Manual de Operacion RD27-120

Operator’s Manual
Roller
RD 27-100
RD 27-120
0171754en 003 1109
0 1 7 1 7 5 4 E N
Copyright © Copyright 2009 by Wacker Neuson Corporation.
notice All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks All trademarks referenced in this manual are the property of their respective owners.
Manufacturer Wacker Neuson Corporation

N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Translated This Operator’s Manual presents a translation of the original instructions. The original
instructions language of this Operator’s Manual is American English.
RD 27 Foreword
Foreword
Machines
covered in Machine Item Number
this manual
RD 27-100 0620393
0620395
0620508
0620510
0620512
RD 27-120 0620396
0620394
0620509
0620511
0620513
Machine Keep a copy of the Operator’s Manual with the machine at all times.
documentation Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations This manual provides information and procedures to safely operate and main-
for tain the above Wacker Neuson model(s). For your own safety and to reduce the
information in risk of injury, carefully read, understand, and observe all instructions described
this manual
in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right
to change any portion of this information without notice.
Copyright All rights, especially copying and distribution rights, are reserved.
notice Copyright 2009 by Wacker Neuson Corporation.
This publication may be reproduced through photocopying by the original pur-
chaser of the machine. Any other type of reproduction is prohibited without
express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Cor-
poration represents an infringement of valid copyrights, and violators will be
prosecuted.
wc_tx000836gb.fm 3
Foreword RD 27
CALIFORNIA Engine exhaust, some of its constituents, and certain vehicle components, contain
Proposition or emit chemicals known to the State of California to cause cancer and birth
65 Warning: defects or other reproductive harm.
Laws NOTICE: State Health Safety Codes and Public Resources Codes specify that in
pertaining to certain locations spark arresters be used on internal combustion engines that use
spark hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-
arresters charge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.
Trademarks All trademarks referenced in this manual are the property of their respective own-
ers.
4 wc_tx000836gb.fm
RD 27 Table of Contents
Foreword 3
1 Safety Information 9
1.1 Signal Words Found in this Manual ...................................................... 9
1.2 Machine Description and Intended Use ............................................. 10
1.3 Safety Guidelines for Operating the Machine ..................................... 11
1.4 Safety Guidelines while Using Internal Combustion Engines ............. 13
1.5 Guidelines for Service Safety ............................................................. 14
2 Labels 16
2.1 Label Locations .................................................................................. 16
2.2 Safety and Warning Labels ................................................................ 17
2.3 Informational Labels ........................................................................... 20
3 Lifting and Transporting 23

3.1 Lifting the Machine ............................................................................. 23
3.2 Tying Down/Transporting the Machine ............................................... 24
4 Operation 25
4.1 Preparing the Machine for First Use ................................................... 25
4.2 Position of the Operator ..................................................................... 25
4.3 Operation & Maintenance Locations .................................................. 26
4.4 Unlocking/Locking the Articulated Joint .............................................. 28
4.5 Using the Roll Over Protection Structure (ROPS) .............................. 29
4.6 Installing the Rotating Beacon ............................................................ 30
4.7 Using the Seat Belt ............................................................................. 31
4.8 Adjusting the Seat .............................................................................. 32
4.9 Adjusting the Steering Column ........................................................... 33
4.10 Positioning the Scraper Bars .............................................................. 33
4.11 Using the Anti-Vandalism Protection Devices .................................... 34
4.12 Using the Water Spray System .......................................................... 35
4.13 Using the Forward/Reverse Lever ...................................................... 36
4.14 Backup Alarm ..................................................................................... 37
4.15 Using the Flow Divider (if equipped) .................................................. 38
4.16 Using the Vibration System ................................................................ 39
4.17 Using the Parking Brakes ................................................................... 40
4.18 Warning Lights ................................................................................... 41
4.19 Using the Lights and Horn .................................................................. 42
4.20 Machine Stability ................................................................................ 43
4.21 Operating on Slopes ........................................................................... 44
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Table of Contents RD 27
4.22 Preliminary Checks .............................................................................45
4.23 Mounting and Dismounting the Machine .............................................45
4.24 Starting the Engine ..............................................................................46
4.25 Stopping the Engine ............................................................................47
4.26 Understanding the Operator Present System .....................................48
4.27 Emergency Shutdown Procedure ........................................................48
5 Maintenance 50
5.1 Periodic Maintenance Schedule ..........................................................50
5.2 Major Component Locations ...............................................................52
5.3 Major Components ..............................................................................53
5.4 Safety-Related Spare Parts .................................................................54
5.5 Maintaining the Seat and Seat Belt .....................................................59
5.6 Checking the Air Filter Indicator ..........................................................60
5.7 Cleaning the Air Cleaner and Primary Air Filter Element ....................61
5.8 Changing the Air Filter Elements .........................................................62
5.9 Testing the Backup Alarm ...................................................................63
5.10 Checking the Engine Coolant Level ....................................................64
5.11 Checking the Engine Oil ......................................................................65
5.12 Checking Hydraulic Oil Level ..............................................................66
5.13 Checking the Neutral Switch ...............................................................67
5.14 Adjusting the Scraper Bars ..................................................................68
5.15 Inspecting the Seat Belt ......................................................................69
5.16 Cleaning the Water Spray Nozzles .....................................................70
5.17 Cleaning the Water Spray System Filter .............................................71
5.18 Cleaning and Changing the Fuel Filter/Water Separator ....................72
5.19 Priming the Fuel System .....................................................................73
5.20 Draining Water and Sediment from the Fuel Tank ..............................74
5.21 Cleaning the Water Tank Strainer .......................................................75
5.22 Adjusting Alternator Belt Tension ........................................................76
5.23 Lubricating the Articulated Steering Joint ............................................77
5.24 Lubricating the Steering Cylinder ........................................................78
5.25 Testing the Brake System ...................................................................79
5.26 Changing the Engine Oil and Filter .....................................................80
5.27 Cleaning the Fuel Tank Cap and Fuel Strainer ...................................81
5.28 Changing the Hydraulic Oil Filter .........................................................82
5.29 Cleaning the Hydraulic Oil Cooler .......................................................83
5.30 Disconnecting/Connecting the Battery ................................................84
5.31 Adjusting the Forward/Reverse Lever .................................................85
5.32 Changing the Hydraulic Oil ..................................................................86
5.33 Checking and Cleaning the Hydraulic Tank Breather .........................87
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RD 27 Table of Contents
5.34 Cleaning the Hydraulic Oil Strainer .................................................... 88
5.35 Cleaning the Radiator Filler Cap ........................................................ 89
5.36 Checking the Engine Water Pump ..................................................... 90
5.37 Changing the Cooling System Coolant .............................................. 91
5.38 Replacing the Water Temperature Regulator ..................................... 93
5.39 Draining the Water Spray System ...................................................... 94
5.40 Towing the Machine ........................................................................... 95
5.41 Manually Releasing the Parking Brakes ............................................. 97
5.42 Troubleshooting .................................................................................. 98
6 Schematics 100
6.1 Electrical Schematic ......................................................................... 100
6.2 Hydraulic Schematic ......................................................................... 106
7 Technical Data 110

7.1 Engine .............................................................................................. 110
7.2 Roller ................................................................................................ 111
7.3 Lubrication ........................................................................................ 111
7.4 Sound Measurements ...................................................................... 112
7.5 Measurements of Operator Exposure to Vibration ........................... 112
7.6 Dimensions ....................................................................................... 113
wc_bo0171754en_003TOC.fm 7
Table of Contents RD 27
8 wc_bo0171754en_003TOC.fm
RD 27 Safety Information
1 Safety Information
1.1 Signal Words Found in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
callouts which must be followed to reduce the possibility of personal injury, damage
to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
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Safety Information RD 27
1.2 Machine Description and Intended Use
This machine is a dual drum, ride-on roller. The Wacker Neuson Ride-On Roller
consists of an articulated frame onto which is mounted a gasoline or diesel engine,
a fuel tank, a hydraulic tank, a water tank, a hydrostatic drive system, two steel
drums containing internal eccentric weights, and an operator’s platform with a
ROPS (Roll Over Protective Structure). The engine powers the hydraulic systems
that provide machine movement and drum vibration. The vibrating drums smooth
and compact the work surface as the machine moves. Machine speed, direction,
and vibration are controlled by the operator from the operator’s seat on the platform.
The machine is designed as a lightweight roller to be used in the compaction of

sublayers and finish layers of asphalt on roads, driveways, parking lots, and other
types of asphalt-covered surfaces.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines
Using the machine to spray liquids other than water (i.e., diesel fuel on asphalt)
Operating the machine outside of factory specifications.
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual.
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Burns from hot hydraulic fluid
Fire hazards from improper refueling techniques
Fuel and its fumes
Personal injury from improper lifting techniques
Crushing hazards from improper operation (feet, legs, or arms extending

outside of the operator work station) and for other persons in the work zone
Line of sight blockage by the ROPS
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
10 wc_si000247gb.fm
1.3 Safety Guidelines for Operating the Machine
Operator Only trained personnel are permitted to start, operate, and shut down the machine.
qualifications They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:

children
people impaired by alcohol or drugs
Personal Wear the following Personal Protective Equipment (PPE) while operating this
Protective machine:
Equipment
Close-fitting work clothes that do not hinder movement
(PPE)
Safety glasses with side shields
Hearing protection
Safety-toed footwear
Operator Before operating the machine:

training Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson Corporation for additional training if necessary.
When operating this machine:

Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Machine’s Disengage and stow the locking bar for the articulated steering joint before
safety devices operating the machine. The machine cannot be steered when the locking bar is
engaged.
Check that all controls are functioning properly immediately after start-up!
To ensure safe operation of the machine:

Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not operate the machine unless all controls operate correctly.
Do not modify or defeat safety devices.
Do not use accessories or attachments that are not recommended by Wacker

Neuson. Damage to equipment and injury to the user or others may result.
wc_si000247gb.fm 11
Safe When operating this machine:
operating Always remain seated and wear the seat belt at all times while operating the
practices
machine.
Remain aware of changing positions and the movement of other equipment and
personnel on the job site.
Be sure that all other persons are at a safe distance from the machine. Stop the
machine if people step into the working area of the machine.
Remain aware of changing surface conditions, for example, uneven ground,
hills, trench edges, soft or coarse material. Be sure that the surface is stable
enough to support the weight of the machine and that there is no chance of the
machine sliding, falling, or tipping.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Wear protective clothing appropriate to the job site when operating the machine.
Wear safety glasses when operating this machine.
Store the machine properly when it is not being used. The machine should be
stored in a clean, dry location out of the reach of children.
When operating this machine:

Do not drive off curbs or other uneven surfaces that will result in jarring impacts
to the machine and operator.
Do not touch the engine or muffler while the engine is on or immediately after it
has been turned off. These areas get hot and may cause burns.
Do not allow anyone to ride on any part of the machine. Passengers can be
seriously injured or killed from falls, tip-overs, or roll-over incidents.
Do not leave the machine running unattended.
Do not operate a machine in need of repair.
Do not attempt to start the machine while standing alongside it. Only start the
engine when seated in the driver’s seat and with the forward/reverse control in
the neutral position.
Do not operate a machine when its fuel cap is loose or missing.
Do not use a cellphone or send text messages while operating this machine.
Do not operate the machine with unapproved accessories or attachments.
Do not transport the machine while it is running.
12 wc_si000247gb.fm
1.4 Safety Guidelines while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
f NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
Operating When running the engine:

safety Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the engine.
Do not run the machine if fuel leaks are present or the fuel lines are loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or immediately after it
has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the machine
away from the spill and wipe the machine dry before starting.
Do not remove the radiator cap when the engine is running or hot. The radiator
fluid is hot and under pressure and may cause severe burns!
Refueling When refueling the engine:

safety Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.
Static electricity can ignite the fuel or fuel vapors.
wc_si000247gb.fm 13
1.5 Guidelines for Service Safety
WARNING
A poorly maintained ained machine can become a safety hazard! In order for the
machine to operate safely and properly over a long period of time, periodic
maintenance and occasional repairs are necessary.
f ALWAYS do periodic maintenance as recommended in the Operator’s Manual.
Personal Wear the following Personal Protective Equipment (PPE) while servicing or
Protective maintaining this machine:
Equipment
Close-fitting work clothes that do not hinder movement
(PPE)
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:

Tie back long hair.
Remove all jewelry (including rings).
Precautions To reduce the risk of personal injury, read and understand the service
procedures before performing any service to the machine.
Some service procedures require that the machine’s battery be disconnected.
All adjustments and repairs MUST be completed before operation. NEVER
operate the machine with a known problem or deficiency! All repairs and
adjustments should be completed by a qualified technician.
Stop the engine before servicing the machine. If the engine has electric start,
disconnect the negative terminal on the battery.
Secure the articulated steering joint using the locking bar before lifting, jacking,
and servicing the machine. Machine halves could swing together unexpectedly
and cause a serious injury.
Accessories, Do not modify, weld, or drill safety frames (ROPS) fitted as original equipment.
safety Do not loosen or remove bolts.
devices, and
modifications Do not weld, drill, or modify a broken safety frame.
Do not modify the machine without the express written approval of the manufacturer.
Replacing Replace worn or damaged components.

parts and When replacement parts are required for this machine, use only Wacker
labels
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
Never use or attempt to repair a damaged safety belt or ROPS. Replace these
components before operating the machine.
Replace all missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
Check all external fasteners at regular intervals.
14 wc_si000247gb.fm
Lifting and When lifting the machine:
transporting Make sure slings, chains, hooks, ramps, jacks and other types of lifting devices
are attached securely and have enough weight-bearing capacity to lift or hold
the machine safely.
Remain aware of the location of other people when lifting the machine.
To reduce the possibility of injury:

Do not stand under the machine while it is being hoisted or moved.
Do not get onto the machine while it is being hoisted or moved.
Cleaning and While cleaning or servicing the machine:

servicing the Keep the area around the muffler free of debris such as leaves, paper, cartons,
machine
etc. A hot muffler could ignite the debris and start a fire.
Keep the machine clean and labels legible.
Keep hands, feet, and loose clothing away from moving parts.
While cleaning or servicing the machine:

Do not remove air cleaner cover, paper element, or precleaner while engine is
running.
Do not attempt to open the radiator cap while the machine is running or before
the engine has cooled down. Severe burns may result!
Do not attempt to clean or service the machine while it is running. Rotating parts
can cause severe injury.
Do not use gasoline or other types of fuels or flammable solvents to clean parts,
especially in enclosed areas. Fumes from fuels and solvents can become
explosive.
Do not tip the machine for cleaning or for any other reason.
WARNING
Possibility of injury. Hydraulic fluid under pressure can penetrate the skin, cause
burns, blind, or create other potentially dangerous hazards.
f Set all controls to neutral, turn the engine off, and allow fluids to cool before
loosening hydraulic fittings or attaching test gauges.
f Do not open hydraulic lines or loosen hydraulic connections when the engine is
running.
f Before dismantling hydraulic connectors or hoses, ensure that all pressure has
been bled from the circuit.
f Fluid leaks from small holes are often practically invisible. DO NOT use your
bare hands to check for leaks. Check for leaks using a piece of cardboard or
wood.
f Always make sure hose connections have been reconnected back to the cor-
rect fitting. Failure to do so may result in damage to the machine and/or injury to
person on or near the machine.
Always replace safety devices and guards after completing repairs and
maintenance.
Before you start the machine, ensure that all tools have been removed from the
machine and that replacement parts and adjusters are firmly tightened.
wc_si000247gb.fm 15
Labels RD 27
2 Labels
2.1 Label Locations
v
n
x
v
q
n
g p
w
d
a
o
i k
g f
k b u d
c g
g
h
m l
j d
f
t
g
f
wc_gr005053
16 wc_si000393gb.fm
RD 27 Labels
2.2 Safety and Warning Labels
Ref. Label Definition
b DANGER!
Read and understand the supplied

Operator's Manuals before operating this
machine. Failure to do so increases the risk
of injury to yourself and others.
Do not run the machine indoors or in an

enclosed area without adequate ventilation.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
Exposure to carbon monoxide can cause
loss of consciousness and CAN KILL YOU IN
MINUTES.
To reduce the risk of hearing loss, wear hear-

ing protection when operating this machine.
Always wear seat belt when operating the

machine.
Never operate the machine sideways on

slopes.
c DANGER!
Asphyxiation hazard. Do not run the machine
indoors or in an enclosed area without ade-
quate ventilation. Read the Operator’s Man-
ual for instructions. No sparks, flames, or
burning objects near machine. Stop the
engine before adding fuel. Use only diesel
fuel.
STOP
0178715
d CAUTION
Lifting point.
wc_si000393gb.fm 17
Labels RD 27
f WARNING!
Avoid crushing area.
h WARNING!
Disconnect battery before servicing.
Read Repair Manual.
Explosion hazard. Batteries can emit explo-
sive hydrogen gas. Keep all sparks and
flames away from the battery.
l WARNING!
Pinching hazard. Rotating machinery.
m WARNING!
Pressurized contents. Do not open when hot!
18 wc_si000393gb.fm
RD 27 Labels
n WARNING!
s WARNING!
Do not drill or weld the ROPS.

Read the Operator’s Manual.
t WARNING!

Articulated steering joint locking location.
Lock the articulated steering joint before ser-
vicing the machine.
Read Repair Manual.
wc_si000393gb.fm 19
Labels RD 27
2.3 Informational Labels
a O P E R A T O R 'S M A N U A L M U S T B E E L M A N U A L D E O P E R A C IO N D E B E
Operator’s Manual must be stored on
S T O
R E P
R E D
L A C
O N M
E M E N
A C
T O
H IN E .
P E R A T O R 'S
S E R
C O N
R E T
T A C
E N ID
T E A
O E
S U
N L A
D IS T
M A Q
R IB U
U IN A .
ID O R machine. Replacement Operator’s Manual
M A N U A L C A N B E O R D E R E D W A C K E R M A S C E R C A N O P A R A
T H R
D IS T
O U G
R IB
H Y O
U T O R .
U R L O C A L W A C K E R P E D
A D IC
IR U
IO N
N E J E
A L .
M P L A R
can be ordered through your local Wacker
D IE
A N
B E T R IE B S
D E R M A S C
V O R
H IN E
S C H R IF
A U F B E
T M
W A
U S S
H R T
L A N O
E T R E
T IC E D
M U N IE
'E M P
S U R
L O I D O
L A M A
IT
C H IN E . Neuson distributor.
W E R D E N . Z U R B E S T E L L U N G V O N C O N T A C T E R L E D IS T R IB U T E U R
1 1 5 0 9 6
E R S A T Z B Ü C H E R N W E N D E N S IE W A C K E R L E P L U S P R O C H E
S IC H B IT T E A N IH R E N P O U R C O M M A N D E R U N
Ö R T L IC H E N W A C K E R H Ä N D L E R . E X E M P L A IR E S U P P L E M E N T A IR E .
e A nameplate listing the model number, item

number, revision number, and serial number
is attached to each unit. Please record the
information found on this plate so it will be
available should the nameplate become lost
or damaged. When ordering parts or
requesting service information, you will
always be asked to specify the model num-
ber, item number, revision number, and serial
number of the unit.
g Tie-down point.
i Hydraulic oil drain.

HYDRAULIC OIL
HYDRAULIKÖL
ACEITE HIDRÁULICO
HUILE HYDRAULIQUE
j Hydraulic oil reservoir fill.
20 wc_si000393gb.fm
RD 27 Labels
k Water tank fill.
o Engine oil drain.

ENGINE OIL
MOTOROEL
ACEITE DE MOTOR
HUILE À MOTEURS
p Key switch positions.

Power to glowplugs.
STOP
Engine stopped (OFF).
Engine ON.
Power to starter motor.
q Throttle lever positions.

High speed.
Low speed.
wc_si000393gb.fm 21
Labels RD 27
r Vibration activation and deactivation switch.

Forward/reverse lever positions.
u Fuse identifications.
v Tighten screw to reduce vibration.

Read Operator’s Manual.
1
wc_gr002757
w Guaranteed sound power level in dB(A).
x ROPS certification label
y Biodegradable hydraulic oil reservoir fill

(if equipped)
22 wc_si000393gb.fm
RD 27 Lifting and Transporting
3 Lifting and Transporting
3.1 Lifting the Machine
Prerequisites Lifting equipment (crane or hoist) capable of supporting 2722 kgs. (6000 lbs.)
Four lifting hooks and chains capable of supporting 2722 kgs. (6000 lbs.)
WARNING
Crushing hazard. You may be crushed if the lifting devices fail.
f Never stand under, or get onto, the machine while it is being lifted or moved.
f Use only the designated lifting points to lift the machine.
Procedure Follow the procedure below to lift the machine.
1. Stop the engine.
2. Engage the parking brake.
3. Lock the articulated steering joint (a).
4. Attach one lifting chain to each of the four lifting eyes (b) on the machine (two
per side) using hooks or shackles.
5. Attach the other end of the chains to the lifting equipment.
6. Lift the machine as necessary.
CAUTION
Crushing / machine damage hazards. The Roll Over Protection Structure (ROPS)
(c) is intended strictly to protect the operator during a rollover or tip-over incident.
The ROPS must not be used to lift the machine.
f Use only the designated lifting eyes to lift the machine.
wc_tx001351gb.fm 23
Lifting and Transporting RD 27
3.2 Tying Down/Transporting the Machine
Prerequisites Engine shut down
Parking brake ON
Procedure Follow the procedure below to tie down the machine.

1. Make sure that the transport vehicle is capable of handling the weight and size
of the machine. See Technical Data for dimensions and operating weight.
2. Lock the articulated steering joint (a).
c c
wc_gr004992
3. Attach steel ropes or chains to each of the four tie down eyes (b) on the
machine (two per side) and the two tie down bars (c) on the front and rear of the
machine.
4. Attach the other end of the chains to an appropriate vehicle capable of handling
the weight of the machine.
Note: The transmission is normally braked when the diesel engine is off, or when
the hydraulic system is not functioning, unless there is a fault and/or the parking
brakes have been manually disabled.
NOTICE: Do not position ropes or chains across the machine frame or the articu-
lated joint when tying down the machine. Damage to the machine may occur.
NOTICE: Do not completely compress the shock mounts when tying down the
machine. Damage to the shock mounts may occur.
NOTICE: Do not leave the machine tied down for extended periods of time (except
when transporting). Damage to the shock mounts may occur.
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RD 27 Operation
4 Operation
4.1 Preparing the Machine for First Use
Preparing for To prepare your machine for first use:
first use
1. Make sure all loose packaging materials have been removed from the machine.
2. Check the machine and its components for damage. If there is visible damage,
do not operate the machine! Contact your Wacker Neuson dealer immediately
for assistance.
3. Take inventory of all items included with the machine and verify that all loose
components and fasteners are accounted for.
4. Attach component parts not already attached.
5. Add fluids as needed, including fuel, engine oil, and battery acid.
6. Move the machine to its operating location.
4.2 Position of the Operator

Safe and efficient use of this machine is the operator’s responsibility. Full control of
the machine is not possible unless the operator maintains the proper working
position at all times.
While operating this machine, the operator must:
be seated in the operator’s seat facing forward
wear the seat belt, properly adjusted and latched
have both feet on the control deck
have one hand on the steering wheel at all times
have the other hand free to operate the controls as needed
wc_tx000814gb.fm 25
Operation RD 27
4.3 Operation & Maintenance Locations
Ref. Description Ref. Description

a Throttle lever l Vibration mode switch
b Ignition key block m Vibration ON/OFF switch
c Alternator warning light n Water pump switch
d Engine oil pressure warning light o Engine temperature warning light
e Hydraulic oil temperature warn- p Hour meter
ing light
f Forward-reverse lever q Turn signal switch
g Horn r Flashers ON warning light
h Parking brake warning light and s Flasher activation switch
control
i Vibration-on warning light t Flow divider switch (if equipped)
j Light switch u Turn signal indicator
k Fuse box v Lights ON indicator
-- -- w Light switch

1 Diesel engine 7 Front exciter hydraulic motor
2 Hydraulic transmission pump 8 Rear hydraulic transmission
motor
3 Front hydraulic transmission 9 Servo steering
motor
4 Rear exciter hydraulic motor 10 Brake
5 Exciter hydraulic pump 11 Oil cooler
6 Steering hydraulic pump 12 Electric water pump
26 wc_tx000814gb.fm
RD 27 Operation
v w r q u i s e d o c h
n l g j
k
a
t 9
1 m
11
12
6
5 10
7 f
4
3 10 2 8 10 wc_gr005016
wc_tx000814gb.fm 27
Operation RD 27
4.4 Unlocking/Locking the Articulated Joint
Locking Install the articulated steering joint pin in the LOCKED position (a) before you lift
the machine, transport the machine, or perform maintenance near the center of the
machine.
Unlocking Install the articulated steering joint pin in the UNLOCKED position (b) before you
operate the machine.
NOTICE: Attempting to steer the machine with the articulated steering joint pin in
the locked position may destroy the steering cylinder and locking mechanism.
28 wc_tx000814gb.fm
RD 27 Operation
4.5 Using the Roll Over Protection Structure (ROPS)
Background The machine is equipped with a Roll Over Protection Structure (ROPS). The ROPS
is designed to protect the operator in a rollover accident.
WARNING
Crushing hazard. You may be crushed if the machine rolls over.
f Never use the machine without the ROPS in place.
Positioning Follow the procedure below to position the ROPS in the upright position.
1. Support the ROPS (a) using a crane and suitable rigging capable of supporting
70 kg (155 lbs.).
2. Remove the safety pin (b) and pull out the locking pin (c).
3. Lift the ROPS into the upright position.
4. Insert the locking pin and secure it with the safety pin.
5. Tighten the adjusting screw (d) as needed to reduce vibration.
Keep the ROPS in the extended (upright) position when using the roller.
WARNING
Crushing / machine damage hazards. The ROPS is intended strictly to protect the
operator during a rollover or tip-over incident and must not be used to lift the
machine.
f Use only the designated lifting eyes to lift the machine. See Lifting the Machine.
WARNING
Personal injury hazard. The ROPS is not a handhold for passengers. Passengers
can be seriously injured or killed from falls, tip-overs, or roll-over incidents.
f Do not allow anyone to ride on any part of the machine.
wc_tx000814gb.fm 29
Operation RD 27
Checking Each month, check:
the torque on all of the screws holding the ROPS in place
the ROPS frame for rust, cracks, and any other damage
Rules for re- When reinstalling the ROPS:

installing Use the original nuts and bolts.
Use oil to lubricate the bolts before installing the ROPS.
Tighten the bolts to the specified torques.
NOTICE: Do not weld or drill into the ROPS. Drilling or welding on the ROPS will
nullify the ROPS certification.
4.6 Installing the Rotating Beacon

Background The rotating beacon illuminates and rotates when the key switch is in the ON
position.
Procedure Follow the procedure below to install the beacon.

1. Thread the power wire (c) through the light staff and fix it to the upper connector.
a
b
c
wc_gr004731
2. Insert the connector into the light staff.
3. Insert the light staff assembly (a) into the left side of the machine ROPS and
tighten the set screw (b).
4. Slide the rotating beacon (d) onto the light staff.
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RD 27 Operation
4.7 Using the Seat Belt
Precaution Always use the seat belt when operating the machine.
To use To use the seat belt:

1. Pull seat belt (c) out of the retractor in a continuous motion.
c
d
b
a
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2. Fasten seat belt catch (b) into buckle (a).
3. Position the seat belt low across the lap of the operator. The retractor will adjust
the belt length and the retractor will lock in place.
4. Push the release button (d) on the buckle in order to release the seat belt. The
seat belt will automatically retract into the retractor.
wc_tx000814gb.fm 31
Operation RD 27
4.8 Adjusting the Seat
Background Adjust the seat position and tension (firmness) according to working conditions and
operator’s weight.
To adjust The seat can be adjusted in three ways:
Tension Use knob (a) for adjusting seat tension. Turn from a minimum of
60 kg to a maximum of 120 kg (132 lb–264 lb).
Front to back Use lever (b) to adjust the front-to-back distance from the driving
controls.
Side to side (optional) Use pin (c) to set one of the three side-to-side position place-
ment holes (if so equipped).
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RD 27 Operation
4.9 Adjusting the Steering Column
Background Adjust the angle of the steering column according to working conditions and the
operator’s height and personal preference.
To adjust The angle of the steering column can be adjusted as follows:

1. Loosen the four mounting bolts (a) at the base of the steering column.
2. Pivot the steering column forward or backward as desired.

3. Once the desired angle has been reached, re-tighten the mounting bolts.
4.10 Positioning the Scraper Bars

Prerequisites Machine shut down
Parking brake engaged
Positions Each drum has two scrapers (a, b). They may be set in the travel position (1) or the
scraping position (2).
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Operation RD 27
4.11 Using the Anti-Vandalism Protection Devices
Background Parts of the machine may be subject to theft or vandalism when the machine is
unattended. These parts can be locked to prevent unauthorized access or use.
Lockable parts include:

Engine cover
Control console cover
Operator’s Manual holder
Procedure Follow the procedure below to lock the machine.

1. Close the engine cover and attach a padlock to the fastener (a).
wc_gr004735
2. Slide the control console cover over the console and attach a padlock to the
fastener (b).
3. Close the Operator’s Manual holder lid and attach a padlock to the fastener (c).
Note: Padlocks are supplied with the machine as standard.
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RD 27 Operation
4.12 Using the Water Spray System
Switch Water from the tank is fed to the spray nozzles by an electric pump. The switch
positions controls the water pump motor. The switch has three positions:
Position 1: activates the

intermittent water spray
Mid position (0): turns

off the water spray 0
system
Position 2: activates the
continuous water spray
Guidelines When using the water spray system:

when using
Check that the tank is full of water.
Use only clean water. Dirty water, even when filtered, can clog the system.
Keep the water system clean and well maintained. See Maintenance Section.
If spray does not begin immediately when the system is turned on, it may be
necessary to bleed air from the water lines. Opening the diaphragm valve (a)
while the system is running will force air out of the lines. Close the diaphragm
valve when water begins to spray through the nozzles.
Adjusting To adjust the angle of spray:

Insert a screwdriver into the nozzle (b) and adjust the angle as desired.
Note: Ensure that water spray covers entire length of drum.
Draining During winter, or when temperatures drop below 0°C (32°F), drain the water spray
system. See section Draining the Water Spray System.
wc_tx000814gb.fm 35
Operation RD 27
4.13 Using the Forward/Reverse Lever
Background Both roller drums are driven. An infinitely variable displacement pump and
hydrostatic transmission drive the hydraulic motors fitted to each drum. The
machine moves forward or reverse by using the forward/reverse lever located to
the side of the driver’s seat.
Travel Move the forward/reverse lever into FORWARD (f) or REVERSE (r) according to
direction the direction of travel desired.
To change direction of travel from FORWARD to REVERSE or vice versa:

1. Move the forward/reverse lever to the “N” NEUTRAL position (n).
2. Allow the machine to come to a complete stop.
3. Move the forward/reverse lever in the direction desired.
Note: In order to comply with safety standards, the machine has a device which
only enables starting of the engine when the forward/reverse lever is in the neutral
position.
Travel speed Travel speed varies from “ZERO” to a permitted maximum of 10 kph (6.2 mph).
The farther forward or reverse the forward/reverse lever is positioned, the faster
the roller will travel.
Travel speed is the same in both FORWARD and REVERSE.
Note: When negotiating slopes, keep the forward/reverse lever at minimum travel
speed.
Braking The forward/reverse lever can be used as an engine brake. Shifting the forward/
reverse lever to the neutral position stops the machine.
Operator The machine is equipped with an operator present system. The system prevents
present the machine from moving forward or reverse unless the operator is seated. The
system operator should remain seated at all times.
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RD 27 Operation
4.14 Backup Alarm
Location The backup alarm (e) is located on the rear of the machine.
Operation Start the engine and move the forward-reverse lever to the reverse position. The
backup alarm should sound immediately. The backup alarm will continue to sound
until the forward-reverse lever is moved to the neutral position or to the forward
position.
If the backup alarm does not sound, make the necessary repairs before using the
roller.
e
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Operation RD 27
4.15 Using the Flow Divider (if equipped)
Background This machine may be equipped with an optional flow divider. Non-uniform soil
conditions, such as a combination of loose sandy material and large particles, may
cause the drums to rotate at unequal speeds. This may impede machine
movement. When activated, the flow divider equalizes the flow of hydraulic oil
traveling to each drive motor so that movement can be re-established.
Flow divider The activation switch for the flow divider is foot-operated. Follow the procedure
switch below to activate the flow divider.
1. Locate the activation switch (a) on the operator’s platform to the right of the
steering column.
wc_gr005009
2. Press the activation switch once to turn the flow divider system on.
3. Press the activation switch again to turn the flow divider off.
NOTICE: The flow divider is designed for intermittent use only. Continuous use of
the flow divider will cause the hydraulic oil to become overheated, possibly
damaging the hydraulic system. Only use the flow divider if necessary to re-
establish machine movement.
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RD 27 Operation
4.16 Using the Vibration System
Background The machine has an exciter on each drum. The exciters are driven by gear-type
hydraulic motors. The exciter motors are fed by a fixed-displacement, gear-type
hydraulic pump.
Vibration
mode switch
Position 1: vibration of front drum
only.
Position 2: vibration of both drums.
When the switch is activated in

Position 1 or Position 2, the light (i)
on the control panel illuminates.
Vibration
ON-OFF
switch To start vibration, press button (m).
To stop vibration, press button (m)

again.
NOTICE: Do not leave the vibration
running when the vehicle is to remain
stationary for some time. Leaving the
exciter on for a prolonged period
when the machine is stationary may
damage the exciter.
Note: Vibration will not run when the
forward/reverse control is in NEU-
TRAL.
Frequency
Position 1: Use when starting or
shutting down the engine.
Position 2: Use for approximately 55

Hz of vibration.
Position 3: Use for approximately 66

Hz of vibration.
Note: Always use Position 2 or Posi-

tion 3 when operating the machine.
wc_tx000814gb.fm 39
Operation RD 27
4.17 Using the Parking Brakes
Background To aid in holding the machine in a stopped position (parked), there is a mechanical
parking brake on each drum drive motor. The mechanical parking brakes are
spring-activated and hydraulically released (SAHR) type brakes.
The parking brakes are applied when any of the following conditions exist:
The parking brake push button (h) is pressed.
The engine is switched off.
The operator leaves the seat.
There is a fault in the hydraulic system.
wc_gr005010
Engaging and Pushing the button engages the parking brakes.

releasing
The “Brakes On” warning light illuminates when the button is pressed.
Pulling the button up allows the release of the parking brakes.

Note: All of the following conditions must be met for the parking brakes to release:
The engine must be running.
The forward/reverse lever must be in the neutral position.
The operator must be seated.
Emergency NOTICE: Do not use the parking brakes to stop the machine during normal
use operating conditions. Using the parking brake while the machine is moving may
damage the drive motors.
Only use the parking brakes to stop the machine during an emergency condition.
For example:
During failure of the main hydraulic braking system (no braking action when the
forward/reverse lever is moved to the neutral position)
During a runaway condition traveling down a slope
40 wc_tx000814gb.fm
RD 27 Operation
4.18 Warning Lights
Warning light Description Action Required

Engine oil pressure This light (d) illuminates Turn off the engine immedi-
when the key switch is in ately if this light illuminates
the ON position; it goes out when the engine is running.
once the engine has
started, if engine oil pres- Check:
sure is OK. Engine oil level
Engine oil viscosity
Engine high temperature This light (o) illuminates Turn off the engine immedi-
when the engine is over- ately if this light illuminates.
heating.
Check:
Engine coolant level
Alternator This light (c) illuminates Turn off the engine immedi-
when the key switch is in ately if this light illuminates
the ON position; it goes out while the engine is running.
once the engine has
started, if the charging sys- Check:
tem is OK. Alternator belt
Hydraulic oil temperature This light (e) illuminates Turn off the engine immedi-
when the hydraulic oil is too ately if this light illuminates.
hot.
Check:
Hydraulic oil level
Hydraulic oil viscosity
d o
c
e
wc_gr005012
wc_tx000814gb.fm 41
Operation RD 27
4.19 Using the Lights and Horn
Background The rotary switch on the control panel controls power to the machine’s lights.
Identifying the Headlights (a)

lights Working light (b)
Front turn signal lights / roading lights (c)
Rear turn signal lights / roading lights (d)
c a c d b d
wc_gr005035
Operating the Position 0: all lights off

lights and Position 1: headlights and roading lights ON
horn
Position 2: headlights, roading lights, and work lights ON
Press the center of the switch to sound the horn.
1 0
2
wc_gr005032
WARNING
Collision hazard. Failure to use all available lights when working in the dark or in
bad visibility may increase the possibility of colliding with nearby people, vehicles,
or stationary objects.
f Use all available lights when working in the dark or in bad visibility.
f Replace broken lamps immediately.
42 wc_tx000814gb.fm
RD 27 Operation
4.20 Machine Stability
WARNING
Crushing hazards. Certain job site conditions or operating practices may adversely
affect machine stability.
f Follow the instructions below to reduce the risk of tipping or falling incidents.
Surface Pay attention to changing surface conditions while operating the machine. Adjust
conditions speed and travel direction as necessary to maintain safe operation.
Machine stability and traction may be severely reduced when operating on
uneven or rough terrain, rocky soils, or wet or loosely packed surface material.
The machine may suddenly tip, sink, or fall when moved onto surfaces that have
been newly filled with earth.
Steering angle An articulated roller is more likely to tip when moving off an elevated surface if the
machine is turned away from the edge.
As shown in the illustration on the right, always turn the machine toward the
edge when moving off an elevated surface.
wc_gr007042
Travel speed A fast moving machine is more likely to tip or fall over while making turns or
changing direction.
Reduce travel speed before turning the machine.
Drum The machine can tip suddenly if more than half of the drum width extends beyond
overhang the edge of the elevated surface.
Reduce travel speed and watch the drum position carefully when operating
along the edge of an elevated surface.
Keep as much of the drum on the elevated surface as possible.
Vibrating on a Activating the vibratory system on a fully compacted surface may cause the drums
compacted to rebound and momentarily lose contact with the ground. If this occurs while the
surface machine is on an incline, the machine may slide.
If the drums rebound on the compacted surface, reduce vibration speed or stop
vibration entirely.
wc_tx000814gb.fm 43
Operation RD 27
4.21 Operating on Slopes
Background When operating on slopes or hills, special care must be taken to reduce the risk of
personal injury or damage to the machine.
Procedure Always operate the machine up and down slopes rather than from side to side. For
safe operation and for protection of the engine, continuous duty use should be
restricted to slopes of 19° (35% grade) or less.
WARNING
Crushing hazard. Never operate the machine sideways on slopes. The machine
may tip or roll over even on stable ground.
f Operate the machine straight up and down slopes.
Surface Pay attention to changing surface conditions while operating the machine. Adjust speed
conditions and travel direction as necessary to maintain safe operation.
Machine stability and traction may be severely reduced when operating on uneven
or rough terrain, rocky soils, or wet or loosely packed surface material.
The machine may suddenly tip, sink, or fall when moved onto surfaces that have
been newly filled with earth.
44 wc_tx000814gb.fm
RD 27 Operation
4.22 Preliminary Checks
Prerequisites Machine on a flat, level surface
Before Before starting the machine, check the following items:

starting
Engine coolant level
Engine oil level
Engine air filter indicator
Hydraulic oil level
Diesel fuel level
Condition of oil cooler and radiator cooling fins
Water level in tank
NOTICE: Top off the lubricating and hydraulic oil levels using products with the
grades and specifications shown in the “Lubricants” table found in the Technical
Data chapter of this Operator’s Manual. When doing so, use clean containers, fun-
nels, etc., to avoid contamination.
Before Before operating the machine:

operating
Unlock the articulated joint.
Adjust drum scraper position.
Check the machine for fluid leaks. Repair them before operating.
Check the work area for obstructions. Remove all obstructions.
Check that all handles, steps, and platforms are free of dirt, snow, grease, fuel,
or anything else which might endanger operator safety.
Allow the engine to warm up according to the following schedule:
Ambient Temperature Time (min.)
Above 0°C (32°F) 15
Below 0°C (32°F) 30*
* More time may be required if hydraulic controls are sluggish.
4.23 Mounting and Dismounting the Machine

When climbing on and off the machine, maintain a three-point contact with the
steps and the handholds.
Three-point contact can be:
two feet and one hand
one foot and two hands
wc_tx000814gb.fm 45
Operation RD 27
4.24 Starting the Engine
DANGER
Asphyxiation hazard. Engine exhaust contains carbon monoxide which CAN KILL
YOU IN MINUTES. This is a poison that you cannot see or smell.
f Do not start the engine in enclosed spaces.
Procedure Follow the procedure below to start the engine.

1. Sit down in the operator’s seat and fasten the seat belt.
2. Move the forward/reverse (f) lever to the NEUTRAL position.
3. Push the parking brake push button (h) to engage the parking brake.
4. Move the throttle to the LOW position (1).
5. Turn the starting key to POSITION 1. Check for power to the control panel. The
oil pressure and alternator lights should illuminate.
6. Turn the starting key to POSITION 2 and hold it there for approximately 15
seconds to supply power to the glow plugs. In warmer weather the time period
may be reduced.
7. Immediately after powering the glow plugs, turn the key to POSITION 3 to crank
the engine. When the engine fires, release the starting key to avoid straining the
starter motor.
NOTICE: Do not crank the engine for periods longer than 30 seconds. Turn the
key back to OFF and wait 15 seconds before cranking the engine again.
46 wc_tx000814gb.fm
RD 27 Operation
4.25 Stopping the Engine
Prerequisites Flat surface with a suitable load-bearing capacity
Procedure Follow the procedure below to stop the engine.

1. Stop the machine on a flat surface with a suitable load bearing capacity.
2. Move the forward/reverse (f) lever to the NEUTRAL position.
3. Move the throttle lever to the LOW position (1).

NOTICE: Do not stop the engine suddenly after a lengthy period of running under
heavy loading. Allow the engine to run at low idling speed for a few minutes before
stopping it. This avoids a sudden drop in engine temperature when the engine is
stopped.
4. Push the parking brake push button (h).
5. Turn the key switch to POSITION 0 (OFF).

6. Remove the starting key before you leave the operator’s seat.
7. Chock the drums if the machine must be parked on a slope.
CAUTION
Obstruction hazard.
f Mark the machine with signs, lights, and other identification if the machine
poses an obstacle to traffic when parked.
wc_tx000814gb.fm 47
Operation RD 27
4.26 Understanding the Operator Present System
Background The machine is equipped with an operator present system. This system prevents
machine movement if the operator is not seated in the operator’s seat. The system
includes the seat switch and the neutral switch.
Operation If the machine stops during operation, take the following steps to resume operation:
1. Sit in the operator’s seat.
2. Return the forward/reverse lever to the NEUTRAL position.
3. Operate the machine as normal.
Note: The seat switch is activated by operator weight when seated. Adjust the seat
tension so that the operator’s weight activates the seat switch. See section “Adjust-
ing the Seat.”
4.27 Emergency Shutdown Procedure

If a breakdown/accident occurs while the machine is operating, follow the
procedure below.
1. Stop the engine.
2. Allow the engine and exhaust system to cool.
3. Using appropriate equipment, return the machine to an upright position if tipped
over.
4. Contact rental yard or machine owner.
48 wc_tx000814gb.fm
RD 27 Operation
Notes:
wc_tx000814gb.fm 49
Maintenance RD 27
5 Maintenance
5.1 Periodic Maintenance Schedule
Tasks designated with check marks may be performed by the operator. Tasks
designated with square bullet points require special training and equipment.
Interval* (hours of service)
(10) (100) (250) (500) (1000) (3000) (12,000)
Daily 2 3 Yearly Yearly 3 6

Item Task weeks months years years
Air cleaner Clean 3

Backup alarm Test 3
Engine coolant level Check 3
Engine oil level Check 3
Fuel level Check 3
Hydraulic oil level Check 3
Neutral switch Test 3
Scrapers Check 3
Seat belt Inspect 3
Spray nozzles Clean 3
Spray system filter Clean 3
External hardware Check 3
Fuel system water separa- Clean/
tor Drain
3
Fuel tank Drain
water/ 3
sediment
Throttle control Lubricate 3

Water tank strainer Clean 3
Alternator belt Check 3
Articulated steering joint Lubricate 3
Steering cylinder Lubricate 3
Braking system Test 3
Engine oil and filter Change 3
50 wc_tx000815gb.fm
RD 27 Maintenance
Interval* (hours of service)

(10) (100) (250) (500) (1000) (3000) (12,000)
Daily 2 3 Yearly Yearly 3 6

Item Task weeks months years years
Exciter shaft bearings Re-pack
Fuel system water separa- Replace

tor element 3
Fuel tank cap and strainer Clean 3
Hydraulic oil filter Change 3
Radiator/hydraulic oil Clean
cooler 3
Shock mounts Check 3
Battery Check 3
Control lever tension Adjust 3
Engine: mounting bolts, Inspect
valve lash, cylinder head 3
bolts, exhaust system
Hydraulic oil Change 3

Hydraulic tank breather Replace 3
Hydraulic tank strainer Clean 3
Radiator filler cap Clean 3
ROPS and mounting hard- Inspect/
ware torque 3
Engine water pump Check 3

Fuel injector Test 3
Cooling system coolant Change
Temperature Replace

regulator
* Use whichever comes first, calendar time or service hours.
wc_tx000815gb.fm 51
Maintenance RD 27
5.2 Major Component Locations
1 2
8 7 6 5 4
11 10 9
12
13
17
4
8 15 16
14
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52 wc_tx000815gb.fm
RD 27 Maintenance
5.3 Major Components

1 Forward/reverse lever 10 Seat switch solenoid
2 Hydraulic tank 11 Hydraulic oil filter
3 Oil cooler 12 Suction strainer
4 Front vibration motor 13 Suction strainer
5 Steering cylinder 14 Drive pump
6 Steering pump 15 Flow divider
7 Vibration pump 16 Flow divider solenoid
8 Hydraulic motor 17 Vibration manifold
9 Steering valve - ---
wc_tx000815gb.fm 53
Maintenance RD 27
5.4 Safety-Related Spare Parts
Overview This machine is equipped with several features to enhance operator safety. These
include the ROPS, the seat belt, and the Operator Presence switch. For your
convenience, we have provided the following diagrams and lists of replacement
parts for these safety-related features.
For a complete list of spare parts for this machine, contact your Wacker Neuson
dealer or visit www.wackerneuson.com.
ROPS
diagram
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54 wc_tx000815gb.fm
RD 27 Maintenance
ROPS parts
list
Ref. Part No. Qty. Description Measurement
1 0161542 4 Screw
2 0161617 2 Shim
4 0162243 2 Control lever
5 0174257 1 ROPS frame
7 0161769 1 Label—warning
8 0162357 2 Label
9 0162007 2 Nut M16 x 2
10 0162011 2 Bolt M16 x 2
11 0162017 4 Bolt M16 x 2 x 50
12 0162059 8 Washer
13 0161850 2 Cable
14 0161940 4 Pin
15 0162247 4 Clevis pin
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Maintenance RD 27
Seat
assembly
diagram
wc_gr007044
56 wc_tx000815gb.fm
RD 27 Maintenance
Seat
assembly
parts list
1 0161620 1 Skirt replacement kit
2 0161621 1 Seat slide kit
3 0161622 1 Indicator kit
4 0161744 1 Adjustable seat kit
5 0161853 1 Seat switch kit
6 0161855 1 Seat
7 0161854 1 Arm rest kit
8 0161856 1 Seat belt kit
wc_tx000815gb.fm 57
Maintenance RD 27
Seat switch
diagram
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58 wc_tx000815gb.fm
RD 27 Maintenance
Seat switch
parts list
1 0162359 1 Wiring harness, seat
2 0161998 1 Seat assembly
3 0174165 2 Spacer
4 0174181 2 Bolt 7/16-20
5 0161879 4 Strap—mounting
6 0174353 1 Clip
7 0161903 2 Washer
8 0161925 1 Cable clip
9 0174405 1 Grommet
10 0174406 2 Lock nut 7/16-20
11 0162006 1 Washer
12 0162023 2 Washer
5.5 Maintaining the Seat and Seat Belt

Background In order for the seat and seat belt to operate safely and properly over a long period
of time, periodic maintenance and occasional repairs are necessary. Poorly
maintained equipment can become a safety hazard!
Maintaining Keep the seat clean. Dirt, dust, or harsh chemicals can damage the upholstery.
the seat and Repair holes or tears immediately.
seat belt
If necessary, clean the seat belt with a mild soap solution. Do not use chemical
cleaners, as they will damage the fabric.
Periodically test the operation of the seat tension knob and the front-to-back
lever. Repair or replace worn or malfunctioning components.
If the seat does not move smoothly during adjustment, apply a small amount of
standard bearing grease (such as Shell Alvania® RL2 or equivalent) to the rails.
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Maintenance RD 27
5.6 Checking the Air Filter Indicator
Prerequisites Engine running
Parking brake on
When Every 10 hours of service or daily

l
Procedure Follow the procedure below to check the air filter indicator.
1. Open the engine compartment.
2. Start the engine.
3. Place the throttle lever in the HIGH idle position.
4. Locate the air filter indicator (a).
If the yellow piston in the air filter indicator enters the red zone, clean the air
cleaner/air filters.
5. Turn off the engine.
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RD 27 Maintenance
5.7 Cleaning the Air Cleaner and Primary Air Filter Element
Source of clean, dry, and low-pressure (less than 207 kpA (30 psi)) compressed
air
Background The air intake system is equipped with a filter indicator (a), which indicates when a
filter change is required. The primary air filter element can be cleaned and reused
up to six times; after that it must be replaced.
Procedure Follow the procedure below to clean the primary air filter element.
WARNING
Fire hazard.
f Never use gasoline or low flash-point solvents for cleaning the air filter.
1. Remove the cover (b) from the air filter housing.
2. Remove the primary air filter element (c) from the air filter housing.
3. Clean inside of the air filter housing.
4. Clean the primary air filter element with low-pressure (207 kpA (30 psi))
compressed air. Blow the air through the primary air filter element from the
inside to the outside.
5. Hold the primary air filter element up to the light or pass a lamp through the
middle to check the condition of the element.
NOTICE:
Do not re-use a damaged primary air filter element. Replace it even if damage is
very slight.
Do not tap or strike the primary air filter element to clean it.
Do not wash the primary air filter element.
6. Re-install the primary air filter element (c).

7. Reassemble the cover (b), positioning the breather (d) so that it is not
obstructed.
8. Push the black rubber button (several times if need be) on top of the filter
indicator to reset it.
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Maintenance RD 27
5.8 Changing the Air Filter Elements
New primary air filter element
New secondary air filter element if required
NOTICE: Do not use the air filters as a starting aid (e.g., ether) intake.
Primary filter Follow the procedure below to change the primary air filter element.
element
2. Remove the primary air filter element (c).

3. Clean the inside of the air filter housing.
4. Install the new primary air filter element.
5. Replace the cover. Position it so that the breather (d) is not obstructed.
6. Reset the filter indicator (a).
Secondary Follow the procedure below to change the secondary air filter element.
filter element Note: Change the secondary air filter element (e) every third time the primary air
filter element is changed.
2. Remove the primary air filter element (c).
3. Remove the secondary air filter element.
4. Cover the intake port and clean inside of the air filter housing.
NOTICE: Do not allow dirt to get into the engine intake port. Damage to the engine
will result.
5. Remove the cover from the intake port and install the new secondary air filter
element.
NOTICE: The secondary filter element has two rubber seals—one wider than the
other. Make sure to insert the end with the narrow seal. Damage to the engine will
result if the filter element is inserted incorrectly.
This procedure continues on the next page.
62 wc_tx000815gb.fm
RD 27 Maintenance
Continued from the previous page.
6. Install the new primary air filter element.
7. Replace the cover (b). Position it so that the breather (d) is not obstructed.
8. Reset the filter indicator (a).
5.9 Testing the Backup Alarm

Background The backup alarm is located on the rear of the machine.
Testing Follow the procedure below to test the backup alarm.

Procedure
1. Turn the starting key to POSITION 1.
2. Move the forward/reverse lever to the reverse position.
The backup alarm should sound immediately. The backup alarm will continue to
sound until the forward/reverse lever is moved to the NEUTRAL position or to the
FORWARD position.
NOTICE: If the backup alarm does not sound, make the necessary repairs before
using the machine.
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Maintenance RD 27
5.10 Checking the Engine Coolant Level
Engine cool

l
Procedure Follow the procedure below to check the engine coolant level.
WARNING
Burn hazard. Engine coolant is hot and under pressure at operating temperature. It
can cause severe personal injury.
f Check the coolant level only after the engine has been shut down and is cool.

2. Open the radiator filler cap (a) slowly in order to relieve the pressure. Remove
the filler cap after the pressure has been released.
CAUTION
Burn hazard. Coolant can contain alkali.
f Avoid coolant contact with skin and eyes.
3. Maintain the coolant level to 2.54 cm (1 in.) below the shoulder inside the fill
pipe.
4. Make sure that the coolant overflow hole (b) is clean and the overflow tube is
securely attached.
5. Inspect the radiator filler cap and filler cap seal for damage. Clean the radiator
filler cap or replace it if necessary.
6. Re-install the radiator filler cap.
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5.11 Checking the Engine Oil
Prerequisites Park the machine on a level surface
Shut down the machine
Apply the parking brake
Procedure Follow the procedure below to check the engine oil.

1. Clean around the dipstick (a).
2. Extract the dipstick and check the oil level. Maintain the oil level between the
two notches on the dipstick. When full, the oil level will reach notch (c).
3. Remove the oil filler cap (b) and add oil as needed.
NOTICE: Do not overfill the machine with oil. Overfilling the engine with oil may
lead to excessively high operating temperatures.
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Maintenance RD 27
5.12 Checking Hydraulic Oil Level
Hydraulic oil warm

l
Procedure Follow the procedure below to check the hydraulic oil level.
2. Observe the hydraulic oil level through the sight gauge (a).
3. If the oil level is low, open the reservoir cap (b) and fill the hydraulic oil to the
mark on the sight gauge.
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5.13 Checking the Neutral Switch
Prerequisites Parking brake engaged
Procedure Follow the procedure below to check the neutral switch.
WARNING
Crush hazard. The machine may lurch forward if the neutral switch is out of adjust-
ment while making this test.
f Be sure the area is clear of all personnel and equipment before making this test.
1. Turn off the engine.

2. Engage the parking brake.
3. Move the forward/reverse lever to the FORWARD position.
4. Hold the engine start switch in the START position.
5. Slowly move the forward/reverse lever toward the NEUTRAL position.
If the engine starts before the forward/reverse lever reaches the NEUTRAL
position, the neutral switch must be adjusted. Refer to the Repair Manual.
If the engine starts only when the forward/reverse lever is in the NEUTRAL posi-
tion, the neutral switch is OK.
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Maintenance RD 27
5.14 Adjusting the Scraper Bars

l
Procedure Follow the procedure below to adjust the scraper bars.

1. Loosen the bolts (a).
wc_gr004773
2. Adjust the scraper so that it touches the drum along its entire length.
3. Tighten the bolts.
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RD 27 Maintenance
5.15 Inspecting the Seat Belt
When Daily, before starting the machine.

l
Procedure Follow the procedure below to inspect the seat belt.

1. Check the seat belt mounting hardware (a) for wear and damage. Replace
damaged hardware.
2. Check the buckle (b) for wear and damage. Replace the seat belt if the buckle is
damaged.
3. Inspect the seat belt (c) for wear and damage. Replace the seat belt if it is
damaged.
Note: Replace the seat belt every three years even if none of the components
show visible wear or damage.
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Maintenance RD 27
5.16 Cleaning the Water Spray Nozzles
Clean, nonflammable solvent

l
Procedure Follow the procedure below to clean the water spray nozzles.
1. Locate the water spray nozzles.
2. Remove the cap (a).

3. Remove the nozzle (b).
4. Remove the rubber washer (c).
5. Remove the screen assembly (d).
6. Clean the nozzle (b) and the screen assembly (d) in a clean, nonflammable
solvent.
7. Reassemble the components.
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5.17 Cleaning the Water Spray System Filter
Water spray system shutoff valve in closed position

l
Procedure Follow the procedure below to clean the water spray system filter.
1. Locate the water spray system filter assembly (a) inside the step on the right
side of the machine.
2. Open the drain valve (b).

3. Unscrew and remove the filter bowl (d).
4. Remove the filter (c).
5. Clean the filter with water or compressed air.
6. Clean the filter bowl with water or compressed air.
7. Check the condition of the sealing gasket (e) and replace it if necessary.
8. Re-install the filter into the filter bowl, pressing down firmly to seat it in place.
9. Re-install the filter bowl.
10.Close the drain valve.
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Maintenance RD 27
5.18 Cleaning and Changing the Fuel Filter/Water Separator
New filter
When Drain every 100 hours; change element every 500 hours
Draining Follow the procedure below to drain the fuel/water separator.

water
separator 1. Open the engine compartment.
2. Position the rubber drain tube (g) so that it will drain into a receptacle outside of
the engine compartment.
3. Turn valve (e) counterclockwise to open the valve, and drain the water and the
sediment into a suitable container.
Note: Collect, store and dispose of all used fluids in accordance with current
environmental protection regulations.
4. Close the valve.
Changing To change the fuel filter element:

element
1. Drain the fuel filter/water separator as stated above.
2. Hold the bowl (d) while you loosen the collar (c). Remove the bowl and the
collar (c).
3. Loosen the collar (a) and remove the fuel filter element (b).
Note: Dispose of used filters according to environmental protection regulations.
4. Clean the parts. Inspect the parts for damage. Replace damaged parts.
5. Clean the filter mounting base. Remove all of the old seal.
6. Apply a light coat of diesel fuel to the seal of the new filter element.
7. Install the new filter element and tighten by hand. Tighten the collar (a).
8. Install the bowl (d) and tighten the collar (c).
9. Pump the plunger (f) approximately three times to fill the fuel filter/water
separator with fuel.
10.Start the engine and check the fuel system for leaks.
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RD 27 Maintenance
5.19 Priming the Fuel System
Engine cool
l
Procedure Follow the procedure below to prime the fuel system.

2. Locate the fuel filter/water separator.
3. Push the plunger (a) to fill the filter element with fuel. Pump the plunger
approximately three times until resistance is felt. This indicates the filter element
is full of fuel.
4. Attempt to start the engine.
Continue priming if:
The engine does not start.
The engine starts but misfires.
The engine starts but emits smoke.
If the engine runs roughly, continue to run the engine at low idle until the engine
runs smoothly.
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Maintenance RD 27
5.20 Draining Water and Sediment from the Fuel Tank
Suitable container
When Every 100 hours of service or every 2 weeks

l
Procedure Follow the procedure below to drain water and sediment from the fuel tank.
1. Locate the drain plug (a) under the front center of the machine.
2. Remove the drain plug and allow water and sediment to drain into a suitable
container.
Note: Collect, store and dispose of all used fluids in accordance with current envi-
ronmental protection regulations.
3. Re-install the drain plug.
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RD 27 Maintenance
5.21 Cleaning the Water Tank Strainer
When Every 100 hours of service or every 2 weeks

l
Procedure Follow the procedure below to clean the water tank strainer.
1. Remove the filler cap (a).
2. Remove the water tank strainer (b).

3. Clean the filler cap with clean water or compressed air.
4. Clean the water tank strainer with clean water or compressed air.
5. Re-install the water tank strainer.
6. Re-install the filler cap.
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Maintenance RD 27
5.22 Adjusting Alternator Belt Tension
Engine cool
When Every 250 hours of service or every 3 months

l
Procedure Follow the procedure below to inspect the alternator belt.

2. Remove the fan guard and shroud.
3. Apply 110 N (25 lbs.) of force to the belt (c) midway between the pulleys.
Correctly adjusted belts will deflect 13–19 mm (1/2–3/4 in.).
4. To adjust the belt, loosen mounting bolts (a) and (b).
5. Move the alternator (d) to adjust the tension.

6. Tighten the mounting bolts (a) and (b) when the tension is correct. Torque
mounting bolt (b) to 45–55 Nm (33–41 ft.lbs.).
Note: When installing a new belt, check and adjust the belt tension after the first 30
minutes of operation.
7. Re-install the fan guard and shroud.
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RD 27 Maintenance
5.23 Lubricating the Articulated Steering Joint
Prerequisites Grease gun
Machine shut down

l
Procedure Follow the procedure below to lubricate the articulated steering joint.
1. Clean the fitting caps.
2. Clean the articulated steering joint fittings (a).

3. Lubricate the articulated steering joint fittings with ten strokes from a grease
gun.
4. Lubricate the oscillation bearing (b) until grease flows out of the casting.
5. Re-install the fitting caps.
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Maintenance RD 27
5.24 Lubricating the Steering Cylinder
Grease gun

l
Procedure Follow the procedure below to lubricate the steering cylinder.
One end (a) of the steering cylinder is located in the pivot area. The other end (b) is
located on the right side of the engine compartment.
1. Clean the fittings.

2. Lubricate the fittings with a grease gun.
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RD 27 Maintenance
5.25 Testing the Brake System
Prerequisites 15° slope
When Every 500 hours of service or yearly

l
Precaution Use this test to determine if the parking brake is functioning on the specified slope.
This test is not intended to measure the maximum brake holding effort.
Procedure Follow the procedure below to test the braking system.

1. Position the machine on a 15° slope as shown.
2. With the engine running, place the throttle control into the LOW IDLE position
and the forward/reverse control lever in the NEUTRAL position.
3. Engage the parking brake. The machine should not move.
If the machine moves, consult Wacker Neuson Service.
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Maintenance RD 27
5.26 Changing the Engine Oil and Filter
Prerequisites Engine warm
15W40 engine oil and new filter
Procedure Follow the procedure below to change the engine oil.
WARNING
Burn hazard. Hot oil draining from the engine can burn.
f Do not touch the hot oil.
1. Open the engine hood.

2. Locate the engine oil drain hose (c) below the frame and place a suitable
container beneath it.
3. Open the drain valve beneath the filter cartridge (d) and drain off the used oil.
Note: Collect, store and dispose of all used oil and filters in accordance with cur-
rent environmental protection regulations.
4. Unscrew the filter cartridge (d) and remove it.
5. Clean the filter housing base.
6. Apply a thin coat of engine oil to the seal of the new oil filter.
7. Install the new filter cartridge and tighten by hand. When the seal contacts the
base, tighten the filter cartridge an additional 3/4 turn.
8. Remove the oil filler cap and pour in the required amount of oil.
NOTICE: Always use the correct oil type. Do not use oil brands or grades which
are not recommended.
9. Clean the oil filler cap, then re-install it.
10.Start and run the engine for a few minutes.
11.Check the oil pressure and the filter seal.
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RD 27 Maintenance
12.Stop the engine and make the following checks:
Check the oil level and top off if necessary.
Check the new filter for leaks.
5.27 Cleaning the Fuel Tank Cap and Fuel Strainer


l
Procedure Follow the procedure below to clean the fuel tank cap and fuel strainer.
2. Remove the fuel tank cap (a).
3. Remove the fuel strainer (b).

4. Wash the fuel strainer in nonflammable solvent. Dry it with compressed air.
5. Inspect both the fuel tank cap and the fuel strainer for damage. Replace the fuel
tank cap or the fuel strainer if either is damaged.
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Maintenance RD 27
5.28 Changing the Hydraulic Oil Filter
Prerequisites Hydraulic oil filter
Strap-type wrench
Suitable container
Machine parked on a flat, level surface

l
Procedure Follow the procedure below to change the hydraulic oil.

Note: Take care to keep the hydraulic oil and the hydraulic system clean. Dirty
hydraulic oil will reduce component performance and shorten component service
life.
2. Locate the hydraulic oil filter (a).
3. Clean the area around the hydraulic oil filter.

4. Remove the hydraulic oil filter with a strap-type wrench.
5. Clean the filter housing base. Remove any existing gasket material.
6. Apply a light coat of hydraulic oil to the gasket on the new hydraulic oil filter.
7. Screw the new hydraulic oil filter on by hand. When the seal contacts the base,
tighten the filter element an additional 3/4 turn.
8. Check the hydraulic oil level (b) and add hydraulic oil as needed.
9. Check the hydraulic oil level again the next day, or after the machine has been
run and allowed to cool down.
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RD 27 Maintenance
5.29 Cleaning the Hydraulic Oil Cooler

l
Procedure Follow the procedure below to clean the hydraulic oil cooler.
2. Locate the hydraulic oil cooler (a).
3. Clean the hydraulic oil cooler using compressed air.

4. Close the engine compartment.
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Maintenance RD 27
5.30 Disconnecting/Connecting the Battery
WARNING
Explosion hazard. Batteries can emit explosive hydrogen gas.
f Keep all sparks and flames away from the battery.
f Do not short-circuit battery posts.
WARNING
Battery fluid is poisonous and corrosive.
f In the event of ingestion or contact with skin or eyes, seek medical attention
immediately.
Dispose of dead batteries in accordance with local environmental regulations.
Disconnecting To disconnect the battery:

1. Stop the machine and shut down the engine.
2. Place all electrical switches in the OFF position.
3. Disconnect the negative battery cable from the battery.
4. Disconnect the positive battery cable from the battery.
Connecting To connect the battery:

1. Connect the positive battery cable to the battery.
2. Connect the negative battery cable to the battery.
Maintaining Keep battery terminals clean and connections tight.

When necessary, tighten the cables and grease the cable clamps with petro-
leum jelly.
Maintain the battery at full charge to improve cold weather starting.
Precautions Observe the following precautions to prevent serious damage to the electrical
system:
Do not disconnect the battery while the machine is running.
Do not attempt to run the machine without a battery.
Do not attempt to jump-start a machine.
In the event that the machine has a dead battery, either replace the battery with
a fully charged battery or charge the battery using an appropriate battery
charger.
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RD 27 Maintenance
5.31 Adjusting the Forward/Reverse Lever
Procedure Follow the procedure below to adjust the tension (i.e., the amount of force required
to move) of the forward/reverse lever.
1. Lift up the boot (a) of the forward/reverse lever to expose the mechanism.
2. Loosen the lock nut (b).

3. Adjust the Allen screw until the desired firmness of the forward/reverse lever is
reached, then tighten the lock nut.
4. Reposition the boot.
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Maintenance RD 27
5.32 Changing the Hydraulic Oil
Prerequisites Hydraulic oil
Suitable container
Machine parked on a flat, level surface

l
Draining Follow the procedure below to drain the hydraulic oil tank.
Note: Take care to keep the hydraulic oil and the hydraulic system clean. Dirty
hydraulic oil will reduce component performance and shorten component service
life.
2. Remove the hydraulic tank filler cap (b).
3. Remove the screen (e) from the hydraulic tank filler tube. Clean the screen with
clean, nonflammable solvent.
4. Wash the hydraulic tank filler cap and the hydraulic tank filler tube with clean,
nonflammable solvent.
5. Check the condition of the breather (a). See section Checking and Cleaning the
Hydraulic Tank Breather. If the O-ring is in good condition, clean and re-install
the breather.
6. Locate the hydraulic hose drain tube connected to the hydraulic drain valve (d).
7. Drain the hydraulic oil into a suitable container.
Filling Follow the procedure below to fill the hydraulic oil tank.
1. Remove the two suction strainers (f) inside the hydraulic tank.
2. Install two new suction strainers into the hydraulic tank.
3. Close the hydraulic drain valve (d).
4. Install the screen (e) into the filler tube.
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5. Refill the hydraulic tank with clean, filtered hydraulic oil.
6. Check the hydraulic oil level using the sight gauge (c).
7. Re-install the hydraulic tank filler cap (b).
5.33 Checking and Cleaning the Hydraulic Tank Breather


l
Procedure Follow the procedure below to clean the hydraulic tank breather (a).
2. Remove the breather from the hydraulic tank.

3. Clean the breather with clean, nonflammable solvent.
4. Check the condition of the O-ring (b). If the O-ring is deteriorated, replace the
breather.
5. If the O-ring is in good condition, dry the breather with compressed air.
6. Re-install the breather.
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Maintenance RD 27
5.34 Cleaning the Hydraulic Oil Strainer

l
Procedure Follow the procedure below to clean the hydraulic oil strainer.
2. Remove the hydraulic tank filler cap (a).
3. Remove the hydraulic oil strainer (b).

4. Wash the hydraulic oil strainer in nonflammable solvent. Dry it with compressed
air.
5. Re-install the hydraulic oil strainer and the hydraulic tank filler cap.
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RD 27 Maintenance
5.35 Cleaning the Radiator Filler Cap
Engine cool
Procedure Follow the procedure below to clean the radiator filler cap.
WARNING
Burn hazard. At operating temperature engine coolant is hot and under pressure. It
f Remove the radiator filler cap only after the engine has been shut down and is
cool.

2. Remove the radiator filler cap (a) slowly to relieve pressure.
CAUTION
Burn hazard. Coolant can contain alkali.
f Avoid coolant contact with skin and eyes.
3. Clean the radiator filler cap with a clean cloth.

4. Inspect the radiator filler cap for damage. Replace it if it is damaged.
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Maintenance RD 27
5.36 Checking the Engine Water Pump
Engine cool
When Every 3000 hours of service or 2 years

l
Background If the water pump fails, the engine will overheat which can cause:
Cracks in the cylinder head
Piston seizure
Procedure Follow the procedure below to check the engine water pump.
2. Remove the fan guard and shroud.
3. Locate the water pump (a).
4. Visually inspect the water pump for leaks.

If Then
Leaks are found, replace all seals.
There is an excessive leakage of coolant, replace the engine water pump.
5. Replace the fan cover and shroud.
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RD 27 Maintenance
5.37 Changing the Cooling System Coolant
Engine cool
When Every 12,000 hours of service or 6 years

l
Draining Follow the procedure below to drain the cooling system coolant.
WARNING
Burn hazard. At operating temperature, engine coolant is hot and under pressure. It

2. Open the radiator filler cap (a) slowly in order to relieve the pressure. Remove
the filler cap after the pressure has been released.
3. Place a suitable container underneath the machine.

4. Open the drain valve (b) on the bottom of the radiator and allow the coolant to
drain through the attached hose into a suitable container.
Cleaning Follow the procedure below to clean the cooling system.

1. Close the radiator drain valve.
2. Fill the coolant system with clean water and 6–10% coolant system cleaner.
3. Install the radiator filler cap.
4. Start the engine. Run the engine for 90 minutes.
5. Stop the engine. Allow the cooling system to completely cool.
6. Open the radiator filler cap.
7. Place a suitable container underneath the machine.
8. Open the drain valve (b) on the bottom of the radiator and allow the cleaner to
drain into a suitable container.
Note: Collect, store and dispose of all used coolant in accordance with current
environmental protection regulations.
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Maintenance RD 27
9. Flush the cooling system with water until the draining water is transparent.
Filling Follow the procedure below to fill the cooling system.

1. Close the radiator drain valve.
2. Add the recommended amount of coolant to the radiator.
3. Start the engine.
4. Leave the radiator fill cap off until the thermostat opens and the coolant level
stabilizes.
5. Maintain the coolant level to 2.54 cm (1 in.) below the shoulder of the fill pipe.
6. Inspect the radiator filler cap and filler cap seal for damage. Clean the radiator
filler cap or replace it if necessary.
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RD 27 Maintenance
5.38 Replacing the Water Temperature Regulator
Engine cool
When Every 3000 hours of service or every 2 years

l
Procedure Follow the procedure below to replace the water temperature regulator.
WARNING
Burn hazard. At operating temperature, engine coolant is hot and under pressure. It
Removal Follow the procedure below to remove the water temperature regulator.
2. Drain and clean the engine cooling system. See section Changing the Cooling
System Coolant. The water temperature regulator should be replaced while the
coolant system is completely drained.
3. Remove the housing (a) for the water temperature regulator.
4. Remove the gasket and remove the water temperature regulator.
Installation Follow the procedure below to install the water temperature regulator.
Note: Water temperature regulators may be reused if they are within test specifica-
tions, are not damaged, and are free of excessive deposit buildup.
1. Install a new water temperature regulator and install a new gasket.
NOTICE: If the water temperature regulator is installed incorrectly, it will cause the
engine to overheat.
2. Install the housing for the water temperature regulator.
3. Add coolant to the radiator. See section Changing the Cooling System Coolant.
4. Install the radiator filler cap.
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Maintenance RD 27
5.39 Draining the Water Spray System

When Prior to working in or experiencing freezing conditions.

l
Procedure Follow the procedure below to drain the water tank.

1. Remove the water tank filler cap.
2. Remove the water tank drain plug (a) and drain the water.
3. Open the drain valves (b and c) located within the machine frame to drain the
water.
4. When the water is drained, turn on the water pump for 30 seconds to drain the
water pump.
5. Remove the cap (d) and diaphragm (e) from the diaphragm valve.
6. Remove the caps from the ends of the spray bars to drain the spray bars. If
desired, blow compressed air through the bars to dry them.
7. Re-install the caps to the spray bars.
8. Re-assemble the diaphragm valve.
9. Close the drain valves.
10.Re-install the water tank drain plug.
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RD 27 Maintenance
5.40 Towing the Machine
Prerequisites Second machine of greater size and rigid towing equipment, or
Two machines of equal size to towed machine if non-rigid towing equipment is
being used
Shielding for all machines being used
Note: The strength of the towing line or the tow bar should be at least 150 percent
of the gross weight of the towing machine.
l
Limitations The following limitations must be followed:

Limit towing to emergency situations only
Limit towing to short distances
Limit towing speed to 2 km/h (1.2 mph)
Limit tow line angle to 30°
Procedure Follow the procedure below to tow the machine.

Note: If the engine runs and the steering system and/or braking system functions,
an operator may be allowed to ride on and steer the machine being towed. In all
other cases, do not ride on the machine when it is being towed.
1. Attach shielding to the machines to protect the operators if the towing
equipment breaks.
2. Block the drums so that the machine cannot move.
4. Release the parking brakes. See section Manually Releasing the Parking
Brakes.
5. Turn the bypass valve (a) two full turns in the counterclockwise direction.
Note: Do not turn the bypass valve farther than two turns. When the bypass valve
is turned farther than two turns, oil will leak past the bypass valve.
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Maintenance RD 27
6. Connect the tow lines at the tie down bars (b and c).
7. Attach tow lines to the towing machine.

8. Remove the blocks from the drums.
9. Tow the machine as needed.
10.Once the machine is at the desired location, block the drums.
11.Close the bypass valve by turning it two full turns in the clockwise direction.
12.Disconnect the tow lines.
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RD 27 Maintenance
5.41 Manually Releasing the Parking Brakes
Blocks
Procedure Follow the procedure below to manually release the parking brakes.
1. Block the drums to prevent the machine from moving.
2. Remove the two plugs from each drive motor.
3. Insert an Allen wrench into the drive motor and engage the screw. Depress the
spring inside the drive motor with the screw and turn the screw until it catches.
Repeat for the second screw of the drive motor.
NOTICE: Do not use power tools to turn the screws. Damage to the drive motor
may result.
4. Turn the screws in equal amounts until the springs are fully depressed.
5. Turn the screws approximately an additional 120° until the brakes are released.
6. Repeat the procedure for the opposite drive motor.
wc_tx000815gb.fm 97
Maintenance RD 27
5.42 Troubleshooting
Problem / Symptom Reason Remedy

Engine does not start Empty fuel tank Refill fuel tank.
Wrong type of fuel Drain tank, change fuel fil-
ter, and refill with the proper
fuel.
Old fuel Drain tank, change fuel fil-
ter, and refill with fresh fuel.
Fuel system not primed Prime the fuel system.
Fuel filter restricted or Replace fuel filter.
plugged
Battery connections are Check battery connections
loose or corroded, or bat- or replace battery as
tery is dead. needed.
Plugged air cleaner or filter Clean air cleaner or replace
elements filter elements.
Defective starter motor Repair or replace.
Inoperative fuel solenoids Repair or replace.
on engine
Inoperative starter relay Repair or replace.
Loose or broken electrical Check connections and
connections tighten or repair as needed.
Engine stops by itself Empty fuel tank Refill fuel tank.
Clogged fuel filter Clean or replace.
Loose or broken fuel lines Check connections and
tighten or repair as needed.
No vibration Defective switch or poor Check components and
connection tighten or repair as needed.
Damaged or disconnected Reconnect or repair sole-
solenoid on vibration valve noid.
Damaged exciter assembly Repair the assembly.
Damaged or broken exciter Repair or replace.
motor coupling
Damaged exciter motor Repair or replace.
Damaged exciter pump Repair or replace.
Damaged exciter bearings Repair or replace.
98 wc_tx000815gb.fm
RD 27 Maintenance
Problem / Symptom Reason Remedy
No travel, or travel only in Sheared pin on forward/ Replace pin.
one direction reverse control
Loose or broken control Tighten or replace.
cable
Damaged drive motor Repair or replace.
Damaged drive pump Repair or replace.
Defective relief valve(s) Repair or replace.
No steering Damaged steering cylinder Repair or replace.
Damaged steering unit Repair or replace.
Stuck or damaged steering Repair or replace.
relief valve
Articulating joint pin is in the Install the articulating joint
LOCKED position. pin in the UNLOCKED posi-
tion.
Water leaking from spray One or both of the dia- Close the diaphragm
nozzles when machine is phragm valves is not com- valve(s) completely.
shut off pletely closed.
The diaphragm is worn. Replace the diaphragm.
wc_tx000815gb.fm 99
Schematics RD 27
6 Schematics
6.1 Electrical Schematic
100 wc_tx000863gb.fm
RD 27 Schematics
Electrical Schematic
Page 1 of 3
wc_tx000863gb_1.fm
101
RD 27 Schematics
Page 2 of 3
wc_tx000863gb_1.fm
102
RD 27 Schematics
Page 3 of 3
wc_tx000863gb_1.fm
103
Schematics RD 27
Notes:
RD 27 Schematics
Notes:
wc_tx000863gb.fm 105
Schematics RD 27
6.2 Hydraulic Schematic
RD 27 Schematics
Hydraulic Schematic
with Flow Divider
Sheet 1 of 2
STEERING VALVE
NEUTRAL BRAKE
SOLENOID
R P P1 DRIVE PUMP
T 24 bars
170 bars L2
125 cc
170 bars 105 BARS FWD/REV CONTROL S

L1 2800 RPM
61.6 L/min
L P B PV
22 cc
b A S B
P a b1
STEERING CYLINDER 350 bars 350 bars
VIBRATORY VALVE T a1
350 bars 350 bars
100 bars
a2 b2
D T A
OIL COOLER
REAR VIBE MOTOR

DRUM VIBE
A B
SOLENOID 1.7 bars
MF
8.4cc M1
SEAT SWITCH
SOLENOID
150 bars
M2 C CHARGE FILTER
VIBE ON/OFF
P FLOW DIVIDER Dr
SOLENOID
250 bars
B REAR DRIVE MOTOR
FRONT VIBE MOTOR
X
MF
8.4cc
VIBRATION PUMP R MF L
34.2 L/min @ 1925 RPM M3 408 cc
A P 1
STEERING
PF PF PUMP FRONT DRIVE MOTOR
17.77cc 11.23cc
21.6 L/min @
M1 1925 RPM X
L MF R
149 149
FROM FRONT DRIVE MOTOR 408 cc
FROM REAR DRIVE MOTOR 1

PORT 1 FROM DRIVE PUMP PORT L2
FROM CONTROL -HYDRAULIC
PORT T FROM OIL COOLER
FROM REAR MOTOR VIBE
DRAIN PORT
HYDRAULIC TANK
wc_gr004930_A3
wc_tx000863gb_3.fm
107
RD 27 Schematics
Hydraulic Schematic
without Flow Divider
Sheet 2 of 2
R
T
170 bars
NEUTRAL BRAKE
SOLENOID
125 cc
P P1 DRIVE PUMP
170 bars 105 BARS
24 bars
L P L2
FWD/REV CONTROL
S
STEERING CYLINDER STEERING VALVE
VIBRATORY VALVE B L1 2800 RPM
61.6 L/mi
PV
100 bars
P b 22 cc
D T
a b1
T
REAR VIBE MOTOR A a1 350 bars
b2
DRUM VIBE
SOLENOID 1
MF
8.4cc M1
1.7 bars
a2
OIL COOLER
150 bars
CHARGE FILTER A B
M2 C
VIBE ON/OFF
SOLENOID
SEAT SWITCH
SOLENOID FRONT DRIVE MOTOR
250 bars
B
X
FRONT VIBE MOTOR
R MF
408 cc
L
MF
8.4cc
VIBRATION PUMP M3
34.2 L/min @ 1925 RPM
A P
STEERING PUMP
21.6 L/min @ 1925 RPM
17.77cc 11.23cc
REAR DRIVE MOTOR

M1
X
149 149
FROM FRONT DRIVE MOTOR
L MF R
408 cc
FROM REAR DRIVE MOTOR
PORT 1 FROM DRIVE PUMP PORT L2
FROM FWD/REV LEVER

PORT T FROM OIL COOLER
FROM REAR VIBE MOTOR

DRAIN PORT
wc_gr004931_A3
wc_gr004931_A3
HYDRAULIC TANK
wc_tx000863gb_3.fm
108
RD 27 Schematics
Notes:
wc_tx000863gb.fm 109
Technical Data RD 27
7 Technical Data
7.1 Engine
Engine Power Rating
Engine power rating per ISO/TR 14396. Actual power output may vary due to
conditions of specific use.
RD 27-100
Item No.
RD 27-120
Engine
Engine make Perkins
Engine model 403D-15
Engine type Liquid-cooled diesel
Max. rated power @ 2800 rpm kW (Hp) 24.4 (32.7)
Displacement cm³ (in³) 1500 (91.5)
Starter type/V/kW Electric / 12 / 2.7
Alternator Volts/Amp 12V / 55A
Operating speeds rpm 2470/2800
Valve clearance—cold
intake and exhaust mm (in.) 0.2 (0.078)
Air cleaner type Dual element
Battery V / rating 12 / 100 Amp-hour

ccA 650 @ -17°C (0°F)
cA 820 @ 0°C (32°F)
Engine oil capacity L (qt) 6 (6.3)
Fuel type Clean, filtered diesel
Fuel tank capacity L (gal) 51 (13.5)
Fuel consumption @ 2450 rpm L (gal)/hr 6.9 (1.8)

@ 3000 rpm 7.6 (2.0)
Coolant capacity L (gal) 6 (1.6)
110 wc_td000249gb.fm
RD 27 Technical Data
7.2 Roller
Item No. RD 27-100 RD 27-120
Roller
Operating weight kg (lb) 2617 (5770) 2824 (6226)
Dry weight kg (lb) 2375 (5236) 2582 (5692)
Drum width mm (in.) 1000 (39.4) 1200 (47.2)
Drum diameter mm (in.) 700 (27.6) 700 (27.6)
Water tank capacity L (gal) 150 (39.6) 150 (39.6)
Outside turning radius m (ft) 3.64 (11.94) 3.74 (12.27)
Travel Speed km/hr (mph)

.....@ 2470 rpm 0–8.1 (0–5.0) 0–8.1 (0–5.0)
.....@ 2800 rpm 0–10.0 (0–6.2) 0–10.0 (0–6.2)
Vibration frequency Hz (vpm) 55 or 66 55 or 66

(3300 or 3960) (3300 or 3960)
Machine operating °C (°F) –40 to 50 (–40 to 122)

temperature range
7.3 Lubrication
RD 27-100
Item No.
RD 27-120
Lubrication
Engine crankcase type API CG 4 Multigrade

L (qt) 4.5–6 (4.8–6.3)
Hydraulic system type API CG 4 / API CF

(standard hydraulic oil) L (gal) 26 (6.9)
Hydraulic system type Panolin HLP Synth VG46 or equivalent

(biodegradable oil option) L (gal) 26 (6.9)
Articulated steering joint type Shell Alvania RL2

quantity 10 shots with a hand-held grease gun
Cylinder bearings type Shell Alvania RL2

quantity As needed
wc_td000249gb.fm 111
Technical Data RD 27
7.4 Sound Measurements
The operating sound level, measured per the requirements of Appendix 1,
Paragraph 1.7.4.f of the EC-Machine Regulations, is:
the guaranteed sound power level (LWA) = 106 dB(A).
the sound pressure level at operator’s location (LpA) = 88.0 dB (A).
This sound value was determined according to ISO 6394:1998 for the sound power
level (LWA).
7.5 Measurements of Operator Exposure to Vibration

The operator of this machine should expect to be exposed to vibration levels listed
below when using the machine in performance of its normally intended function:
2
Hand/arm vibration levels do not exceed 2.5 m/s . This is the representative
value of the weighted root mean square (rms) acceleration to which the hands
and arms are subjected. The weighted rms value measured according to ISO
5349-1 is 1.28 m/s2.
2
Whole body vibration levels do not exceed 0.5 m/s . This is the representative
value of the root mean square (rms) acceleration to which the whole body is
subjected. The weighted rms value measured according to ISO 2631-1 is 0.27
m/s2.
The results are compliant to the limit and action vibration values (hand/arm and
whole body) as specified in European directive 2002/44/EC.
Vibration Hand-transmitted vibration was measured per ISO 5349-1. This measurement
Uncertainties includes an uncertainty of 1.5 m/sec2 per EN500-4:2001.
Whole body vibration was measured per ISO 5349-1. This measurement includes
an uncertainty of 0.3 m/sec2 per EN500-4:2001.
112 wc_td000249gb.fm
RD 27 Technical Data
7.6 Dimensions
See graphic: wc_gr004619
RD 27-100 RD 27-120
Ref. Dimension mm (inches)

a 2500 (98.4)
b 1105 (43.5) 1305 (51.4)
c 2775 (109.3)
d 2680 (105.5)—EU version
e 2000 (78.7)
f 1800 (70.9)
g 1000 (39.4) 1200 (47.2)
h Ø700 (27.5)
j 1800 (70.9)
k 262 (10.3)
e j d c
h k
f g
a b
wc_gr004619
wc_td000249gb.fm 113
SAFETY ALERT SYMBOL
This Safety Alert Symbol means AT-
TENTION is involved! Why is SAFETY important to YOU?
The Safety Alert Symbol identifies important safety 3 BIG REASONS :
messages on machines, safety signs, in manuals, or
elsewhere. When you see this symbol, be alert to
• Accidents KILL or DISABLE
the possibility of personal injury or death. Follow • Accidents COST
the instructions in the safety message. • Accidents CAN BE AVOIDED
ACKNOWLEDGEMENT
We wish to acknowledge the contributions of the members of AEM to the preparation of this safety manual.
NOTICE OF COPYRIGHT PROTECTION

Copyright, 2008, by the Association of Equipment Manufacturers. All rights reserved. This work may not be reproduced or disseminated in whole or in part by any means with-
out the prior written permission of the Association of Equipment Manufacturers.
Copyright 1978-2008© AEM (Association of Equipment Manufacturers)

Revised 06/02, 09/04, 09/08
CONTENTS
WORD OF EXPLANATION................................................................................ 2
FOREWORD.......................................................................................................... 4
A WORD TO THE USER ...................................................................................... 5
FOLLOW A SAFETY PROGRAM ...................................................................... 6
PREPARE FOR SAFE OPERATION.................................................................... 9
START SAFELY....................................................................................................15
WORK SAFELY .................................................................................................. 18

WORK AT NIGHT SAFELY .............................................................................. 23
PARK & SHUT DOWN SAFELY ...................................................................... 25
LOAD & UNLOAD MACHINE SAFELY ........................................................ 27
TRANSPORTING SAFELY .............................................................................. 28
PERFORM MAINTENANCE SAFELY ............................................................ 30
SPECIAL OPERATING AND MAINTENANCE PRECAUTIONS................ 45
TEST YOUR KNOWLEDGE ............................................................................ 49
A FINAL WORD TO THE USER ...................................................................... 50
1
WORD OF EXPLANATION
The following is a partial list of reference material on safe operating practices:
U.S. Department of Labor publishes safety and SAE - Society of Automotive Engineers, Inc., 400
health regulations and standards under the Commonwealth Drive, Warrendale, PA 15096,
authority of the Occupational Safety and Health Act publishes a list, "Operator Precautions," SAE J153
for the general construction and mining industries. MAY, 1987.
Its address is: U.S. Department of Labor, 200
Constitution Avenue, NW, Washington, DC 20210. Association of Equipment Manufacturers,
6737 West Washington St., Suite 2400,
Milwaukee, WI USA 53214-5647, publishes the
Roller Compactor Safety Manual and other
safety-related material.
2
WORD OF EXPLANATION
This safety manual covers many different types of Manufacturers produce machines with many
roller compactors … including steel wheel rollers, built-in safety features. Employers provide
vibratory rollers, rubber-tired rollers, segmented accident prevention programs. Yet, the ultimate
pad/sheepsfoot soil compactors and landfill responsibility to operate and maintain your
compactors. These may be either self-propelled machine with the skill, care and knowledge
ride-on, walk-behind or towed rollers. They may be essential for safety is YOURS.
used for the compaction of asphalt, soil, landfill or
other materials. Excluded from coverage are Do not operate your machine until you have been
vibratory plates and hand rammers. trained in the use of all operating controls and
understand the handling characteristics of the
machine.
Regardless of which machine you operate, it is
YOUR responsibility to study and understand this REMEMBER — SAFETY … YOURS AND THAT OF
safety manual, and to see that a copy remains with THOSE AROUND YOU … IS UP TO YOU!
your machine. The manual begins with your “safety
homework,” takes you step-by-step through your
working day and ends with maintenance operations.
FOREWORD
This safety manual is intended to point out some of If you do not understand any of this information, or
the basic situations which may be encountered if errors or contradictions seem to exist, consult with
during the normal operation and maintenance of your supervisor before operating your machine.
your machine, and to suggest possible ways of
dealing with these conditions. IMPORTANT: If you do not have the
manufacturer's manual(s) for your particular
Additional precautions may be necessary, depending machine, get a replacement manual from your
on application, machine type, configuration and employer, equipment dealer, or manufacturer
attachments used, and conditions at the work-site of your machine. Keep this safety manual and
or in the maintenance area. The manufacturer has no the manufacturer's manual(s) with your
direct control over machine application, operation, machine.
inspection, lubrication or maintenance. Therefore, it
is your responsibility to use good, safe practices in Unauthorized modifications of machines create
these areas. hazards. Machines should not be modified or altered
unless prior approval is obtained from the manufacturer.
The information provided in this manual supplements
the specific information about your machine that is
contained in the manufacturer's manual(s). Other
information which may affect the safe operation of
your machine may be contained on safety signs, or in
insurance requirements, employer's safety programs,
safety codes and local, state/provincial and federal laws,
rules and regulations.
4
A WORD TO THE USER
It is your responsibility to read and understand this
safety manual and the manufacturer's manual(s)
before operating your machine. This safety manual
takes you step-by-step through your working day.
Remember that YOU are the key to safety. Good
safety practices not only protect you but also
protect the people around you. Study this manual
and the manufacturer's manual(s) for your specific
machine. Make them a working part of your safety
program. Keep in mind that this safety manual is
written for only this type of machine. Practice all
other usual and customary safe working precautions,
and above all — (FIG. 1)
REMEMBER — SAFETY IS UP TO YOU
YOU CAN PREVENT
SERIOUS INJURY OR DEATH
FOLLOW A SAFETY PROGRAM

KNOW THE RULES
Every employer is concerned about safety. Safe
operation and proper maintenance of your machine
can prevent accidents. KNOW the rules — LIVE by
them. (FIG. 2)
When starting work at a new site, check with the
designated safety coordinator for specific safety
instructions. DON’T LEARN SAFETY THE HARD
WAY.
Know the meaning of all hand signals, signal flags,
signs and markings.
Know the traffic rules used at the work site. Know
who the signal person is; watch and obey their signals.
Know where the fire extinguishers and first aid kits
are kept and how to use them. Know where to get
proper aid and assistance when needed.
Use common sense to avoid accidents. If an
accident does occur, be prepared to react to it
quickly and effectively. NEVER PANIC.
Know how to use the emergency communications
system to summon help when necessary.
6
KNOW WHAT IT IS?
Consult your supervisor for specific instructions on
a job, and the personal safety equipment required.
For instance, you may need:
• Hard Hat
• Safety Shoes
• Eye Protection
• Face Protection
• Heavy Gloves
• Reflector Vests
• Hearing Protection
• Respirators
Do not wear loose clothing or any accessory —
flopping cuffs, untied shoelaces, dangling neckties
and scarves, rings, wrist watches, or other jewelry
— that can catch on protruding or moving parts or
controls. Long hair should be securely bound to
prevent entanglement with moving parts. (FIG. 3)

BE ALERT! BE AWARE!
Know where to get assistance. Know how to use a Take advantage of training programs offered.
first aid kit and fire extinguisher or fire suppression
Safety programs require that one person at each
system. (FIG. 4)
jobsite be assigned the overall responsibility and
authority for safety. Know who that person is,
and COMMUNICATE.
Know what the jobsite rules are, and FOLLOW THE
RULES. Be safety conscious, responsible and reliable.
Think about safety BEFORE something happens.
Report unsafe conditions to a supervisor immediately!
BE CAREFUL!
Human error is caused by many factors:
carelessness, fatigue, overload, preoccupation,
incompatibility between operator and the machine,
drugs and alcohol, to name a few. Eliminate these
factors BEFORE accidents occur. Damage to the
machine can be fixed in a short period of time, but
injury or death has a lasting effect.
FOR YOUR SAFETY AND SAFETY OF
OTHERS, ENCOURAGE YOUR FELLOW
WORKERS TO ACT SAFELY.
8
PREPARE FOR SAFE OPERATION
LEARN TO BE SAFE NEVER operate a machine which is new to you
READ the operator’s manual. If one has not been without first being instructed in its proper operation.
provided, GET ONE AND STUDY IT BEFORE CHECK IT OUT!
OPERATING THE MACHINE. If you have any
questions, contact the manufacturer. Always conduct a pre-shift inspection before operating
any machine. Know what safety devices your machine
Know the positions and understand the functions
of all controls before attempting to operate a is equipped with … and see that each item is securely
machine. Know the meaning of all identification in place and in operating condition. (FIG. 6)
symbols on your controls and gauges. (FIG. 5) For example:
Know the location of the emergency shut-down • Safety Blocks and Locks
control if the machine is so equipped. • Other Locking Devices
Know the capabilities and limitations of the • Lights
machine … such as speed, breaking and steering. • Alarms
Know the operational and transport dimensions • Horn
of your machine to avoid inadvertently hitting • Guards and Shields
something during operation or transporting. • Shut-Down Devices
Carefully read and follow the instructions on all • First Aid Kit
safety signs on the machine. Keep safety signs in • Fire Extinguishers
good condition. Replace missing or damaged
safety signs.

TIRES KNOW YOUR MACHINE
Inspect pneumatic tires (if so equipped) for Never operate a machine for which you are not
damage, wear and proper inflation. Never operate trained or qualified.
with over-inflated or under-inflated tires. (FIG. 7)
Familiarize yourself with pedals, controls and
Check that all wheel lug nuts are present and tight. instruments – their locations and function.
NEVER START OR OPERATE A MACHINE To handle controls without slipping, wipe them
KNOWN OR SUSPECTED TO BE DEFECTIVE clean of oil and grease.
OR MALFUNCTIONING.
Remove tools, supplies and other materials from
the working areas and machine walkways – and
keep these areas free of trash.
Make sure the items you do carry are not loose
or in the way.
ARE REPAIRS MADE?
If your daily check uncovers any item that needs
attention – repair, replacement or adjustment –
report it to your supervisor and tag the machine
on the start switch and/or other appropriate,
prominent location. A minor malfunction could be
a sign of a more serious problem if the machine
is operated.
10
FIRE PREVENTION Because ether or other starting fluids are flammable,
do not smoke when using them. Always follow the
Never allow flammable fluids or materials to
instructions on the container and in the operator’s
contact hot surfaces.
manual for your machine. (See page 19.)
Never refuel:
Batteries produce explosive gases. Keep open flame
• When engine is running or sparks away. See the manufacturer’s instructions
• While smoking when servicing the batteries, when using jumper
• Near open flames or sparks cables or when using a battery charger. (See pages
• In poorly ventilated area 38 and 39.)
Never overfill fuel tank or fluid reservoirs. Remove all trash or debris from the machine. Make
Clean up spills immediately. sure that oily rags or other flammable materials are
not stored on the machine. (FIG. 8)
Replace fuel cap securely after filling.
Check for fuel, oil and hydraulic fluid leaks.
Replace worn or damaged hoses/tubes. After
repairs are made, clean the machine before you
operate it.
Inspect electrical wiring for worn or damaged
insulation. Install new wiring if wires are damaged.
11

PREPARING TO ROAD THE MACHINE Select the proper gear before negotiating steep
Know what conditions you will likely encounter: grades. (FIG. 10)
• Insufficient clearances
• Traffic congestion
• Type of surface
• Steep grades
• Restricted visibility
Determine appropriate warnings to be used. (FIG. 9)
Know whether you will need to be escorted.
If the machine is to travel on a road or highway,
refer to the manufacturer’s manual(s) for instructions.
Become familiar with local laws and ordinances affecting
driving on highways. Use “slow moving vehicle” emblem.
Make sure flags, lights and warning signs are in place.
12
Before starting, carefully inspect your machine for A stalled or faltering engine can result in a real
any evidence of physical damage such as cracking, hazard when operating on grades, in traffic or in
bending or deformation of plates or welds. Check for heavily congested areas.
cracking or flaking of paint, which may indicate an
excessive strain or dangerous crack in the material NEVER smoke when checking fuel level or refueling.
below. Check for loose, broken or missing parts such
as Roll-Over Protective Structure (ROPS) support
brackets, vibration isolators, and nuts and bolts. If
potentially serious problems are found, do not
operate the machine until appropriate repairs are
completed.
Check the level of all fluids … brake, transmission,
power steering, engine coolant, hydraulic system and
others. Fill low reservoirs only to the proper level.
Check the various systems (hydraulic, cooling, etc.)
for leaks. (FIG. 11) Inspect all plugs, filler caps and
fittings for tell-tale signs of leaks. ALWAYS use a
flashlight or shielded trouble light when checking …
NEVER an open flame. Repair any leaks, or have
them repaired by authorized service personnel. (See
pages 30 through 44 for additional service cautions.)
Check the fuel level and, if low, fill the tank with the
proper grade of clean fuel before extended operation
(following the instructions on page 36).
13

BE SURE THE WORK AREA IS SAFE Be observant of other workmen, bystanders and
other machines in the area. Be especially careful if
Before beginning operation, thoroughly check trenches, lightpoles, tiles, buildings, etc. are within
the area for any unusual conditions that could the effective range of a vibratory compactor.
be dangerous. (FIG. 12) Check for hidden holes, IMPROPER OPERATION COULD RESULT IN
drop-offs or overhead obstacles that could be DAMAGE OR INJURY.
dangerous. Check the clearance under overhead
power and phone lines. LOOK UP AS WELL AS Remember, the danger of sliding and/or tipping on
DOWN. steep slopes is always present … regardless of
how heavy or “stable” your machine may appear to
be. When operating under these conditions, the
use of ROPS and seat belts reduces the hazard to
operating personnel.
FIG. 12
14
START SAFELY
Walk around your machine once more just prior to
mounting it – checking for people and objects that
might be in the way – then MOUNT PROPERLY
USING STEPS AND HANDHOLDS PROVIDED.
Always use seat belts if your machine is equipped
with a ROPS.
Just before starting, check all controls … such as
forward and reverse, steering, transmission and
throttle to be sure they are in the correct start-up
position. (FIG. 13) The parking brake should be
applied during the start-up operation.
Check for proper functioning of all operating and
shut-down controls.
START CORRECTLY
Know the PROPER starting procedure for your
machine. Follow the manufacturer’s operation
manual … to the letter.
Then, start your engine.
15
START SAFELY
IMMEDIATELY AFTER STARTING If an unsafe condition cannot be remedied
THE ENGINE … immediately, notify your supervisor and tag
the machine on the start switch and/or other
• Observe gauges, instruments and warning lights to
ensure that they are functioning and their readings appropriate, prominent location. (See page 30
are within the normal operating range. (FIG. 14) for Lockout/Tagout procedure.) No machine
should be operated if any part is not in safe
• Be sure work area is safe for test operation of the operating condition. Make certain that any un-
various controls and attachments. safe condition has been satisfactorily remedied.
• Operate all controls: make certain they operate
properly, and “feel” right. Accustom yourself to the
“feel” of your machine.
• Listen for any unusual noises; smell for any unusual
odors; look for any signs of trouble.
• Check all warning and safety devices and
indicators.
• If safety-related defects or malfunctions are
detected, shut down the machine. Correct it, or
notify your supervisor. DO NOT OPERATE
UNTIL CORRECTED.
Check operation of service and parking brakes on
level ground if possible.
Check service brakes (including hydrostatic brakes,
if so equipped) in both forward and reverse
operation (FIG. 15), ACCORDING TO THE
MANUFACTURER’S INSTRUCTIONS.
16
START SAFELY
COLD WEATHER OPERATION BOOSTER CABLE INSTRUCTIONS
Consult the engine manufacturer’s operation manual 1. Connect positive (+) cable to positive post of
for proper cold weather starting procedure. discharged battery.
When using cold weather starting aids, be sure to 2. Connect other end of same cable to same marked
follow the engine manufacturer’s instructions. post of booster battery.
(FIG. 16)
After starting, operate all systems slowly and gently 3. Connect negative (-) cable to other post of
until properly warmed up. booster battery.
4. Make final connection on stalled vehicle away from

battery, either on vehicle frame or engine block.
5. Start vehicle and remove cables in reverse order

of connection.
17
WORK SAFELY
REMEMBER THESE RULES
When roading or operating a machine, always stay
in the operator’s station. NEVER mount or dismount
a machine that is moving. Maintain control of your
machine at all times.
ALWAYS operate your machine slowly until fully
familiarized with its operation.
Constantly check your total work area for
potential hazards.
Never JUMP on or off your machine. Use the steps
and handholds provided to mount or dismount
safely. Maintain three point contact when mounting
or dismounting. (FIG. 17)
• Never use controls or levers as hand holds.
• Never jump off the machine.
Look, listen and smell for possible malfunctions. If
malfunctioning controls or erratic operation are
detected, correct or report them immediately.
DO NOT OPERATE THE MACHINE UNTIL
CORRECTED.
Prevent asphyxiation. If you must operate in a
building or other enclosed area, or if your
machine is equipped with an enclosed cab, be
certain there is adequate ventilation.
Use extra care when refueling. (See page 36 for
special precautions.)
18
WORK SAFELY
For maximum safety on machines with more than

one operator’s position, operate from the position
giving the greatest visibility of potential hazards.
NEVER allow unqualified or unauthorized personnel
to operate your machine.
NEVER allow other personnel to ride on your
machine unless appropriate seating is provided …
and then only if authorized to do so.
NEVER abuse your machine. Misuse or abuse can
cause an accident.
NEVER enter or place any part of your body in the
“hinge area” or other “pinch” areas of an articulated
machine while the engine is running, or when there is
any chance another person might start the machine.
(FIG. 18)
Give the right-of-way to loaded equipment on haul
roads. Maintain a safe distance from personnel, motor
vehicles and other machines.
Your safety, and the safety of those around you, is
determined by the care and judgment YOU use while
operating your machine.
19
WORK SAFELY
WORKING ON SLOPES
When working on slopes, avoid sidehill travel
whenever possible … rather operate up and down
the slope. (FIG. 19 & 20) Remember the danger of
sliding and/or tipping on steep slopes is always
present … regardless of how heavy or “stable” your
machine may appear to be.
ALWAYS use seat belts IF your machine is equipped
with a ROPS.
NEVER allow the engine or machine to overspeed.
When climbing or descending steep grades, ALWAYS
select the proper gear BEFORE starting on the slope,
to assure adequate power or engine breaking.
If your machine has a gear shift, select a low gear.
If your machine has a hydrostatic drive, the speed
control should be in the slow travel position, close
to neutral … NEVER in the fully displaced position.
On machines that have a gear shift AND a hydrostatic
control, BOTH controls must be in their slow travel
position.
ALWAYS be sure that manually operated gear type
transmissions are fully engaged BEFORE starting onto
a grade. DO NOT attempt to change the gear selection
while traveling on a grade. See the manufacturer’s
manual for specific instructions.
20
WORK SAFELY
Avoid operating your machine too close to an
overhang, deep ditch or hole. If your machine
inadvertently gets close to a tipping condition
or drop-off, STOP and get off the machine
after applying the parking brake … plan your
moves carefully before proceeding. Reversal is
often the best move.
Be alert to potential caving edges, falling rocks
and slides.
Check for overhead obstacles that could be
dangerous. LOOK UP AS WELL AS DOWN.
(FIG. 21)
Be alert to obstacles and excessively rough
terrain. Back away from them and go around.
Always travel slowly over rough terrain and

hillsides. Maintain a speed consistent with the
working conditions.
21
WORK SAFELY
When traveling on a public road, obey all traffic NEVER turn corners at excessively high speeds.
regulations and be sure that the proper clearance (FIG. 23)
flags, lights and warning signs … such as the “slow
ALWAYS look in all directions before reversing
moving vehicle” emblem … are used. (FIG. 22)
your direction of travel.
NEVER speed … and NEVER coast in neutral.
Use EXTRA caution when working in close
When roading the machine, know your approxi- quarters or when traveling through congested
mate stopping distance at any given speed. areas. Courtesy pays off.
22
WORK AT NIGHT SAFELY
Night operations are different than daylight oper- Ensure adequate lighting to illuminate work zone
ations. Pay close attention and stay alert. Others in compliance with state and local regulations and
passing through the work site may not be aware requirements. (FIG. 25)
of hazards.
Ensure visibility of gauges and controls.
Plan the job, communicate the plan and inspect
Ensure adequate hazard lights (strobe or flash-
the work area during daylight. Mark obstacles
ing/rotating lights) in compliance with state and
ahead of time with reflective material.
local regulations and requirements.
Wear appropriate reflective apparel at all times –
for operators and crew on night operations.
(FIG. 24)
FIG. 24 FIG. 25
23
WORK AT NIGHT SAFELY

Utilize direct line of sight, not mirrors, when Know where the other workers are at all times.
working at night. Use spotters when direct line of Tell others where you are going.
sight is not possible. Lights can reflect in mirrors,
Beware of fatigue. Check on crewmembers.
causing a hazard to be unseen, or a “blind spot.”
(FIG. 26) Stay in assigned work zones.
Enter and exit machine on side away from traffic if
possible. (FIG. 27)
FIG. 26
Lack of natural light will impact visibility and may FIG. 27

increase the risk of being backed over by vehicles
or equipment.
Adjust work lights to minimize glare for traffic and
workers.
24
PARK AND SHUT DOWN SAFELY
PARK SAFELY angles to the slope. Make sure the machine is on a
firm footing, and that there is no danger of sliding.
Park in an off the road area, out of traffic, or as DO NOT leave your machine until you are sure it
instructed. If necessary to park in a traffic lane, use is safely blocked in both directions and parking
the appropriate flags, barriers, flares, lights and brakes are firmly applied. (FIG. 28)
warning signals. Provide advance warning signals in
the traffic lane to warn approaching traffic. Lower the blade and all other hydraulically-
operated attachments (if so equipped) to the
Park on level ground whenever possible. (FIG. 29) ground.
When not possible, position the machine at right
FIG. 28 FIG. 29
25
PARK AND SHUT DOWN SAFELY

SHUT DOWN PROPERLY
Know the proper shut-down procedure for your

machine. As with the starting procedure, this varies
with the type and model of machine.
Follow the manufacturer’s operation manual for

YOUR machine. Remove the key(s) to prevent
unauthorized starting and movement, and position
and lock any antivandalism devices.
DISMOUNT PROPERLY
NEVER dismount from your machine until it is fully

stopped and the engine is shut off.
NEVER jump off your machine. (FIG. 30) After

stopping, use the steps and handholds provided to
dismount safely. Maintain three point contact when
dismounting.
FIG. 30
26
LOAD AND UNLOAD MACHINE SAFELY
Loading and unloading machines always involves • The ramp surface must provide adequate traction.
potential hazards. EXTREME CAUTION SHOULD Be sure the surface is clean and free of grease,
BE USED. oil, ice and loose material.
Know the correct loading and unloading procedures • The hauling vehicle should be blocked to prevent
for your machine. movement during loading or unloading of the
machine.
All machines are not loaded and unloaded the • For proper tie-down instructions, see the
same way. The procedures recommended by the manufacturer’s manual.
manufacturer should always be followed.
Several precautions are applicable to all machines:
• NEVER load or unload machine by yourself.
• Keep all non-essential personnel clear of loading
and unloading area.
• Load and unload on a level surface.
• ALWAYS use ramps of adequate size and strength.
Be sure ramps are sufficiently wide, and long
enough to provide a safe loading slope.
• NEVER use ramps that are cracked, damaged or
of questionable strength. (FIG. 31)
• Be sure that the ramps are securely positioned
and fastened, and that the two sides are at the
same level as one another.
FIG. 31
27
TRANSPORTING SAFELY
GENERAL ALWAYS make sure the hitch is properly and
securely locked.
When towing a machine on a trailer, or a machine
equipped with “portability or transport wheels,” ALWAYS use safety chains between the hauling
ALWAYS use a hauling vehicle of sufficient weight, vehicle and trailer or towed machine. Be sure the
horsepower and braking capacity to maintain chains are properly and securely connected … at
proper control. BOTH ends. Cross the chains under the tongue
when connecting to the hauling vehicle.
NEVER attempt to tow a trailer or machine if the
hitching devices are of insufficient or questionable ALWAYS make sure electrical and other
capacity, improperly matched in size or shape, or connections between the hauling vehicle and trailer
positioned at improper heights. or towed machine are properly and securely made.
After connecting, check the lights for proper
When towing a machine equipped with portability operation. If the towed trailer or machine is
or transport wheels, ALWAYS follow the equipped with brakes operable from the hauling
manufacturer’s towing instructions. vehicle, check to make sure they are operating
properly.
BEFORE TOWING
ALWAYS be sure the portability or transport
When connecting a trailer to a hauling vehicle, wheels, on machines so equipped, are LOCKED
block under the trailer’s tongue before attempting in the lowered position.
to make the connection. NEVER attempt to lift
heavy tongues or move heavy trailers by hand. Check ALL tires for proper pressure, excessive
NEVER get any part of your body under the or abnormal wear, and potentially dangerous cuts,
tongue when hitching or unhitching. bruises or bulges. Have any problems corrected
before proceeding.
28
TRANSPORTING SAFELY
TOWING NEVER allow anyone to ride on a trailer or towed
machine. (FIG. 32)
ALWAYS use EXTRA care when towing a trailer or
machine … when maneuvering in tight places, when back- When necessary to disconnect and park a trailer or
ing (visibility is reduced, and jackknifing must be avoided) towed machine, ALWAYS select a location that is level
and when towing on steep grades. and, if possible, one where children are unlikely to be
present. BEFORE disconnecting a trailer, chock the front
Know and obey all local, state and federal laws and AND rear of the wheels, and block under the tongue.
regulations.
See pages 25 and 26 for parking, shut-down procedures
NEVER travel at speeds above those recommended by and roading machine for transport.
the manufacturer.
FIG. 32
29
PERFORM MAINTENANCE SAFELY

GENERAL
BURNING OR WELDING in the vicinity of acoustical
Maintenance work can be hazardous if not done in material may release hazardous fumes.
a careful manner. All personnel should realize the
hazards and strictly follow safe practices.
NEVER perform any work on the equipment unless
authorized to do so. (FIG. 33) Before performing any
maintenance or repair work, consult the Instruction
Manual. Follow the manufacturer’s recommended
procedures.
BEFORE any maintenance work is begun, review
LOCKOUT/TAGOUT procedures. LOCKOUT
controls and/or energy source and place a warning
label to alert workers of shutdown.
PRIOR to removal of LOCKOUT/TAGOUT, the
equipment must be fully operational and all personnel
accounted for. Except in cases of emergency, the
removal of the LOCKOUT/TAGOUT should be done
by the initiating person prior to the return to start-up.
BEFORE doing any major work, or work on the
electrical system, disconnect the batteries.
REPLACE all missing or broken guards and panels.
USE proper nonflammable cleaning solvents. Follow
solvent manufacturer’s instructions.
ALWAYS remove all flammable materials in the
vicinity of welding and/or burning operations. FIG. 33
30
CLOTHING AND PERSONAL machinery. (FIG. 35) Heavy gloves should be worn for
PROTECTIVE ITEMS many operations.
Keep hands and clothing well away from engine EXHAUST FUMES
fan and moving parts while engine is running.
Engine exhaust fumes can cause sickness or death.
ALWAYS wear appropriate safety glasses, goggles If it is necessary to run an engine in an enclosed
or face shield when working. (FIG. 34) Proper eye area, use an exhaust pipe extension. If you do not
protection can keep flying particles from grinding, have an exhaust pipe extension, be positive the area
drilling or hammering operations, or fluids such as is adequately ventilated. (FIG. 36)
fuel, solvents, lubricants and brake fluids, from
damaging your eyes. Normal glasses do NOT
provide adequate protection.
ALWAYS wear a hard hat and safety shoes. (FIG. 34)
ALWAYS wear hearing protectors when exposed to
high noise levels for extended periods. ALWAYS wear
a respirator when painting or exposed to dusty
conditions. ALWAYS keep your pockets free of
loose objects which can fall out and drop into
FIG. 36
HEAVY PARTS
Handle tools and heavy parts sensibly – with regard
for yourself and other persons. Lower items – don’t
throw or drop them.
ALWAYS use proper hoisting equipment for lifting
heavy loads.
FIG. 34 FIG. 35
31

• Keep machine in proper adjustment at all times. • Before working in the pivot or “pinch” area of an
Serious injury could result if adjustments are articulated machine, securely attach the steering
neglected. frame lock to prevent the machine from turning.
(FIG. 37) Enter this area only when necessary.
• Whenever possible, AVOID working on a machine
with the engine running. If the engine must be run • Connect any other safety locks provided before
to make checks or adjustments, put the transmission proceeding with the work.
in neutral, set the parking brake and chock the
drum and wheels securely ... front and rear ... to
prevent movement in either direction.
• Personnel can be caught by moving parts when
the guards are removed for access in making
repairs. A repair or maintenance job is not com-
plete until guards, plates and other safety devices
have been replaced.
• NEVER put your fingers in open gears or reach
through the spokes of a gear.
• Before working on the fuel system, close the fuel
shut-off valve. NEVER smoke or use open flames
near the machine while working on the fuel system.
• Remove and store all tools before resuming
operation. FIG. 37
32
Before beginning welding or burning operations, drain JACKING AND BLOCKING
fuel lines and tank and move all flammable material to a
ALWAYS lower all movable attachments to the ground
safe distance, and be certain a fire extinguisher is readily
or to their lowest position before servicing a machine.
available. When welding fuel tanks, either gasoline OR
diesel, ALWAYS drain the tank, fill with water and leave If a machine must be raised for servicing or repairs,
cap off during the welding operation. ALWAYS block the machine securely. Use axle stands or
other rigid supports of ample capacity. NEVER rely solely
All guards, plates and other safety devices must
on the jacks for support. If necessary to work under a
be properly replaced before the machine is
machine, be absolutely certain it is adequately supported.
returned to service or serious injury to you or other
(FIG. 38)
personnel may result.
WARNING: Never use concrete blocks for
AVOID burning or welding near acoustical material
supports. They can collapse even under light loads.
whenever possible, as hazardous fumes may be
released. If unavoidable, make sure the area is adequately
When jacking up a machine, use a SUITABLE jack,
ventilated, and that a fire extinguisher is readily available.
placed in the proper position, on a solid foundation.
ALWAYS use authorized replacement parts that meet
Before working on a machine, chock the drum and
the machine manufacturer’s specifications.
wheels securely … front and rear … in such a manner
as to prevent movement in EITHER direction. Securely
attach the steering frame lock to prevent the machine
from turning.
FIG. 38
33

FIRE PREVENTION
Whenever possible, use a nonflammable solvent to
clean parts. Do not use gasoline or other fluids that
give off harmful vapors.
If flammable fluids, such as diesel fuel, must be used,
extinguish open flames or sparks and do not smoke.
Store dangerous fluids in a suitable place, in approved
containers which are clearly marked. NEVER smoke
in areas where flammable fluids are used or stored.
(FIG. 39)
Use proper nonflammable cleaning solvents. Follow
solvent manufacturer’s instructions for use.
Always remove all flammable material in the vicinity
of welding and/or burning operations.
ALWAYS keep the floor in the work area clean and
dry. Oily, greasy floors can easily lead to falls. Wet
spots, especially near electrical equipment, can be haz-
ardous. (FIG. 39) FIG. 39
Know where fire extinguishers are kept – how they

operate – and for what type of fire they are intended.
Check readiness of any fire detectors and fire
suppression systems.
34
FIRE PREVENTION CHECKLIST (FIG. 40)
• Remove debris such as rags, coal dust, oil, leaves
and pine needles.
• Check and repair fuel and hydraulic leaks.
• Check and repair damaged wiring.
• Prevent hose and electrical wire harness
abrasion.
• Tighten loose clamps and fittings.
• Secure loose wiring.
• Make sure guards and protective covers are
in place.
• Make sure fire extinguisher is available and
operable.
FIG. 40
35

REFUELING (FIG. 41) • Do not start engine until fuel cap is secured to
Precautions the fuel tank and people are clear of the machine.
When refueling, the following precautions must be • ALWAYS make sure fuel, oil, hydraulic fluid and water
followed: are added to their proper tanks.
• Add proper type and grade of fuel only when
machine is not running and machine is parked with
no one in the cab.
• Fuel in a well-ventilated area.
• Turn off all electrical switches.
• Turn off cab heaters.
• Open lights, lighted smoking materials, flames and
spark-producing devices shall be kept at a safe
distance while refueling.
• Keep fuel nozzle in contact with tank being filled,
or provide a ground to prevent static sparks from
igniting fuel.
• Do not spill fuel on hot surfaces.
FIG. 41
• Any spillage shall be cleaned immediately.
36
SERVICING COOLING SYSTEM
When checking coolant level:
• Stop the engine and let the engine and radiator
cool before checking. (FIG. 42)
If an overheated engine requires a shutdown:
• Wait for the radiator to cool. The hot
pressurized coolant can cause burn injuries. Never
add coolant to an overheated system.
• Overheating is a symptom of trouble. Stop
the engine and have the trouble corrected before
serious damage occurs.
• If it is necessary to check an overheated engine,
use a heavy cloth, gloves, heavy clothing and safety
glasses or goggles to protect yourself. Stand to
the side, turn your face away and slightly loosen
the cap. Wait until the sound stops before
removing the cap.
FIG. 42
37

SERVICING BATTERIES BOOSTER CABLE INSTRUCTIONS
Always wear safety glasses and gloves when (FIG. 43)
working with batteries. 1.Connect positive (+) cable to positive post of
discharged battery.
Before removing a battery, turn off all electrical
equipment, then disconnect the negative (-) 2.Connect other end of same cable to same
battery cable first. Before installing a battery, marked post of booster battery.
turn off all electrical equipment, then connect
3.Connect negative (-) cable to other post of
the positive (+) battery cable first.
booster battery.
To prevent sparking at the posts when using a
4.Make final connection on stalled vehicle away
battery charger, always turn the charger off or
from battery, either on vehicle frame or
disconnect it from its power source before con-
engine block.
necting or disconnecting charger leads to bat-
tery posts. Caps on all cells should be left on 5.Start vehicle and remove cables in reverse
and the vent caps should be covered with a wet order of connection.
cloth.
Do not short across the battery terminals. The
spark could ignite the gases.
FIG. 43
38
BATTERY SERVICING
To prevent a battery explosion: (FIG. 44)
• Maintain the electrolyte at the recommended
level. Check level frequently. Add distilled water
to batteries only before starting up, never when
shutting down. With electrolyte at the proper
level, less space is available for gases to accumu-
late in the battery.
• Use a flashlight to check the electrolyte level.
Never use a flame. (FIG. 45)
• Do not short across the battery terminals.
The spark could ignite the gases.
Battery acid will burn skin, eat holes in clothing,
and may cause blindness if splashed into eyes. If
you spill acid on yourself, flush skin immediately
FIG. 44 FIG. 45
with lots of water. Apply baking soda to help neu-
tralize the acid. If acids get in your eyes, flush imme-
diately with large amounts of water and seek
proper medical treatment immediately.
When servicing batteries, remember that a
lead-acid storage battery generates (when charging
or discharging) hydrogen and oxygen – a very
explosive mixture. A spark or flame could ignite
these gases.
39

HYDRAULIC SYSTEMS Pressurized hydraulic fluid can penetrate the
skin and cause serious injury. Therefore, be sure
NOTE: Hydraulic Systems have “special features.”
all connections are tight and that lines, pipes and
Some of the features affecting your safety are listed
hoses are in good condition before starting the
below.
engine.
Pressure can be maintained in hydraulic and air
Fluid escaping from a small hole can be almost invis-
circuits long after the engine has been shut down.
ible. Use a piece of cardboard or wood,
This pressure can cause hydraulic fluid or items
instead of your hands, to search for suspected
such as pipe plugs to “shoot out” at high speed if
leaks. (FIG. 46)
pressure is not released correctly. Release system
pressure before attempting to make adjustments
or repairs.
Consult the manufacturer’s instructions for correct
procedure.
Before disconnecting hydraulic fluid lines, be sure
you:
• Shut off engine.
• Always release any air pressure (supercharge)
on the hydraulic reservoir.
• Move pedals and control levers repeatedly
through their operating ranges to relieve all
pressures. FIG. 46
40
HYDRAULIC SYSTEMS (CONT’D) Keep hydraulic relief valve settings set to
If you are struck by escaping hydraulic fluid the manufacturer’s recommendations. Excessive
under pressure, serious injury can occur if pressures could result in structural or
proper medical treatment is not administered hydraulic failures. Low pressure could result in
immediately. loss of control. Either condition could cause
personal injury or death.
During operation, hydraulic fluid and air in an
unvented hydraulic tank becomes heated Be sure the engine is stopped and machine is
and will tend to expand. This will raise the properly locked out and controls tagged, before
pressure inside an unvented hydraulic tank. If working on a machine. Only run engine when it is
the filler cap is removed rapidly, the pressure in essential, as in the case of pressure adjustments,
the tank can force the oil out of the tank very lubrication or tests. Follow the manufacturer’s
recommendations when making adjustments.
rapidly. The hydraulic fluid may be very
Never resume operation until satisfactory adjust-
hot and may cause severe burns. Always
ments have been made. The operator must
relieve tank pressure before removing the cap
follow the mechanic’s instructions when adjust-
completely. Consult the manufacturer’s
instructions for the correct procedure. ments are being made or machine is being serv-
iced.
When adding fluid to any system, be sure to
use the fluid recommended by the manufacturer.
Certain fluids, when mixed, may destroy seals,
causing loss of control and possible personal
injury.
41

TIRE INSPECTION
Recommended air pressure must be maintained
in every tire. Daily checks assure that inflation is
correct. If your periodic check discloses a tire that
is continuously losing air, a leak is indicated and
must be repaired. (FIG. 47)
During your pressure checks, also inspect for:
• Objects wedged between or embedded in tires.
• Missing valve caps and wheel lugs.
• Cuts, tears and breaks that may need repair.
• Abnormal or uneven wear.
• Damaged or poor fitting rim or rim flanges.
• Projecting body hardware, loose fender bolts, FIG. 47
spring clips – anything that could contact a tire.
Do not burn or weld on wheels or rims.
42
TIRE PRESSURE
Check tire pressure before starting operation.
An air pressure rise during operation is normal
and should NOT be reduced. Overloads or over-
speeds may produce increased tire pressures due
to heat. Never bleed tires. Reduce your load – or
speed – or stop until tires cool.
ADD AIR
From a distance – with air chuck clipped on the
tire valve – and with extension hose that permits
you to stand behind tread. (FIG. 49) Always use a
tire cage or equivalent for protection.
FIG. 48
PNEUMATIC TIRES
Changing tires or adding air can be a hazardous
business. Special tools and procedures are
required for changing off-highway tires.
Explosion and separation of a tire and/or rim parts
can cause serious injury or death. (FIG. 48) Always
follow the manufacturer’s recommendations or
see your tire supplier. FIG. 49
43

ROPS (Roll-Over Protective Structures)
Periodically inspect ROPS for cracks and loose mounting
hardware.
Replace all missing, deteriorated or worn rubber parts.
If it becomes necessary to remove a ROPS, reinstall it only
on the same machine, in its original position. (FIG. 50)
NEVER alter the ROPS in any way without the written
approval of the manufacturer.
NEVER cut holes in or weld on ROPS without the
manufacturer’s approval.
FIG. 50
NEVER attempt to repair a damaged ROPS – it must be
replaced with a new unit, approved for that machine.
Periodically inspect seat belts for wear, tear, deterioration
or excessive dirt. Replace them if necessary.
AIR CONDITIONERS
NEVER attempt to weld on or near air conditioners.
Poisonous gas may be formed when refrigerant gas is
exposed to a flame or excessive heat.
Maintenance and repair of air conditioners … except for

very minor repairs or servicing … must be done only by
an experienced air conditioner or refrigeration technician.
(FIG. 51) FIG. 51
44
SPECIAL OPERATING AND MAINTENANCE PRECAUTIONS
PARKING AND TRANSPORTING Extreme care should be exercised when loading
ALWAYS select a level area to park in and, if or unloading a walk-behind roller. It is generally
possible, one where children are unlikely to be best to stand behind and to one side rather than
present. ALWAYS chock the front AND rear of directly behind a machine being propelled up or
the roller … even if leaving the machine unattended down a ramp.
for short periods. If the roller is designed to hang from the tailgate
ALWAYS use EXTRA care when towing a roller … of a vehicle when being transported, ALWAYS be
when maneuvering in tight places, when backing certain the hook brackets meet the roller
(visibility is reduced, and jackknifing must be manufacturer’s specifications.
avoided) and when operating on grades. NEVER Special precautions must also be exercised when
operate a towed roller on steep grades or side loading or unloading, transporting or servicing a
slopes, as the possibility of tipping or loss of control towed roller. Consult your manufacturer’s manual
is greater when towing a roller. for specific details.
NEVER allow anyone to ride on a towed roller.
And, unless absolutely necessary, never permit
anyone in the “pinch” area between the towing
vehicle and the towed roller.
When necessary to disconnect and park a towed
roller, ALWAYS select a location which is level
and, if possible, one where children are unlikely
to be present. BEFORE disconnecting, ALWAYS
chock the front AND rear of the roll, and block
under the tongue.
45

FOR TOWED ROLLERS
Most general safety precautions covered earlier in
this manual are also applicable to towed roller
operation. Many other SPECIAL precautions must,
however, be taken. Study your manufacturer’s
manual(s) relative to special considerations when
towing. If you have questions or concerns, consult
the manufacturer or your dealer.
ALWAYS use a tow tractor of sufficient weight,
drawbar horsepower and braking capacity to
properly control the towed roller. Proper weight
balance and distribution is also essential.
ALWAYS block under the tongue of the towed
roller BEFORE attempting to connect it to the FIG. 52
towing vehicles or machine. NEVER attempt to
lift heavy tongues or move towed rollers by hand.
NEVER get any part of your body under the
tongue when hitching or unhitching.
ALWAYS make sure the hitch pin is of the proper
size, and securely locked in place before towing.
(FIG. 52) If safety chains are provided, make sure
they are properly and securely connected … at
BOTH ends. Cross the chains under the tongue
when connecting to the towing vehicle. If electrical
or hydraulic connections are required, make sure
the connections are properly and securely made.
46
FOR LANDFILL COMPACTORS
General
Operators of landfill compactors should carefully
handle fill materials that could be picked up and
thrown by the wheels, become lodged in the
machine or that are highly flammable.
Frequent checks should be made for wire, cable or
other material wound around the axle members.
Remove them immediately.
Travel with the blade as low as possible.
Maintain good operator visibility – keep all mesh
and windows free of accumulated materials that
reduce visibility.
When parking the machine, ALWAYS lower the blade.
FIRE PROTECTION FIG. 53
Maintain fire extinguishers and fire protective

systems in good working order. ALWAYS recharge
extinguishers, or replace with a fully charged unit
immediately after use.
Check for, and remove, any waste material
accumulation above belly pans and behind
protective doors and grills. Accumulations are
a fire hazard. (FIG. 53)
47

FOR WALK-BEHIND ROLLERS NEVER ride on a walk-behind roller unless it
Start-Up is designed to accommodate riders and an
appropriate seat is provided.
NEVER attempt to operate a walk-behind roller
before being thoroughly familiar with the NEVER attempt to shift on a grade if the roller
manufacturer’s operating instructions. If you has a mechanical transmission.
have any questions or uncertainty, consult the NEVER operate a walk-behind roller in unshored
manufacturer and/or his dealer BEFORE attempting trenches or near steep, unsupported banks. The
to operate it. vibrations could cause a cave-in.
ALWAYS follow the manufacturer’s instructions Uneven grades can cause the handle to raise or
for starting the engine. All controls MUST be in lower unexpectedly, striking the unwary operator.
the correct position BEFORE attempting to start (FIG. 54)
the engine (for example, the shift lever must be
in neutral).
Starting fluid is NOT recommended when hand
starting an engine. The engine may kick back.
OPERATION
When operating a walk-behind roller, ALWAYS
exercise extreme care to avoid having your feet or
clothing caught under the dolly wheels or roll.
When possible, stand behind and to one side of
the machine rather than directly behind it.
Particular care must be exercised when operating
near obstructions and on slippery surfaces, grades
and side slopes. (ALWAYS wear slip resistant safe-
ty shoes or boots.)
FIG. 54
48
TEST YOUR KNOWLEDGE
Do you understand this AEM SAFETY MANUAL AND • Proper operating procedures?
ITEMS SUCH AS … • Proper parking, shutdown and dismounting
• Your safety program? procedures?
• Your machine manufacturer’s manual(s)? • Proper maintenance procedures?
• Proper clothing and personal safety equipment? • Proper loading and unloading procedures for
• Your machine’s controls, warning signs and devices, transporting?
and safety equipment? • Under what conditions you should not operate
• How to properly inspect, mount and start your your machine?
machine?
• How to check your machine for proper operation? If you do not understand any of these items, consult
• Your work area and any special hazards that may exist? with your supervisor BEFORE operating your machine!
49
A FINAL WORD TO THE USER
Remember that YOU are the key to safety. Good

safety practices not only protect you but protect the
people around you.
You have read this safety manual and the manufacturer’s

manual(s) for your specific machine. Make them a working
part of your safety program. Keep in mind that this safety
manual is written for only this type of machine.
Practice all other usual and customary safe working

precautions, and above all –
REMEMBER
SAFETY IS UP TO YOU
YOU CAN PREVENT SERIOUS
INJURY OR DEATH
50
FORM RC-0809
Printed in U.S.A.
EC DECLARATION OF CONFORMITY
WACKER NEUSON CORPORATION, N92W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA
AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION Axel Häret

WACKER NEUSON SE
Preußenstraße 41
80809 München
hereby certifies that the construction equipment specified hereunder:

1. Category
This machine is a dual drum, ride-on roller.
2. Machine function:
The machine is designed as a lightweight roller to be used in the compaction of sublayers and finish layers of
asphalt on roads, driveways, parking lots, and other types of asphalt-covered surfaces.
3. Type / Model
Roller RD 27-100, RD 27-120
4. Item number of equipment:

RD 27-100: 0620393, 0620508, 0620510, 0620512
RD 27-120: 0620394, 0620509, 0620511, 0620513
5. Net installed power:

24,4 kW
Has been sound tested per Directive 2000/14/EC:

Conformity Assessment Name and address of notified body Measured sound power level Guaranteed sound power level
Procedure
ANNEX VI Établissement Public à 104 dB(A) 106dB(A)

Caractère Industriel et
Commercial Laboratoires de
Trappes
29, avenue Roger Hennequin -
78197 Trappes Cedex
6. This machinery fulfills the relevant provisions of Machinery Directive 2006/42/EC and is also produced in accordance with
these standards:
2000/14/EC
2004/108/EC
EN 500-1
EN 500-4
10.12.09
Date William Lahner Paul Sina
Vice President of Engineering Manager, Product Engineering
2010-CE-RD27-en.fm
WACKER NEUSON CORPORATION
The original language of this EC Declaration of Conformity is American English.

Wacker Neuson SE · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02-0 · Fax: +49 - (0)89-3 54 02-390
Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957
Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
Tel: (852) 3605 5360, Fax: (852) 2758 0032

Manual de Operacion RD27-120

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Operator’s Manual

0171754en 003 1109

Manufacturer Wacker Neuson Corporation

3 Lifting and Transporting 23

7 Technical Data 110

Note: A Note contains additional information important to a procedure.

The machine is designed as a lightweight roller to be used in the compaction of

 Using the machine to carry or transport passengers or equipment

 Using the machine to tow other machines

 Operating the machine outside of factory specifications.

 Burns from hot hydraulic fluid

 Fire hazards from improper refueling techniques

 Fuel and its fumes

 Personal injury from improper lifting techniques

 Crushing hazards from improper operation (feet, legs, or arms extending

 are familiar with required safety devices

The machine must not be accessed or operated by:

 people impaired by alcohol or drugs

Operator Before operating the machine:

When operating this machine:

To ensure safe operation of the machine:

 Do not modify or defeat safety devices.

 Do not use accessories or attachments that are not recommended by Wacker

 Wear safety glasses when operating this machine.

When operating this machine:

 Do not operate a machine in need of repair.

 Do not operate the machine with unapproved accessories or attachments.

 Do not transport the machine while it is running.

Operating When running the engine:

 Do not run the engine near sparks or open flames.

Refueling When refueling the engine:

 Refill the fuel tank in a well-ventilated area.

 Replace the fuel tank cap after refueling.

 Do not refuel a hot or running engine.

 Do not refuel the engine near sparks or open flames.

In addition, before servicing or maintaining the machine:

Replacing  Replace worn or damaged components.

To reduce the possibility of injury:

 Do not get onto the machine while it is being hoisted or moved.

Cleaning and While cleaning or servicing the machine:

While cleaning or servicing the machine:

Read and understand the supplied

Do not run the machine indoors or in an

To reduce the risk of hearing loss, wear hear-

Always wear seat belt when operating the

Never operate the machine sideways on

Do not drill or weld the ROPS.

Avoid crushing area.

Ref. Label Definition

e A nameplate listing the model number, item

i Hydraulic oil drain.

j Hydraulic oil reservoir fill.

k Water tank fill.

o Engine oil drain.

p Key switch positions.

q Throttle lever positions.

r Vibration activation and deactivation switch.

v Tighten screw to reduce vibration.

w Guaranteed sound power level in dB(A).

x ROPS certification label

Using the machine to carry or transport passengers or equipment

Using the machine to tow other machines

Operating the machine outside of factory specifications.

Burns from hot hydraulic fluid

Fire hazards from improper refueling techniques

Fuel and its fumes

Personal injury from improper lifting techniques

Crushing hazards from improper operation (feet, legs, or arms extending

are familiar with required safety devices

people impaired by alcohol or drugs

Do not modify or defeat safety devices.

Do not use accessories or attachments that are not recommended by Wacker

Wear safety glasses when operating this machine.

Do not operate a machine in need of repair.

Do not operate the machine with unapproved accessories or attachments.

Do not transport the machine while it is running.

Do not run the engine near sparks or open flames.

Refill the fuel tank in a well-ventilated area.

Replace the fuel tank cap after refueling.

Do not refuel a hot or running engine.

Do not refuel the engine near sparks or open flames.

Replacing Replace worn or damaged components.

Do not get onto the machine while it is being hoisted or moved.

wear the seat belt, properly adjusted and latched

have both feet on the control deck

have one hand on the steering wheel at all times

have the other hand free to operate the controls as needed

Use oil to lubricate the bolts before installing the ROPS.

Tighten the bolts to the specified torques.

Identifying the Headlights (a)

Operating the Position 0: all lights off

Exciter shaft bearings Re-pack