Pcms C Manual Afb - Master 2.02

Andritz Feed & Biofuel – PCMS-C Manual
PCMS-C Manual
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Last saved by Fielsø Orla 19-12-2016 1-49
Contents
PREFACE ..........................................................................................................................................................................................3
INTRODUCTION ...............................................................................................................................................................................4
SYSTEM DESCRIPTION...................................................................................................................................................................5
GRAPHIC OVERVIEW ......................................................................................................................................................................6
Motor popup window ................................................................................................................................................................................ 7
Valve popup window ................................................................................................................................................................................ 8
Analog input popup window ..................................................................................................................................................................... 8
Binary input popup window ...................................................................................................................................................................... 8
PID Controller popup window ................................................................................................................................................................... 9
RECIPE ...........................................................................................................................................................................................10
Pellet mill w/ Expander & 1 additive - Screenshot .................................................................................................................................. 10
Pellet mill w/ Expander & 1 additive - Explanation .................................................................................................................................. 11
TREND ............................................................................................................................................................................................12
Trend Configuration ............................................................................................................................................................................... 13
CONFIGURATION ...........................................................................................................................................................................14
Main Configuration................................................................................................................................................................................. 15
Configuration of the Feed screw ............................................................................................................................................................ 16
Configuration of the Conditioner 1 .......................................................................................................................................................... 17
Configuration of Conditioner 2 ............................................................................................................................................................... 19
Configuration of the Fines system .......................................................................................................................................................... 20
Configuration of the FEX ........................................................................................................................................................................ 21
Configuration of the Pellet mill ............................................................................................................................................................... 23
Configuration of the Additives ................................................................................................................................................................ 24
Configuration of the Cooler .................................................................................................................................................................... 25
Configuration of the Crumbler ................................................................................................................................................................ 27
ALARMS ..........................................................................................................................................................................................28
WEAR PARTS. ................................................................................................................................................................................42
Creating wear part ................................................................................................................................................................................. 42
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Preface
This manual describes the functionality of the PCMS-C system and provides thorough instructions about
set-up, operation and troubleshooting of the system.
This manual is created for the PCMS-C system alone.
General A-Scada functions are not described in this manual; they are described in the Design manual.
Furthermore, this manual assumes that the reader has general knowledge of pelleted feed production as
well as comprehensive knowledge about the machines of which this system will be controlling. The reader
is referred to the mechanical documentation of the relevant machines for any mechanical questions.
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Introduction
The PCMS-C control is a system for controlling an entire pelleting line or a part of it.
It is a modular system, making it possible to construct a control for any Andritz Feed & Biofuel pellet feed
production machine.
The system may also be configured to control a range of third-party machines.
Due to the flexibility of the PCMS-C system, Customization and optimization must be carried out by an
authorized Andritz Feed & Biofuel technician.
The PCMS-C system consists of the following basic modules and extensions, but specialized functions
could be/have been added.
Basic module A Basic module B Extension 1

Pellet mill, Pellet mill with Conditioner 2,
conditioner dual main motor, Constant RPM
and feed screw, Conditioner,
Steam addition feed screw,
And re-pelletizing. Steam addition and
Re-pelletizing.
Extension 2 Extension 3 Extension 4
CRT as conditioner 2, Dynamic Weight Control Fine bin,
CRT with Feeding (DWC) Dosing of fine into
level control conditioner
and equalizer
screw

Additive 1+2 Additive 3+4 Additive 5+6
Liquid or powder Liquid or powder Liquid or powder

Feed expander, Pre pellet mill, Cooler 1 with
wing crumbler and forced feeder, Fan and cyclone.
Bypass before and after. Bypass before
And after.

Cooler 2 with Crumbler 1 with Crumbler 2 with
fan and cyclone distributer and bypass distributer and bypass

4 conveyors and 5 conveyors and ARC
4 gates with 10 gates with Automatic roller
overflow switch overflow switch position control
and speedguards and speedguards on pellet mill
Extension 17
Steam addition
on FEX
Motor valve
and flow meter
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System Description
The PCMS-C is based around an Allen-Bradley CompactLogix PLC, which handles all electrical signals to
and from the machines. The PLC communicates with a computer running the A-Scada system.
A-Scada allows the operator to monitor, manage the process, and also saves production data for retrieval
at any time.
Computer and PLC is connected via an Ethernet connection.
The A-Scada system is network-based and it is possible to connect more than one client to the same
Server. Client and server do not have to be installed on the same PC, as long as they are connected via
the same network. This means that there can be several operating stations for controlling the machinery.
Please see the Design manual for more information about the A-Scada system.
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Graphic Overview
The graphic overview is found in the Overview tab. It shows the entire installation with all components.
Motors, switches etc. change color to show which state they are in. Motors are brown when stopped,
green when running, and blinking red to indicate an error state.
Switches are green when they are OK, i.e. in a state that does not prevent operation. A red switch means
that it is in a state that prevents operation, and blinking signifies that the switch has triggered an alarm.
There may be fields for adjusting Recipe parameters or fields that display current values.
Pellet press with cooler
Start – Stop Icons
The Graphic overview also contains the buttons for starting and stopping the pelleting
equipment. The control starts each part of the machine in preprogrammed steps that
makes sure the machines start in the correct order. During steps, the clicked button will
blink green. When a sequence is finished/ready the button will be constantly green.
Start and Stop

When clicking Start; all steps initiate automatically. Clicking Stop will reverse this sequence.
Step Start and Step Stop

By clicking Step Start, the machine will start in steps.
For each time the button is clicked, next section will initiate.
By clicking Step Stop, the active step will stop and the preceding step will be active.
Open Dumpshute
This button will open the Dump Shute, when clicked the button will become orange and the text will
change to Close Dumpshute.
Clicking Close Dumpshute will reverse the above.
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Empty Cooler
Empty cooler will discharge the cooler for a configured amount of time (see Cooler
configuration page)
Start and Stop Crumbler

When clicking the Start Crumbler; the crumbler will be selected and startup, all steps
initiate automatically.
Stop will reverse this sequence and deselect the crumbler.
Start and Stop Preheat

When clicking the Start Preheate; the preheatesequence will be selected and startup, all
steps initiate automatically.
Cancel will reverse this sequence and deselect the preheate function.
The Start/Stop Heat Tracing will start/stop heat tracing for the preheat conditioner.
Motor popup window
By clicking on a motor icon on the graphic overview

picture the Motor popup window opens.
The window has the following functions:
Simulation, Auto, Man, Service, Start and Stop are

belonging to the standard controls of this popup and if
the motor has interlocks they are also indicated and
limited interlocks can be bypassed on this popup.
To operate buttons whit a lock, the user has to log in as
Maint. or Prog.
Diagnostic of the motor can be opened by

pressing:
This is the diagnostic popup for motors and indicates all the important States of the
Motor. It can influence all the input signals of the motor for maintenance, service
and start-up.
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Valve popup window

Valve popup window. There are standard buttons to operate the
valve (Sim, Auto, Man, Open, Close, Service). Interlocks are
visible in this popup.
The diagnostic popup for the Valve. It acts

similar to the Motor diagnostic as service- and
maintenance- and start-up interface
Analog input popup window

The Analog input window shows the scaled value of the input,
alarms and the value can be set to simulation.
Binary input popup window

The Binary input window shows the status of the input.
Alarm can be inhibit and the inhibit state in the plc is shown.
Simulation of the signal can be set or reset from window.
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PID Controller popup window

The Controller is an extended PID controller with
many useful options. The Analog input part is similar
to the standalone analog with the 4 alarms.
The Controller has basically 3 modes:
Auto: The controller is on and the

Auto set point is used.
Manual: The controller is off and the

Output can be set by the
manual CV value.
Remote: The controller is on and the

set point is calculated from the PLC
(Remote set point)
A controller can be forced (In the Plc). For each force there can be a different output value. In this mode
the controller is switched off. And the force value is directly given to the output.
In the parameter popup of the controller you can set the PID parameter:
KP: Proportional part of the controller

TI: Integration time
TD: Differential time
TF: Filter time for the differential part
DZ: Dead zone
Limits for SP and CV and deviation limits are set here.

Also alarm setpoints for the PV are set here.
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Recipe
The recipe handler makes it possible to create standard recipes for each type of product.
(See the Design Manual for further information)
The values put in the recipe are the parameters to lead the machine to producing the optimal product.
They will be the indicators for a smooth automatic startup where the requested temperature and capacity
will be reached the best possible way.
The system has programmed PID control loops to automatically raise and adjust the process values to the
requested set points.
Examples and explanations
Pellet mill w/ Expander & 1 additive - Screenshot
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Pellet mill w/ Expander & 1 additive - Explanation
Parameter Explanation
This is the density of the raw material. Kg/m3 = Grams/Liter = the weight of 1 liter material.
Density of raw meatrial:
This is used to calculate the volumetric capacity of the feed screw.
Speed of Feed screw high limit: The maximum speed of the feed screw after the Conditioner temperature set point is reached the first time.
Feed screw until temp at set The feed screw will regulate regardless of the temperature in the conditioner until this set point. The feed
point: screw will stop regulating until the requested Conditioner temperature set point is reached the first time.
Min. opening of Steam valve: This is the minimum opening of the steam valve in auto mode.
Max Opening of Steam valve: This is the maximum opening of the steam valve in auto mode.
After start of the feed screw the Control system will try to achieve and maintain this chosen temperature by
Set point for Conditioner
regulating the steam valve between the Steam valve minimum opening and Steam valve maximum
temperature control:
opening.
Set point for Additive 1 – Flow The percentage of additive you would like to add to the process. If you do not want to use it; write 0 as the
control: set point.
Set point for Additive 2 – Flow

control: ----
The minimum opening of the FEX gap, The FEX gap will close according to the load control on the FEX main
Gap Minimum opening
motor. The gap will not close more than to the minimum level.
The more material the Pellet press has to work with, the more amperes it will use. The feed screw will
Main motor load set point adjust the amount of product to the requested amperes in this set point. The bigger difference between the
actual value and this set point, the more aggressive the regulation will be and vice versa.
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Trend
The PCMS has trend curves for a large number of variables, and more are added constantly. The trend curve is accessed clicking
Trend in the lower tab.
Please see the A-Scada manual for more information on using the trend window.
The variables shown as trends depend on the specific machines installed, and may be adjusted by an Andritz Feed & Biofuel
technician, but this table demonstrates the most common ones. Your specific installation may differ from this description.
On each trend bar you have a scale and 2 arrows. The bars fill color indicates the input value of the variable, the small arrow
indicates the Set Point of the variable and the big arrow indicates the output value.
Feed screw Amp. Load Control PV load on Pellet mill main motor, CV speed of feed screw.
Conditioner 1 Steam temperature PV temperature of material out of conditioner, CV opening of steam motor valve
Conditioner 1 Steam motor valve
PV steam motor valve opening feedback signal
opening
Additive 1 The capacity of the additive added, 0 – x,x % (customer specific)
Equalizer Level control PV Level in CRT outlet, CV speed of equalizer screw
Actual production Actual production capacity, value from DWC or calculated from feed screw speed and product dencity
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Trend Configuration
Press the “Config” button located in the bottom left corner or the trend window
In the configuration you can change which trends are shown and on what position and the color of the Graphical
View. Maximum 11 Trends can be shown at a time.
If you need to view a certain time in the past then you can use the CONFIG button
Then choose ABSOLUTE TIME instead of RELATIVE TIME and input the exact time you want to view.
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Configuration
The PCMS-C has adjustable parameters for each part of the machinery. They are usually adjusted by the Andritz Feed & Biofuel technician during
commissioning.
In some cases it is needed to change these parameters later on and for that a special administrator login is needed.
The login will be given to a chief operator or similar.
The configuration parameters can be found in the Pellet Mill – Configuration tab.
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Main Configuration
The Main Configuration is to ease setting or resetting multiple functions at the same time and to backup or restore the
configuration of all equipment.
Switch simulation of all
All equipment in Simulation
equipment ON or OFF
All equipment in Dynamic Switch dynamic simulation of

Simulation all equipment ON or OFF
Switch off all bypassed

All equipment Bypass
functions
Switch off all inhibited

All equipment Inhibit
functions
Switch all equipment to Auto

All equipment in Auto
mode
Back up Configuration
By pressing Backup config on the main configuration page a pop-up
window will allow you to save your current configuration of the system.
It is also possible to load and/or delete earlier saved configurations.
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Configuration of the Feed screw
Checkbox
Cross a checkbox to indicate an existing
component, signal type or motor.
Signal delay time

The delay before a component triggers the
alarm.
Feedback time
The delay before loss of a motors running
signal trigger the alarm.
4...20mA
Check this if the signal is 4 – 20mA
Parameter Explanation Typical setting

[410LS01] – Feed screw – Prebin Indicates product available in systems without
3.00 sec
empty level Switch DWC (Extension 3).
[410LS02] – Feed screw – Prebin full
Indicates upstream that the prebin is full. 3.00 sec
level Switch
[410GS01] – Feed screw – Overflow
Blocking sensor located at the feed screws outlet. 3.00 sec
Switch
[410M01] – Feed screw – Motor The motor for the feed screw. 3.00 sec
[410EIC01] – Feed screw – Process
Feedback of feed screws speed. -
value (PV)
Span of the ampere feedback – 100 % = Main
Scaling
Motors nominal current
[410EIC01] – Feed screw – Control
Set point of feed screws speed. -
value (CV)
The minimum - maximum output speed to the
Scaling 0-100%
frequency drive.
The gain of the speed controller. Higher = More
KP 1
aggressive
The integral time of the controller. Higher = less
TI 20
aggressive
The Dead band of the controller. The span around
TD 1
the set point with no regulation.
The delay before the deviation in the controller
Deviation alarm delay time 10 sec
triggers the alarm.
Maximum deviation between actual and set point
Deviation high value 15 %
before alarm.
Minimum deviation between actual and set point
Deviation low value -15%
before alarm.
Production of Feed screw on 100% Kilos of production pr. hour with 100% speed on
-
Speed the feed screw.
Density of the product used when calculating the
Calibration density -
above capacity.
Sequence waiting time after stop of Waiting time before it is possible to stop the next
3
Feed screw step after the feed screw.
The delay between the empty sensors signal is lost
Prebin empty delay time 3
and the alarm is triggered.
Auto stop line at empty prebin Stop down the line if the prebin is empty. -
Stop the feed screw in case of overload on the
Stop feed screw at high PM amp -
main motor.
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Configuration of the Conditioner 1
General explanation
Checkbox
Cross a checkbox to indicate an existing component, signal type
or motor.
Signal delay time

The delay before a component signals “Alarm”.
Feedback time
The delay before loss of a motors running-signal signals “Alarm”.
Position available
Position switches indicating the position of a valve.
4...20mA

[411M01 – Conditioner 1 - Motor The motor for the conditioner. 3.00 sec
[411GS02] – Conditioner 1 – Overflow Switch Blocking sensor located at the conditioners outlet. 3.00 sec
[411SS01 – Conditioner 1 – Speed Switch Speed switch indicating correct speed of the conditioner. 3.00 sec
[411SI01] – Conditioner 1 - Speed Speed control of the conditioner motor. -
Scaling The scaling of the speed control in percentage. 0-100%
Min Output The minimum speed output in percentage. -
[411EI01] Conditioner 1 - Load Ampere feedback of the conditioner. -
Nominal Current The nominal current, read of the motors tag plate. -
Trend scale max Maximum amperes on the trend scaling. -
Max amp alarm The ampere needed to trigger the alarm. -
[411OV01] – Conditioner - PT100 Cleaning The air cylinder that cleans the PT100 thermostat. 3.00 sec
[411OV02] – Conditioner - Inlet valve Special inlet shot for CM902PH. 3.00 sec
[411OV03] – Conditioner – Outlet valve 1 Special outlet shot for CM902PH (left). 3.00 sec
[411OV04] – Conditioner – Outlet valve 2 Special outlet shot for CM902PH (right). 3.00 sec
[413OV01] – Steam to Conditioner 1 - Valve On/off valve for supply of steam to the conditioner. 3.00 sec
[413TIC01] – Steam to Conditioner 1 – Process Value(PV) Feedback of the motor valves position (steam controller). -
Scaling Scaling of the PT100 thermostats span in degrees. 0-200°C (read tag plate)
Control Value (CV) Set point of the motor valves position (steam controller). -
KP The gain of the steam controller. Higher = More aggressive. 1
TI The integral time of the steam controller. Higher = less aggressive. 20

The Dead band of the steam controller. The span around the set
TD 1
point with no regulation.
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Continued…
Deviation alarm delay time The delay before the deviation in the controller triggers the alarm. 10 sec.
Deviation high value Maximum deviation between actual and set point before alarm. 15%
Deviation low value Minimum deviation between actual and set point before alarm. -15%
Sequence waiting time after start/stop of Conditioner Waiting time for next step after start/stop of the conditioner 5 sec.
Steam to conditioner on delay When to open the steam supply after starting the feed screw. 3-5 sec.
Parking position of steam motor valve In what position to “park” the motor valve after stop. -
Steam to Conditioner off delay When to close the steam supply after stop of the feed screw. 3-5 sec.
PT100 cleaning open time The opening time of the PT100 cleaning cylinder before closing. 2 sec.
PT100 cleaning close time The closing time of the PT100 cleaning cylinder before opening. 200 sec.
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Configuration of Conditioner 2
General explanation
Checkbox
Cross a checkbox to indicate an
existing component, signal type
or motor.
Signal delay time

The delay before a component
signals “Alarm”.
Feedback time
The delay before loss of a
motors running-signal signals
“Alarm”.
Position available
Position switches indicating the
position of a valve.
4...20mA
Check this if the signal is 4 –
20mA
See Conditioner 1 for explanation of general parameters

414LIC01- Level Control
Select if Conditioner 2 is an CRT whit level sensor in
PV available -
outlet
- Min & Max level 0% & 100%
Select if Conditioner 2 is an CRT whit level sensor
CV available -
and Equalizer screw in outlet
KP, TI, TD PID settings KP 0,5 TI 10,0 TD 0,0
Deviation alarm delay time Time delay for deviation alarm 10 sec.
High speed High speed for Equalizer screw 100%
Low speed Low speed for Equalizer screw 20%
Equalizer ramp down cycle time Ramp time for Equalizer screw 1.0 sec
Equalizer ramp down gain Ramp down gain for Equalizer screw 10.0
414M01 Screw available Equalizer screw available -

CRT / Conditioner 2 temperature sensor in outlet
412TI01 Temperature available -
available
CRT outlet max level High level alarm CRT outlet 100%
CRT total retention time Retention time in CRT at 100% rpm 60 sec.
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Configuration of the Fines system
General explanation
Checkbox
existing component, signal type or
motor.
Signal delay time

Feedback time
The delay before loss of a motors
running-signal signals “Alarm”.
Position available
4...20mA

[461M01] – Screw Available Screw located under the fine bin 5 sec.
[461GS01] – Blocking sensor Available Overload switch, located at the end of the screw 2 sec.
[461M02] – Elevator Available Elevator supplying the fine bin with material 5 sec.
[461M03] – Fine screw to elevator Available Fine screw after pellet mill before elevator 5 sec.
[461GS02] – Blocking sensor Available Overload switch, located before elevator 5 sec.
[461SS01] – Elevator – Speed guard Indication that elevator speed is correct. 5 sec.
[461LS01] – Empty level sensor Low level sensor of the fine bin 1 sec.
[461LS02] – Full level sensor Full level sensor of the fine bin 3 sec.
[461LS03] – Middle level sensor Middle level sensor of the fine bin 2 sec.
Speed control of the Discharge screw –
[461SI01] – Screw Speed Available 0 – 100%
Trend scale minimum - maximum
CV Abs min Minimum speed of fine screw 5%
Fine screw ramp up gain Increase gain to make shorter ramp time 5
Fine screw ramp down gain Increase gain to make shorter ramp time 5
Min- Max Output Minimum & Maximum speed of the Discharge screw 5 % - 100 %
[461LI01] Analog – Level sensor Analogue level indication of the fine bin. 0 – 100%
Bypass cooler 2-way distributor, for bypass of cooler
[420OV01] Bypass Valve available
during start up or at low temperature
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Configuration of the FEX
General explanation
Checkbox
Signal delay time

The delay before a component signals
“Alarm”.
Feedback time
Position available
Position switches indicating the position
of a valve.
4...20mA

[415M01] - FEX – Main motor The main motor of the Feed expander Depending on size of the FEX.
[415SS01] – FEX – Speed guard Speed switch indicating correct speed of the expander’s main motor. Depending on size of the FEX.
[415GS01] – FEX – Door switch Door switch located at the head of the expander 0 sec.
[415GS01] – FEX – Blocking Sensor Outlet Sensor indicating blockage in the outlet after the Expander. 5 sec.
[415M02] - FEX – Hy. Pump Hydraulic pump controlling the 3 sec.
[415M04] - FEX – Oil lub. - Pump Pump for lubrication of the main bearing house 3 sec.
[415M05] - FEX – Oil lub. - Cooler Cooler for cooling of the oil for lubrication of the main bearing house 3 sec.
[415FS01] – FEX – Oil lub. – Flow Switch 1 Flow switch indicating that the lubrication is ok. 0 sec.
[415FS02] – FEX – Oil lub. – Flow Switch 2 Flow switch indicating that the filter for the lubrication is ok. 0 sec.
Read the tag plate located on the
Nominal current The main motors Current
motor.
Voltage The main motors Voltage
motor.
Main motor Cos fi The main motors Cosinus fi
motor.
Depending on the scale of the
[415EIC01] – FEX – Load - PV Main motor current feedback [A] current transformer, soft starter,
etc.
Hydraulic gap control, configuration of the pulse time under normal
CV available 2,5 sec – 4,5 sec
circumstances and during emergency opening.
Deadband Span around the SP where the controller isn’t regulating. 3%
Deviation high value Maximum deviation between actual and set point before alarm. + 20 %
Deviation low value Minimum deviation between actual and set point before alarm. - 20%
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Continued…
[415GI01] – FEX – Gap Opening Sensor Sensor Indicating the Position of the Gap 0-100%
[415TI01] – FEX – Gap Temperature Sensor Sensor indicating the temperature at the Gap opening. 0-200°C (read tag plate)
[415OV01] – FEX Gap - Valve - -
[415OV04] – Oil at Stop Valve Oil Additive to prevent blocking of the FEX while stopping down. 3 sec.
[415OV05] – Bypass FEX – Valv e Bypass before the FEX 3 sec.
[415OV06] – Bypass PM - Valve Bypass right after the Gap to bypass a possible Pellet Mill 3 sec.
Delay before restarting the FEX, to make sure the Main motor is
Restart Delay Depending on size of the motor.
stopped before restarting.
Waiting time before the start sequence continues after starting the
Sequence waiting time after start of FEX 20 sec.
FEX.
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Configuration of the Pellet

mill
General explanation
Checkbox
or motor.
Signal delay time

Feedback time
“Alarm”.
Position available
4...20mA
Check this, if the signal is 4 –
20mA

[419M01] – Pellet Mill – Main Motor The main motor of the Pellet mill 20 sec.
[419SS01] – Pellet Mill – Main Motor Speed Switch Speed switch indicating correct speed of the Pellet mill main motor. 10 sec.
Read of the tag plate
Nominal current The main motors Current
located on the motor.
Voltage The main motors Voltage
Cos fi The main motors Cosinus fi
[419M02] – Pellet Mill – Inlet Screw Motor A screw located in front of the Pellet chamber. 3 sec.
[419SS02] – Pellet Mill – Inlet Screw Motor Speed Switch Speed switch indicating correct speed of the Inlet screw. 3 sec.
[419M03] – Pellet Mill – Hydraulic Pump Pump controlling the brake pressure and tension of the belts. 3 sec.
[419PS01] – Pellet Mill – Pressure Switch Indicator for the brake pressure. 3 sec.
[419PS02] – Pellet Mill – Pressure Switch Indicator for the belt tension 3 sec.
[419M04] – Pellet Mill – Gearbox Oil Pump Circulation pump for oil in cog driven Pellet mills 3 sec.
[419PS03] – Pellet Mill – Gearbox Pressure Switch Switch indicating the pressure of the oil flow. 0 sec.
[419OV01] – Pellet Mill – Bypass Pellet mill (Dump
Bypass in front of the Pellet Chamber. 3 sec.
Shute)
In case the Dump Shute opens due to overload of the main motor, the bypass
Manual Close Dump Shute -
will not close automatically.
Depending on the
Restart delay Time before the Pellet mill main motor will be able to start again after stopping.
size of the motor.
Sequence waiting time after stop of Pellet Mill Waiting time after the stop sequencer has stopped the Pellet mill. 10 sec.
Check lubrication
Lubrication alarm delay Time for registering pulses after each lubrication cycle.
Scheme in Manual
Check lubrication
Lubrication cycle time Time between each cycle of lubrication
Scheme in Manual
Check lubrication
Lubrication number of pulses Pulses requested in each lubrication cycle.
Scheme in Manual
Blocking sensor outlet Switch indicating that that the space after the Pellet mill is blocked. 1 sec.
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Configuration of the
Additives
General explanation
Checkbox
or motor.
Signal delay time

Feedback time
“Alarm”.
Position available
4...20mA

Dep. On the flow
[441FIC01] – Additive 1 - Flow Flow meter and scale of its minimum - maximum feedback
meters scale.
CV Available Control of motors speed via frequency drive -
KP The gain of the speed controller. Higher = More aggressive 0.1
TI The integral time of the controller. Higher = less aggressive 10
TD The Dead band of the controller. The span around the set point with no regulation. 1
[441M01] – Additive 1 – Pump Main motor of the additive 3 sec.
[441LS01] Additive 1 – Level switch Empty Empty switch in the container of the additiv 10 sec.
[441GS01] – Additive 1 – Overload Switch Physical overload switch of the additive dosing. 0 sec.
[441OV01] – Additive 1 – Injection Valve 1 First injection valve into the product 2 sec.
[441OV02] – Additive 1 Injection Valve 2 Second injection valve into the product 2 sec
[441OV03] – Additive 1 Injection Valve 3 Third injection valve into the product 2 sec
Additive on delay after start of Feed screw The delayed start after starting the feed screw and the start rpm percentage. 10 sec. - 5%
Additive off delay after stop of Feed screw The delayed stop after the feed screw has stopped 5 sec.
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Configuration of the Cooler
General explanation
Checkbox
Signal delay time

The delay before a component signals
“Alarm”.
Feedback time
The delay before loss of a motors running-
signal signals “Alarm”.
Position available
Position switches indicating the position of a
valve.
4...20mA

[412FIC01] – Cooler 1 – Air flow control System that controls the airflow of the cooler outlet. 0-100 %
Deviation alarm delay time Time before the below mentioned deviation triggers the alarm. 5 sec.
Deviation high value Accepted + Deviation between actual position and set point. +10 %
Deviation low value Accepted - Deviation between actual position and set point. -10 %
[421M01] – Cooler 1 – Inlet airlock Airlock located on top of the cooler. -
[421M02] – Cooler 1 – Distributer Distributor located in the top of the cooler on the inside. 3 sec.
[421M03] – Cooler 1 – Discharger The moving floor in the cooler. 3.sec.
[421M04] – Cooler 1 – Fan The fan that circulates the air in the cooling system. ̴ 20 sec. (dep. on size)
[421M05] – Cooler 1 – Cyclone Airlock Airlock located in the bottom of the cyclone. 3 sec.
[421GS01] – Cooler 1 – Door switch Switch making sure that the door is closed. 0 sec.
[421GS02] – Cooler 1 – Blocking sensor outlet Switch located after the floor of the cooler, activated if the outlet is blocked. 3 sec.
Switch located at the “arm” of the moving floor, activated when the floor is
[421GS03] – Cooler 1 – Discharger bottom closed 0 sec.
mechanically closed.
Switch located at the “arm” of the moving floor, activated when the floor is
[421GS04] – Cooler 1 – Discharger bottom opened 0 sec.
mechanically opened.
[421XS01] – Cooler 1– Fire sensor or fire gate pos. Temperature switch and/or position switch indicating the fire gate open. 0 sec.
[421LS01] – Cooler 1 – Full level switch Top level switch of the cooler main chamber. 5-10 sec.
[421LS02] – Cooler 1 – Empty level switch Low level switch of the cooler main chamber. 3 sec.
[421LS03] – Cooler 1 – Start level switch Middle level switch of the cooler main chamber. 3 sec.
[421LS04] – Cooler 1 – Blocking level switch in cyclon Level switch located just above the cyclone airlock. 3 sec.
[421SS01] – Cooler 1 – Fan Speed guard Switch indicating correct speed of the cooler fan. ̴ 10 sec. (dep. on size)
[421OV01] – Cooler 1 – Grid Valve Valve for total opening of the cooler floor 3 sec.
____________________________________________________________________
Continued…
[421OV02] – Cooler 1 – Midriff Valve Extra floor located in the middle of the cooler chamber. 3 sec.
Ambient Temperature The temperature outside the cooler. 0-200°C (read tag plate)
Outlet Temperature Temperature in the outlet, after the bottom floor. 0-200°C (read tag plate)
Material Temperature Temperature inside the cooler chamber, in material level. 0-200°C (read tag plate)
Cooler emptying time The time it takes to empty a full cooler with grid half open. (Experienced value)
If the grid valve is available, the end of the above cycle will open
Cooler emptying time with open grid valve (Experienced value)
completely these seconds.
Cooler discharging time The discharging time when reaching the start level (Experienced value)
The alarm delay, If the discharging arm doesn’t stop on the parking
Parking switch alarm delay 3 sec.
switch
____________________________________________________________________
Configuration of the Crumbler
General explanation
Checkbox
existing component, signal type or
motor.
Signal delay time

Feedback time
Position available
4...20mA

Dep. On the Current
[431EIC01] – Crumbler 1 – Main motor current control Current controller and the scale of its minimum - maximum feedback
feedbacks scale.
CV Available Control of motors speed via frequency drive -
KP The gain of the speed controller. Higher = More aggressive 0.1
TI The integral time of the controller. Higher = less aggressive 10
TD The Dead band of the controller. The span around the set point with no regulation. 1
Read the Motors tag
Nominal current The Crumblers Main motors nominal current
plate.
Controller that adjusts the left side gap between the rollers, minimum and
[431GIC01] – Crumbler 1 – Left roller distance control 0 – 100 %
maximum opening.
[431GIC02] – Crumbler 1 – Right roller distance Controller that adjusts the right side gap between the rollers, minimum and
0 – 100 %
control maximum opening.
[431M01] – Crumbler 1 - Distributer Distributor determining the amount of product going through the crumbler 3 sec.
[431M02] – Crumbler 1 – Main Motor The main Motor of the Crumbler 10 – 20 sec.
[431SS01] – Crumbler 1 – Speed guard for main
Speed switch indicating correct speed of the Crumbler main motor. 0 sec.
motor
[431GS01] – Crumbler 1 – Overload switch Switch activated in case of overload of the rollers 0 sec.
[431OV01] – Crumbler 1 – Bypass Valve Bypass located in the beginning of the Crumbler 3 sec.
____________________________________________________________________
Alarms
There is alarm indication on the main screen and in the Alarm list tab.
Here you will find the current alarms, when they where received, cleared and acknowledged.
The usual alarm consist of 3 - 4 different information’s
Example: [411OV01] - Conditioner 1 - PT100 Cleaning - Close fault
 [411OV01] The position and internal name of the faulted element

 Conditioner 1 The main part of the machine where the faulted element is located
 PT100 cleaning The exact element where the fault is located
 Close fault The reason why the element is signaling alarm
You will find a specific explanation in the list below.
Alarm Name Explanation Possible Solutions

[410EIC01] - Feed screw - Speed Control - PV is deviating higher than allowed compared to the
-
Deviation high alarm SP
[410EIC01] - Feed screw - Speed Control - PV is deviating lower than allowed compared to the
-
Deviation low alarm SP
[410EIC01] - Feed screw - Speed Control -
Controller has faulted Check unit supplying mA feedback
Fault
[410EIC01] - Feed screw - Speed Control - The PV has reached the HIHI level set in the
-
High alarm configuration
The PV has reached the HI level set in the configuration-
High warning
[410EIC01] - Feed screw - Speed Control - Low The PV has reached the LOLO level set in the
-
alarm configuration
[410EIC01] - Feed screw - Speed Control - Low The PV has reached the LO level set in the
-
warning configuration
The PV feed back is more or less than 4-20mA Check mA circuit and mA unit
Wire broken alarm
[410GS01] - Feed screw - Overflow Switch -
Overflow switch has been activated Make sure that overload opening is closed.
Fault
[410LS01] - Feed screw - Prebin empty level
The empty switch is not activated Fill material into to the bin.
Switch - Fault
[410LS02] - Feed screw - Prebin full level
The full level switch is activated -
Switch - Fault
The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
[410M01] - Feed screw - Motor - Fault
received a running signal. starter.
The motor has been running longer than set in the
[410M01] - Feed screw - Motor - OPH Alarm Reset the operation counter on the “Operation Counters” tab
“Operation Counter” Tab
The PV has reached the HIHI level set in the
[410SI01] - Feed screw - Speed - High alarm -
configuration
[410SI01] - Feed screw - Speed - High warning The PV has reached the HI level set in the configuration-
The PV has reached the LOLO level set in the

[410SI01] - Feed screw - Speed - Low alarm -
configuration
The PV has reached the LO level set in the
[410SI01] - Feed screw - Speed - Low warning -
configuration
[410SI01] - Feed screw - Speed - Wire broken
alarm
____________________________________________________________________

[411EI01] - Conditioner 1 - Load - High alarm -
configuration
The PV has reached the HI level set in the
[411EI01] - Conditioner 1 - Load - High warning -
configuration
[411EI01] - Conditioner 1 - Load - Low alarm The PV has reached the LOLO level set in the config. -

[411EI01] - Conditioner 1 - Load - Low warning -
configuration
[411GS01] - Conditioner 1 - Door Switch - Fault Door switch is not activated Check that the Door is closed.
[411GS02] - Conditioner 1 - Overflow Switch -

Fault
[411M01] - Conditioner 1 - Motor - Fault
[411M01] - Conditioner 1 - Motor - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[411OV01] - Conditioner 1 - PT100 Cleaning - The valve has tried to close but haven’t received
Check air supply to the valve.
Close fault signal from the position switch “Closed”
[411OV01] - Conditioner 1 - PT100 Cleaning - The valve has tried to Open but haven’t received
Open fault signal from the position switch “Opened”
[411OV02] - Conditioner 1 - Inlet valve - Close The valve has tried to close but haven’t received
fault signal from the position switch “Closed”
[411OV02] - Conditioner 1 - Inlet valve - Open The valve has tried to Open but haven’t received
fault signal from the position switch “Opened”
[411OV03] - Conditioner 1 - Outlet valve 1 - The valve has tried to close but haven’t received
[411OV03] - Conditioner 1 - Outlet valve 1 - The valve has tried to Open but haven’t received
[411OV04] - Conditioner 1 - Outlet valve 2 - The valve has tried to close but haven’t received
[411OV04] - Conditioner 1 - Outlet valve 2 - The valve has tried to Open but haven’t received
[411SI01] - Conditioner 1 - Speed - High alarm -
configuration
[411SI01] - Conditioner 1 - Speed - High
warning
[411SI01] - Conditioner 1 - Speed - Low alarm -
configuration
[411SI01] - Conditioner 1 - Speed - Low The PV has reached the LO level set in the
-
[411SI01] - Conditioner 1 - Speed - Wire
broken alarm
[411SS01] - Conditioner 1 - Speed Switch -
The motor speed is not activating the speed switch Check if the motor is stuck.
Fault
[411TI01] - Conditioner 1 - Prebin Temperature The PV has reached the HIHI level set in the
-
- High alarm configuration
[411TI01] - Conditioner 1 - Prebin Temperature
- High warning
[411TI01] - Conditioner 1 - Prebin Temperature The PV has reached the LOLO level set in the
-
- Low alarm configuration
[411TI01] - Conditioner 1 - Prebin Temperature The PV has reached the LO level set in the
-
- Low warning configuration
[411TI01] - Conditioner 1 - Prebin Temperature
- Wire broken alarm
[411TI02] - Conditioner 1 - Inlet Temperature - The PV has reached the HIHI level set in the
-
[411TI02] - Conditioner 1 - Inlet Temperature -
High warning
[411TI02] - Conditioner 1 - Inlet Temperature - The PV has reached the LOLO level set in the
-
Low alarm configuration
[411TI02] - Conditioner 1 - Inlet Temperature - The PV has reached the LO level set in the
-
Low warning configuration
[411TI02] - Conditioner 1 - Inlet Temperature -
Wire broken alarm
____________________________________________________________________
[411TI03] - Conditioner 1 - Outlet Temperature The PV has reached the HIHI level set in the
-
[411TI03] - Conditioner 1 - Outlet Temperature The PV has reached the HI level set in the
-
- High warning configuration
[411TI03] - Conditioner 1 - Outlet Temperature The PV has reached the LOLO level set in the
-
[411TI03] - Conditioner 1 - Outlet Temperature The PV has reached the LO level set in the
-
[411TI04] - Conditioner 1 - Housing The PV has reached the HIHI level set in the
-
Temperature - High alarm configuration
[411TI04] - Conditioner 1 - Housing
Temperature - High warning
[411TI04] - Conditioner 1 - Housing The PV has reached the LOLO level set in the
-
Temperature - Low alarm configuration
[411TI04] - Conditioner 1 - Housing The PV has reached the LO level set in the
-
Temperature - Low warning configuration
[411TI04] - Conditioner 1 - Housing
Temperature - Wire broken alarm
[412GS01] - Conditioner 2 - Door Switch - Fault Door switch is not activated Check that the Door is closed.
[412GS02] - Conditioner 2 - Overflow Switch -

Fault
[412M01] - Conditioner 2 - Motor - Fault
[412M01] - Conditioner 2 - Motor - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[412OV01] - Conditioner 2 - PT100 Cleaning - The valve has tried to close but haven’t received
[412OV01] - Conditioner 2 - PT100 Cleaning - The valve has tried to Open but haven’t received
[412SS01] - Conditioner 2 - Speed Switch -
Fault
[412TI01] - Conditioner 2 - Temperature - High The PV has reached the HIHI level set in the
-
alarm configuration
[412TI01] - Conditioner 2 - Temperature - High
warning
[412TI01] - Conditioner 2 - Temperature - Low The PV has reached the LOLO level set in the
-
alarm configuration
[412TI01] - Conditioner 2 - Temperature - Low The PV has reached the LO level set in the
-
[412TI01] - Conditioner 2 - Temperature - Wire
broken alarm
[413FIC01] - Steam to Conditioner 1 - Flow - PV is deviating higher than allowed compared to the
-
[413FIC01] - Steam to Conditioner 1 - Flow - PV is deviating lower than allowed compared to the
-
[413FIC01] - Steam to Conditioner 1 - Flow -
Fault
[413FIC01] - Steam to Conditioner 1 - Flow - The PV has reached the HIHI level set in the
-
High warning
[413FIC01] - Steam to Conditioner 1 - Flow - The PV has reached the LOLO level set in the
-
[413FIC01] - Steam to Conditioner 1 - Flow - The PV has reached the LO level set in the
-
Wire broken alarm
[413OV01] - Steam to Conditioner 1 - Valve - The valve has tried to close but haven’t received
[413OV01] - Steam to Conditioner 1 - Valve - The valve has tried to Open but haven’t received
[413OV02] - Steam to Conditioner 1 - Motor The valve has tried to close but haven’t received
Valve - Close fault signal from the position switch “Closed”
____________________________________________________________________
[413OV02] - Steam to Conditioner 1 - Motor The valve has tried to Open but haven’t received
Valve - Open fault signal from the position switch “Opened”
[413PI01] - Steam to Conditioner 1 - Pressure The PV has reached the HIHI level set in the
-
[413PI01] - Steam to Conditioner 1 - Pressure The PV has reached the HI level set in the
-
- High warning configuration
[413PI01] - Steam to Conditioner 1 - Pressure The PV has reached the LOLO level set in the
-
[413PI01] - Steam to Conditioner 1 - Pressure The PV has reached the LO level set in the
-
[413SI01] - Conditioner 1 - Steam motor valve - The PV has reached the HI level set in the
-
Hi Level Alarm configuration
[413SI01] - Conditioner 1 - Steam motor valve - The PV has reached the HIHI level set in the
-
HiHi Level Alarm configuration
[413SI01] - Conditioner 1 - Steam motor valve - The PV has reached the LO level set in the
-
Lo Level Alarm configuration
[413SI01] - Conditioner 1 - Steam motor valve - The PV has reached the LOLO level set in the
-
LoLo Level Alarm configuration
[413SI01] - Conditioner 1 - Steam motor valve -
Wirebroken Alarm
[413TIC01] - Steam to Conditioner 1 - PV is deviating higher than allowed compared to the
-
Temperature - Deviation high alarm SP
[413TIC01] - Steam to Conditioner 1 - PV is deviating lower than allowed compared to the
-
Temperature - Deviation low alarm SP
[413TIC01] - Steam to Conditioner 1 -
Temperature - Fault
[413TIC01] - Steam to Conditioner 1 - The PV has reached the HIHI level set in the
-
Temperature - High alarm configuration
Temperature - High warning
[413TIC01] - Steam to Conditioner 1 - The PV has reached the LOLO level set in the
-
Temperature - Low alarm configuration
[413TIC01] - Steam to Conditioner 1 - The PV has reached the LO level set in the
-
Temperature - Low warning configuration
Temperature - Wire broken alarm
[414EI01] - CRT - Conditioner 2 Load - High The PV has reached the HIHI level set in the
-
alarm configuration
[414EI01] - CRT - Conditioner 2 Load - High
warning
[414EI01] - CRT - Conditioner 2 Load - Low The PV has reached the LOLO level set in the
-
alarm configuration
[414EI01] - CRT - Conditioner 2 Load - Low The PV has reached the LO level set in the
-
[414EI01] - CRT - Conditioner 2 Load - Wire
broken alarm
[414EI02] - CRT - Conditioner 2 Equilizer The PV has reached the HIHI level set in the
-
Speed - High alarm configuration
[414EI02] - CRT - Conditioner 2 Equilizer
Speed - High warning
[414EI02] - CRT - Conditioner 2 Equilizer The PV has reached the LOLO level set in the
-
Speed - Low alarm configuration
[414EI02] - CRT - Conditioner 2 Equilizer The PV has reached the LO level set in the
-
Speed - Low warning configuration
[414EI02] - CRT - Conditioner 2 Equilizer
Speed - Wire broken alarm
[414LIC01] - CRT - Equalizer Screw Speed - PV is deviating higher than allowed compared to the
-
[414LIC01] - CRT - Equalizer Screw Speed - PV is deviating lower than allowed compared to the
-
[414LIC01] - CRT - Equalizer Screw Speed -
Fault
[414LIC01] - CRT - Equalizer Screw Speed - The PV has reached the HIHI level set in the
-
____________________________________________________________________

High warning
[414LIC01] - CRT - Equalizer Screw Speed - The PV has reached the LOLO level set in the
-
[414LIC01] - CRT - Equalizer Screw Speed - The PV has reached the LO level set in the
-
Wire broken alarm
[414M01] - CRT - Equalizer Screw - Fault
[414M01] - CRT - Equalizer Screw - OPH The motor has been running longer than set in the
Reset the operation counter on the “Operation Counters” tab
Alarm “Operation Counter” Tab
[414SI01] - CRT - Equalizer Screw Speed - The PV has reached the HIHI level set in the
-
[414SI01] - CRT - Equalizer Screw Speed -
High warning
[414SI01] - CRT - Equalizer Screw Speed - The PV has reached the LOLO level set in the
-
[414SI01] - CRT - Equalizer Screw Speed - The PV has reached the LO level set in the
-
[414SI01] - CRT - Equalizer Screw Speed -
Wire broken alarm
[415FIC01] - FEX - Main Motor - Gap -
Regulator - Wirebroken - Alarm
[415FIC01] - FEX - Main Motor - Gap -
Regulator Error
[415FIC01] - FEX - Main Motor - Load - The PV has reached the HI level set in the
-
Devigation High - Alarm configuration
[415FIC01] - FEX - Main Motor - Load - The PV has reached the LOLO level set in the
-
Devigation Low - Alarm configuration
[415FIC01] - FEX - Main Motor - Load - Hi The PV has reached the HI level set in the
-
Alarm configuration
[415FIC01] - FEX - Main Motor - Load - HiHi The PV has reached the HIHI level set in the
-
Alarm configuration
[415FIC01] - FEX - Main Motor - Load - Lo The PV has reached the LO level set in the
-
Alarm configuration
[415FIC01] - FEX - Main Motor - Load - LoLo The PV has reached the LOLO level set in the
-
Alarm configuration
[415FS01] - No Flow - Oil Lubrication - Alarm There is no flow in the lubrication circuit. Check the pump, gear and oil level.
[415FS02] - No Flow - Oil Lubrication - Alarm There is over pressure at the oil filter Change the filter.

[415GI01] - FEX GAP Opening - Hi Alarm -
configuration
[415GI01] - FEX GAP Opening - HiHi Alarm -
configuration
[415GI01] - FEX GAP Opening - Lo Alarm -
configuration
[415GI01] - FEX GAP Opening - LoLo Alarm -
configuration
[415GI01] - FEX GAP Opening - Wirebroken
Alarm
[415M01] - FEX - Main Motor - Fault
[415M01] - FEX - Main Motor - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[415M02] - FEX - Hydraulic pump - Fault
[415M02] - FEX - Hydraulic pump - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[415M04] - FEX - Oil Lub Pump - Fault
[415M04] - FEX - Oil Lub Pump - OPH Alarm Reset the operation counter on the “Operation Counters” tab
____________________________________________________________________
[415M05] - FEX - Oil Lub Cooler - Fault
[415M05] - FEX - Oil Lub Cooler - OPH Alarm Reset the operation counter on the “Operation Counters” tab
The valve has tried to close but haven’t received
[415OV01] - FEX Gap - Close Valve - Fault Check air supply to the valve.
signal from the position switch “Closed”
The valve has tried to Open but haven’t received
[415OV01] - FEX Gap - Open Valve - Fault Check air supply to the valve.
signal from the position switch “Opened”
[415OV04] - FEX Oil At Stop - Close Valve - The valve has tried to close but haven’t received
Fault signal from the position switch “Closed”
[415OV04] - FEX Oil At Stop - Open Valve - The valve has tried to Open but haven’t received
Fault signal from the position switch “Opened”
[415OV05] - FEX Bypass - Close Valve - Fault Check air supply to the valve.
[415OV05] - FEX Bypass - Open Valve - Fault Check air supply to the valve.
[415OV06] - PM Bypass - Close Valve - Fault Check air supply to the valve.
[415OV06] - PM Bypass - Open Valve - Fault Check air supply to the valve.
[415PS01] - Low Pressure - Oil At Stop - Alarm There is no pressure at the oil additive. Check oil level.
[415SS01] - FEX - GAP - Doorswitch - Alarm Door switch is not activated Check that the Door is closed.
[415SS01] - FEX - Main Motor - Speedguard -

Alarm
[415TI01] - FEX GAP Temperature - Hi Alarm -
configuration
[415TI01] - FEX GAP Temperature - HiHi Alarm -
configuration
[415TI01] - FEX GAP Temperature - Lo Alarm -
configuration
[415TI01] - FEX GAP Temperature - LoLo The PV has reached the LOLO level set in the
-
Alarm configuration
[415TI01] - FEX GAP Temperature -
Wirebroken Alarm
[418M01] - Wingcrumbler - Fault
[418M01] - Wingcrumbler - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[418SS01] - FEX Wingcrumbler - Speedguard -
Alarm
[419EI01] - Pellet Mill - Load - High alarm -
configuration
[419EI01] - Pellet Mill - Load - High warning -
configuration
[419EI01] - Pellet Mill - Load - Low alarm -
configuration
[419EI01] - Pellet Mill - Load - Low warning -
configuration
[419EI01] - Pellet Mill - Load - Wire broken
alarm
[419GIC01] - ARC - Distance - Deviation high PV is deviating higher than allowed compared to the
-
alarm SP
[419GIC01] - ARC - Distance - Deviation low PV is deviating lower than allowed compared to the
-
alarm SP
[419GIC01] - ARC - Distance - Fault Controller has faulted Check unit supplying mA feedback

[419GIC01] - ARC - Distance - High alarm -
configuration
[419GIC01] - ARC - Distance - High warning -
configuration
[419GIC01] - ARC - Distance - Low alarm -
configuration
____________________________________________________________________

[419GIC01] - ARC - Distance - Low warning -
configuration
[419GIC01] - ARC - Distance - Wire broken
alarm
[419GS01] - Pellet Mill - Overload Switch -
Overload switch has been activated Make sure that overload opening is closed.
Fault
[419GS02] - Pellet Mill - Door Switch - Fault Door switch is not activated Check that the Door is closed.
[419GS03] - Pellet Mill - Blocking Sensor Inlet - Clean area around blocking sensor and make sure that the
Blocking sensor activated
Fault sensor can rotate.
[419GS04] - Pellet Mill - Blocking Sensor Outlet Clean area around blocking sensor and make sure that the
- Fault sensor can rotate.
[419GS05] - Pellet Mill - Lubrication Pulse Lubrication system hasn’t reached its number of
Check level in lubrication barrel and pulse sensor.
Sensor - Fault pulses with in the cycle time.
Low level in the lubrication barrel or no pulses from
[419LS01] - Pellet Mill - Lubrication - Fault Check level in lubrication barrel
lubrication
[419M01] - Pellet Mill - Main Motor - Fault
[419M01] - Pellet Mill - Main Motor - OPH The motor has been running longer than set in the
[419M02] - Pellet Mill - Inlet Screw - Fault
[419M02] - Pellet Mill - Inlet Screw - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[419M03] - Pellet Mill - Hydraulic Pump - Fault
[419M03] - Pellet Mill - Hydraulic Pump - OPH The motor has been running longer than set in the
[419M04] - Pellet Mill - Gearbox Oil Pump - The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
Fault received a running signal. starter.
[419M04] - Pellet Mill - Gearbox Oil Pump - The motor has been running longer than set in the
OPH Alarm “Operation Counter” Tab
[419OV01] - Pellet Mill - Bypass Pellet mill The valve has tried to close but haven’t received
(Dump shute) - Close fault signal from the position switch “Closed”
[419OV01] - Pellet Mill - Bypass Pellet mill The valve has tried to Open but haven’t received
(Dump shute) - Open fault signal from the position switch “Opened”
[419OV02] - Pellet Mill - Clutch Valve - Close The valve has tried to close but haven’t received
[419OV02] - Pellet Mill - Clutch Valve - Open The valve has tried to Open but haven’t received
[419OV03] - Pellet Mill - Lubrication Grease The valve has tried to close but haven’t received
Valve - Close fault signal from the position switch “Closed”
[419OV03] - Pellet Mill - Lubrication Grease The valve has tried to Open but haven’t received
Valve - Open fault signal from the position switch “Opened”
[419OV04] - Pellet Mill - Lubrication Air Valve - The valve has tried to close but haven’t received
[419OV04] - Pellet Mill - Lubrication Air Valve - The valve has tried to Open but haven’t received
[419OV05] - ARC - Valve - Close fault Check air supply to the valve.
[419OV05] - ARC - Valve - Open fault Check air supply to the valve.
[419PS01] - Pellet Mill - Pressure Switch - Fault Hydraulic brake pressure not ok. Check hydraulic pump for oil level and pressure
[419PS02] - Pellet Mill - Pressure Switch - Fault Belt tension pressure not ok. Check hydraulic pump for oil level and pressure
[419PS03] - Pellet Mill - Gearbox Pressure

Oil Lubrication pressure not ok. Check hydraulic pump for oil level and pressure
Switch - Fault
[419SS01] - Pellet Mill - Main motor Speed
Switch - Fault
[419SS02] - Pellet Mill - Inlet Screw Speed
Switch - Fault
[419TI01] - Pellet Mill - Outlet Temperature - The PV has reached the HIHI level set in the
-
____________________________________________________________________
[419TI01] - Pellet Mill - Outlet Temperature -

High warning
[419TI01] - Pellet Mill - Outlet Temperature - The PV has reached the LOLO level set in the
-
[419TI01] - Pellet Mill - Outlet Temperature - The PV has reached the LO level set in the
-
[419TI01] - Pellet Mill - Outlet Temperature -
Wire broken alarm
[420OV01] - Cooler - Bypass Valve - Close The valve has tried to close but haven’t received
[420OV01] - Cooler - Bypass Valve - Open fault Check air supply to the valve.
[420OV02] - Cooler - Fire Gate - Close fault Check air supply to the valve.
[420OV02] - Cooler - Fire Gate - Open fault Check air supply to the valve.
[421FIC01] - Cooler 1 - Air flow control - PV is deviating higher than allowed compared to the
-
[421FIC01] - Cooler 1 - Air flow control - PV is deviating lower than allowed compared to the
-
[421FIC01] - Cooler 1 - Air flow control - Fault Controller has faulted Check unit supplying mA feedback
[421FIC01] - Cooler 1 - Air flow control - High The PV has reached the HIHI level set in the
-
alarm configuration
[421FIC01] - Cooler 1 - Air flow control - High The PV has reached the HI level set in the
-
[421FIC01] - Cooler 1 - Air flow control - Low The PV has reached the LOLO level set in the
-
alarm configuration
[421FIC01] - Cooler 1 - Air flow control - Low The PV has reached the LO level set in the
-
[421FIC01] - Cooler 1 - Air flow control - Wire
broken alarm
[421GS01] - Cooler 1 - Door Switch - Fault Door switch is not activated Check that the Door is closed.
[421GS02] - Cooler 1 - Blocking Sensor Outlet - Clean area around blocking sensor and make sure that the
[421GS03] - Cooler 1 - Discharger bottom Discharger has tried to close, but the system hasn’t
Check mechanical adjustment of the discharge bottom
closed - Fault received “closed” position.
[421GS04] - Cooler 1 - Discharger bottom Discharger has tried to open, but the system hasn’t
Check mechanical adjustment of the discharge bottom
opened - Fault received “open” position.
[421LS01] - Cooler 1 - Full level Switch - Fault The full level switch is activated Check that downstream machines are running.
[421LS02] - Cooler 1 - Empty level Switch -

The empty level switch is not activated -
Fault
[421LS04] - Cooler 1 - Blocking level Switch in Clean area around blocking sensor and make sure that the
Cyclon - Fault sensor can rotate.
[421M01] - Cooler 1 - Inlet Airlock - Fault
[421M01] - Cooler 1 - Inlet Airlock - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[421M02] - Cooler 1 - Distributer - Fault
[421M02] - Cooler 1 - Distributer - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[421M03] - Cooler 1 - Discharger - Fault
[421M03] - Cooler 1 - Discharger - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[421M04] - Cooler 1 - Fan - Fault
[421M04] - Cooler 1 - Fan - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[421M05] - Cooler 1 - Cyclon Airlock - Fault
____________________________________________________________________
[421M05] - Cooler 1 - Cyclon Airlock - OPH The motor has been running longer than set in the
[421M06] - Cooler 1 - Midriff hyd. pump - Fault
[421M06] - Cooler 1 - Midriff hyd. pump - OPH The motor has been running longer than set in the
[421OV01] - Cooler 1 - Grid Valve - Close fault Check air supply to the valve.
[421OV01] - Cooler 1 - Grid Valve - Open fault Check air supply to the valve.
[421OV02] - Cooler 1 - Midriff Valve - Close The valve has tried to close but haven’t received
[421OV02] - Cooler 1 - Midriff Valve - Open The valve has tried to Open but haven’t received
[421SS01] - Cooler 1 - Outlet fan Speed Switch
- Fault
[421TI01] - Cooler 1 - Ambient Temperature - The PV has reached the HIHI level set in the
-
[421TI01] - Cooler 1 - Ambient Temperature -
High warning
[421TI01] - Cooler 1 - Ambient Temperature - The PV has reached the LOLO level set in the
-
[421TI01] - Cooler 1 - Ambient Temperature - The PV has reached the LO level set in the
-
[421TI01] - Cooler 1 - Ambient Temperature -
Wire broken alarm
[421TI02] - Cooler 1 - Outlet Temperature - The PV has reached the HIHI level set in the
-
[421TI02] - Cooler 1 - Outlet Temperature -
High warning
[421TI02] - Cooler 1 - Outlet Temperature - The PV has reached the LOLO level set in the
-
[421TI02] - Cooler 1 - Outlet Temperature - The PV has reached the LO level set in the
-
[421TI02] - Cooler 1 - Outlet Temperature -
Wire broken alarm
[421TI03] - Cooler 1 - Material Temperature - The PV has reached the HIHI level set in the
-
[421TI03] - Cooler 1 - Material Temperature - The PV has reached the LOLO level set in the
-
[421TI03] - Cooler 1 - Material Temperature - The PV has reached the LO level set in the
-
[421TI03] - Cooler 1 - Material Temperature -
Wire broken alarm
[421XS01] - Cooler 1 - Fire sensor or Fire gate High temperature switch activated or fire gate not in Make sure that there isn’t fire in the cooler and cool down the
position switch - Fault position. product inside while slowly emptying it.
[431EIC01] - Crumbler 1 - Main motor current The PV has reached the LOLO level set in the
-
control - Deviation low alarm configuration
[431EIC01] - Crumbler 1 - Main motor current
Controller in fault Check mA circuit and mA unit
control - Fault
[431EIC01] - Crumbler 1 - Main motor current The PV has reached the HIHI level set in the
-
control - High alarm configuration
control - High warning
[431EIC01] - Crumbler 1 - Main motor current The PV has reached the LOLO level set in the
-
control - Low alarm configuration
[431EIC01] - Crumbler 1 - Main motor current The PV has reached the LO level set in the
-
control - Low warning configuration
control - Wire broken alarm
[431GIC01] - Crumbler 1 - Left roller distance PV is deviating higher than allowed compared to the
-
control - Deviation high alarm SP
[431GIC01] - Crumbler 1 - Left roller distance PV is deviating lower than allowed compared to the
-
control - Deviation low alarm SP
____________________________________________________________________
[431GIC01] - Crumbler 1 - Left roller distance

control - Fault
[431GIC01] - Crumbler 1 - Left roller distance The PV has reached the HIHI level set in the
-
[431GIC01] - Crumbler 1 - Left roller distance The PV has reached the LOLO level set in the
-
[431GIC01] - Crumbler 1 - Left roller distance The PV has reached the LO level set in the
-
[431GIC02] - Crumbler 1 - Right roller distance PV is deviating higher than allowed compared to the
-
control - Deviation high alarm SP
[431GIC02] - Crumbler 1 - Right roller distance PV is deviating lower than allowed compared to the
-
control - Deviation low alarm SP
[431GIC02] - Crumbler 1 - Right roller distance
control - Fault
[431GIC02] - Crumbler 1 - Right roller distance The PV has reached the HIHI level set in the
-
[431GIC02] - Crumbler 1 - Right roller distance The PV has reached the LOLO level set in the
-
[431GIC02] - Crumbler 1 - Right roller distance The PV has reached the LO level set in the
-
[431GS01] - Crumbler 1 - Overload Switch -
Deviation high alarm
[431GS01] - Crumbler 1 - Overload Switch -
Fault
[431M01] - Crumbler 1 - Distributer - Fault
[431M01] - Crumbler 1 - Distributer - OPH The motor has been running longer than set in the
[431M02] - Crumbler 1 - Main Motor - Fault
[431M02] - Crumbler 1 - Main Motor - OPH The motor has been running longer than set in the
[431OV01] - Crumbler 1 - Bypass Valve - Close The valve has tried to close but haven’t received
[431OV01] - Crumbler 1 - Bypass Valve - Open The valve has tried to Open but haven’t received
[431SS01] - Crumbler 1 - Speed guard for main
motor - Fault
[441FIC01] - Additive 1 - Flow - Deviation high PV is deviating higher than allowed compared to the
-
alarm SP
[441FIC01] - Additive 1 - Flow - Deviation low PV is deviating lower than allowed compared to the
-
alarm SP
[441FIC01] - Additive 1 - Flow - Fault Controller has faulted Check unit supplying mA feedback

[441FIC01] - Additive 1 - Flow - High alarm -
configuration
[441FIC01] - Additive 1 - Flow - High warning -
configuration
[441FIC01] - Additive 1 - Flow - Low alarm -
configuration
[441FIC01] - Additive 1 - Flow - Low warning -
configuration
[441FIC01] - Additive 1 - Flow - Wire broken
alarm
[441GS01] - Additive 1 - Overload Switch -
Overload switch has been activated Make sure that overload is ok.
Fault
____________________________________________________________________
[441LS01] - Additive 1 - Level Switch Empty -

No level in the additive tank Fill up additive tank
Fault
[441M01] - Additive 1 - Pump - Fault
[441M01] - Additive 1 - Pump - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[441OV01] - Additive 1 - Injection Valve 1 - The valve has tried to close but haven’t received
[441OV01] - Additive 1 - Injection Valve 1 - The valve has tried to Open but haven’t received
[442FIC01] - Additive 2 - Flow - Deviation high PV is deviating higher than allowed compared to the
-
alarm SP
[442FIC01] - Additive 2 - Flow - Deviation low PV is deviating lower than allowed compared to the
-
alarm SP
[442FIC01] - Additive 2 - Flow - Fault Controller has faulted Check unit supplying mA feedback

[442FIC01] - Additive 2 - Flow - High alarm -
configuration
[442FIC01] - Additive 2 - Flow - High warning The PV has reached the HI level set in the configuration-

[442FIC01] - Additive 2 - Flow - Low alarm -
configuration
[442FIC01] - Additive 2 - Flow - Low warning -
configuration
[442FIC01] - Additive 2 - Flow - Wire broken
alarm
[442GS01] - Additive 2 - Overload Switch -
Overload switch has been activated Make sure that overload is ok.
Fault
[442LS01] - Additive 2 - Level Switch Empty -
No level in the additive tank Fill up additive tank
Fault
The motor has tried to start but the system hasn’t
[442M01] - Additive 2 - Pump - Fault
received a running signal.
[442M01] - Additive 2 - Pump - OPH Alarm Reset the operation counter on the “Operation Counters” tab
[451GS01] - Fat coat - Inlet - Blocking Sensor - Clean area around blocking sensor and make sure that the
[451GS02] - Fat coat - Outlet - Blocking Sensor Clean area around blocking sensor and make sure that the
- Fault sensor can rotate.
[451GS03] - Fat coat - Downstream running -
Downstream after Fat coater not running. -
Fault
[451GS05] - Transport - Conveyor 5 - Blocking Clean area around blocking sensor and make sure that the
Sensor - Fault sensor can rotate.
[451GS06] - Transport - Overflow switch for
Chain conveyor after MFS - Fault
____________________________________________________________________
[451GS10] - Transport - Conveyor 10 - Clean area around blocking sensor and make sure that the
Blocking Sensor - Fault sensor can rotate.
[451M01] - Transport - Fat coating conveyor - The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
[451M01] - Transport - Fat coating conveyor - The motor has been running longer than set in the
OPH Alarm “Operation Counter” Tab
[451M02] - Transport - Bucket elevator after The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
Crumbler - Fault received a running signal. starter.
[451M02] - Transport - Bucket elevator after The motor has been running longer than set in the
Crumbler - OPH Alarm “Operation Counter” Tab
[451M03] - Transport - Sifter - Fault
[451M03] - Transport - Sifter - OPH Alarm Reset the operation counter on the “Operation Counters” tab
Sifter - Fault received a running signal. starter.
Sifter - OPH Alarm “Operation Counter” Tab
MFS - Fault received a running signal. starter.
MFS - OPH Alarm “Operation Counter” Tab
[451M06] - Transport - Chain conveyor after The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
MFS - Fault received a running signal. starter.
[451M06] - Transport - Chain conveyor after The motor has been running longer than set in the
MFS - OPH Alarm “Operation Counter” Tab
[451M07] - Transport - Conveyor 7 - Gearmotor The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
- Fault received a running signal. starter.
[451M07] - Transport - Conveyor 7 - Gearmotor The motor has been running longer than set in the
- OPH Alarm “Operation Counter” Tab
[451M10] - Transport - Conveyor 10 - The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
Gearmotor - Fault received a running signal. starter.
[451M10] - Transport - Conveyor 10 - The motor has been running longer than set in the
Gearmotor - OPH Alarm “Operation Counter” Tab
[451SS01] - Transport - Conveyor 1 - Speed
Switch - Fault
[451SS02] - Transport - Speed guard for
Bucket elevator after Crumbler - Fault
Switch - Fault
Bucket elevator after Sifter - Fault
Bucket elevator after MFS - Fault
Switch - Fault
Switch - Fault
Switch - Fault
____________________________________________________________________

Switch - Fault
Switch - Fault
[452OV01] - Transport - Distributer 1 - Close The valve has tried to close but haven’t received
[452OV01] - Transport - Distributer 1 - Open The valve has tried to Open but haven’t received
[461GS01] - Fine Bin - Discharge - Screw -
Outlet Overload
[461LS01] - Fine bin - Low level Fine bin is empty -
[461LS02] - Fine bin - High level Fine bin is Full -
[461LS03] - Fine bin - Mid level Fine bin is half full -
[461M01] - Fine Bin - Discharge - Screw - The motor has tried to start but the system hasn’t Check repair switch, overload relay, frequency drive or soft
[461M01] - Fine Bin - Discharge - Screw - OPH The motor has been running longer than set in the Reset the operation counter on the “Operation Counters”
Alarm “Operation Counter” Tab tab
[461M01] - Fine Bin - Elevator - Fault
The motor has been running longer than set in the Reset the operation counter on the “Operation Counters”
[461M02] - Fine Bin - Elevator - OPH Alarm
“Operation Counter” Tab tab
[461SI01] - Fine Bin - Discharge - Screw - Hi The PV has reached the HIHI level set in the
-
Alarm configuration
[461SI01] - Fine Bin - Discharge - Screw - HiHi
The PV has reached the HI level set in the configuration -
Alarm
____________________________________________________________________
[461SI01] - Fine Bin - Discharge - Screw - Lo The PV has reached the LOLO level set in the
-
Alarm configuration
[461SI01] - Fine Bin - Discharge - Screw - LoLo The PV has reached the LO level set in the
-
Alarm configuration
[461SI01] - Fine Bin - Discharge - Screw -
Wirebroken Alarm
[461SI01] - Fine Bin - Level - HiHi Alarm -
configuration
[461SI01] - Fine Bin - Level - Hi Alarm The PV has reached the HI level set in the configuration -

[461SI01] - Fine Bin - Level - Lo Alarm -
configuration
[461SI01] - Fine Bin - Level - LoLo Alarm -
configuration
[461SI01] - Fine Bin - Level - Wirebroken Alarm The PV feed back is more or less than 4-20mA Check mA circuit and mA unit
[461SS01] - Fine Bin - Elevator -+ Speedguard

- Alarm
[471OV01] - DWC - Refilling gate -Closing - The valve has tried to close but haven’t received
Alarm signal from the position switch “Closed”
[471OV01] - DWC - Refilling gate -Opening - The valve has tried to Open but haven’t received
Alarm signal from the position switch “Opened”
[471WI01] - Dynamic Weight Control - Weight - The PV has reached the HIHI level set in the
-
[471WI01] - Dynamic Weight Control - Weight -
High warning
[471WI01] - Dynamic Weight Control - Weight - The PV has reached the LOLO level set in the
-
[471WI01] - Dynamic Weight Control - Weight - The PV has reached the LO level set in the
-
[471WI01] - Dynamic Weight Control - Weight -
Wire broken alarm
[481XS01] - General Signals - Emergency Stop
Emergency stop has been pushed. Make sure all emergency buttons aren’t activated.
- Fault
[481XS02] - General Signals - Downstream
Downstream after pellet mill/cooler isn’t running -
running - Fault
Downstream after cooler cyclone not running. -
running - Cooler cyclon - Fault
Downstream after MFS isn’t running -
running - Outtake after MFS - Fault
Cooler 1 not running The cooler is not running Make sure it is running
No Communication to PLC! Communication to PLC is not established Check network connections.
SCADA System Disconnected Scada system has been closed -
____________________________________________________________________
Wear parts.
The wear part section of the control gives a clear survey of the parts, and setup of the pellet mill.
Another big advantage is the option to change the parts, with the actual sparepart numbers,
working hours, etc.
Following a description will guide you, how to operate the wear parts.
The guide shows wear parts form an extruder but the way to set it up for a pellet mill is the same
First step to create the wear part overview is to setup step by step the parts, position and part
numbers.
 Create a “machine” is the basic ground of compounding the parts like a “Table”.
The Machine is as standard configured to PCMS,

but optional you can create ECMS, VCMS and DCMS.
 ECMS is the machine for surveying the Extruder Barrel & screw wear parts.
 VCMS is the machine for surveying the Vacuum coater wear parts.
 DCMS is the machine surveying the dryer.
Creating wear part
Before you can create any wear part you need to be logged in as programmer.
When opening the wear parts handling located in the top of the tabs, a pop up accurse.
ECMS machine:
____________________________________________________________________
To create a section of screws and slew’s you have to follow mentioned steps:
 Insert a “part” in the machine ECMS.........press EDIT
 This pop up allows you to add or delete a part.
To add a part simply make sure the Mode is set to Add Part.
1) Name..........here you type the name of the part you want to create.
2) Machine......This is already created from scratch “earlier mentioned”.
After the NAME is typed you press add and the part is located in the “Parts already exist”
____________________________________________________________________
 You have now created a part and need to create a position for the part.
To do this you press Change in the “Position” tab.
In the next pop up you have to type in Name and Number for the position, the number indicates,
in this case the first screw section which we call 0.
After added a position it will figurate in the section Positions already exist.
____________________________________________________________________
In the wear part overview picture you now have the complete created position where to attach you
spare part.
 Following a “type” needs to be created for the position, this is done by press the icon “Edit
in the section Type.
Again a new pop up accurse
In this pop up you have 3 options:

Add, Change or Delete a type.
By adding 3 steps is needed.
1. Type in a description
2. Type in an order number
3. Insert a picture.
____________________________________________________________________
You choose what type of screw, in this case 0 screw, which one you like to insert according your
extruder setting.
After selected the screw and typed in the

describtion and order number, the type will exist
in the 4) Positions:
When the type is placed together with the position the next step is to show it on the main part
page, done by following process:
Select “Edit” in the tab Wear part.
____________________________________________________________________
Next step is now to insert the screw to the parts in this first section of the extruder.
This is done in the pop up where the part now exists; we just have to insert a comment and serial
number for it.
After attached a comment and serial no. the part will be available in the “wear part already exist”.
____________________________________________________________________
The part is now ready to be placed in the graphics, to do this you press: NO ITEM
Now you select the wanted spare to use and press ok.
____________________________________________________________________
The part is now configured to the wear part handling.
 This complete process has to be done, until the complete extruder is “a sampled”.
Furthermore you will notice that after the part is configured the date hours and tons accurse.
This information is constant updated and inform you about the process values for the part.
 To change or add parts please follow the steps for the position section at page 44.
____________________________________________________________________

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Andritz Feed & Biofuel – PCMS-C Manual

GRAPHIC OVERVIEW ......................................................................................................................................................................6

Motor popup window ................................................................................................................................................................................ 7

Valve popup window ................................................................................................................................................................................ 8

Analog input popup window ..................................................................................................................................................................... 8

Binary input popup window ...................................................................................................................................................................... 8

PID Controller popup window ................................................................................................................................................................... 9

Pellet mill w/ Expander & 1 additive - Screenshot .................................................................................................................................. 10

Pellet mill w/ Expander & 1 additive - Explanation .................................................................................................................................. 11

Trend Configuration ............................................................................................................................................................................... 13

Configuration of the Feed screw ............................................................................................................................................................ 16

Configuration of the Conditioner 1 .......................................................................................................................................................... 17

Configuration of Conditioner 2 ............................................................................................................................................................... 19

Configuration of the Fines system .......................................................................................................................................................... 20

Configuration of the FEX ........................................................................................................................................................................ 21

Configuration of the Pellet mill ............................................................................................................................................................... 23

Configuration of the Additives ................................................................................................................................................................ 24

Configuration of the Cooler .................................................................................................................................................................... 25

Configuration of the Crumbler ................................................................................................................................................................ 27

WEAR PARTS. ................................................................................................................................................................................42

Creating wear part ................................................................................................................................................................................. 42

Basic module A Basic module B Extension 1

Extension 5 Extension 6 Extension 7

Extension 8 Extension 9 Extension 10

Extension 11 Extension 12 Extension 13

Extension 14 Extension 15 Extension 16

Pellet press with cooler

Start – Stop Icons

Start and Stop

Step Start and Step Stop

Start and Stop Crumbler

Start and Stop Preheat

Motor popup window

By clicking on a motor icon on the graphic overview

Simulation, Auto, Man, Service, Start and Stop are

Diagnostic of the motor can be opened by

Valve popup window

The diagnostic popup for the Valve. It acts

Analog input popup window

Binary input popup window

PID Controller popup window

Auto: The controller is on and the

Manual: The controller is off and the

Remote: The controller is on and the

KP: Proportional part of the controller

Limits for SP and CV and deviation limits are set here.

Examples and explanations

Pellet mill w/ Expander & 1 additive - Screenshot

Pellet mill w/ Expander & 1 additive - Explanation

Set point for Additive 2 – Flow

Equalizer Level control PV Level in CRT outlet, CV speed of equalizer screw

All equipment in Dynamic Switch dynamic simulation of

Switch off all bypassed

Switch off all inhibited

Switch all equipment to Auto

Configuration of the Feed screw

Signal delay time

Parameter Explanation Typical setting