Technical Information On METHOCEL
Technical Information On METHOCEL
Technical Information On METHOCEL
Pharma Solutions
Chemistry of METHOCEL™
Cellulose Ethers - A Technical Review
Nutrition & Biosciences
19.0- 19.0- 19.0- 19.0- 19.0- 28.0- 28.0- 28.0- 28.0- 28.0- 28.0- 27.0- 27.5- 27.5- 27.5- 27.5-
Methoxyl substitution N/A
24.0% 24.0% 24.0% 24.0% 24.0% 30.0 30.0 v30.0 30.0 30.0 30.0% 30.0% 31.5% 31.5% 31.5% 31.5%
If CR designation,
7.5- 7.5- 8.5- 9.5- 8.5- 8.5-
hydroxypropoxyl N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
9.5% 9.5% 10.5% 11.5% 10.5% 10.5%
substitution
Loss on Drying 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0% 5.0%
(weight %) Max Max Max Max Max Max Max Max Max Max Max Max Max Max Max Max Max
If CR designation,
Particle size, N/A ≥ 99.0% ≥ 99.0% ≥ 99.0% ≥ 99.0% N/A N/A N/A N/A N/A ≥ 99.0% ≥ 99.0% N/A N/A N/A N/A N/A
% thru 40 mesh
If CR designation,
Particle size, N/A ≥ 90.0% ≥ 90.0% ≥ 90.0% ≥ 90.0% N/A N/A N/A N/A N/A ≥ 90.0% ≥ 90.0% N/A N/A N/A N/A N/A
% thru 100 mesh
If CR designation,
50.0- 50.0- 50.0- 50.0- 50.0- 50.0-
Particle size, N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
80.0% 80.0% 80.0% 80.0% 80.0% 80.0%
% thru 230 mesh
2
How to Prepare Aqueous Solutions of This “time delay” of hydration or viscosity build is a
METHOCEL™ Cellullose Ethers function of the level of surface treatment as well as
temperature, pH of the system, and concentration of
METHOCEL™ cellulose ether products are carbohydrate the METHOCEL™ product. Normally, the concentration
polymers which dissolve in cold water (and in some of METHOCEL™ in the system does not become a factor
instances in certain organic solvents) by swelling and until the concentration exceeds 5% by weight (relative to
subsequent hydration. There is no sharp solubility limit water in the system). At higher concentrations, the time
such as occurs in the dissolution of ionizing salts. The of hydration (referred to as delay time) is reduced. The
concentration of METHOCEL™ in solution is usually limited delay time is generally reduced as temperature is raised.
by the viscosity that a manufacturer is equipped to handle. In many cases it is desirable to “trigger” viscosity build
It also depends on the viscosity and chemical type of immediately following dispersion. Aqueous slurries can
METHOCEL™ product used. Solutions of low-viscosity be held for 45 minutes and still remain usable in neutral
products can be made at 10% to 15% concentration while systems. A trigger can be conveniently initiated by adding
high-viscosity products have a normal limit at 2% to 3% a small amount of a base, such as ammonium hydroxide,
concentration. sodium bicarbonate, etc. If METHOCEL™ is dispersed in
The form of METHOCEL™ cellulose ether product chosen neutral water (pH approximately 7), there is adequate time
(powder, surface-treated powder or granules) influences for thorough dispersion. Addition of base to raise the pH to
the techniques used to make solutions. Surface-treated approximately 9 causes the hydration to be completed in
and granular products can be added directly to aqueous just a few minutes.
systems. They disperse readily with mild agitation For best results and to achieve maximum hydration,
and dissolve (build viscosity) gradually under neutral surface-treated powders should be added with good
conditions. The dissolution rate of surface-treated products agitation to a neutral pH system. The system should be
can be increased by adjusting to an alkaline pH after agitated thoroughly for a few minutes, followed by an
dispersing the powder in water. Although untreated adjustment of pH to 8.5 to 9.0 with continued agitation,
METHOCEL™ powders are soluble in cold water, they until full viscosity is reached (usually 10 to 30 minutes).
must first be thoroughly dispersed in the water to prevent Once the pH has been shifted to the alkaline side (pH 8.5
lumping. to 9.0), allowing full and rapid solubilization of the surface-
Working with Surface-Treated Dispersible Powders treated product, solutions will be stable over the pH range
of 3 to 11.
In many applications, the combination of easy dispersion
in cold water and rapid hydration (viscosity build) is The addition of a slurry to an alkaline pigment grind
desirable. or filler dispersion, or the addition of a slurry to a basic
pigment-latex formulation, provides rapid solubilization
Surface-treated METHOCEL™ powders are chemically
and uniform viscosity development. The addition of dry,
treated so that they become temporarily insoluble in cold
alkaline pigments or fillers to a slurry on high-speed
water. This allows the METHOCEL™ product to be added
or low-speed mixing equipment also results in rapid
to a formulation and dispersed at relatively low shear
solubilization and viscosity development.
without any significant initial increase in viscosity.
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Nutrition & Biosciences
4
How to Prepare Solutions of METHOCEL™
Celulose Ethers in Non-Aqueous Solvents and
Non-solvent Media
Solvents
The solubility of METHOCEL™ cellulose ethers in non-
aqueous media varies according to the nature and quantity
of substituent groups on the anhydroglucose chain. When
using a water-miscible, organic solvent, such as an alcohol
or glycol, use a ratio of at least 5 to 8 parts solvent to 1 part
METHOCEL™.
Dispersion in Non-solvent Media
Untreated METHOCEL™ cellulose ethers may also be
dispersed in non-solvent media such as vegetable oil,
propylene glycol, polyethylene glycol, glycerine, corn
syrup, and high-fructose corn syrup. A ratio of 5 to 8 parts
nonsolvent to 1 part METHOCEL™ is recommended to
obtain a fluid slurry. The dispersion of METHOCEL™ in a
non-solvent medium may then be added to cold water, or
the cold water may be added to the dispersion.
5
Nutrition & Biosciences
25°C
O,O,25°C
METHOCEL™ products sealed in their original shipping
containers absorb little to no atmospheric moisture. Once 20
2 2
%%HH
20
a container is opened, however, there is pickup of moisture
from the air. When “exposed” METHOCEL™ cellulose ether
is weighed, a portion of the total weight, therefore, may be 10
water. Such weight must be corrected for moisture content 10
to ensure that the proper weight of METHOCEL™ is used to
give the desired viscosity. The moisture sorption rates for
the various METHOCEL™ grades are very similar to one
another. 0 20 40 60 80 100
0 20 40 60 80 100
Percentage relative humidity, mean average value,
Resistance to Microorganisms Percentage relative humidity, mean average value,
+95% probability
+95% probability
An important property of METHOCEL™ cellulose
ether products is their high resistance to attack by
microorganisms. METHOCEL™ products with higher
Molecular Weight/Viscosity
Molecular Weight/Viscosity Correlation, 20°C20°C
Correlation,
degrees of substitution are especially resistant to enzymes. Molecular Weight/Viscosity Correlation, 20°C
The fact that virtually all METHOCEL™ ethers pass through
the intestinal tract essentially unchanged attests to the 100 000
20°C
100 000
mPa•s20°C
10 000
10 000
As the cellulose is modified by substitution with various
radicals, such as alkyl and hydroxyalkyl groups, resistance
aqueoussolution,
1 000
to microbial attack increases. Several researchers have 1 000
reported that the degree of substitution (D.S.) of water
soluble cellulose derivatives was a primary factor, with a 100
anaqueous
100
threshold D.S. value of 1.0 required for protection. Because
METHOCEL™ cellulose ether products have excellent 10
uniformity of substitution, with a D.S. much higher than 1.0, 10
Viscosityofofan
Molecular weight
Molecular weight
Mn Mw
Mn Mw
6
Properties of Solutions of METHOCEL™ Effect of Concentration on Viscosity
Cellulose Ethers Most formulations require a predetermined product
viscosity of METHOCEL™ cellulose ether. The figure on
page 8 shows how the concentration of METHOCEL™
Molecular Weight/Viscosity Relationships
products of varying viscosity affects the aqueous solution
The viscosity of an aqueous solution of METHOCEL™ viscosity at 20°C. The measurements were made using an
cellulose ether is proportional to the molecular weight Ubbelohde viscometer (ASTM D2363). Data for both low
or chain length of the specific METHOCEL™ product and high molecular weight METHOCEL™ products are
used. Commercial designations of METHOCEL™ products shown and represent the average material found within a
are based on viscosity values determined in water at viscosity specification.
20°C, with a concentration of 2% METHOCEL™. The
This figure is plotted on an 8th root scale, not a logarithmic
measurement methods used are described in the current
scale. The 8th root of the viscosity is a roughly linear
product specifications.
function of the concentration. The equation which
The table below provides further information regarding expresses the illustrated approximate relationship
the correlation of number average molecular weight with between solution viscosity and polymer concentration
the commercial viscosity designation. One characteristic is α¹/₈ = (C·α) + 1, where α is the solution viscosity in
of polymers is their molar weight distribution. Different millipascal-seconds, C is the polymer concentration in
methods of calculating average molecular weight solution (expressed in percent), and α is a constant specific
numbers are available. The common technology for to the molecular weight. The value of α may be calculated
determining these values is size exclusion chromatography by substitution and may then be used to calculate the
(SEC) coupled with multi-angle-laser-light-scattering approximate viscosity at the desired concentration.
(MALLS). The number average molecular weight (Mn) is
For example, for a 4,000 mPa·s product, (4,000)¹/₈ = (C·α)
the total weight of the sample divided by the number of
+ 1. Solving for α yields a value of 0.910. For a 1,500 mPa·s
molecules in the sample. The weight average molecular
product, (1,500)¹/₈ = (C·α) + 1. Solving for α yields a value
weight (Mw) also takes the weight of each molecule into
of 0.747. Having calculated α for a particular METHOCEL™
account. Mw will generally be 3 to 10 times the Mn.
product, this value can be used to calculate viscosity at
The intrinsic viscosity [h] (also known as Staudinger other concentrations.
Index) represents the hydrodynamic volume for each
To find the line for any intermediate grade, locate the
gram of the polymer and is determined by viscosimetry.
desired 2% viscosity above 2% on the abscissa and draw a
Here the specific viscosity divided by the concentration is
straight line to the point of origin.
extrapolated to infinite dilution.
5 53 10,000 1.2
10 70 13,000 1.4
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Nutrition & Biosciences
Viscosity / Concentration
Viscosity Relationships
/ Concentration Relationships The relationship may be expressed mathematically as:
(ηB)^¹/₈ = x1*(η1)^¹/₈+x2*(η2)^¹/₈ , where x1 and x2 are the
100 000
15 000 weight fractions of components one and two, respectively.
4 000 1 500
40 000 400
The example on the chart shows that 60% of 15,000 mPa·s
75 000 100 000
material and 40% of the 400 mPa·s material are needed
to make a blend having a viscosity of 4,000 mPa·sº.
50 000
Effect of pH on Viscosity
100 Because METHOCEL™ products are nonionic, the
viscosities of their solutions are generally stable over a
15 000
wider pH range than are the viscosities of gums that are
Viscosity mPa•s (at 20°C)
400
250
Blending
BlendingChart
Chart
100 5
50 100 000
25
15
10
0 1 2 3 4 5 6 7
15 000
% METHOCELTM cellulose ether
10 000
Viscosity, mPa•s 20°C
8
Properties of METHOCEL™ Celulose Ethers in Preservatives for Aqueous Solutions
Powder Form METHOCEL™ cellulose ethers normally do not require
preservatives. They are not, however, antimicrobial agents.
If contamination occurs, microorganism growth will not be
Effect of Additives on Viscosity
inhibited.
In the preparation of formulations, viscosities may
To preserve solutions of METHOCEL™, addition of 0.05%
occasionally result which are considerably higher than
to 0.15% of DOWICIDE™ A antimicrobial or DOWICIL™
expected. This phenomenon can be caused by the
75 preservative is suggested. More information on these
interaction of METHOCEL™ with one or more of the
products is available upon request. For regulated uses, the
formula ingredients. As a result, it may be possible to use
appropriate permitted preservative should be used .
less thickener and still have adequate viscosity.
Compatibility of Aqueous Solutions
This effect usually passes through a maximum that
is dependent on the concentration of the interacting The methylcellulose and hypromellose molecules are
materials and on the presence of other ingredients such as nonionic and are not precipitated as insoluble salts
pigments, latex particles, or preservatives. by multivalent metal ions. However, METHOCEL™
cellulose ethers can be salted out of solution when the
Effect of Freezing on Solutions
concentration of electrolytes or other dissolved materials
Solutions of METHOCEL™ cellulose ether products do exceeds certain limits. This is caused by competition of the
not undergo separation into phases upon freezing. There electrolytes for water and results in reduced hydration of
is no separation of fluid layers (syneresis) or formation the cellulose ether.
of insoluble precipitates or haze. This lack of phase
Water-insoluble materials such as pigments, fillers, etc.
separation on freezing is particularly important in frozen
will not adversely affect METHOCEL™ cellulose ethers.
food items. As solutions of METHOCEL™ cellulose ether
Actually, solutions of METHOCEL™ often serve as excellent
products are cooled, solubilization increases, as evidenced
dispersing media for such materials. Other water-soluble
by increasing viscosity and improved clarity of solutions.
substances, such as starches, glues, and resins, may or may
When the solutions freeze, part of the water is held in the
not be compatible with METHOCEL™. Tests should be run
latent supercooled state and does not freeze. The heat
on these materials to determine compatibility. Because
normally released on freezing (heat of fusion) is decreased
METHOCEL™ cellulose ether products are not soluble in
by the amount of the super cooling.
concentrated salt solutions, these media can be used as
Defoamers for Aqueous Solutions non-solvent dispersing media for METHOCEL™ products.
The foaming of solutions of METHOCEL™ cellulose Subsequent dilution reduces the salt concentration to a
ethers is easily controlled by using foam stabilizers and level that allows dissolution of the METHOCEL™ product.
defoamers.
Defoamer concentrations should be kept to the minimum
required because these materials are generally low in
water solubility. The choice of a defoamer depends on the
type of other ingredients in the system. For defoaming
complex systems, consultation with the supplier of
defoamers is suggested.
Antifoam agents are extremely efficient surface-active
compositions which displace other surface-active
substances at the air/water interface. Their use, therefore,
might interfere with the performance of METHOCEL™
products in applications where the mechanical properties
of solution surface films is critical.
9
Nutrition & Biosciences
10
Properties of Unplasticized Films of METHOCEL™ Cellulose Ethers
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Nutrition & Biosciences
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Flammability Because METHOCEL™ cellulose ether products and
Cellulose ether products are organic polymers that will their aqueous solutions present no significant ecological
burn when exposed to heat and a sufficient oxygen problems, they can be disposed of by industrial
supply. Fires can be extinguished by conventional means, incineration or in an approved landfill, providing
avoiding any raising of dust by strong water jets. DuPont regulations are observed. Incineration should be done
recommends the use of water spray, carbon dioxide, or under carefully controlled conditions to avoid the
powder extinguishers. possibility of a dust explosion. Customers are advised to
review their local, state, provincial or national regulations
Storage governing the disposal of waste materials to determine
Caution: A fine dust of this material is capable of forming appropriate means of disposal in their area.
an explosive mixture with air. Powder samples should Customer Notice
not be exposed to temperatures above 135° to 145°C.
Samples may decompose and lead to a possible dust DuPont strongly encourages its customers to review both
explosion. As in storage of any dusts or fine powders, their manufacturing processes and their applications of
good housekeeping is required to prevent dusts in air DuPont products from the standpoint of human health and
from reaching possibly explosive levels. When handling environmental quality to ensure that DuPont products are
in large quantities or in bulk, the general precautions not used in ways for which they are not intended or tested.
outlined in NFPA 63, “Prevention of Dust Explosions in DuPont personnel are available to answer your questions
Industrial Plants,” and in NFPA bulletins 68, 69, and 654 and to provide reasonable technical support. DuPont
are recommended. product literature, including safety data sheets, should be
consulted prior to use of DuPont products. Current safety
With METHOCEL™ cellulose ether products with particle data sheets are available from DuPont.
sizes of 74 µm or less (finer than 200 mesh), critical levels
are reached at concentrations of 28 g/m3 (0.03 oz/ft3). Chemical Inventory
The minimum ignition energy required to cause a dust METHOCEL™ products, methylcellulose and hydroxypropyl
explosion is 28mJ. Static from a human body has about methylcellulose, comply with all applicable rules and
25mJ. This is normally not enough energy to ignite the orders under Toxic Substances Control Act PL94-469. The
powder. Chemical Abstracts Services Registry No. (CAS) is 9004-
As with any organic chemical material, METHOCEL™ 67-5 for methylcellulose and 9904-65-3 for hydroxypropyl
cellulose ethers should not be stored next to peroxides or methylcellulose.
other oxidizing agents. METHOCEL™ products have also been reported for the
Accidental Spills and Housekeeping following inventories:
Solutions of METHOCEL™ cellulose ethers are slippery. • European Inventory of Existing Chemical Substances
To prevent employee falls and injury, floor spills of dry (EINECS)
powder should be thoroughly vacuumed or swept up. • Australia Inventory of Chemical Substances (AICS)
Any slight residual product on the walls or floor can then
• Ministry of International Trade and Industry Inventory
be flushed with water into a sewer. If the spill is a viscous
(MITI, the Japanese inventory)
solution, it should be further diluted with cold water
before disposal. Likewise, accumulation of dust should be • Canadian Domestics Substances List (DSL)
avoided to control this hazard. Many countries are in the midst of creating new chemical
Disposal inventories.
Despite the very slow rate of biodegradation, cellulose
ether products should not present any hazard in the
waste/soil compartment. Their behavior is similar to wheat
flour or sawdust. Although DuPont studies using standard
procedures showed no 5-day, 10-day, or 20-day BOD
values, activated sludge studies with (14C) methylcellulose
showed that methylcellulose was 96% degraded or
otherwise removed from solution in 20 days. Thus,
METHOCEL™ cellulose ethers should present no ecological
hazard to aquatic life.
13
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