76 0.75
95 1.00 0.90 0.83 0.82 0.78
120 1.00 0.92 0.90 0.86 0.81 0.78 0.75
140 1.00 0.97 0.92 0.86 0.82 0.79
150 1.00 0.95 0.89 0.85 0.81
170 1.00 0.94 0.89 0.85
195 1.00 0.95 0.91
220 1.00 0.96
240 1.00
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.50
35 0.58 0.49
40 0.67 0.56
50 0.83 0.69 0.52
60 1.00 0.83 0.63 0.50
75 1.00 0.78 0.63 0.52 0.50
95 1.00 0.79 0.66 0.63 0.57 0.49
120 1.00 0.83 0.80 0.71 0.63 0.56 0.50
150 1.00 1.00 0.89 0.78 0.69 0.63
170 1.00 0.89 0.79 0.71
195 1.00 0.90 0.81
215 1.00 0.90
240 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
3
Chemical Anchoring - Reinforcing Bar Anchorage
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Failure
wedge 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4
Chemical Anchoring - Reinforcing Bar Anchorage
6 Check
Product
Structaset™ 401 is a heavy duty Epoxy Acrylate for anchoring DESIGN LIFE
threaded studs and reinforcing bar into cracked and uncracked
concrete.
1 2 3 4 5 6 Setting Times
401
1. Drill or core hole to specified diameter and depth Gel Time Loading Time
2. Important: Use Ramset™ Dustless Drilling System to ensure holes (mins) (mins)
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 4, brush 40°C – –
Substrate Temperature
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
(To obtain full steel strength in shear) h + (2 x dh)
STEP 1
100
Notes:
90
~ Shear limited by Grade 500 Rebar steel capacity.
~ Tension limited by concrete capacity
80 using nominal depths.
Design tensile action effect, N* (kN)
50
25
24
40
30 20
20
16
12
10 10
0
0 50 100 150 200 250
Design shear action effect, V* (kN)
1 Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 32
Ramset ANZ Meth. em, am 30 36 48 60 72 75 96
TS101: 2015 Meth. em, am 40 50 65 80 100 100 130
Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Concrete edge e
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Note: For single anchor designs, Xvn = 1.0
INTERFERENCE BETWEEN SHEAR WEDGES
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
Shear force
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
A
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
a
B
Failure wedge 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
Concrete edge
eB 8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
ANCHORS IN LINE TOWARDS AN EDGE
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2
Failure
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
wedge 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4
Chemical Anchoring - Reinforcing Bar Anchorage
6 Check
Epcon C8
ETA ETA
™
ChemSet Injection 101 PLUS is a marine grade polyester Structaset 401 Chemset Maxima
• Certified Performance European Technical Approval ETAG 001-5 Chemset 101 Plus & UltraFix Plus
Option 7 ETA
Fast installation:
European Technical Approval
ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Setting Times
1 2 3 4 5 6
101 PLUS
Gel Time Loading Time
(mins) (mins)
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
30°C
Substrate Temperature
4 35
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 4, brush
25°C 5 40
x 3, blow x 4, brush x 3, blow x 4.
3. Insert mixing nozzle to bottom of hole.
20°C 6 50
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form.
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole 10°C 10 85
while turning.
5. ChemSet™ Injection to cure as per setting times. 5°C 18 145
6. Attach fixture.
Note: Cartridge temperature
minimum 5°C.
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
h + (2 x dh)
(To obtain full steel strength in shear)
For further information refer to reinforcing bar manufacturer's published information and AS/NZS 4671:2001
STEP 1
160 Notes:
~ Shear limited by Grade 500 Rebar steel capacity.
~ Tension limited by concrete capacity
130 using nominal depths.
~ No edge or spacing effects.
~ f'c = 32 MPa
Design tensile action effect, N* (kN)
100
40
80
36
60
32
40 28
24/25
20 20
16
12
10
0
0 50 100 150 200 250 300 350
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 28 32 36 40
em, am 30 36 48 60 72 75 84 96 108 120
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.75
35 0.79 0.74
40 0.83 0.78
50 0.92 0.85 0.76
60 1.00 0.92 0.81 0.75
75 1.00 0.89 0.81 0.76 0.75
95 1.00 0.90 0.83 0.82 0.78
120 1.00 0.92 0.90 0.86 0.81 0.78 0.75
140 1.00 0.97 0.92 0.86 0.82 0.79
150 1.00 0.95 0.89 0.85 0.81
170 1.00 0.94 0.89 0.85
195 1.00 0.95 0.91
220 1.00 0.96
240 1.00
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.50
35 0.58 0.49
40 0.67 0.56
50 0.83 0.69 0.52
60 1.00 0.83 0.63 0.50
75 1.00 0.78 0.63 0.52 0.50
95 1.00 0.79 0.66 0.63 0.57 0.49
120 1.00 0.83 0.80 0.71 0.63 0.56 0.50
150 1.00 1.00 0.89 0.78 0.69 0.63
170 1.00 0.89 0.79 0.71
195 1.00 0.90 0.81
215 1.00 0.90
240 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
3
Chemical Anchoring - Reinforcing Bar Anchorage
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Note:
INTERFERENCE BETWEEN SHEAR WEDGES For single anchor designs, Xvn = 1.0
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
Shear force
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
A 5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
a Failure wedge 6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
B
Concrete edge 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
eB
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
ANCHORS IN LINE TOWARDS AN EDGE 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
e1
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4
Chemical Anchoring - Reinforcing Bar Anchorage
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Chemical Anchoring
Reinforcing Bar
to AS3600-2009
AS3600 – 2009 Section 13 covers development of stress in However, the situation changes when another bar or bars is/are
cast-in reinforcement. introduced and or the concrete edge is no longer remote. Close bar
spacing or insufficient concrete cover may result in splitting failures
In order to obtain full steel yield stress in a reinforcing bar it must be such as those illustrated in figure 1.
embedded in concrete to a length where the bond stress and steel
stress are balanced and the bar does not displace within the concrete. From equation 1 above, stress (σb ) in the concrete surrounding the
The embedded length of bar is termed the Development Length (Lsy.t). bar decreases with increasing embedded length (Lsy.t ). See graph
below of bond stress developed in concrete when steel yield stress is
Stress Development in Post-installed Adhesive Bonded applied to a reinforcing bar as a function of embedded length.
Reinforcement in Solid Concrete
Bond Stress at fsy in Rebar
Polymer adhesives like epoxy, generally bond significantly better to 25
Bond Stress (N/mm2)
O
The stress around a single reinforcing bar in tension remote from a O 5 10 15 20
concrete edge is given by: Lsy.t / db
In the case where spacing and edge distances are remote, there
is enough concrete cover to the bar and adhesive to dissipate the V-notch
stresses in the concrete and avoid splitting failures.
Figure 1.
3.k1.k3.Ab.fsy
Lsy.t = ≥ 12 db....Equation 4
(0.6.k2.σb.π.db)
The document provides the steel yield development length Lsy.t, required
by AS3600 – 2009, clause 13.1.2.2 for Grade 500 reinforcing bars
post-installed with ChemSet™ Anchoring adhesives into concrete.
The design process begins with the Designer choosing the relevant
Design Case:
Having obtained the nominal development length for the design case,
adjustment is made for the influence of concrete compressive strength
to yield the value Lsy.t.
In the case where there is not sufficient depth of concrete for the
reinforcing bar to be installed to Lsy.t, or the stress area of tensile
steel exceeds design requirements, the stress (σst) less than the yield
strength (fsy) developed in the bar is provided for a variety of lengths
(Lst), per clause 13.1.2.4 of AS3600 - 2009. Having obtained the stress
developed in the bar for a nominated installed length, adjustment is
made to the developed stress for the influence of concrete compressive
strength.
Specify
N24 @ 275 mm. centres post-installed using
Ramset™ ChemSet™ Reo 502™ or EPCON™ C8
@ 585 mm. deep
Product
ChemSet™ Reo 502™ is a extra heavy duty pure epoxy
anchoring adhesive.
Benefits, Advantages and Features
Approved for Rail Sleeper Repair
• Repeated load tested for a total of 3 million cycles as per
AS1085.19-2003 table A1
Greater productivity:
• Shorter 500 MPa bar development lengths from
high bond strength – faster installation.
• Anchors in dry, damp, wet or flooded holes – no weather delays.
• Fast 3 hour cure time (REO502J) Principal Applications
Greater security: • Grade 500 reinforcing bars
• AS3600 - 2009 500 MPa bar development lengths tested to AS/NZS4671 - 2001 • Starter bars
• Specially formulated for AS/NZS4671 - 2001 Grade 500 reinforcing bars • Deformed bars
• Long 20 minute working time to allow full bar insertion • Road Stitching
Versatile: • Rail Gantries
• Anchors in dry, damp, wet and flooded holes
• Anchors in carbide drilled and diamond cored holes
• For tropical and temperate climates Installation temperature limits:
• Oversized holes up to 2.25 x db REO502™ REO502™EF
• Electrical Insulator • Substrate: 5°C to 40°C. • Substrate: 5°C to 30°C.
• Easy flow version for easy cold dispensing (REO502™EF) • Adhesive: 20°C to 40°C. • Adhesive: 5°C to 40°C.
Greater safety: Load should not be applied to anchor until the chemical has
• Low odour sufficiently cured as specified.
• VOC Compliant Australian Made Service temperature limits:
• Non-flammable for transport and storage -40°C to 80°C.
• Rated for Sustained Loading ASTM E 1512-01 (2007)
Installation
Setting Times
Reo 502™ Reo 502™EF
Working Time Cure Time Working Time Cure Time
(mins) (hrs) (mins) (hrs)
40°C
Substrate Temperature
Product Epcon C8
use in Cracked and Non-Cracked concrete. For structures subject to European Technical Approval European Technical Approval
external exposure , permanently damp or aggressive conditions . ETAG 001 Part 5 Option 1
ETA 10/0309 0679-CPD-0549
ETAG 001 Part 5 TR023
ETA 07/0189 0679-CPD-0276
• 100 Year design life Chemset 101 Plus & UltraFix Plus
Greater productivity:
Anchors ETA-13/0681
1020-CPD-090-029852
Table 1 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in
tension post-installed in 32 MPa concrete with ChemSet™ Reo 502™ or EPCON™ C8
Rebar size 10 12 16 20 24 25 28 32 36 40
Minimum Cover, e (mm) 40 48 64 80 96 100 112 128 144 160
Min. Clear Spacing, a (mm) NR NR NR NR NR NR NR NR NR NR
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 105 140 205 265 335 360 400 470 540 615
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
50 238
60 286
70 333 250
80 381 286
90 429 321
100 476 357 244 σst < fsy
105 500 375 256
120 429 293 226
140 500 341 264 209
160 390 302 239 222
190 463 358 284 264 238
205 500 387 306 285 256
220 415 328 306 275 234
230 434 343 319 288 245 213
265 500 396 368 331 282 245
300 448 417 375 319 278
335 500 465 419 356 310 272
360 500 450 383 333 293
380 σst > fsy 475 404 352 309
400 500 426 370 325
430 457 398 350
450 479 417 366
470 500 435 382
540 500 439
615 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Table 2 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in
tension post-installed in 32 MPa concrete with ChemSet™ Reo 502™ or EPCON™ C8
Rebar size 10 12 16 20 24 25 28 32 36 40
Concrete Splitting Factor, k1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Concrete Splitting Factor, k2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9
Concrete Splitting Factor, k3 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Minimum Cover, e (mm) 40 40 45 60 75 75 95 110 130 150
Min. Clear Spacing, a (mm) 80 80 90 125 150 150 190 220 260 300
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 210 275 410 530 655 685 810 990 1160 1345
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
140 334
160 381
180 429 328
195 465 355
210 500 382 256
235 428 287 σst < fsy
255 464 311
275 500 335 259
330 402 311
380 463 359
410 500 387 313 299
455 429 347 332 281
490 462 374 358 302 247
530 500 404 387 327 268 228
565 431 412 349 285 244
610 465 445 376 308 263 227
655 500 478 405 331 282 244
685 500 423 346 295 255
750 σst > fsy 463 379 323 279
810 500 409 349 301
850 429 366 316
915 462 394 340
990 500 427 368
1160 500 431
1345 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Table 3 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in
tension post-installed in 32 MPa concrete with ChemSet™ Reo 502™ or EPCON™ C8
Rebar size 10 12 16 20 24 25 28 32 36 40
Concrete Splitting Factor, k1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Concrete Splitting Factor, k2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9
Concrete Splitting Factor, k3 0.7 0.8 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Minimum Cover, e (mm) 30 30 32 40 48 50 56 64 72 80
Min. Clear Spacing, a (mm) 60 60 70 80 100 100 120 130 150 150
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 270 350 480 645 835 880 1015 1205 1410 1670
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
120 222
180 334
200 371 286
250 463 357
270 500 385 281
300 429 312 σst < fsy
330 471 344
350 500 365 271
400 417 310
445 463 345
480 500 372 288 273
500 387 299 284 246
595 461 356 338 293 247
645 500 387 367 318 268 229
700 419 398 345 290 248
775 464 440 382 322 275 232
835 500 474 411 346 296 250
880 500 433 365 312 263
945 σst > fsy 465 392 335 283
1015 500 421 360 304
1050 436 372 314
1120 465 397 335
1205 500 427 361
1410 500 422
1670 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Table 4 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in
tension post-installed in 32 MPa concrete with ChemSet™ Reo 502™ or EPCON™ C8
Rebar size 10 12 16 20 24 25 28 32 36 40
Concrete Splitting Factor, k1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Concrete Splitting Factor, k2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9
Concrete Splitting Factor, k3 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Minimum Cover, e (mm) 30 30 32 40 48 50 56 64 72 80
Min. Clear Spacing, a (mm) 30 36 48 60 72 75 84 96 108 120
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 310 410 520 700 910 955 1105 1310 1535 1780
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
150 242
200 322
250 403 305
290 467 354
310 500 379 298
350 427 336 σst < fsy
390 476 375
410 500 394 293
450 433 321
480 461 343
520 500 372 286 272
560 400 308 293 253
650 464 357 340 294 248
700 500 384 367 317 267 228
750 412 393 339 286 244
850 467 445 385 324 277 239
910 500 477 412 347 297 256
955 500 432 364 311 268
1030 σst > fsy 466 393 336 289
1105 500 422 360 310
1200 458 391 337
1250 477 407 351
1310 500 427 368
1535 500 431
1780 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Mechanical
Anchoring
Mechanical Anchoring
Ramset™ have been offering mechanical anchors in the Australia and anchors and not all stud anchors perform like TruBolt™ stud anchors.
New Zealand market place for over 50 years. During this time Ramset™ Product design, manufacturing tolerances and manufacturing quality
brand names have entered into common language on building sites all control have a major affect on anchor performance. The only way to
over Australia and New Zealand. Names like DynaBolt™ and TruBolt™ determine an anchor’s actual performance is to measure it at all of its
have become recognised as the best sleeve anchors and stud anchors design and tolerance limits. The performance of Ramset™ Anchors are
alike. But only Ramset™ supplies the original, proven products like determined by extensive and rigorous testing to enable us to provide
DynaBolt™ Plus sleeve anchors, TruBolt™ stud anchors, SpaTec™ Plus information on how our products will perform over a wide range of
safety anchors, WERCS AnkaScrew™ screw-in anchors and DynaSet™ conditions and advise as to their limitations.
internally threaded anchors. These tried and tested Ramset™ brand
names represent Quality, Reliability and Performance. The Ramset™ The correct anchor for a particular load case can only be selected by
ISO9001 accreditation assures it. referring to reliable design information issued by the supplier for their
anchors. Performance and design information from one supplier does not
Not only does Ramset™ offer reliable, quality products, Ramset™ apply to anchors from other suppliers, even if they appear to be the same
understands masonry anchoring technology and offers published or have the same generic description.
information, such as this book, to guide correct product selection and
safe installation. Extensive research, development and testing are The following section introduces the designer and/or engineer
invested in Ramset™ products so that designers can be secure in the to the Ramset™ mechanical anchoring range and provides performance
knowledge that they have access to the real performance and capabilities information to allow selection of the right anchor for the job.
of the anchors.
For design requirements relating to Safety Critical Applications
It is performance that defines an anchor’s capabilities. An anchor’s and SA TS101:2015 refer to section 58 of this Handbook or
performance cannot be deduced from its description. contact your local ramsetreid™ engineer.
For example not all sleeve anchors perform like DynaBolt™ Plus sleeve
Mechanical Anchoring
Product
The Ramset™ undercut anchor system provides Extreme L
performance anchoring combined with easy installation and
setting. The large undercut bearing area of the expanded
anchor transfers the load over a larger area which ensures db
predictable ductile performance of the anchor.
Benefits, Advantages and Features
Suitable for structural loads:
• High tensile capacity Grade 8.8 bolts
• Full ultimate steel strength developed
• Resistant to dynamic and cyclic loading
Shouldered 4 Cutter Carbide Bit
• Stainless Steel Under Anchors are available upon request
Improved security:
• Torque induced pull down closes gaps and induces preload
• Large undercut bearing area provides extreme performance in low
Undercut Setting Tool
concrete strength
Fast installation:
• Shouldered 4 cutter Carbide Bit for correct drilling depth
• Undercutting tool with replaceable carbide cutters
• Anchor setting tool
• Undercut setting tool Principal Applications
• Anchoring into cracked & non cracked concrete
Installation • Tunnel construction – road & rail
• Securing large overhead loads
• Bridge refurbishment
• High tensile loads
1. Drill recommended diameter depth hole with shouldered 4 cutter Ramset™ Undercut and TS101 Design
carbide bit. Refer to section 58.2 and 58.3 for TS101 applicability.
2. Remove the debris with hand pump, compressed air, or vacuum. For further information contact your local ramsetreid™
3. Use the correct size undercut setting tool to set the undercut in the engineer.
hole.
4. Remove the debris with hand pump, compressed air, or vacuum.
5. Install the undercut anchor in the hole and engage the undercut shield
by hammering anchor setting tool until anchor is set. Check that
undercut has been set correctly with undercut gauge tool.
6. Install fixture over anchor and tighten nut with a torque wrench to the
specified assembly torque.
Notes:
Mechanical Anchoring
250
Design tensile action effect, N* (kN)
100
M16
50 M12
M10
0
0 10 20 30 40 50 60 70 80 90 100
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Anchor spacing, am 110 135 190 240
Edge distance, em 90 108 152 192
Mechanical Anchoring
110 0.33
135 0.41 0.33
190 0.58 0.47 0.33
240 0.73 0.59 0.42 0.33
330 1.00 0.81 0.58 0.46
405 1.00 0.71 0.56
570 1.00 0.79
720 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
α
V* Table 4c Load direction effect, concrete edge shear, Xvd
Angle, α° 0 10 20 30 40 50 60 70 80 90 - 180
Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00
Load direction effect,
conc. edge shear, Xvd
Table 4d Anchor spacing effect, concrete edge shear, Xva
Note: For single anchor designs, Xva = 1.0
Edge distance, e (mm) 90 110 150 165 200 240 285 360 500 700 1000
Anchor spacing, a (mm)
110 0.74 0.70 0.65 0.63 0.61 0.59 0.58 0.56 0.54 0.53 0.52
135 0.80 0.75 0.68 0.66 0.64 0.61 0.59 0.58 0.55 0.54 0.53
150 0.83 0.77 0.70 0.68 0.65 0.63 0.61 0.58 0.56 0.54 0.53
190 0.92 0.85 0.75 0.73 0.69 0.66 0.63 0.61 0.58 0.55 0.54
225 1.00 0.91 0.80 0.77 0.73 0.69 0.66 0.63 0.59 0.56 0.55
275 1.00 0.87 0.83 0.78 0.73 0.69 0.65 0.61 0.58 0.56
375 1.00 0.95 0.88 0.81 0.76 0.71 0.65 0.61 0.58
410 1.00 0.91 0.84 0.79 0.73 0.66 0.62 0.58
500 1.00 0.92 0.85 0.78 0.70 0.64 0.60
600 1.00 0.92 0.83 0.74 0.67 0.62
710 1.00 0.89 0.78 0.70 0.64
900 1.00 0.86 0.76 0.68
1240 1.00 0.85 0.75
1750 1.00 0.85
2500 1.00
Mechanical Anchoring
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force
7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a Failure wedge
B 9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
Concrete edge
eB 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE 20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Failure
wedge 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Example
Specify Ramset Undercut™ Anchor,
™
(M20) (UCMPM20240HD).
Ramset™ Undercut™ Anchor,
Shouldered carbide bit (PH360258MAX)
(Anchor Size) ((Part Number)).
Undercut setting tool (UC360MAX)
Shouldered carbide bit (Part Number)
Anchor setting tool (ST360)
Undercut setting tool (Part Number)
Undercut gauge tool (GE360)
Anchor setting tool (Part Number)
Maximum fixed thickness to be 50 mm.
Undercut gauge tool (Part Number)
To be installed in accordance with
Ramset Technical Data Sheet.
™
Mechanical Anchoring
Product
A high security, high performance, through fixing, torque controlled expansion ETA
anchor which has approval for use in cracked and non-cracked concrete.
Benefits, Advantages and Features Le
European Technical Approval (option1) – ETA-10/0276:
• Tested for Category 1& 2 seismic performance in accordance with
ETAG001 Annex E, M10, M12 & M16 anchors only Hex
db
• CISMA Report Anchors exposed to seismic actions - NTC 022 Head
• Highest level of European approval for mechanical expansion anchors
• Approved for all directions (floor, wall, overhead) Le
• Shallow embedment depths
• Highest performance in cracked concrete Hex Nut -
Threaded db
• Zinc Plated to 5μm
• Anchor diameters from M6 to M20 Rod
1 2 3
1. Drill or core a hole to the recommended diameter and depth using the
fixture as a template. Clean the hole thoroughly with a hole cleaning
brush.
Remove the debris with a hand pump, compressed air, or vacuum.
2. After ensuring that the anchor is assembled correctly, insert the anchor
through the fixture and drive with a hammer until the washer contacts
the fixture.
3. Tighten the bolt with a torque wrench to the specified assembly torque.
Mechanical Anchoring
70 Notes:
Design tensile action effect, N* (kN)
40 M20
30 M16
20 M12
M10
10
0
0 20 40 60 80 100 120 140 160
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Edge distance, em 100 120 160 205
Anchor spacing, am 65 80 105 135
h = Le - t
t = total thickness of material(s) being fixed
Mechanical Anchoring
65 0.38 0.51 0.64 0.77 0.90
70 0.36 0.48 0.60 0.71 0.83 0.95
75 0.33 0.44 0.56 0.67 0.78 0.89
80 0.31 0.42 0.52 0.63 0.73 0.83
85 0.29 0.39 0.49 0.59 0.69 0.78 0.98
90 0.28 0.37 0.46 0.56 0.65 0.74 0.93
95 0.26 0.35 0.44 0.53 0.61 0.70 0.88
100 0.25 0.33 0.42 0.50 0.58 0.67 0.83 1.00
110 0.23 0.30 0.38 0.45 0.53 0.61 0.76 0.91 1.00
120 0.21 0.28 0.35 0.42 0.49 0.56 0.69 0.83 0.97
130 0.19 0.26 0.32 0.38 0.45 0.51 0.64 0.77 0.90 1.00
140 0.18 0.24 0.30 0.36 0.42 0.48 0.60 0.71 0.83 0.95
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Mechanical Anchoring
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force
7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a
B
Failure wedge
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
Concrete edge
eB 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE 20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e1
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure
wedge
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
Check V* / ØVur ≤ 1,
if not satisfied return to step 1
6 Check
Specify Example
Ramset SpaTec Plus Anchor,
™ ™
Ramset SpaTec™ Plus Anchor,
™
Mechanical Anchoring
Product Le
Installation
Boa™ Coil and TS101 Design
Refer to section 58.2 and 58.3 for TS101
applicability. For further information contact your
local ramsetreid™ engineer.
1 2 3 4
Mechanical Anchoring
50 Notes:
~ Shear limited by steel capacity.
45 ~ Tension limited by concrete cone capacity.
Design tensile action effect, N* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db (mm) 10 13 16 19
Edge distance, em 50 65 80 95
e ≥ 6 db 80 105 130 150
Anchor spacing, am
e < 6 db 100 130 160 190
h = Le - t
t = total thickness of material(s) being fixed
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
30 7.0
35 8.1
40 9.3 12.1
45 10.5 13.6
50 11.6 15.1 18.6
55 12.8 16.6 20.5
60 13.9 18.1 22.3 26.5
70 16.3 21.2 26.0 30.9
80 18.6 24.2 29.8 35.3
90 20.9 27.2 33.5 39.8
100 23.2 30.2 37.2 44.2
105 31.7 46.4
110 33.2
Note: Effective depth, h must be ≥ 3 x anchor size, db in order to achieve tabled shear capacities.
Mechanical Anchoring
90 0.75
100 0.83 0.64
120 1.00 0.77
140 0.90 0.73
150 0.96 0.78 0.66
160 1.00 0.83 0.70
180 0.94 0.79
200 1.00 0.88
220 0.96
230 1.00
Table 3a Reduced characteristic ultimate steel tensile capacity, ØNus (kN), Øn = 0.8
Anchor size, db (mm) 10 13 16 19
Carbon steel 27.6 51.7 89.2 130.1
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Note: For single anchor designs, Xva = 1.0
Edge distance, e (mm) 35 50 70 80 100 150 200 250 300 400 500 600
Anchor spacing, a (mm)
50 0.79 0.70 0.64 0.63 0.60 0.57 0.55 0.54 0.53 0.53 0.52 0.52
75 0.93 0.80 0.71 0.69 0.65 0.60 0.58 0.56 0.55 0.54 0.53 0.53
100 1.00 0.90 0.79 0.75 0.70 0.63 0.60 0.58 0.57 0.55 0.54 0.53
125 1.00 0.86 0.81 0.75 0.67 0.63 0.60 0.58 0.56 0.55 0.54
150 0.93 0.88 0.80 0.70 0.65 0.62 0.60 0.58 0.56 0.55
175 1.00 0.94 0.85 0.73 0.68 0.64 0.62 0.59 0.57 0.56
200 1.00 0.90 0.77 0.70 0.66 0.63 0.60 0.58 0.57
225 0.95 0.80 0.73 0.68 0.65 0.61 0.59 0.58
250 1.00 0.83 0.75 0.70 0.67 0.63 0.60 0.58
275 0.87 0.78 0.72 0.68 0.64 0.61 0.59
300 0.90 0.80 0.74 0.70 0.65 0.62 0.60
400 1.00 0.90 0.82 0.77 0.70 0.66 0.63
500 1.00 0.90 0.83 0.75 0.70 0.67
750 1.00 1.00 0.88 0.80 0.75
1000 1.00 0.90 0.83
1250 1.00 0.92
1500 1.00
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Failure wedge
a a Note: For single anchor designs, Xvn = 1.0
Anchor spacing /
Concrete edge e 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
Mechanical Anchoring
INTERFERENCE BETWEEN SHEAR WEDGES
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a Failure wedge
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
B
Concrete edge 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
eB
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e1 Shear Force
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
wedge
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Specify
Ramset™ Boa™ Coil Anchor,
(Anchor Size) ((Part Number)).
Maximum fixed thickness to be (t) mm.
Example
Ramset™ Boa™ Coil Anchor,
16 mm (BAC10125).
Maximum fixed thickness to be 14 mm.
To be installed in accordance with
Ramset Technical Data Sheet.
™
Mechanical Anchoring
Product Le
Installation
Trubolt™ and TS101 Design
Use Ramset™ i-Expert Software when designing to TS101 (European
Design Method) and select Trubolt™ Xtrem™. Applicable to Zinc plate
and Hot Dip Galv finishes.
Published technical information on the new Xtrem™ range of anchors
will be made available during 2016.
For further information on designing to TS101 refer to section 58 of this
Handbook or contact your local ramsetreid™ engineer
10 11 12 10 11 12 10 11 12
1.
Drill or core a hole to13 the
13 14 15 16
recommended diameter
14 15 16
(same as the
13 14 15 16
TruBolt™)and
17 18 19 20
depth using the
17 18 19 20
fixture as a template.
17 18 19 20
Clean the hole
thoroughly with a hole cleaning brush. Remove the debris with a
hand pump, compressed air, or vacuum.
2. Insert the anchor through the fixture and drive with a hammer until
the washer contacts the fixture.
3. Tighten the nut with a torque wrench to the specified assembly
torque.
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = ØNuc where Ø = 0.60 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY ØNuc x 0.55
Mechanical Anchoring
For shear loads, the critical plane is located in the threaded section,
and for tensile loads, the critical plane is located at the reduced
section.
30
25 Notes:
~ Shear limited by steel capacity
~ Tension limited by pull-through capacity
~ No edge or spacing effects.
Design tensile action effect, N* (kN)
20 ~ f'c = 32 MPa
M20
15
M16
10
M12
M10
5
M8
M6
0
0 10 20 30 40 50 60
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M6 M8 M10 M12 M16 M20
Min. Anchor spacing - am 30 35 40 45 50 60
Min. Edge distance - em 45 55 60 65 75 95
h = Le - t
t = total thickness of material(s) being fixed
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Mechanical Anchoring
Effective depth, h (mm)
25 4.2
30 5.5
35 6.9 6.9
40 8.5 8.5 8.5
50 11.9 11.9 11.9 11.9
65 17.6 17.6 17.6 17.6 17.6
80 24.0 24.0 24.0 24.0 24.0 24.0
95 31.0 31.0 31.0 31.0 31.0
110 38.7 38.7 38.7 38.7
125 46.8 46.8 46.8
145 58.5 58.5 58.5
160 67.8 67.8
180 81.0
Note: Effective depth, h must be ≥ 4 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
For Design Method to TS101:2015 Multiply ΦøNuc*Xtsn. Applies to 316 SS only. Refer to section 58.4.2
Table 3a Reduced characteristic ultimate steel tensile capacity, ØNus (kN), Øn = 0.8
Anchor size, db M6
M8 M10 M12 M16 M20
Mechanical Anchoring
Carbon steel 9.1 15.7 21.8 27.8 45.5 72.5
316 Stainless steel 6.4 12.6 21.8 29.9 55.2 97.7
Table 3b - Reduced characteristic ultimate pull-through capacity**, ØNup (kN), Øp = 0.65, f’c = 32 MPa
Anchor size, db *M6 M8 M10 M12 M16 *M20
Drill hole dia, dh (mm) 6 8 10 12 16 20
Effective depth, h (mm)
25 4.6
35 7.5
40 9.2
50 12.9
65 19.0
80 26.0
**Note: Reduced characteristic ultimate Pull-through capacity is not influenced by reduced anchor spacing or edge distance.
Working Load Limit Nac MULTIPLY ØNurc x 0.55 Nap MULTIPLY ØNup x 0.51 Nas MULTIPLY ØNus x 0.56
Cyclic Loading Nyc MULITPLY ØNurc x 0.19 Nyp MULITPLY ØNup x 0.18 Nys MULITPLY ØNus x 0.19
Fire Resistance NRk,c,fi,t Refer to pages 238-257 NRk,p,fi,t Refer to pages 238-257 NRk,s,fi,t Refer to pages 238-257
Cracked Concrete/Tension Zone N Rd,p
0
Refer to pages 258-298 NRd,p Refer to pages 258-298 NRd,s Refer to pages 258-298
Seismic N Rd,p,sis
0
Refer to pages 299-325 NRd,p,sis Refer to pages 299-325 NRd,s,sis Refer to pages 299-325
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
α
V* Table 4c Load direction effect, concrete edge shear, Xvd
Angle, α° 0 10 20 30 40 50 60 70 80 90 - 180
Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00
Load direction effect,
conc. edge shear, Xvd
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Note: For single anchor designs, Xva = 1.0
Edge distance, e (mm) 45 60 75 100 150 200 250 300 350 450 600 850
Anchor spacing, a (mm)
30 0.63 0.60 0.58 0.56 0.54 0.53 0.52 0.52 0.52 0.51 0.51 0.51
Mechanical Anchoring
50 0.72 0.67 0.63 0.60 0.57 0.55 0.54 0.53 0.53 0.52 0.52 0.51
60 0.77 0.70 0.66 0.62 0.58 0.56 0.55 0.54 0.53 0.53 0.52 0.51
80 0.86 0.77 0.71 0.66 0.61 0.58 0.56 0.55 0.55 0.54 0.53 0.52
100 0.94 0.83 0.77 0.70 0.63 0.60 0.58 0.57 0.56 0.54 0.53 0.52
125 1.00 0.92 0.83 0.75 0.67 0.63 0.60 0.58 0.57 0.56 0.54 0.53
150 1.00 0.90 0.80 0.70 0.65 0.62 0.60 0.59 0.57 0.55 0.54
200 1.00 0.90 0.77 0.70 0.66 0.63 0.61 0.59 0.57 0.55
250 1.00 0.83 0.75 0.70 0.67 0.64 0.61 0.58 0.56
300 0.90 0.80 0.74 0.70 0.67 0.63 0.60 0.57
400 1.00 0.90 0.82 0.77 0.73 0.68 0.63 0.59
500 1.00 0.90 0.83 0.79 0.72 0.67 0.62
600 0.98 0.90 0.84 0.77 0.70 0.64
800 1.00 1.00 0.96 0.86 0.77 0.69
1000 1.00 0.94 0.83 0.74
1500 1.00 1.00 0.85
2000 0.97
Failure wedge
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
a a
Note: For single anchor designs, Xvn = 1.0
Concrete edge
e Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
INTERFERENCE BETWEEN SHEAR WEDGES Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A 8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a
B
Failure wedge 9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
Concrete edge
eB 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE 20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e1
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure
wedge
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Table 5a Reduced characteristic ultimate steel shear capacity, ØVus (kN), Øv = 0.8
Anchor size, db M6 M8 M10 M12 M16 M20
Carbon steel 5.7 9.8 13.5 17.1 28.8 54.7
316 Stainless steel 4.0 7.8 13.5 18.9 46.7 72.9
For Design Method to TS101:2015, Φøv=0.66 therefore Multiply ΦøVus*0.83 for 316 SS only. Refer to section 58
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Example
Specify Ramset™ TruBolt™ Anchor,
Ramset TruBolt Anchor,
™ ™
M20 (T20160).
(Anchor Size) ((Part Number)). Maximum fixed thickness to be 20 mm.
Maximum fixed thickness to be (t) mm. To be installed in accordance with
Ramset Technical Data Sheet.
™
MGAL
Mechanical Anchoring
Product
The WERCS AnkaScrew™ Anchor is a medium duty,
rotation setting thread forming anchor.
1 2 3
30.3 ENGINEERING PROPERTIES
Stress Yield
Anchor UTS, fu
area, As strength, fy
size, db (mm) (MPa)
(mm2) (MPa)
5 15.9 600 800
6 22.9 640 800
8 42.4 640 800
10 69.4 640 800
12 84.1 640 800
16 186.3 640 800
Mechanical Anchoring
40 Notes:
~ Shear limited by steel capacity at h = 7.5 dh
Design tensile action effect, N* (kN)
20
12
10
10
8
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor Size, db (mm) 6 8 10 12 16
em, am 20 25 30 35 50
h = Le - t,
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Mechanical Anchoring
30 0.83 0.63 0.50
35 1.00 0.73 0.58 0.49
40 0.83 0.67 0.56
45 0.94 0.75 0.63
50 1.00 0.83 0.69 0.52
55 0.92 0.76 0.57
60 1.00 0.83 0.63
70 1.00 0.73
80 0.83
90 0.94
100 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
20 0.9
25 1.3 1.5
30 1.7 1.9 2.2
35 2.1 2.4 2.7 3.0
50 3.6 4.1 4.6 5.1 5.9
75 6.6 7.6 8.5 9.3 10.8
100 10.1 11.7 13.1 14.3 16.6
150 18.6 21.5 24.1 26.4 30.4
200 28.7 33.1 37.0 40.6 46.8
250 46.3 51.8 56.7 65.5
300 68.0 74.5 86.1
400 114.8 132.5
500 185.2
Note: Effective depth, h must be ≥ 3.5 x Anchor size, dh for anchor to achieve tabled shear capacities.
α
Table 4c Load direction effect, concrete edge shear, Xvd
V*
Angle, α° 0 10 20 30 40 50 60 70 80 90 - 180
Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00
Failure wedge
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
a a
Note: For single anchor designs, Xvn = 1.0
Concrete edge e Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
INTERFERENCE BETWEEN SHEAR WEDGES Number of anchors, n
Mechanical Anchoring
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force
7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A 8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a
B
Failure wedge 9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
Concrete edge
eB 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE 20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e1
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure
wedge
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Table 5a Reduced characteristic ultimate steel shear capacity, ØVus (kN), Øv = 0.8
Anchor size, db (mm) 6 8 10 12 16
h ≥ 5 x dh 6.8 12.6 20.7 25.0 55.4
h ≥ 6 x dh 7.7 14.3 23.4 28.4 62.8
h ≥ 7 x dh 8.6 16.0 26.2 31.7 70.2
h ≥ 7.5 x dh 9.1 16.8 27.5 33.4 73.9
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Specify
Ramset™ WERCS AnkaScrew™ Anchor,
(Anchor Size) ((Part Number)).
Maximum fixed thickness to be (t) mm.
Example
Ramset™ WERCS AnkaScrew™ Anchor,
12 mm (AS12100W50).
Maximum fixed thickness to be 40 mm.
To be installed in accordance with
Ramset Technical Data Sheet.
™
Mechanical Anchoring
Product Le
Installation
Dynabolt™ Plus and TS101 Design
Refer to section 58.2 and 58.3 of Specifiers Handbook for
TS101 applicability. For further information contact your local
ramsetreid™ engineer.
1 2 3
6 6 8 10
25 55 75 5.0 2.9 3.7 4.1
30 60 90 8.0 4.1 5.2 5.8
8 8 10 15
35 60 105 8.0 4.1 5.2 5.8
35 70 105 12.7 5.2 6.6 7.4
10 10 12 35
45 70 135 12.7 5.2 6.6 7.4
40 70 120 15.8 7.2 9.1 10.2
12 12 15 55
50 75 150 15.8 7.2 9.1 10.2
55 85 165 20.9 11.3 14.3 16.0
16 16 19 85
65 100 195 20.9 11.3 14.3 16.0
70 105 210 31.1 15.3 19.4 21.7
20 20 24 165
85 130 255 31.1 15.3 19.4 21.7
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate Pull-Through tensile capacity = ØNup where Ø = 0.65 and Nup = Characteristic ultimate Pull-Through tensile capacity.
For conversion to Working Load Limit MULTIPLY ØNup x 0.51
***Note: Values for shear limited by steel - Reduced characteristic ultimate steel shear capacity = ØVus where Ø = 0.80 and Vus = Characteristic ultimate steel shear capacity.
31.3 ENGINEERING PROPERTIES
Anchor Stress Carbon steel Stainless steel Section
Thread
size, dh area, As Yield strength, fy UTS, fu Yield strength, fy UTS, fu modulus
size, db
(mm) (mm2) (MPa) (MPa) (MPa) (MPa) Z (mm3)
6 M4.5 11.3 720 900 480 600 5.4
8 M6 20.1 640 800 480 600 12.7
10 M8 36.6 560 700 480 600 31.2
12 M10 58.0 440 550 480 600 62.3
16 M12 84.3 400 500 – – 109.2
20 M16 157.0 320 400 – – 277.5
Mechanical Anchoring
L
Product
The DynaSet™ Drop-In Anchor is a medium duty,
db dh
displacement setting expansion anchor.
Installation
Dynaset™ and TS101 Design
Refer to section 58.2 and 58.3 of Specifiers Handbook for
TS101 applicability. For further information contact your local
ramsetreid™ engineer.
1 2 3
32.3 ENGINEERING PROPERTIES
Anchor Carbon Steel Stainless Steel Section
Anchor stress area, As Yield strength, fy UTS, fu Yield strength, fy UTS, fu modulus, Z
size, db (mm2) (MPa) (MPa) (MPa) (MPa) (mm3)
M6 24.3 350 440 480 600 36.9
M8 32.0 350 440 480 600 63.7
M10 40.7 340 430 480 600 100.2
M12 96.3 260 320 – – 292.9
M12 S/S 72.0 – – 480 600 214.9
M16 125.5 320 450 480 600 502.1
M20 198.3 198.3 450 480 600 789.6
Mechanical Anchoring
Ramset™ provides a range of concrete anchors for anchoring into Please note that as the performance information on
pre-manufactured masonry units from lightweight fixtures to heavy pre-manufactured masonry substrates is provided by the various
structural connections including stud types and hex bolt finishes. manufacturers in Working Load Limit format our anchor performance
data in this section is also provided in Working Load Limit format.
Anchoring into pre-manufactured masonry units such as concrete
blocks, wire cut extruded clay brick and pressed solid bricks requires For lightweight applications into Brick and Block a number of alternate
a different approach to anchoring into solid in-situ concrete or precast Ramset™ Concrete Anchors may be considered.
concrete units. The anchor must firmly clamp a fixture to the face
of the substrate without splitting it or causing other damage. The 1. ShureDrive™ (refer to Tech Data Sheet).
capacity of the anchors is frequently limited by the strength of the 2. EasyDrive™ Nylon Anchors (refer to Tech Data Sheet).
substrate, and the strength of the various units available on the market
varies from manufacturer to manufacturer and from region to region The performance of the above anchors is not dependent on the
within any one manufacturer. Also being discrete units rather than a substrate and therefore you may refer to the performance figures
continuous slab means the anchor will always be in close proximity detailed in the Tech Data Sheets available from the Ramset Website.
to an edge of that individual unit whilst also possibly being centrally
placed within the overall structure. Anchoring into core filled hollow blocks
Ideally all anchors into these pre-manufactured masonry units should
be in the centre of the block or brick and in the case of hollow units In hollow block masonry, where the cores are filled with concrete
such as wire cut bricks and concrete blocks the anchors should be grout, Ramset™ anchors may be designed and specified similarly as
placed in the solid section of the unit, but it is not always practical to in concrete, provided the designer assesses the effective strength of
position fixtures to ensure this. the masonry including the joints.
This section provides performance information to aid design of However it is not advisable to use certain heavy duty anchors, such as
connections to pre-manufactured masonry units. It assists design Spatec™ Plus, Boa™Coil , DynaSet™ , and Maxima™ Capsule anchors.
by recognising that positioning anchorage points in the centre of a Note that DynaBolt™ Plus, TruBolt™ and WERCS AnkaScrew™ anchors
masonry unit is not always possible by providing capacities for zones should be limited to 12mm anchor size and ChemSet™ Injection
rather than specific points and we have also endeavoured to provide anchors should be no greater than M16.
a realistic evaluation of the anchor’s performance in the poorest
performing section within these zones. Design scope of SATS101:2015 excludes anchoring in brick or
blockwork. Refer to section 58 of this Handbook or contact your local
ramsetreid™ engineer.
110 mm
230 mm
33.1.1 TYPICAL DIMENSIONS
76 mm
190 mm
110 mm
230 mm
190 mm
CONCRETE BLOCK
190 mm
390 mm
Nominal
Hole Dia. Nominal
44 mm Wall Thickness 37.5 mm
Nominal
Hole Dia.
28 mm
Nominal Nominal
Wall Thickness 21 mm Web Thickness
Typically 12 mm
CLAY BRICK
See page
225 and 227 ≥ 20 mm ≥ 60 mm
≥ 60 mm
≥ 20 mm to
centre of hole.
Typical for all clay bricks.
Product
ChemSet™ Injection 101 PLUS is a medium duty, peroxide
initiated injection anchor.
25°C 5 40
4 4. ChemSet™ Injection 101 Plus to
cure as per setting times. 20°C 6 50
Attach fixture.
10°C 10 85
5°C 18 145
Note: Cartridge temperature
minimum 5°C.
For lower strength studs, refer to table for reduced steel capacity on page 236.
Preferred h = hn otherwise,
h = Le - t
34.3 ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet™ Anchor Studs on page 43.
Product
The WERCS AnkaScrew™ Anchor is a medium duty,
rotation setting thread forming anchor.
h = Le - t
t = total thickness of material(s) being fixed
35.3 ENGINEERING PROPERTIES
Anchor Stress Yield
size, dh area, As strength, fy UTS, fu
(mm) (mm2) (MPa) (MPa)
6 15.9 640 800
8 42.4 640 800
10 69.4 640 800
12 84.1 640 800
Product Le
Installation
1 1. Drill hole to correct diameter
and depth.
36.3 ENGINEERING PROPERTIES
Anchor Stress Carbon steel Stainless steel Section
Thread
size, dh area, As Yield strength, fy UTS, fu Yield strength, fy UTS, fu modulus
size, db
(mm) (mm2) (MPa) (MPa) (MPa) (MPa) Z (mm3)
8 M6 20.1 640 800 480 600 12.7
10 M8 36.6 640 800 480 600 31.2
12 M10 58.0 640 800 480 600 62.3
Product
The RamPlug™ Anchor is a light duty, rotation setting
interference fit anchor.
Installation
1. Drill hole to correct diameter
and depth using the fixture as
a template. Clean thoroughly
with brush. Remove debris by
way of vacuum or hand pump,
compressed air etc.
1
2. For long or ultralong RamPlug™
insert the RamPlug™ into hole
until flush with the surface of
the fixture.
For standard RamPlug™ insert
the RamPlug™ into the hole
2
until flush with the surface of
the substrate.
Tabulated below are nominal reduced ultimate characteristic capacities It is recommended that Stainless Steel bolts be lubricated and that
Typical Bolt Performance Information
for bolts manufactured in accordance with ISO 898-1. tightening torque be applied in a smooth, continuous manner. Impact
wrenches (rattle guns) are not suitable for the tightening of Stainless
The expected capacity of bolts should be independently checked by Steel fasteners.
the designer based on the bolt manufacturers published performance
information.
38.1.2 Shear
38.2.2 Shear
Fire Rated
Fire Rated Anchoring Systems
Anchoring
Systems
Introduction
Ramset™ has a number of anchoring systems which are specifically Furthermore, Ramset™ also have a range of heavy duty mechanical
designed to achieve Fire Rating requirements for various applications. and chemical anchoring systems such as, SpaTec™ Plus, TruBolt™
The existing range of medium duty suspension anchors such and EPCON™ C8, which have all been independently tested for
as, AnkaScrew™ Rod and Stud and DynaSet™ Anchors, have capacity in a fire situation. The Fire resistance duration for these
been independently tested in accordance with Australian Fire test anchoring systems varies with design cases available between 30
standards AS1530.4 to provide up to 2 hours capacity in a fire to 240 minutes. This section will provide you with data to help with
situation. your Fire Rating Level requirements when considering a post-installed
fixing system.
Product
AnkaScrew™ ROD
is suitable for the suspension of:
* This value incorporates a Factor of Safety FoS = 3 from the tested characteristic load = 1.5t
- Sprinkler pipe systems
- Metal and plastic pipes
- Steel ductwork
- Steel trays, channel and steel trapeze.
- Applicable for overhead, horizontal and vertical applications
• Fire tested and compliant to AS1530.4-2005
• Engineered fire protection (2 hour minimum)
• Patented “sharks tooth” thread reduces the torque
required to set the anchor. Provides substantial anchorage.
• The wider thread angle increases the mechanical interlock
with the substrate. Low thread pitch provides resistance
to cyclic loading.
• Galvanised coating - increases corrosion protection
• Ideal for fast power tool installation with socket adaptor
Product
The AnkaScrew™ Anchor is a medium duty, rotation
setting thread forming anchor.
Product L
The DynaSet™ Anchor is a heavy duty, displacement
setting expansion anchor.
Fire Rated Anchoring Systems
db dh
Principal Applications
• Suspended services, such as cable tray, ventilation
ducts or plumbing fixtures
• Installing racking
• Suspended ceilings
Specify Example
Ramset™ AnkaScrew™ Rod Ramset™ AnkaScrew™ Rod
(Type) (6x35mm M10)
(Part Number) (AS06035R)
IMPORTANT: Consult technical data for tested applications and fire ratings, before commencing use. For detailed technical data and instructions go to www.ramset.com.au.
For applications outside those tested, refer to your Fire Consultant for compliance advice.
1 2 3
1. Drill or core a hole to the recommended diameter and depth using the
fixture as a template. Clean the hole thoroughly with a hole cleaning brush.
Remove the debris with a hand pump, compressed air, or vacuum.
2. After ensuring that the anchor is assembled correctly, insert the anchor
through the fixture and drive with a hammer until the washer contacts
the fixture.
3. Tighten the bolt with a torque wrench to the specified assembly torque.
Installation Details
Anchor Optimum dimensions* Concrete
Drilled hole Fixture hole Depth of Tightening
Anchor size, effective Anchor* Edge** substrate
Fire Rated Anchoring Systems
Table 2b Characteristic values of resistance to shear loads in 20 MPa concrete strength for
Fire resistance duration = 60 minutes
Anchor size, db M6 M8 M10 M12 M16 M20
Drilled hole dia., dh (mm) 10 12 15 18 24 28
Edge distance, ec
Characteristic Resistance
(mm)
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 0.6
100 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 0.6
Concrete edge failure - V0Rk,c,fi,60 (kN) 2.5
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 2.1
120 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 2.1
Concrete edge failure - V0Rk,c,fi,60 (kN) 3.5
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 3.3
140 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 4.2
Concrete edge failure - V0Rk,c,fi,60(kN) 4.9
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 11.4
160 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 17.8
Concrete edge failure - V0Rk,c,fi,60 (kN) 6.5
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 21.3
200 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 45.2
Concrete edge failure - V0Rk,c,fi,60(kN) 10.4
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 33.2
300 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 88.1
Concrete edge failure - V0Rk,c,fi,60 (kN) 15.9
Note: Bold values indicates limiting load. Data in table lists all possible failure mechanisms due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,60 by the concrete compressive strength effect Xnc, as follows;
f'c (MPa) 20 30 40 50
Xnc 1 1.22 1.41 1.55
Table 3b Characteristic values of resistance to shear loads in 20 MPa concrete strength for
Fire resistance duration = 90 minutes
Anchor size, db M6 M8 M10 M12 M16 M20
Drilled hole dia., dh (mm) 10 12 15 18 24 28
Edge distance, ec (mm) Characteristic Resistance
Steel Failure without lever arm - V0Rk,s,fi,90 (kN) 0.4
100 Steel Failure with lever arm - M0Rk,s,fi,90 (N.m) 0.4
Concrete edge failure - V0Rk,c,fi,90 (kN) 2.5
Steel Failure without lever arm - V0Rk,s,fi,90 (kN) 1.3
120 Steel Failure with lever arm - M0Rk,s,fi,90 (N.m) 1.3
Concrete edge failure - V0Rk,c,fi,90 (kN) 3.5
Steel Failure without lever arm - V0Rk,s,fi,90 (kN) 2.1
140 Steel Failure with lever arm - M0Rk,s,fi,90 (N.m) 2.7
Concrete edge failure - V0Rk,c,fi,90 (kN) 4.9
Steel Failure without lever arm - V0Rk,s,fi,90 (kN) 5.3
160 Steel Failure with lever arm - M0Rk,s,fi,90 (N.m) 8.2
Concrete edge failure - V0Rk,c,fi,90 (kN) 6.5
Steel Failure without lever arm - V0Rk,s,fi,90 (kN) 9.8
200 Steel Failure with lever arm - M0Rk,s,fi,90 (N.m) 20.9
Concrete edge failure - V0Rk,c,fi,90 (kN) 10.4
Steel Failure without lever arm - V0Rk,s,fi,90 (kN) 15.3
300 Steel Failure with lever arm - M Rk,s,fi,90 (N.m)
0
40.7
Concrete edge failure - V0Rk,c,fi,90 (kN) 15.9
Note: Bold values indicates limiting load. Data in table lists all possible failure mechanisms due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,90 by the concrete compressive strength effect Xnc, as follows;
f'c (MPa) 20 30 40 50
Xnc 1 1.22 1.41 1.55
Table 4b Characteristic values of resistance to shear loads in 20 MPa concrete strength for
Fire resistance duration = 120 minutes
Anchor size, db M6 M8 M10 M12 M16 M20
Drilled hole dia., dh (mm) 10 12 15 18 24 28
Edge distance, ec
Characteristic Resistance
(mm)
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 0.3
100 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 0.3
Concrete edge failure - V0Rk,c,fi,120 (kN) 2.0
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 0.9
120 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 0.9
Concrete edge failure - V0Rk,c,fi,120 (kN) 2.8
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 1.5
140 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 1.9
Concrete edge failure - V0Rk,c,fi,120 (kN) 3.9
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 2.2
160 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 3.4
Concrete edge failure - V0Rk,c,fi,120 (kN) 5.2
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 4.1
200 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 8.7
Concrete edge failure - V0Rk,c,fi,120 (kN) 8.3
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 6.4
300 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 17.0
Concrete edge failure - V0Rk,c,fi,120 (kN) 12.7
Note: Bold values indicates limiting load. Data in table lists all possible failure mechanisms due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,120 by the concrete compressive strength effect Xnc, as follows;
f'c (MPa) 20 30 40 50
Xnc 1 1.22 1.41 1.55
Installation
1 2 3
Installation Details
Anchor Optimum dimensions Concrete
Drilled hole Fixture hole Depth of Tightening
Anchor size, effective Anchor* Edge** substrate
Fire Rated Anchoring Systems
Installation Details
EPCON™ C8 with Reinforcing Bar
Anchor size, db (mm) Drilled hole diameter, dh (mm)
Fire Rated Anchoring Systems
10 12
12 16
16 20
20 25
24 30
25 30
32 40
40 50
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance: Rd,fi ≤ Ed,fi
Rd,fi Design resistance in the fire situation
Ed,fi Design effect of actions in the fire situation. This value could be calculated from the calculation at normal
temperature:
Ed,fi = ηfi x FRdu
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth (mm)
ηfi Reduction factor for design load level in the fire situation ηfi is equal to 0.7.
F
Slab
Min. Concrete Cover
Fire Side
Wall
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance: Rd,fi ≤ Ed,fi
Rd,fi Design resistance in the fire situation
Ed,fi Design effect of actions in the fire situation. This value could be calculated from the calculation at normal
temperature:
Ed,fi = ηfi x FRdu
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth (mm)
ηfi Reduction factor for design load level in the fire situation ηfi is equal to 0.7.
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance: Rd,fi ≤ Ed,fi
Rd,fi Design resistance in the fire situation
Ed,fi Design effect of actions in the fire situation. This value could be calculated from the calculation at normal
temperature:
Ed,fi = ηfi x FRdu
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth (mm)
ηfi Reduction factor for design load level in the fire situation ηfi is equal to 0.7.
Cracked
Concrete
Cracked Concrete
Introduction Other factors that may influence concrete to crack include excessive
When selecting a post-installed anchor for a connection detail, there loads, temperature variations and concrete shrinkage.
are a number of areas that need to be considered such as; Ramset™ have a number of post-installed anchoring solutions for fixing
• Environment factors into Cracked Concrete. They include both mechanical and chemical
• Installation considerations anchor types with material finishes available in zinc, hot dip galvanized,
• Chemical Resistance stainless steel A4 316 and high corrosion resistant stainless steel HCR.
• Anchor Applications
• Anchor Features The following section provides strength limit state design data based
on anchoring into Cracked Concrete with either mechanical or
This section focuses on post-installed anchors which can be used chemical anchoring systems. The anchoring systems in this section
in the cracked regions of the concrete element, otherwise known as are also backed up with independent European Technical Approvals
“Cracked Concrete”. associated with anchoring into cracked concrete. A summary of the
Cracked Concrete can typically occur in the following areas; anchoring systems suitable for Cracked Concrete are as follows;
• Tension Zones – i.e. the underside of a slab
• Concrete Elements located in geographical areas that are Mechanical Anchoring Chemical Anchoring
susceptible to seismic activity System System
• SpaTec™ Plus • EPCON™ C8 – Anchor Studs
Tension
HCR
Epcon C8
European Technical Approval option1 for use in European Technical Approval European Technical Approval
cracked and non cracked concrete – ETA-10/0309: ETAG 001 Part 5 Option 1
PENDING
ETAG 001 Part 5 Option 7
ETA 03/0008 0679-CPR-0011
• Highest level of European approval for chemical anchors Chemset 101 Plus & UltraFix Plus
• Approved for floor, wall & overhead applications European Technical Approval
ETAG 001 Part 5 Option 7
Greater productivity:
• Anchors in dry, damp, wet or flooded holes
• No weather delays Principal Applications
• Fast ,easy dispensing with high flow (pneumatic) mixer • Anchoring into cracked & non cracked concrete
Greater security: • Road barrier hold down bolts
• Highest performance in cracked concrete • Bridge refurbishment
Versatile • Road & Rail tunnel construction
• Anchors all stud & bar diameters in all directions • Reinforcing bar from 8 to 32mm
• Oversized holes • Starter Bars
• Anchors in carbide drilled and diamond cored holes • Threaded studs from M8 to M30
• For tropical and Cold weather conditions • Threaded Stud material: Zn, A4 316, HCR steels
• Threaded Stud material: 5.8, 8.8, 10.9 grade
Greater safety:
• Low odour
• Non-flammable
Fire Rated : Refer Fire rated anchoring section Installation temperature limits:
• Substrate: 5°C to 40°C
• Adhesive: 5°C to 40°C
Installation Load should not be applied to anchor until the chemical has sufficiently
cured as specified.
Service temperature limits:
-40°C to 80°C
Notes:
-- Shear Limited by Grade 5.8 steel
resistance
Notes:
100 Tension
-- Tension limited by combined pull-out and
~ Shear limited by Grade 5.8 steel capacity.
concrete cone resistance using nominal
~ depths limited by concrete capacity
Tension
using nominal depths.
-- No edge or spacing effects
~--No edge or spacing effects.
f'c = 20 MPa
80 ~ f'c = 20 MPa
Design tensile action effect, N* (kN)
M30
60
40 M24
M20
20
M16
M12
M10
M8
0
0 20 40 60 80 100 120
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Anchor size, db M8 M10 M12 M16 M20 M24 M30
Min. Anchor spacing - am 40 50 60 80 100 120 150
Min. Edge Distance - em 40 50 60 80 100 120 150
Preferred h = hn otherwise,
h = Le - t
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
N
Table 2c - Cracked concrete Edge distance effect, tension, Xne
Anchor size, db M8 M10 M12 M16 M20 M24 M30
N
Table 2d - Cracked concrete anchor spacing effect, tension, Xna
Anchor size, db M8 M10 M12 M16 M20 M24 M30
Anchor spacing, a (mm)
40 0.63
45 0.64 0.63
55 0.67 0.65 0.63 0.61
65 0.70 0.68 0.65 0.63
a 85 0.77 0.74 0.69 0.67 0.63
105 0.83 0.79 0.74 0.71 0.65 0.63
Xna = 0.5 + a/(4*h) 140 0.94 0.89 0.82 0.78 0.71 0.67 0.63
160 1 0.94 0.86 0.82 0.74 0.69 0.64
Where am ≤ a ≤ ac
180 1 0.91 0.86 0.76 0.71 0.66
ac = 2*h
220 1 0.94 0.82 0.76 0.70
Note: Tabled values are based on 250 1 0.87 0.80 0.72
the nominal effective depth, 300 0.94 0.86 0.77
h shown in the installation details. 340 1 0.90 0.80
For other values Xna, please use 370 0.94 0.83
equation shown above. 450 1 0.90
560 1
2 Design cracked concrete combined pull-out and concrete cone resistance, NRd,p
NRd,p = NRd,pc*Xns*Xnc*Xne*Xna
If Service temperature limit is -40°C to +40°C then
NRd,p = minimum of N0Rd,p*Xns*Xnc*Xne*Xna and N0Rd,c*Xns*Xnc*Xne*Xna
3
Design cracked concrete tensile resistance, NRd
NRd = minimum of NRd,p , NRd,s
Check N*/NRd ≤ 1,
if not satisfied return to step 1
Table 4a - Cracked concrete edge resistance, shear, V0Rd,c = V0Rk,c / γMc (kN) γMc = 1.5, f'c = 20 MPa
Anchor size, db M8 M10 M12 M16 M20 M24 M30
Effective depth, h (mm) 80 90 110 125 170 210 280
Edge distance, em
40 2.6
50 3.8
60 5.2
80 8.1
100 12.2
120 16.7
150 24.9
For capacity in Non-cracked concrete, refer to pages 53-60.
Table 4b - Cracked concrete compressive strength effect, shear, Xvc
f'c (MPa) 20 25 30 40 50
Xvc 1 1.1 1.26 1.41 1.55
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Load direction effect,
Xvd 1 1.1 1.2 1.5 2
conc. edge shear, Xvd
Table 4d - Cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
V
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
ba>1,5. e
43.4 EPCON™ C8
STRENGTH LIMIT STATE DESIGN
Shear force
A
a Failure wedge
B
Concrete edge
eB Table 4e - Cracked concrete Pryout failure, V0Rd,cp = VRk,cp / γMpr (kN) γMpr = 1.5, f'c = 20 MPa
Anchor size, db M8 M10 M12 M16 M20 M24 M30
6 Check
N*/NRd + V*/VRd ≤ 1.2,
if not satisfied return to step 1
Specifiy Example
Ramset EPCON C8™ Injection Ramset EPCON C8™ Injection
(Anchor Size) (Part Number) M20 (CS20260)
Maximum fixed thickness to be (t) mm Maximum fixed thickness to be 55 mm
To be installed in accordance with
Ramset Technical Data Sheet
Epcon C8
European Technical Approval option1 for use in cracked and European Technical Approval
ETAG 001 Part 5 Option 1
European Technical Approval
ETAG 001 Part 5 Option 7
PENDING ETA 03/0008 0679-CPR-0011
120
Notes:
-- Shear Limited by Grade 500 steel
Tension Notes:
resistance
100 -- Shear
~ Tensionlimited by Grade 5.8 steel capacity.
limited by combined pull-out and
~ Tension limited by concrete capacity
concrete cone resistance using nominal
using nominal depths.
depths
No edge or spacing effects.
~
-- f'No=edge or spacing effects
~ c 32 MPa
Design tensile action effect, N* (kN)
80
-- f'c = 20 MPa
32
60 28
24/25
40
20
20 16
12
10
0
0 30 60 90 120 150
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Anchor size, db 10 12 16 20 24/25 28 32
Min. Anchor spacing - am 50 60 80 100 125 140 160
Min. Edge Distance - em 50 60 80 100 125 140 160
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2 Verify cracked concrete combined pull-out and concrete cone tensile resistance - per anchor
Cracked Concrete - Reinforcing Bar
Table 2a - Cracked Concrete reduced characteristic tensile capacity, NRd,pc (kN) f'c = 20MPa
Cracked Concrete combined pull-out and concrete cone resistance - N0Rd,p = N0Rk,p/YMsp (kN) YMsp = 1.8 Cracked
Anchor size, db 10 12 16 20 24/25 28 32 Concrete Cone
Drill hole dia, dh (mm) 12 15 20 25 30 35 40 Resistance -
Effective depth, h (mm) N0Rd,c
70 11.6 11.9
80 13.3 14.6
90 14.9 17.0 17.4
100 16.6 18.8 20.4
110 18.2 20.7 23.5
120 19.9 22.6 28.5 26.8
125 20.7 23.6 29.7 28.5
140 23.2 26.4 33.2 33.8
150 24.9 28.3 35.6 44.5 37.5
160 26.5 30.2 38.0 47.5 41.3
170 28.2 32.0 40.4 50.4 45.2
180 29.8 33.9 42.7 53.4 62.8 49.3
190 31.5 35.8 45.1 56.4 66.3 53.4
200 33.2 37.7 47.5 59.3 69.8 57.7
210 39.6 49.8 62.3 73.3 77.0 62.1
240 45.2 57.0 71.2 83.8 88.0 87.1 75.8
270 64.1 80.1 94.2 99.0 98.0 90.5
280 66.5 83.1 97.7 102.6 101.6 95.6
300 71.2 89.0 104.7 110.0 108.9 106.0
320 76.0 94.9 111.7 117.3 116.2 116.8
350 103.8 122.2 128.3 127.1 133.6
400 118.7 139.6 146.6 145.2 163.2
450 157.1 164.9 163.4 194.7
500 174.5 183.3 181.5 228.0
560 205.3 203.3 270.3
640 232.3 330.2
Bold values are at ChemSet™ Reinforcing Bar nominal depths. For capacity in non-cracked concrete refer to pages 119-126.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter,dh for anchor to achieve tabled shear capacities.
Wet Holes in cracked concrete: Multiply NRd,pc*0.70
N0Rd,p = N0Rk,p/YMsp (kN) YMsp = 1.8 If Service temperature limit is -40°C to +80°C then
NRd,pc = N0Rd,p
N Rd,c = NRk,c/YMc (kN) YMc = 1.8
0
If Service temperature limit is -40°C to +40°C then
Refer to Checkpoint 2
Table 2b-1 - Cracked concrete service temperature limits effect, tension, Xns
Service temperature limits effect, tension, Xns Xns
where NRd,pc = NORd,p (from Table 2a) where NRd,pc
Anchor size, db 10 12 16 20 24/25 28 32 = NORd,c
Service temperature (˚C) (from Table 2a)
-40˚C to +40˚C 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
-40˚C to +80˚C 0.58 0.56 0.53 0.53 0.56 0.53 0.54 1.00
N
Table 2d - Cracked concrete anchor spacing effect, tension, Xna
Anchor size, db 10 12 16 20 24/25 28 32
Anchor spacing, a (mm)
50 0.64
60 0.67 0.64
a 80 0.72 0.68 0.66
90 0.75 0.70 0.68
Xna = 0.5 + a/(4*h) 100 0.78 0.73 0.70 0.65
Where am ≤ a ≤ ac 125 0.85 0.78 0.75 0.68 0.65
ac = 2*h 140 0.89 0.82 0.78 0.71 0.67 0.63
Note: Tabled values are based on 160 0.94 0.86 0.82 0.74 0.69 0.64 0.63
the nominal effective depth, 180 1.00 0.91 0.86 0.76 0.71 0.66 0.64
h shown in the installation details. 220 1.00 0.94 0.82 0.76 0.70 0.67
For other values Xna, please use 250 1.00 0.87 0.80 0.72 0.70
equation shown above. 300 0.94 0.86 0.77 0.73
340 1.00 0.90 0.80 0.77
420 1.00 0.88 0.83
540 0.98 0.92
640 1.00
Design cracked concrete combined pull-out and concrete cone resistance, NRd,p
2 NRd,p = NRd,pc*Xns*Xnc*Xne*Xna
If Service temperature limit is -40°C to +40°C then
NRd,p = minimum of N0Rd,p*Xns*Xnc*Xne*Xna and N0Rd,c*Xns*Xnc*Xne*Xna
Table 4a - Cracked concrete edge resistance, shear, V0Rd,c = V0Rk,c / γMc (kN) γMc = 1.5, f'c = 20 MPa
Anchor size, db 10 12 16 20 24/25 28 32
Effective depth, h (mm) 90 110 125 170 210 270 300
Edge distance, em
50 3.8
60 5.2
80 8.1
100 12.2
125 17.7
140 22.4
160 27.9
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
NOTE: For capacity in Non-cracked concrete, refer to pages 119-126.
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Load direction effect,
conc. edge shear, Xvd Table 4d - Cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
V
Shear force Table 4e - Cracked concrete Pryout failure, V0Rd,cp = VRk,cp / γMpr (kN) γMpr = 1.5, f'c = 20 MPa
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2
Failure
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
wedge 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/NRd + V*/VRd ≤ 1.2,
if not satisfied return to step 1
Specify Example
Ramset EPCON™ C8 Injection Ramset EPCON™ C8 Injection with
(Anchor Size) grade 500 Rebar. N20 grade 500 Rebar
Drilled hole depth to be (h) mm. Drilled hole depth to be 170 mm.
To be installed in accordance with
Ramset Technical Data Sheet
Australian Made
Recommended Installation Temperatures
Minimum Maximum
Substrate 0°C 40°C
Installation Adhesive 5°C 40°C
Setting Times
1 2 3 4 5 6 401
Gel Time Loading Time
1. Drill recommended diameter and depth hole. (mins) (mins)
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
are clean. Clean dust and debris from hole with stiff wire or nylon 40°C – –
Substrate Temperature
Optimum dimensions*
Drilled hole Fixture hole Anchor Tightening Concrete
Anchor size, db Anchor
diam. , dh diameter, df effective torque, Tr Edge distance, substrate
(mm) spacing, ac
(mm) (mm) depth, h (mm) (Nm) ec (mm) thickness, bm
(mm)
(mm)
M10 12 12 90 20 180 90 120
M12 14 15 110 40 220 110 140
M16 18 20 125 80 250 125 160
M20 22 24 170 150 340 170 220
M24 26 28 210 200 420 210 265
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit
state design process to verify capacity.
45 Notes:
Design tensile action effect, N* (kN)
20
M20
15
M16
10
M12
5 M10
0
0 10 20 30 40 50 60 70 80 90
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24
Min. Anchor Spacing - am 40 50 65 80 96
Min. Edge Distance - em 40 50 65 80 96
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
N
Table 2c - Cracked concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24
N
Table 2d - Cracked concrete anchor spacing effect, tension, Xna
Anchor size, db M10 M12 M16 M20 M24
Anchor spacing, a (mm)
40 0.61
45 0.63
55 0.65 0.63
65 0.68 0.65 0.63
a 85 0.74 0.69 0.67 0.63
105 0.79 0.74 0.71 0.65 0.63
Xna = 0.5 + a/(4*h) 140 0.89 0.82 0.78 0.71 0.67
160 0.94 0.86 0.82 0.74 0.69
Where am ≤ a ≤ ac
180 1 0.91 0.86 0.76 0.71
ac = 2*h
220 1 0.94 0.82 0.76
Note: Tabled values are based on 250 1 0.87 0.80
the nominal effective depth, 300 0.94 0.86
h shown in the installation details. 340 1 0.90
For other values Xna, please use 370 0.94
equation shown above. 450 1
560
2 Design cracked concrete combined pull-out and concrete cone resistance, NRd,c
NRd,p = N0Rd,p * Xns * Xnc * Xne * Xna
Table 4a - Cracked concrete edge resistance, shear, V0Rd,c = V0Rk,c / γMc (kN) γMc = 1.5, f'c = 20 MPa
Anchor size, db M10 M12 M16 M20 M24
Effective depth, h (mm) 90 110 125 170 210
Edge distance, em
40 2.8
50 4.1
65 6.3
80 9.3
96 12.8
For capacity in Non-cracked concrete, refer to pages 77-84
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Load direction effect, Xvd 1 1.1 1.2 1.5 2
conc. edge shear, Xvd
Table 4d - Cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
V Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
ba>1,5. e
a1
a2
a3 For 3 anchors fastening and more
an-1
Shear force
A
a Failure wedge
Table 4e - Cracked concrete Pryout failure, V0Rd,cp = VRk,cp / γMpr (kN) γMpr = 1.5, f'c = 20 MPa
B
Concrete edge Anchor size, db M10 M12 M16 M20 M24
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2 Edge dustance, e1 (mm)
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4b
Design cracked concrete Pryout failure, VRd,cp
VRd,cp = V0Rd,cp * Xnc * Xne * Xna
6 Check
N*/NRd + V*/VRd ≤ 1.2,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ StructaSet™ 401 Injection with
Ramset™ StructaSet™ 401 with (Anchor
M16 grade 5.8 Chemset™ Anchor Stud
Size) grade 5.8 Chemset™ Anchor Stud
(CS16190GH). Drilled hole depth to be
(Anchor Stud Part Number) Drilled Hole
125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
CRACKED CONCRETE
Concrete Strength f'c = 20 MPa (-40 ˚C to +80 ˚C)
Anchor Size (db) M10 M12 M16 M20 M24
Tension load in
(kN) 5.1 7.4 13.1 20.5 24.6
Cracked Concrete
δN0 (mm)
0.40 0.70 0.70 0.70 0.60
(short term)
Displacement
δN∞ (mm)
0.67 1.17 1.17 0.88 0.60
(long term)
Note: Above tables are based on the nominal effective depth, h shown in the installation tables within.
For all other values of effective depth, h, please contact your local Ramset Engineer.
Product
A high security, high performance, through fixing, torque controlled
ETA
expansion anchor which has approval for use in cracked and non-
cracked concrete.
Benefits, Advantages and Features Le
European Technical Approval (option1) – ETA-10/0276:
Tested for Category 1 & 2 seismic performance in accordance with Hex db
ETAG001 Annex E, M10, M12 & M16 Anchor diameters Head
• CISMA Report Anchors exposed to seismic actions NTC022
• Highest level of European approval for mechanical expansion anchors Le
• Approved for all directions (floor, wall, overhead)
• Shallow embedment depths Hex Nut -
Threaded db
• Highest performance in cracked concrete
• Zinc Plated to 5μm Rod
• Anchor diameters from M6 to M20 Le
Suitable for structural loads:
C/Sunk
• Safety critical loads db
Head
• High tensile capacity of Grade 8.8 Steel Bolt.
• Heavy duty, heat treated washer. Heavy duty, thick expansion
sleeve that provides secure grip to concrete.
Improved security: Principal Applications
• Large expansion reserve that ensures retention in concrete if overloaded. • Anchoring into cracked & non cracked concrete
• Torque induced pull down closes gaps and induces preload. • Safety critical loads
Resistant to cyclic loading: • Steel columns & walkways
• Heavy duty sleeve with integrated pull-down section works to retain 65% • Road barrier hold down
of initial preload. • Bridge refurbishment
• Road & Rail tunnel construction
Fast installation: • Wall Plates
• Hex Nut & Hex Bolt versions available • Safety Rails
• Countersunk heads available. • Intended working life of the anchor of 50 years
• Through fixing eliminates marking out and repositioning of fixtures.
Fire rated: Refer Fire rated mechanical anchor section.
Installation
1 2 3
1. Drill or core a hole to the recommended diameter and depth using the
fixture as a template. Clean the hole thoroughly with a hole cleaning
brush.
Remove the debris with a hand pump, compressed air, or vacuum.
2. After ensuring that the anchor is assembled correctly, insert the anchor
through the fixture and drive with a hammer until the washer contacts
the fixture.
3. Tighten the bolt with a torque wrench to the specified assembly torque.
M20
20
M16
15
10 M12
M10
5
M8
M6
0
0 30 60 90 120 150
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M6 M8 M10 M12 M16 M20
Effective depth, h (mm) 50 60 70 80 100 125
Min. Anchor spacing - am 50 60 70 80 100 125
For - em 80 100 100 160 180 300
Min. Edge Distance - em 50 60 70 80 100 150
For - am 100 100 160 200 220 300
h = Le - t
t = total thickness of material(s) being fixed
Table 3b - Cracked concrete Pull-through resistance**, N0Rd,p = NRk,p/γMp (kN) γMp = 1.5, f'c = 20 MPa
Anchor size, db M6 M8 M10 M12 M16 M20
Drill hole dia, dh (mm) 10 12 15 18 24 28
Effective depth, h (mm)
50 3.3
60 8
70 10.6
80 -*
100 -*
125 -*
* Not decisive failure mode for cracked concrete. For seismic N Rd,p = 17.1kN for M12 and N Rd,p = 24.1kN for M16
0 0
** Cracked concrete Pull-through resistance is not influenced by reduced anchor spacing or edge distance.
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Load direction effect, Angle, α° 0-55 60 70 80 90-180
conc. edge shear, Xvd Xvd 1 1.1 1.2 1.5 2
Table 4d - Cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
V
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
ba>1,5. e
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
Xve = e/em *√e/em
For 2 anchors fastening Xve
a
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V
ba>1,5.e
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
6*em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
For 3 anchors fastening and more Xve
an-1
46.4
STRENGTH LIMIT STATE DESIGN
Concrete edge e
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
e1 Shear Force Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e2
Failure
Edge distance, e1 (mm)
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
Concrete edges 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
ANCHOR AT A CORNER 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check N*/NRd + V*/VRd ≤ 1.2, if not satisfied return to step 1 N*/NRd,sis + V*/VRd,sis ≤ 1.0
Specify Example
Ramset™ SpaTec™ Plus Anchor, Ramset™ SpaTec™ Plus Anchor, M12 (SP12120).
(Anchor Size) (Part Number) Maximum fixed thickness to be 8 mm. To be installed
Maximum fixed thickness to be (t) mm. in accordance with Ramset Technical Data Sheet.
Product
A Heavy duty, torque controlled expansion anchor, made of ETA
Fire rated: Refer Fire rated mechanical anchor section for details.
Installation
1 2 3
5
M16
Design tensile action effect, N* (kN)
3 M12
M10
2
M8
1
0
0 5 10 15 20 25 30
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16
Effective depth, h (mm) 35 48 42 58 50 70 64 86
Min. Anchor spacing - am 60 50 75 55 170 75 150 90
Min. Edge Distance - em 60 60 65 65 100 90 100 105
h = Le - t
t = total thickness of material(s) being fixed
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 3b - Cracked concrete Pull-through resistance**, N0Rd,p = NRk,p/γMp (kN) γMp = 1.5, f’c = 20 MPa
Anchor size, db M8 M10 M12 M16
Drill hole dia, dh (mm) 8 10 12 16
Effective depth, h (mm)
35 2.0
42 4.0
48 2.7
50 5.0
58 5.0
64 8.0
70 6.0
86 10.7
** Cracked concrete Pull-through resistance is not influenced by reduced anchor spacing or edge distance.
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Load direction effect, Angle, α° 0-55 60 70 80 90-180
conc. edge shear, Xvd Xvd 1 1.1 1.2 1.5 2
Table 4d - Cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
V e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
ba>1,5. e Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
Xve = e/em *√e/em
For 2 anchors fastening Xve
a e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V 1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
6*em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1
For 3 anchors fastening and more Xve
Concrete edge e
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2
Failure
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
wedge
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/NRd + V*/VRd ≤ 1.2,
if not satisfied return to step 1
Specify Example
Ramset FIX Z A4 Anchor
™ ™
Ramset FIX Z™ A4 Anchor
™
Note: Displacement – the tables above show the deformation to be expected from the anchor itself whilst the bracketed value
indicates the additional movement between the anchor body and the hole in the fixture.
Seismic
Anchors
Seismic Anchors
Seismic Anchors
Introduction
This section of the Specifiers Resource Book provides you with crack width & equivalent to current ACI 355.2/ACI 355.4 test methods)
solutions for post-installed anchors where there is a Seismic/ and Category 2 performance (i.e. larger earthquakes tested to 0.8mm
Earthquake performance requirement. Currently there are two crack width).
international standards which are used to derive Seismic performance
data for Mechanical and Chemical Anchors installed in concrete. The following flow chart provides you with guidance on how anchors
are Seismically Certified;
One standard is from the United States (ACI – American Concrete
Institute) and the other standard is from Europe (EOTA – European Design scope of SATS101:2015 excludes fasteners exposed to seismic
Organisation for Technical Approvals). The European Standard for actions. Refer to section 58 of this Handbook or contact your local
metal anchors under seismic action was introduced in April 2013 and ramsetreid™ engineer.
provides Category 1 performance (i.e. smaller earthquakes tested to
0.5mm
ICC-ES Evaluation
ACI 355.4 Report
(Seismic Tests Requirements for ESR XXXX
Chemical Anchors)
ETAG001 Annex C
(Design Method for Anchorages)
CERTIFIED Laboratory
Test Report
LTR XXXX
TR029 (Design of Bonded Anchors)
TR045 (Design of Metal Achors Seismic)
Seismic
EOTA (European Standard) Test Results
Cat.1 & Cat. 2
ETAG001 Parts 1 to 6 European Technical
(Guidelines for all anchors types) Approval
ETA-XX/YYYY
ETAG001 Annex E
(Seismic Tests Requirements for
Mechanical and Chemical Anchors)
Note: The above European Standard has also been drafted into a pre-standard prEN 1992-4 - Eurocode 2: Design of concrete structures
- Part 4: Design of fastenings for use in concrete.
In summary, Mechanical & Chemical anchors can be seismically certified provided they are tested to the requirements of either
standard. Proof of the certification can either be by a recognized report (i.e. ETA or ICC ESR) or a Certified Laboratory Test Report
(i.e an independent test report based on an accredited laboratory’s test results).
Seismic Anchors
Tapcon® + ICC-ESR3699
Screw Anchor Test as per ACI 355.2
Overhead Suspension 6.5mm, 9.5mm, 13mm
Starter Bars
Rebar connections
EPCON™C8 Xtrem™
for wall, slab, CSTB-3/12-727
used to install post-
columns and beams Test as per ACI 355.4
installed rebar ø10, ø12, ø16, ø20, ø24
Starter Bars ø25, ø28, ø32
For Ramset Xtrem product performance use Ramset i-Expert Anchor Design software
Seismic
Performance
Seismic Anchors - Tapcon®+
Notes: For anchor sizes 8mm and 9.5mm, the governing mode tabulated for seismic tension is the Pull-out Capacity.
For anchor size 13mm, the governing mode tabulated for seismic tension is the Concrete Capacity.
*Note: For shear loads acting towards an edge or where these minimum dimensions are not achievable, please use the limit state design process from the ICC-ES
Evaluation Report ESR-3699 to verify capacity
**Note: Reduced characteristic ultimate concrete/pull-out seismic tensile capacity = 0.75 øNn,eq where ø = 0.65 and Nn,eq = Characteristic ultimate concrete/pull-out
seismic tensile capacity
Seismic
Performance
Notes: The governing mode tabulated for seismic tension is the Pull-out Capacity.
If Seismic shear loads are required, use additional 8mm Tapcon®+ Seismic Anchor as indicated within this document and in the ICC-ES Evaluation Report ESR-3699.
*Note: For shear loads acting towards an edge or where these minimum dimensions are not achievable, please contact a Ramset Engineer to verify capacity.
**Note: Reduced characteristic ultimate concrete/pull-out seismic tensile capacity = 0.75 øNn,eq where ø = 0.65 and Nn,eq = Characteristic ultimate concrete/pull-out
seismic tensile capacity
Installation
1 2 3 4
1. Drill hole to correct diameter and depth. Clean thoroughly with brush.
Remove debris by way of vacuum or hand pump, compressed air etc.
2. Using the #14 or #14SW nut driver with a 1200rpm max portable
drill, screw the SAMMYS® into the hole using slight pressure until the
self tapping action starts.
3. Push the face of the nut driver tight to the anchor.
4. When the nut driver spins freely on the cap of the SAMMYS®, stop
drill and remove.
Note: Do not set SAMMYS® with drill in impact mode.
Seismic
Seismic Anchors - SpaTec™ PLUS
Performance
M16 24 26 100 120 150 300 200 24.2 20.4 24.9 28.8
M20 28 32 125 200 185 375 250 41.6 27.3 33.3 38.5
#Note: Steel shear capacities allow for the clearance hole ( fixture hole diameter df ) published in the table above.
*Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please contact a Ramset Engineer to verify capacity or use the Strength Limit State Design
process for seismic capacity on pages 283-290.
**Note: All Reduced Characteristic Seismic Capacities are based on a single anchor. For multiple anchor design use the Strength Limit State Design process for seismic capacity on pages 283-290.
Note1: For anchor sizes M10, M12, and M16, performance data is based on European Technical Approval Category 1 Seismic Capacity in accordance with ETAG001 Annex E.
Note2: For anchor size M20, performance data is based on CISMA Report Anchors exposed to seismic actions – NTC 022.
Note3: European Technical Approval for Category 2 Seismic Capacity in accordance with ETAG001 Annex E is For performance refer to RamsetTM i-Expert Anchor Design software.
FOR DETAILED STRENGTH LIMIT STATE SEISMIC DESIGN DATA ON SpaTec™, REFER TO PAGES 283-290
90 20 V10-15/20 SP10105 - -
M10 15 97 27 TF10-15/27 - SP10105F - 1 2 3
Product
Reo 502™ SA is an extra heavy duty pure epoxy anchoring
adhesive for use in Seismic & cracked concrete conditions.
Benefits, Advantages and Features
ICC-ES Evaluation Report certification for use in cracked
and non-cracked concrete with Category 1 Seismic
Performance - ESR-3614.
European Technical Approval option 1 for use in cracked
and non-cracked concrete with Category 1 Seismic
Performance - ETA-14/0174:
• Variable embedment depths available
• Approved for flooded holes
• Approved for all directions (floor, wall, overhead)
Principal Applications
• Approved for Seismic Load Conditions • Threaded studs
Greater productivity: • Starter bars
• Anchors in dry, damp, wet or flooded holes – no weather delays • Reinforcing bar
• No damage/leaks - less wastage • Threaded inserts
• Easy dispensing - more efficient • Over-head installation
• Steel columns
Greater security: • Base plates
• Highest performance in Seismic & cracked concrete • Seismic strengthening
Versatile:
• Anchors in dry, damp, wet and flooded holes
• Anchors in carbide drilled and diamond cored holes Recommended Installation Temperatures
• For tropical and temperate climates Minimum Maximum
• Available in 600ml side by side cartridge Substrate 0°C 40°C
Greater safety: Adhesive 5°C 40°C
• Low odour
• Non-flammable
Installation Service Temperature Limits
-40°C to 80°C
Setting Times
Substrate Gel Time Cure Time
Temperature (°C) (mins.) (hours)
5 - 10 20 24
10 - 15 20 12
15 - 20 15 8
1 2 3 4 5 6 20 - 25 11 7
25 - 30 8 6
1. Drill recommended diameter and depth hole.
30 - 35 6 5
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
35 - 40 4 4
are clean. Alternatively, clean dust and debris from hole with stiff wire
+40 3 3
or nylon brush and blower in the following sequence: blow x 4, brush
x 3, blow x 4, brush x 3, blow x 4.
3. Insert mixing nozzle to bottom of hole. Fill hole to 3/4 the hole depth
slowly, ensuring no air pockets form.
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to
bottom of hole while turning.
5. Allow Reo 502™ SA to cure as per setting times.
6. Attach fixture.
70 Notes:
~ Shear limited by Grade 5.8 steel capacity.
Design tensile action effect, N* (kN)
30
M24
20 M20
M16
10 M12
M10
0
0 5 10 15 20 25 30 35 40 45
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for
cracked concrete
Anchor size, db M10 M12 M16 M20 M24 M30
Min. Anchor spacing - am 40 40 45 50 55 65
Min. Edge Distance - em 40 40 45 50 55 65
Preferred h = hn otherwise,
h = Le - t
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
If Service temperature limit is -40°C to +72°C then If Service temperature limit is -40°C to +43°C then
Proceed to calculate the design tensile resistance
ØNuc = ØNucp Calculate as per Checkpoint 2a only for both Pullout Bond and Concrete Cone Resistance.
Calculate as per Checkpoint 2a and Checkpont 2b
Table 2b-1 Seismic Cracked concrete service temperature limits effect, tension, Xns
Service temperature limits effect, tension, Xns Xns
Anchor size, db where ØNuc = ØNucp (from Table 2a) where ØNuc = ØNucc
M10 M12 M16 M20 M24 M30 (from Table 2a)
Service temperature (˚C)
-40˚C to +43˚C 1.00 1.00 1.00 1.00 1.00 1.00 1.00
-40˚C to +72˚C 0.41 0.40 0.40 0.40 0.41 0.40 1.00
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
Concrete compressive strength effect, tension, Xnc Xnc
Anchor size, db where ØNuc = ØNucp (from Table 2a) where ØNuc = ØNucc
M10 M12 M16 M20 M24 M30 (from Table 2a)
f'c (MPa)
20 1.00 1.00 1.00 1.00 1.00 1.00 1.00
25 1.00 1.00 1.00 1.00 1.00 1.00 1.12
32 1.00 1.00 1.00 1.00 1.00 1.00 1.26
40 1.00 1.00 1.00 1.00 1.00 1.00 1.41
50 1.00 1.00 1.00 1.00 1.00 1.00 1.58
Note: Tabled values are based on 330 2.00 1.88 1.73 1.65 1.69 1.52 1.41
the nominal effective depth, 375 2.00 1.83 1.74 1.78 1.60 1.46
h shown in the installation details. 450 2.00 1.88 1.94 1.71 1.56
For other values of Xne, please use 510 2.00 2.06 1.81 1.63
equation shown above. 630 2.00 1.78
810 2.00
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0 10 20 30 40 50 60 71 80 90-180
Table 4d-1 - Seismic Anchor spacing and edge distance area effect, Xve
For single anchor fastening, Xve
V
Xve = ba*(3*e)/(4.5*e²) where ba < 1.5*e
ba>1,5. e
Xve = 1 where ba > 1.5*e
For 2 anchor fastening based on listed substrate thickness, anchor spacing and edge distance, Xve
Edge distance, e (mm) 40 45 50 55 60 75 125 200 300 400 600 900
1.5 x e (mm) 60 67.5 75 82.5 90 112.5 187.5 300 450 600 900 1350
Substrate Thickness, ba (mm) 100 100 100 100 100 150 190 150 200 200 300 400
Anchor spacing, a (mm)
40 1.33 1.30 1.27 1.24 1.22 1.18 1.11 0.53 0.46 0.34 0.34 0.30
a
45 1.38 1.33 1.30 1.27 1.25 1.20 1.12 0.54 0.47 0.35 0.34 0.30
50 1.42 1.37 1.33 1.30 1.28 1.22 1.13 0.54 0.47 0.35 0.34 0.30
60 1.50 1.44 1.40 1.36 1.33 1.27 1.16 0.55 0.47 0.35 0.34 0.30
V 75 1.63 1.56 1.50 1.45 1.42 1.33 1.20 0.56 0.48 0.35 0.35 0.30
ba>1,5.e 150 2.00 2.00 2.00 1.91 1.83 1.67 1.40 0.63 0.52 0.38 0.36 0.31
200 2.00 2.00 2.00 2.00 2.00 1.89 1.53 0.67 0.54 0.39 0.37 0.32
300 2.00 2.00 2.00 2.00 2.00 2.00 1.80 0.75 0.59 0.42 0.39 0.33
400 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.83 0.64 0.44 0.41 0.34
500 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.92 0.69 0.47 0.43 0.35
625 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.02 0.75 0.51 0.45 0.36
750 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.13 0.81 0.54 0.47 0.38
875 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.23 0.88 0.58 0.50 0.39
1000 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.33 0.94 0.61 0.52 0.41
1250 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.54 1.06 0.68 0.56 0.43
1500 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.75 1.19 0.75 0.61 0.46
2250 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.56 0.96 0.75 0.54
a1
a2
a3
an-1 For 2 & 3 anchor fastenings and more Xve
Xvb = SQRT(1.5*e/ba)
where Xvb shall not be taken less than 1
Edge distance, e (mm) 40 45 50 55 60 75 125 200 300 400 600 900
Substrate Thickness, ba (mm)
100 1.00 1.00 1.00 1.00 1.00 1.06 1.37 1.73 2.12 2.45 3.00 3.67
125 1.00 1.00 1.00 1.00 1.00 1.00 1.22 1.55 1.90 2.19 2.68 3.29
150 1.00 1.00 1.00 1.00 1.00 1.00 1.12 1.41 1.73 2.00 2.45 3.00
175 1.00 1.00 1.00 1.00 1.00 1.00 1.04 1.31 1.60 1.85 2.27 2.78
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.22 1.50 1.73 2.12 2.60
225 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.15 1.41 1.63 2.00 2.45
250 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.10 1.34 1.55 1.90 2.32
275 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.04 1.28 1.48 1.81 2.22
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.22 1.41 1.73 2.12
350 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.13 1.31 1.60 1.96
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.06 1.22 1.50 1.84
Table 4d-3 - Seismic Anchor Modification factor and Multiple anchors effect, concrete edge shear Xvm
Vertical Edge distance/Horizontal
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.9 1 1.2 1.4 1.50
Seismic Anchors - Reo502™ SA - Anchor Studs
STEP 5
Table 5a - Seismic Cracked Concrete steel resistance, shear, αV,sisØVus (kN) where Ø = 0.60
αV,sis = 0.58 for M10
6 Check
N*/ØNur,sis + V*/ØVur,sis ≤ 1.2,
if not satisfied return to step 1
Specify
Ramset Reo502™SA with
™
Example
Ramset Chemset™ Injection
™
Product
Reo 502™ SA is an extra heavy duty pure epoxy anchoring
adhesive for use in Seismic & cracked concrete conditions.
Benefits, Advantages and Features
ICC-ES Evaluation Report certification for use in cracked
and non-cracked concrete with Category 1 Seismic
Performance - ESR-3614.
European Technical Approval option 1 for use in cracked
and non-cracked concrete with Category 1 Seismic
Performance - ETA-14/0174:
• Variable embedment depths available
• Approved for flooded holes
• Approved for all directions (floor, wall, overhead)
Principal Applications
• Approved for Seismic Load Conditions • Threaded studs
Greater productivity: • Starter bars
• Anchors in dry, damp, wet or flooded holes – no weather delays • Reinforcing bar
• No damage/leaks - less wastage • Threaded inserts
• Easy dispensing - more efficient • Over-head installation
• Steel columns
Greater security: • Base plates
• Highest performance in Seismic & cracked concrete • Seismic strengthening
Versatile:
• Anchors in dry, damp, wet and flooded holes
• Anchors in carbide drilled and diamond cored holes Recommended Installation Temperatures
• For tropical and temperate climates Minimum Maximum
• Available in 600ml side by side cartridge Substrate 0°C 40°C
Greater safety: Adhesive 5°C 40°C
• Low odour
• Non-flammable
Service Temperature Limits
Installation -40°C to 80°C
Setting Times
Substrate Gel Time Cure Time
Temperature (°C) (mins.) (hours)
5 - 10 20 24
10 - 15 20 12
1 2 3 4 5
15 - 20 15 8
1. Drill recommended diameter and depth hole. 20 - 25 11 7
2. Important: Use Ramset™ Dustless Drilling System to 25 - 30 8 6
ensure holes are clean. Alternatively, clean dust and debris 30 - 35 6 5
from hole with stiff wire or nylon brush and blower in the 35 - 40 4 4
following sequence: blow x 4, brush x 3, blow x 4, brush x 3, +40 3 3
blow x 4.
3. Insert mixing nozzle to bottom of hole.
Fill hole to 3/4 the hole depth slowly,
ensuring no air pockets form.
4. Insert rebar to bottom of hole while turning.
bottom of hole while turning.
5. Allow Reo 502™ SA to cure as per setting times.
*Note: For anchor spacings or edge distances less than the optimum, please refer to the simplified strength limit state design process to verify capacity.
** Note: Tension values are based on service temperature limits -40˚C to +43˚C only. If service temperature limits is beyond this range please contact Ramset Engineer.
For max. short term temp. of 72°C multiply 0.75øNuc * 0.4. For WET HOLES multiply 0.75øNuc * 0.7
Note: : For further information refer to reinforcing bar manufacturer’s published information and AS/NZS 4671:2001
60 Notes:
~ Shear Limited by Grade 500 Rebar steel capacity.
Design tensile action effect, N* (kN)
32
30
24/25
20
20
10 16
12
10
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Anchor size, db 10 12 16 20 24/25 32
Min. Anchor spacing - am 40 40 45 50 55 65
Min. Edge Distance - em 40 40 45 50 55 65
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Seismic cracked concrete tensile resistance, 0.75ØNuc (kN), Øc = 0.55, f'c = 20 MPa
Seismic cracked conrete pull-out bond resistance - 0.75ØNucp
Seismic Cracked
Anchor size, db 10 12 16 20 24 25 32 Concrete Cone
Drill hole dia, dh (mm) 14 16 20 25 32 32 40 Resistance - 0.75ØNucc
Effective depth, h (mm)
70 9.6 7.7
80 11.0 9.4
90 12.4 14.3 11.2
100 13.7 15.9 13.1
110 15.1 17.4 21.7 15.1
120 16.5 19.0 23.6 17.2
125 17.2 19.8 24.6 18.3
140 19.2 22.2 27.6 31.9 21.7
150 20.6 23.8 29.5 34.2 24.1
160 22.0 25.4 31.5 36.5 39.3 41.0 26.5
170 23.4 27.0 33.5 38.8 41.8 43.5 29.0
180 24.7 28.6 35.5 41.1 44.2 46.1 31.6
190 26.1 30.1 37.4 43.3 46.7 48.6 34.3
200 27.5 31.7 39.4 45.6 49.1 51.2 37.0
210 33.3 41.4 47.9 51.6 53.7 57.5 39.9
240 38.1 47.3 54.7 59.0 61.4 65.7 48.7
255 50.2 58.2 62.7 65.3 69.8 53.3
300 59.1 68.4 73.7 76.8 82.1 68.1
350 79.8 86.0 89.6 95.8 85.8
400 91.2 98.3 102.4 109.5 104.8
450 110.6 115.2 123.2 125.0
480 117.9 122.9 131.4 137.7
550 150.5 168.9
600 164.2 192.5
If Service temperature limit is -40°C to +72°C then If Service temperature limit is -40°C to +43°C then
Proceed to calculate the design tensile resistance
ØNuc = ØNucp Calculate as per Checkpoint 2a only for both Pullout Bond and Concrete Cone Resistance.
Calculate as per Checkpoint 2a and Checkpont 2b
Table 2b-1 Seismic Cracked concrete service temperature limits effect, tension, Xns
Service temperature limits effect, tension, Xns Xns
Anchor size, db where ØNuc = ØNucp (from Table 2a) where ØNuc = ØNucc
10 12 16 20 24 25 32 (from Table 2a)
Service temperature (˚C)
-40˚C to +43˚C 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
-40˚C to +72˚C 0.41 0.40 0.40 0.40 0.41 0.41 0.41 1.00
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
Concrete compressive strength effect, tension, Xnc Xnc
Anchor size, db where ØNuc = ØNucp (from Table 2a) where ØNuc = ØNucc
10 12 16 20 24 25 32 (from Table 2a)
f'c (MPa)
20 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
25 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.12
32 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.26
40 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.41
50 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.58
N
For all cases including multiple anchor fastenings
Seismic Anchors - Reo502™ SA - Reinforcing Bar
a1
a2
a3
an-1
Pull-out bond resistance
Step 4 - Verify seismic cracked concrete edge shear resistance - per anchor
STEP 4
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0 10 20 30 40 50 60 71 80 90-180
Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00
Table 4d-1 - Seismic Anchor spacing and edge distance area effect, Xve
For single anchor fastening, Xve
V
Xve = ba*(3*e)/(4.5*e²) where ba < 1.5*e
ba>1,5. e
Xve = 1 where ba > 1.5*e
For 2 anchors only based on listed substrate thickness, anchor spacing and edge distance, Xve
Edge distance, e (mm) 40 45 50 55 60 75 125 200 300 400 600 900
1.5 x e (mm) 60 67.5 75 82.5 90 112.5 187.5 300 450 600 900 1350
Substrate Thickness, ba (mm) 100 100 100 100 100 150 190 150 200 200 300 400
Anchor spacing, a (mm)
40 1.33 1.30 1.27 1.24 1.22 1.18 1.11 0.53 0.46 0.34 0.34 0.30
a
45 1.38 1.33 1.30 1.27 1.25 1.20 1.12 0.54 0.47 0.35 0.34 0.30
50 1.42 1.37 1.33 1.30 1.28 1.22 1.13 0.54 0.47 0.35 0.34 0.30
60 1.50 1.44 1.40 1.36 1.33 1.27 1.16 0.55 0.47 0.35 0.34 0.30
V 75 1.63 1.56 1.50 1.45 1.42 1.33 1.20 0.56 0.48 0.35 0.35 0.30
ba>1,5.e 150 2.00 2.00 2.00 1.91 1.83 1.67 1.40 0.63 0.52 0.38 0.36 0.31
200 2.00 2.00 2.00 2.00 2.00 1.89 1.53 0.67 0.54 0.39 0.37 0.32
300 2.00 2.00 3.00 2.00 2.00 2.00 1.80 0.75 0.59 0.42 0.39 0.33
400 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.83 0.64 0.44 0.41 0.34
500 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.92 0.69 0.47 0.43 0.35
625 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.02 0.75 0.51 0.45 0.36
750 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.13 0.81 0.54 0.47 0.38
875 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.23 0.88 0.58 0.50 0.39
1000 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.33 0.94 0.61 0.52 0.41
1250 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.54 1.06 0.68 0.56 0.43
1500 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.75 1.19 0.75 0.61 0.46
2250 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.56 0.96 0.75 0.54
a1
a2 For 2 & 3 anchor fastenings and more Xve
a3
Seismic Anchors - Reo502™ SA - Reinforcing Bar
an-1
Xve = [(3*e) + a*(n-1)]*k/(4.5*e²)
where k = min. of ba , 1.5*e
V
ba>1,5.e
Xvb = SQRT(1.5*e/ba)
where Xvb shall not be taken less than 1
Edge distance, e (mm) 40 45 50 55 60 75 125 200 300 400 600 900
Substrate Thickness, ba (mm)
100 1.00 1.00 1.00 1.00 1.00 1.06 1.37 1.73 2.12 2.45 3.00 3.67
125 1.00 1.00 1.00 1.00 1.00 1.00 1.22 1.55 1.90 2.19 2.68 3.29
150 1.00 1.00 1.00 1.00 1.00 1.00 1.12 1.41 1.73 2.00 2.45 3.00
175 1.00 1.00 1.00 1.00 1.00 1.00 1.04 1.31 1.60 1.85 2.27 2.78
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.22 1.50 1.73 2.12 2.60
225 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.15 1.41 1.63 2.00 2.45
250 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.10 1.34 1.55 1.90 2.32
275 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.04 1.28 1.48 1.81 2.22
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.22 1.41 1.73 2.12
350 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.13 1.31 1.60 1.96
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.06 1.22 1.50 1.84
Table 4d-3 - Seismic Anchor Modification factor and Multiple anchors effect, concrete edge shear Xvm
Vertical Edge distance/Horizontal
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.9 1 1.2 1.4 1.50
Edge distance, e1/e ≤ 1.5
Number of anchors, n
1 0.72 0.74 0.76 0.78 0.80 0.82 0.84 0.88 0.90 0.94 0.98 1.00
2 0.36 0.37 0.38 0.39 0.40 0.41 0.42 0.44 0.45 0.47 0.49 0.50
3 0.24 0.25 0.25 0.26 0.27 0.27 0.28 0.29 0.30 0.31 0.33 0.33
4 0.18 0.19 0.19 0.20 0.20 0.21 0.21 0.22 0.23 0.24 0.25 0.25
5 0.14 0.15 0.15 0.16 0.16 0.16 0.17 0.18 0.18 0.19 0.20 0.20
6 0.12 0.12 0.13 0.13 0.13 0.14 0.14 0.15 0.15 0.16 0.16 0.17
7 0.10 0.11 0.11 0.11 0.11 0.12 0.12 0.13 0.13 0.13 0.14 0.14
8 0.09 0.09 0.10 0.10 0.10 0.10 0.11 0.11 0.11 0.12 0.12 0.13
9 0.08 0.08 0.08 0.09 0.09 0.09 0.09 0.10 0.10 0.10 0.11 0.11
10 0.07 0.07 0.08 0.08 0.08 0.08 0.08 0.09 0.09 0.09 0.10 0.10
15 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.06 0.06 0.06 0.07 0.07
20 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.05 0.05 0.05 0.05
Table 4e - Cracked concrete Pryout failure, ØVcp,sis (kN) Ø = 0.55, f'c = 20 MPa
Anchor size, db 10 12 16 20 20 24/25 24/25 32 32
Effective depth, h (mm) 90 110 125 150 170 160 210 255 300
-40˚C to +43˚C 29.8 40.3 48.8 64.2 77.4 70.7 106.3 142.2 181.5
-40˚C to +72˚C 13.4 18.7 26.3 36.3 41.1 42.5 55.7 76.1 89.6
STRENGTH
a
LIMIT STATE
A
B
Failure wedge
Concrete edge
eB
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Table 5a - Seismic Cracked Concrete steel resistance, shear, αV,sisØVus (kN) where Ø = 0.60
STEP 5 αV,sis = 0.70 for 10mm and 12mm
αV,sis = 0.82 for 16mm
αV,sis = 0.42 for 20mm, 24mm, 25mm and 32mm
Anchor size, db 10 12 16 20 24 25 32
Grade 5.8 Carbon Steel 10.9 15.7 32.6 26.1 37.6 40.8 66.9
6 Check
N*/ØNur,sis + V*/ØVur,sis ≤ 1.2,
if not satisfied return to step 1
Example
Specify Ramset™ Chemset™ Injection Reo502™SA with M16
Ramset™ Reo502™SA with(Anchor
grade 5.8 Chemset™ Anchor Stud (CS16190GH). Drilled
Size) grade 5.8 Chemset Drilled Hole
hole depth to be 125 mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
Epcon C8
European Technical Approval option1 for use in cracked and non European Technical Approval
ETAG 001 Part 5 Option 1
European Technical Approval
ETAG 001 Part 5 Option 7
PENDING ETA 03/0008 0679-CPR-0011
FOR DETAILED STRENGTH LIMIT STATE SEISMIC DESIGN DATA ON EPCON™ C8, REFER TO SEISMIC REPORT No. CSTB 3/12-727
Cast-In
Anchoring
Cast - In Anchoring
Whether an application calls for precast or cast in-situ components, All Cast-In products are available in Zinc and Hot Dipped Galvanised
there is a suitable Cast-In solution for almost every design case. to cater for a wide range of environmental conditions. Reid™ Elephant
Foot™ Ferrules are also available in Stainless Steel.
Ramset™ understands the importance of supporting the product with
technically superior design information, such as this resource book, to The following section introduces the designer and/or engineer to the
guide correct product selection and safe installation. ferrule range of Cast-In solutions and provides direction on where
to obtain the performance information to allow selection of the right
Extensive research, development and testing are invested by Cast-In solution for the job.
Ramset™ so that designers can be secure in the knowledge that
they have access to the real performance and capabilities of Cast-in
products.
Cast - In Anchoring
The Elephant Foot Ferrule is a premium grade, medium
to heavy duty, cast-in ferrule.
Product
The Round Ferrule is a medium to heavy duty, cast-in
ferrule.
Double ended round bar ferrules, ideal for fixing points on both sides of the panel at the same location, are also available.
Manufactured in M16 and M20 threads, to suit common panel thicknesses.
TECHNICAL INFORMATION
To obtain a copy of the latest Reid™ Technical Design manual please contact a Reid™ Engineer on 1300 780 250.
SA TS101:2015 DESIGN
Introduction
The recent diversity of anchors and suppliers in the Australian market For guidance on the applicibility of SA TS101:2015, refer to section 58.2
has lead to an increased need for the development of specification for Anchor configirations and section 58.3 flow charts for critical anchor
compliance to certain structural performance parameters. design of Ramset™ products or contact your local ramsetreid™ engineer
Over the last two years a body named the Australian Engineered for further advice.
Fasteners and Anchoring Council (AEFAC) was formed by Swinburne
University with ramsetreid™ being one of its founding members. The The testing and assessment method adopted by SA TS101:2015 for
objective of AEFAC are to dessiminate information on anchoring and safety critical applications of post installed fasteners and cast-in channel
fasteners in Australia through research, education and development of are based on ETAG001 Parts 1 to 5: Guideline for European Technical
specifications to be used in design by building practitioners. Approval of Metal Anchors in Concrete. Manufacturers and suppliers of
For further information on AEFAC go to www.aefac.org.au. these types of products must have assessment reports that satisfy the
The work undertaken by the council has culminated in the release of requirements of SA TS101:2015. For a list of ramsetreid™ products with
the Technical Specification SA TS101:2015 ‘Design of post-installed assessment reports, refer to section 58.6. It is important to be aware
and cast-in fastenings for use in concrete’. An important milestone that assessment reports are a pre-requisite to establishing fastener
for the fastening industry in Australia with the document referred to in design parameters and do not in themselves provide the required design
the National Construction Code (NCC) 2016 update. The NCC sets the method.
minimum requirements for the design, construction and performance
of buildings throughout Australia. ramsetreid™ is the only Australasian manufacturer of post-installed
chemical and mechanical anchors. The current and earlier published
58.1 General Information technical information found in the Specifiers Anchoring Resource
In late 2015, AEFAC released the long anticipated Technical Book (SARB) and Ramset™ Design Calculators (RAMDEC), adopt the
Specification TS 101 published by the Standards Australia. This design Ramset™ ANZ Design Methodology developed over years of testing
document applies to safety critical applications for post installed thousands of anchors in Australian/NZ type of concrete, substrates and
mechanical and chemical fasteners and cast-in anchor channel. mixes including flyash using International testing methods. With the
The design provisions of the SA TS101:2015 do not apply to the introduction of the new Ramset™ i-Expert™ software and the SARB ANZ
following: and RAMDEC updates to reflect TS101 requirements, Design Engineers
• Design provisions to address stress development of reinforcing bar have the flexibility more than ever before, to select the most appropriate
• Design of anchor channel for longitudinal shear Ramset™ Design Resource that best suits project demands.
• Design of fixtures
• Exposure of fastenings to fire, durability and seismic actions
• Fasteners or anchors for lifting, headed anchorages reinforcement
and prestressing strand
• Fasteners used in temporary works
denotes applicability of Ramset™ ANZ Design Method TS denotes applicability of SA TS101:2015 or European Design Method
* An Influencing Edge is considered to be when the Edge distance e ≤ max (10*h, 60*db) Refer to to Critcal anchor design Flow Chart sec 58.3
**SA TS101:2015 is limited to these Anchor Configurations . For all other configurations not shown use the Ramset ANZ Design Method.
SA TS101:2015
Compliant
Notes:
* For masonary applications refer to SARB Brick and Block anchoring sections 33 to 37. SA TS101:2015 is not applicable
** SA TS101:2015 Clause 1.1.2(c) states that design provisions do not apply to fastenings exposed to Fire, Durability and Seismic actions.
Refer to relevant 'Specifiers Anchoring Resource Book ANZ (SARB) sections on Fire Rated and Seismic Anchoring Systems.
DESIGN PROCESS A
SA TS101-2015 NOT APPLICABLE
Adopt one of following anchorage design resources:
Ramset™ ANZ Design Method Ramset ANZ Design Method Ramset ANZ Design Method
All Sections 1.Select 'Design method Ramset
(Sec 58 TS effect factors are NOT R' in Input Data field
applicable)
Does Anchor
YES
DETERMINE LOAD CONDITION
Tension Only
Shear Only
Combined
NO Is TS101 still
applicable to
anchor
configuration?
YES
SELECT APPROPRIATE ANCHOR DESIGN RESOURCE
as shown in guidance table sec 58.2
DESIGN PROCESS C
SA TS101-2015 NOT APPLICABLE
Adopt one of following anchorage design resources:
58.4 TS101 Design Effects Factors and Anchor Edge & Spacing Values
To meet the requirements of SA TS101:2015, minimum edge and spacing distances and effects factors have been calculated. These values have been tabulated for each
RamsetTM Anchor type where applicable. The values in the tables that follow apply to anchors in Non-cracked concrete. For the Cracked concrete condition minimum edge and
spacing distances refer to Section 43 of the Specifiers Anchoring and Resource Book (SARB), the effects factors in section 58.4.2 do not apply.
ChemsetTM MaximaTM
10 12 16 20 24 25 28 32 36 40
Chemset Reo 502 – Reinforcing Bar
TM
em TBA TBA 96 120 375 375 TBA TBA N/A N/A
am TBA TBA 192 240 750 750 TBA TBA N/A N/A
Note: This table provides you with a conservative design approach. For anchor groups with 2 rows and more or for an optimised
design refer to Ramset™ iExpert Anchor Design Software as per the guidance detailed in section 58.2 page 329
Table 2a R
educed characteristic ultimate concrete tensile capacity, ØNuc (kN), Øc = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Drilled hole dia., dh (mm) 10 12 14 18 24 26
Effective depth, h (mm)
60 8.9
65 10.0
70 11.2 12.2
80 13.7 15.0
90 17.8 19.2
100 20.9 22.5
110 25.9 29.1
120 29.5 33.1
125 31.4 35.2
140 37.2 41.8 45.7
150 50.6
160 55.8 60.0
170 61.1 65.7
180 66.6 71.6
190 72.2 77.7
200 78.0 83.9
210 90.2
220 96.8
230 103.4
240 110.3
Bold values are at ChemSet™ Anchor Stud nominal depths.
For Design Method to TS101:2015 Multiply ØNuc * Xtsn.Refer Section 58.
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. DO NOT USE IN WET HOLES.
Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6, f’c = 32 MPa
Anchor size, db M8 M10 M12 M16 M20 M24
Edge distance, e (mm)
25 1.6
30 2.2 2.4
35 2.7 3.0 3.2
50 4.6 5.1 5.5 6.2
60 6.1 6.7 7.2 8.2 9.4
75 8.5 9.3 10.1 11.4 13.2 13.7
125 18.3 20.0 21.7 24.6 28.4 29.5
200 37.0 40.6 43.8 49.7 57.4 59.7
300 68.0 74.5 80.5 91.3 105.4 109.7
400 104.8 114.8 123.9 140.5 162.3 168.9
500 146.4 160.4 173.2 196.4 226.8 236.1
600 192.4 210.8 227.7 258.2 298.1 310.3
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
For Design Method to TS101:2015 Multiply ØVuc * Xtsv. Refer Section 58.
For Design Method to TS101:2015, Øv = 0.66 therefore Multiply ØVus * 0.83 . Refer Section 58.
Project
Specifiers Resource Book - Design Worksheet
Design
Location
Project ID Date
Design by Checked
Sketch Notes
1
Anchor size selected? Tick
Comply with absolute minima? Tick
Effective depth, h calculated? Tick
Specify
Key Features
Civil Infrastructure EPCON
Hospitals
Dynamic loading Fire Rated Seismic Drinking w
Seismic Upgrade safe
Bridges
EPCON Tunnels
Anywhere the utmost
safety and security is Dynamic loading Fire Rated Seismic Drinking water Cracked concrete Drilled ho
required safe
SA TS101:2015
Tested
kg
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