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    VGT - Service Data

    Uploaded by

    BroCactus
    This document provides service data sheets for various VGT turbocharger models. It contains torque specifications for different turbocharger components as well as acceptable tolerance ranges for radial movement, axial clearance, rotor balance, and core balance. The document warns that turbochargers can be hazardous if not used as specified and provides safety instructions for working on turbochargers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    VGT - Service Data

    Uploaded by

    BroCactus
    389 views15 pages
    This document provides service data sheets for various VGT turbocharger models. It contains torque specifications for different turbocharger components as well as acceptable tolerance ranges for radial movement, axial clearance, rotor balance, and core balance. The document warns that turbochargers can be hazardous if not used as specified and provides safety instructions for working on turbochargers.

    Original Title

    VGT_SERVICE DATA

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    This document provides service data sheets for various VGT turbocharger models. It contains torque specifications for different turbocharger components as well as acceptable tolerance ranges for radial movement, axial clearance, rotor balance, and core balance. The document warns that turbochargers can be hazardous if not used as specified and provides safety instructions for working on turbochargers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    389 views15 pages

    VGT - Service Data

    Uploaded by

    BroCactus
    This document provides service data sheets for various VGT turbocharger models. It contains torque specifications for different turbocharger components as well as acceptable tolerance ranges for radial movement, axial clearance, rotor balance, and core balance. The document warns that turbochargers can be hazardous if not used as specified and provides safety instructions for working on turbochargers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 15

    Part No. 4029697 Rev.

    04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 1 of 15


    WARNING Locknut, V-Band Locknut, Compressor Screw, Diffuser
    Turbochargers can be hazardous when not used Compressor (Item 29) Wheel (Item 61) (Item 56)
    as specified by the manufacturer. To prevent
    damage and personal injury:
    - Always use the turbocharger part number specified by
    the engine manufacturer.
    - Use only in applications approved by the engine
    manufacturer.
    - Do not touch before checking surface temperatures.
    - Do not work on a running turbocharger or engine.
    - Do not modify the turbocharger in any way.
    - Disassemble and re-assemble using the engine
    manufacturer’s instructions.
    - Use only approved spare parts.
    For advice on the safe use of turbochargers
    contact www.holset.com

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A N/A


    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V 8.5 (75) 14 (124) 6.8 (60)
    HE531V 8.5 (75) 17 (150) 6.8 (60)
    HE541V 8.5 (75) 17 (150) 6.8 (60)
    HE551V 8.5 (75) 21 (186) 6.8 (60)
    HX40V N/A N/A N/A
    HY40V 8.5 (75) 14 (124) 6.8 (60)
    HX55V N/A N/A N/A
    HY55V 8.5 (75) 17 (150) 6.8 (60)

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:1
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 2 of 15


    Rotor Balance Core Balance at
    (see note 8) 4000 rev/min
    (see note 9)
    Balance Planes

    Turbo Model g.mm (oz. in) g.mm (oz. in)

    HE341Ve N/A N/A


    HE351Ve N/A N/A
    HE431Ve N/A N/A
    HE531Ve N/A N/A
    HE551Ve N/A N/A
    HE431V 1.5 (0.0020) 1.5 (0.0020) 1.5 (0.0020) 1.5 (0.0020)
    HE531V 2.2 (0.0030) 4.4 (0.0060) 2.2 (0.0030) 4.4 (0.0060)
    HE541V 2.2 (0.0030) 4.4 (0.0060) 2.2 (0.0030) 4.4 (0.0060)
    HE551V 2.2 (0.0030) 4.4 (0.0060) 2.2 (0.0030) 4.4 (0.0060)
    HX40V N/A N/A
    HY40V 1.5 (0.0020) 1.5 (0.0020) 1.5 (0.0020) 1.8 (0.0025)
    HX55V N/A N/A
    HY55V 2.2 (0.0030) 4.4 (0.0060) 2.2 (0.0030) 4.4 (0.0060)

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:2
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 3 of 15


    Locknut, V-Band Locknut, Socket Head Screw
    Turbine (Item 28) V-Band Discharge External Heat Shield
    pipe (item 28) (item 106)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A N/A


    HE351Ve N/A 8.5 (75) 8.5 (75)
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V N/A N/A N/A
    HE531V N/A N/A N/A
    HE541V N/A N/A N/A
    HE551V N/A N/A N/A
    HX40V 8.5 (75) N/A N/A
    HY40V 11.3 (100) N/A N/A
    HX55V 8.5 (75) N/A N/A
    HY55V 11.3 (100) N/A N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:3
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 4 of 15


    Radial Movement Axial Clearance
    (TIR)

    -0+
    10 10

    TYPE 20
    20 20

    30 30
    MERCER

    40 40
    50

    Turbo Model mm (in) mm (in)

    HE341Ve 0.305 - 0.508 (0.012 - 0.020) 0.025 - 0.127 (0.001 - 0.005)


    HE351Ve 0.326 - 0.508 (0.013 - 0.020) 0.025 - 0.127 (0.001 - 0.005)
    HE431Ve 0.254 - 0.356 (0.010 - 0.014) 0.025 - 0.127 (0.001 - 0.005)
    HE531Ve 0.381 - 0.533 (0.015 - 0.021) 0.051 - 0.152 (0.002 - 0.006)
    HE551Ve 0.381 - 0.533 (0.015 - 0.021) 0.051 - 0.152 (0.002 - 0.006)
    HE431V 0.254 - 0.356 (0.010 - 0.014) 0.025 - 0.127 (0.001 - 0.005)
    HE531V 0.381 - 0.533 (0.015 - 0.021) 0.025 - 0.127 (0.001 - 0.005)
    HE541V 0.381 - 0.533 (0.015 - 0.021) 0.025 - 0.127 (0.001 - 0.005)
    HE551V 0.381 - 0.533 (0.015 - 0.021) 0.051 - 0.152 (0.002 - 0.006)
    HX40V 0.305 - 0.457 (0.012 - 0.018) 0.025 - 0.127 (0.001 - 0.005)
    HY40V 0.254 - 0.356 (0.010 - 0.014) 0.025 - 0.127 (0.001 - 0.005)
    HX55V 0.406 - 0.610 (0.016 - 0.024) 0.025 - 0.127 (0.001 - 0.005)
    HY55V 0.381 - 0.533 (0.015 - 0.021) 0.025 - 0.127 (0.001 - 0.005)

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:4
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 5 of 15


    Screw/Caphead Cap Head Screw, Screw, Cover Plate
    screw, Actuator Cover Plate (Item 106)
    (Items 106/120) (Item 120)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A N/A


    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V 25 (220) 25 (220) N/A
    HE531V 25 (220) 25 (220) N/A
    HE541V 25 (220) 25 (220) N/A
    HE551V 25 (220) 25 (220) 25 (220)
    HX40V 17(150) 15 (133) N/A
    HY40V 25 (220) 25 (220) N/A
    HX55V 25 (220) 15 (133) N/A
    HY55V 25 (220) 25 (220) N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:5
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 6 of 15


    Grease Nipple, Cover Grease Nipple, End Screw, Cover Plate
    Plate (Item 178) Link (Item 178) (Item 120)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A N/A


    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V 15 (133) 15 (133) 15 (133)
    HE531V 15 (133) 15 (133) 15 (133)
    HE541V 15 (133) 15 (133) 15 (133)
    HE551V 15 (133) 15 (133) 15 (133)
    HX40V N/A N/A N/A
    HY40V 15 (133) 15 (133) 15 (133)
    HX55V N/A N/A N/A
    HY55V 15 (133) 15 (133) 15 (133)

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:6
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 7 of 15


    Adapter, Air Inlet Adapter, Oil Inlet Adapter, Oil
    (Item 159) (Item 113) Drain (Item 116)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A N/A


    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V 6 (53) 40 (354) N/A
    HE531V N/A 40 (354) 55 (487)
    HE541V N/A 40 (354) 55 (487)
    HE551V 6 (53) 40 (354) N/A
    HX40V N/A) 40 (354) 50 (443)
    HY40V N/A 40 (354) 55 (487)
    HX55V N/A 40 (354) 50 (443)
    HY55V N/A 40 (354) 55 (487)

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:7
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 8 of 15


    Connector Male, Bolt, Nozzle Pressure Pressure Blanking
    Water (Item105) Probe Block (Item 119) Plug (Item 103)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A N/A


    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V 40 (354) N/A N/A
    HE531V 40 (354) N/A N/A
    HE541V 40 (354) N/A N/A
    HE551V 40 (354) N/A N/A
    HX40V 40 (354) N/A N/A
    HY40V 40 (354) N/A 30 (267)
    HX55V 40 (354) 6 in rotation then 11 (54 then 97) 30 (267)
    HY55V 40 (354) N/A N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:8
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 9 of 15


    Eye Bolt/Bolt Temperature Sensor / Cap Head Screw,
    (Item 156) Blanking Plug Speed Sensor
    (Item 158/103) (Item 120)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A 3 (27)


    HE351Ve N/A 17 (150) 3 (27)
    HE431Ve N/A N/A 3 (27)
    HE531Ve N/A N/A 3 (27)
    HE551Ve N/A N/A 3 (27)
    HE431V 50 (443) 17 (150) 8.5 (75)
    HE531V N/A 17 (150) 8.5 (75)
    HE541V N/A 17 (150) 8.5 (75)
    HE551V 50 (443) 17 (150) 8.5 (75)
    HX40V N/A N/A 8.5 (75)
    HY40V N/A N/A 8.5 (75)
    HX55V N/A N/A 8.5 (75)
    HY55V N/A 17 (150) 8.5 (75)

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:9
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 10 of 15


    Cap Head Screw, Screw, Actuator Screw,
    Actuator (Item 120) 4-Bolt Cover (Item 67) Position Sensor
    (Type 1 Electric) (Type 1 Electric) (Item 106)

    Turbo Model Nm (lb. in) Nm (lb. in) Nm (lb. in)

    HE341Ve 17 (150) 8.5 (75) 3.0 +/- 0.3 (27 +/- 2.7)
    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V N/A N/A N/A
    HE531V N/A N/A N/A
    HE541V N/A N/A N/A
    HE551V N/A N/A N/A
    HX40V N/A N/A N/A
    HY40V N/A N/A N/A
    HX55V N/A N/A N/A
    HY55V N/A N/A N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:10
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 11 of 15


    Actuator Rod Travel Remote Actuator Cross Shaft
    (Type 1 Electric) Backlash Linear Travel
    (Type 1 Electric) (Type 1 Electric)

    10 20 30

    Turbo Model mm mm mm

    HE341Ve 11 - 13 16.5 - 18.5 0.5 11 - 13


    HE351Ve N/A N/A N/A N/A
    HE431Ve N/A N/A N/A N/A
    HE531Ve N/A N/A N/A N/A
    HE551Ve N/A N/A N/A N/A
    HE431V N/A N/A N/A N/A
    HE531V N/A N/A N/A N/A
    HE541V N/A N/A N/A N/A
    HE551V N/A N/A N/A N/A
    HX40V N/A N/A N/A N/A
    HY40V N/A N/A N/A N/A
    HX55V N/A N/A N/A N/A
    HY55V N/A N/A N/A N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:11
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 12 of 15


    Socket Head Screw, Socket Head Screw,
    Actuator (Item 106) Actuator (Item 139/142)
    (Type 2A Electric) (Type 2B Electric)

    Turbo Model Nm (lb. in) Nm (lb. in)

    HE341Ve N/A N/A


    HE351Ve N/A T1: 3 (26) T2: 11 (97)
    HE431Ve T1: 3 (26) T2: 11 (97) N/A
    HE531Ve T1: 3 (26) T2: 11 (97) N/A
    HE551Ve T1: 3 (26) T2: 11 (97) N/A
    HE431V N/A N/A
    HE531V N/A N/A
    HE541V N/A N/A
    HE551V N/A N/A
    HX40V N/A N/A
    HY40V N/A N/A
    HX55V N/A N/A
    HY55V N/A N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:12
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 13 of 15


    Socket Head Screw
    External Heat Shield
    (item 106)

    Turbo Model Nm (lb. in)

    HE341Ve N/A
    HE351Ve N/A
    HE431Ve N/A
    HE531Ve 5.5 (49)
    HE551Ve 5.5 (49)
    HE431V N/A
    HE531V N/A
    HE541V N/A
    HE551V N/A
    HX40V N/A
    HY40V N/A
    HX55V N/A
    HY55V N/A

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:13
    Part No. 4029697 Rev.04
    VGT Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 14 of 15


    Actuator Rod Travel Cross Shaft
    (Air) Linear Travel (Air)

    Turbo Model mm mm
    Fitted Remote

    HE341Ve N/A N/A N/A


    HE351Ve N/A N/A N/A
    HE431Ve N/A N/A N/A
    HE531Ve N/A N/A N/A
    HE551Ve N/A N/A N/A
    HE431V 7-9 14 - 16 10.5 - 11.5
    HE531V 10.5 - 12 14 - 16 13 - 14
    HE541V 10.5 - 12 14 - 16 13 - 14
    HE551V 10 - 11 14 - 16 13 - 14.5
    HX40V 8 - 10 13 - 14 N/A
    HY40V 8-9 14 - 16 10.5 - 11.5
    HX55V 10 - 10.5 13 - 14 N/A
    HY55V 10.5 - 12 14 - 16 13 - 14

    Ref. JV/KD Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:14
    Part No. 4029697 Rev.04
    VG Service Data Sheets Expiry Date: 05:2008

    VGT Service Data Sheet 15 of 15

    Service Data Sheet Notes


    1. The list of turbocharger models represents the majority of current specifications. If your model does not appear in the
    Service Data Sheets, please refer to your nearest distributor for guidance.
    2. Service data is sourced from engineering specifications and drawings.
    3. All permissible Service Allowances are included in this data set.
    4. Where nominal torque is quoted always aim to achieve this mid-point value during turbocharger assembly processes.
    To avoid ineffective clamp loading or plastic deformation of components through under or over tightening respectively,
    nominal torque must be applied using a calibrated torque wrench with not less than +/- 1 Nm (+/- 10 lbf.in) capability.
    For low torque joints, use equipment that can achieve the specified calibration accuracy.
    Never use breakaway torque to check clamping efficiency as this can vary up to 40% from nominal.
    5. Some models have optional specifications (e.g. turbine housing bolts or V-band arrangements). Both are shown for
    reference
    6. For the latest Service Data Sheets and Bulletin Board information refer to www.holsetaftermarket.com.
    7. All fasteners must be visually clean and be lubricated with light oil prior to torque tightening except where the Service
    Repair Manual instructs to the contrary.
    Exceptions are:
    • HX20W/HX25/25W/27W Compressor Wheel Locknut, (61) V-Band Locknut, (28) - apply molycote.
    • All other V-Band Locknut (28) (29) and Wastegate Valve Body Screw (79) - fit dry.
    • All fasteners treated with a thread locking patch - fit dry and within 5 minutes of insertion.
    8. Use core balance process when facilities are available.
    9. Use VSR process if facilities are available.

    Ref. JV/PF Effect Date: 12:07

    Caution
    Always refer to Service Notes before using this service data.

    6:15

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