S/M No.

: WF200KR002

Service Manual
Auto Washer
Model: DWF-200KR/KA/KW
DWF-260KR/KA/KW

? Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CORP.

http : //svc.dwe.co.kr Dec. 2009
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

Contents
WASHING MACHINE

1. SPECIFICATIONS """""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 2
2. STRUCTURE OF THE WASHING MACHINE """"""""""""""""""""""""""""""""""""""" 3
3. DIRECTIONS FOR INSTALLATION AND USE """"""""""""""""""""""""""""""""""""" 4
INSTALLATION OF THE UNDER BASE COVER """""""""""""""""""""""""""""""""""""""" 4
HOW TO INSTALL ON AN INCLINED PLACE """""""""""""""""""""""""""""""""""""""""" 4
HOW TO CONNECT THE INLET HOSE"""""""""""""""""""""""""""""""""""""""""""""""" 5
HOW TO CLEAN THE FILTER """""""""""""""""""""""""""""""""""""""""""""""""""""""" 6
4. FEATURE AND TECHNICAL EXPLANATION """""""""""""""""""""""""""""""""""""" 7
FEATURE OF THE WASHING MACHINE """""""""""""""""""""""""""""""""""""""""""""" 7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD """"""""""""""""""""""""""""" 7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH """"""""""""""""""""""""" 7
FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE """""""""""""""""""""""""""""" 8
AUTOMATIC DRAINING TIME ADJUSTMENT"""""""""""""""""""""""""""""""""""""""""" 8
AUTOMATIC UNBALANCE ADJUSTMENT""""""""""""""""""""""""""""""""""""""""""""" 9
CIRCULATING-WATER COURSE AND LINT FILTER """"""""""""""""""""""""""""""""""" 9
LINT FILTER """""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 10
RESIDUAL TIME DISPLAY """""""""""""""""""""""""""""""""""""""""""""""""""""""""" 10
DRAIN MOTOR """""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 10
GEAR MECHANISM ASS’Y """"""""""""""""""""""""""""""""""""""""""""""""""""""""" 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT""""""""""""""""""""""""""" 12
GEAR MECHANISM ASS’Y REPLACEMENT"""""""""""""""""""""""""""""""""""""""""" 12
MOTOR SYNCRONOUS AND VALVE REPLACEMENT """""""""""""""""""""""""""""""" 14
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH
SPRING PROBLEM"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 15
THE STRUCTURE OF GEAR MECHANISM """"""""""""""""""""""""""""""""""""""""""" 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM """""""""""""""""""""""""""""""""" 16
THE PROCESS OF DISASSEMBLE """""""""""""""""""""""""""""""""""""""""""""""""" 17
THE PROCESS OF ASSEMBLE """"""""""""""""""""""""""""""""""""""""""""""""""""" 19
REPLACE THE CASE FILTER ASSY """"""""""""""""""""""""""""""""""""""""""""""""" 21
7. TROUBLE SHOOTING GUIDE """""""""""""""""""""""""""""""""""""""""""""""""" 22
CONCERNING WATER SUPPLY """""""""""""""""""""""""""""""""""""""""""""""""""""22
CONCERNING WASHING """""""""""""""""""""""""""""""""""""""""""""""""""""""""" 23
CONCERNING DRAINING """""""""""""""""""""""""""""""""""""""""""""""""""""""""" 24
CONCERNING SPINING"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 25
CONCERNING OPERATING """""""""""""""""""""""""""""""""""""""""""""""""""""""" 26
8. PRESENTATION OF THE P.C.B ASS’Y """""""""""""""""""""""""""""""""""""""""" 27

APPENDIX
WIRING DIAGRAM """"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 28
PARTS DIAGRAM"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 31
PARTS LIST """"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 35
CIRCUIT DIAGRAM """""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""" 38
 1. SPECIFICATIONS

NO. ITEM DWF-200KR/KA/KW DWF-260KR/KA/KW

1 POWER SOURCE AVAILABLE IN ALL LOCAL AC VOLTAGE AND CYCLE

50Hz 480W 50Hz 550W

2 POWER CONSUMPTION
60Hz 550W 60Hz 600W

NON-PUMP PUMP NON-PUMP PUMP

3 MACHINE WEIGHT
47Kg 48Kg 49Kg 50Kg

4 DIMENSION (WXHXD) 630 X 1040 X 670 630 X 1060 X 670

FULL AUTOMATIC 6 COURSE

5 WASHING COURSE
(FUZZY, HEAVY, BLANKET, LIGHT, ECONOMY, WOOL)

6 WATER CONSUMPTION 180 L 210 L

HIGH 97 L HIGH 103 L

MEDIUM 77 L MEDIUM 87 L
7 WATER LEVEL SELECTOR
LOW 66 L LOW 70 L

E.LOW 42 L E.LOW 43 L

8 OPERATING WATER PRESSURE 0.3kgf/cm2~8kgf/cm2 (2.94 N/cm2~78.4N/cm2)

50Hz WASH : 125 - 140 RPM, SPIN : 640 - 675 RPM

REVOLUTION
PER MINUTE 60Hz WASH : 130 - 150 RPM, SPIN : 710 -740 RPM

10 PULSATOR 6 WINGS (Ø406mm)

11 WATER LEVEL CONTROL ELECTRONICAL SENSOR

12 GEAR MECHANISM ASS’Y HELICAL GEAR

13 LINT FILTER O

14 AUTO SOFTENER INLET O

15 FUNCTION FOR TIME DELAY O

16 ALARM SIGNAL O

17 RESIDUAL TIME DISPLAY O

18 AUTO. WATER SUPPLY O

19 FUNCTION FOR BUBBLE O

20 AUTO RE-FEED WATER O

21 AUTO POWER OFF O

NOTES

In case of moving Washing Machine, please

follow the following picture.

3 SPECIFICATIONS
 2. STRUCTURE OF THE WASHING MACHINE
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.

NOTE
• The drawings in this book may vary from your washer model.
They are designed to show the different features of all models covered by this book,
Your model may not include all features.

• HOT WATER TAP

• BLEACH INLET After using the washer,
close the water tap, In case
of the single valve model,
there is no hot water valve.

• COLD WATER TAP

After using the washer,
close the water tap

• CASE DETERGENT
AND SOFTENER

• NANO FILTER
(no existence to KR model) • GROUND WIRE(OPTION)
In case of 3-wire power cord
• CONTROL PANEL ground wire will not be provided
• PULSATOR • LINT FILTER(2EA)
• POWER CORD

• HOSE DRAIN

• ADJUSTABLE LEG

Accessories (Full Option)

DRYTEN [OPTION] COVER UNDER (OPTION) WATER TAP ADAPTER INLET HOSE

DRYTEN
U
P

HOSE DRAIN [FOR PUMP] HOSE DRAIN CLAMP HOSE DRAIN[FOR NONPUMP] CONNECTOR INLET [OPTION]

DRYTEN

STRUCTURE 4
 3. DIRECTIONS FOR INSTALLATION AND USE
Installing Place

Install the washer on a horizontal

solid floor. If the washer is installed
on an unsuitable floor, it could make
considerable noise and vibration.
Never install in these places
# The place where it would be exposed to
direct sunlight.
# The place nearby a heater or heat appli-
Keep the machine body
more than 25cm apart from ance.
the wall surface. It will # The place where it would be supposed
make easy cleaning the to be frozen in winter.
drain filter which is equipped
# The kitchen with coal gas and a damp
at the back side of it. And if
10Cm it comes into contract vibra- place like a bathroom.
tion may occur.

" Installation Of The Noise Inulation Plate

1 The packing box

opened, there is a
noise insulation plate
2 Push the noise insulation plate
into the end, which decrease
the noise made by this wash-
at the bottom of the back er.

" How To Install On An Inclined Place

Horizon
1 Setting 2 Check the Horizon
Status
After controlling the height Check the position of tub above
by turning the adjustable the center of the washer.
leg, let the washer put
down to the ground.

NOTES

The openings must not

be obstructed by carpet-
ing when the washing
machine is installed on a

5 DIRECTIONS
" How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.

FOR ORDINARY TAP

1 Pull down the collar

of the inlet hose to
separate it from the
2 Loosen the four
screws at the water
tap adapter, but don’t
3 Connect the water tap
adapter to the water tap tight-
en the four screws evenly
water tap adapter. loosen the screws until while pushing up the adapter
they are separated from so that the rubber packing
the water tap adapter. can stick to the water tap
tightly.

TAPE

4 Remove the tape,

and screw connector
B into connect A tightly.
5 Connect the inlet
hose to the water tap
adapter by puling down
6 Connect the inlet hose adapter
of the hose to the water inlet of
the washer by turning it clock-
the collar of the hose end. wise to be fixed tightly.

Connector A

Connector B
• Please check the rubber packing
inside the inlet hose adapter of
the hose.

FOR SCREW-SHAPED TAP

1 Connect the inlet

hose to the water tap
by screwing the con-
2 Connect the connec-
tor-inlet supplied if
necessary.
3 Insert the inlet hose adapter
into the water inlet of a washer
and turn it to be fixed.
nector D tightly.

Connector
Inlet
Rubber
Connector D Packing Rubber
Connector D Packing

Inlet Hose Connector C Hose

Connector C • Check the packing in the inlet

CONNECTION 6
 CLEANING THE LINT FILTER
• This washer has two type of lint Filter in order to increase lint filtering performance.
Type I : It is assembled in the top area of Tub.

1 Pull the Filter frame

upward. 2 Turn the lint filter
inside out, wash to
the lint off with water.
3 Return the filter as it was, and
insert the filter frame into the
slot.

Lint Filter Filter Frame

Type II : It is assembled in the middle area of Tub.(no existence to KR model)

1 Pull the button with pulling

upward. 2 Open the Cover and get rid of
lint being the Inside of Filter
then close the Cocer.
3 Assemble the Lint Filter as it
was, by pushing toward wall
with fixing slot

CLEANING THE WATER INLET FILTER

• Clean the filter when water leaks from, the water inlet.

1 Pull the power 2 Turn off the water 3 Pull the inlet filter 4 Remove the dirt
plug out before supply to the out. from the inlet
cleaning it. washer and filter with a brush.
sperate the inlet
hose.

7 CONVENIENCE
 CLEANING THE DRAIN FILTER
• In case “U” shape drain hose, this filter’s equipped at the back side of washer.
• This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
• If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.

1 Put down the

remained water in the
hose. And put a container
2 Turn the cap counter
clockwise. 3 Pull out the filter assembly off
the case of the main body.
SLIT
under the filter to collect FILTER
water. CASE
CAP

CAP

CONTAINER
FILTER

4 Clean the drain filter

removing the foreign
stuffs.
5 Put in the filter along the
guiding prominence of the
case. Please note the left
6 Turn the cap clockwise tightly.

FILTER position of the filter adjusting

the groove to the guide rib.
CAP CASE
FILTER
GUIDE CAP
RIB
CAP
SLIT

CONVENIENCE 8
 4. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine

1 First applying the Radical Technology in the world ... go beyond washing, sterilize your colthes and deodorize a
bad smell.
2 The first air bubble washing system in the world.
3 Quiet washing through the innovational low-noise design.
4 Improving washing performance by more than 35%, while reducing power consumption by 40%.
5 The laundry detergent dissolves well in water because of the air bubble washing system.
6 The adoption of the water currents to adjust the unbalanced load.
7 One-touch operation system.

Water Current to Adjust the Unbalanced Load

It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35
seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW

WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••

MOTOR C.W
SINGAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••

35 SEC. (About 29 Times)

Automatic Water Supply System For Blanket Wash

The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the select-
ed water level is reached.

9 FEATURE
 Functional Principle of Bubble Washing Machine
ACROSS SECTION

Air bubble

Tub

Outer tub

Pulsator

FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition.

Good draining The washer begins spin process after drainage.

Draining
Bad draining Draininig time is prolonged.
condition
No draining Program is stopped and gives the alarm.

FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point

Drain Time Movement of the Program

Less than
Continue draining
15 minutes

More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes

2 In case of continuous draining, residual drain time is determined by micom.

Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.

FEATURE 10
 Automatic Unbalance Adjustment
This system is to prevent abnormal vibration during intermittent spin and spin process.

FUNCTIONAL PRINCIPLE
Contact of safety switch Lid closing
1 When the lid is closed, the safety switch con-
tact is “ON” position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch Lid opening

due to the serious vibration, and the spin

process is interrupted.
3 In case that P.C.B. ASS’Y gets “OFF” signal
from the safety switch, spin process are
stopped and rinse process is started auto-
Contact lever A
matically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the Position of Normal (ON)
unbalanced load (OFF)
unbalance of the tub, the program is
stopped and the alarm is given.

NOTES

The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the instal-
lation condition.

Circulating-Water Course and Lint Filter

CIRCULATING-WATER
The washing and rinsing effects have been
Filter
improved by adopting the water system in Tub
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing Water Outer tub
or rinsing process, the water below the pul- channel
sator fans creates a water currents as shown Pulsator
in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard

11 FEATURE
 Lint Filter
Much lint may be obtained according to the kind of
clothes to be washed and some of the lint may also
sticks to the clothes.
Filter
To minimize this possibility a lint filter is provided on
the upper part of the tub to filter the wash water as it Bleach Inlet
Bleach
is discharged from the water channel. It is good to
use the lint filter during washing. Pulsator

HOW TO REPLACE LINT FILTER

1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.

Residual Time Display

When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICATOR will light up .

Drain Motor

STRUCTURE

Pull
Loosen
Pulley
Lever
Inductive ring
Magnet

Coil of motor
Magnet of motor

FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves
the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.

FEATURE 12
 Gear Mechanism Ass’y
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.

Motor
1800 r.p.m (60Hz)

Gear unit as
Pulsator
Gear Unit as
Spinner Pulley 125-140r.p.m(60Hz)
710-740r.p.m(60Hz)
5 revolutions
Tub
Gear pulley
710-740r.p.m(60Hz)
Directly
V-belt

13 FEATURE
 5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Ass’y Replacement

GEAR MECHANISM ASSY REPLACEMENT

1 Raise the top plate on the outer cabinet. 3 Remove the cap pulsator from the pulsator assy by
2 Loosen four screws mounting outer tub cover and using screw driver
remove outer tub cover from the tub ass’y.

4 Loosen the pulsator mounting screw and remove the 5 Remove the special nut by using “T” type box wrentch.
pulsator. 6 Remove the special washer.

DIRECTIONS 14
 7 Remove the tub i assy. 8 Lay the front of the washer on the floor.
9 Remove four special bolts of gear protect by using a box
wrentch and remove gear protect.
0 Remove the V-belt.

q Remove four special bolt of gear mechanism assy by w$%&&!'%(!()*!+*,-!.*/),012.!,2234

using a box wrentch.

NOTES

To assemble the gear mechanism ass’y, reverse the disassembly procedure.

15 DIRECTIONS
 MOTOR SYNCHRONOUS AND VALVE REPLACEMENT (NON PUMP MODEL)

1 Lay the front of the washer on the floor. 3 Take out the wire of motor synchronous from the braket.
2 Loosen two special screw of motor synchronous. 4 Separate the motor synchronous from the base.

5 Turn the valve by using screw driver as shown in picture. 6 Remove the valve lid from the valve drain assy.

DIRECTIONS 16
 6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

#TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE#

Tool name Specification Q’ty

Fixing jig 1

Ratchet handle 1

Socket and extension bar socket : 10mm, 17mm per each

Some cotton yarn some

17 THE REPAIR
 how to check the clutch spring Problem

PROBLEM

1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.

CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY
THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO. PARTS NAME SPECIFICATION CODE Q’TY

1 CLUTCH SPRING 1.5*1.5 3615110000 1
2 CLUTCH BOSS PP 3619301300 1
3 GREASE beacon#325 3g
PACKING PACKING THE CLUTCH BOSS ASS’Y 1
METHOD BY USING VINYL PACK

CLUTCH BOSS ASS’Y PART CORD : 3619301400

THE REPAIR 18
 The Process Of Disassemble

Disassemble 1
No. Process Notice

Use wrench or driver

- ratchet handle
- extension bar
- socket : 10mm
1 Remove the protector

Release screws marked 4-point

2 Remove the v-belt

Use fixing jig for pulley as to

see fig 1.
and 17mm-socket for nut

3 Loosen the fastening nut

Take out plain washer if it has

4 Disassemble the spring washer

19 THE REPAIR
 Disassemble 2
No. Process Notice

5 Disassemble the pulley

Catch the boss and pull

upward with spiral rotate in the
clockwise direction

Disassemble the clutch boss

6 assembly

Separate coupling from clutch

7 boss ass’y

Clean the drum plate, coupling

surface and contact face
between drum plate and cou-
pling

It is necessary to keep cotton

8 Cleaning piece goods being dry and
clean

THE REPAIR 20
 The Process Of Assemble

Assemble 1
No. Process Notice

Check the uneven face of cou-

pling is assembled upward

1 Assemble the coupling

- Push in the clutch boss ass’y

with rotating on the clockwise
direction.
- After assembling, rotate on the
clockwise more 2~3 teeth and
pull out the pulley shaft upward
2 Assemble the new clutch boss
ass’y

3 Assemble the pulley

If there was plain washer, you

have to assemble plain washer
the first and then assemble
spring washer

4 Assemble the spring washer

21 THE REPAIR
 Assemble 2
No. Process Notice

- Use fixing jig and 17mm

socket wrench
as if disassembling,
as fastening torque about
Assemble the fastening nut 100~200kgf-cm.
- Check the end-play, up and
downward and check the bind-
5
ing force, too much or not on
bi-direct of rotation.

6 Assemble the Belt

7
Assemble the protector

Finally, check the interferance

depth both clutch tip and clutch
Synchronous Drain boss(3.5~4.5mm)
Valve

8
Final checking

THE REPAIR 22
 REPLACE THE CASE FILTER ASS’Y

1 separate the back cover from 2 remove two screws 3 remove three screws
washing machine

4 turn the case filter ass’y and sepa- 5 separate the drain hose i from the 6 separate the cavitation hose from
rate it from the drain motor case filter ass’y the case filter ass’y

7 assemble the case filter ass’y that 8 tie up three screws 9 tie up two screws
purchased

0 assemble the hose drain I to the q assemble the cavitation hose to w assemble the back cover to the
case filter with bond & clamp the case filter with bond & clamp washing machine

23 THE REPAIR
 7. TROUBLE SHOOTING GUIDE

NOTES

1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.

Concerning Water Supply

PROBLEM CHECK POINT CAUSE SOLUTION

Do you open the water NO Open the water tap.

tap?

YES

YES
Is the filter of the water
Clean the filter.
inlet valve clogged with
dirt?

NO

Is the water pressure NO Increase the water pres-

sufficient? sure.
(0.3~8 kgf/cm2)
NOTE : Open the water tap fully and measure
the flow rate.
Flow
rate(l/min.) 11.5 15.0 18.0 20.3 24.1 27.4
Water pressure
WATER IS (Kgf/cm2) 0.3 0.4 0.5 0.6 0.8 1.0
YES
NOT SUP- From the upper results, you know that the flow rate more than
PLIED. 11.5l/min. is essential for water supply.

NO Water inlet valve

Does the water inlet Change water inlet valve.
valve make operating is defective.
sound?

YES

Is the connector or the NO Improper connection of

Connect the connector or
terminal connected the connector or the ter-
the terminal properly.
properly? minal.

YES
NO
Is the output voltage of P.C.B AS is defective. Change the P.C.B AS.
the P.C.B normal?

YES
Lead wire is defective. Change the lead wires.

TROUBLE SHOOTING 24
 PROBLEM CHECK POINT CAUSE SOLUTION

Does the water supply YES The water inlet valve is Change the water inlet
continue while the power defective. valve.
is turned off?

NO
Does the water supply start YES The triac of P.C.B is Change the P.C.B
as soon as you press the defective. ASS’Y.
power switch?
NO
Operate the washer after
WATER SUP-
setting the water level to
PLY IS NOT “HIGH”
STOPPED.
NO
Does the water supply Normal operation.
continue after the water
reaches to the “HIGH”
level?
YES
YES
Is the air tube of water Air tube is defective. Change the air tube.
level switch kinked or
deformed? Pressure switch is defec- Change the pressure
NO
tive. switch.

Concerning Washing

PROBLEM CHECK POINT CAUSE SOLUTION

Does the motor operate after fin-

ishing water supply?

NO YES

Does pulsator rotate in YES The triac of P.C.B is Change the P.C.B
only one direction? defective. ASS’Y.

NO Normal
THE PUL- Does the motor make
SATOR DOES operating sound?
NOT ROTATE YES NO
EVEN IF THE
Is the motor coil dis- YES
WATER IS Motor is defective. Change the motor.
connected?
SUPPLED.

Is the connection condi- NO

Improper connection Connect the terminal
tion of capacitor termi- properly.
nal good?
YES
NO
Change the V-belt.
Is the V-belt worn out? V-belt is defective.
NO Change the motor.

25 TROUBLE SHOOTING
 Concerning Draining

PROBLEM CHECK POINT CAUSE SOLUTION

Do you install the NO Install the drain hose

drain hose proper- Improper installation
properly.
ly?

YES

Is the foreign matter YES

Remove the foreign mat-
accumulated inside Malfunction of drainage
THE WASHER ter from the pump hous-
the pump housing? by the foreign matter
DOES NOT ing
DRAIN. NO

Is the output voltage of YES

Drain pump is defective Change the Drain pump
the drain pump nor-
mal?

NO P.C.B ASS’Y is defec- Change the P.C.B

tive. ASS’Y.

TROUBLE SHOOTING 26
 Concerning Spinning
PROBLEM CHECK POINT CAUSE SOLUTION

YES
Is the lid open? Close the lid.

NO

Does the door switch Change the door switch.

Door switch is defective.
operate normally?

Does the safety switch NO Safety switch is defec- Change the safety
operate normally? tive. switch.

YES

Is the connector of NO Connect the connector

Improper connection of
P.C.B ASS‘Y connected the connector. properly.
properly?

YES P.C.B. ASS’Y is defec- Change P.C.B ASS’Y.

tive.
Does the pulsator rotate
while the tub does not
THE WASHER rotate?
DOES NOT
SPIN. NO YES

Is the input YES

Drain motor is defective. Change the drain motor.
voltage of the drain
motor normal?

NO P.C.B ASS’Y is defec- Change the P.C.B

tive. ASS’Y.

YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

NO
Is the input voltage of YES
Motor is defective. Change the motor.
motor normal?

NO
NO Connect the terminal cor-
Is the connection condi- Improper connection.
tion of capacitor termi- rectly.
nal good?

YES P.C.B ASS’Y is defec- Change the P.C.B

tive. ASS’Y.

27 TROUBLE SHOOTING
 Concerning Operation

PROBLEM CHECK POINT CAUSE SOLUTION

Is the plug connect-ed NO

Connect the plug.
to electric outlet?

YES
YES
Is Fuse opended? Change Fuse
NO
THE INDICA- NO
Is the condition of Change P.C.B ASS’Y.
TOR Power button is defective
power button good?
LAMPS(L.E.D)
DO NOT LIGHT YES
UP WHEN THE NO
Is the connector of the Improper connection of Connect the connector
POWER BUT-
P.C.B. ASS’Y con- the connector. properly.
TON IS nected properly?
PRESSED.
YES
NO
Is input voltage of the Transformer is defective Change P.C.B Ass’y
transformer normal?

P.C.B. ASS’Y is defec- Change P.C.B ASS’Y.

tive.

Do you press NO Press START/HOLD but-

PROGRESS START/HOLD button? ton.
LAMPS(LED)
DO NOT LIGHT
UP. YES P.C.B ASS’Y is defec- Replace P.C.B ASS’Y.
tive.

MOTOR Does the pressure switch NO Pressure switch is defec- Change the pressure
ROTATES operate normally? tive. switch.
WHEN
START/HOLD YES Abnormal
BUTTON IS
Check the output voltage Change P.C.B ASS’Y.
NOT P.C.B ASS’Y is defective
of P.C.B ASS’Y
PRESSED.

YES There is foreign matter Remove the foreign mat-

Is the strange noise gen-
between pulsator and ter.
erated when the pulsator
ABNORMAL rotates in TEST MODE tub.
NOISE DUR- of P.C.B ASS’Y?
ING WASH
PROCESS. NO
YES
Is the V-belt worn out? V-belt is defective. Change the V-belt.

TROUBLE SHOOTING 28
 8. PRESENTATION OF THE P.C.B ASS’Y

Concerning Error Message

MESSAGE CAUSE SOLUTION

Improper installation of drain hose. Install drain hose properly.

The drain hose is blocked up by foreign Remove foreign matter from drain hose.
matter.

Drain motor is inferior. Change drain motor.

The water tap is closed. Open the water tap.

The water inlet filter clogged. Clean the water inlet filter.

It passes over the 60 minutes, yet it doesn’t Check whether or not is comes to the
come to assigned water level. assigned water level.

Wash loads get uneven during spin. Re-set wash loads evenly.

Poor installation of the unit. Proper installation.

The lid is opened. Close the lid.

The safety switch is inferior. Change the safety switch.

The load sensing is inferior. After the load

sensing operates about 7 seconds, the
message is displayed during 0.5 second Change the P.C.B. ASS’Y.
and water level is always fixed ‘high’.

The water level sensing is inferior. Check the water level sensor and the
contact part of the connector.

29 PCB ASS’Y
 APPENDIX

" Wiring Diagram

WIRING DIAGRAM 30
 " Parts Diagram

31 PARTS DIAGRAM
PARTS DIAGRAM 32
33 PARTS DIAGRAM
PARTS DIAGRAM 34
 " Parts List
PARTS CODE
NO. PARTS NAME DESCRIPTION Q'TY REMARK
NORMAL UV SPRAY
A01 3614530200 3614530201 PLATE T ABS 1
A02 3618102500 - NOZZLE DETERGENT PP, 200C 1
A03 3611131700 3611132720 CASE DETERGENT ABS, RINSE 1
A04 3610907800 - CAP SOFTNER PP 1
A05 3614280100 3614280101 PANEL B ABS 1
A06 36117AAK00 36117AAK01 DOOR B ABS 1
A07 3615110110 - SPRING DOOR DWF-100M 1
A08 3611559900 - CUSHION DOOR NR 2
A09 3612902400 - HINGE DOOR POLYACETAL 1
A10 36117AAJ01 36117AAJ00 DOOR F ABS 1 KW
A11 3612607700 - HANDLE DOOR ABS 1 UV SPRAY
A12 3612607801 3612607800 HANDLE CAP ABS 1
A13 36117AAG00 36117AAG01 DOOR F ABS 1 KA, KR, KC
A14 3612607400 3612607401 HANDLE DOOR ABS 1
A15 3612607500 3612607501 HANDLE CAP ABS 1
A16 3614280301 3614280300 PANEL F ABS 1 KW
A17 3611629700 - DECORATOR PANEL F ABS, INMOLD 1 IN-MOLD
A18 3611630000 - DECORATOR BAR ABS 1 UV SPRAY
A19 3618971100 - UNIT LEVELER LEVELER 1
A20 3614280400 3614280201 PANEL F ABS 1 KA
A21 3611629900 - DECORATOR PANEL F PC FILM 1
A22 3614280200 3614280201 PANEL F ABS 1 KR, KC
A23 3611629600 - DECORATOR PANEL F PC FILM 1
A24 7112503011 - SCREW TAPPING T1 TRS 5X30 MFZN 2
A25 3610902600 - CAP REAR CR 2
A26 3618956720 - UNIT FILTER 7A, 12MH(K8-2) 1 KW, KA
3612792920 - 220-240V C/H NON-PUMP N/RADICAL
3612792910 - 220-240V C/H NON-PUMP RADICAL
3612792940 - 220-240V C ONLY NON-PUMP N/RADICAL
3612792930 - 220-240V C ONLY NON PUMP RADICAL
N/RADICAL, including
3612792990 - 220-240V C/H PUMP HARNESS PUMP (PART
CODE:3612799610) for
DWF-200KRMP01
A27 HARNESS AS(200'S) 1
3612792985 - 220-240V C/H PUMP RADICAL
3612792960 - 100-127V C ONLY NON-PUMP N/RADICAL
3612792950 - 100-127V C ONLY NON-PUMP RADICAL
3612792970 - 100-127V C/H PUMP N/RADICAL
3612792980 - 100-127V C/H PUMP RADICAL
A28 3619044180 - SWITCH SAFETY AS SF-030A13 CUSHION T=9MM 1
A29 3614802303 - SENSOR PRESSURE 15µµ 2-PIN CDN2-D01N-1 1
A30 4507D08150 - CLAMP MFZN HOSE ID=7PIE 1
A31 3618918702 - UNIT BUBBLE AS CDK-115B L=650, 110/60 1 260'S

35 PARTS DIAGRAM
 PARTS CODE
NO. PARTS NAME DESCRIPTION Q'TY REMARK
NORMAL UV SPRAY
A32 3606007400 - SPECIAL SCREW T2S TRS 4X10+24 2 260'S
3615407100 - 220V/60HZ, C&H&R 1
3615407110 - 110V/50.60HZ,C&H&R 1
3615407120 - 110-130V/60HZ, C&H&R 1
3615407130 - 220-240V/50HZ, C&H&R 1
3615407140 - 100V/50,60HZ, C&R 1
A33 VALVE INLET AS
3615407150 - 100-130V/60HZ, C&R 1
3615407160 - 220V/60HZ, C&R 1
3615407170 - 220-240V/50HZ, C&R 1
3615407171 - 220-240V/50HZ. ANG-180 1
3615408300 - AC220-240V/50HZ. COLD ONLY 1
3618911300 - 12.5µfi 400VAC CAN TYPE 1 220-240V
3618911400 - 13.5µfi 400VAC CAN TYPE 1 220V
A34 3618911800 - UNIT CAPACITOR 41.6µfi 400VAC CAN TYPE 1 127V
3618912400 - 54µfi 200VAC CAN TYPE 1 110V
3618955300 - 16.5µfi 200VAC CAN TYPE 1 110V, 260'S
3611305100 - 3*0.75 2.3M 1 KOREA
3611305110 - U VCTF 3*0.75 2.3M 1 PERU
3611305500 - A-VCTFK 2*0.75 2.3M GY 1 MEXICO
3611304610 - N LFC-2R 3*0.75 2.3M GY 1 AUSTRALIA
3611336650 - F H05W 3*0.75 2.3M WH 1 CHILE
3611304810 - RW-300/500 3*0.75 2.3M 1 CHINE
3611304910 - VCTF 3*0.75 2.3M 1 INDIA
A35 POWER CORD AS
3611305310 - H05W-F 3*0.75 2.3M WH 1 MALAYSIA
3611305410 - H05W-F 3*0.75 2.3M BK 1 SINGAPORE
3611305810 - H05W-F 3*0.75 2.3M GY 1 SOUTH AFRICA
3611305610 - F H05W 3*0.75 2.3M BK 1 USSR, SPAIN
3611336030 - H05W-F 3*0.75 2.3M GY 1 ARGENTINA
3611302900 - 3*0.75 300*2 L=1800 1 KOREA
3611302820 - A-VCTFK 1.9M 1 TAIWAN
PRPSSW2Y03 - 100-127V PUMP, DUAL VALVE
PRPSSW2Y01 - 220-240V PUMP, DUAL VALVE
PRPSSW2Y04 - 100-127V PUMP, SINGLE VALVE
PRPSSW2Y05 - 220-240V PUMP, SINGLE VALVE
A37 PCB AS 1 KR
PRPSSW2Y06 - 100-127V NON-PUMP, DUAL VALVE
PRPSSW2Y00 - 220-240V NON-PUMP, DUAL VALVE
PRPSSW2Y02 - 100-127V NON-PUMP,SINGLE VALVE
PRPSSW2Y07 - 220-240V NON-PUMP,SINGLE VALVE
PRPSSW3Y50 - 100-127V PUMP, DUAL VALVE
PRPSSW3Y60 - 220-240V PUMP, DUAL VALVE
A36 PCB AS 1 KW, KA
PRPSSW3Y70 - 100-127V PUMP, SINGLE VALVE
PRPSSW3Y80 - 220-240V PUMP, SINGLE VALVE

PARTS DIAGRAM 36
 NO. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
PRPSSW3Y20 100-127V NON-PUMP, DUAL VALVE
PRPSSW3Y00 220-240V NON-PUMP, DUAL VALVE
A36 PCB AS 1 KW, KA
PRPSSW3Y30 100-127V NON-PUMP,SINGLE VALVE
PRPSSW3Y40 220-240V NON-PUMP,SINGLE VALVE
PRPSSW3Y90 100-127V NON-PUMP,SINGLE VALVE
A36 PCB AS(260'S) 1 KW, KA
PRPSSW3YA0 100-127V PUMP, DUAL VALVE
3612793020 220-240V C/H NON-PUMP N/RADICAL
3612793010 220-240V C/H NON-PUMP RADICAL
3612793040 220-240V C ONLY NON-PUMP N/RADICAL
3612793030 220-240V C ONLY NON PUMP RADICAL
3612793090 220-240V C/H PUMP N/RADICAL
A27 HARNESS AS(260'S) 1
3612793085 220-240V C/H PUMP RADICAL
3612793060 100-127V C ONLY NON-PUMP N/RADICAL
3612793050 100-127V C ONLY NON-PUMP RADICAL
3612793070 100-127V C/H PUMP N/RADICAL
3612793080 100-127V C/H PUMP RADICAL
A28 3619008921 SWITCH SAFETY AS SF-030T TUBE 1
260'S
A29 3614802312 SENSOR PRESSURE 15µµ 2-PIN CDN2-D02N-1 1
3613213560 HOSE DRAIN O 1089CTE 950MM NON PUMP
B01 1
3613226700 HOSE DRAIN O AS LD-PE/EVA L=1600 PUMP PUMP
B02 3614514600 PLATE UPPER PP 1
B03 3615302220 SUPPORT TUB BL SPG 1.6T 1
B04 3615302320 SUPPORT TUB BR SPG 1.6T 1
B05 3615302420 SUPPORT TUB FL SPG 1.6T 1
B06 3615302520 SUPPORT TUB FR SPG 1.6T 1
B07 7122501211 SCREW TAPPING T2S TRS 5X12 MFZN 8
B08 3611413600 COVER BACK SPG 0.4T 1
3610808011 PAINTING 0.6T 1 KA, KR, KC
B09 CABINET
3610808020 PCM 0.6T 1 KW
B10 3617702300 LEG FIX THERMAL PLASTIC ELASTOMER 2
B11 3610310200 BASE U PP 1 200'S
B12 3617702120 LEG ADJUST AS SCREW 4X14 2
B13 3612603300 HANDLE CABINET PP 2
B14 3610068700 HARNESS OUTER 50/0.18GREEN,ST710489-2 1 2WIRE POWER CODE
B15 3611402711 COVER UNDER PP 1 OPTION
B16 3611405320 COVER PUMP PP 1
B17 7122501411 SCREW TAPPING T2S TRS 5X14 MFZN 1
B18 3611901531 FILTER AS DWF-5590 DPNF E-TYPE 1
3618964550 220V/50HZ
3618964530 230-240V/50HZ
B19 UNIT DRAIN PUMP VSF L-1250 #1806 EARTH L=410 1
3618964560 220V/60HZ
3618964570 110-127V/60HZ
B09 3610808012 CABINET PAINTING 0.7T 1 260'S

37 PARTS DIAGRAM
NO. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
B11 3610312200 BASE U PP 1
C01 3616105400 BALANCER AS 100'S, HIDDEN 1 KW, KA, KC
C02 3612202900 FRAME FALL PP 1
C03 3611904700 FILTER AS 100'S LINT FILTER AS 2
C04 3618819700 TUB I SUS 0.6T, 102KA 1
C05 3612507210 GUIDE FILTER HIDDEN FILTER (SUS 0.6T) 3
C06 3616008600 SPECIAL BOLT SUS 6
C07 3616008700 SPECIAL NUT SUS 6
C08 3611906000 FILTER FRAME ABS, NAN0 FILTER 1
C09 3611905800 FILTER BODY PP 1
C10 3611905900 FILTER LINT ABS + SUS ∏¡ INSERT 1
C11 3611906100 FILTER FIX ABS 1
C12 3618815205 TUB U NANO SILVER, 1098 1
C01 3616104000 BALANCER AS DWF-1094 1 KR
C03 3611903100 FILTER AS DWF-1094, PP 2
C04 3618806900 TUB I SUS430D 1
C05 3612504100 GUIDE FILTER DWF-1094 2
C12 3618807002 TUB U 94'S +M/B +RIB 1
C13 3616003700 SPECIAL SCREW SUS 5.5X16 12
C14 3616003700 SPECIAL SCREW SUS 5.5X16 12
C15 3617201200 FLANGE TUB 10KG 3-FOOT 1 200'S
C12 3618815504 TUB U NANO SILVER 1 260'S
C15 3617200200 FLANGE TUB ADC 12 1 NANO SILVER
C16 3616007000 SPECIAL SCREW SCM24H 6.5X24 6 260'S : 12EA
C17 4507D83080 SPECIAL NUT SUS 304 1
C18 3616003720 SPECIAL SCREW SUS 6X26.5 1
3619707701 NANO SILVER, 102KA 1 NANO SILVER: KW,KA,KC
C19 PULSATOR
3619707700 DWF-100K, PP, IMPELLER 1 KR
C20 3610915800 CAP PULSATOR ABS, 104KR 1 IMPELLER
C21 3619707702 PULSATOR 105KWD, SUS 1 KWD
C22 3610916000 CAP PULSATOR 102KWD, ABS 1 STAINLESS
D01 3611417700 COVER TUB PP 100M 1 200'S
D02 3618807100 TUB O PP 1098 1
D04 3619805400 SUSPENSION AS(A) 100C'S ROD=592 SPR=102 2
200'S
D05 3619805500 SUSPENSION AS(B) 100C'S ROD=592 SPR=112 2
D06 3613208901 HOSE OVERFLOW PELD, L=280MM 1
D07 3615408400 VALVE DRAIN AS 1098'S, VE TYPE 1
D08 3613218500 HOSE DRAIN I AS LDPE+EVA L=219.5 1
D09 3610387400 BASE SECEN 2.0T 1
D10 3616007000 SPECIAL SCREW SCM24H,6.5X24 14
D11 36189H1R50 MOTOR SYNCHRONOUS 220-240V/5,60HZ KD-KW22 1
36196L1R50 220/50-60 SV-MX7T06D 1
36189L1R50 100-130V, KD-KW11LD 1

PARTS DIAGRAM 38
 NO. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
D11 36196T1R50 MOTOR SYNCHRONOUS 100-110/50,60 SY-HJ7106D 1
D12 3617309600 GEAR MECHANISM GM-1300-KS6P0 1 200'S
D13 7341801511 BOLT HEX 6B-1 8X15 MFZN 4
D14 3618301300 PROTECTOR GEAR SBHG 1.6T 1
3616590220 M20.5, AGING
D15 BELT V 1
3616590230 M21, AGING
3964321264 W1S50UA018 220V/60HZ
3964221231 W1S50CA011 110-127V/60HZ
D16 3964221250 MOTOR CONDENSER W1D50CA013 110-127V/60HZ 1 200'S
3964821330 W1D50JA011 120-127V/60HZ
3964510431 W1S50VA011 220-240V/50HZ
D17 3611502700 CUSHION DOWN POM(8MM) 2
D18 3612757020 EARTH INNER L ID=4.3, R ID=8.4 L=560 1
D19 7650802528 BOLT HEX 6B-1 8X25 PW(3X28) MFZN 2 260'S : 4EA
D20 3610402931 BODY BUBBLE AS 104KR, 2700MM 1 200'S
3618432000 M-TYPE DS=10 DP=48.5 60HZ 1
D22
3618431900 M-TYPE DS=10 DP=53 50HZ 1
PULLEY MOTOR AS 200'S
3618401400 ADC-12 DS=12 DP=48.5 60HZ 1
D21
3618401420 ADC-12 DS=12 DP=53 50HZ 1
D01 3611413900 COVER TUB PP 1 260'S
D03 3613265900 HOSE BUBBLE ID=4.0, L=1150MM 1
D05 3619803800 SUSPENSION AS(F) DWF-1398 YELLOW FRONT 2
D04 3619803900 SUSPENSION AS(B) DWF-1398 BLACK BACK 2
D12 3617309640 GEAR MECHANISM GM-1300-KS6P2 1
D16 3618961300 UNIT MOTOR AS W1N44EB020 110V/60HZ 1
D22 3618403510 PULLEY MOTOR AS ADC-12 M-TYPE DS12 DP52.5 1

39 PARTS DIAGRAM
" Circuit Diagram [100KW, KA]

CIRCUIT DIAGRAM 40
 " Circuit Diagram [100KC, KR]

41 CIRCUIT DIAGRAM
 DAEWOO ELECTRONICS CORP.
1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”

S/M NO. : PRINTED DATE: Dec. 2009

ABOUT THIS MANUAL
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