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2 Phaser/1000 Series

Recommended torque settings


The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted.
Thread Torque
Description
size Nm lbf ft kgf m
Cylinder head assembly
1
Setscrews, cylinder head /2 UNF See Operation 3-10
Fasteners, rocker shaft brackets:
Aluminium brackets M12 40 30 4,1
Cast iron and sintered steel brackets M12 75 55 7,6
Cap nuts, rocker cover M12 20 15 2,1
Cap nuts, aluminium rocker cover (with shim washer) M12 30 22 3,0
Setscrews, inlet manifold to cylinder head M10 44 33 4,5
Nuts (plated), exhaust manifold to cylinder head M10 44 33 4,5
Nuts (non-plated), exhaust manifold to cylinder head M10 50 37 5,1
Setscrews, engine lift bracket M10 44 33 4,5
Piston and connecting rod assemblies
1
Nuts, connecting rods /2 UNF 125 92 12,7
Setscrews, connecting rods 1/
2 UNF 155 114 15,8
3/
Banjo bolts, piston cooling jets 8 UNF 20 15 2,0
Crankshaft assembly
5
Setscrews, main bearings /8 UNF 265 196 27,0
7/
Setscrews, crankshaft pulley 16 UNF 115 85 11,8
Setscrews, viscous damper to crankshaft pulley M12 75 55 7,6
Cap screws, viscous damper to crankshaft pulley M8 35 26 3,6
Cap screws, rubber bonded damper to crankshaft pulley M8 35 26 3,6
Setscrews, rear oil seal housing to cylinder block M8 22 16 2,2
Torxscrew, rear oil seal housing to cylinder block M8 22 16 2,2
Cap screws, bridge piece to cylinder block M6 16 12 1,6
Cap screws, rear oil seal housing to bridge piece M8 18 13 1,9
Cap screws, rear oil seal housing to bridge piece M6 13 10 1,3
Torxscrew, rear oil seal housing to bridge piece M8 18 13 1,9
Setscrew, idler gear hub of balancer unit M12 93 68 9,5
1
Nut, drive gear of balance weight /2 UNF 82 60 8,4
Setscrews, rear cover of balancer frame M10 54 40 5,5
Setscrews, oil transfer plate (balancer unit) M10 30 22 3,1
Setscrews, oil pump to balancer frame M8 27 20 2,8
Setscrews, balancer to cylinder block M10 54 40 5,5
Timing case and drive assembly
Setscrews, timing case to cylinder block M8 22 16 2,2
Setscrews, timing case to cylinder block M10 44 33 4,5
Setscrews, hub of idler gear M10 44 33 4,5
Setscrew, camshaft gear M12 78 58 8,0
Setscrew, camshaft gear
M12 100 74 10,0
(for engines, with 45 mm long setscrew)
Setscrews, timing case cover to timing case M8 22 16 2,2
Nuts, timing case cover to timing case M8 22 16 2,2

58 Workshop Manual, TPD 1312, issue 2

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