HYDRACROP SERIES

ENGLISH (mm)
HYDRACROP SERIES

Where production requires twin operator S VERSION

machines, higher speeds or greater capacity, • Machines driven by two cylinders.
GEKA provides the solution with the HYDRACROP
range with five work stations: • 5 work stations, fitted with tools for L, shearing,
bars B and A, shearing, rectangular notching
and punching.
• Punching • Quick change punch.
• Flat bar shearing • Flat bar shearing table with adjustable guides.
• Section shearing • 2 simultaneous work stations.
• B and A shearing • Ready for “Production Kit” comprising:
• Notching - Precision punching table with x & y measuring
stops.
5 HYDRACROP MODELS: 55/110, 80/150, 110/180, - Precision notching table with x & y measuring
165/300, 220/300 stops.
- One metre “touch & cut” length stop with fine
The first figure indicates metric tons on the adjusting.
punching end. - Lamp for enhanced vision of cutting zones.
The second figure, metric tons on L-shearing - 10 sets of round punches and dies.
end. • Greater speed backed by a powerful hydraulic
unit.
The Hydracrop family comes in five models with • Special equipment for approaching at reduced
different capacities: There are two different pressure and slow speed.
versions of each model: S and SD. SD VERSION
• The same features as the S version, but with
a deeper throat for larger plate and sheet metal
applications.

Technical characteristics valid except for typographical errors or omissions.

Geka group, committed to continuous product improvement, may without notice change technical specifications, equipment and photographs of models,
as well as any other information contained herein.
FEATURES
55/110 80/150 110/180 165/300 220/300
S, SD S, SD S, SD S, SD S, SD
SHEARS FOR FLATBAR
Flatbar (with slight deformation) mm 300x15 450x15 600x15 750x20 750x20
mm 200x20 300x20 400x20 400x30 400x30
Length of blade mm 305 475 605 765 765
Square bar A mm 25 - - - -
Working height mm 880 850 960 870 870
Cut of an L leg at 45º mm 60 80 100 120 120

SHEARS FOR SECTION IRON

Shearing power kN 1100 1500 1800 3000 3000
L at 90 º without deformation mm 120x120x10 130x130 x13 152x152x13 205x205x18 205 x205x18
L at 45 º (2legs) mm 70x70x7 70x70x7 70x70x7 70x70 x 7 70x70x7
WITH SPECIAL BLADE
L at 90 º (with slight deformation) mm 130x130x13 152x152x13 160x160x16 205x205x25 205x205x25

SHEARS FOR BARS

Round bar B mm 40 45 50 60 60
Square bar A mm 40 45 50 60 60
WITH SPECIAL BLADES
UPN mm 120 140 160 180 180
IPN mm 120 140 160 180 180

NOTCHING
Plate thickness mm 10 12 13 16 16
Angle of mm 100 100 100 120 120
Depth mm 90 90 90 110 110
Width mm 42 52 52 58 58

PUNCHING
Punching power kN 550 800 1100 1650 2200
Maximum capacity mm B 40x10 B 40x14 B 40x20 B 40x30
mm B 20x20 B 24x24 B 28x28 B 34x34 B 40x40
S 250 300 300 510 385
Throat mm
SD 500 500 610 610 475
Stroke mm 60 70 80 100 100
Working height mm 1085 1095 1165 1110 1110

GENERAL SPECIFICATIONS
N° strokes per minute
37 40 28 31 26
(stroke= 20mm)
Motor kW 5 9 9 15 15
S 1390 2070 2750 5200 5900
Net weight kg
SD 1750 2400 3300 6300 7000
S 1598 2323 3162 5980 6875
Gross weight kg
SD 2012 2760 3795 7245 8050
S 1,67x1,16x2,09 2,13x1,20x2,05 2,13x1,20x2,20 2,83x1,60x2,20 2,88x1,60x2,40
Packaging dimensions m
SD 2,10x1,16x2,09 2,31x1,2x2,05 2,69x1,4x2,20 2,95x1,60x2,20 3,04x1,60x2,40
S 4,04 4,72 5,62 10 11,06
Volume of seaworthy package m3
SD 5,09 6,68 8,28 10,38 11,67

• Capacities based on a material resistance of 45 Kg/mm2.

DOUBLE WING
STEEL PLATE CHANNELS CUT (one of SHEARING SPOTTING PUNCHES
wich is at 45º)

FLAT BAR H CHANNEL 90º CUT BENDING MARKING PUNCHES

STEEL BAR
ANGLES 45º CUT PUNCHING DRILLING PUNCHES
CUTTING
MODELS

Hydracrop 55/11O
FEATURES
300 x 15 mm
Shearing of flat plate
200 x 20 mm

L cut with standard blade

120 x 120 x 10 mm
(no distortion):

L cut with optional blade

130 x 130 x 13 mm
(minor distortion):

Shearing of B and A bars 40 mm

Punching capacity B 40 x 10 mm

Hydracrop 8O/15O
FEATURES
450 x 15 mm
Shearing of flat plate
300 x 20 mm

L cut with standard blade

130 x 130 x 13 mm
(no distortion):

L cut with optional blade

152 x 152 x 13 mm
(minor distortion):

Shearing of B and A bars 45 mm

Punching capacity B 40 x 14 mm

Hydracrop 11O/18O
FEATURES
600 x 15 mm
Shearing of flat plate
400 x 20 mm

L cut with standard blade

152 x 152 x 13 mm
(no distortion):

L cut with optional blade

160 x 160 x 16 mm
(minor distortion):

Shearing of B and A bars 50 mm

Punching capacity B 40 x 20 mm
 MODELS

Hydracrop 165/3OO
FEATURES
750 x 20 mm
Shearing of flat plate
400 x 30 mm

L cut with standard blade

205 x 205 x 18 mm
(no distortion):

L cut with optional blade

205 x 205 x 25 mm
(minor distortion):

Shearing of B and A bars 60 mm

Punching capacity B 40 x 30 mm

Hydracrop 22O/3OO
FEATURES
750 x 20 mm
Shearing of flat plate
400 x 30 mm

L cut with standard blade

205 x 205 x 18 mm
(no distortion):

L cut with optional blade

205 x 205 x 25 mm
(minor distortion):

Shearing of B and A bars 60 mm

Punching capacity B 40 x 40 mm

PRODUCTION PACK
To obtain maximum output, GEKA provides its customers with the Production kit at a symbolic price, which comprises:

“Touch & Cut” Electric Lenght Stop Set of 10 Round Punches and Dies Work Light with Magnetic Base
1 meter long
 WORKING STATIONS

3
1

4
4 5
5 3 6

2 1
4
1

1
5
2

3
1
1 4

2 5
3
6
4

5 7

6
8

9
1
2
2 10
3
4 11
5
6 12

7
13
8
9 14
WORKING STATIONS

Notching Station Cutting of B and A bars

This station of the machine has been designed to The GEKA HYDRACROP machines are fitted as
mount several optional accessories, all of which standard with blades for cutting B and A bars.
are normally held in stock. Furthermore, this station has been designed
• Triangular notching at 90º. bearing in mind the shearing of other sections
• Punching equipment. such as D, E , T for which a large stock of blades
• Pipe notching equipment. is available.
• Radiusing of flat bar ends. 4 1.- Adjusting bolt and height setting of the guide.
1
• Radiusing corners. 2.- Blade holding flanges.
• Notching of footings, etc. ng corners. 3.- Guide fixing bolts.
1.- Rectangular Punch
2.- Rectangular Stripper
3.- Rectangular notching lower blades
4.- Table with scaled measuring stops, included in
Production Kit
5.- Cross centring Frame bolts Punching station
6.- Tapped holes for special tooling
Fitted with an independent cylinder creating
a large, flexible, universal workstation easily
adaptable for mounting special tools and “die
Shearing of flat bar
sets”.
The excellent stability of the monoblock blade- 1.- Cylinder support
holder, which is controlled at the each end, makes 2.- Split double acting cylinder.
it possible to mount a long upper blade with a 3.- Limit switches for punch travel setting.
proven geometry to obtain optimum shearing 4.- Generous travel for bending, deep-drawing,
quality. The radial system allows a generous forming jobs etc
cutting capacity as a result of the force multiplier 5 5.- Adjustable generous non-turning guiding.
effect. 6.- Additional guiding for damping of offset
1.- Upper blade with special geometry. forces and protection of hydraulic seals.
2.- Lower blade. 7.- Quick punch change.
2 3.- Supplement shearing angle control of upper 8.- Adjustable material stripper.
blade, for shearing without deformation. 9.- Table with millimetre scales, included in
4.- Guide fixing screw. production kit.
5.- Clearance control of blade-holder. 10.- Adjustable measuring stop.
6.- Adjustable guides 45º right and left. 11.- Gooseneck die-holder for punching channel
7.- Clearance control between shear blades. and section.
8.- Flat plate/bar shearing table. 12.- Adjustable bolster locking device X axis.
9.- Slotted guide positioning with coverage 13.- Adjustable bolster locking device Y axis.
of the entire blade length. 14.- Fixing bolt at base of gooseneck.

L cutting angle
Fully aware of the importance of distortion free Electric cabinet
shearing, GEKA has designed a patented system Manual selector switch / electrical limit switch.
of a floating upper blade that travels along a ”Inching / Jogging” selector switch.
rectilinear line and is able to shear angles without Easily removable cover to access hydraulic unit.
6
any deformation or loss of material (single cut);
All GEKA Hydracrop models ensure the distortion
3 problem caused by the conventional radial system
is now a problem of the past.
1.- Safety protection.
2.- Upper shear blade guides.
3.- Lower shear blade guides.
4.- Upper shear blade without deformation.
5.- Blade gap adjustment screws.
6.- Adjustable Support.
GEKA GROUP
Quality Know-how Service

World leader in punching and shearing solutions

With more than 80000 happy and satisfied customers
worldwide and more than 90 years experience.

Proven quality, design and craftsmanship

ISO 9001 and OHSAS certifications besides 90 years
experience and a continuous benchmarking policy.

Complete after sales service

Permanent stock and next day delivery of consumables,
accessories and parts. After sales assistance by GEKA’s
qualified engineers.

Great versatility
More than 50 different machine models and over 8000
different accessories. GEKA offers the highest range in
accessories and optional equipment in the market.

Produced & manufactured in the European Union

Conversely other manufacturers, GEKA is the only
ironworker fully produced by Geka in the UE.

Continuous innovation
New Bendicrop 85, C2PL, Alfa 500, Alfa 150,
Gamma Traction, Sigma110...

Worldwide distribution network

With more than 60 distributors and present in more than 85
countries in 5 continents.

All GEKA machines are special order

Every new GEKA machine is one of a kind. Our designers
develop solutions suited to your specific needs. We
manufacture each GEKA in our own facilities according to
precisely defined standards.