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As-Is Air Compressors Management (V1)

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Novatex Limited

Mega Process: Production and Inventory Management – Mechanical & Utilities


Sub-Process: Air Compressors Management for Plant Use
Process

In case of LP/HP air


abn ormal require me nt, DM -
Manager intimate s Utilities
Sup erviso r – Manag er

 Runnin g h ours of each compre ssor


 CW inle t & outlet tempera tur es & pressures
 Loa ding hours of ea ch compresso r
 Compressed air d ischar ge temper atu re & pressure before and after e ach sta ge
 Air prod uction of each compre ssor
 Suction filter diffe rential pressu re
 Tota l p roducti on of LP and HP air production
 Oil temperature & pressure
 Dryer d ew po int

Supervisor - DM
During each shift, Log sheet Operator - Supervisor performs log book
Operator - Supervisor (CD1)
Start calculate following analysis during
record following readings
readings on daily basis each shift and sign
on hourly basis
off

Refer Rectification AM-DM prepares daily Daily Report (Excel)


Log Book Analysis Not OK of Utilities Operation/ report and shares with (R1)
Maintenance Issues HoD
Utilities

OK

Daily Consumption / DGMP-EGMP


AM-DM enters the daily water level stocks review the
Intranet (CD2)
report data into Intranet report in daily
meeting

AE-DM prepares monthly Air compressors


Refer Rectification operation monthly report
report of air compressors
Report Analysis Not OK of Utilities Operation/ (R2) End
operation and shares with
Maintenance Issues
HoD by email

OK

Control Documents: Reports:


Log Sheet (CD1) Daily Report (Excel) (R1)
Daily Consumption Report (CD2) Air compressors operations monthly report (R2)

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