Propeller Owner's Manual: and Logbook
Propeller Owner's Manual: and Logbook
Propeller Owner's Manual: and Logbook
350
Revision 1
March 2021
Inside Cover
COVER Rev. 1 Mar/21
Propeller Owner's Manual
350
WARNING
People who operate Wing-In-Ground-effect (WIG) craft
should recognize that various types of risks are involved;
and they should take all precautions to minimize them,
since they cannot be eliminated entirely. The propeller
is a vital component of the craft. A mechanical failure of
the propeller could create vibrations sufficiently severe
to damage the craft, possibly causing it to become
uncontrollable.
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REVISION 1 HIGHLIGHTS
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REVISION 1 HIGHLIGHTS
1. Introduction
A. General
This is a list of current revisions that have been issued
against this manual. Please compare it to the RECORD OF
REVISIONS page to ensure that all revisions have been
added to the manual.
B. Components
(1) Revision No. indicates the revisions incorporated in this
manual.
(2) Issue Date is the date of the revision.
(3) Comments indicates the level of the revision.
(a) New Issue is a new manual distribution. The manual
is distributed in its entirety. All the page revision
dates are the same and no change bars are used.
(b) Reissue is a revision to an existing manual that
includes major content and/or major format changes.
The manual is distributed in its entirety. All the page
revision dates are the same and no change bars are
used.
(c) Major Revision is a revision to an existing manual
that includes major content or minor content
changes over a large portion of the manual. The
manual is distributed in its entirety. All the page
revision dates are the same, but change bars are
used to indicate the changes incorporated in the
latest revision of the manual.
(d) Minor Revision is a revision to an existing manual
that includes minor content changes to the
manual. Only the revised pages of the manual are
distributed. Each page retains the date and the
change bars associated with the last revision to that
page.
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RECORD OF REVISIONS
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RECORD OF REVISIONS
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OPERATIONAL LIMITATIONS
1. Replacement Time (Life Limits)
The applicable certification agency may establish specific life
limits for certain component parts, as well as the entire propeller.
Such limits require replacement of the identified parts after a
specified number of hours of use.
The following data summarizes all current information
concerning Hartzell Propeller Inc. life limited parts as related to
propeller models affected by this manual. These parts are not life
limited on other installations; however, time accumulated toward
life limit accrues when first operated on craft/engine/propeller
combinations listed, and continues regardless of subsequent
installations (which may or may not be life limited).
Rev.
Description of Revision
No.
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TABLE OF CONTENTS
MESSAGE....................................................................................... 1
REVISION HIGHLIGHTS.............................................................. 1
RECORD OF REVISIONS............................................................ 1
RECORD OF TEMPORARY REVISIONS................................... 1
SERVICE DOCUMENTS LIST........................................................ 1
OPERATIONAL LIMITATIONS........................................................ 1
LIST OF EFFECTIVE PAGES....................................................... 1
TABLE OF CONTENTS................................................................. 1
INTRODUCTION........................................................................ 1-1
DESCRIPTION AND OPERATION............................................ 2-1
INSTALLATION AND REMOVAL............................................... 3-1
TESTING AND TROUBLESHOOTING..................................... 4-1
INSPECTION AND CHECK....................................................... 5-1
MAINTENANCE PRACTICES................................................... 6-1
ANTI-ICE AND DE-ICE SYSTEMS....... ..................................... 7-1
RECORDS................................................................................... 8-1
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INTRODUCTION - CONTENTS
1. General.................................................................................... 1-3
A. Statement of Purpose......................................................... 1-3
B. Maintenance Practices........................................................ 1-4
2. Craft or Engine Modifications.................................................. 1-5
A. Propeller Stress Levels....................................................... 1-5
B. Engine Modifications........................................................... 1-6
3. Restrictions and Placards........................................................ 1-7
4. Reference Publications............................................................ 1-8
A. Hartzell Propeller Inc. Publications..................................... 1-8
B. Vendor Publications............................................................ 1-9
5. Personnel Requirements....................................................... 1-10
6. Special Tooling and Consumable Materials........................... 1-10
A. Special Tooling.................................................................. 1-10
B. Consumable Materials...................................................... 1-10
7. Safe Handling of Paints and Chemicals................................ 1-11
8. Calendar Limits and Long Term Storage............................... 1-11
A. Calendar Limits................................................................. 1-11
B. Long Term Storage........................................................... 1-11
9. Component Life and Overhaul............................................... 1-12
A. Component Life................................................................. 1-12
B. Overhaul........................................................................... 1-14
10. Damage/Repair Types.......................................................... 1-15
A. Operable/Inoperable Damage........................................... 1-15
B.Minor/Major Repair .......................................................... 1-16
11. Propeller Critical Parts........................................................... 1-17
12. Warranty Service.................................................................. 1-17
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1. General
A. Statement of Purpose
CAUTION: KEEP THIS MANUAL WITH THE
PROPELLER OR THE CRAFT UPON
WHICH IT IS INSTALLED AT ALL TIMES.
THE LOGBOOK RECORD WITHIN
THIS MANUAL MUST BE MAINTAINED,
RETAINED CONCURRENTLY, AND
BECOME A PART OF THE CRAFT AND
ENGINE SERVICE RECORDS.
(1) The information in this manual can be used by qualified
personnel to install, operate, and maintain the applicable
Hartzell propeller assemblies.
(a) Additional manuals are available that include
overhaul procedures and specifications for the
propeller.
(2) This manual may include multiple design types.
(a) Parentheses shown in the propeller model
designations in this or other Hartzell Propeller Inc.
publications indicate letter(s) and/or number(s) that
may or may not be present because of different
configurations permitted on the various aircraft
installations.
1 Refer to the Description and Operation chapter
of this manual for propeller and blade model
designation information.
(3) Where possible, this manual is written in the format
specified by ATA iSpec 2200.
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B. Maintenance Practices
(1) The propeller and its components are highly vulnerable
to damage while they are removed from the engine.
Properly protect all components until they are reinstalled
on the engine.
(2) Never attempt to move the craft by pulling on the
propeller.
(3) Avoid the use of blade paddles. If blade paddles must
be used, use at least two paddles. Do not put the blade
paddle in the area of the de-ice or anti-icing boot when
applying torque to a blade assembly. Put the blade
paddle in the thickest area of the blade, just outside of
the de-ice or anti-icing boot. Use one blade paddle per
blade.
(4) Use only the approved consumables, e.g., cleaning
agents, lubricants, etc.
(5) Observe applicable torque values during maintenance.
(6) Before installing the propeller on the engine, the
propeller must be statically balanced. New propellers are
statically balanced at Hartzell Propeller Inc. Overhauled
propellers must be statically balanced by a certified
propeller repair station with the appropriate rating before
return to service.
(a) Dynamic balance is recommended, but may be
accomplished at the discretion of the operator,
unless specifically required by the craft or engine
manufacturer.
1 Perform dynamic balancing in accordance
with the Maintenance Practices chapter of this
manual.
2 Additional procedures may be found in the
applicable maintenance manual.
(7) As necessary, use a soft, non-graphite pencil or crayon
to make identifying marks on components.
(8) As applicable, follow military standard NASM33540
for safety wire, safety cable, and cotter pin general
practices. Use 0.032 inch (0.81 mm) diameter stainless
steel safety wire unless otherwise indicated.
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B. Engine Modifications
(1) Engine modifications can affect the propeller. The two
primary categories of engine modifications are those that
affect structure and those that affect power. An example
of a structural engine modification is the alteration of the
crankshaft or damper of a piston engine. Any change
to the weight, stiffness or tuning of rotating components
could result in a potentially dangerous resonant condition
that is not detectable by the pilot. Most common engine
modifications affect the power during some phase of
operation. Some modifications increase the maximum
power output, while others improve the power available
during hot and high operation (flat rating) or at off-peak
conditions.
(a) Examples of turbine engine modifications include, but
are not limited to: changes to the compressor, power
turbine or hot section of a turboprop engine.
(b) Examples of reciprocating engine modifications
include, but are not limited to: the addition or
alteration of a turbocharger or turbonormalizer,
increased compression ratio, increased RPM, altered
ignition timing, electronic ignition, full authority digital
electronic controls (FADEC), or tuned induction or
exhaust.
(2) All such modifications must be reviewed and approved
by the propeller manufacturer before obtaining approval
on the craft.
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4. Reference Publications
A. Hartzell Propeller Inc. Publications
(1) Information published in Service Bulletins, Service
Letters, Service Advisories, and Service Instructions may
supersede information published in this manual.
The reader must consult active Service Bulletins, Service
Letters, Service Advisories, and Service Instructions for
information that may have not yet been incorporated into
the latest revision of this manual.
(2) In addition to this manual, one or more of the following
publications are required for information regarding
specific recommendations and procedures to maintain
propeller assemblies that are included in this manual.
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B. Vendor Publications
None.
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5. Personnel Requirements
A. Service and Maintenance Procedures in this Manual
(1) Personnel performing maintenance are expected to have
sufficient training and certifications (when required by the
applicable certification agency) to accomplish the work
required in a safe manner.
(2) Compliance to regulatory requirements established by the
applicable certification agency is mandatory for anyone
performing or accepting responsibility for the inspection
and/or repair of any Hartzell Propeller Inc. product.
(a) Maintenance records must be kept in accordance
with the requirements established by the applicable
certification agency.
6. Special Tooling and Consumable Materials (Rev. 1)
A. Special Tooling
(1) Special tooling may be required for procedures in this
manual. For further tooling information, refer to Hartzell
Propeller Inc. Illustrated Tool and Equipment Manual
165A (61-00-65).
(a) Tooling reference numbers appear with the prefix
“TE” directly following the tool name to which they
apply. For example, a template that is reference
number 133 will appear as: template TE133.
B. Consumable Materials
(1) Consumable materials are referenced in certain sections
throughout this manual. Specific approved materials
are listed in the Consumable Materials chapter of
Hartzell Propeller Inc. Standard Practices Manual 202A
(61‑01‑02).
(a) Consumable material reference numbers appear
with the prefix “CM” directly following the material
to which they apply. For example, an adhesive that
is reference number 16 will appear as: adhesive
CM16. Only the material(s) specified can be used.
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A. Calendar Limits
(1) The effects of exposure to the environment over a period
of time create a need for propeller overhaul regardless of
flight time.
(2) A calendar limit between overhauls is specified in
Hartzell Propeller Inc. Service Letter HM-SL-001.
(3) Experience has shown that special care, such as
keeping the craft in a hangar, is not sufficient to permit
extension of the calendar limit.
(4) The start date for the calendar limit is when the propeller
is first installed on an engine.
(5) The calendar limit is not interrupted by subsequent
removal and/or storage.
(6) The start date for the calendar limit must not be
confused with the warranty start date, that is with certain
exceptions, the date of installation by the first retail
customer.
B. Long Term Storage
(1) Propellers that have been in storage have additional
inspection requirements before installation. Refer to the
Packaging and Storage chapter of Hartzell Propeller Inc.
Standard Practices Manual 202A (61‑01‑02).
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B. Overhaul
(1) Overhaul is the periodic disassembly, cleaning,
inspecting, repairing as necessary, reassembling, and
testing in accordance with approved standards and
technical data approved by Hartzell Propeller Inc.
(2) The overhaul interval is based on hours of service,
i.e., operation time, or on calendar time.
(a) Overhaul intervals are specified in Hartzell Propeller
Inc. Service Letter HM-SL-001.
(b) At such specified periods, the propeller hub
assembly and the blade assemblies must be
completely disassembled and inspected for cracks,
wear, corrosion, and other unusual or abnormal
conditions.
(3) Overhaul must be completed in accordance with
the latest revision of the applicable component
maintenance manual and other publications applicable
to, or referenced in, the component maintenance
manual.
(a) Parts that are not replaced at overhaul must be
inspected in accordance with the check criteria in
the applicable Hartzell Propeller Inc. component
maintenance manual.
(b) Parts that must be replaced at overhaul are
identified by a “Y” in the O/H column of the
Illustrated Parts List in the applicable Hartzell
Propeller Inc. component maintenance manual.
(4) The information in this manual supersedes data in all
previously published revisions of this manual.
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B. Minor/Major Repair
(1) Minor Repair
(a) Minor repair is that which may be done safely in the
field by a certified propeller mechanic.
1 For serviceable limits and repair criteria for
Hartzell propeller components, refer to the
applicable Hartzell Propeller Inc. component
maintenance manual.
(2) Major Repair
(a) Major repair cannot be done by elementary
operations.
(b) Major repair work must be accepted by an individual
that is certified by the applicable regulatory agency.
1 Hartzell recommends that individuals performing
major repairs also have a Factory Training
Certificate from Hartzell Propeller Inc.
2 The repair station must meet facility, tooling,
and personnel requirements and is required to
participate in Hartzell Propeller Inc. Sample
Programs as defined in the Approved Facilities
chapter of Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
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E-mail: manuals@hartzellprop.com
Telephone: 937.778.4200
Fax: 937.778.4215
C. Recommended Facilities
(1) Hartzell Propeller Inc. recommends using Hartzell-
approved distributors and repair facilities for the
purchase, repair, and overhaul of Hartzell propeller
assemblies or components.
(2) Information about the Hartzell Propeller Inc. worldwide
network of aftermarket distributors and approved repair
facilities is available on the Hartzell website at
www.hartzellprop.com.
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Term Definition
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Term Definition
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Term Definition
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Term Definition
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Term Definition
Horizontal Balance Balance between the blade tip and the center of
the hub
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Term Definition
Major Propeller Effect The major propeller effects are defined in Title 14
CFR section 35.15(g)(2)
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Term Definition
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Term Definition
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Term Definition
Trailing Edge The aft edge of an airfoil over which the air
passes last
Voids Air or gas that has been trapped and cured into a
laminate
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Abbreviation Term
AD Airworthiness Directives
AR As Required
FH Flight Hour
FM Flight Manual
Ft-Lb Foot-Pound
ID Inside Diameter
In-Lb Inch-Pound
kPa Kilopascals
Lb(s) Pound(s)
Max. Maximum
Min. Minimum
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Abbreviation Term
MS Military Standard
N Newtons
N•m Newton-Meters
OD Outside Diameter
OPT Optional
PC Production Certificate
RF Reference
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Abbreviation Term
TC Type Certificate
WIG Wing-In-Ground-Effect
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LIST OF FIGURES
HC-D4N-3( ) Series Propeller
with Start Locks...........................................Figure 2-1.............. 2-3
Governor in Onspeed Condition.....................Figure 2-2............ 2-10
Governor in Underspeed Condition................Figure 2-3............ 2-10
Governor in Overspeed Condition..................Figure 2-4............ 2-10
Feathering Governor......................................Figure 2-5............ 2-12
Synchronizer/Synchrophaser Governor.........Figure 2-6............ 2-13
LIST OF TABLES
Propeller Model Identification.........................Table 2-1............... 2-7
Aluminum Blade Model Identification.............Table 2-2............... 2-9
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DESCRIPTION AND OPERATION Rev. 1 Mar/21
Blade Blade
Retention
Bearing
Hub Pitch
Preload
Change Start Lock
Plate
Rod
Mounting
Washer Spring
Mounting Cylinder
Bolt
Feather
Engine
Stop
Flange
Carbon
Block
Assembly
Figure 2-1
Beta Ring
Spinner
350
Dome
Spinner
Reverse Adjust
Bulkhead
Sleeve
Propeller Owner’s Manual
W10120
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HM - D 4 N - 3 YL X
Suffix letter:
X - Experimental (non-certified)
Minor modifications:
Y - Optional start lock brackets
L - Left hand rotation
Flange:
N - with eight 9/16" bolts and two 1/2" dowels
on a 4.25 in. bolt circle
Number of blades:
4
HM - Hartzell Maritime
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2. Propeller Blades
A. Description of Aluminum Blades
(1) Aluminum propeller blades are manufactured from
one solid piece of aluminum that has been forged and
heat-treated prior to manufacture.
(2) Aluminum blades are identified by shank design,
propeller diameter, tip configurations, and other blade
characteristics.
(a) Refer to the section, "Blade Model Designation" in
this chapter.
B. Blade Model Designation
(1) Hartzell Propeller Inc. uses a model number designation
system to identify specific propeller and blade
assemblies. The propeller model number and blade
model number are separated by a slash ( / ).
(a) Example: propeller model number / blade model
number
(2) The blade model number is impression stamped on the
butt end of the blade, and also identified by a label on
the cylinder.
(3) Refer to the Table 2-2 for a description of the characters
used in the blade model number:
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prop model/L D 99 M 00 B X - 1
Suffix letter:
X - Experimental (non-certified)
Suffix letters:
B - Anti-icing boot (alcohol)
K - De-ice boot (foil element)
H - leading edge erosion coating
Shank design:
D
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Pilot Control
APS6149
Pilot Valve
Pilot Control
Speeder Spring
Flyweights
APS6150
Pilot Valve
Pilot Valve
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3. Governors (Rev. 1)
A. Theory of Operation
(1) A governor is an engine RPM sensing device and high
pressure oil pump. In a constant speed propeller system,
the governor responds to a change in engine RPM by
directing oil under pressure to the propeller hydraulic
cylinder or by releasing oil from the hydraulic cylinder.
The change in oil volume in the hydraulic cylinder
changes the blade angle and maintains the propeller
system RPM to the set value. The governor is set for a
specific RPM via the cockpit propeller control that
compresses or releases the governor speeder spring.
(2) When the engine is operating at the RPM set by the pilot
using the cockpit control, the governor is operating
onspeed. Refer to Figure 2-2. In an onspeed condition,
the centrifugal force acting on the flyweights is balanced
by the speeder spring, and the pilot valve is neither
directing oil to nor from the propeller hydraulic cylinder.
(3) When the engine is operating below the RPM set by the
pilot using the cockpit control, the governor is operating
underspeed. Refer to Figure 2-3. In an underspeed
condition, the flyweights tilt inward because there is not
enough centrifugal force on the flyweights to overcome
the force of the speeder spring. The pilot valve, forced
down by the speeder spring, meters oil flow to decrease
propeller pitch and raise engine RPM.
(4) When the engine is operating above the RPM set by the
pilot using the cockpit control, the governor is operating
overspeed. Refer to Figure 2-4. In an overspeed
condition, the centrifugal force acting on the flyweights is
greater than the speeder spring force. The flyweights tilt
outward, and raise the pilot valve. The pilot valve then
meters oil flow to increase propeller pitch and lower
engine RPM.
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Pilot Control
Lift Rod
Speeder Spring
Flyweights
APS6152
Pilot Valve
Feathering Governor
Figure 2-5
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Rod
Pilot Control
Coil
Speeder Spring
Flyweights
APS6153
Pilot Valve
Synchronizer/Synchrophaser Governor
Figure 2-6
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S - 1 - 1
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LIST OF FIGURES
LIST OF TABLES
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2. Pre-Installation
A. Inspection of Shipping Package
(1) Examine the exterior of the shipping container, especially
the box ends around each blade, for signs of shipping
damage.
(a) If the box is damaged, contact the freight company for
a freight claim.
(b) A hole, tear, or crushed appearance at the end of
the box (blade tips) may indicate the propeller was
dropped during shipment, possibly damaging the
blades.
1 If the propeller is damaged, contact Hartzell
Propeller Inc. Refer to the section, “Hartzell
Propeller Inc. Contact Information” in the
Introduction chapter of this manual.
B. Uncrating
(1) Put the propeller on a firm support.
(2) Remove the banding and any external wood bracing from
the shipping container.
(3) Remove the cardboard from the hub and blades.
CAUTION: DO NOT STAND THE PROPELLER ON A
BLADE TIP.
(4) Put the propeller on a padded surface that supports the
entire length of the propeller.
(5) Remove the plastic dust cover cup from the propeller
mounting flange (if installed).
C. Inspection after Shipment
(1) After removing the propeller from the shipping container,
examine the propeller components for shipping damage.
D. Reassembly of a Propeller Disassembled for Shipment
(1) If a propeller was received disassembled for shipment, it
is to be reassembled by trained personnel in accordance
with the applicable propeller maintenance manual.
(2) For installation of ice protection systems manufactured
by Hartzell, refer to Hartzell Propeller Inc. Ice Protection
System Manual 180 (30-61-80).
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EXAMPLE:
reading on torque
100 Ft-Lb (136 N•m) x 1 ft (308.4 mm)
= 57.1 Ft-Lb <
wrench with 9-inch
1 ft (308.4 mm) + 0.75 ft (228.6 mm) (77.4 N•m) (228.6 mm) adapter
for actual torque of
100 Ft-Lb (136 N•m)
The correction shown is for an adapter that is aligned with the centerline of the
torque wrench. If the adapter is angled 90 degrees relative to the torque wrench
centerline, the torque wrench reading and actual torque applied will be equal.
APS212
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N Flange
5 1
3 7
8 4
2 6
SEQUENCE A
Use Sequence A for steps one and two.
Step 1 - Torque all bolts/nuts to 40 Ft-Lbs (54 N•m)
Step 2 - Torque all bolts/nuts to 80 Ft-Lbs (108 N•m)
8 1
7 2
6 3
5 4
SEQUENCE B
Use Sequence B for step three.
Step 3 - Torque all bolts/nuts to Table 3-2.
TPI-486-004
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N Flange
W10115
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(2) With a suitable crane hoist and sling, carefully move the
propeller assembly to the engine mounting flange on the
craft.
(a) Some propellers may require installation of an
accessory drive pulley. If installation procedures are
not in this manual, refer to the craft manufacturer’s
instructions.
WARNING: CLEANING AGENTS ARE FLAMMABLE
AND TOXIC TO THE SKIN, EYES AND
RESPIRATORY TRACT. SKIN AND EYE
PROTECTION IS REQUIRED. AVOID
PROLONGED CONTACT. USE IN WELL
VENTILATED AREA.
(3) Using Quick Dry Stoddard Solvent or MEK, clean the
engine flange and the propeller flange.
(4) Remove the pitch change rod cap, if applicable.
(5) Install the specified O-ring on the engine flange.
Refer to Table 3-1.
(6) Align the mounting and dowel pin holes in the propeller
hub flange with the mounting holes and dowel pins in the
engine flange.
(7) Slide the propeller onto the engine flange.
CAUTION 1: MAKE SURE THAT COMPLETE AND TRUE
SURFACE CONTACT IS ESTABLISHED
BETWEEN THE PROPELLER HUB FLANGE
AND THE ENGINE FLANGE.
CAUTION 2: NEW PROPELLER MOUNTING BOLTS MUST
BE USED WHEN INITIALLY INSTALLING
A NEW OR OVERHAULED PROPELLER.
(8) Apply a MIL-PRF-83483( ) anti-seize compound to the
threaded surfaces of the mounting bolts. Refer to
Table 3-1 for the applicable mounting hardware.
(a) If the propeller is removed between overhaul
intervals, mounting bolts and washers may be
reused if they are not damaged or corroded.
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With
chamfer
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Propeller Flange
Engine Flange
Torque Wrench
O-Ring
Washer
Torque Wrench Adapter*
Bolt
*NOTE: If a torque wrench adapter is used, use the calculation in Figure 3-1
to determine the correct torque wrench setting.
Spinner Mounting
Plate Attachment
Holes (Threaded)
APS0543
W10109
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Snap Ring
Fillet A
Beta Ring
APS0168b
Carbon Block and Beta Ring Clearance
Figure 3-6
Beta Linkage
Snap Ring Lever
Yoke Unit
Cotter Pin
Clevis Pin
Block Unit
BPS0041
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(14) Install the carbon block into the beta linkage lever, in
accordance with the craft manufacturer’s instructions.
(a) If the beta linkage lever and the snap ring are not
installed correctly, there may be interference between
the beta linkage lever and Fillet A. Refer to Figure 3-6
and Figure 3-7.
1 If there is interference at Fillet A, make a chamfer
in the beta linkage lever to clear Fillet A, as
shown in Figure 3-6. The maximum radius in
Fillet A as manufactured is 0.015 inch (0.38 mm).
CAUTION: FIT THE BLOCK IN THE BETA RING
WITH A MINIMUM SIDE CLEARANCE
OF 0.001 INCH (0.03 mm). REFER TO
FIGURE 3-6.
(15) Install the carbon block assembly into the beta ring.
Refer to Figure 3-6 and Figure 3-7.
(16) Install, adjust and safety the beta linkage per the craft
manufacturer’s instructions.
(17) If the propeller is equipped with an accessory drive pulley,
follow the applicable manufacturer’s instructions for
installation of the accessory drive pulley hardware.
(18) If the propeller is equipped with an ice protection
system that uses components supplied by Hartzell,
applicable instructions and technical information can be
found in Hartzell Propeller Inc. Ice Protection System
Manual 180 (30-61-80) available on the Hartzell
Propeller Inc. website at www.hartzellprop.com.
(19) Propeller ice protection system components not
supplied by Hartzell Propeller Inc. are controlled by the
applicable TC or STC holder’s Instructions for Continued
Airworthiness (ICA).
(20) Install the propeller spinner dome in accordance with the
section “Spinner Dome Installation” in this chapter.
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W10150
APS0160A
APS6162
Cylinder
Spacers
Mounting holes
misaligned at least
25% in direction of
arrow.
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(3) Carefully slide the spinner dome over the propeller and
forward bulkhead to check for proper positioning of the
spinner dome mounting holes. Add or remove spacers to
obtain the spinner dome mounting hole and spinner
bulkhead hole misalignment. Refer to Figure 3-10.
(4) Push the spinner dome with firm pressure toward the
spinner bulkhead unit to make sure that the spinner
dome mounting holes will fully align with the spinner
bulkhead holes. Remove a minimum quantity of spacers
to obtain hole alignment while maintaining preload.
NOTE: Tension induced by hole misalignment improves
spinner longevity and reduces vibration induced
wear.
(5) Attach the spinner dome to the spinner bulkhead with the
supplied screws and washers.
Spinner
Bulkhead Unit
Forward Bulkhead
Spinner Dome Unit
Mounting Holes
Spinner
Bulkhead
Holes
Washer
Screw
Spinner
Dome Spinner Mounting
Spacer
BPS816
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6. Post-Installation Checks
A. Procedures
(1) Refer to the craft manufacturer’s instructions for
post-installation checks.
(2) Perform the Hydraulic Low Pitch Stop Setting in
accordance with the Maintenance Practices chapter of
this manual.
7. Spinner Dome Removal
CAUTION: TO PREVENT DAMAGING THE BLADE AND
BLADE PAINT, WRAP THE BLADE SHANKS IN
SEVERAL LAYERS OF MASKING OR DUCT
TAPE BEFORE REMOVING THE SPINNER
DOME.
A. Procedure
(1) Remove the screws and washers that secure the spinner
dome to the spinner bulkhead.
(2) Remove the spinner dome.
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3. Troubleshooting
CAUTION: INSTRUCTIONS AND PROCEDURES IN
THIS SECTION MAY INVOLVE PROPELLER
CRITICAL PARTS. REFER TO THE
INTRODUCTION CHAPTER OF THIS
MANUAL FOR INFORMATION ABOUT
PROPELLER CRITICAL PARTS. REFER TO
THE ILLUSTRATED PARTS LIST CHAPTER
OF THE APPLICABLE OVERHAUL
MANUAL(S) FOR THE IDENTIFICATION OF
SPECIFIC PROPELLER CRITICAL PARTS.
A. Hunting and Surging (Rev. 2)
(1) General
(a) Hunting is characterized by a cyclic variation in
engine speed above and below desired speed.
Surging is characterized by a large
increase/decrease in engine speed, followed by a
return to set speed after one or two occurrences.
(b) If the propeller is hunting, a certified airframe and
powerplant mechanic with the appropriate rating or a
certified propeller repair station with the appropriate
rating should check:
1 Governor
2 Fuel control
3 Synchrophaser, or synchronizer (if applicable)
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G. Vibration (Rev. 1)
CAUTION 1: ANY VIBRATION THAT OCCURS
SUDDENLY, OR IS ACCOMPANIED BY
UNEXPLAINED OIL LEAKAGE, SHOULD
BE INVESTIGATED IMMEDIATELY
BEFORE FURTHER FLIGHT.
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H. Propeller Overspeed
(1) Check:
(a) Low pitch stop adjustment.
(b) Governor Maximum RPM set too high.
(c) Broken feathering spring.
(d) Governor pilot valve jammed, supplying high
pressure only.
(e) Tachometer error.
I. Propeller Underspeed
(1) Check:
(a) Governor oil pressure low.
(b) Governor oil passage clogged.
(c) Tachometer error.
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FIGURES
Corrective Action Required.............................Figure 5-1.............. 5-9
Example of Ground Idle
RPM Check Evaluation...............................Figure 5-2............ 5-10
Checking Blade Track....................................Figure 5-3............ 5-24
Blade Movement............................................Figure 5-4............ 5-26
Turbine Engine Overspeed Limits..................Figure 5-5............ 5-28
Turbine Engine Overtorque Limits..................Figure 5-6............ 5-29
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60
Before further operation - overhaul
the propeller assembly and correct engine
rigging during propeller reinstallation.
40
Before Further Operation - adjust engine rigging to
prevent operation below the specified minimum RPM.
20
No Immediate Action Required - adjust engine rigging to
prevent operation below the specified minimum RPM.
0 25 50 75 100
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Example:
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D. Overhaul Periods
(1) During operation, the propeller is constantly subjected to
vibration from the engine and the airstream, as well as
high centrifugal forces.
(2) The propeller is also subject to corrosion, wear, and
general deterioration due to aging. Under these
conditions, metal fatigue or mechanical failures can
occur.
(3) To protect your safety, your investment, and to maximize
the safe operating lifetime of your propeller, it is essential
that a propeller be properly maintained and overhauled
according to the recommended service procedures.
(a) For Hartzell Propeller Inc. propeller overhaul
periods, refer to Hartzell Propeller Inc.
(non-aviation) Service Letter HM-SL-001.
4. Post-Operational Checks
CAUTION: INSTRUCTIONS AND PROCEDURES IN
THIS SECTION MAY INVOLVE PROPELLER
CRITICAL PARTS. REFER TO THE
INTRODUCTION CHAPTER OF THIS MANUAL
FOR INFORMATION ABOUT PROPELLER
CRITICAL PARTS.
A. General
(1) Propellers used in a “pusher” configuration are affected
by these post-operational check requirements.
(a) Propeller blades used in a “pusher” configuration
are exposed to hot exhaust gasses which make
them more susceptible to erosion and corrosion.
Additional inspections and corrosion preventative
measures are required to prevent corrosion pitting in
highly stressed areas of propeller blade shanks.
B. Requirements
(1) Perform blade cleaning within three days after any
operation.
NOTE: It is recommended to perform blade cleaning
after the last operation of each day. This is a
recommendation and is not mandatory.
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C. Vibration (Rev. 1)
NOTE: Vibration may originate in the engine, propeller,
or airframe. Troubleshooting procedures typically
begin with an investigation of the engine. Craft
components, such as engine mounts or loose
landing gear doors, can also be the source
of vibration. When investigating an abnormal
vibration, the blades and the blade retention
components should be considered as potential
sources of the vibration.
(1) Important Information
(a) Instances of abnormal vibration should be
investigated immediately. If the cause of the vibration
is not readily apparent, examine the propeller in
accordance with the instructions in this section.
(b) Perform troubleshooting and evaluation of possible
sources of vibration in accordance with engine or
craft manufacturer’s instructions.
(c) Refer to the section, “Vibration” in the Testing and
Troubleshooting chapter of this manual.
1 Perform the checks to determine possible cause
of the vibration.
a If no cause is found, the propeller could be
the source of the vibration. Examine the
propeller in accordance with the Inspection
steps in this section.
(2) Inspection
(a) Remove the spinner dome.
(b) Visually examine the hub, blades, and blade clamps
(if applicable) for cracks.
1 Pay particular attention to the blade retention
areas of an aluminum hub, or the blade clamps
on steel hub propellers.
2 A crack may be readily visible, or may be
indicated by grease leaking from a seemingly
solid surface.
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D. Blade Track
(1) If a blade track problem is suspected, examine the blade
track as follows:
(2) Move the propeller to low pitch.
(a) Remove the screws and washers that attach the
spinner dome to the engine side bulkhead.
(b) Remove the spinner dome and set it aside.
(c) Remove forward bulkhead and spacers from the
forward end of the cylinder.
(d) If applicable, remove the bolt, nut, and washer from
the pitch change rod.
NOTE: Removal of the plug and O-ring is not
required unless an early style propeller
unfeathering tool that threads internally is
used.
CAUTION 1: DO NOT ATTEMPT TO INSTALL
AND USE THE PROPELLER
UNFEATHERING TOOL WITHOUT
REMOVING THE PITCH CHANGE
ROD SAFETY BOLT. BOLT REMOVAL
IS NECESSARY TO MAKE SURE OF
ADEQUATE THREAD ENGAGEMENT
OF THE TOOL.
CAUTION 2: DO NOT ATTEMPT TO MOVE THE
PROPELLER BLADES BEYOND THE
LOW PITCH MECHANICAL STOPS,
IF APPLICABLE.
(e) Install propeller unfeathering tool part number
9943HART-001 or equivalent.
1 Screw the threaded rod of the tool onto the end
of the pitch change rod as far as possible. Hand
tighten.
2 Slide the cylindrical portion of the tool over the
threaded rod and against the propeller cylinder.
3 Apply a small amount of lubricant or anti-seize
compound to the threads of the 1-1/2 inch nut of
the unfeathering tool.
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E. Loose Blades
(1) Limits for blade movement are specified below.
Refer to Figure 5-4.
(a) End Play Refer to step (2) below
(b) Fore-and-Aft Movement Refer to step (2) below
(c) In-and-Out Movement None
(d) Radial Play ± 0.5 degree
(pitch change) (1 degree total)
(2) Blades should be tight in the propeller; however,
movement that is within the allowable limits is acceptable
if the blade returns to its original position when released.
(a) If blade movement is greater than the allowable
limits, or if the blade(s) do not return to their original
position when released, there may be internal wear
or damage that should be referred to a certified
propeller repair station with the appropriate rating.
Fore-and-Aft
Movement
In-and-Out Play
Radial Play
TPI-MB-0027
End Play
Blade Movement
Figure 5-4
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F. Corrosion (Rev. 1)
WARNING: REPAIR THAT INVOLVES COLD
WORKING THE METAL, RESULTING IN
CONCEALMENT OF A DAMAGED AREA
IS NOT PERMITTED.
(1) Corrosion of any type on the hub or heavy corrosion on
other parts that results in severe pitting must be referred
to a certified propeller repair station with the appropriate
rating.
G. Spinner Damage (Rev. 2)
(1) Inspect the spinner for cracks, missing hardware, or
other damage.
(a) Metal Spinners
1 For damage evaluation and repair information,
refer to Hartzell Propeller Inc. Manual 127
(61-16-27) or a certified propeller repair station
with the appropriate rating.
2 Contact the applicable authority for repair
approval.
(b) Composite Spinners
1 For damage evaluation and repair information,
refer to Hartzell Propeller Inc. Composite
Spinner Maintenance Manual 148 (61-16-48)
or a certified propeller repair station with the
appropriate rating.
2 Contact the local airworthiness authority for
repair approval.
H. Propeller Ice Protection Systems (Rev. 1)
(1) Refer to the Anti-ice and De-ice Systems chapter of
this manual for operational checks and troubleshooting
information.
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120%
110%
Rev. 1 Mar/21
Page 5-28
Figure 5-5
120%
110%
No Action Required
350
102%
Rev. 1 Mar/21
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LIST OF FIGURES
Lubrication Fittings/Hole Plugs.......................Figure 6-1.............. 6-8
Lubrication Label............................................Figure 6-2.............. 6-9
Right Angle Coupler for Grease Gun..............Figure 6-3............ 6-11
Applying Corrosion Inhibitor...........................Figure 6-4............ 6-14
Beta Feedback Block Assembly and
Beta Ring Clearance...................................Figure 6-5............ 6-17
Beta Feedback Block Assembly.....................Figure 6-6............ 6-17
Repair Limitations...........................................Figure 6-7............ 6-21
LIST OF TABLES
Touch-Up Paints.............................................Table 6-1............. 6-25
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1. Cleaning (Rev. 2)
CAUTION 1: INSTRUCTIONS AND PROCEDURES IN
THIS SECTION MAY INVOLVE PROPELLER
CRITICAL PARTS. REFER TO THE
INTRODUCTION CHAPTER OF THIS
MANUAL FOR INFORMATION ABOUT
PROPELLER CRITICAL PARTS. REFER TO
THE ILLUSTRATED PARTS LIST CHAPTER
OF THE APPLICABLE OVERHAUL
MANUAL(S) FOR THE IDENTIFICATION OF
SPECIFIC PROPELLER CRITICAL PARTS.
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2. Lubrication
CAUTION: INSTRUCTIONS AND PROCEDURES IN
THIS SECTION MAY INVOLVE PROPELLER
CRITICAL PARTS. REFER TO THE
INTRODUCTION CHAPTER OF THIS
MANUAL FOR INFORMATION ABOUT
PROPELLER CRITICAL PARTS. REFER TO
THE ILLUSTRATED PARTS LIST CHAPTER
OF THE APPLICABLE OVERHAUL
MANUAL(S) FOR THE IDENTIFICATION OF
SPECIFIC PROPELLER CRITICAL PARTS.
A. Lubrication Intervals
(1) The propeller must be lubricated at intervals not to exceed
400 hours or 12 calendar months, whichever occurs first.
(a) Inspection and maintenance specified by the craft
manufacturer’s maintenance program and approved
by the applicable certification agency may not
coincide with the lubrication interval specified.
1 In this situation, the craft manufacturer’s
schedule may be applied as long as the
calendar limit for the lubrication interval does not
exceed twelve (12) months.
(b) If the craft is operated or stored under adverse
atmospheric conditions, e.g., high humidity, salt air,
calendar lubrication intervals should be reduced to
six months.
(c) If the propeller is leaking grease, the lubrication
interval should be reduced to 100 hours until the
grease leak issue is resolved.
(2) Owners of high use crafts may wish to extend their
lubrication intervals. The lubrication interval may be
gradually extended after evaluating bearing wear and
internal corrosion when the propeller is overhauled.
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Cylinder
TPI-MB-0335
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Lubrication Label
Figure 6-2
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Bolt Wells
Bolt Heads
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B. Application Procedure
(1) Remove the spinner dome in accordance with the
Installation and Removal chapter of this manual.
CAUTION: DO NOT APPLY CORROSION
INHIBITOR CM352 ONTO ICE
PROTECTION SYSTEM COMPONENTS
(TERMINAL STRIPS, BOOTS,
HARNESSES, ETC.).
(2) Spray the corrosion inhibitor CM352 into a cup or
container, then use a soft bristled brush to apply the
corrosion inhibitor CM352 to the bolt heads, spring pins,
and bolt wells of the counterweight. Refer to Figure 6-4.
(a) Use caution when applying the corrosion
inhibitor CM352 around ice protection system
components (terminal strips, boots, harnesses, etc.).
(b) Make sure the bolt heads, spring pins, and bolt wells
are completely covered by the corrosion
inhibitor CM352.
(c) Optionally, corrosion inhibitor CM352 can be applied
to all exposed surfaces of the counterweight.
(3) Let the corrosion inhibitor CM352 cure for a minimum of
three hours before flight.
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Beta Feedback
Block Assembly Side clearance 0.001 inch
(0.03 mm) minimum
upon installation.
Beta Ring
APS0168b
Beta Feedback Block Assembly and Beta Ring Clearance
Figure 6-5
Beta Linkage
Snap Ring Lever Yoke Unit
Cotter Pin
Clevis Pin
Carbon Block Unit
BPS0041
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5. Aluminum Blades (Rev. 2)
WARNING: ALL NICKS, GOUGES, OR SCRATCHES OF
ANY SIZE CAN CREATE A STRESS RISER
THAT COULD POTENTIALLY LEAD TO
BLADE CRACKING. ALL DAMAGE SHOULD
BE VISUALLY EXAMINED CAREFULLY
BEFORE OPERATION FOR THE PRESENCE
OF CRACKS OR OTHER ABNORMALITIES.
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2
3
Example 1
Example 2 Example 3
LEADING EDGE FACE/CAMBER
LOCAL LOCAL
REPAIR REPAIR
APS6157
Repair Limitations
Figure 6-7
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(2) Calculate the area of repair using Figure 6-7 and the
following formulas:
(a) For leading and trailing edge damage:
Depth of the damage x 10. Refer to Example 2.
NOTE: The leading edge includes the first 10% of
chord from the leading edge. The trailing
edge consists of the last 20% of chord
adjacent to the trailing edge.
(b) For face and camber side damage:
Depth of damage x 20. Refer to Example 3.
(3) Repair damage to the leading or trailing edge of the
blade by removing material from the bottom of the
damaged area.
(a) Remove material from this point out to both sides of
the damage to form a smooth, blended depression
that maintains the original shape of the blade airfoil.
(4) Repair damage to the blade face or camber side by
removing material from the bottom of the damaged area.
(a) Remove material from this point out to both sides of
the damage to form a smooth, blended depression
that maintains the original shape of the blade airfoil.
(b) Repairs that form a continuous line across the blade
section (chordwise) are not permitted.
(5) After filing or sanding the damaged area, use emery
cloth to polish the area, then remove any file marks
using crocus cloth.
(6) Inspect the repaired area with a 10X magnifying glass.
(a) Be sure that no indication of the damage, file marks,
or coarse surface finish remain.
(7) If inspections show any remaining blade damage, repeat
steps (5) and (6) of this procedure until no damage
remains.
(8) After repair, Hartzell Propeller Inc. recommends
penetrant inspection of the blade in accordance with
Hartzell Propeller Inc. Standard Practices Manual 202A
(61-01-02).
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Hartzell
Vendor
Vendor Color/Type Propeller Inc.
P/N
P/N
Tempo Epoxy Black A-150 A-6741-145-2
Tempo Epoxy Gray A-151 A-6741-146-2
Tempo Epoxy White (tip stripe) A-152 A-6741-147-2
Tempo Epoxy Red (tip stripe) A-153 A-6741-149-2
Tempo Epoxy Yellow (tip stripe) A-154 A-6741-150-2
Sherwin-Williams Black F75KXB9958-4311 A-6741-145-1
Sherwin-Williams Gray F75KXA10445-4311 A-6741-146-1
Sherwin-Williams Gray Metallic F75KXM9754-4311 A-6741-148-1
Sherwin-Williams White (tip stripe) F75KXW10309-4311 A-6741-147-1
Sherwin-Williams Red (tip stripe) F75KXR12320-4311 A-6741-149-1
Sherwin-Williams Yellow (tip stripe) F75KXY11841-4311 A-6741-150-1
Sherwin-Williams Silver Metallic F63TXS30880-4311 A-6741-163-1
Sherwin-Williams Silver F75KXS13564-4311 A-6741-190-1
Sherwin-Williams Bright Red 1326305 or A-6741-200-5
F63TXR16285-4311
Sherwin-Williams Bright Yellow 1326313 or A-6741-201-5
F63TXY16286-4311
Sherwin-Williams Bright Silver 1334259 A-6741-203-5
Sherwin-Williams Prop Gold F63TXS17221-4311 A-6741-204-5
Touch-up Paints
Table 6-1
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C. Procedure
WARNING: CLEANING AGENTS (ACETONE,
#700 LACQUER THINNER, AND MEK),
ARE FLAMMABLE AND TOXIC TO
THE SKIN, EYES, AND RESPIRATORY
TRACT. SKIN AND EYE PROTECTION
ARE REQUIRED. AVOID PROLONGED
CONTACT. USE IN WELL VENTILATED
AREA.
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RECORDS - CONTENTS
1. Record Keeping........................................................................ 8-3
A. General............................................................................... 8-3
B. Information to be Recorded................................................ 8-3
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