VGT
VGT
VGT
turbine wheel using a row of vanes. These vanes open and close to match the engine’s exact
boost requirements.
Pivoting (rotating) vanes turbochargers are widely used in passenger vehicles applications
and they are the most common type of variable geometry turbochargers (VGT).
1. turbine casing
2. turbine wheel
3. vanes
4. unison ring
5. adjustable ring
6. lever system
7. compressor wheel
8. compressor casing
9. pneumatic actuator
The variation of the cross-sectional flow area of the turbine is achieved by the rotating
vanes (3). These are mechanically linked to an adjustable ring (5), which is controlled by
the pneumatic actuator (9) through a mechanical lever system (6).
Depending on the operating point of the engine, the engine control module (ECM) is
adjusting the air pressure in the pneumatic actuator, which is closing or opening the
pivoting vanes.
At low engine speeds, the vanes are in a narrow position, the cross-sectional area for the
exhaust gas flow is small, the A/R ratio is at its minimum value and the velocity of the
exhaust gas through the turbine at its maximum. This translates into high compressor
speed and high intake air boost.
At high engine speeds, the vanes are in a wide position, the cross-sectional area for the
exhaust gas flow is large, the A/R ratio is at its maximum value and the velocity of the
exhaust gas through the turbine at its minimum. The compressor speed will be slower but
enough to provide the required intake air boost.
Also, the flow capacity of the turbine is increased, which will decrease the exhaust gas
backpressure and allow the engine to “breathe” normally.
The position of the vanes (A/R ratio) can be controlled between a minimum (fully closed)
and a maximum (fully open) position. The exact position of the vanes depends on the
operating point of the internal combustion engine (speed and torque) and is regulated by
the engine control module (ECM) or power train control module (PCM).
The most common design of variable geometry turbochargers are using rotating vanes
(airfoils) arranged like slats in a window blind around the turbine wheel. These vanes are
moved to regulate the cross-sectional area of the exhaust gas flow through the turbine. The
vanes are mounted in the turbine housing with one end pinned to the housing. The other
end of the vane is connected through a pin to a plate called a unison ring. Rotation of this
unison ring causes the all the vanes to revolve around the fixed pivot point.
At high exhaust gas temperatures, the metal-to-metal dry friction between the vanes, pivots
and ring can be problematic and cause the pivoting mechanism to stick. If they get stuck in
an open position, the engine performance will be poor at low speeds. If the vanes get stuck
in a closed (narrow) position, at high engine speeds there will be a significant exhaust gas
backpressure, which will lead to over-speed and even to turbine failure.