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Workshop 03.2: Beam Connections: Introduction To ANSYS Mechanical

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Workshop 03.2: Beam Connections


Introduction to ANSYS Mechanical

1 © 2016 ANSYS, Inc. March 11, 2016


Goals
The geometry for Workshop 03.2 consists of a 2-part flange assembly. The fasteners
holding the flange together are not modeled explicitly. Instead, we’ll use Mechanical’s
beam connection feature to simulate them. We’ll also use a remote force to represent
a structural load whose line of action is located some distance away from the flange.

2 © 2016 ANSYS, Inc. March 11, 2016


Assumptions
• The end of the pipe is fixed rigidly to some larger assembly.
• We’ll use body-to-body bolt features to simulate the fasteners.
• We’ll apply a remote load of 1000 N scoped to the flange face and located at Z = 100
mm.

3 © 2016 ANSYS, Inc. March 11, 2016


Project Schematic
1. From the Toolbox insert a “Static
Structural” system into the Project
Schematic. 1.

2. From the Geometry cell, RMB and


“Import Geometry > Browse”. Import
the file “Flange Mount.stp.”
2.

3. Double click the “Model” cell to start


the Mechanical application. 3.

4 © 2016 ANSYS, Inc. March 11, 2016


Preprocessing
4. Set the working unit system to “Metric (mm, kg, N, s, mV, mA).”

4.

5 © 2016 ANSYS, Inc. March 11, 2016


Preprocessing
5. Change the contact region behavior:
a. Expand the Connections and Contacts branches and
select the contact region. 5a.
b. From the detail window change the contact type to
“frictionless.”

Note: frictionless contact is a nonlinear feature. We are


using frictionless contact because this behavior allows
separation.
5b.

6 © 2016 ANSYS, Inc. March 11, 2016


Preprocessing
6. Add beams to model fasteners:
a. Highlight the Connections branch. 6a.

b. From the Connections context toolbar choose “Body-Body > Beam.”

Mobile

The scope of the bolted


connections is shown here
for clarity. The next 6b.
several slides describe the
selection procedure.
Reference
7 © 2016 ANSYS, Inc. March 11, 2016
Preprocessing
7. Add beam details:
a. Enter “5 mm” for beam radius.
• Note: Structural Steel is the assumed material.
b. Scope the Reference side of the beam as shown: 7a.

7b.

c. Scope the Mobile side of the beam as shown: 7c.

Note: The designation of which is the reference


face and which is the mobile face is arbitrary in
this case.

8 © 2016 ANSYS, Inc. March 11, 2016


Preprocessing
8. Change beam behavior:

a. Change the reference behavior to “Deformable.”


b. Change the mobile behavior to “Deformable.”

• Alternatively, the user may wish to select the


reference face and the mobile face prior to 8a.
creating the beam. In cases where the
reference and mobile entities are inter-
changeable this could offer time savings.

Repeat steps 6 through 8 for 8b.


the remaining three holes.

9 © 2016 ANSYS, Inc. March 11, 2016


Environment 9b.
9. Add a remote force:
a. Highlight “Static Structural” in 9a.
the tree.
b. Select the flange face shown.
c. RMB > Insert > Remote Force.

9d. 9c.

d. Set the location to 0, 0, 100 as shown.


e. Switch to the component method and enter X
9e. component = 1000 N.

10 © 2016 ANSYS, Inc. March 11, 2016


Environment
10. Apply the fixed support to the end of the pipe:
a. Highlight the “Static Structural” branch. 10a.
b. Highlight the mount surface shown.
c. RMB > Insert > Fixed Support.

10b.
10c.

11 © 2016 ANSYS, Inc. March 11, 2016


Solution
11. Highlight the “Analysis Settings” branch. In the Details
view, confirm that Weak Springs is set to “Off.”
11.

11. Solve.
12.

12 © 2016 ANSYS, Inc. March 11, 2016


Postprocessing
13. Add results to solution: 13b.
a. Highlight the solution branch:
b. From the context toolbar, choose Stresses >
Equivalent (von-Mises) or RMB > Insert > Stress > 13a.
Equivalent (von-Mises)
c. Repeat the step above, choose Deformation >
“Total Deformation”
14. Solve again.
• Note: Adding results objects and clicking Solve 13c.
will not cause a complete solution to take place.
Requesting new results requires only the
reading of data from the results file, and should
take just a second or two.
• Alternatively, the newly defined results can be
requested by RMB > Solution > Evaluate All
Results.

13 © 2016 ANSYS, Inc. March 11, 2016


Postprocessing
• For beam connections, no contours are displayed; however, results can be obtained
by using a Beam Probe (procedure follows).

Beam
Connections

14 © 2016 ANSYS, Inc. March 11, 2016


Postprocessing
• By turning on Auto Scale from the context toolbar (and thus magnifying
displacements), you can more clearly see the tendency for the flange to separate
due to the remote force.

15 © 2016 ANSYS, Inc. March 11, 2016


Postprocessing
15. Retrieve results for beams:
a. Highlight the 4 branches representing the beam connections. 15a.
b. Drag and drop the beam connections onto the Solution branch.
c. RMB > Evaluate All Results.

15b.
A sample of one of the Details
windows for the beam
sections shown here displays
the various results available.
15c.

16 © 2016 ANSYS, Inc. March 11, 2016


Postprocessing
16. Review Finite Element (FE) Connections:
a. Highlight the Solution Information branch. 16a.
b. In the “FE Connection Visibility” section set “Display” to
“All FE Connectors”.
c. At the bottom of the graphics window change to the
Graphics tab.

16c. 16b.

17 © 2016 ANSYS, Inc. March 11, 2016


Postprocessing
• The figure on the left shows all constraint equations written as a result of the
remote force and the beam connections.
• The figure on the right is a detail showing the beam connections.

18 © 2016 ANSYS, Inc. March 11, 2016


END
Workshop 03.2: Beam Connections

19 © 2016 ANSYS, Inc. March 11, 2016

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