5-MAN Diesel 32-40 Twin Medium Speed Engine
5-MAN Diesel 32-40 Twin Medium Speed Engine
5-MAN Diesel 32-40 Twin Medium Speed Engine
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 1. Propulsion Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2. Control and Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . 28
Chapter 3. Electrical Power Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Chapter 4. Systems & Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 5. Instructions for Operating Machinery . . . . . . . . . . . . . . . . . . . 190
Chapter 6. Alarms & Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction
Introduction contains the general description of the simula-
tor architecture and prototype vessel.
Introduction
This chapter contains:
1. Printing House Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. The Ship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Simulator Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1. Consoles Button Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2. Unified System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3. 3D Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. General Controls in Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1. SET-DIFF Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2. Viscosity Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction . Abbreviations
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction . The Ship
3. The Ship
The simulator is modeling the Propulsion Plant, Electric Power
Plant, Control & Monitoring System (CMS), auxiliary systems,
equipment, units and mechanisms of a general Ro-Pax ferry.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction . Simulator Architecture
Consoles Button Bars
4. Simulator Architecture • Displays of the page SYS contain mimics of the ship’s sys-
tems. They model manual remote and local control of the
The VDHW pages of the Virtual Hardware console are:
• GSP1 – No. 1 Group Starter Panels;
The simulator of a Ro-Pax ferry has the Propulsion console and corresponding units and mechanisms.
Virtual Hardware console comprising all displays to control and • FP1 – MSB No. 1 Feeder AC440V upper and lower panels;
• The following pages model equipment control in the ship
monitor the ship’s systems, units and mechanisms. engine rooms: • G1 – Generator 1 upper and lower panels;
The bottom bar of the simulator screen contains buttons with űű SG – Steering Gear room page; • G2 – Generator 2 upper and lower panels;
page names. Pages consist of displays. Click a button to open űű CHP – Cargo Handling Post page; • SYN – MSB Synchro upper and lower panels;
the page submenu. The list of displays of a selected page • BUS – Bus Tie upper and lower panels;
űű MER1 – Main Engine Room 1 page;
opens in the drop-down (actually, pull-up) menu. Figures
űű MER2 – Main Engine Room 2 page; • G3 – Generator 3 upper and lower panels;
shows the simulator Propulsion and Virtual Hardware consoles
button bars, and an example page menu. űű AER – Aux Engines Room page; • GSP2 – No. 2 Group Starter Panels;
űű BTR – Bow Thruster Room page; • FP2 – MSB No. 2 Feeder AC440V upper and lower panels;
4.1. Consoles Button Bars űű FFR – Fire Fighting Room page. • 220V – MSB AC220V Feeder upper and lower panels.
The pages (buttons on the button bar) of the Propulsion con- űű EmG – Emergency Generator room page. • EG – Emergency Generator LOP panel;
sole are described in brief below: • ESB – Emergency Switchboard and Shore connection panels;
The displays of a page menu contain mimics of the Local
• Displays of the page BCC model the Bridge control console Operating Panels (LOPs) of the units and mechanisms, switch- • DM1 – Generator 1 DM controller panel.
panels; boards (SWBDs), power distribution boards (PDBs), group • DM2 – Generator 2 DM controller panel;
• Displays of the page ECR model the Engine Control Room starter panels (GSP), etc. and the 3-D pictures of the engine
• DM3 – Generator 3 DM controller panel;
control console panels; rooms where applicable.
• ME 2 – Main Engine 2 LOP;
• Displays of the page MSB model the Electrical Power Plant • ME 1 – Main Engine 1 LOP;
Main Switchboard control panels;
• Shaft Gen – Shaft Generator upper and lower panels;
• Displays of the page CMS model Control and Monitoring
• Bow Thruster – BT upper and lower panels;
System remote control displays on the ECR desk;
• Full – unified system diagram (as video wall).
• Displays of the page CID model the diagnostic Cylinder
Indicator Diagrams of the Main propulsion and Diesel en-
gines of the generators;
Example pop-up menu (FFR page)
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction . Simulator Architecture
Unified System Diagram
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction . Simulator Architecture
3D Visualization
4.3. 3D Visualization
Photographic pictures of the Bridge, Engine Control Room,
MSB Room, Cargo Handling Post, Fire Fighting Room and
Emergency Generator Room are displayed for the background
of the corresponding pages to provide realistic view.
Engine room pages contain 3D simulation displays of the rel-
evant location. The 3D displays are implemented for:
• Steering Gear room (SG page);
• Main Engine room 1 (MER1 page);
• Main Engine room 2 (MER2 page);
• Aux Engines room (AER page);
• Bow Thruster room (BT page).
Examples are presented on the figures below. 3D display of MER1 page 3D display of AER page
To give a look-over of the room click and hold the right mouse
button while moving it around: the 3D scene will rotate. Zoom
in and out the scene using the mouse wheel. Click and hold
the left mouse button to move the scene around the display.
Direct control from 3D displays is implemented for Main En-
gines LOPs (see Chapter 1 for description), Steering Gears LOP,
and Aux Diesel Engines LOPs (see Chapter 4 for description).
Picture of ECR
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Introduction . General Controls in Simulator
SET-DIFF Controllers
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . Introduction
Propulsion Plant Control Principles
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from Bridge
Propulsion Control from Bridge
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from Bridge
Propulsion Control from Bridge
The description given below is for PP control at Port side. Stbd Propulsion Clutch Control
side control is similar to Port.
The panel PROPULSION CLUTCH contains:
ME Control • RFU indicating lamp, which illuminates when the clutch
The panel contains: can be engaged;
• CLUTCH OUT button to disengage the CPP clutch; the button
• ECR CONTROL button; the button flashes during control posi-
illuminates when the clutch is disengaged;
tion change over, illuminates continuously to indicate the
Propulsion plant control from ECR; • CLUTCH IN button to engage the CPP clutch; the button
illuminates when the clutch is engaged; it is possible to
• BRIDGE CONTROL button; the button flashes during control
engage the clutch only when the pitch is zero; the but-
position change over, illuminates continuously to indicate
ton is disabled when the pitch >0 (the RFU lamp is not
the Propulsion plant control from Bridge;
illuminated).
• COMBINAT–CONSTANT two-position switch to set the ME
operation mode: 2.1.2. Control Position Change Over at Bridge
űű COMBINAT – simultaneous control of ME speed and CPP 1. Control is at the Bridge: BRIDGE CONTROL
pitch by defined characteristics curve: MT position –> ME button is illuminated.
rpm –> CPP pitch; ›› To request change over, click and hold ECR CONTROL button
űű CONSTANT – set the ME constant speed (750 rpm) to till it starts flashing. When control is accepted and con-
connect the shaft generator; propulsion speed is regu- firmed at the ECR the button illuminates continuously.
lated by the CPP pitch only. 2. Control is at the ECR: ECR CONTROL button is
• LOCAL CONTROL indicating lamp, which illuminates when illuminated. Change over request from ECR comes
ME control is carried out from the ER local control panel; in: BRIDGE CONTROL button starts flashing.
Pitch Control
• EMERGENCY STOP button with protection cover to stop the ›› To confirm control change over, click BRIDGE CONTROL but-
The panel PITCH CONTROL contains:
ME in emergency condition; click once to open the cover, ton; it illuminates continuously.
click second time to click the button. • EMCY PITCH CONTROL two-position switch OFF–ON for
selection of non-follow up control mode;
Note: For control transfer between bridge and ECR the MT
Alarm Indicator Lamps pointers’ positions should match.
• AHEAD latched button to adjust pitch to AHEAD; the but-
The lamps illuminate to indicate the following cases: ton illuminates when active;
• REDUCE POWER – power is reduced by the load control • ASTERN latched button to adjust pitch to ASTERN; the but-
system; ton illuminates when active.
• SHUT DOWN and SLOW DOWN – the safety system stopped • LOCAL CONTROL indicator lamp, which illuminates when
or slowed down the ME; CPP is operated from LOPs (use menu items CPP ME PORT
• ADJUST PITCH TO ZERO – during adjustment to zero. LOP or CPP ME STBD LOP of the page MER1 and description in
Chapter 4).
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
Propulsion Control from ECR
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
Propulsion Control from ECR
Three-position switch is used to select (acknowledge) the con- • CLUTCH IN button to engage the clutch; the button illumi-
trol position: nates when the clutch is engaged; it is possible to engage
• ECR; BRIDGE – set to control from ECR/bridge; the clutch only when the PITCH ZERO and READY TO
CLUTCH lamps are illuminated;
• ECR NFU – set to operate CPP pitch from ECR PITCH NFU
CONTROL panel. • CLUTCH OUT button to disengage the clutch; the button il-
luminates when the clutch is disengaged;
ME Load Control and Safety System The PITCH NFU CONTROL panel contains:
The LOAD CONTROL panel contains:
• PITCH LOCAL indicating lamp, which illuminates when the
• LOAD CONTROL OFF lamp, which illuminates when active. CPP is operated in local control mode (NFU);
• PITCH REDUCED lamp, which illuminates when active; • CPP PUMP 1 (2) STAND BY lamps, which illuminate when
• Two-position switch to turn on the ME protection system; the corresponding pump is in standby mode;
set to position 1 (on) before connecting high load thruster • CPP PUMP 1 (2) RUNNING lamps, which illuminate when
motor; the load control protection system will prevent the corresponding pump is running;
the ME rpm drop when the load reaches the limit: it first • PITCH AHEAD button to control the pitch in ECR NFU mode;
reduces the CPP pitch, and if pitch reduction to zero is still the button illuminates when active;
insufficient then slows down the ME;
• PITCH ASTERN button to control the pitch in ECR NFU mode;
• LOAD LIMIT SETPOINT Port regulator; the scale is in %; the button illuminates when active.
The SAFETY SYSTEM panel contains:
• SHUT DOWN and SLOW DOWN alarm indicators, which illu-
3.1.1. Control Position Change Over at ECR
minate when the ME was stopped or slowed down by the 1. Control is at the ECR: ECR CONTROL lamp is
safety system; illuminated. Change over request from the Bridge
comes in: BRIDGE CONTROL lamp starts flashing.
• EMCY STOP button with protection cover to stop the ME in
emergency; click once to open the cover, click second time ›› To accept control change over, turn three-position switch
to operate the button; to BRIDGE position; BRIDGE CONTROL lamp illuminates
continuously.
• CONSTANT SPEED lamp, which illuminates when active.
2. Control is at the Bridge: BRIDGE
Pitch and Propulsion Clutch Control CONTROL lamp is illuminated.
The CLUTCH CONTROL panel contains: ›› To request change over, turn three-position switch to ECR
position; ECR CONTROL lamp starts flashing. When control
• CLUTCH LOCAL lamp, which illuminates when the clutch is
is accepted and confirmed at the Bridge the button illumi-
operated in local control mode (NFU);
nates continuously.
• READY TO CLUTCH lamp, which illuminates when it is pos-
sible to engage the clutch;
Note: For control transfer between bridge and ECR the MT
pointers’ positions should match.
• PITCH ZERO lamp, which illuminated when active;
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
General Description
Note: Speed 750 rpm available for shaft generator drive only.
Port ad Stbd Reduction Gears (with power take-off for Shaft
Generator for ME Stbd only).
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
ME Local Control Panel
4.2. ME Local Control Panel • SPEED CONTROL two-position switch, to select between:
űű NORMAL – starting at fuel;
Click on the menu item ME Local Panel of the page MER1 to open
the display with identical ME PORT LOCAL and ME STBD LO- űű BLOCKED is used when repairing the engine or to pre-
CAL control panels of the MEs. The ME PORT LOCAL panel is vent it from starting at fuel, but blowing by starting air.
described below. • EXH GAS TEMPERATURE gauge to monitor exhaust gases
temperature (use the arrow buttons to browse cylinders);
The panel contains:
• A set of gauges to monitor parameters of ME systems.
• ECR–LOCAL two-position control mode selector switch to
choose control from ECR or LOP; 4.2.1. Control Position Change Over at LOP
• LOCAL CONTROL indicator lamp, which illuminates when 1. To request control at the LOP, turn ECR–LOCAL switch
control is from this LOP; to position LOCAL . LOCAL CONTROL lamp illuminates.
• READY TO START indicator lamp, which illuminates when No confirmation from the ECR is required.
the starting prerequisites for the engine have been met; 2. To return control to the ECR, turn ECR–LOCAL
when illuminated the engine is ready for use; switch to position ECR. ECR CONTROL lamp starts
• TURNING GEAR ENGAGED indicator lamp, which illumi- flashing on ECR desk (see paragraph 3.1.1 on
nates when the turning gear is engaged; page 18). The LOCAL CONTROL lamp lights down
• START BLOCKED alarm indicator, which illuminates indicat- when control change over is accepted at ECR.
ing that the engine cannot be started because the start Note: Control position change over will occur only when
prerequisites have not been met; RPM settings match in both locations. It is recommended to
• BLOWING button to turn the engine using the air start mo- set either 0 or 100% setting for change over.
tor without actual engine starting; click and hold the but-
ton for operation;
• START button to start the ME locally; the button illuminates
when the ME is running;
• STOP illuminated button to stop the ME locally;
• SHUT DOWN and SLOW DOWN alarm indicators, which illu-
minate when the ME was stopped or slowed down by the
safety system;
• RESET button to reset the engine protection system after
the protection fault has been rectified;
• ME PORT EMCY STOP button to stop the ME in emergency;
• ENGINE RPM gauge;
• RPM SETTING regulator to set the ME rpm locally;
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
Operating ME from 3D Page
ME STBD LOP
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
ME Bearings Monitoring Panel
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . PP Remote Control from ECR
ME Turning Gear Panel
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . Cylinder Indicator Diagrams for ME & GE
Analyzing
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . Cylinder Indicator Diagrams for ME & GE
Comparison
5.2. Comparison
Click on the menu item Comparison of the page CID to open the
display for comparison of parameters in different cylinders.
The display contains:
• The Chart area with the legend on top of it;
• The Cylinders Selection panel;
• The Table area;
• The panel to set the diagram’s scaling and presentation.
How it Works
Provided you have measured the cylinders’ parameters and
transferred the data (refer to paragraph 5.1 on page 24).
Open the cylinder trees in the selection panel on the right and
check the required measurement data for comparison. The
diagrams will be painted in the chart area using different col-
ors for convenience.
For each cylinder the three diagrams are output on the P–φ
chart using different line style as explained in the legend at the
top of the chart area. The P–V chart contains one diagram for
each of the selected cylinders.
The table area displays the selected cylinder parameters:
• Pz – maximum combustion pressure;
• Pc – compression pressure;
• Pi – mean effective pressure;
• Phi pz – timing angle;
The Scale panel contains: • φ fields to set the MIN and MAX values of the angle
• Phi ign – angle of combustion start.
parameter (horizontal axis);
Use the P–φ button to compare the diagrams, where the hori- • φ° field to move the vertical hairline pointer along the
horizontal axis with the up and down arrows to increase/ • P fields to set the MIN and MAX values of the pressure
zontal axis is the cylinder crankshaft angle and the vertical axis
decrease the value; the pointer is handy to find the exact parameter (vertical axis).
is pressure.
angle of a curve inflexion point, etc.; The scale panel is not used for the P–V chart presentation.
Use the P–V button to compare the diagrams, where the horizon-
• RESET button to clear the scale adjustment settings to
tal axis is the cylinder volume and the vertical axis is pressure.
default;
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 1. Propulsion Plant . Cylinder Indicator Diagrams for ME & GE
Exhaust Gases Emission Panel
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Introduction
Operating CMS Displays
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Introduction
Operating CMS Displays
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Propulsion
Propulsion Overview Display
3. Propulsion
The PROPULSION section of the CMS menu comprises the dis-
plays to supervise the propulsion plant, CPP and both MEs.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Propulsion
CPP Display
3.2. CPP Display • Pumps controls: double-click to operate the pump, when
under remote control (see the legend); AUTO button: click
Click on the CPP button in the PROPULSION section of the CMS to set the pumps run in automatic mode;
MAIN MENU page to open the CPP display, where the general
• READY CLUTCH and CLUTCH IN indicators.
CPP system diagram and parameters are presented.
The set of digital indicators and alarm indicator boxes:
The PROPULSION CONTROL panel in the centre of the display
contains the following indicators of ship propulsion engines: • THRUST BEARING temperature; HIGH alarm indicator illu-
minates when the temperature > 60°C.
• Port LEVER and Stbd LEVER digital indicators;
• STERN TUBE FWD/MIDDLE/AFT BEARING temperatures;
• LEVER ACTIVE indicator; HIGH alarm indicators illuminate when temperature > 65°C.
• CONTROL BRIDGE and ECR indicators highlight the PP Port • STERNTUBE HEADER TANK LEVEL LOW alarm indicator illu-
and PP Stbd control place; minates when tank level < 20%;
• MODE CONSTANT and COMBINATOR indicators highlight • SHAFT RPM, PITCH %, TORQUE KNm, and POWER kW digital
the PP Port and PP Stbd operation mode; indicators display the parameters of the corresponding CPP.
In CONSTANT mode ME Port runs at constant RPM irregard- The CPP CONTROLLER panel contains:
less of actual ship speed, thus the shaft generator can be
connected and activated; • RFU indicator – illuminates when control power is available;
• SAFETY SYSTEM FAIL and CONTROL SYSTEM FAIL Port / • REMOTE and LOCAL control position indicators.
Stbd indicators highlight in alarm conditions. The HPU panel contains:
The rest of the mimic displays the Port and Stbd sides of the • The diagram of the hydraulic power pack unit with the
CPP system. The description given is for the Port side. Stbd side pumps’ parallel connection, the inlet filter with FILTER
is similar to Port. CLOGGED alarm indicator;
• Pumps controls: double-click to operate the pump, when
under remote control (see the legend); ST-BY buttons: click
to set the pump operate as st-by;
The GBX panels contains: • CPP OIL TANK LEVEL LOW alarm indicator, which illumi-
nates when the level < 10%;
• LOW LEVEL alarm indicator, which illuminates when the oil
level < 10%; • STBY ALARM indicator, which illuminates when the St-by
pump has started;
• STBY ALARM indicator, which illuminates when St-by pump
has started; • HIGH TEMPERATURE alarm indicator, which illuminates
when the temperature > 65°C;
• The diagram of the gearbox pumps’ parallel connection
with the inlet filter, the FILTER CLOGGED alarm indicator • LOW PRESSURE alarm indicator, which illuminates when
(pressure <0.6 bar); the pressure < 20 bar.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Propulsion
ME Port and ME Stbd Displays
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Propulsion
ME Port and ME Stbd Displays
The SEA WATER COOLING panel contains: The SHUTDOWN panel contains the common indicators The SLOWDOWN panel contains the common indicators
• Digital indicators for monitoring the seawater pressure for the ME shutdown alarms. The SHUTDOWN indicator il- for the ME slowdown alarms. The SLOWDOWN indicator
and temperature; luminates when any ME shutdown by protection system illuminates when any ME slowdown by protection system
occurred; the cause of shutdown is specified by highlight occurred; the cause of slowdown is specified by highlight
• SW PUMP AUTO START indicator, which illuminates when
of the panel indicators: of the panel indicators:
SW St-by pump has started.
The FUEL panel contains: • EMCY STOP; • EXH GAS BEFORE TC HH;
• Digital indicators for monitoring the fuel pressure, viscos- • OVERSPEED ; • EXH GAS CYL. OUT HH;
ity and temperature; • L.O. INLET PRESSURE LL; • EXH GAS DEV. HH;
• FO FEED PUMP AUTO START indicator, which illuminates • GBX LO PRESSURE LL ; • L.O. INLET TEMP HH;
when Feed St-by pump has started; • SPLASH OIL TEMP DEV. HH ; • MAIN BEARING TEMP;
• FO BOOSTER PUMP AUTO START indicator, which illumi- • TC L.O. INLET PRESSURE LL; • L.O. DUPLEX FILTER DIFF P;
nates when Booster St-by pump has started;
• TC L.O. TEMP HH; • HT WATER OUT TEMP H .
• HP FO LEAKAGE alarm indicator.
• MAIN BEARING TEMP HH;
The LUBE OIL panel contains:
• HT WATER OUT TEMP HH .
• Digital indicators for monitoring the lube oil pressure and
temperature;
• FO FEED PUMP AUTO START indicator, which illuminates
when the Feed St-by pump has started.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Propulsion
ME Bearing Temperatures Displays
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . EPP
Electric Power Plant Display
4. EPP
The EPP section of the CMS main menu comprises the displays
to supervise the electrical power plant, Shaft and Diesel gen-
erators and the Power Management System (PMS).
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Chapter 2. Control and Monitoring System . EPP
Generators Display
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . EPP
Generators Display
Each of three identical GEN 1, GEN 2 , GEN 3 sections con- The EMCY GEN section panels contain the EMCY engine and
tains the diesel engine and generator indicators: generator and battery charger state and alarm indicators,
which illuminate in the following cases:
• ENGINE state and alarm indicators, which illuminate in the
following cases: • On ENGINE panel:
űű LOCAL and REMOTE – to indicate control mode; űű ENGINE ST-BY – when the EMCY generator engine is in
űű STARTING, RUNNING, COOLDOWN – to indicate actual standby mode;
operating state; űű RUNNING – when the EMCY engine is running;
űű FAIL TO START alarm – when the engine fails to start; űű COMMON ALARM – when any EMCY engine alarm
űű EM.STOP OPERATED alarm – when the Engine was occurred;
stopped in emergency. űű START FAIL alarm – when the EMCY engine fails to start;
• ENGINE set of digital indicators to display actual values of űű SHUTDOWN ACTIVE alarm – when the EMCY engine is in
the engine system parameters: starting and boost air pres- shutdown process.
sure; exhaust gases temperature; cooling, lubricating and • On GENERATOR panel: digital indicators of the generator
fuel supply system temperature and pressure; actual running parameters;
• F.O. INLET LOW PRESSURE alarm – when pressure < 3.5 bar; • On BATTERY CHARGER panel:
• FUEL LINE LEAK alarm – when there is a leakage condition űű AC PRESENT – when the AC exists;
in the fuel supply line.
űű DC FAULT alarm – when the DC charging fault occurs;
• GENERATOR state and alarm indicators, which illuminate in
űű CHARGER FAULT alarm – when the charger fault occurs;
the following cases:
űű BATTERY VOLTAGE digital indicator to display the actual
űű SYNCHRONISING – when the generator is synchronizing;
voltage value.
űű C/B CLOSED – when the generator CB is closed;
űű C/B TRIPPED alarm – when the generator CB is tripped;
űű AUTO SYNC. FAILURE alarm – when the generator auto-
matic synchronization failed;
űű COMMON ALARM – when any generator alarm occurred;
• Set of digital indicators to display actual values of the gen-
erator running parameters.
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Chapter 2. Control and Monitoring System . Systems
LT & HT Cooling Systems Display
5. Systems
The SYSTEMS section of the CMS main menu comprises the
displays to supervise the ship’s FO, LO, cooling water systems.
The LT lines on the mimic are colored in light blue; the HT lines
are colored in dark blue. Digital pressure gauges and tempera-
ture indicators display the actual temperature and pressure of
the cooling water.
The pumps on the mimic are operated when under remote
control (see the legend). Double-click to start/stop a pump.
Use ST-BY (AUTO) button to set a pump standby (automatic) op-
erating mode. Control logic is described in paragraph 1.1.2 on
page 30. Magenta labels MSB/CMS explain a pump current
remote control location.
The mimic contains:
• The expansion tanks LT EXP. TK , ME Port EXP. TK , and ME
Stbd EXP. TK , each provided with:
űű Level bar graph and digital indicator;
űű LOW LEVEL alarm indicator, which illuminates when the
level is < 10%.
• LT CW Harbour Pump control;
• ME PS and ME SB cooling units, each provided with: • The Nozzle Cooling Module contains:
• LT CW Pump 1 (2) controls provided with:
űű HT Preheating Pump control and AUTO button, űű Nozzle cooling expansion tank with the level bar graph;
űű ST-BY buttons;
űű HT CW Electric Pump control with the ST-BY button; űű Pump 1 (2) controls with the ST-BY button;
űű STBY ALARM indicator, which illuminates when st-by
űű HT CW Driven Pump state indicator; the pump starts űű Digital indicators of the ME inlet and ME outlet pressure
pump has started.
when ME starts; and temperature;
űű STBY ALARM indicator, which illuminates when st-by űű STBY ALARM indicator, which illuminates when st-by
pump has started. pump has started.
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Chapter 2. Control and Monitoring System . Systems
SW Cooling System Display
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Chapter 2. Control and Monitoring System . Systems
Fuel Oil Service System Display
L.S. designation on the tanks denote low sulfur fuel oil content.
The mimic contains:
• L.S.HFO Service Tank No 1, HFO Service Tank No 2, L.S.MDO
Service Tank No 1, and MDO Service Tank No 2; each tank is
provided with:
űű Level bar graph and digital indicator;
űű HFO heater unit in HFO tanks;
űű HIGH LEVEL alarm indicator, which illuminates when the
level is > 90%;
űű LOW LEVEL alarm indicator, which illuminates when the
level is < 10%.
• FEED PUMPS No 1, No2 and BOOSTER PUMPS No 1, No2
controls and ST-BY buttons (control logic is described in
paragraph 1.1.2 on page 30); each pumps pair has:
űű Digital indicator of discharge pressure and pressure drop
on the filter (Δ);
űű STBY ALARM indicator, which illuminates when st-by
pump has started.
• VISCOMETER unit with:
űű Digital indicators of the FO temperature and viscosity;
űű VISC ALARM indicator, which illuminates when the FO • ME PS and ME SB units, each comprising: Tanks are fitted with:
viscosity actual value > 20 cSt;
űű Digital indicators of the FO inlet pressure and pressure • Level bar graph and digital indicator;
űű TEMP ALARM indicator, which illuminates when FO drop on the filter (Δ); • Thermal oil heater unit;
temperature actual value > 150 °C;
űű FO LEAKAGE indicator, which illuminates when there is a • Quick closing valves, which are closed in emergency by
leakage in the high pressure sheathed fuel lines. the safety system.
• Pipelines with valves, gauges and connections to: MDO
BOILER, MDO TO INCINERATOR, MDO TO GEN 1 (2,3).
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Chapter 2. Control and Monitoring System . Systems
HFO Transfer & Treatment System Display
L.S. designation on the tanks denote low sulfur fuel oil content.
The mimic contains:
• L.S.HFO Settling Tank 2, HFO Settling Tank 1, L.S.HFO Ser-
vice Tank 2, and HFO Service Tank 1 each provided with:
űű LEVEL HIGH alarm indicator, which illuminates when the
level is > 90%;
űű LEVEL LOW alarm indicator, which illuminates when the
level is < 10%.
• HFO Purifier 1 and HFO Purifier 2 units, each with the
ALARM indicator, which illuminates when there is an alarm
condition in the HFO purifier operation;
• Sludge Tank provided with:
űű LEVEL HIGH alarm indicator, which illuminates when the
level is > 90%.
• HFO TRANSFER PUMPS No 1 and No 2 controls and AUTO
buttons (control logic is described in paragraph 1.1.2 on
page 30);
• LS HFO SETTLING button: click to fill the L.S.HFO Settling Tank 2;
• HFO SETTLING button: click to fill the HFO Settling Tank 1; • HFO Overflow Tank provided with: Tanks are fitted with:
űű LEVEL HIGH alarm indicator, which illuminates when the • Level bar graph and digital indicator;
level is > 90%; • Thermal oil heater unit;
űű OVERFLOW alarm indicator, which illuminates when the • Quick closing valve, which is closed in emergency by the
HFO Overflow Tank level is > 20%; safety system.
• HFO Bunker Tank 1 Port, HFO Bunker Tank 2 Port, L.S.HFO
Bunker Tank 1 Stbd, and HFO Bunker Tank 2 Stbd .
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Chapter 2. Control and Monitoring System . Systems
MDO Transfer & Treatment System Display
L.S. designation on the tanks denote low sulfur fuel oil content.
The mimic contains:
• L.S.MDO Settling Tank, MDO Settling Tank, L.S.MDO Ser-
vice Tank 2, and MDO Service Tank 1, each provided with:
űű LEVEL HIGH alarm indicator, which illuminates when the
level is > 90%;
űű LEVEL LOW alarm indicator, which illuminates when the
level is < 10%.
• MDO Purifier unit with the ALARM indicator, which illumi-
nates when there is an alarm condition in the MDO purifier
operation;
• Sludge Tank provided with:
űű The LEVEL HIGH alarm indicator, which illuminates when
the level is > 90%;
űű Connection from HFO Purifier 1 and 2.
• MDO TRANSFER PUMP control and AUTO button (control
logic is described in paragraph 1.1.2 on page 30);
• LS MDO SETTLING button: click to fill the L.S.MDO Settling
Tank ;
• MDO SETTLING button: click to fill the MDO Settling Tank;
• MDO Overflow Tank provided with: • L.S.MDO Storage Tank Port, MDO Storage Tank Stbd;
űű LEVEL HIGH alarm indicator, which illuminates when the Each tank is provided with:
level is > 90%; • Level bar graph and digital indicator;
űű OVERFLOW alarm indicator, which illuminates when the • Quick closing valve, which is closed in emergency by the
MDO Overflow Tank level is > 20%; safety system.
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Chapter 2. Control and Monitoring System . Systems
Lube Oil System Display
• 2 x Lube Oil Service Tank, each provided with: űű HIGH LEVEL alarm indicator, which illuminates when the
level is > 90%.
űű HIGH LEVEL alarm indicator, which illuminates when the
level is > 90%; Each tank is provided with:
űű LOW LEVEL alarm indicator, which illuminates when the • Level bar graph and digital indicator;
level is < 10%. • Thermal oil heater unit.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Auxiliaries
Compressed Air System Display
6. Auxiliaries
The AUXILIARIES section of the CMS main menu comprises the
displays to supervise the ship’s compressed air, thermal oil, bal-
last, bilge & fire, ventilation and chilled water systems.
Buttons for fast switching between the displays of AUXILIARIES
section are present in the upper left corner of the mimic.
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Chapter 2. Control and Monitoring System . Auxiliaries
Thermal Oil System Display
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Auxiliaries
Ballast System Display
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Auxiliaries
Bilge & Fire System Display
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Auxiliaries
Ventilation System Display
• No 1 SUPPLY/EXHAUST FAN;
• No 3 SUPPLY/EXHAUST FAN;
• No 5 SUPPLY/EXHAUST FAN;
• No 7 SUPPLY/EXHAUST FAN;
• SUPPLY and EXH indicator lamps, which illuminate to indi-
cate the corresponding fan operating mode.
CARDECK STBD VENTILATION panel contains the run indicators
of fans, which are operated from the CARDECK VENTILATION
STARTERS panel in Cargo Handling Post (see Chapter 4):
• No 2 SUPPLY/EXHAUST FAN;
• No 4 SUPPLY/EXHAUST FAN;
• No 6 SUPPLY/EXHAUST FAN;
• No 8 SUPPLY/EXHAUST FAN;
• SUPPLY and EXH indicator lamps, which illuminate to indi-
cate the corresponding fan operating mode.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Auxiliaries
Chilled Water System Display
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 2. Control and Monitoring System . Support Displays
Alarm List Display
7. Support Displays
7.1. Alarm List Display
Click on the ALARM LIST button in the bottom section of any
CMS page to open the display, which contains:
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Chapter 2. Control and Monitoring System . Support Displays
Event List Display
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 3. Electrical Power Plant . Introduction
Plant Specification
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Chapter 3. Electrical Power Plant . Power Generation
General Description
2. Power Generation
2.1. General Description 2.2. Major Components 2.3. Load Sharing
The main bus of the main switchboard is served by genera- The ship’s main power generation equipment comprises: Normally, as soon as two DGs are put on line, the automatic
tors, driven by their diesel engines. When the ship is at sea one load sharing control function starts to control their governor
generator is usually in single operation. When the ship is enter- • Shaft Generator – 440 V, 1160 kW, 1800 A, 60 Hz, 1800 RPM,
motors, so that each generator will be loaded to the same per-
ing/leaving port, one or two of the diesel generators (DG) will without Clutch;
centage in reference to their rated kW output values and that
be paralleled to main to cover the increased power demand. • 3 x Generator – Caterpillar 3508B prime mover, 750 kVA, the bus frequency will be maintained at the rated value.
600 kW, 440 V, 1000 A,60 Hz, 1200 RPM.
The DGs may be set as stand-by to automatically start in emer-
gency case. Automatic voltage regulator (AVR) is used to control generator
voltage. The AVR type, includes all basic features necessary for
The Shaft Generator (SG) can be started when the Main Engine automatic control of the generator voltage:
is accelerated and set to constants speed. SG can power the MSB
at sea and is used separately for powering Bow Thruster motor • Voltage regulation;
at harbor. Parallel operation of SG and DGs is not possible. • Reactive load compensation (voltage drop) for operation
in parallel with other generators or utility network.
The circuit breakers have a gear motor spring operating
mechanism, powered at 110 V DC. The closing springs are au-
tomatically charged by gear motor immediately following the
closing command; in case of emergency, they can be charged
manually using the lever.
Shore power rating: 440 V, 60 Hz, 500 A.
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Chapter 3. Electrical Power Plant . Power Generation Control in Simulator
Generator Engine LOPs
űű MAN START; • ALARM indicator, which illuminates when the engine alarm
state is output to the alarm LCD screen;
űű COOL DOWN STOP;
• EMCY TRIP alarm indicator, which illuminates when the
űű OFF / RESET – to reset the safety system after trip;
EMCY stop button was pressed or Shutdown safety system
űű REMOTE – to set remote control mode. stopped the Aux engine.
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 3. Electrical Power Plant . Power Generation Control in Simulator
Generator Engine LOPs
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 3. Electrical Power Plant . Power Generation Control in Simulator
Generator Engine LOPs
GE LOPs
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Chapter 3. Electrical Power Plant . Power Generation Control in Simulator
Shaft Generator Panel
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 3. Electrical Power Plant . Power Generation Control in Simulator
Shore Supply Panel
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Chapter 3. Electrical Power Plant . Power Distribution
General Description
4. Power Distribution 4.2.1. Air Circuit Breakers (ACB) Components • Signalling device mechanically connected to the spring
(below the O pushbutton). The condition of the ACB is indi-
The air circuit breaker consists of:
cated by a tag which displays either a white I closed ACB,
4.1. General Description • Electric motor module to automatically change the spring. or light blue O opened ACB indicator;
The ship electrical network is designed for delivering electrical When the ACB opens, the geared motor recharges the stored • RESET pushbutton to reset ACB after tripping and re-enable
power from the ship EPP to the consumers. The ship electrical energy system allowing for a closing/opening operation so the protection mechanism; the pushbutton is pulled out
network supplies consumers with 3-phase, 440V, 60 Hz gener- that by charging the closing spring, sufficient energy is stored when ACB trips;
ated by the diesel generators or shaft generator. to ensure that the opening spring is also charged.
• The lever to manually charge the spring. In electrical fault
• Electromagnetic tripping device operating at overcurrent, circumstances such as a blackout condition, the motor
4.2. Major Components over/under voltage and overload; mechanism will be unable to recharge the stored energy
The ship’s power distribution system consists of: • Springs to open/close the ACB; system for any ACB’s that tripped, subsequently these
• I pushbutton to manually close the ACB; it is active only ACB’s will require resetting and recharging using the
• Main Switch Board (MSB) comprising:
when the spring is changed; manual charging lever. In the simulator the lever needs
űű 2 x Bus bar 440 V with Bus-Tie CB; to be dragged one time down and up using the mouse to
• Signalling device mechanically connected to the spring
űű 2 x Group Starter Panel 440 V; achieve the yellow “charged” indicator being displayed to
(below the I pushbutton). The condition of the stored en-
űű 2 x Feeder Panel 440 V; confirm successful charging.
ergy mechanism is indicated by a tag which displays either
űű Feeder Panel 220 V. a white “discharged” or yellow “charged” indicator; The left-most control panel located on the ACB front below the
RESET pushbutton, if present, is used to change the inputs. It is
• Emergency Switch Board (ESB) comprising: • O pushbutton to manually open the ACB;
not implemented in the simulator.
űű ESB 440 V,
ACB controls are located on the appropriate SWBD panels.
űű ESB 220 V.
• Transformers: 4.2.2. ACB Principle of Operation
űű 2 x 440V/230V; The ACB will not close unless the closing spring is fully
űű EM’CY 2 x 440V/230V; charged. In automatic operation (including under/over voltage
• 24V DC Batteries and Charger: 230V AC – 24V DC: for EM’CY tripping, where used) the closing/opening springs are charged
Generator engine starter and for supply of Charging and automatically by the motor mechanism. When the ACB opens,
Discharging distribution board 24 V DC – BCD; the geared motor recharges the stored energy system allow-
• Power Distribution sections 440 V, 230 V, 24 V DC Custom- ing for a closing/opening operation so that by charging the
ers with CB and starters; closing spring, sufficient energy is stored to ensure that the
opening spring is also charged. In electrical fault circumstanc-
• Local panels and starters in ER.
es such as a blackout condition, the motor mechanism will be
unable to recharge the stored energy system for any ACB(s)
that tripped, subsequently these ACB(s) will require resetting
and recharging using the manual charging lever.
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Chapter 3. Electrical Power Plant . Power Distribution
General Description
ACB can be opened either by remote tripping mechanism or The automatic CBs located on the distribution boards and 4.2.5. Preferential Tripping
manually. To open the ACB manually it is sufficient to click the switchboard panels. Associated consumers’ names are dis-
button O. Spring energy is not required for opening. played on the nameplates above the switch: 4.2.5.1. Purpose
To close the ACB manually the operator needs to ensure that When the generators on line are overloaded, relatively non-
springs are charged. The RESET pushbutton on the front panel essential load is tripped from the system by the preferential
or ACB TROUBLE RESET button should be pressed. To close the tripping system, to reduce the load.
ACB it is sufficient to click the I button. At that the spring closes
Thus the operation of generator continues and the feeding to
the ACB. If the motor mechanism module is powered, then the
essential load circuits continues.
motor re-charges the spring, and in 4 sec it is again in charged
state. The spring state is indicated by the tag indicator. CB is closed CB is tripped CB is open The preferential tripping system of this ship has two kinds of
“Tripping”, namely, one by overload of the generator, and the
4.2.3. Consumers’ CB Principle of Operation 4.2.4. ACB Protection
other by abnormal AСВ trip of the generator during parallel
Circuit Breakers of the consumers are three-position automatic operation of generators.
ACBs are installed on the main and EM’CY Generators; bus tie
power switches having the following positions: For the consumers’ CB designated for non-essential load, a thin
connection.
• 0 – power is switched off; black plate with the label PT1 (1st tripping) and PT2 (2nd trip-
ACB trips after delay time or instantaneously. ping) is inserted above its nameplate specifying its application
• TRIP – CB is tripped; the CB opens and the operating lever
rotates to the tripped position; to reset the CB the opera- purposes. This indicates the preferential breaking designation.
4.2.4.1. Generator ACB Protection
tor needs to manually switch the lever into 0 position, and
only after that CB can be closed manually;
A GCB protection has the following characteristics: 4.2.5.2. Operation
• Time delayed generator overcurrent trip. Delay time depends 1. Separation of non-essential load due to overload PT1.
• 1 – power from the bus is supplied to the consumer.
on the current value: at I = 1.21 IR GCB trips after 30 sec.; If the current or power of generator on line:
CBs have inbuilt short circuit and thermal protection.
• Instantaneous short circuit trip: I = 3 IR; > 100% during 10 seconds, or
Switching a CB in the simulator is done by the double-click, or > 110% during 5 seconds, or
by dragging the lever into desired position with the mouse. • Time delayed under voltage trip: U0 = 0.9 UR, 3 sec;
> 120 % during 1 second,
• Time delayed reverse power trip: P < -0.1 PR, 5 sec;
Closing of a CB (the lever in position 1) means that the power PREFERENTIAL TRIP 1 function operates to trip the CBs for
is supplied to the specified consumer(s). For operation the After the preferential tripping (as described in 4.2.5 below), non-essential consumers.
consumer(s) need to be switched on either remotely or on when the generator is further overloaded. Long Time Delay
2. PT2 trip function separates non-essential load when any
their local panels. TRIP (LTD) function among the functions of overcurrent trip-
of the generator ACB trip occurs in parallel operation.
ping device of ACB operates to trip ACB of generator to pre-
The automatic CBs located on the local panels and starters.
vent damage in the generator.
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Chapter 3. Electrical Power Plant . Power Distribution
DM4 System and PMS
4.3. DM4 System and PMS 4.3.3. PMS software unit 4.3.5. Load-dependent start/stop function
The PMS software unit controls and supervises all common The load-dependent start/stop function is active, when the
4.3.1. Purpose PMS functions in the DELOMATIC system according to the AUTO plant mode is selected and the shore connection is not
The DELOMATIC system (DM4) is designed for control and pro- functionalism of the selected plant mode, e.g. the SEMI-AUTO closed. The start/stop function transmits PMS start and stop
tection of up to parallel running generators and can also carry or the AUTOMATIC plant modes. Common PMS functions may commands, which are based on a calculation of how many
out engine control and protection. The DELOMATIC system be functions such as the load depending start/stop function generator sets are needed in order to meet the actual power
performs a wide variety of the functions needed on board a and selection of start/stop priority. demand at the busbar. The PMS start/stop commands cause
ship or in power stations. the individual generator sets to carry out start and stop re-
• Power Management System (PMS) functions; 4.3.4. Display Unit (DU) spectively according to the programmed start/stop priority.
The DU is a slave unit, which receives information from its cor- In AUTO mode the standby diesel becomes a part of an ac-
• Control of generator set(s);
responding DGU. Measured values and programmed system tivity when diesel load reaches 90% of the maximum load,
• An extensive number of integrated protective functions; and the two diesels run parallel. If the total load is 65%, last
setup are all stored in the corresponding DGU.
• Measurement of all relevant AC values; diesel load is transferred to the first running diesel, and dis-
The DU offers:
• System logic; connected from MSB electrically, and it stops when the heat
• Serial communication interface. • Display and control of the DELOMATIC menu structure; parameters decrease.
The application software consists of two main software units: • Read-out of measured and calculated values; In SEMI-AUTO mode, the load-depending start/stop function
• Operator alarm handling interface; will only allow a push-button initiated SEMI-AUTO disconnec-
• Generator control software unit;
• Display of alarm messages; tion of a generator breaker, if the generator set is surplus at the
• Power Management System (PMS) software unit busbar (the predicted available power > the nominal power
• Status indication with LEDs.
of the generator set). Calculation of the load-depending PMS
4.3.2. Generator control software unit The PMS in the DELOMATIC system operates as an integrated start/stop commands is based on a comparison of the pro-
The generator set control software unit controls and supervis- unit in the Main PMS DGU. grammed start and stop limits and a special DELOMATIC value
es all local operations of the generator set. The received PMS The PMS interface in each Generator Engine carries out distrib- called the predicted available power.
commands may initiate e.g. start and stop of the generator set, uted control of the generator sets according to the received
but the generator set control software unit carries out the ac- PMS commands and PMS status feedback signals.
tual control, protection and supervision of the generator set.
Only generator sets (GE’s) selected to be under PMS control are
included in the automatic PMS functions.
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Chapter 3. Electrical Power Plant . Power Distribution
DM4 System and PMS
4.3.6. Transfer of PMS start command Should the 1st stand-by fail to start or its ACB fail to close, then 4.3.10. GB OFF sequence
the 2nd stand-by will be automatically controlled to replace
A PMS start command is automatically transmitted to the next The GB OFF sequence is initiated, when the DGU receives a
1st stand-by.
stand-by generator set, if any of the below-mentioned alarm PMS stop command from the Main PMS DGU (or a SEMI-AUTO
sequences become active at a running generator set: The stand-by will also be automatically started when two initiated GB OFF). The PMS stop command is only accepted by
generators in service is one generator ACB abnormal trip or the DGU, if the generator set is “ready for PMS stop”.
• The “SAFETY STOP” alarm sequences;
generator in service is overloaded, in which case the started The GB OFF sequence is automatically initiated, when the DGU
• The “TRIP OF GB” alarm sequences;
stand-by is automatically paralleled to service generator. receives a PMS stop command.
• The “SHUTDOWN” alarm sequence.
4.3.9. GB ON sequence During SEMI-AUTO plant mode the operator may initiate the
4.3.7. Programming of start/ The GB ON sequence is automatically initiated (except during GB OFF sequence by pressing the CB OFF push-button on the
stop priority sequence SEMI-AUTO mode), when the automatic start sequence has DU (DGU DG).
Programming of the start/stop priority sequence is carried been completed successfully. The DGU will only accept the SEMI-AUTO stop command, if
out for all generator sets. Programming is possible when the The automatic GB ON sequence includes: the generator set is not alone on the busbar, and the avail-
system is in semi-auto mode (in the Synchronizing Panel click able power on the busbar exceeds the nominal power of the
the Semi-Auto button on Multi-Line AOP: see the description in • Detection of “ready for PMS synchronisation” status for the DG in question.
paragraph 5.4.1 on page 72) and one of the generator sets is generator set;
A SEMI-AUTO GB ON command will interrupt an ongoing GB
in operation. • Programmable dynamic synchronisation;
Off sequence.
›› Decide which of the diesels should be first standby. • Generator breaker ON control;
›› Click 1 Prior button on the generator panel of the first • Transfer of the PMS start command to the next stand-by 4.3.11. Deloading
standby set. The lamp 1st Standby illuminates. generator set in case of: The automatic GB OFF deloads the generator set before allow-
›› Click 1 Prior button on the unit of the actual operation die- űű a failed synchronisation; ing the generator breaker to be opened. The DGU will reduce
sel. Then second standby diesel is chosen automatically. űű a generator breaker ON failure. the generator load by changing the load reference for the load
regulator. When the measured generator load (real power) goes
When the GB ON sequence is entered, it is indicated at the DU
4.3.8. Automatic starting of diesel generators (DGU DG) by a yellow ON LED.
below the programmable limit, the generator breaker is opened.
The three diesel generators (No. 1 D/G, No.2 D/G, and No.3 D/G)
can be set as stand-by when one or two generator is in service. During SEMI-AUTO mode the operator may initiate the GB ON
sequence by pressing the CB ON push-button. This will initiate
If a bus trouble is detected when one generator is in service, closing of the generator breaker.
then the stand-by D/G will be automatically started and one
generator in service will be replaced by this one generator to A SEMI-AUTO stop or GB OFF command will interrupt an ongo-
restore the bus conditions to normal. ing GB ON sequence.
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Chapter 3. Electrical Power Plant . Power Distribution
DM4 System and PMS
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Main Circuit Diagram
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Generator 1, 2 Panels
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Generator 1, 2 Panels
5.2.1. Operating DM4 System • Run – DE is running at RPM speed about nominal; The following buttons are modeled:
DELOMATIC system DM4 is installed on each main generator • Ready – DE is ready for start; • Start I and Stop O to start/stop the diesel engine;
panel for automatic control and protection of the generator. • Deload – generator is deloading before opening ACB; • I/O to close/open generator ACB;
The system panel contains a set of buttons for operation, sta- • On – indicates generator ACB: green light – ACB closed; • Arrows UP, DOWN to switch screens;
tus indication with LEDs and LCD screen for presentation of light off – ACB open; yellow light – synchronizing;
the generator parameters. • 1 Prior to set first priority for this generator;
• 1st Standby – the generator has highest priority in auto-
• ack to acknowledge alarms.
The Display Unit (DU) is a slave unit, which receives informa- matic starting sequence;
tion from its corresponding DGU (DEIF Generator Unit hard- LCD screen is off when the device power is off.
• 1st Prior – this generator starting priority was changed by
ware). Measured values and programmed system setup are all pressing the button 1 Prior; LCD main screen displays generator set and bus parameters.
stored in the corresponding DGU.
• PMS Control – light off – no control power is available for LCD second screen contains alarms information: TIME, ALARM
Note: Buttons provide control only in PMS Semi-Auto mode. the panel; yellow light – SWBD mode is set on SYNCHRO description, ACKN state.
PANEL; green light – PMS modes set (Semi-Auto or PMS
DU indicator lamps illuminate when: Programming the generators starting sequence is described in
Auto) on AOP;
paragraph 4.3 on page 64.
• Alarm – flashes when an unacknowledged generator alarm • Power – control power is available;
occurs; turns to steady light when alarm is acknowledged;
• Regulator On – indicates active automatic load sharing Example
• Alarm Inh. – not modeled; mode (PMS Semi-Auto or PMS Auto); Diesel generator No 1 is under load; required starting se-
• Cool Down – DE slows down before stop; • Self check OK – control power is available for the device. quence is: diesel No 3 is planned to be 1st standby, diesel No 2
is planned to be 2nd standby.
›› Click SEMI-AUTO button on AOP in Synchronization panel
(see paragraph 5.4.1 on page 72); SEMI-AUTO lamp illu-
minates, and the system gets in semi-auto mode.
›› Click 1 Prior button on DM4 of No 3 GENERATOR PANEL .
Indicator lamp 1st Standby illuminates.
›› Click 1 Prior button on DM4 of No 1 GENERATOR PANEL .
›› System automatically selects No 2 diesel as 2nd standby.
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Generator 3 & Bus Tie Panels
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Synchronization Panel
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Synchronization Panel
The right panel on the display contains: űű BUS VOLT. LOW – alarm: voltage < 95% during 5 sec;
• ENGINE CONTROL impulse handles for G3, G2 and G1 to űű BUS FREQ. HIGH – alarm: frequency > 105% during 5 sec;
operate the diesel engine: STOP, OFF, START – only when űű BUS FREQ. LOW – alarm: frequency < 95% during 5 sec.
SYNCHRO & POWER CONTROL switch is in SWBD position;
• ALARM RESET button to reset active alarms on SYNCHRO
5.4.2. Synchronizing in SWBD & PMS Modes
PANEL; 1. SYNCHRO & POWER CONTROL switch
is set to SWBD control mode.
• SHORT CIRCUIT TROUBLE RESET – button to reset trip condition
of the EMERGENCY SWITCHBOARD ACB; Manually start, synchronize, connect generators.
• EMERGENCY SWITCHBOARD – to operate MSB-ESB ACB. AOP buttons are disabled. SEMI-AUTO and AUTO lamps are
not illuminated. Other lamps indicate EPP state.
5.4.1. Automatic Operation Panel 2. SYNCHRO & POWER CONTROL switch
AOP contains: is set to PMS control mode.
• SEMI-AUTO – button and indicator lamp; lamp illuminates Note: One generator should be running and connected to the bus.
when “PMS Semi-auto” mode is active; • By default the system switches to SEMI-AUTO mode, and
• AUTO – button and indicator lamp; lamp illuminates when the lamp illuminates. Synchronizing of generators is con-
“PMS Auto” mode is active; trolled as follows:
• LED indicators, which illuminate when: űű CHECK SYNC switch is set to ON position – from DM4: use
űű PMS BLOCKED – Auto mode is blocked (Bus Tie is open, the I/O button only.
or shore power is ON, or SG is connected to the bus); űű CHECK SYNC switch is set to OFF position – manually.
űű LD STOP BLOCK – automatic stop of the generators on For manual synchronization perform the steps:
low load is blocked with HPP units online; ›› Start the diesel of the generator number that needs
űű SCB POS ON – shore power CB is closed; to be connected in parallel (using ENGINE CONTROL
űű BC POS ON – ACB Bus Tie is closed; impulse handle, or manually from the LOP).
űű LOAD DEP START – time delay before standby generator ›› Set FREQ.&VOLTMETER switch to the generator
automatic start at high load; number.
űű LOAD DEP STOP – time delay before standby generator ›› Synchronize manually (using GOVERNOR CONTROL
automatic stop at low load; impulse handle).
űű BT START REQUEST – request for standby generator start ›› Close generator ACB manually (using ACB CONTROL
at insufficient reserve power for Bow Thruster to run; impulse handle).
űű BT CONNECTED – Bow Thruster motor is operating; • Click the AUTO button on AOP; the lamp AUTO illuminates.
Synchronization is performed automatically by PMS.
űű BUS VOLT. HIGH – alarm: voltage > 105% during 5 sec;
CHECK SYNC switch position is ignored.
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
Synchronization Panel
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
PS Group Starter Panels 1, 2
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
SB Group Starter Panels 1, 2
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
MSB Feeder Panels 440 V
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Chapter 3. Electrical Power Plant . Power Distribution Control in Simulator
MSB Feeder Panels 220 V
5.8. MSB Feeder Panels 220 V 5.8.1. MSB AC220V Feeder Panel Consumers
Click the menu item MSB 220v Feeder of the page MSB to open • NAV. LIGHTING CONTROL PANEL ON B.C.C.
the AC220v FEEDER PANEL with the circuit breakers of the • NAV. INSTRUMENT DISTRIB. BOARD IN B.C.C.
MSB 220 V consumers. • No.1 LIGHTING DISTRIB. BOARD IN B.C.C.
The panel contains: • No.2 LIGHTING DISTRIB. BOARD IN B.C.C.
• EARTH LAMP (220V BUS) R, S, T lamps; normally the lamps • No.3 LIGHTING DISTRIB. BOARD IN B.C.C.
are illuminated; in the circumstances, when insulation is • No.4 LIGHTING DISTRIB. BOARD IN B.C.C.
low on a phase/phases, the relevant lamp light fades, or • No.5 LIGHTING DISTRIB. BOARD IN B.C.C.
lights down; insulation monitor then points to the yellow
• No.6 LIGHTING DISTRIB. BOARD IN B.C.C.
or red sector on the scale;
• BRIDGE CONTROL CONSOLE (B.C.C. AC 220V POWER D.B.)
• Ammeter gauge and four-position switch to select the
measurement phase between OFF/R/S/T; • ENGINE CONTROL CONSOLE (ECC AC 220V POWER DB)
• Insulation monitor; • No 1 GEN SPACE HEATER
• Voltmeter gauge and four-position switch to select the • No 2 GEN SPACE HEATER
measurement phase between OFF/R-S/S-T/T-R; • THERMO CONTROLLERS
• EARTH TEST button for testing if R, S, T lamps are burned • OILY WATER SEPARATOR
out; click the button, all lamps should illuminate; • WINDOW DEFROSTING SYSTEM CONTROL PANEL
• A set of circuit breakers to power 220 V consumers. • FIRE MAIN CONTROL PANEL
• WATER FOG MAIN CONTROL PANEL
• CO2 ALARM PANEL
• SHAFT GEN SPACE HEATER
• GALLEY POWER DISTRIB. BOARD
• VISCOSIMETER
• No. 2 MAIN TRANSFORMER 440/230V 120 kVA
• No. 1 MAIN TRANSFORMER 440/230V 120 kVA
• SAFETY STATION BILGE CONTROL PANEL
• DRENCHING MAIN CONTROL PANEL
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Chapter 3. Electrical Power Plant . Emergency Power Supply
General Description
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
EMCY Diesel Engine Local Operating Panel
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
EMCY Diesel Engine Local Operating Panel
The panel EMERGENCY GENERATOR ROOM LOUVRES CONTROL The EM’CY GENSET BATTERY
BOX is designed to manually operate the louvers. The panel CHARGER panel shows the state of
contains the following controls: the EMCY DG battery. The follow-
ing controls are available:
• MAN–AUTO two-position mode selector switch to choose
the control mode; in MAN mode louvres are opened and • SOURCE – indicator, which
closed manually using the buttons; in AUTO mode louvres illuminates when the charger
are opened and closed automatically after start or stop of is powered;
the EMCY engine; • BATTERY LOW VOLTAGE
• The groups of controls INTAKE AIR LOUVRES and EXHAUST ALARM – indicator, which illu-
AIR LOUVRES contain each: minates when voltage < 20 V;
űű OPEN and CLOSE buttons to manually operate the louvers; • AMMETER – gauge to monitor
the charging current;
űű OPEN indicator, which is illuminated when the louvers
are open (the louvers are closed when the EMCY DG is • VOLTMETER – gauge to moni-
not running). tor the battery voltage;
Note: In Automatic control mode the diesel engine is always • EQUAL, FLOAT – indicators
kept in a warm state and is ready for start. which illuminate when the
relevant mode is in operation;
The panel HYDRAULIC STARTER is designed to manually start
• EQUAL / FLOAT – switch to
the diesel using the hydraulic starter in the circumstances
select charging mode (see the
when the accumulator battery has low starting voltage.
description in paragraph 7.4 on
The panel contains: page 85);
• OIL PRESSURE gauge to measure oil pressure in the cylinder; • POWER SOURCE – switch;
• HAND PUMP lever of the pneumatic pump to raise the oil when the switch is in up posi-
pressure in the cylinder, while monitoring the pressure tion power is ON.
gauge; in the simulator drag the lever by the mouse from
left to right and back to left as if one were pumping;
• OPERATING LEVEL handle to switch the pressure on to the
hydraulic starter: move the handle by the mouse to the
right position.
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
EMCY Generator Panel
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
EMCY Generator Panel
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
ESB Consumers & Starter Panels
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
ESB Consumers & Starter Panels
7.3.1. ESB 440v Feeder Panel Consumers 7.3.2. ESB 220v Feeder Panel Consumers
• No 1 EMERGENCY TRANSFORMER (440/230V • NO.1 EM’CY TRANSFORMER
45kVA/59/113A) • NO.2 EM’CY TRANSFORMER
• No 2 EMERGENCY TRANSFORMER (440/230V • NAV. LIGHTING CONTROL PANEL IN BCC
45kVA/59/113A)
• NAV. INSTRUMENT DISTR. BOARD IN BCC
• NO 3 BILGE & FIRE PUMP
• No. 1 EMCY LIGHTING DISTRIB BOARD
• No 2 PORT STEERING GEAR STARTER
• No. 2 EMCY LIGHTING DISTRIB BOARD
• EM’CY FIRE PUMP STARTER
• BRIDGE CONTROL CONSOLE (BCC AC 220V POWER DB)
• EM’CY AIR COMPRESSOR STARTER
• ENGINE CONTROL CONSOLE (ECC AC 220V POWER DB)
• BATTERY CHARGING & DISCHARGING BOARD
• WATERTIGHT DOORS CONTROL PANEL
• No 3 G/E LO PRIMING PUMP STARTER
• FIRE MAIN CONTROL PANEL
• No 3 G/E LT ST-BY PUMP STARTER
• EM’CY GEN. BATTERY CHARGER
• No 3 G/E HT ST-BY PUMP STARTER
• TELEGRAPH
• No 3 G/E PREHEATER UNIT
• LIFE BOAT BATTERY
• NAVIGATION EQUIPMENT
• LIFE & RESCUE BOAT BATTERY
• RADIO EQUIPMENT
• GMDSS CONSOLE
• WHISTLE RELAY BOX
• WATER FOG MAIN CONTROL PANEL
• No 2 STBD STEERING GEAR STARTER
• ME BEARING MONITORING PANEL
• FOAM TANK UNIT PUMP
• E/G ENGINE COOLANT HEATER
• FIN STAB PORT EM’CY PUMP
• CO2 ALARM PANEL
• FIN STAB STBD EM’CY PUMP
• INTERFACE UNIT FOR SIGNAL LIGHT COLUMN
• DRENCHING PUMP STARTER
• EM’CY GEN SPACE HEATER
• WATER FOG PUMP STARTER
• FOAM ROOM EXH. FAN STARTER
• EM’CY AIR COMPRESSOR STARTER
• No 3 GEN SPACE HEATER
• SAFETY STATION BILGE CONTROL PANEL
• DRENCHING MAIN CONTROL PANEL
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Chapter 3. Electrical Power Plant . EMCY Power Supply Control in Simulator
Battery Charging & Discharging Board
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Chapter 4. Systems & Mechanisms
4.1.4.2. ME LO Transfer, Stand-by Pumps LOP & GSP . . . . . . . . . . . . 114 5.2. Fire Fighting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 6. Auxiliary Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.1.4.3. LO Purifiers LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.2.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 6.1. Deadman System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.1.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.2.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 6.1.1. System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.2. CPP & Stern Tube LO Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.2.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 6.1.1.1. Dead Man System Panel at ECR . . . . . . . . . . . . . . . . . . . . . . 136
4.2.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.2.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 6.1.1.2. Dead Man System Panel at Bridge . . . . . . . . . . . . . . . . . . . 136
4.2.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.2.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 6.1.1.3. Dead Man System Start Panel at AER . . . . . . . . . . . . . . . . . 136
4.2.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.2.4.2. Foam Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 6.1.1.4. Dead Man System Reset Panels at Engine Rooms . . . . . . . 136
4.2.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.3. Water Fog System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 6.2. Compressed Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.2.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.3.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 6.2.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.2.4.2. CPP ME Port (Stbd) LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 5.3.2. Water Fog Main Control Panel at ECR . . . . . . . . . . . . . . . . . . . . . 127 6.2.1.1. Starting Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.2.4.3. CPP & GBX Priming LO Pumps GSP . . . . . . . . . . . . . . . . . . . . 118 5.3.3. Water Fog Repeat Panel at the Bridge . . . . . . . . . . . . . . . . . . . . 128 6.2.1.2. Control & Service Air System . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.2.4.4. Sludge Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 5.3.4. Water Fog Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 6.2.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.2.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 118 5.3.5. Water Fog Push Button Boxes in ER . . . . . . . . . . . . . . . . . . . . . . 129 6.2.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.3. Generator Engines LO Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.4. Drenching System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 6.2.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.3.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.4.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 6.2.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.3.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.4.2. Drenching Main Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 130 6.2.4.2. Compressors Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.3.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.4.3. Drenching Repeat Panel at the Bridge . . . . . . . . . . . . . . . . . . . . . 131 6.2.4.3. EM’CY Compressor LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.3.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.4.4. Drenching Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 6.2.4.4. Deck Compressor LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.3.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.5. Sprinkler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 6.2.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.3.4.2. G/E LO Prelubrication Pump LOP . . . . . . . . . . . . . . . . . . . . . 119 5.5.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 6.3. Thermal Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
4.3.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.5.1.1. Sprinkler Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 6.3.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5. Fire Fighting & Emergency Shut Down Systems . . . . . . . . . . . . . 120 5.5.1.2. Instructions for Replacing Sprinklers . . . . . . . . . . . . . . . . . . 132 6.3.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.1. Fire Detection & ESD Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 5.6. Fixed CO2 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 6.3.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.1.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 5.6.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 6.3.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
5.1.2. Safety Station at the Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 5.6.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 6.3.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
5.1.3. Quick Closing Valves & ESD Panel . . . . . . . . . . . . . . . . . . . . . . . . 123 5.6.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 6.3.4.2. Oil Fired Thermal Fluid Boiler LOP . . . . . . . . . . . . . . . . . . . 142
5.1.4. Fire Alarm Station at ECR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 5.6.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 6.3.4.3. Thermal Fluid Economizers LOP . . . . . . . . . . . . . . . . . . . . . 143
5.1.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 5.6.4.1. Fighting Fire with CO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 6.3.4.4. Thermal Fluid Circulation Pumps LOP . . . . . . . . . . . . . . . . 144
5.6.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 134 6.3.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 144
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Chapter 4. Systems & Mechanisms
6.4. Scrubber System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 6.6.4.5. Bilge Control Panel at FF Room . . . . . . . . . . . . . . . . . . . . . . . 155 6.10. Chilled Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6.4.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 6.6.4.6. Oily Water Separator LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 6.10.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6.4.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 6.6.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 156 6.10.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6.4.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 6.7. Sewage Treatment Plant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 6.10.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6.4.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 6.7.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 6.10.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6.4.4.1. Control on LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 6.7.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 6.10.4.1. Chilled Plant LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6.4.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 146 6.7.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 6.10.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . 166
6.5. Incinerator System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 6.7.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 6.11. Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.5.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 6.7.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 6.11.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.5.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 6.7.4.2. Sewage Treatment Plant LOP . . . . . . . . . . . . . . . . . . . . . . . 158 6.11.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.5.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 6.7.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 158 6.11.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.5.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 6.8. Cargo Handling Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.11.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.5.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 6.8.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.11.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.5.4.2. Incinerator & Waste Oil Tank Control Panels . . . . . . . . . . . 149 6.8.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.11.4.2. Steering Gear LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.5.4.3. Sludge Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 6.8.3. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.11.4.3. Operating SG from 3D Page . . . . . . . . . . . . . . . . . . . . . . . . 169
6.5.4.4. Loading Solid Waste Matter . . . . . . . . . . . . . . . . . . . . . . . . . 151 6.8.3.1. Ramps Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 6.11.4.4. SG Control from Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.5.4.5. Overheat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 6.8.3.2. HPU Pumps for RO-RO LOP . . . . . . . . . . . . . . . . . . . . . . . . . 160 6.11.4.5. Steering Control from ECR . . . . . . . . . . . . . . . . . . . . . . . . . . 171
6.5.4.6. Incinerator Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 6.8.3.3. Operating Hoistable Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . 161 6.11.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 171
6.5.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 151 6.8.3.4. Operating Stern Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 6.12. Provision Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
6.6. Bilge & Fire G/S System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 6.8.4. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 162 6.12.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
6.6.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 6.9. Ballast & Heeling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 6.12.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
6.6.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 6.9.1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 6.12.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.6.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 6.9.2. Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 6.12.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.6.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 6.9.3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 6.12.4.1. Controls on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.6.4.1. Control on Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 6.9.4. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 6.12.4.2. Loading Provision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.6.4.2. Bilge & Fire Pumps LOP & GSP . . . . . . . . . . . . . . . . . . . . . . 153 6.9.4.1. Ballast & Heeling Pumps LOP & GSP . . . . . . . . . . . . . . . . . . 164 6.12.4.3. Unloading Provision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.6.4.3. EMCY Fire Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 6.9.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 164 6.12.4.4. Provision Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.6.4.4. Hydrophore Unit Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 6.12.4.5. Provision Cooling Plant LOP . . . . . . . . . . . . . . . . . . . . . . . . . 174
6.12.5. Faults Introduced by Instructor . . . . . . . . . . . . . . . . . . . . . . . . . . 175
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Copyright © [1991]-2016 Transas Marine Ltd.
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Chapter 4. Systems & Mechanisms
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Copyright © [1991]-2016 Transas Marine Ltd.
MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 4. Systems & MechanismsSystems General
How to Select a Mimic or a Local Operating Panel
1. Systems General The change of state of units and mechanisms is displayed si-
multaneously on the SYS and CMS displays.
The following valves are used on the mimics:
Locally controlled closed valve
1.1. How to Select a Mimic or The pumps, fans and compressors can be remotely controlled
from CMS displays. Some of the pumps and valves can be
a Local Operating Panel controlled remotely from the Wall Mimic Consoles or by the
The page SYS corresponding to the button SYS in the bottom simulator models. Local control panels (LOP) can be used for Locally controlled open valve
bar of the simulator Propulsion console contains a set of dis- local control of the mechanisms. The valves can be controlled
plays listed in its drop-down menu. The set of SYS displays is locally from the displays of the SYS page.
designed to provide general information about the systems on Digital and color indication is used to display the following
the mimic and to simulate local manual control of the systems’ Locally controlled 3-position valve
parameters on the pipelines of the SYS page displays: flows,
elements, such as valves, compressors etc. temperature and pressure.
Along with the page SYS, more pages are implemented in When the units and mechanisms run, their state (run) indica-
the simulator, which contain displays modelling local operat- tor body is highlighted by color; otherwise, only the indicator Locally and remotely controlled valve
ing (control) panels located in appropriate ship rooms. These border is highlighted. (motorized)
pages are accessed by pressing the bottom bar buttons:
Press the Hint ON /OFF button on the simulator toolbar to enable
• MER1 (Main Engine Room, platform 1), MER2 (Main Engine the simulator mode, in which a balloon hint appears on the Locally and remotely controlled valve
Room, platform 2), AER (Aux Engine Room), BTR (Bow display when the mouse hovers an object: (hydraulic)
Thruster Room) pages;
• FFR – Fire fighting room page;
• SG – Steering gear room page;
Locally and remotely controlled quick
• CHP – Cargo Handling post page. The flow indicators are presented by sight glasses and by ar-
closing valve; the QCV is remotely
rows; an arrow body is filled by the substance color when the
closed from the Fire Fighting Room, and
1.2. Operating SYS Displays flow is present; no flow is indicated by an empty arrow.
opened locally when required
Operating the SYS displays requires the general knowledge
of the layout and graphical representation of the information Remotely controlled safety valve
on screen including the objects’ construction and color. The
guidelines are described below.
To zoom in/out he mimic of SYS displays in the simulator use On the mimics of the page SYS the manually controlled valves
Remotely controlled thermostatic valve
the mouse wheel; the mouse cursor should point to the centre can be switched by double-click.
of a zoomed area. Press and hold the mouse wheel to drag a The mouse pointer changes its form from the “arrow” to the
zoomed-in mimic for navigation to a required area. “hand” for the objects that are controlled from a SYS display. Thermoregulator 3-position valve
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Chapter 4. Systems & MechanismsSystems General
Operating Local Panels
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Chapter 4. Systems & MechanismsSystems General
Operating Local Panels
1.3.3. PID Settings at ECR 1.3.3.1. Operating Thermocontroller Mode #3 “Control Setting”
Proportional Integral Derivative (PID) controllers, or thermocon- The controller display outputs the Set Point in the upper line Turn the switch lock–unlock into position unlock set the
trollers, are used to setpoint the temperature values for various and the Current value in the lower line. Mode #3. The more and less buttons are enabled. The P button
systems’ automatics and to monitor the current temperatures. is used to switch the screen into modes “P”, “I” and “D” in a
round robin way and change their parameters.
Click on the menu item ERC PID of the page ECR to open the
display where main thermocontrollers are collected. The fol- • Click the P button. The screen changes the form to:
lowing controllers are available:
• HT COOLWATER ME Port;
• CHARGE AIR ME Port;
• ME LO SUPPLY TEMPERATURE Port;
• FRESH WATER GENERATOR; Controller LED Indicators
• LT COOLWATER; • K1 indicator illuminates when the output Temperature
• HT COOLWATER ME STBD; alarm occurs.
• K2 indicator illuminates when the Power failure alarm occurs. • Set the “P” proportional coefficient value in the lower line
• CHARGE AIR ME STBD;
using the more and less buttons. Click the P button to con-
• ME LO SUPPLY TEMPERATURE STBD. • K3 indicator illuminates when the control valve triggers.
firm the setting and change the screen to the form:
Operating description is given below. Controller can operate in the following three modes:
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 4. Systems & MechanismsSystems General
Operating Local Panels
1.3.4. Fuel & Lube Oil Purifier LOP • FUEL OIL HEATER MODE two-position selector switch to
choose between MAN–AUTO control;
The FO (LO) Westfalia Separator D-type Mineral Oil separa-
tors OSD6-91-067/4 are modeled in the simulator HFO, MDO • THERMAL OIL VALVE regulator to open the heater ther-
and LO treatment systems. The purifiers separate water and mal oil valve 0–100 in MAN mode.
solid particles from FO and LO. 1.3.4.1. Separator Microprocessor Control System
Separator module comprises: The separator runs in automatic mode according to the pro-
• Feed Pump Unit – an electric pump for fuel supply gram set in the control system.
(1849 L/hour); Information LCD is located in the centre of the control unit.
• An electric heater (440V/20, 25 kW, two stages of heat- The R, S, M and SF, DCSV, FRCE LED indicators are not mod-
ing: 9 kW and 11.25 kW); elled in the simulator. The F1, F2, F3, F4 menu control but-
• Separator (440V/4.6 kW); tons, and the up/down arrowed buttons are not modelled.
• Compressed air supply pipeline; The RUN and STOP LED indicators show the run/stop state
• Operating Water supply pipeline (consumption 0.5 L/ of the separator.
sec., discharge consumption 3–4 L, temperature 10–
The functional buttons and lamps are designed for control-
85ºC, pressure 3–10 bar).
ling the separator running mode:
The top panel of the purifier LOP contains:
• Process STOP – click to force stop of the separation pro-
• Separator microprocessor control system unit; see the gramme; the bowl is completely unloaded before the
description of the controller operation below; timer is set to zero;
Note: The separator runs in automatic mode according to • Process START – click to start the separation programme
the program set in the control system. The ‘Single standard’ and (process time equals 7200 sec.);
‘Series’ (for FO purifiers) programs are modelled in the simulator. • SERIES – click to switch on the mode, when HFO is pro-
• SEPARATOR MOTOR and FEED PUMP groups of two but- cessed by this separator and then fed into the second
tons each, comprising: separator instead of the service tank;
űű START and STOP buttons to start/stop the separator • SEP STATUS indicator of the separator status: it illumi-
and the feed pump (the separator disk is stopped in nates when the separator runs; it flashes when the sepa-
about 30 min). rator accelerates after the start-up;
• MAIN SWITCH circuit breaker to turn on/off separator • FEED indicator of the fuel supply pump status; indicator
and fuel pre-heater power; illuminates when the pump runs;
The bottom panel of the purifier LOP contains: • ENTER – to confirm that the process should continue;
• PID controller (see paragraph 1.3.3.1 on page 93) to set • ESC – to reset the controller after failure and after having
temperature for the heater unit AUTO mode operation; eliminated the cause of the failure;
• LAMP TEST, HELP, SLUDGE, PID, HOME, EDIT – not modelled.
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Chapter 4. Systems & MechanismsSystems General
Operating Local Panels
Click the SEPARATOR MOTOR START button on the separator The Separat. Time timer displays the inverse time of the separa-
panel to start (accelerate) the motor. The SEP STATUS indicator tion in seconds. The control programme performs full discharge
on the display quickly flashes during the acceleration stage. of the separator bowl when the time expires, and a notification
When the separator is ready, the SEP STATUS indicator continu- Total Ejection appears in the Step line (for about 10 sec.).
ously illuminates:
Attention! The separation time modeled in the simulator equals 3600
sec.. Therefore, the inverse time on the display is counted twice faster.
On clicking the Process STOP button on the controller display the
Click the ENTER button – a screen is displayed indicating that separator abruptly performs full discharge of the separator bowl;
the separator is ready: the notifications Bypass Operation and Total Ejection appear:
Click the START FEED PUMP button on the separator panel. When the The SEP STATUS indicator on the display quickly flashes during
separator is filled with fuel, the FEED indicator illuminates: the stopping stage; the STOP indicator illuminates.
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Chapter 4. Systems & MechanismsCooling Water Systems
Operating Local Panels
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Chapter 4. Systems & MechanismsCooling Water Systems
ME Cooling Water System
2.1.2. Content
• ME PORT and ME STBD with run indicators;
• HT Cooling 1 :
űű ME Port (Stbd) HT Pre-heating Pump – 9.6 m3/h x 1.2 bar; 3 1
űű ME Port (Stbd) HT CW Electrich Pump – 48 m3/h x 4.3 bar;
űű ME Port (Stbd) HT CW Driven Pump – 48 m3/h x 4.3 bar;
űű ME Port (Stbd) HT Pre-heater;
űű ME Port (Stbd) HT CW Expansion Tank ;
• LT Cooling:
űű LT CW Harbour Pump – 200 m3/h x 3 bar;
űű LT CW Pump 1 (2) – 200 m3/h x 3 bar;
űű LT CW Expansion Tank ;
• Nozzle cooling module:
űű Nozzle Cooling Pump 1 (2) – 2.8 m3/h x 3 bar;
űű Nozzle CW Expansion Tank ;
• SW Cooling:
űű Upper (Lower) Sea Chest with suction filter;
• Pipelines (dark blue – HT; light blue – LT; green – SW)
űű SW Cooling Pump 1 (2,3) – 75 m3/h x 2.3 bar; with valves and measuring gauges. • Make Up • To PC SW Pump
űű LT Cooler 1 (2);
űű HT Cooler (Port. Stbd); 2.1.3. Connections • Drain To Storage TK • To FWG
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Chapter 4. Systems & MechanismsCooling Water Systems
ME Cooling Water System
2.1.4. Control Click the menu item MSB PS GSP Panel 1 of the page MSB to open
the starter panels:
2.1.4.1. Controls on Diagram • No 1 SEA WATER COOLING PUMP;
• ME Port (Stbd) Charge Air LT Cooler Stage1 Inlet and Outlet
• No 1 NOZZLE COOLING PUMP;
valves 2 ;
• No 1 LT COOLING WATER PUMP;
• ME Port (Stbd) Charge Air HT Cooler Stage2 Inlet valve 3 .
• ME PORT HT PRE-HEAT PUMP;
2.1.4.2. Cooling Water Pumps LOP & GSP • ME PORT HT COOLING WATER PUMP.
The pumps are operated: Click the menu item MSB SB GSP Panel 1 of the page MSB to open
• Manually from LOP – selector switch on LOP is in LOCAL the starter panels:
position; • No 2 SEA WATER COOLING PUMP;
• Remotely – selector switch on LOP is in REMOTE position: • No 3 SEA WATER COOLING PUMP;
űű From MSB starter panel – selector switch on GSP is in • No 2 NOZZLE COOLING PUMP;
MSB position;
• No 2 LT COOLING WATER PUMP;
űű From CMS mimic – selector switch on GSP is in CMS
• ME STBD HT PRE-HEAT PUMP;
position.
• ME STBD HT COOLING WATER PUMP.
The general description of a pump LOP is given in para-
graph 1.3.2 on page 92. Click the menu item MSB SB GSP Panel 2 of the page MSB to open
the LT HARBOUR PUMP panel:
Click the menu item CW Pumps LOP of the page MER1 to open the
LOPs of:
• LT COOLING WATER PUMP 1; LT COOLING WATER PUMP 2;
• HT COOLING WATER PUMP PORT; HT COOLING WATER
PUMP STBD;
• HT PRE-HEAT PUMP PORT; HT PRE-HEAT PUMP STBD;
• SEA WATER PUMP 1; SEA WATER PUMP 2; SEA WATER PUMP 3;
• LT HARBOUR PUMP 1;
• NOZZLE COOLING PUMP 1; NOZZLE COOLING PUMP 2.
The general description of a pump starter panel is given in para-
graph 1.3.1 on page 92.
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Chapter 4. Systems & MechanismsCooling Water Systems
Fresh Water Generator System
2.2.2. Content
• FWG with level bar graph;
• FRESH WATER TANK (P); FRESH WATER TANK (S);
• FWG Ejector Pump 1 – 36 m3/h;
• Distillate Pump 2 – 1.05 m3/h; 1
• Flowmeter;
• Pipelines with valves and measuring gauges.
2.2.3. Connections 2
• To Bilge
• From/To Engine HT Cooling System
• Ventilation
• From Sea Chest
• Overboard
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Chapter 4. Systems & MechanismsCooling Water Systems
Fresh Water Generator System
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Chapter 4. Systems & MechanismsCooling Water Systems
GE Cooling Water Systems
2.3.1. Purpose
The system is designed for cooling the Generator Engine 1.
Click on the menu item Gen 1 Engine System of the page SYS to
open the system diagram.
2.3.2. Content
• Generator Engine with run indicator; 2
• Diesel Engine 1 LT CW Electric Pump 1 – 9 m3/h x 4 bar;
• Diesel Engine 1 LT CW Driven Pump – 9 m3/h x 4 bar;
• Diesel Engine 1 HT CW Electric Pump 2 – 9 m3/h x 4 bar;
• Diesel Engine 1 HT CW Driven Pump – 9 m3/h x 4 bar;
• LT Expansion tank; Diesel Engine 1 HT Expansion tank; Aux
HT Expansion tank;
• Diesel Engine 1 HT Cooler; Exhaust Manifold Cooler;
Charge Air Cooler; LO Cooler; LT Cooler
• Pipelines with valves and measuring gauges. 1
2.3.3. Connections
• Make Up (LT and HT water)
• To/From LT Cooling System
2.3.4. Control
2.3.4.1. G/E Cooling Water Pumps LOP Click the menu item Generatot Engine 1 LOP of the page AER to 2.3.5. Faults Introduced by Instructor
The general description of a pump LOP is given in para- open the LOPs of:
The faults are listed in Chapter 6, paragraph 2.7.8 on page 213.
graph 1.3.2 on page 92. • GEN 1 ENGINE ST-BY LT PUMP;
• GEN 1 ENGINE ST-BY HT PUMP.
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Chapter 4. Systems & MechanismsFuel Oil Systems
Fuel Types and Change Over
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Chapter 4. Systems & MechanismsFuel Oil Systems
Fuel Types and Change Over
Parameter Unit Limit RMD80 RME180 RMG380 RMG700 Parameter Unit Limit DMX DMA DMB
Viscosity at 50°C mm²/s Max 80 180 380 700 Viscosity at 40°C mm²/s Max 5.5 6 11
Density at 15°C kg/m3 Max 975 991 991 991 Viscosity at 40°C mm²/s Min 1.4 2 2
Carbon residue: micro method mass % Max 14 15 18 18 Micro Carbon Residue at 10% Residue mass % Max 0.3 0.3 –
Aluminium + Silicon mg/kg Max 40 50 60 60 Density at 15°C kg/m3 Max – 890 900
Sodium mg/kg Max 100 50 100 100 Micro Carbon Residue mass % Max – – 0.3
Ash mass % Max 0.07 0.07 0.1 0.1 Sulphur mass % Max 1 1.5 2
Vanadium mg/kg Max 150 150 350 350 Water volume % Max – – 0.3
CCAI – Max 860 860 870 870 Total sediment by hot filtration mass % Max – – 0.1
Water volume % Max 0.5 0.5 0.5 0.5 Ash mass % Max 0.01 0.01 0.01
Pour point (upper), Summer °C Max 30 30 30 30 Flash point °C Min 43 60 60
Pour point (upper), Winter °C Max 30 30 30 30 Pour point, Summer °C Max 0 0 6
Flash point °C Min 60 60 60 60 Pour point, Winter °C Max -6 -6 0
Sulphur mass % Max Statutory requirements Cloud point °C Max -16 – –
Total Sediment, aged mass % Max 0.1 0.1 0.1 0.1 Calculated Cetane Index Min 45 40 35
Acid Number mgKOH/g Max 2.5 2.5 2.5 2.5 Acid Number mgKOH/g Max 0.5 0.5 0.5
The fuel shall be free from ULO, and shall be Oxidation stability g/m3 Max 25 25 25
Used lubricating oils (ULO): considered to contain ULO when either one Lubricity, corrected wear scar
um Max 520 520 520
Calcium and Zinc; or Calcium mg/kg – of the following conditions is met: diameter (wsd 1.4 at 60°C)
and Phosphorus Calcium > 30 and zinc >15; or Hydrogen sulphide mg/kg Max 2 2 2
Calcium > 30 and phosphorus > 15. Appearance Clear & Bright
Hydrogen sulphide mg/kg Max 2 2 2 2
The maximum sulphur content should be defined according to the relevant
statutory requirements.
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Chapter 4. Systems & MechanismsFuel Oil Systems
HFO Transfer & Treatment System
Tank Volume m3
L.S.HFO Settling Tank 1 50
L.S.HFO Service Tank 1 14
HFO Service Tank 2 14
HFO Settling Tank 2 50
L.S. HFO Bunker Tank 1 Port 265
1
HFO Bunker Tank 2 Port 111
HFO Bunker Tank 2 Stbd 173
HFO Bunker Tank 1 Stbd 173 2
HFO Overflow Tank 10
Sludge Tank 15
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Chapter 4. Systems & MechanismsFuel Oil Systems
HFO Transfer & Treatment System
3.2.4. Control
3.2.4.1. Controls on Diagram
The HFO tanks are provided with:
• QCVs 3 to manually shut-off FO flow in case of emergency;
QCVs are also remotely operated from QCV & ESD Panel in
Fire Fighting Room (see paragraph 5.1.3 on page 123);
• Temp Set controller, thermal oil heater unit and digital
temperature indicator. Use small arrow buttons to set re-
quired temperature in the FO tank.
Click the menu item FO Transfer Pumps LOP of the page MER1 to
open the FO TRANSFER PUMPS LOCAL CONTROL panel with
HFO TRANSFER PUMP 1 and HFO TRANSFER PUMP 2 LOPs.
Click the menu item MSB PS GSP Panel 2 of the page MSB to open
the No 1 HFO TRANSFER PUMP panel.
Click the menu item MSB SB GSP Panel 2 of the page MSB to open
the No 2 HFO TRANSFER PUMP panel.
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Chapter 4. Systems & MechanismsFuel Oil Systems
HFO Transfer & Treatment System
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Chapter 4. Systems & MechanismsFuel Oil Systems
MDO Transfer & Treatment System
3.3.2. Content
• Bunker Station PORT and STBD bunker stations;
3
Tank Volume m3
L.S.MDO Storage Tank Port 100
MDO Storage Tank Stbd 100
L.S.MDO Settling Tank 50
MDO Settling Tank 50
L.S.MDO Service Tank 1 15
MDO Service Tank 2 15
MDO Overflow Tank
Sludge Tank
10
15
1
3.3.3. Connections
• To HFO Purifiers
• To LO Purifier ME SB / PS 3.3.4. Control
• Make Up
3.3.4.1. Controls on Diagram
• Thermal Oil Inlet / Outlet
• QCVs 3 to manually shut-off FO flow in case of emergency;
• To Sludge Pump • Temp Set controller for the heater unit in the Sludge tank.
QCVs are also remotely operated from QCV & ESD Panel in
Use small arrow buttons to set required content tempera-
Fire Fighting Room (see paragraph 5.1.3 on page 123);
ture in the tank.
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Chapter 4. Systems & MechanismsFuel Oil Systems
MDO Transfer & Treatment System
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Chapter 4. Systems & MechanismsFuel Oil Systems
ME FO Supply System
3.4.2. Content 5
• ME Port and ME Stbd – each with run indicator, Duplex
filter unit and digital indicators of the FO inlet pressure and
temperature; 6
• L.S.HFO Service Tank No 1 – 14 m3; 1
• HFO Service Tank No 2 – 14 m3;
• L.S.MDO Service Tank No 1 – 15 m3;
• MDO Service Tank No 2 – 15 m3; 3
• FO MIX TK;
• FO Leakage Tank;
• FO Feed Pump 1 (2) 1 – 2.8 m3/h x 7 bar;
2
• FO Pneumatic Feed Pump – 2.8 m3/h x 7 bar;
• FO Booster Pump 1 (2) 2 – 2.8 m3/h x 7 bar;
• FO Pneumatic Booster Pump – 2.8 m3/h x 7 bar;
• FO Thermal Oil Heater 1 (2);
• MDO cooler;
• Thermal OIl Boiler FO Pumps Module (see paragraph on
page 142) comprising:
3.4.3. Connections • To Gen 1. Engine • MDO From Gen 1 Engine Return
űű BURNERS;
• From HFO Separator • To Gen 2. Engine • To/From Incinerator MDO Feed Pump
űű El. Heater;
• From MDO Separator • To Gen 3. Engine • From Control Air Receiver
űű Thermal Oil Boiler FO Pump 1 (2) – 5 m3/h x 2 bar.
• Overflow to HFO Settl TK 1 (2) • MDO From Gen 3 Engine Return • To Sludge Tank
• Pipelines with valves, filters, measuring gauges.
• Overflow to MDO Settl TK 1 (2) • MDO From Gen 2 Engine Return • To HFO Service TKs
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Chapter 4. Systems & MechanismsFuel Oil Systems
ME FO Supply System
3.4.4. Control
3.4.4.1. Controls on Diagram
• QCVs to manually shut-off FO flow in case of emergency;
QCVs are also remotely operated from QCV & ESD Panel in
Fire Fighting Room (see paragraph 5.1.3 on page 123);
• HFO Selection Return Valve 3 for HFO recirculating;
• FO Burner Change Over Valves 4 ;
• ME HFO Supply Valve and ME MDO Supply Valve 5 – re-
mote valves to monitor from the mimic; the valves are
controlled by the FUEL OIL switch on ECR Propulsion Con-
sole (use menu item ECR Propulsion Console of the page ECR);
• MDO Selection Return Valve 6 – to by-pass MDO cooler;
Click the menu item FO Pumps LOP of the page MER1 to open the FEED
• Temp Set controller for the heater unit in the HFO and
& BOOSTER PUMPS LOCAL CONTROL panel.
Sludge tanks; use small arrow buttons to set required con-
tent temperature in the tank. Note: The Pneumatic Feed and Pneumatic Booster pumps are started
by a loss of 440 V on the main bus bar. They are not controlled by the auto
3.4.4.2. FO Feed & Booster Pumps LOP & GSP standby switches of the electric pumps. The pump only can work if sufficient
The pumps are operated: pressure is available.
• Manually from LOP – selector switch on LOP is in LOCAL The general description of a pump starter panel is given in para-
position; graph 1.3.1 on page 92.
• Remotely – selector switch on LOP is in REMOTE position: Click the menu item MSB PS GSP Panel 1 of the page MSB to open the
űű From MSB starter panel – selector switch on GSP is in No 1 FO FEED PUMP and No 1 FO BOOSTER PUMP panels.
MSB position;
Click the menu item MSB SB GSP Panel 1 of the page MSB to open the
űű From CMS mimic – selector switch on GSP is in CMS No 2 FO FEED PUMP and No 2 FO BOOSTER PUMP panels.
position.
The general description of a pump LOP is given in para- 3.4.5. Faults Introduced by Instructor
graph 1.3.2 on page 92. The faults are listed in Chapter 6, paragraph 2.7.5 on page 212, para-
graph 2.10.6 on page 214, and in related paragraphs.
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Chapter 4. Systems & MechanismsFuel Oil Systems
GE FO Supply Systems
3.5.1. Purpose
The system is designed for supplying the Generator Engine 1
with purified fuel from MDO Service Tanks.
Click on the menu item Gen 1 Engine System of the page SYS to
open the system diagram.
3.5.2. Content
• Generator Engine with run indicator;
• Diesel Engine 1 MDO Driven Pump 1 – 5 m3/h x 3 bar;
• MDO Duplex Filter 2 ;
• Pipelines with measuring gauges.
2 1
3.5.3. Connections
• From/To MDO Service Tanks
• Aux Engine FO Leakage Tank Drain
3.5.4. Control
3.5.4.1. Controls on Diagram
• Two Change Over Filters Valve 2 in Duplex Filter unit.
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Chapter 4. Systems & MechanismsLube Oil Systems
GE FO Supply Systems
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Chapter 4. Systems & MechanismsLube Oil Systems
ME Port (Stbd) Lube Oil Systems
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Chapter 4. Systems & MechanismsLube Oil Systems
ME Port (Stbd) Lube Oil Systems
Click the menu item LO, Sludge Pump LOP of the page MER1 to
open the LO PUMP LOCAL CONTROL PANEL .
The general description of a pump starter panel is given in para-
graph 1.3.1 on page 92.
Click the menu item MSB PS GSP Panel 1 of the page MSB to open
the ME PORT ST-BY LO PUMP panel.
Click the menu item MSB SB GSP Panel 1 of the page MSB to open
the ME STBD ST-BY LO PUMP panel.
Switch the power supply 440 V for LO TRANSFER PUMP on No.2
AC440V FEEDER PANEL (use menu item MSB Feeder Panel 440V of
the page MSB) by LO TRANSFER PUMP STARTER circuit breaker.
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Chapter 4. Systems & MechanismsLube Oil Systems
ME Port (Stbd) Lube Oil Systems
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Chapter 4. Systems & MechanismsLube Oil Systems
CPP & Stern Tube LO Systems
4.2.3. Connections
• Make Up (Lube Oil and Hydraulic Oil)
4.2.4. Control
4.2.4.1. Controls on Diagram
• Two Change Over Filters Valve 4 in Gear Box Port LO Du-
plex Filter;
• Two Change Over Filters Valve 5 in CPP Port Hydraulic Oil
Duplex Filter.
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Chapter 4. Systems & MechanismsLube Oil Systems
CPP & Stern Tube LO Systems
CPP and GBX pumps are powered and operated remotely from
the corresponding GSPs (see paragraph 4.2.4.3 on page 118).
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Chapter 4. Systems & MechanismsLube Oil Systems
CPP & Stern Tube LO Systems
Click the menu item MSB PS GSP Panel 1 of the page MSB to open
the panels:
• ME PORT No 1 CPP PUMP;
• ME STBD No 1 CPP PUMP;
• ME PORT GBX PRIMING LO PUMP.
Click the menu item MSB SB GSP Panel 1 of the page MSB to open
the panels:
• ME PORT No 2 CPP PUMP;
• ME STBD No 2 CPP PUMP;
• ME STBD GBX PRIMING LO PUMP.
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Chapter 4. Systems & MechanismsLube Oil Systems
Generator Engines LO Systems
4.3.1. Purpose
The system is designed for supplying the Generator Engine 1
with purified fuel from MDO Service Tanks.
Click on the menu item Gen 1 Engine System of the page SYS to
open the system diagram.
4.3.2. Content
• Generator Engine with run indicator;
• Diesel Engine 1 LO Driven Pump 1 – 20 m3/h x 6 bar;
• Diesel Engine 1 LO Electric Prelubrication Pump 1 –
12 m3/h x 3 bar;
• LO Duplex Filter 2 ;
• Pipelines with measuring gauges.
4.3.3. Connections
• Aux Engine LO Make Up 1
4.3.4. Control
2
4.3.4.1. Controls on Diagram
›› Two Change Over Filters Valve 2 in LO Duplex Filter unit.
Click the menu item Generatot Engine 1 LOP of the page AER to 4.3.5. Faults Introduced by Instructor
open the GEN 1 ENGINE PRELUB. PUMP.
The faults are listed in Chapter 6, paragraph 2.7.8 on page 213.
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Generator Engines LO Systems
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fire Detection & ESD Systems
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fire Detection & ESD Systems
• EMCY FIRE PUMP: use START and STOP buttons; ES 1 PUSH BUTTON FOR E/R PART FAN group includes: SANITARY SPACE EXH/FAN
• BILGE & FIRE PUMP 1, BILGE & FIRE PUMP 2, DRY PROVISION STORE EXH.FAN
E.C.R PACKAGE AIR-CONDITIONER
BILGE & FIRE PUMP 3: use BILGE button to run the pump for HOSPITAL& LAVATORY EXH.FAN
WASTE OIL INCINERATOR
bilge discharge; use FIRE button to run the pump for fire TO BOILER POWER PANEL ES 4 PUSH BUTTON FOR ON-DECK FAN group includes:
fighting; use STOP button to stop the pump. NO.1/2 E/R VENT.FAN CARDECK FANS
The BILGE & FIRE PUMP(s) can be operated from GSP and NO.3/4 E/R VENT.FAN Switch the power supply 220 V for the SAFETY STATION on the
LOPs (see paragraph 6.6.4.2 on page 153 ) and from Bilge ES 2 PUSH BUTTON FOR E/R PART LO/FO/SLUDGE/BILGE/HYD. AC220V FEEDER (use menu item MSB Feeder Panel 220V of the
Control Panel at Fire fighting room (see paragraph 6.6.4.5 on POWER PACK P.P. group includes: page MSB) by the SAFETY STATION BRIDGE CONTROL PANEL
page 155). The EMCY FIRE PUMP can be operated from the circuit breaker.
WASTE OIL INCINERATOR
LOP (see paragraph 6.6.4.3 on page 154), and from the QCV
No.1/2/3 HPP FOR RO-RO Switch the power supply 220 V for the FIRE ALARM STATION on
& ESD panel at Fire fighting room (see paragraph 5.1.3 on
SLUDGE PUMP the AC220V FEEDER from MSB (use menu item MSB Feeder Panel
page 123).
BILGE PUMP 220V of the page MSB) or from ESB (use menu item ESB Consum-
Note: Remote operation is enabled when the pump control N0. 1/2/3 G/E LO PRIMING PUMP ers of the page EmG) by the FIRE MAIN CONTROL PANEL circuit
mode is set to REMOTE on the LOP. TO BOILER POWER PANEL breaker.
No.1/2 MAIN L.O. PUMP
The buttons with protection covers; click once to open the Power supply 24 V DC is provided from the BATTERY CHARG-
No.1/2 H.F.O. FEED PUMPS
cover; click second time to invoke CO2 distribution in rooms: ING AND DISCHARGING BOARD (use menu item Battery Charger
No.1/2 H.F.O.BOOSTER PUMPS
• CO2 TO ER; H.F.O. TRANS. PUMP and 24VDC DB of the page EmG) by GENERAL ALARM and FIRE
M.G.O. SHIFTING PUMP DETECTION circuit breakers.
• CO2 TO AUX ER;
M.D.O. TRANS.PUMP Switch the power supply 220 V for the watertight doors control
• CO2 TO SEPARATORs RM.
LO TRANS PUMP panel on the AC220V FEEDER (use menu item ESB Consumers of
CO2 system is also controlled from the diagram (see para- WASTE OIL TANK CONTROL PANEL the page EmG) by the WATERTIGHT DOORS CONTROL PANEL
graph 5.6.4.1 on page 134). M/E L.O. AUTO FILTER circuit breaker.
The EMERGENCY STOP SWITCH BOX panel contains: ES 3 PUSH BUTTON FOR ACCOM. FAN & GALLEY EQUIPM. group
includes:
• ES 1, ES 1, ES 1, ES 1, buttons with protection covers to shut
down all mechanisms in emergency groups 1~4 (see the AIR HANDING UNIT SWITCH BOARD
legend above); click once to open the cover; click second FOAM ROOM EXH.FAN
time to invoke the shutdown function; S/G ROOM SUPPLY FAN
EM’CY GEN ROOM SUPPLY FAN
• WT DOORS CLOSE and FIRE FLAPS CLOSE buttons to operate in
CO2 ROOM EXH.FAN
emergency (ESB 220V)
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fire Detection & ESD Systems
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fire Detection & ESD Systems
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fire Fighting Systems
5.2.2. Content
• Water Fog Extinguishing System:
űű Fresh Water Tank (P) ;
űű Local Fire Extinguishing Pump – 10 m3/h x 9 bar.
• Foam System:
űű Foam Tank ;
űű Foam Pump – 6 m3/h.
• Sprinkler Water Tank ;
• Sprinker Pump – 4.5 m3/h x 9.5 bar;
• Drenching Water Tank ;
• Drenching Pump – 10 m3/h x 9 bar;
• Sections of the ship with fire fighting equipment;
• Pipelines that cross all quarters of the ship; branches into
the sections are ending with nozzles (sprinklers), which
provide fire suppression using water.
5.2.3. Connections
• Fresh Water To Main Engine Port
• Fresh Water To Main Engine Stbd • From Fire Main System • To ER. Store
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fire Fighting Systems
Instructions for Sprinkler heads replacement are given in para- • START / RUN and STOP / OFF buttons r to operate the pump in
graph 5.5.1.2 on page 132. LOCAL mode.
Switch power supply 440 V on the ESB AC440v FEEDER PANEL
The pumps are controled in the relevant systems: see the
(use menu item ESB Consumers of the page EmG) by FOAM TANK
Water Fog system description in section 5.3 on page 127; the
UNIT PUMP STARTER circuit breaker.
Drenching system description in section 5.4 on page 130; the
Sprinkler system description and instructions for sprinkler re-
placement in section 5.5 on page 132.
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Water Fog System
5.3. Water Fog System • Two-position switch to select the system control mode:
űű AUTO – automatic starting of the WF pump and
5.3.1. Purpose opening of the water fog remote valves in the fire
The system is designed for automatic local fire fighting when location;
two sensors are actuated in a protected room. The Water Fog űű MANU – manual opening of the water fog remote
(WF) pump starts and solenoid valve automatically opens to valves in the fire location.
let the water fog in. For automatic operation the switches on • ALARM RESET button to reset the alarms on this panel;
WATER FOG MAIN CONTROL PANEL in ECR and on WATER FOG
• SYSTEM STOP button with protection cover; click once
PUMP local panel in BT room should be set to AUTO position.
to open the cover; click second time to stop water
Manual operation of the system is also modeled.
fog – remote valves are closed;
5.3.2. Water Fog Main Control Panel at ECR • Alarm indicators for the WF pump:
űű PUMP POWER FAIL – no power supply on WF pump
Click on the menu item Water Fog Main Panel of the page ECR to
Starter;
open the panel. The panel contains:
űű PUMP MANUAL MODE – the mode select switch on
• Indicators, which illuminate when:
the pump LOP is set to LOCAL (see paragraph 5.3.4
űű MAIN POWER SOURCE – power from MSB; on page 128); the pump can be operated only on
űű EMCY POWER SOURCE – power from ESB; the starter panel;
űű PRESSURE LOW – alarm: WF pump pressure < 4 bar; űű PUMP MOTOR OVERLOAD – electric motor is
űű PUMP RUNNING – WF pump is running; stopped by overload protection.
űű FIRE – alarm from Fire Detection Station. The WATER FOG REPEAT PANEL is located at the Bridge
(see paragraph 5.3.3 on page 128).
• Sets of controls for MAIN ENGINE PORT, MAIN ENGINE
STBD, SEPARATORS, BOILER FRONT, GEN ENGINE 1, GEN Local push button boxes to manually operate the system
ENGINE 2, GEN ENGINE 3, HPU PUMPS; each set contains: are located in each protected engine room (see para-
űű START button with protection cover; click once to open graph 5.3.5 on page 129).
the cover; click second time to start Water Fog extin- The Water Fog Pump can be manually operated from the
guishing in MANU mode; starter panel (see paragraph 5.3.4 on page 128).
űű RELEASE lamp – illuminates to indicate remote valve for
Switch power supply 220V from MSB AC220V FEEDER PAN-
fire extinguishing open;
EL (use menu item MSB Feeder Panel 220V of the page MSB) or
űű ABNORMAL alarm lamp – illuminates to indicate remote from ESB (use menu item ESB Consumers of the page EmG) by
valve fire extinguishing doesn’t open. WATER FOG MAIN CONTROL PANEL circuit breakers.
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Water Fog System
5.3.3. Water Fog Repeat Panel at the Bridge 5.3.4. Water Fog Pump LOP
Click on the menu item Water Fog Repeat Panel of the page BCC to Click on the menu item FF Pumps LOP of the page BTR to open
open the panel. the WATER FOG PUMP local panel.
The panel contains indicators, which illuminate when: The panel contains:
• POWER – power in ON; • SOURCE indicator lamp;
• FIRE – alarm from Fire Detection Station; • Two-position mode selector switch:
• MIST – any room local system and WF pump is started űű LOCAL – to operate the pump using the local START / RUN
(auto or manual) on WATER FOG MAIN CONTROL PANEL; and STOP / OFF buttons;
• MANUAL – either the whole system or water fog pump are űű AUTO – to enable automatic performance.
set to manual mode control; Note: For automatic operation of the systen this
• AUTO – automatic fire extinguishing; switch and the switch on WATER FOG MAIN CONTROL PANEL
• MAIN ENGINE PORT, MAIN ENGINE STBD, SEPARATORS, in ECR should be both set to AUTO position.
BOILER FRONT, GEN ENGINE 1, GEN ENGINE 2, GEN ENGINE • START / RUN and STOP / OFF buttons r to operate the pump in
3, HPU PUMPS – each indicate the fire extinguishing room. LOCAL mode.
ALARM & BZ STOP button is used to acknowledge: the FIRE indi- • SPACE HEATER indicator lamp;
cator stops flashing and continuously illuminates, the audio
• HEATER switch to turn the heater OFF/ON; when in ON po-
alarm switches off.
sition, the heater starts automatically when electic motor
The WATER FOG MAIN CONTROL PANEL is located in ECR (see stops;
paragraph 5.3.2 on page 127). • MAIN SWITCH power circuit breaker.
Switch power supply 440 V for the WATER FOG PUMP on either
the No. 2 AC440V FEEDER PANEL of the MSB (use menu item MSB
Feeder Panel 440V of the page MSB), or on AC440V FEEDER PANEL
of the ESB (use menu item ESB Consumers of the page EmG) by
WATER FOG PUMP STATRER circuit breaker.
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Water Fog System
Power supply for the boxes is provided from Water Fog Main
Control Panel.
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Drenching System
5.4.2. Drenching Main Control Panel űű PUMP POWER FAIL – no power supply on drenching
pump starter;
Click on the menu item Drenching Main Panel of the page CHP to
űű PUMP MANUAL MODE – the mode select switch on
open the panel. The panel contains:
the pump LOP is set to LOCAL (see paragraph 5.4.4
• Indicators, which illuminate when: on page 131); the pump can be operated only from
űű MAIN POWER SOURCE – power from MSB; the starter panel;
űű EMCY POWER SOURCE – power from ESB; űű PUMP MOTOR OVERLOAD – electric motor is
űű PRESSURE LOW – alarm: Drenching pump pressure stopped by overload protection.
< 4 bar; The DRENCHING REPEAT PANEL is located at the Bridge
űű PUMP RUNNING – Drenching pump is running; (see paragraph 5.4.3 on page 131).
űű FIRE – alarm from Fire Detection Station. The Drenching Pump can be manually operated from the
• Sets of controls for DECK 5 SECTION 1, 2, 3, and DECK 3 SEC- starter panel (see paragraph 5.4.4 on page 131).
TION 4, 5, 6, 7 (see the sections on the Fire Figfting system Power 220 V is supplied from MSB AC220V FEEDER PANEL
diagram in paragraph 5.2.2 on page 125); (use menu item MSB Feeder Panel 220V of the page MSB) or
each set contains: from ESB (use menu item ESB Consumers of the page EmG)
űű START button with protection cover; click once to open by DRENCHING MAIN CONTROL PANEL circuit breakers.
the cover; click second time to start drenching in MANU
mode;
űű RELEASE lamp – illuminates to indicate remote valve for
drenching open;
űű ABNORMAL alarm lamp – illuminates to indicate remote
valve for drenching doesn’t open.
• Two-position switch to select the system control mode:
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Drenching System
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Sprinkler System
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fixed CO2 System
The main CO2 supply pipelines are painted in blue, control CO2
supply pipelines are painted in red.
5.6.2. Content 4
• CO2 Control cylinders unit; each cylinder is fitted with Out-
let Valve;
• 31 CO2 Cylinders in seven groups; each group is povided
with Start Valve 1 and used for fighting fires in the desig-
nated rooms;
• Four CO2 Release Box units for designated rooms; each box
is fitted with:
3
űű DOOR OPEN latched button, which models opening the 1
Release Box door in a selected room; at that all fans in
this room stop, fire dampers automatically close;
űű Release Box Valve 1 2 to supply control CO2 to Timer
Delay bottle;
űű Release Box Valve 2 2 to supply control CO2 to open
the corresponding Room CO2 Distribution Valve 3 and
• Reset button – click and hold to simulate operation of the
switch on light-audible alarm announcer in that room;
bottle mechanical discharge device;
• Timer Delay units 4 – empty bottles, which are filled with
• The light-audible announcers in rooms;
control CO2 for a specified time, so that the crew could
leave the room; • Safety Station set of cylinders to replace the main Control
and Release Box cylinders when they are out of CO2;:
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Chapter 4. Systems & MechanismsFire Fighting & Emergency Shut Down Systems
Fixed CO2 System
5.6.4. Control
It is sufficient to open one of the Outlet valves on the CO2 Con-
trol Cylinders to start control CO2 supply to the system.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Fixed CO2 System
6. Auxiliary Systems
The following Auxiliary systems are modeled in the simulator:
• Deadman system;
• Compressed Air Service system;
• Thermal Oil system;
• Incinerator system;
• Scrubber system;
• Bilge & Fire system;
• Sewage Treatment system;
• Cargo Handling system;
• Ballast and Heeling system;
• Chilled water (Air Conditioning) system;
• Ventilation system;
• Steering Gears system;
• Provision Cooling system.
• Fin Stabilizers system;
• Bow Thruster
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Chapter 4. Systems & MechanismsAuxiliary Systems
Deadman System
6.1. Deadman System 6.1.1.1. Dead Man System Panel at ECR 6.1.1.3. Dead Man System Start Panel at AER
Click the menu item ECC D of the page ECR to open the display Click the menu item Deadman Start Panel of the page ER3 to open
6.1.1. System Operation with DEADMAN MAIN PANEL . the DEAD MAN START PANEL .
The working algorithm of the system is as follows.
When there is no personnel in the Engine Rooms the two-posi-
tion SYSTEM START indicator lamp is not illuminated.
The engineers should push the button SYSTEM START on either
the Afterpeack ER (page AER) panel or at the ECR (Propulsion
console) when they enter the ER thus turning the system on.
The system is tuned to start the pre-alarm signal (the lamps The panel contains:
start flashing, light column and audible signal are activated) • SYSTEM START button and indicator label, which is illumi-
after a defined time period. nated when the system is in operation;
During operation in the ER the engineer should click the • PRE-ALARM indicator label and RESET button to reset the
DEADMAN RESET button in any of engine rooms, or click the PRE system after pre-alarm has been acknowledged;
ALARM RESET button on DEAD MAN MAIN PANEL , when pre- • DEAD MAN ALARM indicator label and RESET button to
alarm signal is activated. The time counter then resets. reset the system after dead man alarm has been cleared in
If the activated pre-alarm RESET button is not clicked within the engine room. The panel duplicates the ECR Propulsion Console control. It
given time frame the DEAD MAN ALARM indicator lamp starts contains:
flashing and the audible alarm signal starts. Alarm is also indi-
6.1.1.2. Dead Man System Panel at Bridge
Click the menu item Bridge Propulsion Concole of the page BCC to • SYSTEM START button and indicator label, which is illumi-
cated on CMS and Bridge console. The officer on watch in the
open the display with E/R DEADMAN SYSTEM panel. nated when the system is in operation;
ECR should address the alarm condition in the Engine Room(s).
• SYSTEM STOP button to stop the system when nobody is
To reset the system after alarm, do the following: operating in ERs; SYSTEM START indicator lamp goes off.
›› Click the PRE ALARM RESET button.
6.1.1.4. Dead Man System Reset Panels at Engine Rooms
›› Click the DEAD MAN ALARM RESET button.
Each engine room is equipped with Deadman Reset panel to
Note: The time periods limit for alarm and pre-alarm signals confirm presence in the ER.
may be set by the instructor in the instructor screen.
Click the menu item Deadman Reset of the relevant page MER1/
Switch the system off on the DEAD MAN START PANEL of the The panel contains lamps to indicate the system state: MER2/AER/SG to open the DEAD MAN PANEL .
page AER, when nobody is operating in ER. • SYSTEM ON – is illuminated when the system is activated;
• E/R DEADMAN ALARM – starts flashing and the audible
alarm signal starts when an alarm condition occurs.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Compressed Air System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Compressed Air System
• №1 (№2) Main Air Compressor units in duty/stand-by con- 6.2.3. Connections 6.2.4. Control
figuration – 177 m3/h x 30 bar, LT CFW-cooled; each unit
• To Scupper System
comprising: 6.2.4.1. Controls on Diagram
• To Economizer
űű First Stage Air Compressor and Air Cooler; The following valves are operated:
• Control Air
űű Second Stage Air Compressor and Air Cooler; • Compressed Control Air Supply Valve 1 .
• From /To LT Cooling System
űű LO Driven Pump, LT Cooling Pump,bar graph of the com- • Compressed Service Air Supply Valve 2 .
pressor LO level, %, digital indicator of oil pressure; • To Fire Dampers
• EMCY Shut-Off Air Reservoir Discharge Valve 3 – to supply
űű Digital indicators of the air temperature and pressure. • To Group 1
air for quick closing valves operation.
• Emergency Air Compressor – 25 m3/h x 30 bar, with oil & • To Group 2
water separator; • To Group 3
• Aux Air Reservoir – 300 L, with digital pressure indicator, • Atomzing Service Air To Boiler
Oily Water Separator to supply generators set; • Drain
• Air Dryer unit to supply Control Air; • From / To LT CFW System
• 2 x Reduction station – 30 bar to 7 bar; with Oily Water • To CO2 Room
Separators;
• To Air Cond. Room
• DECK Service Air Reservoir with digital pressure indicator,
• To FO Pneumatic Pumps
• Deck Service Air Compressor – 204 m3/h x 7 bar, cooled by
• To Incinerator
the LT cooling FW system;
• To F.W. Hyd. Unit
• EM’CY Shut-Off Air Reservoir;
• To D.W. Hyd. Unit
• EM’CY Shut-Off V/V LOP box with controlled supply valves
to Fire Dampers, Group 1, Group 2, Group 3; • To M.E. T/C
• Pipelines with valves, filters, measuring gauges. • Fire & G.S. P/P Air Ejector
• Fire & Bilge P/P Air Ejector
• To Deck Service
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Chapter 4. Systems & MechanismsAuxiliary Systems
Compressed Air System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Compressed Air System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Thermal Oil System
6.3.2. Content 5 5
• Fluid Heater –1850 kW vertical design, 10/13 bar, 280 °C;
• Economizer 1 (2) – 900 kW;
1 6
• Thermal Oil Filling Pump 1 – 1.5 m3/h x 3 bar;
• Thermal Oil Circulating Pump 1 (2) 2 – 70 m3/h x 7 bar;
• Thermal Oil Storage Tank – 18 m3;
• Thermal Oil Expansion Tank – 4.5 m3;
• Thermal Oil Drain Tank – 16 m3; 7
• Tracing Manifold Supply / Return to/from consumers;
• Pipelines with valves, filters, measuring gauges.
6.3.3. Connections
• To Sludge Tank
• To/From Exh.Gases Scrubber
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Chapter 4. Systems & MechanismsAuxiliary Systems
Thermal Oil System
• Oil Fired Thermal Oil Boiler Outlet (Inlet) Valve 4 ; • Four rows of red alarm indicator lamps, white information
indicator lamps and green operation indicator lamps;
• ECO Port (Stbd) Thermal Oil Outlet Valve 5 ;
• BURNER HOURS counter;
• Economizer Port&Stbd Thermal Oil By-pass valve 6 ;
• TEMPERATURE CONTROLLER THERMAL FLUID HEATER elec-
• Supply Tracing Manifold TO Inlet (Outlet) Valve 7 ;
tronic controller (see the description in Introduction, para-
• Inlet and Regulating valves of heat consumers; maintain graph 5.1 on page 11); the controller effects automatic
heat balance: operation of the Boiler by monitoring outlet temperature;
Consumer Power • FUEL OIL PUMP 1 and FUEL OIL PUMP 2 three-position
HFO storage TK PORT 1 149 kW switches to set the pumps’ control mode:
HFO storage TK PORT 2 98 kW űű 1 = MANUAL – the pump starts;
HFO storage TK STBD 1 152 kW űű 2 = OFF – the pump stops;
HFO storage TK STBD 2 152 kW űű 3 = STAND BY – if both pumps are in this mode then
HFO Overflow TK 18 kW PUMP 1 starts automatically and PUMP 2 is st-by.
HFO Settling TK 1 80 kW
• BURNER CONTROL three-position switch to set the burner’s
HFO Settling TK 2 80 kW
HFO Service TK 1 34 kW
operating mode:
HFO Service TK 2 34 kW űű 0 = OFF – the burner is stopped;
Sludge TK 23 kW űű 1 = PARTIAL LOAD – 1/2 load at burner start;
Bilge Water TK 37 kW űű 2 = AUTOMATIC – full load.
ME PS&SB sump TK 11 kW each
• Two-position power switch to turn the electrical preheater:
HFO purifiers 31 kW each
1 = HFO PREHEATER OFF or 2 = HFO PREHEATER ON;
LO purifiers 39 kW each
HFO booster heater 130 kW • RESET SAFETY CIRCUIT button; click the button to reset the
ME PS&SB preheaters 32 kW heater after it has been tripped by protection;
Nozzle cooling Water unit 6 kW • EMERGENCY STOP button.
Temperature set points for tanks heating are installed on rel- Switch power supply 440 V for the panel and pumps on the
evant displays of the page SYS. No. 2 AC440V FEEDER PANEL of the MSB (use menu item MSB
Feeder Panel 440V of the page MSB) by THERMAIL OIL HEATER CB.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Thermal Oil System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Thermal Oil System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Scrubber System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Scrubber System
6.4.4. Control
6.4.4.1. Control on LOP
The panel contains:
6.4.5. Faults Introduced
• MAIN SWITCH circuit breaker;
• SOURCE lamp – illuminates when the panel re-
by Instructor
ceives power; The faults are listed in Chapter 6, para-
graph 2.10.7 on page 214.
• FW CIRC PUMP and SW COOLING PUMP identical
set of controls:
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Chapter 4. Systems & MechanismsAuxiliary Systems
Incinerator System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Incinerator System
6.5.2. Content
• Main Burner using both the MDO and the oil product
sludge. The Main burner is fitted with an Air Damper and
integrated Exhaust Fan. Fuel is atomized by the com-
pressed atomizing air supplied to the burner from the 9
ship’s Compressed Service air system. 1
• Incinerator FO service system:
űű WO Sett. TK – 1.5 m3;
8
2
űű WO Serv. TK – 1.0 m3:
űű MDO Supply Pump 1 – 0.05 m3/h x 3.0 bar;
űű Incin. MDO Feed Pump 2 – 2 m3/h x 3.5 bar;
5
űű WO Sett. Mill Pump 3 – 26 m3/h x 0.5 bar;
űű WO Serv. Mill Pump 4 – 26 m3/h x 0.5 bar;
űű Waste Dosing Pump 5 – 174 L/h x 2.0 bar;
űű Sludge Pump 6 – 10 m3/h x 3 bar; 3 4
űű Shore Discharge station.
• The door 8 for charging solid matter;
7
• LOAD button 9 ;
• Pipelines with valves, filters, measuring gauges. 6
6.5.3. Connections
• From/To MDO Service TK
• Compressed Service Air
• To Oily Bilge TK
6.5.4. Control Temp set controllers are used to setpoint WO heater tempera-
• From Sludge TK ture of the WO Sett. TK and WO Serv. TK . Use the spin box ar-
• From/To Dirty Water TK
6.5.4.1. Controls on Diagram rows to set WO temperature.
WO Suction Valve Sett.TK Mill. Pump(QCV) and WO Suction Drain valve is used for draining water to sludge tank.
• From LO Leakage Collect TK
Valve Serv.TK Mill. Pump(QCV) 7 are used to cut off FO supply
• Delution air in the case of emergency. WO return valve is used to direct part of fuel back to the WO
Settling tank or back to the WO pump inlet.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Incinerator System
To charge solid wastes, the incinerator is provided with a door • SLUDGE BURNER RUN indicator; it illuminates when the
8 equipped with an open-status sensor. When open, the ignition burner is running;
charging door disables the starting of the non-operating incin- • EXHAUST GAS TEMP digital indicator;
erator. Double-click to open/close the door.
• PRIMARY BURNER three-position switch;
LOAD 9 button is used to open the LOADING PANEL , where the űű OFF position turns the ignition burner off;
solid waste matter is set for burning.
űű RUN position enables the burner to start and run;
6.5.4.2. Incinerator & Waste Oil Tank Control Panels űű START position is used to actually start the burner; on suc-
cessful start the switch jumps back to the RUN position
Click on the menu item Incinerator of the page ER3 to open the
and the PRIMARY BURNER RUN indicator illuminates.
panel for incinerator and W.O. TK local control.
• SLUDGE BURNER three-position switch;
The INCINERATOR panel contains:
űű OFF position turns the main burner off;
• MAIN SWITCH automatic CB; űű RUN position enables the burner to start and run;
• SOURCE indicator, which illuminates when power is ON; űű START position is used to actually start the burner; on
• A set of alarm indicators: successful start the switch jumps back to the RUN posi-
űű FLAME OUT – fire extinction in the furnace; tion and the SLUDGE BURNER RUN indicator illuminates.
űű FURNACE HIGH TEMP – temperature > 1200° C; • INCINERATOR START two-position STOP–START switch to
power the system; the Exhaust gas fan starts automatically;
űű FAN FAILURE – exhaust gas fan is overheated;
űű BURNER FAILURE – main burner failure;
Attention! The correct starting sequence would be to:
a). Start the incinerator;
űű FURNACE TEMP LOW – temperature < 800° C;
b). Start the ignition burner;
űű EXHAUST GAS TEMP HIGH – temperature > 350° C;
c). Start the main burner when the furnace tempera-
űű WO SERV. TANK LEVEL HIGH/LOW – level of oil product
ture > 900 °C.
sludge in the Waste Oil tank is high or low;
• INCINERATOR EM’CY STOP emergency button;
űű MDO TANK LEVEL HIGH/LOW – level is high or low;
• RESET FLAME FAILURE BURNER button; press the button to re-
űű WO SERV. TANK TEMP LOW – temperature < 80° C.
set the incinerator system after the flame failure;
• SHUT DOOR indicator – highlights when the door is closed;
• RESET ALARM button; press the button to reset the incinera-
• DOOR OPEN display; it highlights when the door is open;
tor system after the alarm condition when the cause of
• PRIMARY BURNER RUN indicator; it illuminates when the alarm has been removed.
ignition burner is running;
Switch 440 V power supply for INCINERATOR from the No 2
• BLOWER RUNNING indicator; it illuminates when the air AC440V FEEDER PANEL (use menu item MSB Feeder Panel 440V of
supply fan is running; the page MSB) by INCINERATOR CONTROL PANEL circuit breaker.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Incinerator System
The W.O. TANK CONTROL PANEL contains: • SLUDGE PUMP RUNNING indicator;
• MAIN SWITCH automatic CB; • SLUDGE PUMP STOP button duplicating the stop but-
• SOURCE indicator – illuminates when panel power is ON; tons on the pump starter panel and LOP.
• A set of alarm and state indicators: Switch the power supply 440 V for the pumps and W.O.
TANK CONTROL PANEL on the No 1 AC440V FEEDER
űű LOW LEVEL WO SERV. TANK – level < 30%;
PANEL (use menu item MSB Feeder Panel 440V of the page
űű LOW OIL TEMP. WO SERV. TANK – temperature < 60 °C; MSB) by the WO TK CONTROL PANEL circuit breaker.
űű HIGH OIL TEMP. WO SERV. TANK – temperature > 110 °C;
űű HIGH LEVEL WO SERV. TANK – level > 90%; 6.5.4.3. Sludge Pump LOP
űű SERV. MILL PUMP RUNNING; The general description of a pump LOP is given in para-
graph 1.3.2 on page 92.
űű MOTOR OVERLOAD – of any pump;
űű LOW LEVEL WO SETT. TANK – level < 30%; Click the menu item LO, Sludge Pump LOP of the page
MER1 to open the LO PUMP LOCAL CONTROL PANEL .
űű LOW OIL TEMP. WO SETT. TANK – temperature < 60 °C;
űű HIGH OIL TEMP. WO SETT. TANK – temperature > 110 °C; Switch the power supply 440 V for SLUDGE PUMP on
No.2 AC440V FEEDER PANEL (use menu item MSB Feeder
űű HIGH LEVEL WO SETT. TANK – level > 90%.
Panel 440V of the page MSB) by SLUDGE PUMP STARTER
űű SETT. MILL PUMP RUNNING; circuit breaker.
űű MDO TRANS. PUMP RUNNING. – for incinerator.
• SERV. MILL PUMP, SETT. MILL PUMP, DO TRANS. PUMP,
three-position switches to select control mode:
űű OFF position turns the pump off;
űű AUTO position sets the pump to start automatically,
when incinerator starts;
űű MANU position sets the pump to manual control from
this panel; MILL pumps are stared when the panel pow-
er is on; MDO transfer pump is operated by the buttons.
• MDO TRANS. PUMP START; MDO TRANS. PUMP STOP buttons
– to actually start/stop the pump in MANU mode; on suc-
cessful start the MDO TRANS. PUMP RUNNING indicator
illuminates;
• ALARM RESET button; press the button to reset the WO
tanks system after the alarm condition when the cause of
alarm has been removed;
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Chapter 4. Systems & MechanismsAuxiliary Systems
Incinerator System
6.5.4.4. Loading Solid Waste Matter 6. Double-click on the burner door to close it.
1. Double-click on the burner door to open it. 7. Start the burner manually from the Incinerator
The MDO Supply pump and WO dosing pump LOP (see paragraph 6.5.4.2 on page 149).
stop automatically. The burner stops.
6.5.4.5. Overheat Protection
The incinerator is equipped with the local automatic system
and overheat protection. The operational principle is based on
the monitoring of the exhaust gas temperature and the fur-
nace temperature.
Monitoring the exhaust gas temperature: 6.5.5. Faults Introduced by Instructor
• If the exhaust gas temperature increases up to 320 °C, oil The faults are listed in Chapter 6, paragraph 2.12.6 on
supply to the burner nozzles will be cut automatically. After page 216.
temperature reduction down to 310 °C, it will be resumed;
• If the exhaust gas temperature increases up 350 °C, the
dilution damper will open completely and automati-
2. Click on the LOAD button for the LOADING PANEL to pop up: cally for the purpose of cooling down the exhaust gases
and protecting the flue and the exhaust gas fan against
overheating.
Monitoring the furnace temperature:
• If the furnace temperature reaches 1100 °C, oil supply to
the burner nozzles will be cut automatically. When tem-
perature drops down again to 1050 °C, oil supply will be
resumed;
• If the furnace temperature reaches 1200 °C, oil supply to
3. Specify a percentage of combustible materials in the burner nozzles will be cut automatically, and the WO/
the solid waste to be loaded in the BURNABLE % DO fuel pumps will be shutdown;
using the up and down arrows.
• After Incinerator is shutdown, and temperature in the
4. Set the required LOAD MASS kg using the up and furnace drops below 60 °C, the exhaust gas fan will stop
down arrows to the right of the indicator; automatically.
5. Click the LOADING button. The button highlights,
the LOAD MASS kg indicator gets empty. The 6.5.4.6. Incinerator Start
RESIDUE kg indicator changes value. Instructions for starting the incinerator are given in Chapter 5,
paragraph 3.1 on page 196.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Bilge & Fire G/S System
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Bilge & Fire G/S System
6.6.3. Connections
• Cross-over
• To Fire Main System
• From Ballast System
• To Main Sea CW Pumps
• To Sludge Pump
• Backflush Water Inlet
• Control Air
• Compressed Air
6.6.4. Control
6.6.4.1. Control on Diagram
Use temp set spin controls in Dirty Water Tank to set point tem-
perature for the tank heater.
When a well level is high the well indicator turns red.
Click on the menu item Bilge Fire and Ballast Pumps LOP of the page Bilge & Fire Pumps
AER to open No 1 BILGE & FIRE PUMP, No 2 BILGE & FIRE PUMP, The pumps are operated:
No 3 BILGE & FIRE PUMP and BILGE PUMP control panels.
• Manually from this LOP – when selector switch on LOP is in
LOCAL position;
Bilge Pump
If the mode selector switch on the Bilge pump panel is in AUTO • Remotely – selector switch on LOP is in REMOTE position:
position the pump automatically starts when the AFT BW level űű From MSB starter panel; or from the Bilge Control Panel in
= 80% and stops when the level = 10%. Fire Fighting room ( see paragraph 6.6.4.5 on page 155);
or from the Safety Station panel at the Bridge (see para-
Switch the power supply 440 V for BILGE PUMP on the No. 2
graph 5.1.2 on page 121) – when selector switch on GSP is
AC440V FEEDER PANEL (use menu item MSB Feeder Panel 440V of
in MSB position;
the page MSB) by the BILGE PUMP STARTER circuit breaker.
űű From CMS mimic – when selector switch on GSP is in
CMS position.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Bilge & Fire G/S System
Click the menu item MSB PS GSP Panel 2 of the page MSB to open
No 1 BILGE & FIRE PUMP panel.
Click the menu item MSB SB GSP Panel 2 of the page MSB to open
No 2 BILGE & FIRE PUMP and No 3 BILGE & FIRE PUMP panels.
Click on the menu item EM’CY Fire Pump LOP of the page MER1 to
open EMCY FIRE PUMP control panel.
The panel contains:
• SOURCE indicator lamp;
• Two-position mode selector switch:
űű LOCAL – to operate the pump using the local START / RUN
and STOP / OFF buttons;
űű REMOTE – to enable control from MSB, Safety Station
panel at the Bridge (see paragraph 5.1.2 on page 121),
from the QCV & ESD panel in Fire fighting room (see
paragraph 5.1.3 on page 123), and CMS.
• START / RUN and STOP / OFF buttons r to operate the pump in
LOCAL mode.
• SPACE HEATER indicator lamp;
• HEATER switch to turn the heater OFF/ON; when in ON po- 6.6.4.4. Hydrophore Unit Pump
sition, the heater starts automatically when electic motor The pump operates automatically when pressure is sufficient
stops; in the Fire Main System.
• MAIN SWITCH power circuit breaker. Switch the power supply 440 V for FIRE HYDROPHORE UNIT
Switch power supply 440 V for the EMCY FIRE PUMP on either the PUMP on the No. 1 AC440V FEEDER PANEL (use menu item MSB
AC440V FEEDER PANEL of the ESB (use menu item ESB Consumers of Feeder Panel 440V of the page MSB) by the FIRE HYDROPHORE
the page EmG) by EMCY FIRE PUMP STATRER circuit breaker. UNIT PUMP STARTER circuit breaker.
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Bilge & Fire G/S System
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Bilge & Fire G/S System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Sewage Treatment Plant System
6.7.3. Connections 2
1
• Sea water
• Grey Water Gravity Inlet
• Vent. To Outdors
• To vacuum collection
• To overboard discharge
6.7.4. Control
6.7.4.1. Controls on Diagram
Use Vacuum Collection TK Pump Discharge Valve to discharge
the tank content to the Sewage Treatment Plant.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Sewage Treatment Plant System
• CELL ALARM RESET button to reset the factory settings of the • DISCHARGE MODE three-position selector switch: MAN – O
plant automatics;; – AUTO – (only AUTO mode is modeled);
• Alarm lamps – illuminate in the following cases (faults are • LOW LEVEL BYPASS button to ignore the Effluent tank low
introduced by the instructor): level signal which stops the discharge pump; click and hold
for the pump to continue running till the tank is empty;
űű SYSTEM ALARM – salinity is low in the system;
• ALARM RESET button to acknowledge alarms.
űű HIGH LEVEL ALARM – surge tank level > 0.965 m;
Switch the power supply 440 V for SEWAGE TREATMENT PLANT
űű HIGH TEMP. ALARM – high cell temperature (fault set by
on the No 2 AC440V FEEDER PANEL (use menu item MSB Feeder
instructor);
Panel 440V of the page MSB) by the SEWAGE TREATMENT PLANT
űű HIGH PRESSURE ALARM – SWT Orifice Plate fouling (fault circuit breaker.
set by instructor).
• AMMETER and VOLTMETER gauges. 6.7.5. Faults Introduced by Instructor
The faults are listed in Chapter 6, paragraph 2.12.5 on
page 215.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Cargo Handling Systems
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Chapter 4. Systems & MechanismsAuxiliary Systems
Cargo Handling Systems
The No 1 HPU RO-RO PUMP panel contains: • START/RUN and STOP buttons to operate the pump in LOCAL mode;
• MOTOR HEATER lamp – illuminates when the heater is ON;
• MAIN SWITCH – to turn power on/off
• MOTOR OVERLOAD alarm lamp – not all pumps have started auto-
• POWER ON MAIN lamp – illuminates when the ;
matically at ramps operation;
• Two position mode selector switch:
• Ammeter – to indicate starting and load currents.
űű LOCAL – set to start/stop from this LOP;
Switch the power supply 440 V for HPU RO-RO PUMPs on the No 2
űű REMOTE – set to start from the ramps control panels only (see para- AC440V FEEDER PANEL (use menu item MSB Feeder Panel 440V of the page
graph 6.8.3.1 on page 159). MSB) by the HYD POWER PACK FOR RO-RO circuit breaker.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Cargo Handling Systems
6.8.3.3. Operating Hoistable Ramp To hoist Hoistable ramp: 6.8.3.4. Operating Stern Ramp
1. Set the CONTROL switch to position
To operate the ramp: To operate the ramp:
ON (activate control buttons).
›› Make sure that the panel receives power: POWER ON lamp ›› Make sure that the panel receives power: POWER ON lamp
2. Click and hold the button HOIST. At that:
is illuminated. is illuminated.
űű Three HPU pumps start automatically and PUMP 1–3
›› On all HPU RO-RO PUMP starter panels set the mode selec- ›› On all HPU RO-RO PUMP starter panels set the mode selec-
RUN lamps illuminate;
tor switches to REMOTE. tor switches to REMOTE.
űű The ramp raises in next 25 seconds, and then RAMP
To lower Hoistable ramp: HOISTED lamp illuminates; To open Stern ramp:
1. Set the CONTROL switch to position űű Lamp CLEATS OFF lights down after 2 seconds delay; 1. Set the CONTROL switch to position
ON (activate control buttons). űű Lamp CLEATS ON illuminates after 2 seconds delay. ON (activate control buttons).
2. Click and hold the button LOWER. At that: 3. Release the button HOIST. The ramp is hoisted, 2. Click and hold the button OPEN. At that:
űű Three HPU pumps start automatically and PUMP 1–3 and the HPU pumps are running. űű Three HPU pumps start automatically and PUMP 1–3
RUN lamps illuminate; RUN lamps illuminate;
4. Set the CONTROL switch to position OFF (deactivate
űű Lamp CLEATS ON lights down after 2 seconds delay; control buttons and stop the pumps). At that: űű Lamp CLEATS ON lights down after 2 seconds delay;
űű Lamp CLEATS OFF illuminates after 2 seconds delay; űű The lamps RAMP HOISTED and CLEATS ON are űű Lamp CLEATS OFF illuminates after 2 seconds delay;
űű The ramp lowers in next 25 seconds, and then RAMP illuminated; űű The ramp lowers in next 25 seconds, and then ANGLE
LOWERED lamp illuminates. űű The lamps PUMP 1–3 RUN light down. EXEEDED lamp illuminates.
3. Release the button LOWER. The ramp is lowered, 3. Release the button OPEN. The ramp is open,
and the HPU pumps are running. and the HPU pumps are running.
4. Set the CONTROL switch to position OFF (deactivate 4. Click the button FLOAT. At that: the lamp FLOAT ON
control buttons and stop the pumps). At that: illuminates, and lamp ANGLE EXEEDED lights down.
űű The lamps RAMP LOWERED and CLEATS OFF are 5. Set the CONTROL switch to position OFF (deactivate
illuminated. control buttons and stop the pumps). At that:
űű The lamps PUMP 1–3 RUN light down. űű The pumps 1 and 2 stop, the lamps PUMP 1 RUN and
PUMP 2 RUN light down. The pump 3 is running.
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Cargo Handling Systems
Attention! When FLOAT ON lamp is illuminated the Hoistable Ramp To close Stern ramp 6.8.4. Faults Introduced by Instructor
operation is disabled. CONTROL switch on the ramp panel does not 1. Set the CONTROL switch to position Introduced faults are listed in Chapter 6, paragraph 2.11.5 on
activate the LOWER and HOIST buttons. ON (activate control buttons). page 215.
To operate Hoistable Ramp when Stern Ramp is open 2. Click and hold the button CLOSE. At that:
The FLOAT ON mode should be canceled as follows: űű Two HPU pumps (1, 2) start automatically and PUMP 1–3
RUN lamps illuminate;
1. Set the CONTROL switch to position űű The ramp closes in next 25 seconds, and then RAMP
ON (activate control buttons).
CLOSED lamp illuminates;
2. Click the button FLOAT. At that: the űű Lamp CLEATS OFF lights down after 2 seconds delay;
lamp FLOAT ON lights down.
űű Lamp CLEATS ON illuminates after 2 seconds delay.
3. Set the CONTROL switch to position OFF. At that:
3. Release the button CLOSE. The ramp is closed, the
űű Pump 3 stops, the lamp PUMP 3 RUN lights down;
cleats are ON, and the HPU pumps are running.
űű The lamp ANGLE EXEEDED illuminates.
4. Set the CONTROL switch to position OFF (deactivate
4. Opearte the Hoistable Ramp as required. When control buttons and stop the pumps). At that:
done, set the CONTROL switch to position OFF
űű The lamps RAMP CLOSED and CLEATS ON are
on the Hoistable Ramp control panel.
illuminated;
5. Set the CONTROL switch to position ON. űű The lamps PUMP 1–3 RUN light down.
6. Click the button FLOAT. At that:
űű Pump 3 starts, the lamp PUMP 3 RUN illuminates;
űű The lamp FLOAT ON illuminates, and the lamp ANGLE
EXEEDED lights down.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Ballast & Heeling System
6.9.2. Content
• SEA CHEST;
2
Tank Volume m3
WB 1 SB 174.84
WB 1 PS 174.84
WB 2 Center 105.14 1
WB 2 PS 76.60
WB 2 SB 76.60
WB 3 Center 204.41
WB 3 296.55
WB 4 253.80
WB 5 299.496
WB Fore Peak
Heeling Tank 1 PS 107.79
Heeling Tank 1 SB 107.79
Heeling Tank 2 PS 107.79
Heeling Tank 2 SB 107.79
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Chapter 4. Systems & MechanismsAuxiliary Systems
Ballast & Heeling System
6.9.4. Control
6.9.4.1. Ballast & Heeling Pumps LOP & GSP
Ballast pumps are operated manually from the LOP, or remotely
(if the LOP switch is in REMOTE position) on the MSB starters, or
remotely from CMS (if the GSP switch is in CMS position).
The pumps are operated:
• Manually from LOP – selector switch on LOP is in LOCAL
position;
• Remotely – selector switch on LOP is in REMOTE position:
űű From MSB starter panel – selector switch on GSP is in
MSB position;
űű From CMS mimic – selector switch on GSP is in CMS
position.
The general description of a pump LOP is given in para-
graph 1.3.2 on page 92.
Click on the menu item Bilge Fire and Ballast Pumps LOP of the page
AER to open No 1 BALLAST PUMP, No 2 BALLAST PUMP, and
HEELING PUMP control panels.
Click the menu item MSB PS GSP Panel 2 of the page MSB to open
No 1 BALLAST PUMP panel.
Click the menu item MSB SB GSP Panel 2 of the page MSB to open
No 2 BALLAST PUMP panel.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Chilled Water System
6.10.2. Content
• Chilled Water Plant with two Compressors;
• Chilled Water Expansion Tank – 18 L;
• Circulation pump 1 (2) – 15 L/sec;
• AC Unit 1–14 – in ship rooms for individual control of air
parameters;
• Pipelines with valves.
6.10.3. Connections
• Gray Water
6.10.4. Control
Chilled Plant starting instructions are given in Chapter 5, para-
graph 3.3 on page 197.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Chilled Water System
6.10.4.1. Chilled Plant LOP • SUPPLY WATER TEMP (6 °C normal) digital indicator;
Click on the menu item Chilled Plant of the page MER2 to open • RETURN WATER TEMP (12 °C normal) digital indicator.
the display. The right panel contains:
The left panel contains: • MAIN SWITCH circuit breaker to turn power on/off for the
pumps and compressors;
• Indicator lamps, which illuminate in case:
• SEA WATER FLOW – indicator lamp;
űű ENABLED – power supply is on;
• CHILLED WATER FLOW – indicator lamp;
űű REMOTELY STOPPED – by EM’CY STOP button on CMS;
• Four identical sets of controls for SEA WATER PUMP 1 (2),
űű FREEZE FAULT – safety system alarm: in the simulator it is
CHILLED WATER PUMP 1 (2); each set comprising:
modeled by instructor fault (supply water 3 °C).
űű Two-position switch:
• Two identical sets of controls for COMPRESSOR 1 and 2:
OFF – pump is stopped;
űű Two-position switch:
AUTO – pump runs in automatic mode (control by the
OFF – compressor is stopped;
simulator model).
AUTO – compressor runs in automatic mode (control
űű RUN indicator lamps;
by the simulator model).
űű FAULT indicator lamps: CWP CHILLED WATER FLOW <
űű MANUAL indicator – not modeled (only auto mode);
15 L/sec; CWP SEA WATER FLOW < 10 L/sec.
űű CAPACITY CONTROL 33% (66%, 100%), CRANK CASE HEAT-
• EMERGENCY STOP button to stop Chilled plant;
ER indicators – illuminate when the corresponding mode
is activated; compressor comprises 6 cylinders and runs • RESET button to acknowledge pumps’ alarms.
in 3 capacity modes: 33% – two cylinders operate, 66% – Switch the power supply 440 V for CHILLED PLANT on the
four cylinders operate, 100% – all cylinders operate; No 2 AC440V FEEDER PANEL (use menu item MSB Feeder
Note! Compressor should start at 33% capacity to limit the Panel 440V of the page MSB) by the CHILLER PLANT CONTROL
motor starting current. PANEL circuit breaker.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Steering System
6.11.2. Content
The description given is for the Steering Gear Port. Steering
2 3 2
Gear Stbd side is similar to Port.
• Rudder Actuator;
• SG Hydraulic Oil tank 1 120 L with controlled Make Up
Valve from Storage; 6.11.3. Connections 6.11.4. Control
• SG Port Hydraulic Pump Unit 1 (2) 2 – 125 bar; • SG PS (SB) Make Up from Storage
6.11.4.1. Controls on Diagram
• Wheel Pump 3 ;
Open Isolating Valve 1 and 2 4 when the Wheel Pump is used
• Isolating Valve 1 (2) 4 ;
on the SG LOP (see paragraph 6.11.4.2 on page 168) for pump-
• Pipelines with valves and measuring gauges. ing hydraulic oil to the SG.
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Steering System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Steering System
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Steering System
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Steering System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Provision Cooling System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Provision Cooling System
6.12.3. Connections 6.12.4.2. Loading Provision 4. On the LOAD panel, enter the required provision
amount (in kilos) in the MASS box and temperature
• Make Up 1. Double-click on the required storeroom door
in the TEMP box using the up and down arrows.
6 to open it. The solenoid and thermostatic
• Oil Make Up
expansion valves will close automatically. 5. Click the APPLY button. The MASS box gets empty and the
• Ventilation load bar graph changes indication to added amount.
2. Click the LIGHT button 5 to switch the light
• CW Cooling System 6. Click the LIGHT button to switch the light
on; the indicator 4 illuminates; the lamp will
not illuminate when the door is closed. off; the indicator lights down.
6.12.4. Control
7. Double-click on the door to close it. The solenoid and
6.12.4.1. Controls on Diagram thermostatic expansion valves will open automatically.
When Compressors are operating, operation indicators illumi- Attention! The room door cannot be closed while the light is on.
nate. The oil level in the compressor case is displayed on the
Note: Instructor can carry out the provision loading from the
bar graph and digital indicator. Automatic adjustment of the
Indicators plugin by selecting relevant storerooms and setting the
compressor refrigeration performance is provided. The Com-
required quantity of products in kilos.
pressor Suction Non Return Valve 1 is used to slowly increase
compressor load at starting the mechanism. 6.12.4.3. Unloading Provision
Condensers bar graphs are used to monitor the liquid refrig- 1. Perform actions described in items 1, 2,
erant level in the condenser collector. The LT water flow for and 3 of the Loading procedure.
the condenser cooling is controlled in the Cooler LW Outlet 2. On the UNLOAD panel, enter the required amount of
Sight Glass 2 . 3. Click on the load bar graph 7 to open
the UNLOAD/LOAD panel. provision in the MASS box using the up and down arrows.
Compressor Sight Glass Moisture Content indicator 3. Press the APPLY button. The MASS box gets empty and the
8 body flashes when the flow is low, and colors in load bar graph changes indication to reduced amount.
gray when no flow is detected in the line; indicator 4. Perform actions described in items 6
center colors in yellow when there is water or air and 7 of the Loading procedure.
detected in the system.
6.12.4.4. Provision Cooling System
Instructions for powering and starting the plant are given in
Chapter 5, paragraph 3.2 on page 197.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Provision Cooling System
Compressor Control Panel contains: űű COMPRESSOR 1 TRIP OIL LEVEL LOW – level < 10%;
űű OVERCURRENT – current ≥ 13 A;
űű MASTER SOLENOID CLOSED ;
űű CW PRESSURE LOW – no cooling water flow.
• DISCHARGE pressure gauge;
• SUCTION pressure gauge;
• PRESSURE SET COMPRESSOR controller to setpoint the
automatic starting and stopping the compressor;
• PRESSURE SET CONDENSER controller to setpoint
the condensing pressure value; the actual value is
displayed on the mimic Provision Cooling Plant of the
page SYS;
• A set of buttons in the right bottom corner to control
the compressor in MANUAL control mode:
űű START / RUN button to start the compressor; the but- • The thermometer to display the actual temperature in the
ton highlights when the compressor is running; storeroom;
űű STOP / OFF button to stop the compressor; • The controller (see the description in Introduiction, para-
űű MASTER SOLENOID button to open the master sole- graph 5.1 on page 11) to setpoint the RANGE and DIFF
• READY FOR USE indicator lamp, which illuminates when the values of the temperature in the storeroom; red LED indi-
noid; the button highlights and the actual valve
compressor is powered (the SUPPLY switch position is ON; cator illuminates when temperature > RANGE+DIFF;
state is displayed on the mimic Provision Cooling
• The ammeter to display the compressor load; Plant of the page SYS; • DEFROSTER two-position switch AUTO–MAN to set the
• The running hours indicator; űű TRIP RESET button to reset the trip condition after the defrosting mode;
• The two-position switch AUTO–MAN to set the compressor cause has been removed. • The button to start the defrosting in the MANUAL defrost-
operating mode. In Automatic mode control of the com- Note: In the MANUAL operating mode it is necessary ing mode; during defrosting the button highlights and
pressor motor operation and solenoid valves is exercised to open the master solenoid valve by pressing the MASTER the indication is displayed on the mimic Provision Cooling
automatically. SOLENOID button before starting the compressor. Plant of the page SYS;
• A set of alarm indicators (lamps flash in alarm condition): • SET TIMER controller to setpoint the defrosting time in
űű COMPRESSOR 1 TRIP PRESS OUT HIGH – CONDENSER pres- Provision Storeroom Control Panel contains: hours using the up and down arrows at the right.
sure set point + 5 bar; • The pressure gauge to display the pressure and boiling
űű COMPRESSOR 1 TRIP TEMP OUT HIGH – for compressor 1: point in the air cooler;
130 °C; for compressor 2: 140 °C; • PRESS controller to setpoint the evaporation pressure
6.12.5. Faults Introduced by Instructor
űű COMPRESSOR 1 TRIP OIL PRESS LOW – pressure < compres- value (for BUTTER and DRY PROV. rooms only); Introduced faults are listed in Chapter 6, paragraph 2.11.6 on
page 215.
sor inlet pressure + 1 bar;
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Chapter 4. Systems & MechanismsAuxiliary Systems
Ventilation System
Fans are mounted in various Rooms and the funnel casing built űű ER FAN 4 EXH/SUPPLY reversible.
into resilient supported and sound insulated modules. • In EM’CY Gen room:
Intake air is drawn around the funnel casing through intakes űű SUPPLY FAN nonreversible.
designed to limit noise transmission to the open deck. • In S/G room:
Intake air is ducted into machinery spaces with a distribution űű SUPPLY FAN nonreversible.
system within the space providing fresh air outlets to ensure • In CO2 room:
maximum air circulation, and all openings are fitted with anti- űű EXHAUST FAN nonreversible.
flash gauzes.
• On Car Deck
All ducts both to supply and exhaust air intakes are fitted with űű SUPPLY/EXHAUST FAN 1 – 8 reversible.
dampers. All supply and exhaust fans are linked to the Fire
Alarm/CO2 Fire Extinguishing system to provide a “Crash Stop” 6.13.3. Control
in case of fire. The fans can be stopped remotely from the QCV, To start reversible fans use either of the buttons depending on
ESD Panel in FFR, controlled remotely from Starter panels or required direction:
manually from the LOPs.
• SUP. START/RUN;
• EXH. START/RUN.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Ventilation System
6.13.3.1. Ventilation in ER
The general description of a pump (fan) LOP is given in
paragraph 1.3.2 on page 92.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Ventilation System
Use the button EXH. START/RUN to start a fan for gases extraction.
Use the button SUP. START/RUN to start a fan for air supply.
Switch the power supply 440 V for CARDECK FANS on the CAR-
DECK VENTILATION DISTRIBUTION BOARD (use menu item Car-
deck Fans DB of the page MER2) by the respective circuit breakers.
Switch the power supply 440 V for the CARDECK VENTILATION
DISTRIBUTION BOARD on the No 2 AC440V FEEDER PANEL (use
menu item MSB Feeder Panel 440V of the page MSB) by the CAR-
DECK VENTILATION DB circuit breaker.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Stabilization System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Stabilization System
6.14.2. Content
Click the menu item Fin Stabiliser System PORT of the page SYS to
open the diagram.
Click the menu item Fin Stabiliser System STBD of the page SYS to
open the diagram.
The description given below is for Fin stabilizer PORT system.
STBD system is similar to PORT.
The mimic contains:
• Emergency Gear Pump 1 – 180 bar, to rig the fin in or out
in the event of the failure of the main hydraulic unit; 6 7
• Electro-hydraulic power unit comprising:
űű Accumulator Gear Pump 2 – 180 bar; used to provide
constant pressure in hydraulic system; the pump starts
simulatneously with Variable Displacement Pump;
űű Auxiliary Servo Pump 3 – 80 bar; used to feed oil to the
variable displacement pump servo-control circuit; to feed
oil to the circuit feeding the fin lock, in the rig-in position;
űű Auxiliary Gear Pump 4 – 180 bar; used to feed the fin
tilting circuit to balance the system’s volumetric losses;
to provide a clean-up circuit for the hydraulic oil using a
special filter; to feed oil under pressure to the normal fin
rigging in and out circuits;
8
űű Variable Displacement Pump 5 – used to feed the oil
under pressure to the tilting circuit; to feed both cham-
bers of the tilting cylinder, dependent on the position of
1 2 3 4 5
the internal swash plate.
6.14.3. Control
6.14.3.1. Controls on Diagram
• Valve A 6 ;
• Valve B 7 ;
• Valve C 8 .
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Stabilization System
6.14.3.2. Fin Stabilizers LOPs • Ammeter – to display the main pump load;
Click the menu item Fin Stab PORT LOP of the page AER • EMERGENCY PUMP two-position switch to turn
to open the LOP to manually operate the Port fin the EM’CY pump OFF / ON;
motors. • EMERGENCY PUMP ON lamp – illuminates when
the pump runs;
Click the menu item Fin Stab PORT LOP (Fin Stab STBD LOP)
of the page AER to open the LOP. • SPACE HEATER EMERG. PUMP lamp – illuminates
when the heater is on;
The description given below is for PORT LOP. STBD
• Ammeter – to display the EM’CY pump load;
LOP is similar to PORT.
• FIN ANGLE gauge;
The FIN STABILIZER MOTOR SWITCH BOX PORT panel
• ALARMS box; LEDs indicate the following cases
contains:
(modeled by instructor faults):
• MAIN PUMP MAIN SWITCH circut breaker; űű Stab System CCU Fault – ECR control fault for
• EMERGENCY PUMP MAIN SWITCH circut breaker; both fins;
• MAIN SUPPLY ON lamp – illuminates when power űű El. Motor Fault CCU Fault;
is on for Main Pump; űű HPU Main Pump Motor Overload;
• EMERG SUPPLY ON lamp – illuminates when pow- űű HPU Tripped;
er is on for EM’CY Pump;
űű HPU Oil Level Low – < 30%;
• ZERO SIGNAL MANUAL ON lamp – illuminates
űű HPU Oil Level Low Low – < 25%;
when ZERO SIGNAL switch is set to ZERO position;
űű HPU Oil Temp High – > 55 °C;
• RIGGING three-position switch:
űű HPU Oil Temp High High – > 60 °C;
űű RIGG OUT / RIGG IN to rig fin out/in manually;
űű HPU Main Pressure Low – < 170 bar;
űű AUTO to set automatic operating mode.
űű HPU Main Pressure Low Low – < 165 bar;
• BY-PASS VALVE two-position switch:
űű HPU Servo Pressure Low – < 75 bar;
űű AUTO – to set automatic valve operation;
űű HPU Filter Clogged;
űű BY-PASS – to open the valve manually.
• MAIN PUMP three-position mode selector űű Fin Non Locked – in AUTO mode only;
• ZERO SIGNAL two-position switch: switch: MAN – OFF – AUTO;
űű Fin Non Rig In – in AUTO mode only;
űű AUTO – to set automatic operation; • MAIN PUMP ON lamp – illuminates when the
űű Fin Non Rig Out – in AUTO mode only;
űű ZERO – to set fin into zero position manually. pump runs;
űű ACKN button to acknowledge alarms.
• FIN LOCKING three-position switch: • START, STOP buttons to operate the pump in
űű AUTO to set automatic operating mode; MAN mode Note: System shut down occurs due to alarms: HPU
Main Pressure Low Low, HPU Oil Level Low Low, HPU
űű LOCK, UNLOCK to operate manually. • SPACE HEATER MAIN PUMP lamp – illuminates
Oil Temp High High, HPU Main Pump Motor Overload.
when the heater is on;
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Stabilization System
The right panel contains: Feeder Panel 440V of the page MSB) by the FIN STAB PORT MAIN
PUMP STARTER circuit breaker.
• Pressure gauges:
űű MAIN PRESSURE; Switch the power supply 440 V for Fin Stabilizer Stbd MAIN
PUMP on the No 2 AC440V FEEDER PANEL (use menu item MSB
űű SERVO PRESSURE;
Feeder Panel 440V of the page MSB) by the FIN STAB STBD MAIN
űű BACK PRESSURE; PUMP STARTER circuit breaker.
űű EM’CY PRESSURE .
Switch the power supply 440 V for Fin Stabilizer Port EM’CY
• The HPU LOCAL EMERGENCY CONTROL panel comprising: PUMP on the AC440v FEEDER PANEL (use menu item ESB Con-
űű LOCKING SYSTEM VALVE handle to set the valve control sumers of the page EmG) by the FIN STAB PORT EM’CY PUMP
mode AUTO–MANUAL; STARTER circuit breaker.
űű LOCK OFF, LOCK ON illuminated buttons – to unlock/lock the Switch the power supply 440 V for Fin Stabilizer Stbd EM’CY
fin in MANUAL emergency mode; PUMP on the AC440v FEEDER PANEL (use menu item ESB Con-
űű FIN IN and FIN OUT lamps to indicate fin position; sumers of the page EmG) by the FIN STAB PORT EM’CY PUMP
űű Handles to operate the fins in MANUAL mode: STARTER circuit breaker.
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Stabilization System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Stabilization System
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Chapter 4. Systems & MechanismsAuxiliary Systems
Stabilization System
6.14.4. Stabilizer System Operation 3. On the BRIDGE CONTROL PANEL (use menu item BCC Fin 6.14.4.4. Stopping Stabilizers from ECR
Stabilizer of the page BCC): the fin housed lamp is On; the
Stabilizer Local panels are identical. The descriptions given 1. On the CENTRAL CONTROL PANEL (use menu
system is ready to start when the OFF button is illuminated.
below are for Port fin. Operating Stbd fin is similar to Port. item ECR Fin Stabilizer of the page ECR):
›› Click the ON button, the button illuminates and the stabi-
Note: The fins control can be transferred between the bridge ›› Click the OFF button, the button illuminates and the sta-
lizer system starts up: the fin housed lamps are Off and fin
and central control position, even when the fins are in operation, by bilizer system stops: the fin housed lamps are On and fin
rigged lamps are On.
switching the Central Control Panel selector to required position. rigged lamps are Off.
6.14.4.2. Stopping Stabilizers from Bridge 6.14.4.5. Starting Up Stabilizer from LOP
6.14.4.1. Setting Up Stabilizers for 1. On the BRIDGE CONTROL PANEL (use menu
The following actions need to be taken to start up stabilizer in
Automatic Bridge Operation item BCC Fin Stabilizer of the page BCC):
Local mode from the Motor Switch Box.
1. On the FIN STABILIZER MOTOR SWITCH BOX panel ›› Click the OFF button, the button illuminates and the sta-
(use menu item Fin Stab PORT LOP of the page AER): bilizer system stops: the fin housed lamps are On and fin Attention! When the stabilizer system is operating in local
rigged lamps are Off. mode, the fin in/out and lock/unlock limit switches are disabled. A
›› Turn MAIN PUMP MAIN SWITCH to ON position.
visual check of the fin position is essential.
›› Turn MAIN PUMP selector switch to AUTO position. 6.14.4.3. Starting Up Stabilizers from 1. On the CENTRAL CONTROL PANEL (use menu item ECR Fin
›› Turn all the other switches (except the supply switches) to Central Control Panel (ECR) Stabilizer of the page ECR): click the LOG INPUT SIGNAL ON
AUTO position.
1. On the FIN STABILIZER MOTOR SWITCH BOX panel button, to activate the automatic log signal function.
2. On the CENTRAL CONTROL PANEL (use menu (use menu item Fin Stab PORT LOP of the page AER): 2. On the FIN STABILIZER MOTOR SWITCH BOX panel
item ECR Fin Stabilizer of the page ECR):
›› Turn MAIN PUMP MAIN SWITCH to ON position. (use menu item Fin Stab PORT LOP of the page AER):
›› Turn the selectors switch to the BRIDGE position.
›› Turn MAIN PUMP selector switch to AUTO position. ›› Turn MAIN PUMP MAIN SWITCH to ON position. The MAIN
›› Activate the Port/Stbd fin system by clicking the PORT FIN SUPPLY ON lamp illuminates.
›› Turn all the other switches (except the supply switches) to
ON/OFF (STBD FIN ON/OFF) button; the button illuminates.
AUTO position. ›› Turn EMERGENCY PUMP MAIN SWITCH to ON position. The
›› Click the LOG INPUT SIGNAL ON button, to activate the au- EMERG. SUPPLY ON lamp illuminates.
2. On the CENTRAL CONTROL PANEL (use menu
tomatic log signal function (ship speed monitoring); the
item ECR Fin Stabilizer of the page ECR): ›› Turn MAIN PUMP selector switch to MAN position.
button illuminates.
›› Turn the selectors switch to the CENTRAL position. ›› Click the START button. The lamp MAIN PUMP ON illumi-
If the fins are housed (corresponded lamp is ON), the fins
›› Start the Port/Stbd fin system by clicking the PORT FIN ON/ nates. On the Central Control Panel (ECR) and the Bridge
will not rig out if the ship’s speed is lower than the mini-
OFF (STBD FIN ON/OFF) button; the button illuminates. Control Panel (BCC) lamps LOCAL CONTROL illuminate.
mum speed setting.
›› Click the LOG INPUT SIGNAL ON button, to activate the au- ›› Switch BY-PASS VALVE selector to the BY-PASS position.
If the fins are rigged out, they will automatically rig in and
housed when the ship’s speed is lower than the minimum tomatic log signal function (ship speed monitoring); the ›› Switch ZERO SIGNAL selector to the ZERO position: the
speed setting. The FIN IN AT LOW SPEED lamp illuminates. button illuminates. fin automatically centers at zero angle position (watch the
›› Click the ON button, the button illuminates and the stabi- gauge); ZERO SIGNAL lamp illuminates.
lizer system starts up: the fin housed lamps are Off and fin
rigged lamps are On.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Stabilization System
The fin is now ready for rigging. 6.14.4.6. Stabilizer Emergency Operation Rigging In a Fin Using Emergency Circuit
The procedure to rig out: In the event of a failure of the main hydraulic circuit or the 1. Perform steps 1~3 described in 3.4.6.1.
electronic circuitry, the fins can be rigged in (housed) or rigged 2. On the HPU LOCAL EMERGENCY CONTOL panel (use
›› Switch the FIN LOCKING selector to the UN LOCK position.
out (extended) using the emergency system. The procedure is menu item Fin Stab PORT LOP of the page AER):
The fin lock disengages.
much slower than the normal operation, taking approximately
›› Switch the RIGGING selector to the RIG OUT position. The ›› Click and hold the handle FIN DOWN / FIN UP in required
10 minutes to rig in/out a fin.
fin starts to rig out. position until the angle of the fin is at zero degrees.
›› Switch the RIGGING selector to the AUTO position, when Rigging Out a Fin Using Emergency Circuit ›› Click the button LOCK OFF for unlocking of the fin.
the fin is completely rigged out (extended). 1. On the FIN STABILIZER MOTOR SWITCH BOX panel ›› Click and hold the handle FIN IN / FIN OUT in position FIN
›› Switch the FIN LOCKING selector to the LOCK position. The (use menu item Fin Stab PORT LOP of the page AER): IN. The fin starts to rig in, when fully housed visually check
fin lock engages and the fin is locked in rigged out position. the fin position..
›› Turn MAIN PUMP motor switch to OFF position. The Accu-
The procedure to rig in: mulator pump motor will be Off also automatically. ›› Click the button LOCK ON for locking of the fin.
2. On the HPU LOCAL EMERGENCY CONTOL panel (use 3. On the FIN STABILIZER MOTOR SWITCH BOX panel
›› Switch the FIN LOCKING selector to the UN LOCK position.
menu item Fin Stab PORT LOP of the page AER): (use menu item Fin Stab PORT LOP of the page AER):
The fin lock disengages.
›› Close the manual shut-off VALVE “A” and VALVE “B” on the ›› Turn EMERGENCY PUMP motor switch to OFF position.
›› Switch the RIGGING selector to the RIG IN position. The fin
starts to rig in. main tilting circuit. 4. On the HPU LOCAL EMERGENCY CONTOL panel:
›› Switch the RIGGING selector to the AUTO position, when ›› Open the manual shut-off VALVE ”C” on the delivery of the ›› Close the manual shut-off VALVE ”C” on the delivery of the
the fin is completely rigged in (housed). emergency pump. emergency pump.
›› Switch the FIN LOCKING selector to the LOCK position. The ›› Turn the LOCKING SYSTEM VALVE from AUTO to MANUAL ›› Turn the LOCKING SYSTEM VALVE from MANUAL to AUTO
fin lock engages and the fin is locked in rigged in position. position. Fin Lock and Fin Un Lock will be available by position.
clicking the buttons LOCK ON and LOCK OFF. ›› Open the manual shut-off VALVE “A” and VALVE “B” on the
3. On the FIN STABILIZER MOTOR SWITCH BOX panel: main tilting circuit.
›› Turn EMERGENCY PUMP motor switch to ON position. The fin is now safely rigged in.
›› By reference to the FIN ANGLE meter, check the actual
angle of the fin.
4. On the HPU LOCAL EMERGENCY CONTOL panel:
›› Click and hold the handle FIN DOWN / FIN UP in required
position until the angle of the fin is at zero degrees.
›› Click the button LOCK OFF for unlocking of the fin.
›› Click and hold the handle FIN IN / FIN OUT in position FIN
OUT. The fin starts to rig out, when fully extended visually 6.14.5. Faults Introduced by Instructor
check the fin position.. Introduced faults are listed in Chapter 6, paragraph 2.12.7 on
›› Click the button LOCK ON for locking of the fin. page 216.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Bow Thruster
űű REMOTE – set to control from the bridge (see para- Switch the power supply 440 V for HPU on the No 1 AC440V FEED-
graph 6.15.3.2 on page 188). ER PANEL (use menu item MSB Feeder Panel 440V of the page MSB) by
• Ammeter and run hours counter; the HYD POWER PACK FOR BOW THRUSTER circuit breaker.
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Chapter 4. Systems & MechanismsAuxiliary Systems
Bow Thruster
6.15.3.2. Bow Thruster Control from Bridge • Thruster Machine Telegraph for remote speed control of
the thruster;
Click the menu item Bridge Propulsion Control of the page BCC to
open the panel for remote control of the Bow Thruster. • EMERGENCY STOP button with protection cover to stop the
BT in emergency circumstances; click once to open the cover,
The BOW THRUSTER panel contains: click second time to press the button;
• Ammeter of the BT motor; • Alarms panel comprising the lamps, which flash to indicate
• CPP pitch gauge; the following cases (modeled by the faults from instructor):
• DRIVE MOTOR RUN and HYDRAULIC PUMP RUN indicator űű LOAD CNTRL FAILURE ;
lamps to display the motor and pump running state; űű CNTRL SYS FAILURE ;
• DRIVE MOTOR START and DRIVE MOTOR STOP buttons to operate űű OIL LEVEL LOW ;
the BT motor when REMOTE control mode is set on the űű OIL PRESSURE LOW.
LOP (see paragraph 6.15.3.1 on page 187);
• ACKN button to acknowledge BT alarms; the lamps light
• HYDRAULIC PUMP START and HYDRAULIC PUMP STOP buttons to continuously, and light down when the fault condition is
operate the hydraulic pump when REMOTE control mode cleared.
is set on the LOP (see paragraph 6.15.3.1 on page 187);
Note: BT drive electric motor can receive power from the Shaft
• IN SERVICE lamp – illuminates when REMOTE control mode generator or from three running Diesel Generators. The motor starts
is set on the LOP – bridge control available; only when EPP capacity is sufficient.
• IN COMMAND lamp – illuminated always (bridge control
position);
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1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
2. Operating G/Es, MEs, EPP and Steam Plant . . . . . . . . . . . . . . . . . 192
2.1. Preparing for Ship Electric Plant Start . . . . . . . . . . . . . . . . . . . . . . . . . 192
2.2. Starting Ship Electric Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
2.3. Starting EM’CY Generator Manually and Blackout Test . . . . . . . . . . . 192
2.4. Preparing for Main Engines Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
2.5. Starting Main Engine from ECR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
2.6. Starting Main Engine from LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
2.7. Switching Fuel Supply to HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
2.8. Starting Thermal Oil Heating System . . . . . . . . . . . . . . . . . . . . . . . . . 195
2.9. Starting Economizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
3. Operating Aux Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
3.1. Starting Incinerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
3.2. Starting Provision Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
3.3. Starting Chilled Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
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Chapter 5. Instructions for Operating Machinery . Introduction
1. Introduction
The instructions in this chapter are given to help the Trainee
familiarize oneself with the Propulsion Plant operations and
ship systems and units control in the simulator.
Provided that the Trainee is familiar with the simulator archi-
tecture and ways of control, the instructions simply include
indication of the menu items to open corresponding displays.
Note: The instructions given in this Chapter imply that be-
fore switching on a mechanism the Trainee verifies that power
supply is available. In most starter panels and LOPs there
should be the power supply indicator lamp illuminated.
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Chapter 5. Instructions for Operating Machinery . Operating G/Es, MEs, EPP and Steam Plant
Preparing for Ship Electric Plant Start
2. Operating G/Es, MEs, The following actions need to be taken to start No. 1 Genera-
tor Engine on MDO, start the generator and put it on MSB.
2.3. Starting EM’CY Generator
EPP and Steam Plant 1. Manual G/E start: Manually and Blackout Test
›› On the LOP GE 1 panel (use menu item Generator Engine 1 For manual start of the EG do the following:
Initial state of the ship units and mechanisms comprises
LOP of the page AER): 1. On the EMERGENCY GENERATOR ROOM LOUVRES CONTROL
electrical power supply from shore, all Generator Engines are
stopped, Main Engines are stopped, Steam plant is stopped. It űű Turn the four-position switch to MAN START position. BOX (use menu item EMCY DE LOP of the page EmG):
is assumed that the diesel engines will be started on MDO. űű Watch panel gauges to reach ENGINE SPEED = 1200 RPM. ›› Set the mode selector switch to position AUTO; the lou-
űű Turn the four-position switch to REMOTE position. vres then open automatically on the engine start;
2.1. Preparing for Ship Electric Plant Start or or
In default simulator exercise the power is supplied from shore ›› Set the mode selector switch to position MAN; click the
2. Start G/E from MSB:
connection and ship Electric Power Plant is stopped. buttons OPEN for INTAKE AIR LOUVRES and EXHAUST AIR
›› On the LOP GE 1 panel (use menu item Generator Engine 1
The following actions need to be taken to prepare generator LOUVRES.
LOP of the page AER): turn the four-position switch to RE-
engines for starting on MDO. MOTE position. 2. On the EMERGENCY GENERATOR AUTO START/STOP
1. On LOP GE 1 (2, 3) panels (use menu items Generator PANEL (use menu item EMCY DE LOP of the page EmG):
›› On SYNCHRO PANEL (use menu item MSB Synchro Panel of
Engine 1 (2, 3) LOP of the page AER): turn mode selector the page MSB): ›› Set the OPERATION SWITCH to position MAN;
switch to position AUTO on all pumps’ LOPs. ›› Press the START button on the controller; watch the engine
űű Switch SYNCHRO&POWER CONTROL to SWBD.
2. On EM’CY GEN ENGINE LOP (use menu item EM’CY DE LOP of state gauges at the top of the panel.
űű Confirm READY TO START lamp is illuminated green on
the page EmG): turn OPERATION SWITCH to position AUTO. 3. On SYNCHRO PANEL (use menu item MSB Synchro Panel of the
the GEN 1 panel.
The automatics then will watch the state of the MSB–ESB BUS page MSB): switch EMERGENCY SWITCHBOARD ACB OFF.
űű Turn the handle ENGINE CONTROL G1 to position START.
TIE and when the power supply from MSB is lost, then on the 4. On the switchboard EMERGENCY GENERATOR
EMERGENCY GENERATOR PANEL (AC450V 3P 60Hz) (use menu űű Turn FREQ & VOLTMETER to position G1; watch the
PANEL (AC450V 3P 60Hz) (use menu item EMCY
item EMCY Gen Panel of the page EmG), it will: gauges.
Gen Panel of the page EmG): click the button I to
3. On BUS TIE PANEL (use menu item MSB Gen 3, Bus Tie close EM’CY GEN (AC450V 3P 60Hz) ACB, or turn
• Open MAIN SWBD SOURCE bus tie ACB;
Panel of the page MSB) switch SHORE MCCB ACB OFF. red handle ACB CONTROL to position CLOSE.
• Start the EM’CY Gen;
4. On SYNCHRO PANEL (use menu item MSB For blackout test, on the switchboard EMERGENCY GENERA-
• Close EM’CY GEN (AC450V 3P 60Hz) ACB to power the ESB. Synchro Panel of the page MSB): turn red handle TOR PANEL (AC 450V 3P 60Hz) (use menu item EMCY Gen Panel of
G1 ACB CONTROL to position CLOSE.
2.2. Starting Ship Electric Plant 5. On MAIN CIRCUIT DIAGRAM (use menu item MCD of
the page EmG):
It is assumed that the pre-start actions described in para- ›› Set the TEST switch to position EMG & ACB to initiate
the page MSB) watch connecting GEN 1 to MSB.
graph 2.1 on page 192 have been fulfilled. EMCY Gen blackout sequence. Thereby tripping relevant
6. Program the generators starting sequence bus tie breaker ENGINE position of the TEST switch will
as described in Chapter 3, paragraph 5.2.1 on initiate engine starting test (starting EMCY Engine only)
page 69. G/E 2 and G/E 3 can be started and without blackout of ESB.
connected to MSB as described in Chapter 3.
›› After testing Set the TEST switch to position NORM.
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Chapter 5. Instructions for Operating Machinery . Operating G/Es, MEs, EPP and Steam Plant
Preparing for Main Engines Start
2.4. Preparing for Main Engines Start 8. On the MAIN AIR COMPRESSOR LOCAL CONTROL
panel (use menu item Air Compressors LOP of
15. On the MDO TRANSFER & TREATMENT
SYSTEM display of the page CMS:
It is assumed that Ship Electric Plant is started and MSB re- the page MER2): turn mode selector switch to ›› Click the buttons AUTO for MDO TRANSFER PUMP.
ceives power from Diesel generator(s). position REMOTE for compressors No 1, No 2.
›› Click the button LS MDO SETTLING or MDO SETTLING.
The instructions given below are an example sequence, how- 9. On the DECK COMPRESSOR panel (use menu
ever the final state of the mechanisms should be reached. ›› Select tanks for transfer: double-click relevant valves.
item Air Compressors LOP of the page MER2): turn
The following actions need to be taken to prepare the ship mode selector switch to position AUTO. 16. On the FUEL OIL SERVICE SYSTEM display of the page CMS:
systems for starting MEs. ›› Double-click (start) the pumps:
Set CMS control position on GSPs
űű FEED PUMP No 1;
Set remote control position on LOPs
10. On the MSB PS STARTERS 440 V No 1 (use menu űű BOOSTER PUMP No 1.
1. On the COOLING WATER PUMP LOCAL CONTROLS display item MSB PS GSP Panel 1 of the page MSB) and MSB
›› Click the buttons ST-BY for:
(use menu item CW Pumps LOP of the page MER1): turn the SB STARTERS 440 V No 1 (use menu item MSB SB
mode selector switch to position REMOTE on all LOPs. GSP Panel 1 of the page MSB) turn the mode űű FEED PUMP No 2;
2. On the FEED & BOOSTER PUMPS LOCAL CONTROL display selector switch to CMS position on all starters: űű BOOSTER PUMP No 2.
(use menu item FO Pumps LOP of the page MER1): turn the 11. On the MSB PS STARTERS 440 V No 2 (use menu item 17. On the LUBE OIL SYSTEM display of the page CMS:
mode selector switch to position REMOTE on all LOPs. MSB PS GSP Panel 2 of the page MSB): turn the mode ›› Click the buttons AUTO for:
3. On the ME PORT CPP GBX PUMPS LOCAL CONTROL panel selector switch to CMS position on all starters.
űű ME Port LO Stand-by Pump;
(use menu item CPP ME PORT LOP of the page MER1): turn 12. On the MSB SB STARTERS 440 V No 2 (use menu item
űű ME Stbd LO Stand-by Pump.
mode selector switch to position REMOTE on pumps LOPs. MSB SB GSP Panel 2 of the page MSB): turn the mode
selector switch to CMS position on all starters: 18. On the CPP display of the page CMS:
4. On the ME STBD CPP GBX PUMPS LOCAL CONTROL panel
(use menu item CPP ME STBD LOP of the page MER1): turn 13. On the EM’CY GROUP STARTER PANEL (use menu item ›› Double-click (start) the pumps:
mode selector switch to position REMOTE on pumps LOPs. ESB Consumers of the page EmG) turn the mode selector űű CPP Port PUMP No 1;
5. On the LO PUMP LOCAL CONTROL panel (use menu item switch to CMS position on the No 2 ER FAN starter. űű CPP STBD PUMP No 1.
LO, Sludge Pumps LOP of the page MER1): turn mode selector ›› Click the buttons ST-BY for:
switch to position REMOTE on ST-BY pumps LOPs.
Start pumps, fans, etc. and set their control mode on CMS
űű CPP Port PUMP No 2;
6. On the ENGINE ROOM VENTILATION panel (use menu 14. On the HFO TRANSFER & TREATMENT
SYSTEM display of the page CMS: űű CPP STBD PUMP No 2.
item ER Ventilation LOP of the page MER1): turn mode
selector switch to position REMOTE on all fans LOPs. ›› Click the buttons AUTO for HFO TRANSFER PUMP 1, 2. ›› Click the buttons AUTO for:
7. On the FO TRANSFER PUMPS LOCAL CONTROL panel (use ›› Click the button LS HFO SETTLING or HFO SETTLING. űű GBX Port Electric Priming LO Pump;
menu item FO Transfer Pumps LOP of the page MER1): turn ›› Select tanks for transfer: double-click relevant valves. űű GBX Stbd Electric Priming LO Pump.
mode selector switch to position REMOTE on pumps LOPs.
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Chapter 5. Instructions for Operating Machinery . Operating G/Es, MEs, EPP and Steam Plant
Starting Main Engine from ECR
›› Click the button ST-BY for: page CMS: watch the HT water temperature on the ›› Turn LOCAL CONTROL switch to position LOCAL.
HT Pre-heating pump discharge raise up to 40 °C. ›› Confirm that READY TO START lamp is illuminated.
űű LT CW Pump 2;
3. On the ECR PROPULSION CONTROL display (use ›› Click the button START. It flashes during starting sequence,
űű Nozzle Cooling Module Pump 2.
menu item ECR Propulsion Control of the page ECR): and lights continuously when ME is started.
›› Click the buttons AUTO for:
›› Confirm that ECR CONTROL lamp is illuminated. ›› Turn LOCAL CONTROL switch to position ECR.
űű HT CW Electric Pump in ME PS and ME SB HT circuits;
›› Click the START on ENGINE RPM NFU CONTROL panel. It
űű HT Pre-heating Pump in ME PS and ME SB HT circuits. flashes during starting sequence, and lights continuously 2.7. Switching Fuel Supply to HFO
21. On the VENTILATION SYSTEM display of the page CMS: when ME is started. It is assumed that diesel engines are running on MDO, Thermal
›› Click the button SUPPLY for No 3 SUPPLY/EXHAUST FAN; 4. On the STEERING GEAR panel (use menu item Oil system is operating.
›› Click the button EXH for No 4 SUPPLY/EXHAUST FAN; Steering Gear Panel of the page BCC):
The following actions need to be taken to feed DEs by HFO.
›› Double-click (start) the fans: ›› Click START PUMP 1 Port button. It is sufficient to start one of
the SG pumps for operation. 1. On the THERMAL OIL SYSTEM diagram (use
űű No 1 SUPPLY FAN 1; menu item Thermal Oil System of the page SYS):
›› Turn the three-position control mode selector switch to
űű No 2 SUPPLY FAN 2; confirm that HFO Booster Unit heating is on (see
position FU. The button FU INDP illuminates.
űű No 3 SUPPLY/EXHAUST FAN; Chapter 4, paragraph 6.3.2 on page 141).
5. On the ECR PROPULSION CONTROL display (use
űű No 4 SUPPLY/EXHAUST FAN. 2. On the ECR PROPULSION CONTROL display (use
menu item ECR Propulsion Control of the page ECR):
menu item ECR Propulsion Control of the page
22. Start the Thermal Oil Heating system as ›› Click CLUTCH IN button on CLUTCH CONTROL panel. The ECR): turn FUEL OIL switch to position HFO.
described in paragraph 2.8 on page 195. button illuminates when the clutch is engaged.
1. On the FUEL OIL SUPPLY SYSTEM diagram (use menu
item Fuel Oil Supply System of the page SYS): double-click
on the MDO Selection Return Valve 6 to by-pass MDO
Cooler (see Chapter 4, paragraph 3.4.2 on page 109).
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Chapter 5. Instructions for Operating Machinery . Operating G/Es, MEs, EPP and Steam Plant
Starting Thermal Oil Heating System
2.8. Starting Thermal Oil Heating System 4. On the FUEL OIL SUPPLY SYSTEM diagram (use menu
item Fuel Oil Supply System of the page SYS, see Chapter 4,
The following actions need to be taken to start TOH system: paragraph 3.4.2 on page 109): switch the FO Burner
1. On the THERMAL FLUID PUMP 1 panel (use menu Change Over Valves 4 to supply HFO to the burner.
items TOH Circ Pumps LOP of the page MER2): Note: Item 4 action is optional, and can be performed to-
›› Turn MAIN SWITCH to position 1. At that the lamp SOURCE gether with FO changeover for the main engines (see para-
illuminates. graph 2.7 on page 194).
›› Turn HEATING switch to position 1. At that the lamp HEAT-
ING CIRC. PUMP 1 ON illuminates. 2.9. Starting Economizers
›› Turn MODE SELECT switch to position MANU. At that the It is assumed that TOH system is started and one or both MEs is
pump starts and the lamp CIRC. PUMP 1 RUN illuminates. running. The following actions need to be taken to put econo-
2. On the THERMAL FLUID PUMP 2 panel (use menu mizers in operation.
items TOH Circ Pumps LOP of the page MER2):
1. On the THERMAL FLUID ECO panel (use menu
›› Turn MAIN SWITCH to position 1. At that the lamp SOURCE items Thermal Oil Heater LOP of the page MER2):
illuminates.
›› Turn ECONOMISER PS switch is in position 2 = AUTOMATIC
›› Turn HEATING switch to position 1. At that the lamp HEAT- CONTROL.
ING CIRC. PUMP 2 ON illuminates.
›› Turn ECONOMISER SB switch is in position 2 = AUTOMATIC
›› After 5 sec delay turn MODE SELECT switch to position ST-BY. CONTROL.
3. On the OIL FIRE THERMAL FLUID BOILER panel (use ›› Click RESET SAFETY CIRCUIT button to enable economizers
menu items Thermal Oil Heater LOP of the page MER2): automatic operation.
›› Turn MAIN SWITCH to position 1. At that the lamp SOURCE 2. On the THERMAL OIL SYSTEM diagram (use
illuminates. menu item Thermal Oil System of the page SYS, see
›› Turn FUEL OIL PUMP 1 switch to position 1 = MANUAL. The Chapter 4, paragraph 6.3.2 on page 141):
pump starts and the lamp FUEL OIL PUMP 1 IN OPERATION ›› Open ECO Port Thermal Oil Outlet Valve and ECO Stbd
illuminates. Thermal Oil Outlet Valve 5 .
›› Turn FUEL OIL PUMP 2 switch to position 3 = STAND BY. ›› Close Economizer Port&Stbd Thermal Oil By-pass valve 6 .
›› Turn BURNER CONTROL switch to position 2 = AUTOMATIC. ›› Open Supply Tracing Manifold To Inlet (Outlet) Valve 7 if
›› Turn switch HFO PREHEATER ON (position 2). the burner runs on HFO.
›› Click the button RESET SAFETY CIRCUIT. At that the burner Note: Turn FILLING PUMP switch to position 1 when Expansion
starts automatically, and the lamp BURNER IN OPERATION TK requires filling . At that the lamp FILLING PUMP IN OPERA-
illuminates. TION illuminates.
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Chapter 5. Instructions for Operating Machinery . Operating Aux Systems
Starting Incinerator
3. Operating Aux Systems ›› Click the LOAD button to open the LOADING PANEL .
›› Load the solid waste matter as described in Chapter 4,
4. On the panel INCINERATOR (use menu item
Incinerator LOP of the page AER):
3.1. Starting Incinerator paragraph 6.5.4.4 on page 151. ›› Switch MAIN SWITCH circuit breaker to 1 (on) position.
›› Double-click on the incinerator door to close it. ›› Set INCINERATOR START switch to START position.
The Incinerator System is described in Chapter 4, paragraph 6.5
on page 147. ›› Double-click on the Drain valve (s) to drain water from the ›› Set PRIMARY BURNER switch to START position. When the
Waste Oil Tank (s). Water is presented by dark blue color burner starts the switch jumps back to RUN position and
The following actions need to be taken in the simulator to start at the bottom in the tank level bar graph. Close the valve the PRIMARY BURNER RUN lamp illuminates.
the incinerator. when no water is left. ›› Set SLUDGE BURNER switch to START position. When the
1. On the display INCINERATOR SYSTEM (use menu burner starts the switch jumps to RUN position and the
item Incinerator System of the page SYS): SLUDGE BURNER RUN lamp illuminates when the furnace
›› Open the valve to supply air for the burner. temperature reaches 900 °C.
Note 1: The alarm indicator lamps FURNACE TEMP LOW and
WO TANK TEMP LOW would normally light down automatically
during incinerator work.
Note 2: To save elecric power and fuel oil, it is possible to
stop the primary burner and stop the MDO pump when the
sludge burner is in operation.
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Chapter 5. Instructions for Operating Machinery . Operating Aux Systems
Starting Provision Cooling System
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Chapter 6. Alarms & Faults
2.3.1. PID Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.7.6. ME PORT Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12. Page AER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.3.2. ECR PID Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.7.7. ME STBD Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.1. Generator Engine 1 LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.4. Page CMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.7.8. Gen 1 Engine System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.2. Generator Engine 2 LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.4.1. ME PORT Bearings Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.7.9. Gen 2 Engine System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.3. Generator Engine 3 LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.4.2. ME STBD Bearings Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.7.10. Gen 3 Engine System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.4. Bilge Ballast Pumps LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.5. Page MSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.8. Page SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.5. Sewage Treatment Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.5.1. Synchro Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.8.1. SG Local Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.6. Incinerator LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.2. No 1 Generator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.9. Page CHP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.7. Fin Stab PORT LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.3. No 2, No 3 Generator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.9.1. Cardeck Vent Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.12.8. Fin Stab STBD LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.4. No 2 MSB PS Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 2.10. Page MER1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.13. Page BTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.5. No 2 MSB SB Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 2.10.1. ME Local Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.13.1. Bow Thruster LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.6. Shaft Generator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 2.10.2. ME Turning Gear LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.13.2. FF Pumps LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.7. AC220V Feeder Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 2.10.3. MDO Purifier LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 2.14. Page FFR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.8. No 1 Feeder Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 2.10.4. HFO Purifiers LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.14.1. Foam Pump Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.9. No 2 Feeder Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.5. LO Purifiers LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15. EmG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.10. Bus Tie Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.6. FO Pumps LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15.1. ESB consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.5.11. No 1 MSB PS Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.7. Exhaust Gas Scrubber LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15.2. EM’CY G/E Set Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . 217
2.5.12. No 1 MSB SB Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.8. LO, Sludge Pumps LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15.3. EM’CY Generator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
2.5.13. Bow Thruster Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.9. FO Transfer Pumps LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15.4. EM’CY Gen Engine LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
2.6. Page CID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.10. CPP ME PORT (STBD) LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15.5. Shore Supply Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
2.6.1. Main Engine PS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 2.10.11. EM’CY Fire Pump LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 2.15.6. Battery Charger and Discharger . . . . . . . . . . . . . . . . . . . . . . . . 217
2.6.2. Main Engine SB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11. Page MER2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.7. Page SYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11.1. Air Compressors LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.7.1. Ballast System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11.2. Thermal Oil Heater LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
2.7.2. Compressed Air Service System . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11.3. Chilled Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.7.3. CPP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11.4. TOH Circ Pumps LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.7.4. Cooling Water Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11.5. HPP for RO-RO LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.7.5. Fuel Oil Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 2.11.6. Provision Plant LOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.11.7. Fresh Water Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
2.11.8. Oily Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
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Chapter 6. Alarms & Faults
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Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page BCC
1. Alarms and Breakdowns • General Alarm • Water Fog System Pump Overload
• Water Fog System Mist Detection
The simulator alarms and breakdowns are listed in the order of
1.1.3. Steering Gear Panel
• Water Fog System In Manual Control Mode
the simulator pages and their displays. The alarms in similar sys- • Steering Gear Pump PORT (STBD) #1, #2 Hydraulic Lock
tems (e.g. Port and Stbd, or DG1 and DG2, DG3, etc.) are com- • Steering Gear Pump PORT (STBD) #1, #2 Filter Clogged 1.3. Page CMS
bined together taking into account that the alarms are similar. • Steering Gear Pump PORT (STBD) #1, #2 Overload
• Steering Gear Pump PORT (STBD) #1, #2 Phase Failure
1.3.1. CMS Propulsion Overview
1.1. Page BCC • Steering Gear Pump PORT (STBD) #1, #2 Power Failure
• ME PORT (STBD) Oil InletTemp High
• ME PORT (STBD) HT Outlet Temp High
1.1.1. Bridge Propulsion Control • Steering Gear Pump PORT (STBD) #1, #2 Control Power
• PORT (STBD) Thrust Bearing Temperature High
Failure
• ME PORT (ME STBD) Reduce Power request
• Steering Gear Pump PORT (STBD) #1, #2 Auto Start
• Propeller PORT (STBD) Adjust Pitch To Zero 1.3.2. CMS ME PS
• Bow Thruster Sump Tank Low Level 1.2. Page ECR • ME PORT Exhaust Temperature High
• Bow Thruster Hydraulic Pump Pressure Low • ME PORT Exhaust Temperature Deviation High Cyl 1~ Cyl 8
• Bow Thruster Load Control Failure 1.2.1. ECR Propulsion Control • ME PORT Turbine OutletTemperature High
• Bow Thruster Control System Failure • E/R DeadMan Alarm • ME PORT Turbine InletTemperature High
1.1.2. Safety Station 1.2.2. Water Fog Main Panel • ME PORT Air Cooler Temperature High
• Water Fog System Press Low • ME PORT Exhaust Temperature Cyl 1 ~ Cyl 8 High
• Water Fog System Main Control Panel Power Failure
• Water Fog System Fire Signal • ME PORT EMCY Trip Overspeed
• Drenching System Main Control Panel Power Failure
• Water Fog System M/E PORT (STBD) Space Released • ME PORT Slow Down Exhaust Gas Temp Before TC HH
• CO2 Alarm Panel Power Failure
• Water Fog System M/E PORT (STBD) Space Abnormal • ME PORT Slow Down Exhaust Gas Cyl Temp HH
• Fire Alarm System Abnormal
• Water Fog System Separators Space Released • ME PORT Slow Down Exhaust Gas Cyl Temp Dev. HH
• Sprincler System for ER Workshop Release
• Water Fog System Separators Space Abnormal • ME PORT Slow Down Oil Inlet Temp HH
• Sprincler System for ER Store Release
• Water Fog System Boiler Front Space Released • ME PORT Slow Down Main Bearing Temp High
• Sprincler System for Paint Box Release
• Water Fog System Boiler Front Abnormal • ME PORT Slow Down LO Duplex Filter Diff Pressure High
• Fire Station Power Lost
• Water Fog System No 1, 2, 3 Aux Engine Space Released • ME PORT Slow Down HT Outlet Temp High
• CO2 Release Alarm
• Water Fog System No 1, 2, 3 Aux Engine Space Abnormal • ME PORT EMCY Trip Oil Pressure LL
• ER CO2 Alarm
• Water Fog System HPU Pumps Space Released • ME PORT EMCY Trip GBX LO Pressure LL
• Aux ER CO2 Alarm
• Water Fog System HPU Pumps Space Abnormal • ME PORT EMCY Trip Splash Oil Temp Dev. HH
• ECR CO2 Alarm
• Water Fog System Pump Power Fail • ME PORT EMCY Trip TC LO Pressure LL
• Purifier Room CO2 Alarm
• Water Fog System Pump Manual Mode • ME PORT EMCY Trip TC LO Temp HH
• Fire Alarm
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Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page MSB
• ME PORT EMCY Trip Main Bearing Temp HH 1.4.2. No 1 Generator Panel 1.4.7. AC220V Feeder Panel
• ME PORT EMCY Trip HT Outlet Temp HH • No 1 Gen. Frequency Abnormal • MSB 220V Insulation Low
• ME PORT OverLoad • No 1 Gen. Voltage Abnormal
1.4.8. Bus Tie Panel
1.3.3. CMS ME SB • No 1 Gen. Power High
• MSB 440V Insulation Low
Alarms of ME SB are similar to alarms of ME PS. • No 1 Gen. Current High
• No. 1 Gen. “R”, “S”, “T” Phase Temp. High 1.5. Page SYS
1.3.4. CMS CHW • No 1 Gen. ACB Reverse Power Trip
• HVAC System Fault • No 1 Gen. ACB Abnormal Trip
1.5.1. Ballast System
• Ballast Pump 1, 2 Abnormal
• No 1 Gen. ACB Over Current Trip
1.4. Page MSB • No 1 Gen. ACB Short Cirquit Trip 1.5.2. Compressed Air Service System
• №1, №2 Main Air Compressor Abnormal
• No 1 Gen. Abnormal • EMCY Shut-Off Air Reservoir Pressure Low
• MDO Transfer Pump Abnormal
• №1, №2 Main Air Reservoir Pressure Low
• HFO Transfer Pump 1, 2 Abnormal 1.4.3. No 2, No 3 Generator Panel
• DECK Service Air Reservoir Pressure Low
• №1, №3, №4 ER Fan Abnormal Alarms are similar to No 1 Generator Panel.
• Air Dryer Abnormal
• FO Feed Pump 1, 2 Abnormal
• FO Booster Pump 1, 2 Abnormal
1.4.4. No 2 MSB PS Starters 1.5.3. CPP System
• No 1 Bilge and Fire Pump Abnormal
• ME PORT (STBD) Gear Box Oil Temperature High
1.4.1. Synchro Panel
• MSB Frequency High
1.4.5. No 2 MSB SB Starters • ME PORT (STBD) Gear Box Pressure Low
• No 2 Bilge and Fire Pump Abnormal • ME PORT (STBD) Gear Box Filter Pressure Drop High
• MSB Voltage Low
• No 3 Bilge and Fire Pump Abnormal • ME PORT (STBD) Gear Box Oil Tank Level Low
• MSB Voltage High
• PORT (STBD) Stern Tube Header Tank Level Low
• MSB Frequency Low 1.4.6. Shaft Generator Panel
• ME PORT (STBD) CPP System Filter Pressure Drop High
• No 1, No 2, No 3 Gen. Non Closed • Shaft Gen. Voltage Abnormal
• ME PORT (STBD) CPP Oil Tank Level Low
• No 1, No 2, No 3 Gen. Auto Sync. Failure • Shaft Gen. Frequency Abnormal
• ME PORT (STBD) CPP Oil Temperature High
• Bus Short Circuit • Shaft Gen. “R”, “S”, “T” Phase Temp. High
• ME PORT (STBD) CPP Pressure Low
• Pref. Trip (PT1), (PT2) • Shaft Gen. Power High
• PORT (STBD) Stern Tube FWD Bearing Temperature High
• PMS Alarm • Shaft Gen. Current High
• PORT (STBD) Stern Tube Mid Bearing Temperature High
• Synchro Panel 24V Source Fail • Shaft Gen. To MSB ACB Abnormal Trip
• PORT (STBD) Stern Tube Aft Bearing Temperature High
• ESB Saf. Source Fail • Shaft Gen. ACB To Bow Thruster Abnormal Trip
• PORT (STBD) CPP Remote Control Failure
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Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page SYS
• ME PORT (STBD) GBX Remote Control Failure • Nozzle Cooling Tank Level Low • Booster Pump auto-start
• ME PORT (STBD) GBX Pneumatic Fault • LT System Temp High • ME PORT (STBD) Fuel Oil Pressure Low
• ME PORT (STBD) Gear Box Pump Auto Start • LT Exp Tank Level Low
1.5.9. ME LO Common
• ME PORT (STBD) CPP Pump Auto Start • LT CPP PORT Cooler Inlet Temp Low
• ME LO Storage Tank Level Low
• ME PORT HT Stby Pump Autostart
1.5.4. Fin Stabiliser System Port • ME LO Storage Tank Level High
• ME STBD HT Stby Pump Autostart
• Port Stab System CCU Fault • ME STBD LO Service Tank Level Low
• ME PORT HT Exp Tank Level Low
• Port HPU Tripped • ME LO Leakage Tank Level High
• ME STBD HT ExpTank Level Low
• Port HPU Filter Clogged • ME STBD LO Service Tank Level High
• SW System Pressure Low
• Port Fin Non Locked • ME PORT LO Service Tank Level Low
• SW Stby Pump Autostart
• Port Fin Non Rig In • ME STBD LO Driven Pump Suction Filter Pressure Diff High
• Port Fin Non Rig Out 1.5.7. Fire Fighting System • ME PORT LO Service Tank Level High
• Port Servo Pressure • Press. In Sprinkler Hydrophore Low • ME STBD LO St-by Pump Suction Filter Pressure Diff High
• Port Main Pressure • Drenching System Water Tank Level Low • ME PORT LO Automatic Filter Pressure Diff High
• Port Main Pressure Low Low • ME STBD LO Duplex Filter Pressure Diff High
1.5.8. Fuel Oil Supply System
• Port Oil Tank Low Level • ME PORT LO St-by Pump Suction Filter Pressure Diff High
• ME PORT (STBD) HFO Fuel Oil Inlet Temperature High
• Port Oil Tank Low Low Level • ME STBD LO Automatic Filter Pressure Diff High
• ME PORT (STBD) HFO Fuel Oil Inlet Temperature Low
• Port Oil Tank High Temperature • ME PORT LO Duplex Filter Pressure Diff High
• ME PORT (STBD) MDO Fuel Oil Inlet Temperature High
• Port Oil Tank High High Temperature • ME PORT LO Driven Pump Suction Filter Pressure Diff High
• Fuel Oil Viscosity
• Fin Stabiliser System Port Group Alarm • ME PORT LO St-by Pump Autostart
• HFO Service Tank 2 Level Low
• ME STBD LO St-by Pump Autostart
1.5.5. Fin Stabiliser System Stbd • LS HFO Service Tank 1 Level Low
Alarms for Fin stabilizer Stbd are similar to Port. • MDO Service Tank 1, 2 Level Low 1.5.10. Fresh Water Generator System
• Leak Oil Tank Level High • Fresh Water Generator System Failure
1.5.6. Cooling Water Systems • MDO Service Tank 1, 2 Level High
• Nozzle CW Pump Discharge Pressure Low 1.5.11. Bilge Fire System
• LS HFO Service Tank 1 Level High
• Nozzle Cooling Pump Stby Start • Steering Gear Room BW Level High
• HFO Service Tank 2 Level High
• Nozzle CW ME Port Outlet Temperature High • Dirty Water Tank Level High
• Auto Fillter Pressure Drop High
• LT Stby Pump Autostart • OWS High Level of Hydrocarbons in Water
• ME PORT (STBD) Secondary Filter Pressure Drop High
• Nozzle CW ME Stbd Outlet Temperature High • Aux Gen RM FWD PORT (STBD) BW Level High
• ME PORT (STBD) High pressure FO leakage
• LT System Pressure Low • Aux Gen RM AFT PORT (STBD) BW Level High
• Feed Pump auto-start
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page CHP
• BT RM BW Level High 1.5.14. ME STBD Lube Oil System 1.6.3. Drenching Main Panel
• Eng RM FWD PORT (STBD) BW Level High Alarms are similar to alarms of ME PORT Lube Oil System. • Drenching System Press Low
• Eng RM PORT (STBD) BW Level High • Drenching System Fire Signal
• Eng RM Aft BW Level High 1.5.15. Gen 1 Engine System • Drenching System for Deck 5 Section 1, 2 Release
• ER Bilge Hat High Level • DG 1 HT Expansion Tank Level
• Drenching System for Deck 5 Section 1, 2 Abnormal
• ER Flooding Alarm • DG 1 LT Expansion Tank Level
• Drenching System for Deck 3 Section 3 ~ 7 Release
• Diesel Engine 1 Fuel Oil Pressure Low
1.5.12. HFO Transfer & Treatment System • Diesel Engine 1 Fuel Oil Filter Pressure Drop
• Drenching System for Deck 3 Section 3 ~ 7 Abnormal
• HFO Settling Tank 2 Level Low 1.5.16. Gen 2, Gen 3 Engine System • Drenching System Pump Overload
• LS HFO Settling Tank 1 Level High Alarms are similar to alarms of Gen Engine 1 System. • Drenching System Mist Detection
• HFO Settling Tank 2 Level High • Drenching System In Manual Control Mode
1.5.17. MDO Transfer & Treatment System
• HFO Overflow Tank Level High
• LS MDO Settling Tank Level High 1.7. Page MER1
• LS HFO Bunker Tank PORT 1 Level High
• LS MDO Settling Tank Level Low
• HFO Bunker Tank STBD 1, 2 Level High 1.7.1. ME Local Panel
• MDO Settling Tank Level Low
• HFO Bunker Tank PORT 2 Level High • ME PORT (STBD) Start Air Pressure Low
• MDO Storage Tank PORT (STBD) Level Low
• HFO Overflow • ME PORT (STBD) Control Air Pressure Low
• MDO Settling Tank Level High
• ME PORT (STBD) Oil Pressure Low
1.5.13. ME PORT Lube Oil System • MDO Storage Tank PORT (STBD) Level High
• ME PORT (STBD) TC Oil Pressure Low
• ME PORT LO Service Tank Level Low • MDO OverflowTank Level High
• ME PORT (STBD) Start Blocked
• ME PORT LO Service Tank Level High • MDO Overflow
• ME PORT (STBD) Emergency Stop
• ME PORT LO Automatic Filter Pressure Diff High
• ME PORT LO St-by Pump Suction Filter Pressure Diff High
1.5.18. Steering Gears System • ME PORT (STBD) Start Interrupt
• SG PORT (STBD) Tank 1, 2 Level Low
• ME PORT LO Duplex Filter Pressure Diff High 1.7.2. MDO Purifier LOP
• ME PORT LO Driven Pump Suction Filter Pressure Diff High 1.6. Page CHP • MDO Purifier System Failure
• ME PORT LO St-by Pump Autostart MDO Purifier Alarm Group
• ME PORT LO Cylinder Pump No Power 1.6.1. Hoist Ramp Panel
• MDO Purifier Ejection Monitor Level High
• ME PORT LO Cylinder Pump Failed • Hoist Ramp EMCY Stop
• MDO Purifier Feed Pump Failure
1.6.2. Stern Ramp Panel • MDO Purifier Motor Failure
• Stern Ramp EMCY Stop • MDO Purifier Emcy Stop
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page MER2
• MDO Purifier water discharge high • ME PORT LO Purifier Motor Failure • TOH Fuel Oil Pressure Low Low
• MDO Purifier lnlet temp low • ME PORT LO Purifier High Vibration • TOH Exhaust Gas Temperature High
• MDO Purifier High Vibration • ME PORT LO Purifier High Inlet Temp • Thermal Oil Heater Group Alarm
• MDO Purifier lnlet temp high • ME PORT LO Purifier Feed Pump Failure • TOH Expansion Tank Temperature High
• MDO Purifier Common Alarm • ME PORT LO Purifier Common Alarm • TOH Flame Out
• MDO Purifier Low Back Pressure • ME PORT LO Purifier Emcy Stop • TOH Expansion Tank Temperature High
• ME PORT LO Purifier Low Back Pressure • TOH Expansion Tank Level Low
1.7.3. HFO Purifiers LOP • TOH Expansion Tank Level High
• HFO Purifier 1, 2 System Failure ME STBD LO Purifier Alarm Groupe • TOH Fail to Ignite
Alarms are similar to LO Purifier Port Group alarms.
HFO Purifier 1 Alarm Group • TOH Burner Trouble
• TOH Thermal Oil Flow Low
• HFO Purifier 1 High Vibration
1.8. Page MER2 • TOH Thermal Oil Flow Insufficient
• HFO Purifier 1 lnlet temp high
• HFO Purifier 1 Ejection Monitor Level High 1.8.1. Air Compressors LOP • TOH Thermal Oil Out Temperature High
• EMCY Air Compressor Abnormal • TOH Flange Open
• HFO Purifier 1 Motor Failure
• №1, 2 Main Air Compressor Over Current Trip • TOH Thermal Oil Leakage
• HFO Purifier 1 Feed Pump Failure
• №1, 2 Main Air Compressor Low Oil Pressure • ECO PORT (STBD) Thermal Oil Out Temperature High
• HFO Purifier 1 Emcy Stop
• ECO PORT (STBD) Thermal Oil Flow Low
• HFO Purifier 1 water discharge high • №1, 2 Main Air Compressor High Temp
• ECO PORT (STBD) Exhaust Gas Temperature High
• HFO Purifier 1 lnlet temp low • №1, 2 Main Air Compressor Low Oil Level
• ECO PORT (STBD) Thermal Oil Leakage
• HFO Purifier 1 Common Alarm • №1, 2 Main Air Compressor Abnormal
• TOH Circulation Pump Stby autostart
• HFO Purifier 1 Low Back Pressure • №1, 2 Main Air Compressor Group Alarm
• TOH Expansion Tank Level Low Low
HFO Purifier 2 Alarm Groupe Deck Compressor • TOH EMCY Stop
Alarms are similar to Purifier 1 Group alarms. • Deck Service Air Compressor High Air Temp • TOH System Failure
• Deck Service Air Compressor Abnormal
1.7.4. LO Purifiers LOP • Deck Compressor Common Alarm
1.8.3. HPP for RO-RO LOP
• ME PORT LO Purifier System Failure • HPU Pump1, Pump2, Pump3 Overload Motor
• ME STBD LO Purifier System Failure
1.8.2. Thermal Oil Heater LOP • HPU Stern Pump1, Pump2, Pump3 Overload Motor
• TOH Return Fuel Oil High Pressure
ME PORT LO Purifier Alarm Group • TOH HFO Temperature Low
1.8.4. Provision Plant LOP
• ME PORT LO Purifier Ejection Monitor Level High • TOH ST-BY Fuel Oil Pump Autostart • PC Compressor1, 2 EMCY Trip Master Solenoid Closed
• ME PORT LO Purifier Water Discharge High • TOH Boiler Inlet Fuel Temperature • PC Compressor1, 2 EMCY Trip Pressure Out High
• ME PORT LO Purifier Low Inlet Temp • PC Compressor1, 2 EMCY Trip Temp Out High
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page AER
• PC Compressor1, 2 EMCY Trip SW Pressure Low • No 1 G/E Start Air Pressure Low • Incinerator Furnace Temp. High
• PC Compressor1, 2 EMCY Trip Oil Pressure Low • No 1 G/E Abnormal • Incinerator Furnace Temp. Low
• PC Compressor1, 2 EMCY Trip Oil Level Low • No 1 Gen. Start Fail • Incinerator Exhaust Gas Temp. High
• PC Compressor1, 2 EMCY Trip OverCurrent • No 1 Gen. Shutdown • Incinerator W.O. TK Temp Low
• PC Compressor1, 2 Outlet Press. High • Incinerator W.O. TK Level Abnormal
1.9.2. Sewage Treatment Plant
• PC Compressor1, 2 Outlet Temperature High
• PC SW Pressure Low
• Sewage Collecting Plant Vacuum Failure 1.10. Page BTR
• Sewage Treatment Plant System Alarm
• PC Compressor1, 2 Oil Level Low 1.10.1. Bow Thruster LOP
• Sewage Treatment Plant High Temp Alarm
• PC Compressor1, 2 Oil Pressure Low • Bow Thruster EMCY Stop
• Sewage Treatment Plant High Level Alarm
• Cold Room “Fish” Defroster Alarm • Bow Thruster Motor Overload
• Sewage Collecting High Pressure
• Cold Room “Meat” Defroster Alarm
• Sewage Collecting Plant Pump Motor M1 Failure 1.11. Page FFR
1.8.5. Fresh Water Generator • Sewage Collecting Plant High Level Failure
• Salinometer Alarm • Sewage Collecting High Level Reached
1.11.1. Bilge Control Panel
• Fire Main Press. Low
• FWG Vacuum Failure • Sewage Collecting Low Level Reached
• Bilge and Fire Sys. Control Air Press. Low
• PORT (STBD) FW Tank Level High • Black Water Treatment Common Alarm
1.8.6. Oily Water Separator 1.9.3. Incinerator LOP 1.12. Page EmG
• Oily Water Separator Abnormal • Incinerator W.O. Service TK Level High
1.12.1. ESB consumers
• Incinerator W.O. Service TK Level Low
1.9. Page AER • Incinerator W.O. Service TK Temp. High
• ESB 440V Insulation Low
• ESB 220V Insulation Low
1.9.1. Generator Engine 1 (2, 3) LOP • Incinerator W.O. Service TK Temp. Low
• Incinerator W.O. Settling TK Level High AC440V EM’CY Feeder Panel
• DG 1 LO Sump Tank Level Low
• Incinerator W.O. Settling TK Level Low • AC440V EM’CY Feeder Panel Voltage Low
• DG 1 LO Filter Pressure Difference High
• Incinerator W.O. Settling TK Temp. High • AC440V EM’CY Feeder Panel Voltage High
• DG 1 LT CW Pressure Low
• Incinerator W.O. Settling TK Temp. Low • AC440V EM’CY Feeder Panel Frequency Low
• No 1 G/E Emergency Stop
• Incinerator Motor Overload Alarm • AC440V EM’CY Feeder Panel Frequency High
• DG 1 HT CW Pressure Low
• Incinerator Flame Out • ESBD Abnormal
• No 1 G/E LO Inlet Pressure Low
• Incinerator Fan Failure
• No 1 G/E Exhaust Gas Temp Cyl. 1 High ~ Cyl. 8 High
• Incinerator Burner Failure
1.12.2. EM’CY G/E Set Battery Charger
• No 1 G/E HT Temp Outlet High • EM’CY Gen Set Battery Charger Voltage Low
• Incinerator Shut Down
• No 1 G/E Oil Outlet Temp. High • EM’CY G/E Set Battery Charger Main Power Fail
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsAlarms and Breakdowns
Page EmG
• EM’CY G/E Set Battery Charger Abnormal 1.12.6. Battery Charger and Discharger
1.12.3. EM’CY Generator Panel • Battery Charger and Discharger Insulation Resistance Low
• EM’CY Gen. ACB Short Cirquit Trip • Battery Charger and Discharger Abnormal
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
General
2. Faults Introduced by Instructor 2.2. Page BCC • PID LT Coolwater Incorrect Command Signal
• PID Freshwater Generator Breakdown
2.1. General 2.2.1. Safety Station • PID Freshwater Generator Incorrect Command Signal
• Deck 5 Section 1, 2 Fire
Instructor can introduce faults into trainees’ exercises using
the e‑Tutor Performance monitor application or Faults • Deck 3 Section 3 ~ 7 Fire 2.4. Page CMS
plugin of the Instructor application. • Deck 5 Section 1, 2 Fuel Filling Fire
2.4.1. ME PORT Bearings Temp
In this section possible faults are described for Product Tank- • Deck 3 Section 3 ~ 7 Fuel Filling Fire
• Me PORT ALL Cylinders Splashoil Failure
er simulator according to corresponding simulator pages and • ER Workshop Fire
• ME PORT Cylinder 1 ~ Cylinder 8 Splashoil Failure
their displays. • ER Store Fire
• ME PORT Bearing 1 ~ Bearing 9 Fouling
Instructor manual provides detailed information on working • Paint Box Fire
with the Faults plugin of Instructor application. e-Tutor manual • Bow Thruster Room Fire 2.4.2. ME STBD Bearings Temp
provides detailed information on working with the application. Faults for ME STBD Bearings are similar to PORT.
• No 1, 2, 3 Aux Engine Fire
The following description is a brief summary of steps to take • Purifier Room Fire
for introducing a fault provided that an exercise is selected and
• ME PORT (STBD) Fire
2.5. Page MSB
assigned to a trainee.
• Ro-RO H.P.U. Pumps Room Fire 2.5.1. Synchro Panel
1. Open (start it in the Router) Performance
• Thermal Oil Boiler Fire • MSB Side Bus Tie ACB Spring Charge Motor Failure
monitor application window. Trainee
monitor tab displays the Trainee status: • E.C.R. Fire
2.5.2. No 1 Generator Panel
2. Create a trainee group with selected Trainee. If the group
with the selected Trainee exists, step 1 can be omitted.
2.3. Page ECR • No 1 Gen. Auto Sync. Failure
• No 1 Gen. ACB Spring Charge Motor Failure
Note! The task e-Tutor Model should be started in the 2.3.1. PID Controllers • No 1 Gen. Air Filter Clogged
Router application. • PID ME PORT (STBD) LO Breakdown
3. In Instructor application open the Faults plugin in a • PID ME PORT (STBD) LO Incorrect Command Signal 2.5.3. No 2, No 3 Generator Panel
Desktop window. The Faults Control window opens up Faults for No 2 Generator are similar to No 1.
4. Click the Add button. The window Select 2.3.2. ECR PID Setting
parameter opens up. The tree root of all simulator • PID ME PORT (STBD) HT Coolwater Breakdown 2.5.4. No 2 MSB PS Starters
faults is displayed in the left column. • PID ME PORT (STBD) HT Coolwater Incorrect Command • HFO transfer pump 1 Auto-mode failure
5. Navigate the tree and select required fault. Click OK. Signal
• MDO Transfer Pump Short Circuit
6. Edit faults’ start/end time; enable/disable faults, etc. • PID ME PORT (STBD) Charge Air Breakdown
• MDO Transfer Pump Over Current
7. Use Force button to activate a fault immediately. • PID ME PORT (STBD) Charge Air Incorrect Command Signal
• MDO Transfer Pump Low Insulation
• PID LT Coolwater Breakdown
• No 1 Bilge and Fire Pump Short Circuit
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page MSB
• No 1 Bilge and Fire Pump Over Current • No 4 ER Fan Over Current • Thermo Controllers Short Circuit
• No 1 Bilge and Fire Pump Low Insulation • No 4 ER Fan Low Insulation • Thermo Controllers Low Insulation
• No 1 Starting Air Compressor Short Circuit • No 2, 3 Ballast Pump Short Circuit • Oily Water Separator Short Circuit
• No 1 Starting Air Compressor Over Current • No 2, 3 Ballast Pump Over Current • Oily Water Separator Low Insulation
• No 1 Starting Air Compressor Low Insulation • No 2, 3 Ballast Pump Low Insulation • Window Defrosting System Control Panel Short Circuit
• No 1 HFO Transfer Pump Short Circuit • Window Defrosting System Control Panel Low Insulation
2.5.6. Shaft Generator Panel
• No 1 HFO Transfer Pump Over Current • Fire Main Control Panel MSB Feeder Short Circuit
• Shaft Gen. To MSB ACB Spring Charge Motor Failure
• No 1 HFO Transfer Pump Low Insulation • Fire Main Control Panel MSB Feeder Low Insulation
• No 1, 3 ER Fan Short Circuit 2.5.7. AC220V Feeder Panel • Water Fog Main Control Panel MSB Feeder Short Circuit
• No 1, 3 ER Fan Over Current • Nav Lighting Control Panel On B.C.C. MSB Feeder Short • Water Fog Main Control Panel MSB Feeder Low Insulation
• No 1, 3 ER Fan Low Insulation Circuit • CO2 Alarm Panel MSB Feeder Short Circuit
• No 1 Ballast Pump Short Circuit • Nav Lighting Control Panel On B.C.C. MSB Feeder Low • CO2 Alarm Panel MSB Feeder Low Insulation
Insulation
• No 1 Ballast Pump Over Current • Shaft Gen. Space Heater Short Circuit
• Nav Instrument Control Panel In B.C.C. MSB Feeder Short
• No 1 Ballast Pump Low Insulation • Shaft Gen. Space Heater Low Insulation
Circuit
• Galley Power Distrib. Board Short Circuit
2.5.5. No 2 MSB SB Starters • Nav Instrument Control Panel In B.C.C. MSB Feeder Low
Insulation • Galley Power Distrib. Board Low Insulation
• HFO transfer pump 2 Auto-mode failure
• No 1 Lightind Distrib Board In B.C.C. Short Circuit • Viscosimeter Short Circuit
• LT Harbour Pump Short Circuit
• No 1 Lightind Distrib Board In B.C.C. Low Insulation • Viscosimeter Low Insulation
• LT Harbour Pump Over Current
• No 2 ~ 6 Lightind Distrib Board Short Circuit • Safety Station Bilge Control Panel MSB Feeder Short Circuit
• LT Harbour Pump Low Insulation
• No 2 ~ 6 Lightind Distrib Board Low Insulation • Safety Station Bilge Control Panel MSB Feeder Low
• No 2 Bilge and Fire Pump Short Circuit
Insulation
• No 2 Bilge and Fire Pump Over Current • Bridge Control Console (B.C.C. AC 220V Power D.B.) MSB
Feeder Short Circuit • Drenching Main Control Panel MSB Feeder Short Circuit
• No 2 Bilge and Fire Pump Low Insulation
• Bridge Control Console (B.C.C. AC 220V Power D.B.) MSB • Drenching Main Control Panel MSB Feeder Low Insulation
• No 2 Starting Air Compressor Short Circuit
Feeder Low Insulation
• No 2 Starting Air Compressor Over Current 2.5.8. No 1 Feeder Panel
• Engine Control Console (E.C.C. AC 220V Power D.B.) MSB
• No 2 Starting Air Compressor Low Insulation • Fire Hydrofor Unit Pump Short Circuit
Feeder Short Circuit
• No 2 HFO Transfer Pump Short Circuit • Fire Hydrofor Unit Pump Over Current
• Engine Control Console (E.C.C. AC 220V Power D.B.) MSB
• No 2 HFO Transfer Pump Over Current Feeder Low Insulation • Fire Hydrofor Unit Pump Low Insulation
• No 2 HFO Transfer Pump Low Insulation • No 1, 2 Gen. Space Heater Short Circuit • ME Port Cyl Oil Pump Short Circuit
• No 4 ER Fan Short Circuit • No 1, 2 Gen. Space Heater Low Insulation • ME Port Cyl Oil Pump Over Current
• ME Port Cyl Oil Pump Low Insulation
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page CID
2.5.9. No 2 Feeder Panel • ME Port No 1 CPP Pump Low Insulation • ME Stbd ST-BY LO Pump Short Circuit
• ME Stbd Cyl Oil Pump Short Circuit • No 1 FO Feed Pump Short Circuit • ME Stbd ST-BY LO Pump Over Current
• ME Stbd Cyl Oil Pump Over Current • No 1 FO Feed Pump Over Current • ME Stbd ST-BY LO Pump Low Insulation
• ME Stbd Cyl Oil Pump Low Insulation • No 1 FO Feed Pump Low Insulation • No 2 Nozzle Cooling Pump Short Circuit
• Galley Dist. Board Short Circuit • ME Port GBX Priming LO Pump Short Circuit • No 2 Nozzle Cooling Pump Over Current
• Galley Dist. Board Low Insulation • ME Port GBX Priming LO Pump Over Current • No 2 Nozzle Cooling Pump Low Insulation
• ME Port GBX Priming LO Pump Low Insulation • ME Port No 2 CPP Pump Short Circuit
2.5.10. Bus Tie Panel • ME Stbd No 1 CPP Pump Short Circuit • ME Port No 2 CPP Pump Over Current
• Bus Tie ACB Spring Charge Motor Failure • ME Stbd No 1 CPP Pump Over Current • ME Port No 2 CPP Pump Low Insulation
2.5.11. No 1 MSB PS Starters • ME Stbd No 1 CPP Pump Low Insulation • No 2 FO Feed Pump Short Circuit
• No 1 Sea Water Cooling Pump Short Circuit • No 1 FO Booster Pump Short Circuit • No 2 FO Feed Pump Over Current
• No 1 Sea Water Cooling Pump Over Current • No 1 FO Booster Pump Over Current • No 2 FO Feed Pump Low Insulation
• No 1 Sea Water Cooling Pump Low Insulation • No 1 FO Booster Pump Low Insulation • ME Stbd GBX Priming LO Pump Short Circuit
• ME Stbd GBX Priming LO Pump Over Current
• No 1 LT Cooling Water Pump Short Circuit 2.5.12. No 1 MSB SB Starters
• No 1 LT Cooling Water Pump Over Current • ME Stbd GBX Priming LO Pump Low Insulation
• No 2 Sea Water Cooling Pump Short Circuit
• No 1 LT Cooling Water Pump Low Insulation • ME Stbd No 2 CPP Pump Short Circuit
• No 2 Sea Water Cooling Pump Over Current
• ME Port HT Cooling Water Pump Short Circuit • ME Stbd No 2 CPP Pump Over Current
• No 2 Sea Water Cooling Pump Low Insulation
• ME Port HT Cooling Water Pump Over Current • ME Stbd No 2 CPP Pump Low Insulation
• No 2 LT Cooling Water Pump Short Circuit
• ME Port HT Cooling Water Pump Low Insulation • No 2 FO Booster Pump Short Circuit
• No 2 LT Cooling Water Pump Over Current
• ME Port HT Pre-Heat Pump Short Circuit • No 2 FO Booster Pump Over Current
• No 2 LT Cooling Water Pump Low Insulation
• ME Port HT Pre-Heat Pump Over Current • No 2 FO Booster Pump Low Insulation
• ME Stbd HT Cooling Water Pump Short Circuit
• ME Port HT Pre-Heat Pump Low Insulation • ME Stbd HT Cooling Water Pump Over Current 2.5.13. Bow Thruster Panel
• ME Port ST-BY LO Pump Short Circuit • ME Stbd HT Cooling Water Pump Low Insulation • Bow Thruster From SG Spring Charge Motor Failure
• ME Port ST-BY LO Pump Over Current • No 3 Sea Water Cooling Pump Short Circuit • Bow Thruster From MSB Spring Charge Motor Failure
• ME Port ST-BY LO Pump Low Insulation • No 3 Sea Water Cooling Pump Over Current
• No 1 Nozzle Cooling Pump Short Circuit • No 3 Sea Water Cooling Pump Low Insulation
2.6. Page CID
• No 1 Nozzle Cooling Pump Over Current • ME Stbd HT Pre-Heat Pump Short Circuit 2.6.1. Main Engine PS
• No 1 Nozzle Cooling Pump Low Insulation • ME Stbd HT Pre-Heat Pump Over Current • Cyl 1 ~ Cyl 8 Sticking of piston rings
• ME Port No 1 CPP Pump Short Circuit • ME Stbd HT Pre-Heat Pump Low Insulation • Cyl 1 ~ Cyl 8 Piston ring wear
• ME Port No 1 CPP Pump Over Current
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page SYS
• Cyl 1 ~ Cyl 8 Fuel Pump Plunger jammed • PORT (STBD) Shaft Aft Seal Wear Common
• Cyl 1 ~ Cyl 8 Late Injection • PORT (STBD) Stern Tube Middle Bearing Wear • SW LT Cooler1, Cooler2 Fouling
• Cyl 1 ~ Cyl 8 Early Injection • PORT (STBD) Stern Tube Aft Bearing Wear • SW ME PORT (STBD) HT Cooler Fouling
• Cyl 1 ~ Cyl 8 Poor Fuel Atomization • PORT (STBD) Stern Tube FWD Bearing Wear
Pumps
• PORT (STBD) CPP Remote Control Failure
2.6.2. Main Engine SB • SW Pump 1 ~ Pump 3 Breakdown
• ME PORT (STBD) CPP Oil Leakage
Faults for ME SB are similar to ME PS
• ME PORT (STBD) CPP Cooler Fouling LT SYSTEM
2.7. Page SYS • ME PORT (STBD) GBX Oil Leakage Common
• ME PORT (STBD) GBX Cooler Fouling • LT Cooling Water Leakage
2.7.1. Ballast System • ME PORT (STBD) Gear Box Filter 1, 2 Fouling • LT ME PORT (STBD) Charge Air Stage 2 Cooler Fouling
Heeling System • ME PORT (STBD) CPP Box Filter 1, 2 Fouling • LT ME PORT (STBD) LO Cooler Fouling
• Heeling Pump Fault Wear 2.7.4. Cooling Water Systems • LT ME PORT (STBD) CPP Cooler Fouling
• Heeling Pump Breakdown • LT ME PORT (STBD) Gear LO Cooler Fouling
Nozzle Cooling
Ballast System • Nozzle Water Expansion TK Leakage Pumps
• Ballast Pump 1, 2 Fault Wear • Nozzle Cooling Pump 1, 2 Breakdown • LT Pump 1, Pump 2 Breakdown
• Ballast Pump 1, 2 Breakdown • Nozzle Cooling Pump 1, 2 Wear • LT Harbour Pump Breakdown
2.7.2. Compressed Air Service System • Nozzle LT Cooler Fouling HT PORT (STBD) SYSTEM
• №1 Main, №2 Main Air Compressor Lube Oil Leakage • ME Port Nozzle Pipeline Fouling
Common
• EMCY Air Compressor Motor Failure • ME Port Nozzle Pipeline Water Leakage
• ME PORT (STBD) HT Water Leakage
• Air Dryer Abnormal • ME Stbd Nozzle Pipeline Fouling
• ME PORT (STBD) HT Charge Air Stage 1 Cooler Fouling
• Compressed Air Leakage • ME Stbd Nozzle Pipeline Water Leakage
• ME PORT (STBD) HT SW Cooler Fouling
2.7.3. CPP System SW SYSTEM
Pumps
• ME PORT (STBD) GBX Clutch slipping • SW Upper (Lower) Chest Air Leakage
• HT PORT (STBD) Driven Pump Wear
• ME PORT (STBD) GBX Remote Control Failure • SW Top Bilge Suction Filter Fouling
• HT PORT (STBD) Driven Pump Breakdown
• ME PORT (STBD) GBX Pneumatic Fault • SW Upper Chest (Lower) Chest Suction Filter Fouling
• HT PORT (STBD) Electric Pump Breakdown
• PORT (STBD) Shaft FWD Seal Wear
2.7.5. Fuel Oil Supply System
• FO Automatic filter fouling
• ME PORT (STBD) Secondary Filter 1, 2 Fouling
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page SG
• LS HFO Settling Tank 1 High Water Content • DG 1 LT CW Gear Driven Pump Breakdown • Steering Gear Pump 1, 2 PORT (STBD) Phase Failure
• HFO Settling Tank 2 High Water Content • DG 1 LT CW Gear Driven Pump Wear • Steering Gear Pump Unit 1, 2 PORT (STBD) Oil Leakage
• ME PORT (STBD) Leakage From The Sleved Injector Lines • DG 1 LT CW Oil Cooler Fouling
• MDO cooler fouling • DG 1 HT CW Electrical Pump Breakdown
2.9. Page CHP
• FO Automatic filter Failure • DG 1 HT CW Electrical Pump Wear 2.9.1. Cardeck Vent Starters
• Fuel counter Fouling • DG 1 HT CW Gear Driven Pump Breakdown • Cardeck Sup/Exh Fan No 1 ~ No 8 Short Circuit
• DG 1 HT CW Gear Driven Pump Wear • Cardeck Sup/Exh Fan No 1 ~ No 8 Over Current
ME LO Common
• DG 1 LO Electrical Pump Breakdown • Cardeck Sup/Exh Fan No 1 ~ No 8 Low Insulation
• ME LO Transfer Pump Breakdown
• DG 1 LO Electrical Pump Wear
Bilge Fire System • DG 1 LO Gear Driven Pump Breakdown 2.10. Page MER1
• ER Flooding
• ER Fast Flooding
• DG 1 LO Gear Driven Pump Wear
2.10.1. ME Local Panel
• DG 1 LO Filter 1, 2 Fouling
• ME PORT (STBD) Governor Fault
2.7.6. ME PORT Lube Oil System • DG 1 LO Leakage
• ME PORT (STBD) Broken
• ME PORT LO Automatic Filter Fouling 2.7.9. Gen 2 Engine System 2.10.2. ME Turning Gear LOP
• ME PORT LO Stand-By Pump Breakdown Faults for Gen 2 Engine system are similar to Gen 1 System.
• Cons 440V ME PS TurningGear Short Circuit
• ME PORT LO Gear Driven Pump Breakdown
• Cons 440V ME PS TurningGear Over Current
• ME PORT Cyl Oil Pump Breakdown 2.7.10. Gen 3 Engine System
• Cons 440V ME PS TurningGear Low Insulation
• ME PORT LO Leakage From Service Tank Faults for Gen 3 Engine system are similar to Gen 1 System.
• Cons 440V ME SB TurningGear Short Circuit
• ME PORT LO St-by Pump Suction Filter Fouling
• ME PORT LO Driven Pump Suction Filter Fouling 2.8. Page SG • Cons 440V ME SB TurningGear Over Current
• Cons 440V ME SB TurningGear Low Insulation
• ME PORT LO Duplex Filter 1 Fouling
2.8.1. SG Local Panel
• ME PORT LO Duplex Filter 2 Fouling
• No 1, 2 Port (Stbd) Steering Gear Motor Short Circuit 2.10.3. MDO Purifier LOP
• MDO Purifier Short Circuit
2.7.7. ME STBD Lube Oil System • No 1, 2 Port (Stbd) Steering Gear Motor Low Insulation
• Steering Gear Pump 1, 2 PORT (STBD) Break • MDO Purifier Over Current
Faults for STBD LO system are similar to PORT.
• Steering Gear Pump 1, 2 PORT (STBD) Control Power Failure • MDO Purifier Low Insulation
2.7.8. Gen 1 Engine System • Steering Gear Pump 1, 2 PORT (STBD) Wear • MDO Purifier Feed Pump Break
• Diesel Engine 1 Fuel Oil Filter 1, 2 Fouling • Steering Gear Pump 1, 2 PORT (STBD) Filter Clogged • MDO Purifier Ejection Monitor Level High
• Diesel Engine 1 Fuel Oil Leakage • Steering Gear Pump 1, 2 PORT (STBD) Overload • MDO Purifier Motor Break
• DG 1 LT CW Electrical Pump Breakdown • Steering Gear Pump 1, 2 PORT (STBD) Hydraulic Lock • MDO Purifier High Vibration
• DG 1 LT CW Electrical Pump Wear
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page MER2
2.10.4. HFO Purifiers LOP 2.10.8. LO, Sludge Pumps LOP • Deck Air Compressor Short Circuit
• No 1, 2 HFO Purifier Short Circuit • LO Transfer Pump Short Circuit • Deck Air Compressor Over Current
• No 1, 2 HFO Purifier Over Current • LO Transfer Pump Over Current • Deck Air Compressor Low Insulation
• No 1, 2 HFO Purifier Low Insulation • LO Transfer Pump Low Insulation • №1 Main Air Compressor wear of rings & valves
• HFO Purifier 1, 2 Feed Pump Break • Sludge Pump Short Circuit • №2 Main Air Compressor wear of rings & valves
• HFO Purifier 1, 2 Ejection Monitor Level High • Sludge Pump Short Circuit • №1 Main Air Compressor Motor Fault
• HFO Purifier 1, 2 Motor Break • Sludge Pump Short Circuit • №2 Main Air Compressor Motor Fault
• HFO Purifier 1, 2 High Vibration • ME PORT (STBD) Gear Driven Gear Box Pump Breakdown Deck Compressor
• ME PORT (STBD) Priming Gear Box Pump Breakdown • Deck Compressor Motor Break
2.10.5. LO Purifiers LOP
• Deck Compressor wear of rings & valves
• No 1, 2 LO Purifier Short Circuit 2.10.9. FO Transfer Pumps LOP
• No 1, 2 LO Purifier Over Current • MDO Transfer Pump Breakdown 2.11.2. Thermal Oil Heater LOP
• No 1, 2 LO Purifier Low Insulation • HFO Transfer Pump 1 Breakdown • Thermal Oil Heater Short Circuit
• ME PORT (STBD) LO Purifier Motor Break • HFO Transfer Pump 2 Breakdown • Thermal Oil Heater Low Insulation
• ME PORT (STBD) LO Purifier Ejection Monitor Level High • Thermal Oil Boiler FO Pump 1, 2 Breakdown
2.10.10. CPP ME PORT (STBD) LOP
• ME PORT (STBD) LO Purifier High Vibration • Thermal Oil Heater Flame Out
• ME PORT (STBD) CPP Pump 1 Breakdown
• ME PORT (STBD) LO Purifier Feed Pump Break • Thermal Oil Heater Fan Breakdown
• ME PORT (STBD) CPP Pump 2 Breakdown
• Thermal Oil Heater Leakage
2.10.6. FO Pumps LOP
2.10.11. EM’CY Fire Pump LOP • Thermal Oil Heater Flange open
• HFO Feed Pump 1 Breakdown
• EM’CY Fire Pump Short Circuit • Thermal Oil ECO PORT Leakage
• HFO Feed Pump 1 Wear
• EM’CY Fire Pump Over Current • Thermal Oil ECO STBD Leakage
• HFO Booster Pump 1 Breakdown
• EM’CY Fire Pump Low Insulation • Thermal Oil Circ Pump 1, 2 Breakdown
• HFO Booster Pump 1 Wear
• EM’CY Fire Pump Failure • Thermal Oil Circ Pump 1, 2 Wear
• HFO Feed Pump 2 Breakdown
• EM’CY Fire Pump Wear • PID Controller ECO PORT (STBD) Breakdown
• HFO Feed Pump 2 Wear
• TOH Temp. Controller Breakdown - No Signal
• HFO Booster Pump 2 Breakdown 2.11. Page MER2 • Thermal Oil Heater Coil Fouling
• HFO Booster Pump 2 Wear
2.11.1. Air Compressors LOP • ECO PORT (STBD) Coil Fouling
2.10.7. Exhaust Gas Scrubber LOP • EM’CY Air Compressor Short Circuit • Thermal Oil Heater Coil Heat Conductivity Degradation
• Exh. Gases Scrubber Control Short Circuit • EM’CY Air Compressor Over Current • ECO PORT (STBD) Coil Heat Conductivity Degradation
• EM’CY Air Compressor Low Insulation
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page AER
2.11.3. Chilled Plant • Cool Room “Butter” Thermo Expansion V-v Fault • No 1 G/E LT St-By Pump Low Insulation
• SW Pump 1, 2 Chilled System Failure • Cool Room “Fruit” Thermo Expansion V-v Fault • No 1 G/E Preheater Unit Short Circuit
• FW Pump 1, 2 Chilled System Failure • Cool Room “Vegetable” Thermo Expansion V-v Fault • No 1 G/E Preheater Unit Over Current
• HVAC Compressor 1, 2 Oil Leakage • Cool Room “Dry Provision” Thermo Expansion V-v Fault • No 1 G/E Preheater Unit Low Insulation
• HVAC Compressor 1, 2 OverLoad 2.11.7. Fresh Water Generator 2.12.2. Generator Engine 2 LOP
• HVAC FW Low Temperature • FWG Ejector Pump Short Circuit Faults for Generator Engine 2 are similar to Gen Engine 1.
• HVAC Compressor 1, 2 High Outlet Pressure • FWG Ejector Pump Over Current
• HVAC Compressor 1, 2 Low Inlet Pressure • FWG Ejector Pump Low Insulation
2.12.3. Generator Engine 3 LOP
Faults for Generator Engine 3 are similar to Gen Engine 1.
2.11.4. TOH Circ Pumps LOP • Fresh Water Generator Short Circuit
• Fresh Water Generator Over Current
• No 1, 2 Thermal Fluid Circ. Pump Short Circuit 2.12.4. Bilge Ballast Pumps LOP
• No 1, 2 Thermal Fluid Circ. Pump Over Current • Fresh Water Generator Low Insulation
• Bilge Pump Short Circuit
• No 1, 2 Thermal Fluid Circ. Pump Low Insulation • Vacuum Failure
• Bilge Pump Over Current
• Heating Failure
• Bilge Pump Low Insulation
2.11.5. HPP for RO-RO LOP • Condenser Fouling
• Heeling Pump Short Circuit
• No 1, 2, 3 HPU Hoist Pump Short Circuit
• No 1, 2, 3 HPU Hoist Pump Low Insulation 2.11.8. Oily Water Separator • Heeling Pump Over Current
• Oily Water Separator Heater Failure • Heeling Pump Low Insulation
2.11.6. Provision Plant LOP • High Oil Content in Dirty Water Tank • No 1, 2, 3 Bilge and Fire Pump Failure
• Provision Plant Short Circuit • No 1, 2, 3 Bilge and Fire Pump Wear
• Provision Plant Low Insulation 2.12. Page AER • Bilge Pump Failure
• Air in PC System 1, 2
2.12.1. Generator Engine 1 LOP • Bilge Pump Wear
• PC Condenser 1, 2 fouling
• PC System 1, 2 Ref. Leakage
• No 1 G/E LO Priming Pump Short Circuit 2.12.5. Sewage Treatment Plant
• Aux. Engine LO Temperature Control Valve Failure • Sewage Treatment Plant Short Circuit
• PC Compressor 1, 2 Oil Leakage
• No 1 G/E LO Priming Pump Over Current • Sewage Treatment Plant Low Insulation
• PC Compressor 1, 2 Thermostat Fault
• No 1 G/E LO Priming Pump Low Insulation • SWT Orifice Plate fouling
• Water in PC System 1, 2
• No 1 G/E HT St-By Pump Short Circuit • Vacuum Failure
• Cold Room “Fish” Thermo Expansion V-v Fault
• No 1 G/E HT St-By Pump Over Current • High Level Vacuum Collection Units
• Cold Room “Fish” Fouling Coat of Snow
• No 1 G/E HT St-By Pump Low Insulation • Motor M1 Overload
• Cold Room “Meat” Thermo Expansion V-v Fault
• No 1 G/E LT St-By Pump Short Circuit • SWT Surge Tank V1 High Level
• Cold Room “Meat” Fouling Coat of Snow
• No 1 G/E LT St-By Pump Over Current • SWT High Temperature
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
Page BTR
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MAN Diesel 32/40 Twin Medium Speed Engine + CPP – Ro-Pax Ferry. Trainee Manual
Chapter 6. Alarms & FaultsFaults Introduced by Instructor
EmG
• Whistle Relay Box Low Insulation • Life and Rescue Boat Battery Low Insulation 2.15.4. EM’CY Gen Engine LOP
• GMDSS Console Short Circuit
AC220V EM’CY Feeder Panel • FW Coller Fouling Cool Water Coller Fouling
• GMDSS Console Low Insulation • EM’CY Gen. Engine LO Cooler Fouling
• Nav Lighting Control Panel On B.C.C.EMSB Feeder Short
Circuit • Water Fog Main Control Panel ESB Feeder Short Circuit • EM’CY Gen. Engine LO Pump Wear
• Nav Lighting Control Panel On B.C.C. MSB Feeder Low • Water Fog Main Control Panel ESB Feeder Low Insulation • EM’CY Gen. Engine LO Pump Failure
Insulation • ME Bearing Monitoring Panel Short Circuit • EM’CY Gen. Engine Cool Water Pump Wear
• Nav Instrument Control Panel In B.C.C. ESB Feeder Short • ME Bearing Monitoring Panel Low Insulation • EM’CY Gen. Engine Cool Water Pump Failure
Circuit • EM’CY Engine Coolant Heater Short Circuit
• Nav Instrument Control Panel In B.C.C. ESB Feeder Low • EM’CY Engine Coolant Heater Low Insulation 2.15.5. Shore Supply Panel
Insulation • Shore Supply fault Incorrect Phase Sequence
• CO2 Alarm Panel ESB Feeder Short Circuit
• No1 EM’CY Lighting Distrib Board Short Circuit • Shore Supply fault Phase Break
• CO2 Alarm Panel ESB Feeder Low Insulation
• No1 EM’CY Lighting Distrib Board Low Insulation
• No2 EM’CY Lighting Distrib Board Short Circuit
• Intreface Unit for Signal Light Column Short Circuit 2.15.6. Battery Charger and Discharger
• Intreface Unit for Signal Light Column Low Insulation • Battery Charger Fuse 1 To Blow
• No2 EM’CY Lighting Distrib Board Low Insulation
• EM’CY Gen. Space Heater Short Circuit • Battery Charger Fuse 2 To Blow
• Bridge Control Console (B.C.C. AC 220V Power D.B.) ESB
• EM’CY Gen. Space Heater Low Insulation • Battery fault Low Capacity
Feeder Short Circuit
• Foam Room Exh. Fan Starter Short Circuit • Bridge Control Console BCD Feeder Short Circuit
• Bridge Control Console (B.C.C. AC 220V Power D.B.) ESB
Feeder Low Insulation • Foam Room Exh. Fan Starter Low Insulation • Bridge Control Console BCD Feeder Low Insulation
• Engine Control Console (E.C.C. AC 220V Power D.B.) ESB • No 3 Gen. Space Heater Short Circuit • ME Port Control Short Circuit
Feeder Short Circuit • No 3 Gen. Space Heater Low Insulation • ME Port Control Low Insulation
• Engine Control Console (E.C.C. AC 220V Power D.B.) ESB • Safety Station Bilge Control Panel ESB Feeder Short Circuit • Engine Control Console BCD Feeder Short Circuit
Feeder Low Insulation • Safety Station Bilge Control Panel ESB Feeder Low • Engine Control Console BCD Feeder Low Insulation
• Watertight Doors Control Panel Short Circuit Insulation
• EM’CY Lighting Wheel House Short Circuit
• Watertight Doors Control Panel Low Insulation • Drenching Main Control Panel ESB Feeder Short Circuit
• EM’CY Lighting Wheel House Low Insulation
• Fire Main Control Panel ESB Feeder Short Circuit • Drenching Main Control Panel ESB Feeder Low Insulation
• EM’CY Lighting A-Deck Short Circuit
• Fire Main Control Panel ESB Feeder Low Insulation
2.15.2. EM’CY G/E Set Battery Charger • EM’CY Lighting A-Deck Low Insulation
• Telegraph Short Circuit
• EM’CY Gen Set Battery fault Low Capacity • EM’CY Lighting B-Deck Short Circuit
• Telegraph Low Insulation
• EM’CY Lighting B-Deck Low Insulation
• Life Boat Battery Short Circuit 2.15.3. EM’CY Generator Panel • ME Stbd Control Short Circuit
• Life Boat Battery Low Insulation • EM’CY Gen ACB Spring Charge Motor Failure
• ME Stbd Control Low Insulation
• Life and Rescue Boat Battery Short Circuit • ESB Side Bus Tie ACB Spring Charge Motor Failure
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Chapter 6. Alarms & FaultsFaults Introduced by Instructor
EmG
• Navigation Lighting Control Panel On B.C.C. BCD Feeder • MSB Synchronizing Panel Low Insulation
Short Circuit • General Alarm Short Circuit
• Navigation Lighting Control Panel On B.C.C. BCD Feeder • General Alarm Low Insulation
Low Insulation
• Fire Detection Short Circuit
• EM’CY Navigation Instrument Dist. Board In B.C.C. Feeder
• Fire Detection Low Insulation
Short Circuit
• CO2 Alarm fault BCD Feeder Short Circuit
• EM’CY Navigation Instrument Dist. Board In B.C.C. Feeder
Low Insulation • CO2 Alarm fault BCD Feeder Low Insulation
• EM’CY Lighting C-Deck Short Circuit • No 1 G/E Control Panel Short Circuit
• EM’CY Lighting C-Deck Low Insulation • No 1 G/E Control Panel Low Insulation
• EM’CY Lighting Engine Room Short Circuit • No 2 G/E Control Panel Short Circuit
• EM’CY Lighting Engine Room Low Insulation • No 2 G/E Control Panel Low Insulation
• EM’CY Lighting Upper Deck Short Circuit • No 3 G/E Control Panel Short Circuit
• EM’CY Lighting Upper Deck Low Insulation • No 3 G/E Control Panel Low Insulation
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Copyright © [1991]-2016 Transas Marine Ltd.