This document provides an introduction and overview of operations management. It defines operations management as the process of combining resources and transforming inputs into outputs in a controlled manner to add value according to policies set by management. The key functions of operations management are planning, organizing, and controlling production activities. Decision making in operations management involves strategic, tactical, and operational planning. Recent trends highlighted include focusing on quality, flexibility, reducing time, new technologies, and supply chain management.
This document provides an introduction and overview of operations management. It defines operations management as the process of combining resources and transforming inputs into outputs in a controlled manner to add value according to policies set by management. The key functions of operations management are planning, organizing, and controlling production activities. Decision making in operations management involves strategic, tactical, and operational planning. Recent trends highlighted include focusing on quality, flexibility, reducing time, new technologies, and supply chain management.
This document provides an introduction and overview of operations management. It defines operations management as the process of combining resources and transforming inputs into outputs in a controlled manner to add value according to policies set by management. The key functions of operations management are planning, organizing, and controlling production activities. Decision making in operations management involves strategic, tactical, and operational planning. Recent trends highlighted include focusing on quality, flexibility, reducing time, new technologies, and supply chain management.
This document provides an introduction and overview of operations management. It defines operations management as the process of combining resources and transforming inputs into outputs in a controlled manner to add value according to policies set by management. The key functions of operations management are planning, organizing, and controlling production activities. Decision making in operations management involves strategic, tactical, and operational planning. Recent trends highlighted include focusing on quality, flexibility, reducing time, new technologies, and supply chain management.
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UNIT 1
INTRODUCTION TO OPERATIONS MANAGEMENT
Introduction Production is the center of all activities of an organization. This is to say all the activities of an organization, such as: Finance, Personnel, Marketing...etc., are exists in an organization because of production activity. Hence the position of Production Management in an organization is very important. Definitions of Production/Operations Management 1. POM is concerned with that process which converts inputs into outputs. The input are various resources like raw materials, men, machines technology etc. The outputs are goods & services. 2. Production Management: Deals with decision making related to production process so that resulting goods or services are produced according to specifications in amount & by schedules demanded & at minimum cost. 3. Operations management is that activity where by resources are combined and transformed in a controlled manner to add value in accordance with policies communicated by management. 4. POM is multidisciplinary approach which integrates the knowledge of science, technology, engineering & management to convert I/P into O/P’s. Shift from Production Management to Operations Management Till the early 1970s, the term ‘Production Management’ was used but an important change emerged during the 1970s which was reflected in the new name – “Operations Management” which incorporated both production and service related concepts and procedures. As the service sector has become more prominent, the change from ‘production’ to ‘operations’ indicates the development of the field to service organization. OBJECTIVES OF OPERATIONS MANAGEMENT 1. Ultimate Objectives – A) Cost reduction B) Quality improvement C) Follow time schedule 2. Immediate Objectives – A) Machinery & Equipment B) Materials C) Manpower D) Manufacturing Services
Functions/Importance of Operations Management The
Important of operations management can be judged by the functions they perform. (1) Planning: - Planning means defining objective, goals strategies, policies & programs & procedures for production activities & supporting activities. (2) Organizing: - Organizing means arranging necessary I/P’s such as materials, machines, Man/Labour Location etc for produce activities. The concepts are – Facility Location Layout Planning Material
Resource Planning etc.
(3) Controlling :- Operations Manager exercise control by measuring actual O/P & comparing them with planned O/P. Controlling activity includes – Quality Control Cost Control Preparing Produce/Operation Schedules (4) Behaviour :- POM managers are also concerned with how their efforts to plan, organize & control affect human behaviours. Decision making in Operation Management 1) Strategic planning : Strategic (or long-range) decisions of relevance to the production area (but with important interactions with other functional areas) included which products to produce, on which of the dimensions of cost, quality, delivery and flexibility to compete; where to locate facilities; what production equipment to use; and long- range choices concerning raw materials, energy and labour skills. 2) Tactical planning Tactical (medium-range) plans, with a planning horizon from six months to two years into the future, take the basic physical production capacity constraints and projected demand pattern, established by a long-range plan, and ration available resources to meet demand as effectively and as profitable as possible. Even though basic production capacity is essentially fixed by long- range considerations, production capacity can be increased or decreased within limits in the medium term. A decision can be made to vary one or more of the following: the size of the work force, the amount of overtime worked, the number of shifts worked, the rate of production, the amount of inventory, the shipping modes and possible the amount of subcontracting utilized by the company. These plans, in turn, constrain but provide stability to what can be done at the operational level. 3) Operational planning : Operational (short-term) activities provide the day-to-day flexibility needed to meet customer requirements on a daily basis within the guidelines established by the more aggregate plans discussed above. Short-range operating schedules take the orders directly from customers, or as generated by the inventory system and plan in detail how the products should be processed through a plant. In most cases detailed schedules are drawn up for one week, then one day and finally one shift in advance. The schedules involve the assignment of products tomachines, the sequencing and routing of orders through the plant, the determination of replenishment quantities for each stock keeping unit and so on. Characteristics of Modern production and operation management Nature or features or characteristics of production and operation management 1)It’s a transformational process: The production and operation management is concerned with the conversion of raw material. 2)Its result into value addition: In this at every successive level some value is added to the previous one. Example sand at sea shore does not ass any value but sand used in construction adds to the value. 3)It’s a system itself : It’s a complete step wise process i.e. a proper well defined sequence is followed in production and operation management. 4)It exists for certain objective:First there is an objective and to meet that particular objective a complete procedure is followed. 5)It’s carried out in part of organization: Its meaning is that production is not alone in the organization rather there are certain other acts also like finance, research and development etc. 6)Inter relationship among the system: No system can ever work in isolation and depends on others for certain help. So, there exists an interrelationship among different system 7)Stratum formulation: A production system consist of various strata of corporate hierarchy in which every stratum has a role to play depending upon the size of the firm. Every stratum enjoys certain benefits as a result of stratum performance. 8)Specialization of function: As different functions are performed separately, due to this they are repetitively performed by same people and there is specialization of functions. 9)Increase in productivity: As there is specialization in functions so the speed of doing a task increases as a result there is increase in productivity. 10) Decrease in cost :Specialization leads to less wastage. Recent Trends in Production/Operations management 1. Global Market Place 2. Production/Operations Strategy 3. Total Quality Management (TQM) 4. Flexibility 5. Time Reduction 6. Technology 7. Worker Involvement 8. Re-engineering 9. Environmental Issues 10. Corporate Downsizing (or Right Sizing) 11. Supply-Chain Management 12. Lean Production