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Revision 1

March 1977
U.S. NUCLEAR REGULATORY COMMISSION

REGULATORY"GUIDE
OFFICE OF STANDARDS DEVELOPMENT

REGULATORY GUIDE 1.106


THERMAL OVERLOAD PROTECTION FOR ELECTRIC MOTORS
ON MOTOR-OPERATED VALVES

A. INTRODUCTION motor starter for electric motors on motor-operated


valves. This method would ensure that the thermal
Criterion 1, "Quality Standards and Records," of overload protection devices will not needlessly pre
Appendix A, "General Design Criteria for Nuclear vent the motor from performing its safety-related
Power Plants," to 10 CFR Part 50, "Licensing of function. The Advisory Committee on Reactor.,
Production and Utilization Facilities," requires, in Safeguards has been consulted concerning this guide
part, that components important to safety be and has concurred in the regulatory position.
designed, fabricated, erected, and tested to quality
standards commensurate with the importance of the
safety functions to be performed. B. DISCUSSION
Criterion 4, "Environmental and Missile Design Motor-operated valves with thermal overload
Bases," of Appendix A to 10 CFR Part 50 requires, in protection devices for the valve motors are used in
part, that components important to safety be safety systems and in their auxiliary supporting
designed to accommodate the effects of and be com systems. Operating experience has shown that in
patible with the environmental conditions associated discriminate application of thermal overload protec
with normal, operation, maintenance, testing, and tion devices to these valve motors could result in
postulated accidents, including loss-of-coolant acci needless hindrance to successful completion of safety
dents. functions.
Criterion 13, "Instrumentation and Control," of
Appendix A to 10 CFR Part 50 requires that in Thermal overload relays are designed primarily to
strumentation be provided to monitor variables and protect continuous-duty motors while they are run
systems over their anticipated ranges for normal ning rather than during starting. Use of these
operation and for postulated accident conditions and overload devices to protect intermittent-duty motors
that controls be provided to maintain these variables may therefore result in undesired actuation of the
and systems within prescribed operating ranges. devices if the cumulative effect of heating caused by
successive starts at short intervals is not taken into
Criterion XI, "Test Control," of Appendix B, account in determining the overload trip setting.
"Quality Assurance Criteria for Nuclear Power
Plants and Fuel Reprocessing Plants," to 10 CFR
Part 50 requires, in part, that a test program be es It is generally very difficult for any thermally sen
tablished to ensure that systems and components per sitive device to approximate adequately the varying
form satisfactorily and that the test program include thermal characteristics of an intermittent-duty motor
operational tests during nuclear power plant opera over its full range of starting and loading conditions.
tion. This is mainly caused by the Wide variations in motor
heating curves for various sizes and designs and also
This regulatory guide describes a method accept by the difficulty in obtaining motor heating data to
able to the NRC staff for complying with the above an acceptable accuracy.
"01
criteria with regard to the application of thermal
overload protection devices that are integral with the
0 Lines indicate substantive changes from previous issue.

sent to the Secretary


should beWashington. of the Commission. Nuclear
US. ing Regu
USNRC REGULATORY GUIDES Comments
latory, Commission. D.C. 20555. Attention: Docket &nW Servce
tranch.
Regulatory Guides are issued to describe and make available to the public methods
acceptable to the NRC staff of implementing specific parts of the Commission's
The guides se issued in the following ten broad divisions:
regulations, to delineate techniques used by the staff in evaluating specific problems
or postulated accidents, or to provide &uidance to applicants. Regulatory Guides
1. Power Reactors 6. Products
are not substitutes for regulations, and compliance with them is not required. 7. Transportation
accept- 2. Research and Test Reactors
Methods and solutions different from those set out In the guides will be
4. Environmental andcSiting 9. Antitrust Review
able if they provide abasis for the findings requisite to the issuance or continuance
of . permit or license by the Commission. 5. Materials and Plant Protection 10. General

Comments and suwestions for improvements In these guides ae encouraged at all Requests for single copies of Issued guides (which may be reproduced) or for place
times, and guides will be revised. as appropriate, to accommodate commeMts and ment on an automatic distribution list for single copies of future guides in specific
to reflect new information or experience. -This guide was revised as a mull of divisions should be made in writing to the US. Nuclear Regulatory Commission.
Washington, D.C. 2055./Attention: Director. Division of Document Control.
substantive comments received from the public and additional staff review.
Since the trip function in a thermal overload device C. REGULATORY POSITION
is dependent on temperature, the degree of overload
protection provided is affected by change in ambient In order to ensure that safety-related motor
temperature at the motor or starter location. This operated valves whose motors are equipped with
aspect becomes more complex in nuclear power plant thermal overload protection devices integral with the
motor starter will perform their function, one of the
K
applications where, in some cases, the motor to be
two alternatives described in regulatory position I or
protected is inside the containment and the overload
the one described in regulatory position 2 should be
protection devices are outside the containment. In
implemented:
such a situation, the temperature difference between
the motor and the overload device could be as high as I. Provided that the completion of the safety func
2000 F under design basis conditions. Thus, the selec tion is not jeopardized or that other safety systems
tion of an appropriate trip setpoint for such a valve are not degraded, (a) the thermal overload protec
motor should take into consideration operation of tion devices should be continuously bypassed and
the valve under various temperatures for both normal temporarily placed in force only when the valve
and postulated accident conditions, including loss-of motors are undergoing periodic or maintenance
coolant accidents. testing or (b) those thermal overload protection
devices that are normally in force during plant opera
tion should be bypassed under accident conditions.
The accuracy obtainable with the thermal overload
relay trip generally varies from -5% to 0% of trip set The bypass initiation system circuitry should
point. Since the primary concern in the application of conform to the criteria of Sections 4.1, 4.2, 4.3, 4.4,
overload devices is to protect the motor windings 4.5, 4.10, and 4.13 of IEEE Std 279-1971, "Criteria
against excessive heating, the above negative for Protection Systems for Nuclear Power
tolerance in trip characteristics of the protection Generating Stations," and should be periodically
device is considered in the safe direction for motor tested.
protection. However, this conservative design feature 2. The trip setpoint of the thermal overload
built into these overload devices for motor protection protection devices should be established with all un
could interfere in the successful functioning of a certainties resolved in favor of completing the safety
safety-related system; i.e., the thermal overload related action. With respect to those uncertainties,
device could open to remove power from a motor consideration should be given to (a) variations in the
before the safety function has been completed or even ambient temperature at the installed location of the
initiated. In nuclear power plant application, the overload protection devices and the valve motors, (b)
criterion for establishing an overload trip setpoint inaccuracies in motor heating data and the overload
should be to complete the safety function (e.g., drive protection device trip characteristics and the
the valve to its proper position to mitigate the effects matching of these two items, and (c) setpoint drift. In
of an accident) rather than merely to protect the order to ensure continued functional reliability and
motor from destructive heating. In some plants, the the accuracy of the trip point, the thermal overload
thermal overload devices are bypassed during normal protection device should be periodically tested.
plant operation, except that they are temporarily
placed in force when the valve motors are undergoing D. IMPLEMENTATION
periodic testing, The purpose of this section is to provide informa
tion to applicants regarding the NRC staff's plans for
using this regulatory guide.
Where the thermal overload protection devices are
bypassed, it is important to ensure that the bypassing This guide reflects current NRC staff practice.
does not result in jeopardizing the completion of the Therefore, except in those cases in which the appli
safety function or in degrading other safety systems cant proposes an acceptable alternative method for
because of any sustained abnormal motor circuit cur complying with specified portions of the Commis
rents that may be present. As an example, for small sion's regulations, the method described herein is be
motors (1/2 horsepower or less), the magnetic trip ing and will continue to be used in the evaluation of
devices provided in the motor combination starter submittals for construction permit applications until
breaker may not adequately protect the circuit at all this guide is revised as a result of suggestions from the
times against sustained locked-rotor currents. public or additional staff review.

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1.106-2

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