第五部分 制动系统

PART 5 Brake system

序号 名称 适用车型 页码
Item Description Forklift Model Page
图52 Fig.52 轮式制动器 Wheel brake ass'y(2,2.5t) 2t.2.5t 2-3
图53 Fig.53 轮式制动器 Wheel brake ass'y(3,3.5t) 3t.3.5t 4-5
图54 Fig.54 轮式制动器 Wheel brake ass'y(4t) 4t 6-7
图63 Fig.63 制动微动操纵(液力式) Brake&Inching control(Tor-con type) 8-9
图64 Fig.64 制动离合操纵(机械式) Brake&clutch control(clutch type) 10-11
图65 Fig.65 制动总泵 Master cylinder 12
图66 Fig.66 停车制动 Parking brake control 13-14
图52/FIG52. 轮式制动器/Wheel brake ass'y(2,2.5t)
FD20,25(T)-MW 序号 代号 名称 数量 备注

FD20,25(T)-MG Item No. Part No. Description Q’ty Remark

FG(L)20,25(T)-MW A - Wheel brake ass'y 制动器总成 1

01 23653-73011 Brake plate 制动器底板 1

02 23653-72041 Adjuster cover 间隙调整套 1

03 23653-73021 Brake shoe ass'y 摩擦片总成 2

04 24433-70160G Washer 弹性垫片 1

05 23653-72071C Parking brake lever 手制动拉杆 1

06 23673-72261 Spring 回位弹簧 2

07 23653-72131 Washer 垫片 1

08 23653-72161 Rod 顶杆 1

09 23673-72261 Spring 回位弹簧 1

10 23653-72081 Parking brake ass'y strut 手制动推杆 1

11 23673-72391 Compressed spring 压缩弹簧 1

12 23653-72151 Adjusting rod 调整杠杆 1

13 23653-72191 Compressed spring seat 压簧座 3

14 23653-72051 Spring 弹簧 1

15 23653-72111 Compressed spring cap 压簧盖 4

16 23653-72091 Spring 弹簧 4

17 23653-72121 Compressed spring seat 压簧座 1

18 23653-72101 Compressed spring rod 压簧拉杆 4

19 22673-72231 Support pin 支撑销 1

20 22673-72251 Washer 垫片 1

21 22673-72321 Plug 胶堵 1

22 OC11246-14603 Parking brake cable(left) 制动钢索总成(左) 1

Parking brake
- OC11246-24603 制动钢索总成(右) 1
cable(right)
23 GB/T5783-2000 Bolt M8×16 螺栓M8×16 2
图52/FIG52. 轮式制动器/Wheel brake ass'y(2,2.5t)
FD20,25(T)-MW 序号 代号 名称 数量 备注

FD20,25(T)-MG Item No. Part No. Description Q’ty Remark

24 GB/T93-1987 Spring washer 8 垫圈8 2

FG(L)20,25(T)-MW
Brake wheel cylinder
B 22373-72041 制动分泵总成 1
ass'y
Brake wheel cylinder
25 22673-72061 制动分泵缸 1
body

26 22673-72101 Cylinder boots 制动分泵护罩 2

27 22673-72111 Cylinder piston rod 制动分泵活塞顶杆 2

28 22673-72071 Cylinder piston 活塞 2

29 22673-72081G Cylinder cup 分泵皮碗 2

30 22673-72091 Cylinder spring 制动分泵弹簧 1

31 24433-76070G Cylinder plug 制动分泵油塞 1

32 22443-76090G Bleeder Screw 分泵放气螺钉 1

33 22453-76100G Bleeder Screw cap 分泵放气螺钉护罩 1

34 22493-74010G Dust-proof cap 防尘盖 1

35 - Rivet 铆钉 2

36 - Plate 垫板 1

37 - Support pin 支撑销 1

38 23493-72020G Adjuster Bolt 间隙调整螺栓 1

39 B5310-00010 Washer 10 垫圈10 1

40 23493-72030G Adjuster rod 间隙调整杆 1

图53/FIG53. 轮式制动器/Wheel brake ass'y(3,3.5t)
FD30,35(T)-MW 序号 代号 名称 数量 备注

FD30,35(T)-MG Item No. Part No. Description Q’ty Remark

A - Wheel brake ass'y 制动器总成 1

FG(L)30,35(T)-MW
Brake wheel cylinder
B 24433-76000G 制动分泵总成 1
ass'y
Brake wheel cylinder
01 24433-76010G 制动分泵缸 1
body
02 24433-76020G Cylinder piston 分泵活塞 2
03 24433-76030G Cylinder cup 分泵皮碗 2
04 24433-76040G Cylinder Spring 分泵弹簧 1
05 22673-72101 Cylinder boots 分泵护罩 2
06 24433-76060G Cylinder Piston Rod 分泵活塞顶杆 2
07 24433-76070G Cylinder plug 制动分泵油塞 1
08 24433-76080G Dustproof cap 螺纹防护罩 1
09 24433-76090G Bleeder Screw 分泵放气螺钉 1
10 24453-76100G Bleeder Screw cap 分泵放气螺钉帽 1
24433-71000G- 制动蹄带摩擦片总成
11 Brake shoe ass'y(front) 1
30E× (前)
24433-75000G- 制动蹄带摩擦片总成
12 Brake shoe ass'y(rear) 1
30E× (后)
13 24433-72000G Brake plate ass'y 制动器底板总成 1

14 - Adjuster Spacer 间隙调整套 1

15 24433-73000G Spring fitting 弹簧拉线装置 1

16 24433-70010G Compressed spring rod 压簧拉杆 2

17 24433-70020G Compressed spring seat 压簧座 4

18 24433-70030G Compressed spring 压簧 2

19 24433-70040G Plug 胶堵 1

20 24433-70050G Spring 回位弹簧 1

21 24433-70060G Guide plate 导向板 1

22 24433-70070G Spring 制动蹄回位弹簧 2

23 24433-70080G Guide block 导向块 1

图53/FIG53. 轮式制动器/Wheel brake ass'y(3,3.5t)
FD30,35(T)-MW 序号 代号 名称 数量 备注

FD30,35(T)-MG Item No. Part No. Description Q’ty Remark

FG(L)30,35(T)-MW 24 24433-70090G Spring 弹簧 1

25 24433-70100G Pawl 棘爪 1

26 24433-70110G Pin 销钉 1
24433-70120G-
27 Parking brake ass'y strut 手制动推杆 1
30H
28 24433-70130G Spring 弹簧 1

29 24433-70140G Parking brake ass'y lever 手制动拉杆 1

30 24433-70150G Support pin 销钉 1

31 24433-70160G Washer 弹性垫片 1

32 24433-70170G Snap spring 杆销挡圈 1

OC11246-14603-
33 Parking brake cable(left) 制动钢索总成(左) 1
30E×
OC11246-24603- Parking brake
- 制动钢索总成(右) 1
30E× cable(right)
34 GB/T93-1987 Spring washer 8 垫圈8 2

35 GB/T5783-2000 Bolt M8×16 螺栓M8×16 2

36 - Support pin 支撑销 1

37 - Rivet 沉头铆钉 2

38 24433-74020G Adjuster screw 间隙调整螺丝 1

39 GB/T93-1987 Spring washer 10 垫圈10 1

40 24433-74040G Adjuster rod 间隙调整杆 1

图54/FIG54. 轮式制动器/Wheel brake ass'y(4t)
FD40(T)-MW 序号 代号 名称 数量 备注

FD40(T)-MG Item No. Part No. Description Q’ty Remark

A R450-113000-000 Wheel brake （left） 制动器（左） 1

B R450-114000-000 Wheel brake （right） 制动器（右） 1

Left&Right
1 HRAOIC3-704 Brake plate 制动底板 1
symmetry
Left&Right
2 25783-71160G Adjuster ass'y 调整器总成 1
symmetry
3 HRAOIC3-705 Brake shoe ass'y 制动蹄带摩擦片总成 2
4 25783-71330G Spring E 弹簧E 1
Left&Right
5 AOIC3-72031 Parking brake ass'y lever 手制动拉杆 1
symmetry
6 25783-71480G Spring A 弹簧A 1
7 GB91-86 Cotter pin 1.6x16 开口销1.6x16 1
8 GB5782-86 Bolt M6x20 螺栓M6x20 4
9 GB96-87 Washer 6 垫圈6 4
10 AOIC3-72051 Parking brake ass'y strut 手制动推杆 1
11 25783-71210G Spring fitting 弹簧铆接装置 1
Left&Right
12 25783-71360G SpringC 弹簧C 1
symmetry
Left&Right
13 25783-71480G Pawl 棘爪 1
symmetry
14 25783-71370G Spring B 弹簧B 1
15 AOIC3-72001 Compressed spring seat 压簧座 4
16 25783-71350G SpringF 弹簧F 2
17 25783-71410G Pin 销 1
18 AOIC3-72011 Compressed spring rod 压簧拉杆 2
19 25783-71460G Pin 销 1
20 25783-76040G Cylinder cup 分泵皮碗 2
21 25783-71490G Plug 堵塞 1

22 R450-113200-000 Parking brake cable(left) 手制动拉索(左) 1

Parking brake
- R450-114200-000 手制动拉索(右) 1
cable(right)
图54/FIG54. 轮式制动器/Wheel brake ass'y(4t)
FD40(T)-MW 序号 代号 名称 数量 备注

FD40(T)-MG Item No. Part No. Description Q’ty Remark

23 GB5782-86 Bolt M8x20 螺栓M8x20 2

24 GB93-87 Spring washer 8 垫圈8 2

25 AOIC3-72091 Cylinder body 制动分泵缸体 1

26 25783-72101G Cylinder boots 制动分泵护罩 2

27 25783-71300G Cylinder Piston Rod 分泵活塞顶杆 2

28 25783-71260G Cylinder Piston 分泵活塞 2

29 25783-71270G Seal ring 密封垫 2

30 25783-71280G Cylinder Spring D 分泵弹簧D 1

31 24433-76070G Cylinder plug 制动分泵油塞 1

32 24433-76090G Bleeder Screw 分泵放气螺钉 1

33 24433-76100G Bleeder Screw cap 分泵放气螺钉帽 1

34 24433-76090G Dust-proof cap 螺纹防护罩 1

35 22493-71020G Rivet 铆钉 1

36 25783-71450G Pin 销 1
Left&Right
37 25783-71470G Rod 上拉杆 1
symmetry
38 25783-71480G Spring A 弹簧A 1

39 25783-71430G Pin 销 1

40 25783-71500G Lever 摇臂 1

41 25783-71390G Washer 垫片 1
图63/FIG63. 制动微动操纵(液力式)/Brake&Inching control(Tor-con type)
FD20,25,30,35,40T-MW 序号 代号 名称 数量 备注

FD20,25,30,35,40T-MG Item No. Part No. Description Q’ty Remark

Inching & brake pedal
A - 制动微动操作装置 1 Ass'y
FG(L)20,25,30,35T-MW ass'y
01 M3035401000 Reservoir 储油罐 1
02 GB/T5783-2000 Bolt M8×20 螺栓M8×20 2
03 GB/T97.1-2002 Washer 8 垫圈8 6
04 GB/T93-1987 Spring washer 8 垫圈8 2
05 M3035405000 Reservoir seat 制动液罐座 1
Reservoir hose Φ10×2-
06 M3035400001 胶管Φ10×2-(700) 1
(700)
07 JB/T8870-1999 Hoop d16 喉箍d16 2

08 M2035404000 Brake pipe (right) 右制动油管 1 2t,2.5t

- M3035404000 Brake pipe (right) 右制动油管 1 3t,3.5t,4t

09 24455-42211 Clip 管夹 1

10 M2035403000 Brake pipe (left) 左制动油管 1 2t,2.5t

- M3035403000 Brake pipe (left) 左制动油管 1 3t,3.5t,4t

11 H24C5-32041 Clip 管夹 1

12 24245-42201 Clip 管夹 1

13 24245-42301 Clip 管夹 1

14 H24S5-40401 Inching pedal 微动踏板 1

15 H25S5-40501 Brake pedal 制动踏板 1

16 GB/T5783-2000 Bolt M10×25 螺栓M10×25 2

17 GB/T93-1987 Spring washer 10 垫圈10 2

18 GB/T882-2000 Pin B8×30 销B8×30 3

19 GB/T91-2000 Pin B2.5×16 销B2.5×16 5

20 23235-40091 Adjusting shaft 橡皮顶轴 1

21 22505-42001 Connecting Rod 连接杆 1

22 GB/T97.1-2002 Washer 16 垫圈16 1

图63/FIG63. 制动微动操纵(液力式)/Brake&Inching control(Tor-con type)
FD20,25,30,35,40T-MW 序号 代号 名称 数量 备注

FD20,25,30,35,40T-MG Item No. Part No. Description Q’ty Remark

23 GB/T91-2000 Pin 4×25 销4×25 1

FG(L)20,25,30,35T-MW
24 GB/T882-2000 Pin shaft8×30 销轴8×30 1

25 GB/T5783-2000 Bolt M10×20 螺栓M10×20 2

26 H24S5-40601 Bracket 支架 1

27 GB/T5782-2000 Bolt M10×35 螺栓M10×35 2

28 GB/T6170-2000 Nut M10 螺母 M10 4

29 25595-40302 Master cylinder 制动总泵 1

30 H25S5-40701 Lever 摇臂 1

31 H25S5-42221 Clevis M10-6H(L.H.) 支耳M10-6H(左旋) 1

- H25S5-42211 Clevis M10-6H(R.H.) 支耳M10-6H(右旋) 1

32 GB/T6170-2000 Nut M10 螺母 M10 1

33 23745-42031 Screw rod 螺杆 1

34 GB/T5783-2000 Bolt M10×30 螺栓M10×30 1

35 20155-30061 Spring 拉簧 2

36 GB/T7940.2-1995 Nipple 90°M10×1 油杯90°M10×1 1

37 25595-42182 Shaft 油轴 1

38 GB/T5783-2000 Bolt M10×40 螺栓M10×40 1

39 25595-42071 Pedal cover 踏板垫 2

40 Z2135-02525 Bushing Bearing 2525 钢背轴承2525 6

41 Z2031-01625 Bushing Bearing 1625 钢背轴承1625 1

图64/FIG64. 制动离合操纵(机械式)/Brake&clutch control(clutch type)
FD20,25,30,35,40-MW 序号 代号 名称 数量 备注
FD20,25,30,35,40-MG Item No. Part No. Description Q’ty Remark
Brake & Clutch pedal
A - 制动微动操作装置 1 Ass'y
FG(L)20,25,30,35-MW ass`y
01 GB/T5781-2000 Bolt M8×20 螺栓M8×20 2
02 GB/T97.1-2002 Washer 8 垫圈8 2
03 GB/T93-1987 Spring washer 8 垫圈8 2
04 M3035405000 Reservoir seat 制动液罐座 1
05 M3035401000 Reservoir 储油罐 1
06 JB/T8870-1999 Hoop d16 喉箍d16 4
Reservoir hose Φ10×2-
07 M3035400001 胶管Φ10×2-(700) 1
(700)
08 25595-40302 Master cylinder 制动总泵 1 See Fig.65
09 M2035404000 Brake pipe (right) 右制动油管 1 2t,2.5t
- M3035404000 Brake pipe (right) 右制动油管 1 3t,3.5t,4t
10 24455-42211 Clip 管夹 1
11 M2035403000 Brake pipe (left) 左制动油管 1 2t,2.5t
- M3035403000 Brake pipe (left) 左制动油管 1 3t,3.5t,4t
12 H24C5-32041 Clip 管夹 1
13 H93C5-30211 Clutch pedal 离合踏板 1
14 GB/T91-2000 Pin 2.5×30 销2.5×30 1
15 GB/T97.1-2002 Washer 10 垫圈10 1
16 H93C5-32041 Rod 分离杆 1
17 23655-32521 Washer 垫圈 1
18 23655-32512 Spring 压簧 1
19 22215-30042 Nut 螺母 1
20 GB/T6170-2000 Nut M12 螺母M12 1
21 23235-40091 Adjusting shaft 橡皮顶轴 1
22 H24C5-30901 Pin shaft 销轴 1
图64/FIG64. 制动离合操纵(机械式)/Brake&clutch control(clutch type)
FD20,25,30,35,40-MW 序号 代号 名称 数量 备注

FD20,25,30,35,40-MG Item No. Part No. Description Q’ty Remark

23 H24C5-31001 Brake pedal 制动踏板 1

FG(L)20,25,30,35-MW

24 20155-30061 Spring 拉簧 2

25 GB/T1153-1974 Nipple 90°M10×1 油杯90°M10×1 1

26 H93C5-30201 Bracket 支架 1

27 25595-42071 Pedal cover 踏板垫 2

28 GB/T91-2000 Pin 2.5×16 销2.5×16 1

29 Z2132-02525 Bushing Bearing 2525 钢背轴承2525 2

30 GB/T882-2000 Pin B10×26 销B10×26 1

31 GB/T5783-2000 Bolt M10×30 螺栓M10×30 2

32 GB/T6170-2000 Nut M10 螺母M10 4

33 GB/T5783-2000 Bolt M10×35 螺栓M10×35 2

34 GB/T93-1987 Spring washer 10 垫圈10 2

35 Z2131-02525 Bushing Bearing 2525 钢背轴承2525 2

图65/FIG65. 制动总泵/Master cylinder
序号 代号 名称 数量 备注
FD20,25,30,35,40(T)-MW
Item No. Part No. Description Q’ty Remark
FD20,25,30,35,40(T)-MG
A 25595-40302 Master cylinder 制动总泵 1
FG(L)20,25,30,35(T)-MW
01 25595-42301 Valve body 阀体 1

02 25595-42311 Ring 止动环 1

03 25595-42332 Piston 活塞 1

B 25595-40402 Cup ass'y 皮碗组件 1

04 25595-42322 Front cup 前皮碗 1

05 25595-42341 Bushing cup 衬套皮碗 1

06 25595-42351 Main cup 主皮碗 1

07 25595-42361 Spring seat 弹簧座 1

08 25595-42371 Spring 弹簧 1

09 25595-42381 Cut-off valve 切断阀 1

10 25595-42391 Valve seat 阀座 1

11 25595-42431 Protect cover 保护罩 1

12 25595-42441 Rod 推杆 1

13 25595-42451 Clevis 支耳 1

14 B5050-00008 Nut M8 螺母M8 1

15 25595-42421 Rubber bushing 胶皮衬套 1

16 25595-42411 Connector 接头 1
图66/FIG66. 停车制动/Parking brake control
FD20,25,30,35,40(T)-MW 序号 代号 名称 数量 备注

FD20,25,30,35,40(T)-MG Item No. Part No. Description Q’ty Remark

A - Parking brake ass'y 停车制动装置 1

FG(L)20,25,30,35(T)-MW
B M2035501000 Parking brake ass'y 手制动 1 Ass'y

- M3035501000 Parking brake ass'y 手制动 1 Ass'y

01 THN-111 Adjusting screw 调节杆 1

02 THN-110 Handle head 手柄头 1

内六角凹端紧定螺
03 GB/T80-2000 Screw M4×4 1
钉M4×4
04 THN-500 Screw rod 螺杆 1

05 GB/T39-1988 Nut M8 螺母M8 1

06 GB/T96.2-2002 Washer 8 垫圈8 1

07 THN-200 Spring 1×5.5×10.8 弹簧1×5.5×10.8 1

08 Z1510-G0060 Steel ball Φ6 钢球Φ6 1

09 THN-101 Handle seat 手柄座 1

10 THN-060 Lever body 闸把体 1

11 THN-600 Rod body 拉杆体 1

12 GB/T882-2000 Pin shaftB8×35 销轴B8×35 1

13 THN-098A Spacinb block 限位块 1

14 THN-050 Bracket ass'y 支架总成 1

15 GB/T923-1988 Nut M10 盖形螺母M10 1

16 21235-52171G Cable holder 挂线架 1

17 GB/T882-2000 Pin shaftB8×45 销轴B8×45 1

18 25785-52261 Washer Ⅱ 垫圈Ⅱ 1

19 THN-40-00 Support plate ass'y 支撑板总成 2

20 GB/T5782-2000 Bolt M10×45 螺栓M10×45 1

21 GB/T93-1987 Spring washer 10 垫圈10 3

22 THN-900-00 Link 拉板总成 1

图66/FIG66. 停车制动/Parking brake control

序号 代号 名称 数量 备注
FD20,25,30,35,40(T)-MW

Item No. Part No. Description Q’ty Remark

FD20,25,30,35,40(T)-MG

23 GB/T896-1986 Snap spring 8 轴用挡圈8 3

FG(L)20,25,30,35(T)-MW

24 GB/T97.1-2002 Washer 8 垫圈8 6

25 GB/T5783-2000 Bolt M10×25 螺栓M10×25 2

26 GB/T97.1-2002 Washer 10 垫圈10 2

27 M3035500003 Cable clip Ⅱ 刹车线卡Ⅱ 1

28 GB/T5783-2000 Bolt M6×12 螺栓M6×12 1

29 GB/T6170-2000 Nut M6 螺母M6 1

30 GB/T93-1987 Spring washer 6 垫圈6 1

31 M3035500002 Cable clip Ⅰ 刹车线卡Ⅰ 1